Process_Control.

xls

Charge Bias Development Bias Laser Exp

Image Development Bias Volt (-650) Image --> On

Image Desity Image Charge Bias Volt (-1700)(SP#2-001-1) (SP#2-201-1) Non Image --> Off

ID Charge Bias Volt (-1400) ID Development Bias Volt (-350)

Vsp Detection (SP#2-001-1) + (SP#2-001-2) -650Volt + (SP#2-201-2) ID Pattern --> On

ID Charge Bias Volt (-1400)

Vsdp Detection (SP#2-001-1) + (SP#2-001-2) Vsdp Development Bias Volt(-600) Off

+ Thôøi ñieåm laáy maãu Vsg vaø Vsdp :

- Sau khi môû coâng taéc chính .
- Sau khi maùy khôûi ñoäng trôû laïi töø cheá ñoä tieát kieäm naêng löôïng vôùi thôøi gian lôùn hôn thôøi gian caøi ñaët bôûi SP#2-995 (Default = 90
phuùt)
+ Vsdp Correction :
- Neáu Vsdp/Vsg > 0.95 : Ñieän aùp Charge seõ ñöôïc coäng theâm +50Volt (SP#2-001-1 = (-1700) + (+50) = -1650) .
- Neáu Vsdp/Vsg < 0.90 : Ñieän aùp Charge seõ ñöôïc coäng theâm -50Volt (SP#2-001-1 = (-1700) + (-50) = -1750) .
+ Making Vsp & Vsdp Charge Bias Volt (SP#2-001-2) : Giaù trò ñieän aùp döông ñöôïc duøng ñeå coäng vaøo ñieän aùp Charge vuøng Image --->
Ñieän aùp Charge vuøng Vsp & Vsdp Detection .
+ Making Vsp Development Bias Volt (SP#2-201-2) :Giaù trò ñieän aùp döông ñöôïc duøng ñeå coäng vaøo ñieän aùp Development vuøng Image
chuaån (Fixed = -650) ---> Ñieän aùp Development vuøng Vsp Detection .
+ Vsp & Vsg & Vsdp seõ bò boû qua neáu SP#2-927 = 0

AF1018
 AF1018

A / TONER SUPPLY CONTROL

Ngöôõng caáp möïc : Vt > Vtref or Vts
0/ TD Initial Setting (SP#2-214) :
Auto adjust ñoä lôïi TD input sao cho vôùi maät ñoä möïc trong töø laø ñuùng tieâu
chuaån (töø môùi) ta coù ñieän theá TD output baèng 2.4V . Ñieän aùp Vt luùc naøy ñöôïc goïi laø
Vt_initial (Vts)(SP#2-926) .

1/ Toner Supply Mode (SP#2-921) :

a – Sensor Mode 1 (Detect Supply mode – Varied Amount) :
(SP#2-921 = 0) ==> Vt > Vtref
+ Vt : TD output theo töøng baûn copy (SP#2-220) .
+Vts : TD initial (SP#2-926) coù ñöôïc do thöïc hieän setting töø (SP#2-214)
+ Vtref : Vts + ∆ref (SP#2-220) .
+ ∆ref : Phuï thuoäc vaøo tyû soá Vsp/Vsg (SP#2-221).
+ Vtref_min < Vtref < Vtref_max (SP#2-929)
Level Decision Motor On Time Motor On Time
0 Vt < Vtref 0
1 Vtref < Vt < Vtref + 0.025 t
2 Vtref + 0.025 < Vt < Vtref + 0.05 tx2
3 Vtref + 0.05 < Vt < Vtref + 0.1 tx4
4 Vtref + 0.1 < Vt < Vtref + 0.2 tx8
5 Vtref + 0.2 < Vt < Vtref + 0.32 t x 16
6 Vt > Vtref + 0.32 (near-end) T
7 Vt > Vtref + 0.4 (toner end) T
- t : Thôøi gian caáp möïc (SP#2-922) (Defaul = 0.4s) .
- T : Thôøi gian caáp möïc khi Toner Near End hoaëc Toner End (SP#2-923)
(thöïc hieän bôm möïc 1/3 thôøi gian caøi ñaët , tuaàn töï 1s On – 2s Off)(Defaul
= 30s)
b – Sensor Mode 2 (Detect Supply mode – Varied Amount) :
(SP#2-921 = 1) ==> Vt > Vts
+ Vt : TD output theo töøng baûn copy (SP#2-220) .
+Vts : TD initial (SP#2-926) coù ñöôïc do thöïc hieän setting töø (SP#2-214)
+ Vtref_min < Vts < Vtref_max (SP#2-929)
Level Decision Motor On Time Motor On Time
0 Vt < Vts 0
1 Vts < Vt < Vts + 0.025 t
2 Vts + 0.025 < Vt < Vts + 0.05 tx2
3 Vts + 0.05 < Vt < Vts + 0.1 tx4
4 Vts + 0.1 < Vt < Vts + 0.2 tx8
5 Vts + 0.2 < Vt < Vts + 0.32 t x 16
6 Vt > Vts + 0.32 (near-end) T
7 Vt > Vts + 0.4 (toner end) T

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 AF1018

- t : Thôøi gian caáp möïc (SP#2-922)(Defaul = 0.4s) .

- T : Thôøi gian caáp möïc khi Toner Near End hoaëc Toner End (SP#2-923)
(thöïc hieän 1/3 thôøi gian , tuaàn töï 1s On – 2s Off)(Defaul = 30s)
c – Fixed Mode 1 (Detect Supply mode – Fixed Amount) :
(SP#2-921 = 2) ==> Vt > Vtref
+ Vt : TD output theo töøng baûn copy (SP#2-220) .
+Vts : TD initial (SP#2-926) coù ñöôïc do thöïc hieän setting töø (SP#2-214)
+ Vtref : Vts + ∆ref (SP#2-220) .
+ ∆ref : Phuï thuoäc vaøo tyû soá Vsp/Vsg (SP#2-221).
+ Vtref_min < Vtref < Vtref_max (SP#2-929)
Decision SP#2-925 Motor On Time (s)
Vt < Vtref --- 0
0 0.2
1 0.4
2 0.8
3 1.6
Vt > Vtref 4 2.4
5 3.2
6 Môû ñeán khi Vt < Vtref
7 Khoâng môû
d – Fixed Mode 2 (Fixed Supply mode – Fixed Amount) :
(SP#2-921 = 3) ==> Moãi baûn moãi caáp möïc
SP#2-925 Motor On Time (s)
0 0.2
1 0.4
2 0.8
3 1.6
4 2.4
5 3.2
6 Môû lieân tuïc
7 Khoâng môû

TOÙM TAÉT PHAÀN CAÁP MÖÏC

a – Sensor mode 1 (SP#2-921 = 0)
Detect Supply – Varied Amount
(Coù doø ngöôõng caáp möïc – Löôïng möïc caáp coù thay ñoåi – Coù baùo heát möïc)
+ Ngöôõng caáp möïc : Vtref(SP#2-220) = Vts + ∆ref (Thoâng soá ID boå chính
ngöôõng caáp möïc )
• Vt < Vtref => Khoâng caáp möïc
• Vt > Vtref => Caáp möïc .
+ Thôøi gian môû Clutch möïc : thay ñoåi phuï thuoäc vaøo caùc yeáu toá sau
• Ñoä lôùn thay ñoåi cuûa hieäu soá Vt – Vtref (SP#2-220 (a – b)) .
• SP#2-922 (Toner Supply Ratio) : % löôïng möïc caøi ñaët tröôùc .

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 AF1018

b – Sensor mode 2 (SP#2-921 = 1)

Detect Supply – Varied Amount
(Coù doø ngöôõng caáp möïc – Löôïng möïc caáp coù thay ñoåi – Coù baùo heát möïc)
+ Ngöôõng caáp möïc : Vts (SP#2-926)
• Vt < Vts => Khoâng caáp möïc
• Vt > Vts => Caáp möïc
+ Thôøi gian môû Clutch möïc : thay ñoåi phuï thuoäc vaøo caùc yeáu toá sau
• Ñoä lôùn thay ñoåi cuûa hieäu soá Vt – Vts (SP#2-220 (a – b)) .
• SP#2-922 (Toner Supply Ratio) : % löôïng möïc caøi ñaët tröôùc .
c – Fixed mode 1 (SP#2-921 = 2)
Detect Supply – Fixed Amount
(Coù doø ngöôõng caáp möïc – Löôïng möïc caáp khoâng thay ñoåi – Coù baùo heát möïc)
+ Ngöôõng caáp möïc : Vtref(SP#2-220) = Vts + ∆ref (Thoâng soá ID boå chính
ngöôõng caáp möïc )
• Vt < Vtref => Khoâng caáp möïc
• Vt > Vtref => Caáp möïc .
+ Thôøi gian môû Clutch möïc : Coá ñònh phuï thuoäc vaøo yeáu toá sau
• SP#2-925 (Toner Supply Ratio) : % löôïng möïc caøi ñaët tröôùc .
d – Fixed mode 2 (SP#2-921 = 3)
Fixed Supply – Fixed Amount
(Khoâng doø ngöôõng caáp möïc – Löôïng möïc caáp khoâng thay ñoåi – Khoâng
baùo heát möïc)
+ Ngöôõng caáp möïc : Khoâng coù , moãi baûn moãi caáp möïc .
+ Thôøi gian môû Clutch möïc : SP#32 : % löôïng möïc caøi ñaët tröôùc .

B / TONER NEAR END & TONER END & TONER END RECOVERY &
TONER OVERFLOW
a / Toner Near End & Toner End
+ Neáu SP# 2-926 = 0 & 1 & 2
• Toner near end : Neáu ñieàu kieän Vt > Vtref or Vts + 0.32 , CPU detect 5 laàn
lieân tuïc ---> Toner End Indicator Blinks ---> Trong multi-copy Toner Supply
Motor bôm lieân tuïc theo caøi ñaët cuûa SP#2-923 , ---> 50 copies (SP#2-213)
---> Ñieàu kieän khoâng thoûa ---> Toner end .
• Toner end : Vt > Vts + 0.4 , CPU detect 3 laàn lieân tuïc ---> Toner End
Indicator Light ---> Maùy ngöøng hoaït ñoäng .
+ Neáu SP# 2-926 = 3 ---> Khoâng baùo heát möïc .
b / Toner Near End Recovery & Toner End Recovery :
• Toner near end Recovery : Khi ñang copy , khi môû cöûa tröôùc laâu hôn 10
giaây , CPU detect 2 laàn lieân tuïc ---> Neáu ñieàu kieän Vt < Vtref or Vts + 0.32
---> Toner Near End Clear .
• Toner end Recovery : Khi taét môû coâng taéc chính , khi môû cöûa tröôùc laâu hôn
10 giaây ---> Trôû veà nhö Toner Near End trong voøng 2 phuùt .
• Khi thöïc hieän SP#2-928 .

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 AF1018

D – ABNORMAL
Fallback Toner Display On
Error Abnormal Conditition Supply Mode Operation
Panel
ID Sensor Vsg < 3.5V Same Khoâng
Adjustment Khi ID Input ñaït cöïc ñaïi Sensor Mode 2
Error (PW = 979)(SP#2-221) (Vtref = Vts + 0.1V)
Abnormal ID Vsp > 2.5V Same Khoâng
sensor Vsg < 2.5V Sensor Mode 2
(Vsp & Vsg ) (SP#2-221) (Vtref = Vts + 0.1V)
Abnormal ID Same Khoâng
sensor Vsg – Vsp < 1V Sensor Mode 2
(Vsg - Vsp) (SP#2-221) (Vtref = Vts + 0.1V)
TD Sensor Khoâng thöïc hieän hoaøn
Adjustment thaønh Setting TD E#392
Error (SP#2-214)
Abnormal TD Vt > 4.5V Fixed Mode 2
sensor (Vt) Vt < 0.2V trong 10 laàn doø E#390
(SP# 2-220) tröôùc khi maùy treo

E / REPLACEMENT
Trình töï phaàn caân chænh khi thay OPC Drum – Developer : Traû caùc thoâng soá veà
Default Setting (SP#2-001-1 = -1700 ; SP#2-001-2 = 300 ; SP#2-201-1 = -650 ;
SP#2-201-2 = 0 ; SP#2-921 = 0 ; SP#2-922 = 0.4 ; SP#2-923 = 30 ; SP#2-927 = 1
; SP#2-929-1 = 3.2 ; SP#2-929-2 = 1.1)
Priority OPC Drum Developer Description
1 SP#2-214 TD Sensor Initial Setting
(SP#2-926)

F – PREVENTIVE MAINTENANCE
+ Copy thöû vaøi baûn töø caùc khay giaáy khaùc nhau ñeå ñaùnh giaù chaát löôïng baûn
chuïp , tình traïng vaät tö vaø phaùt hieän “Pan” neáu coù .
+ Vaøo SP Mode ñeå kieåm tra caùc thoâng soá SP#2-001-1 , SP#2-001-2 ,
SP#2-201-1 , SP#2-201-2 , SP#2-220 , SP#2-221… ñeå xem coù gì baát thöôøng
+ Tieán haønh veä sinh phaàn Optics -> Mieáng kieáng che buïi möïc cuûa Laser Unit
-> Around Drum -> Fusing Unit -> Caùc baùnh Feed -> Moät soá nôi voû maùy (trong vaø
ngoaøi cöûa tröôùc , naép treân vaø maët maùy) .
Priority SP Mode Description
1 SP#2-201-2 Toner Density Adj
2 SP#2-201-1 Image Density Adj