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PE 54.

00-B-0025-03B Edition: 09/02

Electric wiring diagram: General safety notes


O 500 R/1632/30 (634.001),
O 500 RS/1636/30 (634.011) The safety items listed here are not only. Always use common sense completing them if neces-
O 500 RSD/2036/30 (634.061), sary.
O 500 RSD/2042/30 (634.071) - Before starting any activity on vehicle, make sure the parking brake is set, the wheels are duly
chocked and the gearbox is in neutral.
Validity: Since beginning of production - Never run the engine in an enclosed and not ventilated place. The exhaust fumes contain, in
addition to other noxious components, carbon monoxide, which is odorless, colorless and can
Tension of electric system: 24 Volt be lethal if inhaled.
- Work carefully with batteries. Avoid electric sparks or exposed flames near the batteries. The
Color coding of electric wires: gas emanating from the batteries is explosive.
bl = blue Avoid battery electrolyte contact with, skin, clothes and vehicle structure.
br = brown If by accident the electrolyte reaches the eyes, wash the eyes with plenty of water and seek
ge = yellow medical
gn = green attention.
gr = gray - When the job being carried out requires the use of electric arc welding on the vehicle, to pre-
li = lilac vent damages, disconnect the vehicle electric system (modules, accelerator pedal, electric dash-
rt = red board sockets, ground terminals, W terminal on alternator and battery terminals).
sw = black Conveniently protect plastic or fiber made parts, electric wiring, glass and paintwork, that can
ws = white be damaged by welding splashes. Always use required individual protection equipment (IPE),
to avoid personal accidents.
Identification of electric wires Keep a fire extinguisher at reach.
2 - Pay attention to electric cables/wires and the tecalon piping, used in the compressed air and
2.5 sw
rt
{Cross-Section (2.5 mm )
main color (SW) in fuel supply systems, to ensure they are not damaged when maintenance/repair jobs are be-
{secondary color ing carried out. Pay attention making sure the tecalon piping are never
0035 kinked.
{wire code

Ground connection
The negative circuit of this vehicle returns to the battery negative post, the body, chassis and en-
gine are therefore insulated. Any additional electric system must have its negative circuit connect-
ed directly to the negative post of the battery, through the connecting point provided on chassis
side rail.

Interpretation of the electric diagram


This electric diagram is subdivided into several modules arranged in numerical order.
Each module has its respective caption at page side on previous page.
For the display of a desired module, click on its name in the general index.

Continue
PE 54.00-B-0025-03B Edition: 09/02

Index of the modules: - Gearbox input speed sensor ..................................................................................34


Accelerator .................................................................................................. 24 - Injection units .......................................................................................................... 38
Air cleaner sensor....................................................................................... 30 - Outside air temperature sensor ............................................................................36
Air desiccator and water discharge valve ................................................. 44 - PLD module power supply .....................................................................................26
Brake pads wear indicator ........................................................................... 7 - Turbocharged air pressure sensor........................................................................33
Brake system sensors ................................................................................. 45 - Turbocharged air temperature sensor .................................................................33
Clutch wear switch ..................................................................................... 29 Exhaust-brake
BS Brake System - Exhaust-brake and Top-Brake valves for vehicle fitted with OM 457
- BS module sensors .................................................................................................. 48 engine ........................................................................................................................ 12
- Module BS power supply ...................................................................................... 46 - Exhaust-brake and Top-Brake valves for vehicle fitted with OM 926
- Valves of the BS system ......................................................................................... 46 engine ........................................................................................................................ 13
CAN.............................................................................................................. 27 - Exhaust-brake drive for vehicle without BS (Electronic braking system) .....11
Coolant level sensor.................................................................................... 30 FR power supply module............................................................................ 25
Diagnose ........................................................................................................ 9 Fuses and relay identification label .......................................................... 63
Easyshift...................................................................................................... 57 Gearbox input speed sensor....................................................................... 34
Electric power generation system for vehicle fitted with OM 457 Horn............................................................................................................... 4
engine .......................................................................................................... 50 Illumination
Electric power generation system for vehicle fitted with OM 926 - Brake lights for vehicle with BS (electronic braking system).......................... 19
engine .......................................................................................................... 51 - Brake lights for vehicle without BS (electronic braking system).................... 20
Engine - Clearance lights ....................................................................................................... 16
- Accelerator................................................................................................................ 24 - Daylight lighting...................................................................................................... 16
- Air cleaner sensor ................................................................................................... 30 - Engine compartment lighting................................................................................18
- CAN............................................................................................................................ 27 - Fog lights...................................................................................................................15
- Clutch wear switch.................................................................................................. 29 - Headlights................................................................................................................. 14
- Coolant level sensor ................................................................................................ 30 - Instruments cluster lighting..................................................................................16
- Coolant temperature sensor .................................................................................. 30 - License plate lighting..............................................................................................16
- Crankshaft position sensor.................................................................................... 32 - Reversing lights ....................................................................................................... 21
- Engine cooling system............................................................................................ 37 - Turn indicators and hazard flashers ....................................................................22
- Engine oil level sensor............................................................................................ 31 Instrument panel
- Engine oil pressure sensor .................................................................................... 31 - Clutch fluid level sensor.........................................................................................35
- Engine oil temperature sensor .............................................................................. 31 - Fan belt breakage sensor .......................................................................................41
- First cylinder top dead center sensor .................................................................. 32 - Fuel level sensor...................................................................................................... 35
- FR power supply module........................................................................................ 25 - Instrument panel power supply............................................................................40
- Fuel temperature sensor ........................................................................................ 35 - Instruments cluster lighting..................................................................................16

Index continuation Return to first page 2


PE 54.00-B-0025-03B Edition: 09/02

- Parking brake/bus stop request buzzer .............................................................. 39


- Power steering fluid level sensor.......................................................................... 35
Outlet (24 volts) ......................................................................................... 18
Outside air temperature sensor ................................................................. 36
Parking brake/bus stop request buzzer.................................................... 39
Retarder
- Retarder switch........................................................................................................ 42
- Voith retarder........................................................................................................... 43
Spare connector for body builder ................................................................ 5
Starting circuit for vehicle with ZF transmission .................................... 53
Starting circuit for vehicle with other transmission ............................... 55
Tachograph.................................................................................................. 59
Tempomat.................................................................................................... 60
Top-Brake valves for vehicle fitted with OM 457 engine ......................... 12
Top-Brake valves for vehicle fitted with OM 926 engine ......................... 13
Water discharge valve ................................................................................ 44
Windshield washer and wiper ................................................................... 23
ZF automatic transmission ........................................................................ 61
Fuses and relay identification label .......................................................... 63

Back
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PE 54.00-B-0025-03B Edition: 09/02

Horn

30S05 Horn switch


33H01 Horn
33S01 Electric / air horn commutation switch
33Y01 Air horn magnetic switch
W0101 Driver side ground
W0201 Lower main board ground (electric compartment)
X0103 Terminal Kl. 58 distributor
X0204 Kl. 15 engine electric compartment

B54.00-0113-03

Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Spare connector for body builder

01K06 D+ relay
01S04 Contact and starter switch
10A02 Engine electronic control module (FR)
30K02 Reversing light relay
30K06 Daylight lighting relay
30Y01 Daylight lighting diode
61A03 Instrument panel
X2811 Spare connector for body builder in central electric switch board
X2812 Spare connector for body builder in central electric switch board
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment
W0201 Lower main board ground (electric compartment)

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0116-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

Brake pads wear indicator

20A02 Front brake lining wear module


20A03 Intermediate brake lining wear module
20B11 Front axle left wheel brake lining wear sensor
20B12 Front axle right wheel brake lining wear sensor
20B13 Rear axle left wheel brake lining wear sensor
20B14 Rear axle right wheel brake lining wear sensor
20B15 Intermediate axle left wheel brake lining wear sensor
20B16 Intermediate axle right wheel brake lining wear sensor
61A03 Instrument panel
W0201 Lower main board ground (electric compartment)
X0204 Kl. 15 engine electric compartment

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0102-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

Diagnose

05X01 Outlet for diagnose


10A01 PLD control module
13A01 ZF automatic transmission control module
13A04 Voith automatic transmission control module
54A01 Additional heater control module
61A03 Instrument panel
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0076-09

Caption of this circuit Return to index


10
PE 54.00-B-0025-03B Edition: 09/02

Exhaust-brake drive for vehicle without BS (Electronic braking system)

10A02 Engine electronic control module (FR)


11S02 Continuous exhaust-brake foot action valve.
14K01 Continuous exhaust-brake disengage relay.
14S03 Continuous exhaust-brake disengage switch
30S13 Brake light switch
W0101 Driver side ground
W0201 Lower main board ground (electric compartment)
X0103 Terminal Kl. 58 distributor
X0204 Kl. 15 engine electric compartment

B54.00-0094-03
Return to index
11
PE 54.00-B-0025-03B Edition: 09/02

Exhaust-brake and Top-Brake valves for vehicle fitted with OM 457 engine

10A02 Engine electronic control module (FMR)


11Y01 Exhaust-brake electromagnetic valve 1
11Y02 Exhaust-brake electromagnetic valve 2 (Top Brake)

B54.00-0093-03
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PE 54.00-B-0025-03B Edition: 09/02

Exhaust-brake and Top-Brake valves for vehicle fitted with OM 926

10A01 PLD control module


10A02 Engine electronic control module (FMR)
11Y01 Exhaust-brake electromagnetic valve 1
11Y02 Exhaust-brake electromagnetic valve 2 (Top Brake)

B54.00-0281-03
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PE 54.00-B-0025-03B Edition: 09/02

Headlights

30E38 Right headlight high beam


30E39 Left headlight high beam
30E40 Right headlight low beam
30E41 Left headlight low beam
30K05 Headlight high beam relay
30S03 Lights switch
30S04 High beam and flasher switch
61A03 Instrument panel
W0201 Lower main board ground (electric compartment)
X0202 Kl. 30 upper electric compartment

B54.00-0104-06
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Fog lights

30E05 Left fog light


30E06 Right fog light
30E11 Left fog running light
30E12 Right fog running light
30S03 Lights switch
W0101 Driver side ground
W0201 Lower main board ground (electric compartment)
X0202 Kl. 30 upper electric compartment

B54.00-0105-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Clearance lights, license plate lighting, daylight lighting, Instruments cluster lighting

01K06 D+ relay
10A02 Engine electronic control module (FR)
24K03 Water desiccator
30E03 Left side light
30E04 Right side light
30E07 Left side tail light and brake light
30E08 Right side tail light and brake light
30E13 Left side license plate lighting
30E14 Right side license plate lighting
30E15 Front left side clearance light
30E16 Front right side clearance light
30E17 Rear left side clearance light
30E18 Rear right side clearance light
30E33.1 Side light
30E33.2 Side light
30E33.n Side light
30E40 Right headlight low beam
30E41 Left headlight low beam
30K06 Daylight lighting relay
30S03 Lights switch
30V01 Daylight lighting diode
31R01 Dashboard lighting potentiometer
61A03 Instrument panel
W0101 Driver side ground
W0201 Lower main board ground (electric compartment)
X0103 Terminal Kl. 58 distributor
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment
X2811 Spare connector for body builder in central electric switch board
* Optional

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0103-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

Engine compartment lighting, 24 volts outlet

02X01 Main board outlet


10S01 Engine compartment starter fail-safe switch
31E12 Engine compartment lighting
W0201 Lower main board ground (electric compartment)
X0202 Kl. 30 engine electric compartment

B54.00-0110-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Brake lights for vehicle with BS (electronic braking system)

10A02 Engine electronic control module (FR)


30H01 Left brake light
30H02 Right brake light
30H10 Upper left brake light
30H11 Upper right brake light
30K03 Brake light relay
W0201 Lower main board ground (electric compartment)
X0204 Kl. 15 engine electric compartment

B54.00-0109-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Brake lights for vehicle without BS (electronic braking system)

10A02 Engine electronic control module (FR)


14K01 Continuous exhaust-brake disengage relay
30H01 Left brake light
30H02 Right brake light
30H10 Upper left brake light
30H11 Upper right brake light
30K03 Brake light relay
30S13 Brake light switch
W0201 Lower main board ground (electric compartment)
X0204 Kl. 15 engine electric compartment

B54.00-0108-12
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Reversing lights

10A02 Engine electronic control module (FR)


12S02 Reversing gear recognition switch
30E09 Left reversing light
30E10 Right reversing light
30K02 Reversing light relay
W0201 Lower main board ground (electric compartment)
X02 Electric compartment main board connection
X0204 Kl. 15 engine electric compartment
X2811 Spare connector for body builder in central electric switch board

B54.00-0107-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Turn indicators and hazard flashers

30H03 Front left turn indicator


30H04 Front right turn indicator
30H05 Rear left turn indicator
30H06 Rear right turn indicator
30H07 Rear upper left turn indicator
30H08 Rear upper right turn indicator
30H12 Front left turn indicator
30H13 Front right turn indicator
30K01 Turn indicator relay
30S01 Hazard flasher switch
30S08 Turn indicator switch
61A03 Instrument panel
W0201 Lower main board ground (electric compartment)
X0103 Terminal Kl. 58 distributor
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment

B54.00-0106-06
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PE 54.00-B-0025-03B Edition: 09/02

Windshield washer and wiper

30S06 Windshield wiper switch


30S07 Windshield washer switch
33K02 Windshield wiper timer relay
33M01 Windshield washer pump motor
33M02 Windshield wiper motor
W0201 Lower main board ground (electric compartment)
X0204 Kl. 15 engine electric compartment

B54.00-0112-06
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Accelerator

10A02 Engine electronic control module (FR)


10B03 Accelerator sensor

B54.00-0085-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

FR power supply module

10A02 Engine electronic control module (FR)


W0201 Lower main board ground (electric compartment)
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment

B54.00-0084-03
Return to index
25
PE 54.00-B-0025-03B Edition: 09/02

PLD module power supply

10A01 PLD control module


W0201 Lower main board ground (electric compartment)
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment

B54.00-0077-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

CAN

10A01 PLD control module


10A02 FR control module
13A01 ZF automatic transmission control module
14A01 Voith retarder control module
20A01 Brake system (BS) control module
60P02 Tachograph
61A03 Instrument panel
W0201 Main lower board panel ground (electric compartment)
X0209 CAN - star point IES

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0075-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

Clutch wear switch

10A02 Engine electronic control module (FR)


12B02 Clutch wear switch

B54.00-0088-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Coolant temperature and level sensors, Air cleaner sensor

10A01 PLD control module


10A02 Engine electronic control module (FR)
10B02 Air cleaner monitoring sensor
10B08 Coolant temperature sensor
10R01 FR air filter sensor pull-up resistor
15B01 Coolant filling reservoir level sensor

B54.00-0278-12
Return to index
30
PE 54.00-B-0025-03B Edition: 09/02

Engine oil level, temperature and pressure sensors

10A01 PLD control module


10B06 Engine oil level sensor
10B07 Engine oil pressure sensor
10B16 Combined sensor of engine oil pressure and temperature

B54.00-0081-12
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Crankshaft position and 1st cylinder top dead center sensors

10A01 PLD control module


10B14 Crankshaft position sensor
10B15 Cylinder 1 top dead center sensor

B54.00-0079-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Turbocharged air pressure and temperature sensor

10A01 PLD control module


10B17 Combined sensor of turbocharged air pressure and temperature

B54.00-0082-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Gearbox input speed sensor

10A02 Engine electronic control module (FR)


12B01 Gearbox input speed sensor

B54.00-0089-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Fuel temperature and level sensors, clutch and power steering fluid level sensors

10A01 PLD control module


10B13 Fuel temperature sensor
12B08 Clutch fluid reservoir sensor
15B06 Power steering fluid level sensor
61A03 Instrument panel
65B03 Fuel tank level sensor

B54.00-0080-12
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Outside air temperature sensor

10A02 Engine electronic control module (FR)


10B04 Outside air temperature sensor

B54.00-0087-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Engine cooling system

10A01 PLD control module


15Y05 Fan electromagnetic coupling - stage 1
15Y06 Fan electromagnetic coupling - stage 2

B54.00-0083-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Injection units

10A01 PLD control module


10Y11 Cylinder 1 injection unit
10Y12 Cylinder 2 injection unit
10Y13 Cylinder 3 injection unit
10Y14 Cylinder 4 injection unit
10Y15 Cylinder 5 injection unit
10Y16 Cylinder 6 injection unit

B54.00-0078-06
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Parking brake/bus stop request buzzer

20A01 Brake system (BS) control module


20B24 Parking brake pressure switch
20K02 Parking brake/ driver cab door buzzer relay
47S04 Bus stop brake switch
61A03 Instrument panel
W0101 Driver side ground
W0201 Lower main board ground (electric compartment)
X0103 Terminal Kl. 58 distributor
X0204 Kl. 15 engine electric compartment
* Only for vehicles with BS (electronic braking system)

B54.00-0115-03
Return to index
39
PE 54.00-B-0025-03B Edition: 09/02

Instrument panel power supply

61A03 Instrument panel


W0101 Ground at driver side
X0101 Terminal Kl. 30 distributor
X0102 Terminal Kl. 15 distributor
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment
X2811 Spare connector for body builder in electric central switchboard

B54.00-0090-12
Return to index
40
PE 54.00-B-0025-03B Edition: 09/02

Fan belt breakage sensor

61A03 Instrument panel


64B03 Fan belt breakage sensor
W0201 Lower main board ground (electric compartment)
X0204 Kl. 15 engine electric compartment

B54.00-0092-03
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Retarder switch

10A02 Engine electronic control module (FR)


14S01 Retarder lever switch
63S01 Tempomatic switch / Retarder

B54.00-0096-12
Return to index
42
PE 54.00-B-0025-03B Edition: 09/02

Voith retarder

14A01 Voith retarder control module


14B01 Retarder coolant temperature sensor
14B02 Retarder oil temperature sensor
14B03 Retarder pressure sensor
14Y05 Proportional valve of retarder
HT132 Pressure equalizer (1m pipe)
W0201 Lower main board ground (electric compartment)
X0204 Kl. 15 engine electric compartment

B54.00-0095-12
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Air desiccator and water discharge valve

01K06 D+ relay
10A02 Engine electronic control module (FR)
24K02 Water discharge valve
24K03 Water dryer
24R01 Air desiccator
24Y01 Water discharge valve
30K03 Brake light relay
W0201 Lower main board ground (electric compartment)
X0204 Kl. 15 engine electric compartment

B54.00-0114-12
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Brake system sensors

10A02 Engine electronic control module (FR)


20B18 Pressure switch of active spring accumulator
20B19 Pressure switch of the spring accumulator reservoir
24B02 Reserve pressure sensors of circuit 1 (rear axle) and 2 (front axle)
61A03 Instrument panel
W0201 Lower main board ground (electric compartment)

B54.00-0091-12
Return to index
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PE 54.00-B-0025-03B Edition: 09/02

Module BS power supply, Valves of the BS system

20A01 Brake system control module (BS)


20B07 Rear left shaft speed sensor
20B08 Rear right shaft speed sensor
20B13 Rear left wheel brake lining wear sensor
20B14 Rear right wheel brake lining wear sensor
20Y01 Front BS proportional valve
20Y02 Front right axle ABS drive safety system valve
20Y03 Front left axle ABS drive safety system valve
20Y04 BS redundant valve
20Y05 BS shaft drive disc modulator
W0201 Lower main board ground (electric compartment)
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0098-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

BS module sensors

20A01 Brake system (BS) control module


20B03 Electronic brake system braking value sensor
20B05 Front left shaft speed sensor
20B06 Front right shaft speed sensor
20B11 Front left wheel brake lining wear sensor
20B12 Front right wheel brake lining wear sensor
20S03 ASR switch
20Y01 Front BS proportional valve
47S04 Bus stop brake switch
W0101 Driver side ground
W0201 Lower main board ground (electric compartment)
X0103 Terminal Kl. 58 distributor

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0099-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

Electric power generation system for vehicle fitted with OM 457 engine

01G01 Alternator 1
01G02 Alternator 2
01H01 Charge control of alternator 2
01V01 Terminal D+ disconnection diode
10A02 FR control module
61A03 Instrument panel
W0501 Engine compartment ground
X0204 Kl. 15 engine electric compartment
X0501 Kl. 30 engine compartment

B54.00-0073-06
Return to index
50
PE 54.00-B-0025-03B Edition: 09/02

Electric power generation system for vehicle fitted with OM 926 engine

01G01 Alternator 1
01G02 Alternator 2
01G03 Alternator 3
01H01 Charge control of alternator 2
01H02 Charge control of alternator 3
01K05 Battery switch
01V01 Terminal D+ disconnection diode
10A02 FR control module
61A03 Instrument panel
W0501 Engine compartment ground
X0204 Kl. 15 engine electric compartment
X0501 Kl. 30 engine compartment

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0074-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

Starting circuit for vehicle with ZF transmission

01G04 Battery 1
01G05 Battery 2
01K05 Battery switch
01S01 Battery master switch
01S04 Operation and starting switch
10A01 PLD control module
10A02 FR control module
10M01 Starter motor
10S01 Engine compartment starter fail-safe switch
10S04 Engine shut down switch in engine compartment
10S05 Engine starter switch in engine compartment
12K01 Gearbox neutral recognition sensor
12K02 Starter circuit liberation relay, gearbox neutral
12S01 Gearbox neutral recognition sensor
W0101 Chassis ground at driver side
W0201 Lower main dashboard ground (electric compartment)
W0501 Engine compartment ground
W1001 Battery compartment ground
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment
X0501 Kl. 30 engine compartment
X2811 Spare connector for body builder in electric central switchboard

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0072-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

Starting circuit for vehicle with other transmission

01G04 Battery 1
01G05 Battery 2
01K05 Battery switch
01S01 Battery master switch
01S04 Operation and starting switch
10A01 PLD control module
10A02 FR control module
10M01 Starter motor
10S01 Engine compartment starter fail-safe switch
10S04 Engine shut down switch in engine compartment
10S05 Engine starter switch in engine compartment
12S01 Gearbox neutral recognition sensor
W0101 Chassis ground at driver side
W0201 Lower main dashboard ground (electric compartment)
W0501 Engine compartment ground
W1001 Battery compartment ground
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment
X0501 Kl. 30 engine compartment
X2811 Spare connector for body builder in electric central switchboard

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0071-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

Easyshift

10A02 Engine electronic control module (FR)


11S02 Continuous exhaust-brake foot action valve.
12S01 Gearbox neutral recognition sensor
14K01 Continuous exhaust-brake disengage relay.
14S03 Continuous exhaust-brake disengage switch
30S13 Brake light switch
60B02 Tachograph sensor
B40 Easy-shift switch on clutch pedal
B41 Coupling gear switch
G3 Impulses generator (speed sending unit at transmission)
G12 Outlet turns sending unit of transmission with Easy-shift
K35 Shut-down engine brake relay with Easy-shift
S29 Easy-shift actuating gear changing
U10 Easy-shift system functioning electronic unit
U11 Easy-shift magnetic valves functioning electronic unit
U12 Amplifier unit for revolution sending unit
U13 Easy-shift system pressure cut-off electronic unit
W0101 Driver side ground
W0201 Lower main board ground (electric compartment)
X0103 Terminal Kl. 58 distributor
X0204 Kl. 15 engine electric compartment

Circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

B54.00-0079-09

Caption of this circuit Return to index


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PE 54.00-B-0025-03B Edition: 09/02

Tachograph

01G04 Battery 1
01G05 Battery 2
10A02 Engine electronic control module (FR)
60B02 Tachograph sensor
60P02 Tachograph
W0101 Driver side ground
W0201 Lower main board ground (electric compartment)
W0501 Engine compartment ground
W1001 Battery compartment ground
X0103 Terminal Kl. 58 distributor
X02 Electric compartment main board connection
X0204 Kl. 15 engine electric compartment
X2811 Spare connector for body builder in central electric switch
board

B54.00-0111-06
Return to index
59
PE 54.00-B-0025-03B Edition: 09/02

Tempomat switch (cruise control)

10A02 Engine electronic control module (FR)


10S02 Tempomatic lever switch
63S01 Tempomatic switch / Retarder

B54.00-0097-12
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60
PE 54.00-B-0025-03B Edition: 09/02

ZF automatic transmission

13A01 ZF automatic transmission control module


13A02 ZF automatic transmission
13S01 Transmission gear selector switch
14B02 Retarder oil temperature sensor
14S02 Direct retarder switch
14Y04 Memory retarder level solenoid valve
14Y05 Proportional valve of retarder
W0101 Driver side ground
W0201 Lower main board ground (electric compartment)
X02 Electric compartment main board connection
X0102 Terminal Kl. 15 distributor
X0103 Terminal Kl. 58 distributor
X0202 Kl. 30 upper electric compartment
X0204 Kl. 15 engine electric compartment
X0209 CAN - star point IES

Circuit Return to index


61
PE 54.00-B-0025-03B Edition: 09/02

B54.00-0280-09

Caption of this circuit Return to index


62
PE 54.00-B-0025-03B Edition: 09/02

7,5 (A) INSTRUMENT BRAKE PAD WEAR


7,5 (A) GENERATOR (D+) CLUSTER (KL.30) RELAY
01F04 60F02 20A02
DOWNLOAD/DIAGNOSTIC BRAKE PAD WEAR
7,5 (A) 20 (A) AUXILIARY HEATING
(Kl.15) RELAY
05F01 54F01 20A03
CURRENT RETURN
5 (A) NEUTRAL SWITCH (GEAR) 20 (A) AUXILIARY HEATING BLOCKAGE DIODE (D+)
12F02 54F02 01V01

5 (A) HORN 5 (A) RIGHT POSITION LIGHTS FEEDING POINT(D+)


33F01 30F04 01K06
INSTRUMENT CLUSTERS BRAKE LIGHTS
15 (A) WINDSHIELD WIPER 5 (A) (KL.58) AUXILIARY RELAY
33F02 30F06 30K03
INSTRUMENT CLUSTER (SIG- REVERSING LIGHTS AUX-
7,5 (A) 5 (A) RIGHT LOW BEAM
NAL C3)/SATELLITE ILIARY RELAY
60F01 30F08 30K02
AIR DRYER AUXILIARY
7,5 (A) GENERATOR (D+) 7,5 (A) RIGHT HIGH BEAM RELAY
01F03 30F10 24K03
EASY-SHIFT AUXILIARY
7,5 (A) EASY-SHIFT 10 (A) HAZARD FLASHER (KL. 30) RELAY
12F04 30F02 K35
WATER DRAIN AUXIL-
5 (A) BRAKE PAD WEAR INDICATOR 10 (A) HAZARD FLASHER (KL. 15) IARY RELAY (BRAKE)
20F01 30F01 24K02
HIGH BEAM HEADLIGHT
7,5 (A) OIL SEPARATE (BRAKE) 10 (A) FOG HEADLAMP AUXILIARY RELAY
24F01 30F03 30K05
BRAKE LIGTS AUXIL-
7,5 (A) BREAKAGE OF BELT 5 (A) LEFT POSITION LIGHTS IARY RELAY
64F04 30F05 14K01
INDICATOR LIGHTS
7,5 (A) EASY-SHIFT 5 (A) LEFT LOW BEAM RELAY
12F03 30F07 30K01
NEUTRAL AUXILIARY
15 (A) IGNITION KEY 7,5 (A) LEFT HIGH BEAM RELAY (GEAR)
01F14 30F09 12K01
ENGINE COMPARTMENT NEUTRAL AUXILIARY
7,5 (A) 7,5 (A) BRAKE LIGHTS
LIGHTING RELAY (GEAR)
02F01 30F11 12K02
WINDSHIELD WIPER
7,5 (A) PLUG (24 V) 5 (A) REVERSING LIGHTS TIMER RELAY
02F02 30F12 33K02
DOWNLOAD/DIAGNOSTIC
7,5 (A) (KL.30)
05F02

Fuses and relay identification label

Return to index
63
PE 54.00-B-0025-03B Edition: 09/02

64

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