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Enhancing Heat Transfer - Maziar Dehghan
Enhancing Heat Transfer - Maziar Dehghan
a r t i c l e i n f o a b s t r a c t
Article history: Constrained fluid flow and conjugate heat transfer in microchannel heat sinks (MCHS) with converging
Received 14 August 2014 channels are investigated using the finite volume method (FVM) in the laminar regime. The maximum
Accepted 19 December 2014 pressure of the MCHS loop is assumed to be limited due to constructional or operational conditions.
Available online 8 January 2015
Results show that the Poiseuille number increases with increased tapering, while the required pumping
power decreases. Meanwhile, the Nusselt number increases with tapering as well as the convection heat
Keywords: transfer coefficient. The MCHS having the optimum heat transfer performance is found to have a width-
Microchannel
tapered ratio equal to 0.5. For this tapering configuration and at the maximum pressure constraint of
Converging channel
Heat transfer enhancement
3000 Pa, the pumping power reduces by a factor of 4 while the overall heat removal rate is kept fixed
Poiseuille number in comparison with a straight channel.
Pumping power Ó 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.enconman.2014.12.063
0196-8904/Ó 2014 Elsevier Ltd. All rights reserved.
M. Dehghan et al. / Energy Conversion and Management 92 (2015) 244–250 245
Nomenclature
with rectangular cross-section and various wavy amplitudes ran- micro heat exchangers [27,28]. As it was mentioned that the height
ged from 125 to 500 lm were studied numerically by Mohammed tapering has the least effects on the thermal performance of MCHS,
et al. [20]. In another work, Mohammed et al. [21] investigated only the width-tapered configuration is chosen in the present anal-
effects of different types of flow passage on heat and fluid flow ysis [25,26,29]. To compare the hydraulic and thermal performance
in MCHS. They applied zigzag, curvy, and step channel shapes of different configurations, it is assumed that the maximum pres-
and showed that the zigzag shape has the highest heat transfer sure should be limited to a pre-defined value due to constructional
and pressure drop among other shapes. Türkakar and Okutucu- or operational limitations. This constrained fluid flow in the
Özyurt [3] performed dimensional optimization of silicon micro- presence of heat transfer has not been previously investigated. Both
channel heat sinks by minimizing the total thermal resistance hydrodynamical and thermal characteristics including the pressure
considering multiple heat sources. The effects of three different graph, Poiseuille number, convection heat transfer coefficient, and
channel shapes (hexagonal, circular, and rhombus) on the MCHS Nusselt number are analyzed and discussed in this study.
performance were numerically analyzed by Alfaryjat et al. [22].
They showed that the hexagonal cross-section MCHS has the high- 2. Problem definition and mathematical modeling
est pressure drop and heat transfer coefficient among other shapes
while rhombus cross-section MCHS has the highest value of the top The schematic diagram of the problem is shown in Fig. 1 and
wall temperature and thermal resistance. Dehghan et al. [23], dimensions are presented in Table 1. The following assumptions
based on an extension to the study of Dehghan et al. [24], numer- are invoked in the present study:
ically investigated a combined convection–radiation heat transfer
inside a micro-channel filled with a porous medium in the The flow is incompressible.
slip-flow regime. They presented the dimensionless temperature According to the symmetry, only one half of the channel shown
and the Nusselt number. They showed that the presence of a finite in the right-side of Fig. 1 is considered.
temperature jump at the heated walls dramatically decreases the The microchannel is made of aluminum.
Nusselt number.
Another branch in enhancing the overall performance of the
microchannels is varying the cross-section of the channel in the
flow direction. Hung et al. [25] compared conventional single-
layered and double-layered channels with tapered channels. They
found that the tapered channel has the best performance consider-
ing thermal resistance and temperature distribution uniformity
among other shapes. The optimal tapered channel design of a
MCHS with varying heights and widths was investigated by Hung
and Yan [26] using the objective function of the overall thermal
resistance. They found that the thermal resistance is sensitive to
variations in the channel number, channel-width ratio, or width-
tapered ratio while less sensitive to the height-tapered ratio.
In the present study, the problem of developing conjugate heat
and fluid flow within the range of 75–350 Reynolds numbers in
width-tapered microchannel heat sinks with the inlet aspect ratio
of 5 and the inlet hydraulic diameter of 333 lm is numerically
investigated using FVM. The 3-D heat and fluid flow in the converg- Fig. 1. Schematic diagram of the problem; (a) isometric view of MCHS [11] and (b)
ing channels are practical in chemical reactors, bio-technology, and top view of a channel.
246 M. Dehghan et al. / Energy Conversion and Management 92 (2015) 244–250
Table 1 100
Dimensions of microchannel (lm). Wo=200, Pi=1500
Wi Wo Wc H L t Wo=200, Pi=2000
200 200, 150, 100, 75 400 1000 12000 500
Wo=200, Pi=3000
Po
problem. The maximum pressure value of the MCHS loop occurs Philips (1990)
at the entrance of the channel and is assumed to be equal to
1500, 2000, and 3000 Pa.
The inlet width of the flow passage is fixed for all simulations
(Wi = 0.2 mm). While, the outlet width (Wo) is assumed to be
0.2, 0.15, 0.1, and 0.075 mm.
Two identifying parameters (the outlet width, Wo, and the inlet 10
pressure, Pi) are used in order to distinguish the results of each 0.001 0.01 0.1 1
case-study in Figs. 2–8. z+
Fig. 2. The procedure used for the case of two predefined pressure limits.
M. Dehghan et al. / Energy Conversion and Management 92 (2015) 244–250 247
100 20
Wo=75, Pi=2000 Wo=75, Pi=3000
Wo=100, Pi=2000
Wo=100, Pi=3000
80
Wo=150, Pi=2000
Wo=150, Pi=3000
Wo=200, Pi=2000 15
60
Wo=200, Pi=3000
Po
Nu
40
10
20
0 5
0 0.05 0.1 0.15 0.2 0.25 0.3 0 0.05 0.1 0.15 0.2
z+ z*
Fig. 4. The Poiseuille number for different width-tapered configurations. Fig. 7. Effects of tapering on the Nusselt number.
3500 4.0E+4
Wo=75, Pi=3000
Wo=75, Pi=3000
3000 Wo=100, Pi=3000
1500
2.0E+4
1000
500
1.0E+4
0 0 0.05 0.1 0.15 0.2
0 0.002 0.004 0.006 0.008 0.01 0.012
z*
z (m)
Fig. 8. Effects of tapering on the convection heat transfer coefficient.
Fig. 5. The area-weighted average pressure distribution along the flow direction.
Wo=200, Pi=1500
decoupling the problem [31–35]. The convergence criterion is the
Wo=200, Pi=2000 maximum dimensionless temperature difference between two
successive time-steps lower than 106. The problem has been
Wo=200, pi=3000
solved with different meshes. Difference between the local heat
Mirzaei and Dehghan (2013) transfer coefficients (h) in 40 75 150 and 20 50 100
Nu_3z; Lee et al. (2005) meshes is less than 3%. However the required computational time
increases dramatically. The code requires up to 20 h for the
1
0.0001 0.001 0.01 0.1 adopted mesh number (x y z = 20 50 100) in a PC with
z* 3.1 GHz CPU and 4 GB RAM. For the finer mesh (40 75 150) it
requires at least 50% extra time to converge at the same precision
Fig. 6. The Nusselt number distribution with respect to z⁄. and convergence criterion. Mesh type is hexahedron with uniform
mesh size in the x- and y-directions, but in the z-direction (the flow
~ direction) the mesh size is increased by a factor of 1.01.
V ¼0
As it was mentioned, a maximum pressure value is adopted as
Tf ¼ Ts ð3Þ the constraint of the simulation. The outlet gauge pressure has
@T f @T s been fixed to be 50 Pa. Because only one value for the pressure
kf ¼ ks
@n @n can be fixed as the boundary condition, the inlet pressure has been
248 M. Dehghan et al. / Energy Conversion and Management 92 (2015) 244–250
350 represents the temperature difference between the solid and fluid
phases [38–40]. So, the irreversibility of the system and amount of
340 generated entropy would decrease and consequently the thermal
efficiency would enhance as well. Fig. 9 shows the temperature
of the bottom side of the flow passages along the flow direction.
330
It can be seen that the maximum temperatures of the channels fall
within the safe zone even for a tapered channel. For example, the
Tw (K)
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