AUTOMOBILE LKS WILAYAH KERJA 3

2019
TECHNOLOGY PROPINSI JAWA TIMUR

Competitor Name Competitor No Task

……………………………………………….. …………………….. D

ENGINE MECHANICAL

Familiarization Time 5 minutes

Task Duration 55 minutes
Total Time 60 minutes

Marking Summary
Possible Score
Section
Mark Record
Preparation (PPE Used, Safety and Health ...........
1. 100
Environment)
...........
2. Dismantling Timing Chain 100
...........
3. Dismantling Cylinder Head 100
...........
4. Cylinder Bore Crankshaft and Piston Measurement 250
...........
5. Assembling Cylinder Head 100
...........
6. Assembling Timing Chain 250
...........
7. Assembling Timing Chain Cover 100

Task Total 1000 ...........

Time Keeping

Familiarization Competition Breaks

Start Start Start

Stop Stop Stop

You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page
Remarks : Engine 2NR-VE TERIOS/RUSH

LKS Wilayah Kerja 3 Propinsi Jatim 2019 1

AUTOMOBILE LKS WILAYAH KERJA 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

Marking Summary

1. Preparation Yes No Actual Comments

1.1 Use proper workshop manual 15 0

1.2 Check all equipments 15 0

1.3 Check all instructions 15 0

1.4 Select the correct tools 15 0

1.5 Calibrate measuring tools 15 0

1.6 Use logical working procedure 10 0

1.7 Clean up the working area 5 0 Majun

1.8 Clean up tools and equipment 10 0

Sub-Total 100 0

2. Dismantling Timing Belt Yes NO Actual Comments

2.1 Remove Pulley Crankshaft 25 0

2.2 Remove Timing Chain Cover 25 0
2.3 Remove Timing Chain Tensioner 25 0
2.4 Remove Timing Chain 25 0

Sub-Total 100 0

3. Dismantling Cylinder Head Yes NO Actual Comments

3.1 Remove Cylinder Head Cover bolts 20 0

3.2 Remove Cylinder Head Cover 15 0

3.3 Remove Cylinder Head Bolts 30 0

3.4 Remove Cylinder Head 20 0

3.5 Remove Cylinder Head gasket 15 0

Sub-Total 100 0

LKS Wilayah Kerja 3 Propinsi Jatim 2019 2

AUTOMOBILE LKS WILAYAH KERJA 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

Cylinder Bore ,Piston,and oil

4. Yes No Actual Comments
Clearance Measurement
4.1 Select correct Outside Micrometer 20 0
4.2 Calibrate Outside Micrometer 30 0
4.3 Measure diameter piston 40 0
4.4 Install Cylinder Bore gauge 30 0
Calibrate Cylinder Bore gauge using
4.5 40 0
Outside Micrometer
4.6 Measure diameter Cylinder Bore 30 0
Measure oil clearance main journal
4.7 30 0
No1 by plastic gauge
Tighten crankshaft bolt before
4.8 30 0
measure oil clearance
Sub-Total 250 0

5. Assembling Cylinder Head Yes No Actual Comments

5.1 Assamble Cylinder Head gasket 20 0
5.2 Assamble Cylinder Head 20 0
5.3 Lubricate Cylinder Head Bolts 20 0
5.4 Tighten Cylinder Head Bolts 40 0

Sub-Total 100 0

6 Assembling Timing chain Yes No Actual Comments

6.1 Position engine on TOP 1 30 0
6.2 Assemble Timing Chain 30 0
6.3 Assemble Tensioner 30 0
6.4 Turn Crankshaft 1,9 rotation 35 0
6.5 Loose Timing Chain Tensioner Bolt 30 0
6.6 Turn Crankshaft until 2 rotation 30 0
6.7 Tighten Timing Chain Tensioner Bolt 30 0
6.8 Turn Crankshaft 2 rotation 35 0

Sub-Total 250 0

LKS Wilayah Kerja 3 Propinsi Jatim 2019 3

AUTOMOBILE LKS WILAYAH KERJA 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

7. Assembling Timing Belt Cover Yes NO Actual Comments

7.1 Assemble Cylinder Head Cover 15 0
7.2 Assemble Timing belt Cover 15 0
7.3 Tighten Cylinder Head Cover Bolts 25 0
7.4 Assemble Pulley Crankshaft 20 0
7.5 Tighten Pulley Crankshaft Bolt 25 0

Sub-Total 100 0

Experts Signatures
Tanda-tangan Juri
Penilai Juri Meja

LKS Wilayah Kerja 3 Propinsi Jatim 2019 4