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Pile Cap OP14, OP13 & OP12
Pile Cap OP14, OP13 & OP12
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap OP 14, OP 13 & OP 12
TABLE OF CONTENT
1. Scope of Work………………………………………………………………………………………03
3. Operational Strategy……………………………………………………………………………..04
5. Construction Methodology……………………………….…………………………….…….09
.
6. Quality Control & Quality Assurance…………………………………………….……….12
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap OP 14, OP 13 & OP 12
1 .Scope of work:
This construction Work procedure is applicable for execution of Pile cap as per approved GFC drawings at OP
14, OP 13 & OP 12 for Construction of New 4-lane Signature Bridge (900m long Central Cable Stayed module)
connecting missing link between Okha and Beyt Dwarka on EPC mode including construction of approaches on
new national highway on NH-51 in state of Gujarat.
2. Technical specifications:
2.1 CODES & SPECIFICATIONS
1) MORTH Specifications.
2) IS: 456-2000- Indian Standard specification for Plain & reinforced Concrete.
3) IS: 383:1970- Indian Standard specification for coarse and fine aggregate.
4) IS2502 – Code of Practice for Bending and fixing of Bars for concrete Reinforcement.
5) IS: 1786: 2008 Indian Standard specification for High strength deformed steel bars and wires for concrete
Reinforcement.
2.2 Drawings:
Main work drawings.
1) General Arrangement Drawing B-0001 Rev F.
2) B 103A Rev 0 Dimension and Reinforcement Detail of Pile cap OP 14
3) B 116 Rev 0 Dimension and Reinforcement Detail of Pile cap OP 13 & OP 12.
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap OP 14, OP 13 & OP 12
3. Operating Strategy
3.1 Organization chart
The roles & responsibilities for CWP for Construction of Pile cap has been elaborated in the organization chart
below:
I. Project Manager
II. Planning Engineer
III. Manager Construction
IV. Formwork foreman
V. P & M In charge
VI. Manager Quality
VII. Quality Engineer
VIII. HSE Officer
IX. Surveyor
Project Manager:
Organize & manage all resources field activities to achieve an effective completion of the contract, within
the agreed time & cost, whilst paying due regard to safety & meeting quality requirements.
Planning Engineer:
Receive the drawings from client and issuing to site team.
Plan the resources, with inputs from site team.
Contract review and preparation of MSP schedules.
Coordinate with vendors for arranging resources.
Monitor the progress, financial performance and resource usage.
Update the resources schedule and look ahead progress.
Responsible for collecting and maintaining the documents like RFI/All checklists formats etc after client
signature.
Manager Construction:
Responsible for all construction works such as reinforcement, shuttering, and concrete etc as per GFC
drawings issued to him from planning.
Preparation and indent of materials and consumables to execute the job.
Maintenance of site CWP formats and checklists.
Responsible for proper usage of concrete and other major consumables materials such as TMT bars,
without any wastage.
Responsible for implementation of safe work environment at work place.
Responsible for execution and maintain the good quality of work.
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap OP 14, OP 13 & OP 12
Formwork Foremen:
Responsible for formwork assembly and erection as per scheme drawing with consulting site engineer.
Responsible for checking line, level and dimension trueness of formwork.
Responsible for reinspection of Formwork alignment after completion of concrete pour.
Responsible to take care of Deshuttering of formwork without injuring the concrete.
P & M In charge:
Responsible for equipment fitness inspection, monitoring and maintain records.
Responsible for all mechanical and electrical equipment ensuring continues availability and proper
functioning of P&M at site.
Ensure periodic preventive maintenance & timely breakdown repairs of all machinery & electrical
equipment as per their inspection manual.
Ensure operation of P&M as per company norms.
P & M ENGINEER:-
Responsible for operational inspection and maintenance of P & M equipment’s on regular basis.
Reporting of required data related to operation and maintenance of records.
Responsible for arranging power supply at workplace on day to day basis by co-ordination with site
engineer.
Ensure continues availability and proper functioning of P&M at site.
Ensure periodic preventive maintenance and timely breakdown repairs of all machinery & electrical
equipment as per their inspection manual.
Manager Quality:-
Check the quality of cement, fine aggregates and coarse aggregates etc.
Responsible for the compressive strength of the concrete batched for site at RMC.
Identify material sources, and conduct material tests and ensure conformity with specification &
standards.
Conduct routine tests on materials as per ITP for conformance and maintenance records.
Identify, calibrate and maintain master list of testing and measuring equipment.
Responsible for submission of all reports related to quality matters.
Quality Engineers:-
Responsible for casting of concrete cubes for every batch produced from the plant.
Responsible for check and maintenance of required workability of concrete at pour location.
HSE Officer:-
Responsible for implementation of company norms at site.
Responsible for all safety related works and proper functioning of safety at site.
Identify potentially unsafe acts, areas and implement practice measures and educate staff & workmen.
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap OP 14, OP 13 & OP 12
Surveyor:-
Setting out of control points and those approved from Consultant.
Alignment and leveling of formwork as per approved drawing.
3.2.1 WORKMEN:
Si No Manpower No’ per day shift No’s per night shift Remarks
1 Pump/Boom Placer operators 1 1
2 Crane Operator 1 1
3 Unskilled 4 4 Pile Chipping
4 Shuttering Foremen 1 1
5 Carpenter 10 10
6 Reinforced Fitter 10 10
7 Rigger/khallasi 6 4
8 Helpers for concrete, Reinforcement, 5 5
formwork and mechanical work.
9 Housekeeping supervisor’s 01 01
Total Manpower 39 37
3.2.2 Materials:
1. Ready mix Concrete (RMC) M50.
2. Reinforcement FE 550D.
3. GI Binding wire 18 gauge.
4. Formwork.
5. Curing.
3.2.3 Equipment:
Si No Machinery No’s per day Remarks
1 Batching Plant As per site requirement For Concrete production (calibrated once in
2 Chilling plant As per site requirement a month)
3 RO plant As per site requirement
4 Crane 1 No For handling of reinforcement & shuttering
5 Concrete Pump / Boom 1 No For Concrete Pouring
Placer
6 Transit mixer 2 No For Transporting the concrete from batching
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap OP 14, OP 13 & OP 12
plant
8 Needle vibrators 3 No For proper Compaction of fresh concrete
9 DG 125 KVA 1 No For gantry operation and miscellaneous
works
10 Water pump (5hp) 1 No For curing of concrete
11 Bar bending Machine 2 No Bending the reinforcement as per schedule
12 Bar Cutting Machine 2 No Cutting the reinforcement as per schedule
13 Welding Machine 2 No For cable profile work, insert, fixing etc
14 Electrical chipping 2 No For chipping and cleaning of spill over
machine concrete
15 Hydra 14 MT 1 No For shifting of reinforcement
16 Total station 1 No For survey work
5.06 Survey Check for conformity of Geometry of Pile cap & pier
Check the Geometry of pile cap and Pier with the help of Total station.
Formwork once made ready shall be offered to Authority Engineer for checking through RFI and
get approved.
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap OP 14, OP 13 & OP 12
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap OP 14, OP 13 & OP 12
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap
6.2 Test plan this chapter deals with the materials, methods and equipment used in the manufacturing,
transporting, placing and compaction and curing of concrete.
1) Cement
2) Coarse and fine aggregate
3) Water
4) Admixture
5) Fly Ash
6.2.1 Cement
The cement shall be Ordinary Portland cement of 53 Grade conforming to IS 12269 Codes respectively
and shall meet all physical and chemical requirements as specified.
The cement for the works will be procured in bulk forms, MTC shall be obtained for all batches /
consignment received at site. Routine test like setting time and compressive strength test shall also be
conducted at site laboratory for each batch as per ITP.
6.2.3 Water
The water for the concrete will be potable water and it will be pumped into the RO Plant and chilling
plant and stored in storage tank near batching plant. Water to be used for concrete will be tested and
got approved.
6.2.4 Admixture
Approved and compatible admixture conforming to IS 9103 shall be used to improve concrete
handling and placing capabilities.
Admixture shall be stored away from sunlight and shall be stirred well before usage for uniformity.
Mixing of two different admixture batches or manufactures shall not allowed unless it is controlled.
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Signature Bridge Okha Beyt Dwarka
Construction procedure for Construction of Pile
Cap
7.1 Environment
Vehicle / Machinery and equipment operation, maintenance and refueling shall be carried out in such
a fashion that spillage of fuels and lubricants does not contaminate the ground.
General refuse shall be stored in enclosed bins or units and it should to be separated from
construction and chemical waste.
7.2 Health
HSE officer shall ensure all workers are screened before engaging them for duties. In charge shall
ensure availability of First aider with first aid kit.
Shed shelter shall be provided for workers for weather protection along with drinking water.
5.3 Safety
All transit mixers shall be provided with reverse horns.
Warning sign boards like “Men at work” shall be displayed at work area.
If night work is to be carried out the area shall be sufficiently provided with lightening.
It should be ensure that safety belts were worn tied and anchored properly while working at heights.
All working platforms shall be tied at both ends firmly.
All goliath crane/gantries should be fitted with limit switches and siren (to blow before starting
movement).
The working condition of reinforcement cutting and bar bending machines limit switches shall be
ensured before starting the day’s work.
Hand gloves shall be used for cutting, bending and shifting of reinforcement rods.
The electrical connections for vibrators, lightening shall be given by qualified/experienced P&M
personnel through ELCB only.
Ensure that all moving parts of vibrator compressor if any shall be provided with Guards.
Sign Boards & warning signs shall be displayed at prominent location nears to work place.
Ensure lifting tackles such as D Shackle, wire rope slings are of requisite capacity and are in good
condition.
All lifting personnel will be supplied with standard PPE which consists of, Hard Hat, Safety Boots,
Overalls, Gloves, Hi-Vis (and Safety Goggles if required).
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