4110923, 833 PM BLOCK HOME PI fe ABOUTUS STEMS CONTACT TURKGE You Hre Heme » ENGLSH » Howth conosco? How is the cooling load calculated? aed eee hIVC 008 FENGLISH | carmen 1 Haw is the cooling load calculated? Wrat'sa cold room? ‘The cold room is used to sow down the deterioration of therapy deterirating products, such as ‘rule vegetables and meat, and keep it fresh fora long as possible. Heat is a actor that a of product degradation, For this teason the heat inthe atmosphere in the cold oom and the protucts ae cooed. re removed Cooling systems are needed to ensure that the temperature i accurately and automatically contlled 5025 keep the heat way from the environment and store the stores products as long a posible. environment and to perform an appropriate cooling processt is necessary to calculate what the cooling load will be. cooling load; The product stared inthe warehouse, the rea where the warehouse will be installed varies throughout the day according tothe way the \warenouse is used so in most cases the average cooling lea i alculated and the cocling capacity of the sytem tbe established is calculated accordingly. ‘Cold Room heat sources In cole rooms, heat recovers usualy S-15% through transmission loads. So there's 2 thermal energy owing ico the cold reom fom the oot, walls and fear af he warehouse. Hea aways flows fom hot to cole, and the ines part ofthe cold oom is much colder than the surrounding environment, se heat always tries to get into the area due to this temperature diference Ifthe cla storage i exposed directy to sunight, the heat ransfer willbe higher Another factor affecting the cooling loads the Load from the products placed in the tank. The cooling loads fom the products constitute 55-75% ofthe total heat gan loadin, this wil create hnps:iwwwucigoblock com tbloglendnowte-cooling-caleulated How is the cooling load calculated? | Blog / Figo Block / Soguima Sistemlen / Soguima Cinazlan/ Endistyel Soguima Chazlan BiviTwitter'daTekip Edin! Tweets from @FrigoBlockTR v ‘Wish you all the success in the near future. PHappyEaster® o° oO Frigo Block Sogut.. WF @FrigoBlock...- Apr 6 ‘#Frigoblock CSP/FSP Split #Sogutma Uniteter + Dunya standartlanna wygun Gretim, + Yuksek verimll sogutma + Kaltell ve giverilrekipman + Genis arn yelpazesi + HACCP standartlarna wygunui Search here SEARCH Recent Posts ne411023, 833 PM How is the cooling load calculated? | Blog / Figo Block / Soguima Sistemlen / Sogutma Cinazlan/ Endistyel Soguima Cihazlan adeitional cooling load ifthe product is cooled, such as second shack, freezing ar advanced cling When making a heat gan account also necessary to consider packaging because te package of the product will aso be exposed to cooling in the warehouse. ‘Also if the fruits and vegetables ae to be cooled these products must be taken into acount because ‘they are alive and produce some heat in the breathing environment he next thing to considers the internal oad that are around 10-20% Ths hea gain rom equipment suchas heat, forklifts, lighting frm people working inthe cold room. Fortis reason, factors such asthe equipment to be used to load and unload the products in storage, the number of personnel employed inthe varenouse, the amount of time spent on leading/unieading should be Included in the heat gain account, In adition, we need 1 take into consideration the coating equipment in the rom, wich wil form ‘approximately 1-10% ofthe tal cooling Load Todo this, is necessary to know the degre of fan ‘motors ana now Long it wll wrk every day nd to include the heat thatthe evaporator gives tothe environment while frost, The as thing to conser i ar eaking into the room affecting 1-10% ofthe coolirg load. This happens when the cld om door is opened. The other issue ie ventilation, Because fruits and vegetables expose carbon dioxide, some warehouses require ventilation fans. This ar mus also be Included in the heat gain account a it shouldbe cooled Example of cooling load calculation Lets make an example ofa simples cooling oad calculation fr 3 eal room ‘Tansmission Load Account ‘The sizeof our cold storage is 6m long, Sm wide and 4m high ‘Ambient air (te location where the depots located is 30“ with 50% RH, Inner al (he alr Condition tequied tobe in the tank) s 954% relative humiaty 1 + Walls rofs and floors, U 0.28 wm The value of K i insula ‘The floor remperature i 1 with 80 mm polyurethane, To calculate the transmission load, we will use a formula ike this: (Q= UxAx(ecerra terperture~ intemal temperature) x24 + 1000 + Q=kmv6 heat load # U=U Insulation value (ve alr |nps:iwwwucigoblock com tbloglenvnow-to-cooling-caleulated| iknow this value) (W/m2.K Frigobleck take place in the Conference on ‘Ammonia ana CO? Technologies, ‘The African extraction of the HVACR sector has begun Frigo Block received gret intrest rom Chillventa vistors with ts environmentalist products in 2018, How is the cooling lod calculated? Ethylene gas contin cold storage Categories ENGLISH ane411023, 833 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlon/ Endistyel Soguima Chazlan 1+ Re wallroof and ground surface ara (we will ealeuate this) (M2) Interral terperacure = air temperature inside the roam (°C) + Extemal temperature = ambient air temperature (*) ‘+ 24 umber of hous in day ++ 1000 = conversion from Wat: KW. "Ais very easy to calculate: {Wall = 6m x4 = 242 2.Wall= 6m x 4m = S.Wall= Som x 4m = 2002 all fond 1 x4 = 20m2 Roof = Sm x 6m = 80m? Flor = Sm xém = 302 You must calculate the Moor separately fom the wall and ceiling, because the temperature difference Iscitterent under the oot, so heat transfer willbe diferent. Walls and roof (Q=UxAx (externa terrperture~ intemal terperature) x24 + 1000 (Q= 028 wd. K x 148m? «(80 "et %) x24 1000 (Q= 28.8 kWt/cey [sabia = 24m2 + 24m2 + 20m2 + 20m2 + $02 + $02} Floor (Q- UxAx (extemal temperature internal temperature) x24 + 1000, (Q= 028 wind. K x 0m? x (10 "et "e) x24 = 1000 = 18 1Wvay Total cally transmission temperature gain = 2.8 hay + 8 kwhiday= 306 vty hnps:iwwwucigoblock com tbloglendnowte-cooling-caleulated ane411023, 833 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlon/ Endistyel Soguima Chazlan Product Installation-cooling loa account from product change Inthe next step, we wil calculate the cooling tad according tothe temperature coming from the new produc replacement inthe cold room Wee going to store tne apples fr ths sample. If you are going to perform operations such as freezing, advanced cooling as wel as cooling the products, you need to make thelr heat gain Calculations separately We'e just cooling inthis example, “The new Apple f 4,000 kg, with a temperature of 5 “cand 3.65 Ki/kg, comes tothe warehouse every ay ‘We can use te following formula fer tis account: (Q=mxCpx (product inlet temperature ~ intarktemperature/3600 + Q=Hmyaay + @e specie neat capacity of te product (lng. "0) ‘+ m=mass of newiy added products (xa) + Product input temperature = input temperature ofthe product ("c) ‘+ lrstank temperature = temperature inside the tak + $600 = Convert fram X10 «Wh Calculation (= mx Cp x product inlet smperature-intanktemperatur)/3600 (0~ 4,000 49 x 3.65 Ki/kg “ex (5 “et 73600 = et iay hnps:iwwwucigoblock com tbloglendnowte-cooling-caleulated ana4110923, 833 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlon/ Endistyel Soguima Chazlan Cooling load account from product inhaler product's espratory temperature o single value ta simplify the average dally 19 Kg, bu corsiered critical, we ony apoly 2 an apple of 20 In this example, because this colin load (calculate tis, we will use the following formula (= m>RES#/3600 = Q=Kunvday ‘+ m= Product quantity in storage tks) + RESD = respiratory temperature of te product (9 Kika) BQO = converts Kita kh + menesr/ss (220,000 kg «1.9 ki/kg/3600 105 kWhvtey hips: ww rigoblock com.tvbloglanhow-to-cooing-clculated siz411023, 893 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlon/ Endistyel Soguima Chazlan So when we calulate the cooing load from the new product entring the warehouse and the cooling burden ofthe product due tits respiratory; In otal We have achieve a cooling load of 26:5 kinda. Internal heat load ~ the cocting lead account from people “The next step i to calculate te heat loads fram te people working inthe warehouse. Assuming ‘thete are? people working 4 hours a day in the cold storage we can predict that they can create 270, watts of heat per hou Wie wil use the fllawing formula: (Q= number of employees x time x Heat/1000 + Q=Knnvaay ‘+ Nurrber of employees = numoer of peeple working in the repository + Time = per capita, length of time spent in the repository (ours) ‘Heat = heat loss per hour (vats) 1 1000 only converts watt to KW Cateultion: (Q= number of employees x time x Heat/1000 (= 24 hours 270 Wates/1000, = 216KWhicey nps:hwwwcrigoblockcom tblogientnowto-coolng-caleulated ena411023, 833 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlon/ Endistyel Soguima Chazlan ray woe. Internal heat load ~ cooling load account from illumination Inthe next step, we wil calculate the heat generate by lighting. This is quite simple and we can use the fllowing formula (= Lamp xTirre x watic00 = Q=konvday ‘Lights = numberof tarps in the cold reom + bour= Dayof Use 1 Watts = Power rating of lamps + 1000 = converts Wat to KW. It each of them has 5 lamps a 100, fe works 4 hours a day the calculation sas follows mp x Time x Wat/1000 (+34 hours x to0w/1000 = 12kwhvsay ‘Teta internat oad: Hest Load #rom people (2.16 kway) and Lighting heat lod (L.2 kway) We get total of 336 xwh/cay hips: ww rigoblock com.tvbloglanhow-to-cooing-clculated me411023, 833 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlon/ Endistyel Soguima Chazlan Equipment load-cooling load account from Fan Motors Now, let's caleulate the heat gain fom the evaporators" fan motors. (= fans xtime x waty1000 Time = daly working time ef the fan (hours) Watt ~ nominal power of Fan Motors (Watts) 1000 = conver rom Watt KW. In this cold room evaporator each one uses a 200w value of 3 fans and we assume they wil work 14 hours day. Calculation (= fans xtime x Waty1000 (+314 hours x 200 wy1000 (= BA katvaay hnps:iwwwucigoblock com tbloglenvnow-to-cooling-calulated ana411023, 833 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlon/ Endistyel Soguima Chazlan Equipment load-cooling load account from Fan motors defrost Wie will now calculate the heat oad resting ft the following forma the evaporators ice thaw. To calculate this, we use (Q= power xtime x deftast cyte xeeiciency + Q=kmvaay + Power= Power rating ofthe heating element (KW) + Time = Detrose working time (hous) + Defrost cyte = The numberof times the defrost cycle occurs ina day + effcierey= Percentage of heat wansferred tothe environment Value of 2.2 kw is used works 5 times a day, 30 minutes and 30% ofall the energy consumed is transfered tothe cold room, Q=4.2 «w x05 hoursx3x03 = 054 kwhitay ‘The total equipment cooling toad is equivalent tothe fan heat load (84 kway) plus defost heat load (0.54 kwh/day), 8.94 kay. Cooling toad Account from infitrati A Now we need to calculate the heat load frm the ar infiltration (leakage). fwe use a simalifed formal (Q= volume x Energy x change x (extemal temperature ~ interalterperature)/3600 + Q= kD + Change = pumber of volume changes in the day + Volume = cold Storage Volume ‘+ Eneray= Centigrade degree of eneray pr cubic mete + Bxteral temper smbiont air temperature «+ Internal temperature = Cold room temperature ‘+ 3EQO= only converts from Kl to KW Assuming that the deor will create 5 volume air changes per day due to product entry te the warehouse, the volume is calculated 3s 120m3, each cubic metre of new ar 2K/"c,al 30 “c outside and the arin the tank "e hnps:iwwwucigoblock com tbloglenvnow-to-cooling-calulated one410923, 833 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlon/ Endistyel Soguima Chazlan (Q= change x\Volure x Energy x (extemal temperature irteral temperature/5€00 (+5 x 120m3 x 2k" «(80 “et “78600 (= 967 Kivsay ‘Total cooling Loe Te caleulate the total cooling load, we wil enly collect all the caleuated values. ‘Fansmission toad: 288 koh/day Product Download: 265 kWh/day Internal Load: 3.36 kntiday Equipment Load: 8.94 x¥ivéay Infitration load: 9.67 Wnyaay Total = 7727 eneday Safety Factor to account the ertors and variations in the design, we must also apply safety factor to the lon. deviation of 10% to 50% ean be added to calculate this In this example, we use 220% safety factor Therefore if we multiply the cooling lad withthe 5.2 safety factor, we willhave a total cooing load of 92.7 KWIday. Cooling capacity Calculator The as thing we need to do is calculate the cootng capacity thats necessary to remove this heat g2in fem the envionment. Far this, the calculated total celing lea is divided ito 14, based onthe peration ofthe device 14 hous per day. This means thatthe capacity requlted by our refrigeration unit shoul be 92,7/14 = 6, 6k hnps:iwwwucigoblock com tbloglenvnow-to-cooling-calulated sone4110123, 833 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlon/ Endistyel Soguima Chazlan ran A GUNES Hot Br Must SHAN, Hote Mee At ROVONCO/ 2007 wwe 4 Share She Pees About The Author Frigoblock Number of Entries 126 Related posts BiFrigobiock take place inthe Conference on ‘Ammonia and CO2 Technologies Ae ‘Ta Atneanexractonot Figo Block reseed Eyone gas canton Figbiock ake plac in 90 lene oa the Confaeresen MEMUNGReacurnae geatbiewstton | cottage ammonia and CO? oe Cove Nenenos producsin 2018 Comments (1) Leave a Comment amet hnps:iwwwucigoblock com tbloglenvnow-to-cooling-calulated mine4110923, 833 PM How isthe coating load calculated? | Blog | Figo Block / Soguimea Sistemler / Soguima Cinazlan/ Endistyel Soguima Calan emai Wersite POPULER ARAMALAR FACEBOOK Home Page = hh . go Block / Sogut About us ECE [1200s INDUSTRIAL COOLING SYSTEMS ram mms gy Follow Page @2 US share Conact ent ORKGE hnps:iiwwuzigoblock com tbloglendnowte-cooling-calulated| ia Sakti Sogutma Frmast rane