Product Specification

37166F

MFR 3
Multi Function Relay
Mains & Generator
Protection & Control
· Complete controller
with generator and
APPLICATIONS DESCRIPTION (continued) mains protection,
synchronizer, and
Woodward's MFR 3 Multi function Relay incorporates Protection ANSI # load/var control in one
functions and features for multiple application with up to Mains single digital relay
14 generators, each with a maximum individual rating of · Over-/undervoltage (59/27)
16MW. Whether isolated or in parallel with the utility this · Over-/underfrequency (81O/U) · True RMS sensing
device was designed for generators and switchgear · Phase/vector shift (78)
· Synchronization for
equipment that require independent protection. · df/dt (ROCOF) (81RL)
The MFR 3 digitally measures true RMS values ensuring Generator one/two circuit breakers
measurement accuracy - maintaining integrity against · Over-/undervoltage (2 steps) (59/27) · Load/var sharing for
harmonics, transients or power surges. Mains voltage · Over-/underfrequency (2 steps) (81O/U)
monitoring may be configured as phase-phase or phase- up to 14 participants
· Overload (32)
neutral. Front panel push-buttons allow direct control of · Reverse/reduced power (32R/F) · Counters for kWh,
power circuit breakers, setpoint values, and configuration · Unbalanced load (46)
of the unit. A phase sequence detection prevents a
kvarh, engine starts,
· Loss of excitation (40Q)
breaker closure in case of mismatching phases. operating hours,
· Definite time-overcurrent (TOC) (50)
The MFR 3 is available for one (MFR 31) or two (MFR 32) · Inverse time-overc. (incl. volt. restr.) (51V) maintenance call
circuit breakers. Even if the MFR 31 front panel reflects · Calculated earth fault (64)
only one circuit breaker, it may operate two. · Freely configurable
For utility parallel applications the combined mains and Controller discrete and analog
generator breaker protection offer a very compact · Synchronizer for 1 or 2 breaker/s (gen/mains) alarm inputs
solution. In addition to protection the MFR 3 offers · Isolated operation
frequency, voltage, real power and re-active power · Mains parallel operation
· Freely configurable
control allowing load/var sharing · Softloading relay and analog
· Speed/frequency/real power outputs
DESCRIPTION · Voltage/power factor cosphi
· PC and front panel
· Mains import/export power
Features · Load/var sharing (up to 14 generators) configurable
· True RMS 8× voltage (gen/bus/mains) · Remote real power setpoint (0/4 to 20 mA)
· True RMS 4× current (gen/mains) · CAN bus based
· Battery voltage monitoring Package PSVX communication
· Phase sequence detection · Remote power factor setpoint (0/4 to 20 mA)
· kWh/kvarh/oper.hours/start/maintenance counter
· Microprocessor
· 5 analog measuring inputs
· Configurable trip/control set points (1 x 0/4 to 20 mA, 4 x Pt100) technology for accurate,
· Configurable delays for each alarm · Event recorder with real time clock repeatable and reliable
· 12 configurable discrete alarm inputs operation
· 7 configurable/programmable relays Option Q
· 2 conf. analog outputs (20 mA) · Discrete raise/lower for n/f/V/P/Q * · Programmable two step
· 2 conf. pulse outputs for kWh/kvarh · Analog raise/lower for n/f/V/P/Q * threshold set points
· Two-line LC display · PWM raise/lower for n/f/P * with individual time
· Synchroscope * n = speed; f = frequency; V = voltage; delays
· Push-buttons for direct control P = real power; Q = reactive power
· CAN bus communication · CE marked
· Language manager (English/German preloaded)
· UL/cUL Listed
· Multi level password protection
SPECIFICATIONS (for details refer to manual 37107)

Accuracy .......................................................................................... Class 1 Relay outputs ................................................................................ isolated

Power supply ....................................................... 12/24 Vdc (9.5 to 32 Vdc)
Intrinsic consumption ..................................................................max. 15 W
Ambient temperature ................................................................ -20 to 70 °C
Ambient humidity...................................................... 95 %, non-condensing
Voltage ........... Rated value /D: [1] 66/115 Vac or [4] 230/400 Vac
Maximum value (Vmax): [1] 150 Vac or [4] 300 Vac
Rated voltage Vph-ground: [1] 150 Vac or [4] 300 Vac
Rated surge voltage: [1] 2.5 kV or [4] 4.0 kV
Measuring frequency ................................................50/60 Hz (40 to 70 Hz)
Linear measuring range up to ....................................................... 1.3×Vrated
Input resistance ..................................................... [1] 0.21 MW, [4] 0.7 MW
Max. power consumption per path ................................................ < 0.15 W
Current (Irated) ................................................................................ [5] ../5 A
Linear measuring range up to ............................................... Igen = 3.0×Irated
Imains = 1.5×Irated
Load ............................................................................................. < 0.15 VA
Rated short-time current (1 s) .................................................... [5] 10×Irated
Discrete inputs .............................................................................. isolated
Input range ....................................................................18 to 250 Vac or dc
Input resistance .....................................................................approx. 68 kW
Analog input ......................................................................freely scaleable
Type ............................................................................. 0/4 to 20 mA, Pt100
Resolution ...........................................................................................10 Bit
Pulse outputs ................................................................... transistor output
Rated gate voltage ............................................................................24 Vdc
Maximum gate voltage ......................................................................32 Vdc
Minimum gate current ....................................................................10 mAdc
Maximum gate current ................................................... 30 mAdc (0.5 Vdc)
Contact material ............................................................................... AgCdO
Load (GP) ......................................................................2.00 Aac@250 Vac
2.00 Adc@24 Vdc / 0.36 Adc@125 Vdc / 0.18 Adc@250 Vdc
Pilot duty (PD) ..............................................................................................
1.00 Adc@24 Vdc / 0.22 Adc@125 Vdc / 0.10 Adc@250 Vdc
Analog output ................................................................................ isolated
Type ............................................................. 0/4 to 20 mA, freely scaleable
Resolution ....................................................8/12 Bit (depending on model)
Max. load 0/4 to 20 mA ..................................................................... 500 W
Insulating voltage .........................................................................1,500 Vdc
Housing ...................................................... Type APRANORM DIN 43 700
Dimensions .....................................................................144×144×118 mm
Front cutout .......................................................... 138[+1.0]´138[+1.0] mm
Connection ................................................ screw/plug terminals depending
on connector 1.5 mm² or 2.5 mm²
Front .................................................................................insulating surface
Protection system.................................................... with correct installation
Front ................................................. IP42
(sealed IP54; gasket kit = P/N 8923-1039)
Back ................................................. IP21
Weight ............................................ depending on version, approx. 1,000 g
Disturbance test (CE) .......... tested according to applicable EN guidelines
Listings ......................................... UL/cUL listed (voltages up to 300 Vac)

DIMENSIONS APPLICATION

MFR 3

27
59
144,0 mm

32,0 mm 81O
12,0 mm
81U
47
Configuration plug 78
52 79
42,0 mm

81RL
90

8,0 mm 25

48 25

130 138
X1 X5 52 79 25

27
144,0 mm

105 111 113

136,0 mm

93 99

59
50 81O
83 60
32 81U

54
32R
50
12 32F
01 24 38 40Q I/O

136,0 mm 111,0 mm
39 46 0/4..20mA
49 55 RS232
2002-11-21 | MFR 3 Dimensions r3ww-4702-ab.skf
G 90 CAN

74
WIRING DIAGRAM (example: MFR 32; for MFR 31 refer to manual 37107)

Q Package

130 131 132 133 134 135 136 137

quasi-continuous controller
with analog outputs Impulse output kWh
Open collector

93 94 95 96 97 98 99 100 101 102 103 104

8 9 10 11 12 13 Analog input 4 [T4]
Pt100
DC Impulse output kvarh - Alarm input
current IA N/C GND IA N/C GND Open collector
DC
voltage UA GND UA GND GND
[A2] Analog input 3 [T3]
PWM PWM GND IA 0/4 to 20 mA
Analog output - Alarm input
0/4 to 20 mA
GND
Control room

[A1]
IA
SPS

Analog input 2 [T2]

PC

0/4 to 20 mA
- Setpoint: power factor

The socket for the PC configuration is situated on the

side of the unit.This is where the DPC has to be plugged in.
Analog input 1 [T1]
0/4 to 20 mA
GATEWAY

- Setpoint: Real power kW

GW 4

50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 3 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113 X1 X2 X3 X4 X5

CAN-L

CAN-H

GND
CAN bus interface
Guidance level

74 75 76 77 78 79 80 81 82 83 37 38 47 48
Termination Relay [R7]
up to 14 additional generators
(each via one MFR 3)

Analog input 7 [T7] Relay [R6]

Pt100
- Alarm input

Relay [R5]

Analog input 6 [T6]

Pt100

(frei programmierbare Relais)

- Alarm input Relay [R4]

Relaismanager
Analog input 5 [T5] Relay [R3]
Pt100
- Alarm input

Relay [R2]
lower SPEED / POWER
Drive

(three-position controller)
raise
or Relay [R1]
Analog controller output

lower VOLTAGE / POW. FAC.

G

(three-position controller)
raise
or

5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44
Analog controller output
Centralized alarm
Generator voltage L3

Generator voltage L2
3 Ready for operation
3/(4)

Generator voltage L1

S1/S1 (K) x1/s1 (k)

s1 (k) Alarm input [D12] C NO/#1
NC
Generator current L3
MFR 32 (Multi Function Relay) Package PSVX+Q

L3
X2/S2 (L) x2/s2 (l) s2 (l) Alarm input [D11] B NO/#1
NC

X1/S1 (K) x1/s1 (k)

s1 (k) Alarm input [D10] A NO/#1
NC
L2 Generator current L2
X2/S2 (L) x2/s2 (l) s2 (l) Alarm input [D09] 9 NO/#1
NC

s1 (k) Alarm input [D08] 8 NO/#1

#2Battery or another power supply; terminal 60 is pos. or neg. signal

X1/S1 (K) x1/s1 (k) NC

L1 Generator current L1
X2/S2 (L) x2/s2 (l) s2 (l) Alarm input [D07] 7 NO/#1
NC

Reply: GCB is open Alarm input [D06] 6 NO/#1

NC

Enable GCB Alarm input [D05] 5 NO/#1

NC

Alarm input [D04] 4 NO/#1

#1configurable during setup (NO/NC)

NC
Command: close GCB
Alarm input [D03] or 3 NO/#1
Switch breaker logic NC
Alarm input [D02] or
GCB

2 NO/#1
Operation mode selector locked NC
Command: open GCB
Alarm input [D01] or 1 NO/#1
Mains decoupling via MCB NC

L2 Blocking of mains protection NO/#1

NC
Busbar voltage
2 L1 Common #2Battery
3/(4)

Reply: MCB is open External acknowledgement NO/#1

NC

Enable MCB Isolated operation controller ON NO/#1

NC

Configuration blocked NO/#1

NC
Command: close MCB
Common #2Battery
MCB

Common (terminal 3/4/5/6/53/54) #2Battery

Command: open MCB
3/(4)

Enable monitoring NO/#1

NC

X1/S1 (K) x1/s1 (k)

s1 (k) Switch setpoint 1 <--> 2 NO/#1
NC
L1 Mains current L1
X2/S2 (L) x2/s2 (l) s2 (l)

Mains voltage L3 0 Vdc

0 1 2

3
Mains voltage L2 12/24 Vdc

Mains voltage L1 N
Subject to technical mocifications. 2005-10-10 | MFR 3 Packages Wiring Diagram r3ww-4105-ap.skf
 FEATURE OVERVIEW
International
Woodward
PO Box 1519 MFR 31 MFR 32
Fort Collins CO, USA

PSVX+Q

PSVX+Q
80522-1519
1000 East Drake Road
Fort Collins CO 80525 ANSI
Ph: +1 (970) 498-3634
Fax: +1 (970) 498-3058 Control
email: Breaker control logic 1 2
SalesPGD_NAandCA@woodward.com Synchronization 25 ü ü
Isolated single-unit operation ü ü
Europe Mains parallel operation ü ü
Woodward GmbH
Handwerkstrasse 29
Softloading ü
70565 Stuttgart, Germany Accessories
Ph: +49 (0) 711 789 54-510 kWh counter ü ü
Fax: +49 (0) 711 789 54-101 kvarh counter ü ü
email:
SalesPGD_EMEA@woodward.com
Operation hrs./start/maintenance counter ü ü
Configuration via PC #1 ü ü
Distributors & Service Event recorder, real time clock 50 50
Woodward has an international Protection
network of distributors and
service facilities. For your Mains: over-/undervoltage 59/27 ü ü
nearest representative, call the Mains: over-/underfrequency 81O/U ü ü
Fort Collins plant or see the Mains: df/dt (ROCOF) 81RL ü ü
Worldwide Directory on our Mains: dj/dt (phase/vector jump) 78 ü ü
website. Gen.: Over-/undervoltage 59/27 ü ü
Gen.: Over-/underfrequency 81O/U ü ü
www.woodward.com Gen.: Overload 32 ü ü
Gen.: Reverse power 32R ü ü
Gen.: Reduced power 32F/37 ü ü
Gen.: Unbalanced load 46 ü ü
Gen.: Loss of excitation 40Q ü ü
Gen.: Definite time-overcurrent (TOC) 50 ü ü
For more information contact:

Gen.: Inverse time-overc. (incl. volt. restr.) 51V* ü ü

Gen.: Calculated earth fault 64 ü ü
Controller
Discrete raise/lower: n/f & P #4 ü #4 ü #4
Discrete raise/lower: V & Q #4 ü #4 ü #4
Analog raise/lower: n/f & P #4/5 ü ü
Analog raise/lower: V & Q #4/5 ü ü
PWM raise/lower: n/f & P #4/5 ü ü
Mains import/export power control ü ü
Real power setpoint 0/4 to 20 mA ü ü
Power factor setpoint 0/4 to 20 mA ü ü
Load/var sharing for 14 participants ü ü
I/O's
Subject to technical Discrete alarm inputs (configurable) 12 12
modifications. Relay outputs (configurable) 74 7 7
This document is distributed for Analog inputs (configurable) 5 #2 5 #2
informational purposes only. It is not Analog outputs 0/4 to 20 mA (configurab.) 2 2
to be construed as creating or Impulse output for kWh/kvarh ü ü
becoming part of any Woodward
Governor Company contractual or CAN bus communication #3 ü ü
warranty obligation unless expressly Listings/Approvals
stated in a written sales contract.
CE Marked ü ü
We appreciate your comments about UL/cUL listed ü ü
the content of our publications.
Please send comments including the Part numbers P/N
document number below to Measuring inputs 100 Vac, ../5 A (8440- -1631 -1633
stgt-doc@woodward.com
Measuring inputs 400 Vac, ../5 A (8440- -1632 -1634
* according to IEC guidelines
© Woodward Governor #1 Cable incl. software necessary (DPC)
Company #2 [T3] = 0/4-20 mA, [T4]-[T7] = Pt100
#3 Remote monitoring, control, configuration (GW 4 could be used for several interfaces)
All Rights Reserved #4 n = speed; f = frequency; V = voltage, P = real power; Q = reactive power
#5 +/-20 mA and +/-10 Vdc and PWM signal (type and range configurable); bias/discrete setpoint via relay manager
37166F - 12/6/S