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  • 2 - Machine Layout+Target+SMV (Means Polo Shirt)

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    GolamSarwar
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    The document outlines the machine layout and production plan for a clothing manufacturer, including the operations required to produce a short sleeve polo shirt, the cycle times and workers needed for each operation, and calculations to determine the minimum number of machines required to hit production targets of 70-75% of maximum capacity per day across 11 lines.

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    2- Machine Layout+Target+SMV(Means Polo Shirt)

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    The document outlines the machine layout and production plan for a clothing manufacturer, including the operations required to produce a short sleeve polo shirt, the cycle times and workers needed for each operation, and calculations to determine the minimum number of machines required to hit production targets of 70-75% of maximum capacity per day across 11 lines.

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    © All Rights Reserved
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    13 views7 pages

    2 - Machine Layout+Target+SMV (Means Polo Shirt)

    Uploaded by

    GolamSarwar
    The document outlines the machine layout and production plan for a clothing manufacturer, including the operations required to produce a short sleeve polo shirt, the cycle times and workers needed for each operation, and calculations to determine the minimum number of machines required to hit production targets of 70-75% of maximum capacity per day across 11 lines.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 7

    Antim Knitting Dyeing & Finishing Ltd.

    Antim Knit Composite Ltd.


    Machine Layout
    Buyer Style Item SMV
    TARGET // DAY Line
    Global touch PP1-job-1954 Short sleeve polo 14.57
    No.
    60% 70% 80%
    LINE BALANCING SYSTEM 1322 1542 1763

    TYPE OF
    # OF
    TARGET/ TARGET/ TARGET
    Floor
    SERIAL OPERATION BREAKDOWN
    MACHINE
    SMV MACHIN
    E
    OPERATION HOUR /10 HR
    HELPER Quality INPUT

    1 Front part mark for placket join 0 0.25 0 240 240 2400 1

    2 Placket both side rulling P/M 0.33 1 182 182 1818 0

    3 Plkt mark 0 0.2 0 300 300 3000 1

    4 Plkt attach & inside T/S P/M 0.43 1.5 140 209 2093 0

    5 Front part scissoring 0 0.3 0 200 200 2000 1

    6 Nose tack P/M 0.33 1 182 182 1818 0

    7 Moon servicing O/L 0.2 1 300 300 3000 0

    8 Buyer lbl mark & attach at moon P/M 0.48 1.5 125 188 1875 0

    9 Bk & front part match 0 0.2 0 300 300 3000 1

    10 Shoulder join O/L 0.28 1 214 214 2143 0

    11 Shoulder join & thread cut 0 0.18 0 333 333 3333 1

    12 Loop tack at shoulder P/M 0.18 1 333 333 3333 0

    13 Shoulder T/S & cut F/L 0.45 1.5 133 200 2000 0

    14 Collar servicing & mark O/L 0.25 1 240 240 2400 0

    15 Bottom hem F/L 0.3 1 200 200 2000 0

    16 Thread cut after hem 0 0.18 0 333 333 3333 1

    17 Collar attach at body P/M 0.34 1 176 176 1765 0

    18 Collar join O/L 0.3 1 200 200 2000 0

    19 BK nk twill tape attach & cut P/M 0.5 1.5 120 180 1800 0

    20 BK nk T/S with lbl P/M 0.42 1.5 143 214 2143 0

    Machine Layout Plan


    21 Upper plkt 1/16 T/S P/M 0.32 1 188 188 1875 0

    22 Lower plkt close stitch P/M 0.32 1 188 188 1875 0

    23 Plkt box P/M 0.47 1.5 128 191 1915 0

    24 Cuff servicing O/L 0.22 1 273 273 2727 0

    25 Sleeve cuff join O/L 0.43 1.5 140 209 2093 0

    26 Cuff T/S O/L 0.3 1 200 200 2000 0

    27 Thread cut & size 0 0.18 0 333 333 3333 1

    28 Slv & body match 0 0.18 0 333 333 3333 1

    29 Slv join O/L 0.6 3 100 300 3000 0

    30 Armhole T/S & cut F/L 0.6 2 100 200 2000 0

    31 Care lbl make P/M 0.18 1 333 333 3333 0

    32 Side seam & side slid servicing O/L 0.74 2.5 81 203 2027 0

    33 Body turn over & sticker remove 0 0.24 0 250 250 2500 1

    34 Side seam end point tack P/M 0.3 1 200 200 2000 0

    35 Side slid twill tape attach P/M 0.6 2 100 200 2000 0

    36 Side slid twill tape T/S P/M 0.6 2 100 200 2000 0

    37 Slv opeing close & chup tack P/M 0.4 1.5 150 225 2250 0

    38 Button hole on placket B/H 0.42 1.5 143 214 2143 0

    39 Button mark & attach on placket B/A 0.52 1.5 115 173 1731 0

    40 Side band B/T B/A 0.25 1 240 240 2400 0

    41 Thread Trimmer 0 0.6 0 100 200 2000 2

    PRODUCTIVE MACHINE 14.57 42.5 11 0


    MACHINE REQUIRED

    TYPE OF MACHINE TTL M/C SMV Summary


    O/L 13 3.32 Order Qty

    F/L 4.5 1.35 Per Day Avg.Prod. Plan 75%

    P/M 21 6.2 Per Day Avg.Prod. Plan 70% P/E

    B/A 2.5 0.77 Required Day

    B/H 1.5 0.42 Required Line

    H/S 0 0 OUTPUT
    TM 0 0 26% Quality Table
    Total M/C 42.5 12.06
    Staff & Overhe Total CM $
    Total HP 11 2.51 OP HP CM TK CM $
    CM Others ad Cost /Dzn
    Total 53.5 14.57 11124 2242 17953 17953 49272 #DIV/0! ### ###
    Antim Knitting Dyeing & Finishing Ltd.
    Antim Knit Composite Ltd.
    Machine Layout
    Buyer Style Item SMV
    TARGET // DAY Line
    Global touch PP1-job-1959,58 Short sleeve polo 14.9
    No.
    60% 70% 80%
    LINE BALANCING SYSTEM 1317 1536 1756

    TYPE OF
    # OF
    TARGET/ TARGET/ TARGET
    Floor
    SERIAL OPERATION BREAKDOWN
    MACHINE
    SMV MACHIN
    E
    OPERATION HOUR /10 HR
    HELPER Quality INPUT

    1 Front part make O/L 0.33 1 182 182 1818 0

    2 Front part mark for placket join 0 0.25 0 240 240 2400 1

    3 Placket both side rulling P/M 0.33 1 182 182 1818 0

    4 Plkt mark 0 0.2 0 300 300 3000 1

    5 Plkt attach & inside T/S P/M 0.43 1.5 140 209 2093 0

    6 Front part scissoring 0 0.3 0 200 200 2000 1

    7 Nose tack P/M 0.33 1 182 182 1818 0

    8 Moon servicing O/L 0.2 1 300 300 3000 0

    9 Buyer lbl mark & attach at moon P/M 0.48 1.5 125 188 1875 0

    10 Bk & front part match 0 0.2 0 300 300 3000 1

    11 Shoulder join O/L 0.28 1 214 214 2143 0

    12 Shoulder join & thread cut 0 0.18 0 333 333 3333 1

    13 Loop tack at shoulder P/M 0.18 1 333 333 3333 0

    14 Shoulder T/S & cut F/L 0.45 1.5 133 200 2000 0

    15 Collar servicing & mark O/L 0.25 1 240 240 2400 0

    16 Bottom hem F/L 0.3 1 200 200 2000 0

    17 Thread cut after hem 0 0.18 0 333 333 3333 1

    18 Collar attach at body P/M 0.34 1 176 176 1765 0

    19 Collar join O/L 0.3 1 200 200 2000 0

    20 BK nk twill tape attach & cut P/M 0.5 1.5 120 180 1800 0

    Machine Layout Plan


    21 BK nk T/S with lbl P/M 0.42 1.5 143 214 2143 0

    22 Upper plkt 1/16 T/S P/M 0.32 1 188 188 1875 0

    23 Lower plkt close stitch P/M 0.32 1 188 188 1875 0

    24 Plkt box P/M 0.47 1.5 128 191 1915 0

    25 Cuff servicing O/L 0.22 1 273 273 2727 0

    26 Sleeve cuff join O/L 0.43 1.5 140 209 2093 0

    27 Cuff T/S O/L 0.3 1 200 200 2000 0

    28 Thread cut & size 0 0.18 0 333 333 3333 1

    29 Slv & body match 0 0.18 0 333 333 3333 1

    30 Slv join O/L 0.6 3 100 300 3000 0

    31 Armhole T/S & cut F/L 0.6 2 100 200 2000 0

    32 Care lbl make P/M 0.18 1 333 333 3333 0

    33 Side seam & side slid servicing O/L 0.74 2.5 81 203 2027 0

    34 Body turn over & sticker remove 0 0.24 0 250 250 2500 1

    35 Side seam end point tack P/M 0.3 1 200 200 2000 0

    36 Side slid twill tape attach P/M 0.6 2 100 200 2000 0

    37 Side slid twill tape T/S P/M 0.6 2 100 200 2000 0

    38 Slv opeing close & chup tack P/M 0.4 1.5 150 225 2250 0

    39 Button hole on placket B/H 0.42 1.5 143 214 2143 0

    40 Button mark & attach on placket B/A 0.52 1.5 115 173 1731 0

    41 Side band B/T B/A 0.25 1 240 240 2400 0

    42 Thread Trimmer 0 0.6 0 100 200 2000 2

    PRODUCTIVE MACHINE 14.90 43.5 11 0


    MACHINE REQUIRED

    TYPE OF MACHINE TTL M/C SMV Summary


    O/L 14 3.65 Order Qty

    F/L 4.5 1.35 Per Day Avg.Prod. Plan 75%

    P/M 21 6.2 Per Day Avg.Prod. Plan 70% P/E

    B/A 2.5 0.77 Required Day

    B/H 1.5 0.42 Required Line

    H/S 0 0 OUTPUT
    TM 0 0 25% Quality Table
    Total M/C 43.5 12.39
    Staff & Overhe Total CM $
    Total HP 11 2.51 OP HP CM TK CM $
    CM Others ad Cost /Dzn
    CM
    Total 54.5 14.9 11385 2242 17953 17953 49534 #DIV/0! ### ###
    Antim Knitting Dyeing & Finishing Ltd.
    Antim Knit Composite Ltd.
    Machine Layout
    Buyer Style Item SMV
    TARGET // DAY Line
    Global touch PP1-job-1953 Short sleeve polo 16.2
    No.
    60% 70% 80%
    LINE BALANCING SYSTEM 1289 1504 1719

    TYPE OF
    # OF
    TARGET/ TARGET/ TARGET
    Floor
    SERIAL OPERATION BREAKDOWN
    MACHINE
    SMV MACHIN
    E
    OPERATION HOUR /10 HR
    HELPER Quality INPUT

    1 Front part make O/L 0.33 1 182 182 1818 0

    2 Back part make O/L 0.33 1 182 182 1818 0

    3 Front part mark for placket join 0 0.25 0 240 240 2400 1

    4 Placket both side rulling P/M 0.33 1 182 182 1818 0

    5 Plkt mark 0 0.2 0 300 300 3000 1

    6 Plkt attach & inside T/S P/M 0.43 1.5 140 209 2093 0

    7 Front part scissoring 0 0.3 0 200 200 2000 1

    8 Nose tack P/M 0.33 1 182 182 1818 0

    9 Moon servicing O/L 0.2 1 300 300 3000 0

    10 Buyer lbl mark & attach at moon P/M 0.48 1.5 125 188 1875 0

    11 Bk & front part match 0 0.2 0 300 300 3000 1

    12 Shoulder join O/L 0.28 1 214 214 2143 0

    13 Shoulder join & thread cut 0 0.18 0 333 333 3333 1

    14 Loop tack at shoulder P/M 0.18 1 333 333 3333 0

    15 Shoulder T/S & cut F/L 0.45 1.5 133 200 2000 0

    16 Collar servicing & mark O/L 0.25 1 240 240 2400 0

    17 Bottom hem F/L 0.3 1 200 200 2000 0

    18 Thread cut after hem 0 0.18 0 333 333 3333 1

    19 Collar attach at body P/M 0.34 1 176 176 1765 0

    20 Collar join O/L 0.3 1 200 200 2000 0

    21 BK nk twill tape attach & cut P/M 0.5 1.5 120 180 1800 0

    Machine Layout Plan


    22 BK nk T/S with lbl P/M 0.42 1.5 143 214 2143 0

    23 Upper plkt 1/16 T/S P/M 0.32 1 188 188 1875 0

    24 Lower plkt close stitch P/M 0.32 1 188 188 1875 0

    25 Plkt box P/M 0.47 1.5 128 191 1915 0

    26 Cuff servicing O/L 0.22 1 273 273 2727 0

    27 Both Sleeve make O/L 0.77 2.5 78 195 1948 0

    28 Sleeve cuff join O/L 0.43 1.5 140 209 2093 0

    29 Cuff T/S O/L 0.3 1 200 200 2000 0

    30 Thread cut & size 0 0.18 0 333 333 3333 1

    31 Slv & body match 0 0.18 0 333 333 3333 1

    32 Slv join O/L 0.8 3 75 225 2250 0

    33 Armhole T/S & cut F/L 0.6 2 100 200 2000 0

    34 Care lbl make P/M 0.18 1 333 333 3333 0

    35 Side seam & side slid servicing O/L 0.74 2.5 81 203 2027 0

    36 Body turn over & sticker remove 0 0.24 0 250 250 2500 1

    37 Side seam end point tack P/M 0.3 1 200 200 2000 0

    38 Side slid twill tape attach P/M 0.6 2 100 200 2000 0

    39 Side slid twill tape T/S P/M 0.6 2 100 200 2000 0

    40 Slv opeing close & chup tack P/M 0.4 1.5 150 225 2250 0

    41 Button hole on placket B/H 0.42 1.5 143 214 2143 0

    42 Button mark & attach on placket B/A 0.52 1.5 115 173 1731 0

    43 Side band B/T B/A 0.25 1 240 240 2400 0

    44 Thread Trimmer 0 0.6 0 100 200 2000 2

    PRODUCTIVE MACHINE 16.20 47 11 0


    MACHINE REQUIRED

    TYPE OF MACHINE TTL M/C SMV Summary


    O/L 17.5 4.95 Order Qty

    F/L 4.5 1.35 Per Day Avg.Prod. Plan 75%

    P/M 21 6.2 Per Day Avg.Prod. Plan 70% P/E

    B/A 2.5 0.77 Required Day

    B/H 1.5 0.42 Required Line

    H/S 0 0 OUTPUT
    TM 0 0 23% Quality Table
    Total M/C 47 13.69
    Staff & Overhe Total CM $
    Total HP 11 2.51 OP HP CM TK CM $
    CM Others ad Cost /Dzn
    Total 58 16.2 12301 2242 17953 17953 50450 #DIV/0! ### ###

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