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S01 Hydraulic Cylinders - SEC
S01 Hydraulic Cylinders - SEC
ALL CYLINDERS
MAINTENANCE MANUAL
1) PRELIMINARY REMARKS
1/1) SAFETY
The information contained in this manual must be studied and thoroughly assimilated before
undertaking any maintenance work on the equipment
WARNING: Before starting any maintenance operation ensure that the machine is in a safe
!
location with good safety, ventilation and lighting conditions. Ensure that lifting equipments
and pedestals are compatible with elements’ weight. Follow all the safety instructions and
WARNING ware safety protections as gloves, goggle, helmet, safety boots, ear protectors.
WARNING: Before any operation stabilize and fix steadily all the elements on suitable
pedestals. Stop the power pack, switch the general power breaker and the battery switch OFF.
Place a tag or a board to warn other members of the personnel that maintenance work on the
WARNING machine is in progress.
WARNING: Pressurized oil jets could cause severe injuries. Before any operation on
hydraulic circuit, STOP the power pack and release remaining pressure in components by
operating hydraulic control levers several times. Always release the static pressure in
WARNING cylinders before disassemble them.
WARNING: NEVER WORK ON AN OPERATING CIRCUIT.
WARNING: While tests are in progress, do not allow any other member of the personnel to
stand in the area surrounding the moving parts. Stay at the control station to be able to stop
the movement and switch off the power pack.
WARNING
WARNING: Maintenance, adjustment and repairs are restricted to qualified personnel with
special training for the particular equipment. Always read the instructions carefully before
starting any maintenance work.
WARNING
CAUTION: Always use suitable tools and work in a clean place when dismantling
and assembling hydraulic components. After removing cylinders the hydraulic
inlet/outlet ports must be plugged to prevent dirt and air intrusion during operation.
CAUTION
2) RELEASE PRESSURE
WARNING: Pressurized oil jets could cause severe injuries. Before any operation on
hydraulic circuit, STOP the power pack and release remaining pressure in components
by operating hydraulic control levers several times. Always release the static pressure in
WARNING cylinders before disassemble them.
NEVER WORK ON AN OPERATING CIRCUIT
.
RELEASING PRESSURE
• Place the moving part on adapted support to
1 1 prevent a sudden fall of moving parts when
releasing the pressure trap in the cylinder
chambers.
• Release remaining pressure in hydraulic
components and hoses by operating control
levers several times.
• WARNING: Cover the bleed plug 1 with a cloth
and thoroughly undo the plug in order to avoid
1 unexpected oil jet.
1
• Slowly loosen remaining static pressure.
• Same operation on the other end of the cylinder
or rotary actuator.
NOTE: Do not fully untighten bleed plugs and retighten
them after operation to keep free translation of the pis-
ton and the rod.
BLEEDING A CYLINDER
3) DESCRIPTION
See page 4
Figure 1
M6 10 16
M8 25 40
M10 50 80
M12 85 140
M14 130 210
M16 200 330
M18 280 460
M20 400 650
M22 530 880
M24 670 1130
M27 1000 1650
M33 1780 2200
M36 2300 3850
M39 3000 5050
M42 3700 6250
LUBRICANTS:
5) MAINTENANCE OPERATIONS
CAUTION: the safety of users, the reliability of the Cylinder, and therefore the
efficiency of operation, depend on the proper use of the machine, on its
maintenance and the use of genuine TAMROCK SECOMA spare parts. All
damaged parts must be replaced.
6) DISASSEMBLY - REASSEMBLY
6/1) DISASSEMBLY
The greatest cleanliness must be observed when disassembling and reassembling to avoid rapid
deterioration of the seals and scratches on the moving parts. Use non fluffy cloths and products
without solvent for cleaning.
Always carry out disassembly and reassembly operations in properly equipped, dust free
premises.
Assembly products, recommended lubricants and the required tools must also be available.
6/1/1) DISASSEMBLING A CYLINDER
Three major types of cylinder can be found out on the machine see page 8.
• Hold the body (1) firmly at the level of the ball joint (2) or fixing plate (2).
• Unblock and unscrew the guide (3).
• Extract the fitted rod assembly (4) from the body.
• Hold the rod (4) firmly at the level of the ball joint (5) or the yoke (5).
• Drive out the pin (6) or remove the screw (6).
• Unscrew the piston (7) from the rod.
• Remove the spacer ring (8) if fitted.
• Remove the guide (3) from the rod (4).
• Remove the grease nipples (9) if fitted.
• Remove all the seals, rings and/or scrapers (*), noting their position and mounting direction.
9 * * 3 * 4 * 7 * * 6 9
5 1 8 2
2 1
5 * 3 * * * 4 * 7 * 6
6
8
*
*
3
4 1
Figure 2
Figure 3
Ball joint mounted with circlips: see page 9
• Extract the dust protector (1).
• Remove the circlips (2).
• Extract the ball joint (3) using a press.
1
2
3
Figure 4
Welded ball joint or yoke: see page 9
• Grind the welding (1) to the level of the cylinder body or the rod (2).
• Remove the ball joint (3) or unscrew the yoke (4).
• Smooth off the parts.
2 1 4
2 1 3
Figure 5
6/2) REASSEMBLY
6/2/1) reassembling a ball joint
It is strongly recommended to use liquid nitrogen instead of a press for assembling a new ball joint.
!
WARNING
WARNING: Handling of nitrogen-cooled objects requires great caution and proper protection
(gloves and safety glasses).
Ball joints must be installed prior to reassemble the cylinder itself.
Nitrogen-mounted ball joint: see page 10
• Cool the ball joint (1) with nitrogen.
• Remount the ball joint in its housing until it stops at the shoulder and allow the assembly to
warm to ambient temperature.
Figure 6
Ball joint mounted with circlips: see page 10
• Remount a circlip (2) in its groove.
• Cool the ball joint (3) with nitrogen.
• Remount the ball joint in its housing until it stops at the circlip and allow the assembly to warm
to ambient temperature.
• Remount the other circlip.
• Remount and crimp the protecting hoods (1).
1
2
3
Figure 7
Welded ball joint or yoke: see page 10
• Engage the centering pin (1) of the ball joint (2) or screw the yoke (3) to the rod (4).
• Place a line of solder (5) round the ball joint or yoke.
• Allow time for welding to cool down.
4 5 3
4 5 2
Figure 8
6/2/2) reassembling of the cylinder
CAUTION: All seals must be replaced when reassembling of the cylinder, use
genuine Tamrock Secoma seal kits. Replace all damaged parts.
FINAL TEST:
• Place the cylinder on a hydraulic bench and connect up.
• Bleed the cylinder.
• Increase the pressure and check for tightness and correct operation.
9 * * 3 * * 7 * * 9
1 2
2 1
* 3 * * * * 7 *
*
*
3
Figure 9
PERIODS DONE.
Each 50 PH 200 600 1200 1800 2400 3600 ALL CYLINDERS YES NO
shift PH PH PH PH PH PH
❏ ❏ ❏ ❏ ❏ Leakage detection