CHAPTER 3KR PROBLEM 3.1 (a) Determine the maximum shearing stress caused by a 4.6-KN - m torque T in the 76-mm-diameter shaft shown. (}) Solve part a, assuming that the solid shaft hhas been replaced by a hollow shaft of the same outer diameter and of 24-mm Jom, SOLUTION a (@) Solid shat: o == 38mm =0.038m Set = F(0.038)* = 3.278310 mt 2. Fe _ 6 X10V0.039) _ 534.308 Pa J 32753%10" ipa € (Hollow shat: a 0.038 m 6 = Fa = 12mm les 3.2428 x 10% m* Te _ (46x10°}(0.038) 53.9 x10° Pa J 32028x10% 1 =539MPa € PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson."PROBLEM 3.2 (@) Determine the torque T that causes a maximum shearing stress of 45 MPa in the hollow cylindrical steel shaft shown. (b) Determine the . ‘maximum shearing stress caused by the same torque T in a solid cylindsical am shaft of the same cross-sectional area, 7) son SOLUTION (a) Given shaft: J J 2 — 30) = 5.1689 x 10° mm* = 5.1689 x10 m* & raze 7 a (516891056510) «gap 10° am 45x10 I7KN-m 4 (0) Solid shaft of same area: 2) = a(as* — 30°) = 3.5343 x10" mum? : as pot 4a, pak 2 Tae px 2X5.1689 X10") (0.033541) J 7.2 x10 Pa PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.3 Knowing that d=12in, determine the torque T that causes a maximum shearing stress of 7.5 ksi in the hollow shaft shown. SOLUTION Os in. Fax _ (04398N7.5) T=4.12kip-in € ¢ 08 ° PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.4 Knowing that the intemal diameter of the hollow shaft shown is d = 0. determine the maximum shearing stress caused by a torque of magnitude T = 9kip - in. SOLUTION Loa j4-(Z}eo L 1) o = —d, =| ~ \(0.9) = 0.48 in. 24-(3} sa" (eb Zoos‘ — 0.45%) = 0.5790 int H(d-a)-2 — Fe _ O08) _ Tea =F = 9.3790 Tax = 12.44 ksi PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.600m PROBLEM 3.5 0mm A torque T= 3KN-m_is applied to the solid bronze cylinder shown. Determine (a) the maximum shearing stress, (5) the shearing stress. at point D which lies on a 15-mm-radius circle drawn on the end of the cylinder, (c) the percent of the torque carried by the portion of the cylinder within the 15 mm radius. T=3kN-mJ SOLUTION @ 30 mm = 30x10%m 20x10" )* =1.27235x10% m* WN =3x10°N BX10°930 X10" 12723510 70.736 x10°Pa 70.7 MPa ©) Py = 15mm =15x10%m 5 x10°(70.736 10-5) fy -354MPa 4 Gox10) a Jot _ 4s - = pity © t; oO Ded 187.5N-m y= Fasnio¥osaosxt08 AS51000) = 6.25% 6.25% 3x10 PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.6 (@) Determine the torque that can be applied to a solid shaft of 20-mm diameter without exceeding an allowable shearing stress of 80 MPa. (5) Solve Part a, asstuming that the solid shaft has been replaced by a hollow shaft of the same cross-sectional area and with an inner diameter equal to half of its own outer diameter, SOLUTION 1 (@ Solidshaf: = 10.020) = 0.010 m ~ F010) = 157080%10%m* 15.7080 x 10° (80108) ¢ 0.010 25.664 T=1257N-m€ (©) Hollow shaft 26.180 x10°m* 3 ~ ef) = Z¢0.0115470* - 0.0087735¢ 80 x 10%)(26.180 x 10°*) 00115470 = 18138 T=18l4N-m4 PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.ss | pale in 4 1 chils: PROBLEM 3.7 The solid spindle 4B has a diameter d,=1.5 in. and is made of a steel with an allowable shearing stress of 12 ksi, while sleeve CD is made of a brass with an allowable shearing stress of 7 ksi. Determine the largest torque T ‘that can be applied at 4 SOLUTION Analysis of solid spindle 48: Analysis of sleeve CD: ‘The smaller torque governs 1 2 @)=15in 7O=1 =1=15-0. 25 in, 4-8) = Fast —2st 4 (ef - of) = Za.s* -1.25% = 4172in i-a) =F ) pote _ Gall72V7 x10") =19.21x10 Ib sin © 15 T= 7.9510" Ib in PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.8 The solid spindle AB is made of a steel with an allowable shearing stress of si 12 ksi, and sleeve CD is made of a brass with an allowable shearing stress of 7 ksi. Determine (a) the largest torque T that can be applied at 4 if the allowable shearing stiess is not to be exceeded in sleeve CD, (0) the corresponding required value of the diameter d, of spindle 4B. a SOLUTION (@ Analysis of sleeve CD: & eae) ~fal5—025=128i0, £4 ot) ae _198) 41170 JE (ef et) Z ast 128) = 41172in Jt _ (4.1172)7 10°) @ 1s r =19.21%10° Ib-in 7 =19.21kip-ind (©) Analysis of solid spindle 4B: d=20lin PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.> PROBLEM 3.9 ~ Ty = 800 Nm wo A & ‘The torques shown are exerted on pulleys 4 and B. Knowing that bot ma —] shafts are soli, determine the masimum shearing stress (a) in shaft 3, ye sonem \» — O)inshaft BC. & © SOLUTION @ Shap: Tyg = 300N-m, d= 0030m, ¢ = 0.015m. Te _ 2 __@)G00) Tat =F = F5-Fos J Re 0013) 56.588 10°Pa re = 56.6 MPa (Shak gc: Tyg = 300 +400 = TON =m d = 0.046 m, ¢ = 0.023 m Te oF Tag = a. J wh (0.023) = 36,626 10°Pa =366MPa € PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.10 1,=800N-m 4 In order to reduce the total mass of the assembly of Prob. 3.9, anew desian 30 mn F— is being considered in which the diameter of shaft BC will be smaller y Determine the smallest diameter of shaft 8C for which the maximum value of the shearing stress in the assembly will not increase, 46 010 —] © SOLUTION Sha 43 Tyy = 300N-m, d = 0.030m, ¢ = 0.015 m 1. -%-2F _ G0) J me H(0.015" 56.588%10°Pa = 56.6 MPa Shot BC: Tye = 300 + 400 = 700'N-m d = 0.046 m, c = 0.023m eg = TE = AT, 21000) ee 7 ae (0.023 = 36.626 x 10° Pa= 36.6 MPa The largest stress (56.588 x10®Pa) oceurs in portion 4B. Reduce the diameter of BC to provide the same stress, Teor Tye = TO0N-m fay = = 2 Tse Tae wr (2\(700) 875 x10%m? Wax (56.588 x 105) 9.898x10%m — d= 2¢ = 39.7910 m d=398um 4 PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.WY PROBLEM 3.11 Knowing that each portion of the shafts 4B, BC, and CD consist of a solid cireular rod, determine (@) the shaft in which the maximum shearing _ \ aaa “p= stam stress occurs, (b) the magnitude of that stress. \ a \e=tham Q y My Himn SOLUTION Shaft 4B. r=48N-m e=4a=7.5mm = 0.0075 m Te_ 2 Fae = Je ggg = OO). = 72.433MPa 710.0075) Shaft BC: 484144 =96N-m catd=9mm Taw 83.835 MPa Shaft CD 48-4144 +60 = 156m e=4d=105mm ty = = 20 = 2759. 3579p 2 Te” 70.0105) Answers (a)shah CD (b) 858 MPa PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.12 ‘Knowing that an §-mm- 0.5 mm F eons 0.004 Zo.r0s* 0.008%) =18.691%10 = COU) = 97.636 MPa 7 1869110 Answers: (@) shaft CD (0) 87.6 MPa 4 PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, repres, ce dsb in soy fom oe bY a0 5, thot the peor ite permission of the publisher, ce wsed beyond the hate ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.13 Under normal operating conditions, the electric motor exerts a 12-kip - in. torque at £. Knowing that each shaft is solid, determine the maximum shearing in (a) shaft BC, (6) shaft CD, (c) shaft DE. dips i Bip in SOLUTION (@ Sha Bc: From fiee body shown: w TH285ksi From fee body shown: Tep =3+4=7kip-in From Eq. (1) 2. Tkip in = din From fee body shown: TH4dGksi me Tog =12 kip in From Eq, (1) 272 12kip-in moO RL } rasatksid {5x 2.25in. (2 PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.14 > Z NA Solve Prob.3.13, assuming that a 1- in-ciameter hole has been drilled into each shaft PROBLEM 3.13. Under normal operating conditions, the electric motor exerts a 12-kip - in, torque at E. Knowing that each shaft is solid, determine the maximum shearing in (0) shaft BC, (6) shaft CD, (c) shaft DE SOLUTION @ Sianac From fiee body shown: Ty =3kip- in oy =4.0.75)=0.875in e =} =05in pa) ec 2 178i gat (0.875* ~ 0.54) =0.82260 in* rk F=39ksi J 082260in' Shai cD: From fiee body shown: Ii =344 = 7kip-in 7Sksi 4 1.47262 in? (© — Shafi DE: From free body shown: = Tpg =12 kip - in gE Je QP enn zisin oho PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.15 ‘The allowable shearing stress is 15 ksi in the 1.5-in.-diameter steel rod 4B and 8 ksi in the 1.8-in-diameter brass rod BC. Neglecting the effect of stress concentrations, determine the largest torque that can be applied at 4. SOLUTION tag EJB, 120 Rod AB: fom =15k8i ¢= 54 = 0.75 in T= Fo 75)(15) = 9.94 kip-in Rod BC: ron Ski = 4d =0.90in T= <0 90)°(8) = 9.16 kip - in T=9.16kip-in 4 ‘The allowable torque is the smaller value. PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.G : Stel Brass PROBLEM 3.16 The allowable shearing stress is 15 ksi in the steel rod AB and 8 ksi in the brass rod BC. Knowing that a torque of magnitude T = 10 kip - in. is applied at 4, determine the required diameter of (a) rod 4B, (b) rod BC. SOLUTION @ () Red BC: T=10kip-in Tyg = 1S KSI (a0) 73) 7513 in, d=2¢=1503 in. € = 0.4244 in? T=10kip-in ty = 8ksi (20) 8) 0.9267 in, d= 2c =1853 in 577 in? PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, repres, ce dsb in soy fom oe bY a0 5, thot the peor ite permission of the publisher, ce wsed beyond the hate ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.Alurinam —_ PROBLEM 3.17 The allowable stress is $0 MPa in the brass rod AB and 25 MPa in the aluminum rod BC. Knowing that a torque of magnitude T= 1250 N - m is applied at 4, determine the required diameter of (a) rod AB, (6) 10d BC. SOLUTION E & @ = 200250) ‘A(50 x 10' = 15915 x10%m? ¢ = 25.15% 10m = 25.15 mm o E ® (20250) (25x10) 1.69 107m = 31.69 mm dy = 2=50.3mm4 = 31.831x10%m PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.lumi PROBLEM 3.18 The solid rod BC has a diameter of 30 mm and is made of an aluminum for which the allowable shearing stress is 25 MPa. Rod 4B is hoflow and has an outer diameter of 25 mm: made of a brass for which the allowable shearing stress is 50 MPa, Determine (a) the largest inner diameter of rod 43 for which the factor of safety is the same for each rod, (6) the largest torque that can be applied at 4. SOLUTION Solid rod BC: Hollow rod 4B: @ Tay = 25x10°Pa ©) Allowable torque. = 0.01254 — = 7.59109 m = 7.59 mm 14 0018m (0.015)°(25 x 10°) = 132.536 N-m = 50x10°Pa 2.536 N- m Fas = $0025) = 0.0125 a © = et Bates Way (2)032.536)(0.012) SAS) = 3.3203 x10 m* (50 x 10°) cy = 15.18 mm Ty =1325N-m 4 PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reproduces, o dseibues in any 5, thot the peor ite permission of the publisher, ce wsed beyond the hate ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.19 ‘The solid rod AB has a diameter dys = 60 mm, The pipe CD has an outer diameter of 90 mm and a wall thickness of 6 mum. Knowing that both the rod and the pipe are made of a steel for which the allowable shearing stress is 75 Mpa, determine the largest torque T that can be applied at 4. SOLUTION 7Sx10°Pa Ty Rod 4B: d=0030m sae T= Feng = £(0.030)'(75 x 10%) =3.181x10° N-m Bipe CD: 0.045 ~ 0.006 =0.039 m 807310 m* (d-d)= Fo 0454 — 0.039%) si (2.8073 x 10°$)(75 x 108) 0.045 Tay = 4679x108 Nm Allowable torque is the swnaller value, 18x10? N-m 3.18kN-om PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.20 ‘The solid rod 4B has a diameter dys = 60 mm and is made of a steel for winich the allowable shearing stress is 85 Mpa. The pipe CD, which has an outer diameter of 90 mm and a wall thickness of 6 mm, is made of an aluminum for which the allowable shearing stress is $4 MPa. Determine the largest torque T that can be applied at 4 SOLUTION Ro iB: F(0.030)°85 x10) = 3.605 x10? N-m Pipe CD: Tay = 54 10°Pa a=} 2.8073 10% m* Tey _ (2.8073 x 10-54 10° Ta 3.369%10° N-m e 0.045 Allowable torque is the smaller value, Taq = 3.36910? N-m 337kN-m PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.21 A torque of magnitude 7 =1000 N -m is applied at Das shown. Knowing that the diameter of shaft 43 is 56 mm and that the diameter of shaft CD is 42 mm, determine the maximum shearing stress in (@) shaft 4B, (b) shat CD. SOLUTION Top =1000N-m Tyg = "8 Tey =*22 1000) =2500N- m re 40 (@) shaft aa 0.028m 72.50%10° 725MPa @) ShaftcD: 020 m 2T _ 2) (1000) xe (0.020) 68.7MPa € PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.40 m0 PROBLEM 3.22 A torque of magnitude T =1000 N-m is applied at Das shown, Knowing that the allowable Dp shearing stress is 60 MPa in each shaft, determine the required diameter of (a) shaft 4B, (b) shaft CD. P= 1000 N em 100 mm SOLUTION Ip =10N-m Tig = 2p = 12 a0) = 22005 (a) Shaft 4B: Ty = 60 10° Pa Fe OR pany Seen 29.82 x10 = 29.82 mm 2c=59.6mm 4 ©) Shaft cp, Fy =60X10° Pa BI 3 T_ QAM oar sa0 sa? ¢=21.97x107 m =21.97 mm d=2e= 439mm 4 PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.23 Under normal operating conditions, a motor exerts a torque of magnitude 7, =12001b-in. at F. Knowing that 7 =8in, r=3in, and the allowable shearing stress is 10.5 ksi - in each shaft, detennine the required diameter of (a) shaft CDE, (0) shatt FGH. SOLUTION Tp =12001b in ’2.7, = 200)=32001b- in 3 tq =10.5 eat Tox Tr 10500 psi 7 (@) Shaft CDE: (2) 200) (10500) =0.194012 in® 15789in, dye =2¢ (©) Shaft FGH: (20200) _ 6.919757 in? (10500) dig =0.835in. c=04174in, dye PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied = a0" \S21.155 10%) 4.157107 + 31.980 107 = $6.137 x10 rad. Pn = 322° 4 PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.0mm PROBLEM 3.36 The torques shown are exerted on pulleys B.C. f 0ON-m and D. Knowing that the cntire shaft is made of steel (G=27 GPa), determine the angle of twist between (a) C and B, (b) D and B. tm SOLUTION (@) Shai BC d=0015m = 79.522107 m* Sm, G=27x10%Pa = 00008) __ 9.149904 rad Mc =8.54° (27 X 10° {79.522 y () Shaft. cD’ c= fa =0018m — Sop = Ze! = 164.896 x10-? m* Jey =1.0m Top = 400-900 = =500 N-m os TL (-500)(1.0) 0.11230 rad 2 = GI ~ GT x 1\I64.896 x10) Pap = 950 + Pep = 0.14904 ~ 0.11230 = 0.03674 ad mw PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.37 WA The aluminum rod BC (G = 26 GPa) is bonded to the brass rod 4B 200 nm (G = 39 GPa). Knowing that each rod is solid and has a diameter of Bs 12 mum, determine the angle of twist (a) at B. (0) at C. rw SOLUTION Both portions: etd =6mm=6x10%m £(6x10°)* = 203875 x10? m+ n Rod AB Gq =39%10Pa, Egy =0.200 m Tha (400)0.200) . © 0570-8 = 5 — 025191 rad -14ase 5 = Oss = GF” GOX10°V2.09575x10) & Rod BC Ggp = 26%10°Pa, Lge =0.300 The 000.300) soo" = Blac. - _000)0:300) = 9.56679 rad 50 = God ~ GBH IP Y2.03575 X10) " ©) = 05+ O5¢ = 025191 + 0.56679 = 0.81870 rad 9 = 46.9" 4 PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.38 wv ‘The aluminum rod 4B (G = 27GPa) is bonded to the brass tod BD (G = 39GPa). Knowing that portion CD of the brass rod is hollow and has an inner diameter of 40 mum, determine the angle of twist at. oe SOLUTION Rod AB: G=27x10"Pa, 2=0400m T=800N-m ¢=1d=0018m es . 2 t= 4e* = Zeoo1s)* = 164.896% 107m oun = (80030400) 9, eps GI ~ G7 107V164.896 x10) Puke: G=39x10°Pa £=037Sm, e= 4d =0030m 4 Fos +m! T = 800 + 1600 = 2400'N-m, J = et = Z(o030y* = 1.27234 10° 1m (2400K0.375) a 103 TE. __(240000579) 4.137 10 rad P80 = GF ~ GOxIPMLI7234 x10) Past CD: 0.020m 030m, £=0250m def F 0.030" ~ 0.020%) = 1.02102 «10% m+ 2s 240070280) 565 10d (G9x107)0.02102 x10) Angle of ovis at 4 04-045 + On0 #90 = 105.080 10 rad 0, = 602 4 PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.—S PROBLEM 3.39 _| bt jm The solid spindle 4B has a diameter d,=1.5 in. and is made of a steel with Bin. G =11.210°psi_ and ty = 12 ksi, while sleeve CD is made of a brass | 4 with G =5.6%10°psi and ty = 7ksi, Determine the angle through end Sic A can be rotated. re tn pau i—cB5 SOLUTION Stress analysis of solid spindle 4B: Zr3 2 Zaz x107¥0.75) = 7.95% 108Ib in 1 Stress analysis of sleeve CD: FO) = 1sin 6 15-025 =1.25in J ~ et) = Fas! -1254 = 4r72int x 3 72 ZE = GUT) 49.31 10° bin © 15 ‘The smaller torque governs. T =7.9510Ib in Deformation of spindle 48: =0.75in. y= Ze#=049701in?, L=12in, G=112%108 psi ug = = TSS 02) 9.917138 radians GF W12x10}(0.4970), Deformation of sleeve CD: J=41172in*, L=8in, G= 5.6% 108 psi 2 Bey = Fe = CST) _ 9909758 radians GI G6x10) (4117) Total angle of twist: Pup = Yas + Gen = 0.019896 radians Op = 1140 PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.40 The solid spindle 4B has a diameter d, = 1.7Sin. and is made of a steel with G=11.2%10°psi and ty = 12 ksi, while sleeve CD is made of a brass with G =5.6X10%psi and ty = 7 ksi. Determine (a) the largest torque T that can be applied at 4 if the given allowable stresses are not to be exceeded and if the angle of twist of sleeve CD is not to exceed 0.375, (b) the corresponding angle through which end a rotates. SOLUTION Spindle 4B: fy =12ksi, G =112x10° psi Sleeve CD: ty = Thsi G =5.6x108 psi (0) Laygest allowable torque T: Cinteion Suessinspindleas, §—r=72 p77 ¢ 2077 p= (0920702) = 2.63 kip-in Citron: Stress in sleeve CD. pa ZEA ois) 7 19.20 kip in on Criterion: Angle of twist of sleeve CD 9 =0.375° 545x107 rad BANE G1) 6 545x107) 8 T =18.86 kip -in The largest allowable torque is 1 =1263kip-in () Anle of rotation of end A. 0, = 00.0 =u +009 -E 2H ery 4 167 * 7G, = 02610) Somes * CIEE] = 0.01908 radians 9, =1.093° 4 PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.41 Two shafts, each of 7-in. diameter, are connected by the gears shown, Knowing that G= 11.2% 10° psi and that the shaft at Fis fixed, determine the angle through which end 4 rotates when a 1.2 kip - in torque is applied at. SOLUTION Calculation of torques, Cireumférential contact force between gears B and E. Tyg = 1.2 kip -in =1200 Ib-in = 1600 Ib -in Ter = £01200 45 ‘Twist in shaft FE. a(t 2° ~ 2lie) Oop =H = 000) _____ 99.789 107 rad GF (12 x10°VG7.548 x10) Rotation at @e = Prix = 29.789 X107 rad ‘Tongential displacement at gear circle. 8 = 12Oe = 1505 Rotation at B. (29.789 x 10") = 39.718 x 10° rad “Twist in shaft Ba L=846=14in, 7 =57.548%107in* Oop FE = 828009) ag. 065 10 at GI ~ M2 x10967548x107) Rotation at 4 01 = Op + Ors = 65.783 X10 rad o.=377 4 PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.42 240 mm 60m Two solid shafts are connected by gears as shown. Knowing that G=772 GPa for each shaft, determine the angle through which end 4 rotates wien 7, = 1200N -m 2g 12w SOLUTION Calulation of torques Cireumferential contact force between gears Band C.F fo 7, =r, 240 Tyg =1200N-m Top = 77200) = 3600 N-m ‘Lwist in shaft CD: 4d =0.030m, L=12m, G=772x10°Pa Ze* = 20.030)" = 1.27234 x10% m* 2° 72 en ~~ 600.2) ____ 3.981 «107? GI” G7 a1 x1) Rotation angle at. Qe = Yon = 43.981%10 rad Circumferential displacement at contact points of gears Band C. 8 = roe = T50p Rotation angle at B. n= ge = 743.981 107) = 131.942 x107 rad 7 80 Twist in shaft 43: $a =o.021m, L=16m, G=77.2%10"Pa Fooxn «089 10a! nag =H = 020089 gt na cto rad GI ~ G72 1005.49 10) Rotation angle at 4. 4 = Ox + Pay = 213.354 107 rad 9, =1222 4 ‘PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part ofthis Manual may be aisplave, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.43 A coder F, used to record in digital form the rotation of shaft 4, is connected to the shaft by means of the ‘gear train shown, which consists of four gears and three solid steel shafts each of diameter d. Two of the ‘gears have a radius r and the other two a radius nr. If the rotation of the coder F is prevented, determine in tems of T. J, G, J. and 7 the angle through which end A rotates. SOLUTION Gl nGT AL, Tt Tit 1) = Po * Bo = Rat AGT n) alg, -% Fil 3) 8 Gat ae PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.44 For the gear tain described in Prob. 3.43, determine the angle through which end 4 rotates when T = Sib-in 1 =24in d=W6in.. G =112x10%psi, and n= 2 PROBLEM 3.43 A coder F, used to record in digital form the rotation of shaft 4, is connected to the shaft by means of the gear train shown, which consists of four gears and three solid stee! shafts cach of diameter Two of the gears have a radius r and the other two a radius nr. If the rotation of the coder F is prevented, determine in terms of 7, G. J, and 7 the angle through which end A rotates. SOLUTION See solution to Prob. 3.43 for development of equation for 9, alts) = oy Data: ° (a4 {1+ 4, 1.2 x 10° 1.49803 x10)| PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.401m PROBLEM 3.45 / The design of the gear-and-shaft system shown requires that steel shafts of the same diameter be > used for both AB and CD. It is further required ‘that Tax, 60 MPa, and that the angle ¢, through which end D of shaft CD rotates not exceed 1.5°. T= 1000N-m ae 00 mm ‘Ruowing that G = 77 GPa, determine the required diameter ofthe shafts. 60 mm SOLUTION Ig =Ty1000 Nem Tyg =! Toy <2 a0) 280080 7? 40 For design based on stress, use larger torque Tyg = 2500 Nim fear Joe F225) _ ay a6 10m! me (60 x10) ¢ = 29.82% 109m = 29.82 mun. Design based on rotation angle. @p = 15° = 26.1810 rad sha 4B Tyg =2500N-m, L=04 m 0p = Oxy =O a = ea Gy shaft cD: TL _ 0000)06) 0 GT Gy oo = 46 + Gay = 2600 4 $00 _ 3100 3100 2 = Fe + Bo “Gr * Gr GT ~ GEE @)G100) 296100) mt AGG ATXIP)\26.18 X10") 3146x10%m = 3146mm, d= 2c Design must use larger value for d d= 629mm € PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.46 The electric motor exerts a torque of 800'N-m on the steel shaft ABCD when it is rotating at constant speed. Design specifications require that the diameter of the shaft be uniform from 4 to D and that the angle of twist between 4 to D not exceed 15°. Knowing that ta. <60MPa and G = 77 GPa, determine the minimam diameter shaft that can be used. SOLUTION Torque Tyq = 300 + 500 = $00 N-m Tye =500N-m, Tay = 0 0x 10°Pa 8 T2809 3810 me ae tT m{(60x10°) 2040%10-%m = 2040mm, d= 2e = 408 mm Design based ondeformation, p,q = 15° = 26.1810 rad eo =0 Tyclgc _ ($00V0.6) _ 300 fea Gy GI GT Tuplay _ (800)(0A) _ 320 4 Gy a a dos= tne eg + yg =S2t = 629 _ GX620) a= Pore +808 * Pa = EF = Gas eet (2X620) _ (2620) AGQp4 WOT *10°\26.18 X10) 21.04x10%m=21.04mm, = 195.80 x10 m* Ye = 42.1 mm Design must use larger value of d. d@=21mm 4 PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.47 ‘The design specifications of a 2-m-long solid circular transmission shaft require that the angle of twist of the shaft not exceed 3° when a torque of KN -m is applied. Determine the required diameter of the shaft knowing that the shaft is made of (a) a steel with an allowable shearing stress of 90 MPa and a modulus of rigidity of 77 GPa, (b) a bronze with an allowable shearing of 35 MPa and a modulus of rigidity of 42 GPa, SOLUTION 9 =3° =82360%107 ad, P=9X109 Nom L=20m FEST, 4 = 2 tysed on ist nae Gi” 286 69 ToL 2T , ¢ =22 yased on shearing stress Jone a (@) Steel shaft 10 x10° Pa, G =77x10" Pa OTT x 10°)(52.360 x10) 842 x10 mt Based on twist angle, © =41.06x107 m=41.06mm — d = 2¢ =82.1mm. 209 x10°) =~ = 63,662 x10 m? (90105) Based on shearing stress," ¢ =39.93%107 m=39.93 mm d= 2¢ =79.9 mmm ‘Required value of is the larger a (®) Bronze shaft: 7 =35x10° Pa, G =42X10°Pa (2) x10°}2.0) — OES) = 5.2103 10 m* (AD x 10°)(52.360 X10) Based on twist angle, 8x10 m=47.78mm_ —d = 2c =95.6 mm 209 x10") 35X10) 02x10 m* Based on shearing stress, © =54.70x10% m=$4.70mm — d = 2¢ =109.4mm Required value of d is the larger. @=1004mm € PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.48 A hole is punched at 4 in a plastic sheet by applying a 600-N force P to end D of lever CD, which is rigidly attached to the solid cylindrical shaft BC. Design specifications require that the displacement of D should not exceed 15 mm from the time the punch first touches the plastic sheet to the time it actually penctrates it. Determine the required diameter of shaft BC if the shaft is made of a steel with G = 77GPa and t) = 80 MPa. SOLUTION T = 9P = (0.300 m)(600 N) = 180 N-m 2TL __(2)480)(0.500) of -7Z- c 14.882 x10 m* HGP 77 x10°(0.05) ¢ =11.045x107%m=1L045m d 22.1 mm ‘Shaft diameter based on stress. r= s0x10'Pa 2 Fo 22, OMY 929 0? we” 60x10) c 1273x10%m=11.273mm= d= 2c = 225mm ‘Use the larger value to meet both limits. d@=225mm 4 PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.49 The design specifications for the gear-and-shaft system shown require that the same diameter be used for both shafts, and that the angle through which pulley 4 will rotate when subjected to a 2-kip « in. torque T, while pulley D is held fixed will not exceed 7.5°. Determine the required diameter of the shafts if both shafts are made ofa steel with G = 11.2% 108 psi and ty = 12 ksi. SOLUTION Satis: Gear +)zM, = 0: - 's iF -T,=0 F=Tyity ty Gear C #)EMe = 0: oF ~Tp =0 Ip =e =1ET, = nly yy F "3 F 2.3 To ‘Torgues in shafts. nly = nT Deformations Kinematics: ras = res =e =-r9 gp MED T} Gl * PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.Diameter based on stress. Largest torque: PROBLEM 3.49 (Continued) t, Fn Diameter based on rotation limit. g = 75° = 0.1309 rad 9 ot +07, GI (DoIILL AG0 Choose the larger diameter. 7. Tye _ 200, J Bet, [@CICXW) _o gyrgin g q (12 x10) Gq = Tay = 12108 psi, Ty = 210° 1b- in me 1.285 in, Zp =s+16=24in ag [(2N7.25)(2 10°24) H(12 x 10°}(0.1309) = 0.62348 in, d = 20 = 1.247 in, d= 128510. PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reproduces, o dseibues in any ro by any 5, thot the peor ite permission of the publisher, ce wsed beyond the hate ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.50 Solve Prob. 3.49, assuming that both shafts are made of a ‘brass with G = 5.6% 10° psi and Ty) = 8 ksi. PROBLEM 3.49 The design specifications for the gear- and-shaft system shown require that the same diameter be used for both shafts, and thatthe angle through which pulley 4 will rotate when subjected 10 a 2-kip - in. torque T, while pulley D is held fixed will not exceed 7.5°, Determine the required diameter of the shafts if both shafts are made of a steel with G = 11.2%10° psi and ty = 12 ksi SOLUTION Sates: Gear +)zM, = 0: iF -T,=0 F=Tyity Gear *)EM, =0: TeF ~Tp =0 + E Tp = oF = ET, =a, < fp = oF = ET, = ng F a) ‘Torgues in shafts. nly = nT, Deformations Kinematics: 1102 =-Tot =e =-nge op BED oa a” PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.50 (Continued) Diameter based on stress Largest torque: ran = 8X10 psi, Ty [PESO aaa |e ‘PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine. All ights reserved No pat ofthis Manual may Ue aisplaved, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.64 Determine the maximum shearing stress in a solid shaft of 12-mm diameter as it transmits 25 kW at a frequency of (a) 25 Hz, (b) 50 Hz. SOLUTION Lyeenm=ousm — 7=28kW=200W pa 2. _ 2500 laf 2x05) Te_ 7 r-k J Re 46.9MPa 4 2500 o 250) 20. = 23.5x10°Pa 23.5MPa 4 70.006" PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.PROBLEM 3.65 Determine the maximum shearing stress in a solid shaft of 1.5-in, diameter as it transmits 75 hp at a speed of (a) 750 rpm, (5) 1500 rpm. SOLUTION 1 . fa=o7sin 75 hp = (75){6600) = 495% 10° 1b- ins @ =12.5Hz 2 =P 2 PSI _ 6.3025.10°ID in inf ~ 2x02) 125 x 10°) Fe TNC) 9 1 10% psi F=93iksi 4 Jae 7078) @) S Hz = 8.151310 bin = DEISBXIO) _ 510% psi 0.75) PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ine, All ights reserved No part of this Manual may be sislased, reprosvces, ce dsibuted in aey form or by any means, without the price writen permission of the publisher, ce used beyond the hited ‘isbotion o techers and esveatrs permed by McGraw-l fr thew inccval cone preparation rent vse thie mans vane t ‘without pemisson.PROBLEM 3.66 Design a solid steel shaft to transmit 0.375 kW at a frequency of 29 Hz, if the shearing stress in the shaft is not to exceed 35 MPa SOLUTION fy =38K10°Pa P= 0375x109 W f= 29H P 0375x108 Bef 229) fem a Joa Wt (35x 10°) = 3345x10%m = 3.345mm r: 0580 N-m. 22.0580) 3543.10! t= d=2 d= 669mm 4 PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies, Inc. All ights reserved. No gar ofthis Manual may be displays, reproduced, or distributes so any form or by any meas, without the prior writen permision of the publisher, or used beyond the imied istnboton to teacher nd edacetrs permed by MeGrat-Hil for hee india cone preparation smdeat using ths mans wsine it ‘without pemisson.