Professional Documents
Culture Documents
Subject:
Technical specification for:
ELECTRIC MOORING WINCHES
320kN, 65kW
Document no. OD 1155 – 002
Buyer:
ESL Eagle Shipping Ltd
Mr. Volker Müller, dipl. Ing.
Buyer's reference: volker@esltd.biz
cskesloffice@esltd.biz
+49 173 607 4821
Hull:
Reference Based on discussions at the SMM fair and in
document Split 19. September 2014.
Our reference: Milivoj Peruzović
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
2/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
Winch control
- Bridge control panel for fully remote winches control
- One portable control panel for 2 winches
- Pulling force monitoring by variable frequency drive
- Mooring line tension by load cell in band brake support
monitoring
- Rope length and speed Encoder on winch drum for rope payout monitoring
monitoring Upper and lower limit sound alarm
- Emergency release feature Possible activation at all times (with full load) during normal
working operations and ship condition
NOTES:
- During Black-Out situation, operation possible with 24 VDC ship’s
emergency supply and hydraulic accumulator
- Manual release possible (as final solution).
Reduction gear box
- Design: 2 stages reduction gear is fully enclosed with spur gears
running in an oil bath, ratio i=7.51 +
Planetary gearbox RR2500L2, ratio i=21.88
- Basic data: Durability about 10 000 hours at nominal output torque of 103
kNm and speed 5.3 rev/min.
Gears are calculated according to ISO 6336.
- Application factor KA = 1.25
- Safety factor for tooth root SF > 1.6
bending stress
- Pitting safety factor SH > 1.1
Electric motor
- Type: AC induction - suitable for use with a variable frequency drive
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
3/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
4/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
5/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
3. SURFACE TREATMENT
4. LUBRICATION
Recommended grease types
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
6/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
In general: For –5°C or colder the viscosity at 40°C should be less than 220 Cst. Do not mix oils of
different types even of the same make. Never mix mineral and synthetic oils.
Oil quantity for the subject winch: Approx 80 litres.
Flash Pour
Visc. CSt Visc.
Manufacturer Oil type point point
40 [C] index
[C] [C]
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
7/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
The viscosity index "VI" should be above 140 and viscosity class according to ISO VG 32. Minimum
allowable pour point -50°C. Other mineral based hydraulic oils, which fulfill the minimum
requirements of HLP oils according to DIN 51524 part 2 can be used.
Oil quantity for the subject winch: Approx 25 litres.
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
8/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
5. DOCUMENTATION
6. NAMEPLATES
In German/English language
Material of plates on open deck will be of stainless steel with engraved letters
7. SPARE PARTS
1 set spare parts, according to the DNV and recommendations
of "Adria Winch" for operation during 2 years.
8. CLASSIFICATION
The winch equipment is to be designed and built according to DNV-GL
9. WARRANTY
The warranty period for equipment is two years.
Conditions extended warranties can be agreed with customer.
1. The winch must be mounted on specially prepared winch stand facing in correct direction ensuring
correct spooling device motion within allowable side forces. Position the drum centerline to be in
line with sheave on top of the frame.
2. The surrounding structure must be strengthened to withstand the loads generated by the winch.
3. Drawing with foundations and mounting holes is provided.
4. Winch foundation is to be welded to the deck according to relevant class rules for the subject
vessel. After welding, the welds should be properly cleaned (sandblasted), and painted according to
procedure approved for subject vessel.
5. The winch foundation must be performed with top level within tolerances of 0,5 mm in any
direction. Check by means of piano wire or similar.
6. Check that the holes of “bore picture” of the winch foundation are within the tolerance of 0,5 mm.
7. When the equipment is positioned on the foundation, check that foundation bolts slip easily through
boltholes.
8. If the foundation is performed with levelling screws and gap for linear compound, do the casting
now, or make final steel liners.
The thickness of the liner compounds must be in accordance with compound maker’s
recommendation.
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
9/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
9. After the compound is properly hardened all foundation bolts have to be properly tightened – apply
75% of max allowed tightening torque for the given screw according to standard maximum
tightening torque for metric screws of quality 8.8 or inox A4-70 (80) without using lubricants (as
MoS2).
10. As the final check of the alignment, all winches will be rotated for 30 minutes in each direction with
the bearing temperature and motor load monitored.
11. All hydraulic/electric connections are to be made after the compound is properly hardened and
foundation bolts tightened.
12. After the linear compound hardened and all screws tightened, (or the winch is finally placed without
casting) place the stop blocks in front of the winch supports (as shown on fundaments drawings).
Stop blocks are yard supply.
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
10/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
WARNING! Before starting the installation work inside the control cabinet, switch off the
cabinet power supply, and wait for five minutes to ensure that the intermediate circuit is
discharged.
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
11/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
HMI HPU
ALARM LAMP DIMMER
O N/OFF ON/OFF TEST EMERGENCY
STOP
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
12/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
13/31
Support built by
shipyard
Support built by
shipyard M30 bolts, 16 pcs.
NOTE: Tightening torque:
F h=350 kN
+ TENSION Tk=1000 Nm, 8.8 +300 kN
class -250 kN
- PRESSURE
+400 kN
-50 kN Reducing gear
F h=50 kN
Main shaft Centre line
-300 kN
+50 kN +250 kN
-400 kN
F h=500 kN
F h=500 kN
Support built by
Support built by shipyard
shipyard
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
Main shaft Centre line Main shaft Centre line
14/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
15/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
16/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
EMERGENCY STOP
EMERGENCY
RELEASE
RESET
START
FREEWHEEL
STARBOARD
SPEED
AFT MOORING WINCHES
FREEW.
OFF
DRIVE
START
FREEWHEEL
SPEED
PORTSIDE
FREEW.
OFF
DRIVE
TEST
EMERGENCY
ON
RELEASE
OFF
DIMMER
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
17/31
TO
FROM
(mm)"
(mm)"
GLAND
(mm2)"
"LENGHT
"DIAMETER
CABLE TYPE
"CROSS‐SEC.
CABLE NAME
+CC
0W01 +MSB +CC LSM‐HF 3x95 33.0000 M50x1.5
+1M1 0W02 +MSB +CC LM‐HF 3x1.5 9.0000 M20x1.5
0W03 +MSB +CC LM‐HF 2x4 12.0000 M20x1.5
+1M2
+1M3 0W04 +CC +BC LM‐HF 2x2.5 10.0000 M20x1.5
+1JC1 1W1 +CC +1M1 LSM‐HF 3x35 23.0000 M40x1.5
1W2 +CC +1M1 LM‐HF 3x1.5 9.0000 M20x1.5
+1JC2 1W3 +CC +1M1 LM‐HF 5x1.5 11.0000 M20x1.5
1W4 +CC +1M1 LM‐HF 3x1.5 9.0000 M20x1.5
+1JC3
+1JC4 1W5 +CC +1M2 LM‐HF 3x2.5 11.0000 M20x1.5
1W6 +CC +1M2 LM‐HF 3x1.5 9.0000 M20x1.5
+1ES 1W7 +CC +1M3 LM‐HF 3x2.5 11.0000 M20x1.5
+1LS 1W8 +CC +1M3 LM‐HF 3x1.5 9.0000 M20x1.5
+1AE1 1W9 +CC +1JC1 LJST‐HF 4x2x0.75 14.0000 M25x1.5
+1AE2 1W10 +CC +1JC2 LM‐HF 3x1.5 9.0000 M20x1.5
+1AT1 1W11 +CC +1JC2 LM‐HF 3x1.5 9.0000 M20x1.5
1W12 +CC +1JC2 LJST‐HF 2x2x0.75 9.0000 M20x1.5
+1HPU1 1W13 +CC +1JC2 LJST‐HF 4x2x0.75 14.0000 M25x1.5
+1HPU2 1W14 +CC +1JC3 LM‐HF 3x1.5 9.0000 M20x1.5
1W15 +CC +1JC3 LM‐HF 7x1.5 12.0000 M20x1.5
+1HB 1W16 +CC +1JC3 LM‐HF 10x1.5 16.0000 M25x1.5
+1HO 1W17 +CC +1JC3 LM‐HF 7x1.5 12.0000 M20x1.5
1W18 +CC +1ES LM‐HF 5x1.5 11.0000 M20x1.5
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
WA01 +CC +BC LM‐HF 10x1.5 16.0000 M25x1.5
+LS WA02 +CC +BC LJST‐HF 7x2x0.75 15.0000 M25x1.5
+RC WA07 +CC +CA LJST‐HF 4x2x0.75 14.0000 M25x1.5
+BC
WA08 +CC +LS LM‐HF 5x1.5 11.0000 M20x1.5 (Options)
+CA
=1155
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
18/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
2
2
3x1.5mm2 LM-HF
1
3
3
2
2
LM-HF 3x2.5mm2
1
1
+1M3
PUMP ELECTRO MOTOR - WINCH CLUTCH
2
2
3x1.5mm2 LM-HF
1
1
3
3
2
2
LM-HF 3x2.5mm2
1
1
+1M2
4
4
LM-HF 3x1.5mm2
3
3
4
4
3
3
LSM-HF 5x1.5mm2
2
2
1
LM-HF 3x1.5mm2
1
1
3
LSM-HF 3x35mm2
1
1
65 kW
+1M1
2
240W, 10A
2x4.mm2 LM-HF 24V, DC
1
2
2kW
LM-HF 3x2.5mm2
1
220V,60Hz
3
apr. 174A
2
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
19/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
V Supply
10
6
V Supply
9
GND
8
5
GND
7
5
R
4
3
R
2
1
B
4
B
3
A
2
+1AE1
1
A
1
+1JC1
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
20/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
V Supply
10
5
V Supply
9
GND
7
3
R
LJST-HF 4x2x0.75 mm2
2
R
3
1
B
3
B
2
+1AE2
1
A
1
TRANSDUCT.
FORCE
3
3
2
1
+1AT
-R
HEATER
TEMP.
2
800W
OIL
OIL HEATING
GEARBOX
t
+1HG
2
2
-ST
t
+1JC2
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
21/31
1 2 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6
LM-HF 3x1.5mm2
LM-HF 7x1.5mm2
LM-HF 10x1.5mm2
LM-HF 7x1.5mm2
1 2 2 1 3 4 5 6 7 2 3 1 4 5 6 7 8 9 1 2 3 4 5 6
+1JC3
t p p t p p p p
OIL
HEATER
300W TEMP. FILTER CLUTCH COUPLING OIL LEVEL FILTER ACCUMULATOR ACCUMULATOR AUTO TOWING ON AUTO TOWING ON
PRESSURE PRESSURE VALVE PRESSURE PRESSURE OK PRESSURE VALVE 1 VALVE 2
TEMP. ALARM
ACCUMULATOR
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
+1HO
PRESSURE LOW
OIL HEATING
+1HPU1 +1HPU2
HPU FOR WINCH CLUTCH HPU FOR WINCH BAND BRAKE
=1155
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
22/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
2
2
3x1.5mm2 LM-HF
1
3
3
2
2
LM-HF 3x2.5mm2
1
1
+2M3
PUMP ELECTRO MOTOR - WINCH CLUTCH
2
2
3x1.5mm2 LM-HF
1
1
3
3
2
2
LM-HF 3x2.5mm2
1
1
+2M2
4
4
LM-HF 3x1.5mm2
3
3
4
4
3
3
LSM-HF 5x1.5mm2
2
2
1
LM-HF 3x1.5mm2
1
1
3
LSM-HF 3x35mm2
1
1
65 kW
+2M1
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
23/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
V Supply
10
6
V Supply
9
GND
8
5
GND
7
5
R
2
1
B
4
B
3
A
2
+2AE
1
A
1
+2JC1
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
24/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
V Supply
10
5
V Supply
9
GND
7
3
R
LJST-HF 4x2x0.75 mm2
2
R
3
1
B
3
B
2
+2AE2
1
A
1
TRANSDUCT.
FORCE
3
3
2
1
+2AT
-R
HEATER
TEMP.
2
800W
OIL
OIL HEATING
GEARBOX
t
+2HB
2
2
-ST
+2JC2
t
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
25/31
1 2 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6
LM-HF 3x1.5mm2
LM-HF 7x1.5mm2
LM-HF 10x1.5mm2
LM-HF 7x1.5mm2
1 2 2 1 3 4 5 6 7 2 3 1 4 5 6 7 8 9 1 2 3 4 5 6
+2JC3
t p p t p p p p
OIL
HEATER
300W TEMP. FILTER CLUTCH COUPLING OIL LEVEL FILTER ACCUMULATOR ACCUMULATOR AUTO TOWING ON AUTO TOWING ON
PRESSURE PRESSURE VALVE PRESSURE PRESSURE OK PRESSURE VALVE 1 VALVE 2
TEMP. ALARM
ACCUMULATOR
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
+2HO
PRESSURE LOW
OIL HEATING
+2HPU1 +2HPU2
HPU FOR WINCH CLUTCH HPU FOR WINCH BAND BRAKE
=1155
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
26/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
1
1
72W, 3A
2x2.5 mm2 LM-HF
24V, DC
1
5
4
5
4
3
3
2
1
1
5
5
4
4
3
2
1
+BC/2
1
+BC/1
+BC
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
27/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
9 10 11 12 13 14 15 16 17 18 19 20 21 22
10 11 12 13 14 15 16 17 18 19 20 21 22
7x2x0.75 mm2
LJST-HF
9
8
8
7
7
6
6
5
5
4
4
10x1.5 mm2
3
LM-HF
2
1
1
+1JC4
+RC
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
28/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
9 10 11 12 13 14 15 16 17 18 19 20 21 22
10 11 12 13 14 15 16 17 18 19 20 21 22
7x2x0.75 mm2
LJST-HF
9
8
8
7
7
6
6
5
5
4
4
10x1.5 mm2
3
LM-HF
2
+2JC4
1
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
29/31
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8
5x1.5mm2
5x1.5mm2
5x1.5mm2
5x1.5mm2
5x1.5mm2
LM-HF
LM-HF
LM-HF
LM-HF
LM-HF
LJST-HF 4x2x0.75 mm2
1W19
2W19
WA08
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
=1155
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
30/31
OD_1155-002 ELECTRIC MOORING WINCHES 320 kN, 65kW - 05.11.2014.
=1155
This document is the property of Adria Winch and is not to be reproduced or disclosed to any party
without the written consent of Adria Winch
31/31