Technical Summary of Pumps

Confidential. Do not share without consent.
Iron Ore Fines Production Capacity at Target Capacity
1.0 Initial Operation Conditions

Magnetite density 5.20 T/m3
Marine sands density 1.70 T/m3
Seawater density 1.03 T/m3
Magne-sand density (comb) 2.05 T/m3
Raw feed density (comb) 1.33 T/m3
Raw feed rate (Heads) 4,000.00 cmh

Initial solids concentration 30% [-]
Raw feed grade, %Fe 10% [-]
Target concentrate grade, %Fe 63% [-]
Operating hours per day 16.00 hours per day

Operating days per month 26.00 days per month
Magnetic separation efficiency 90% [-]

Pumping efficiency 80% [-]
2.0 Gravimetric ratio - Fe3O4 : Fe 1.38 [-]

At raw feed %Fe grade of 10%, the %Fe3O4 is 13.82% [-]
The marine sands is 86.18% [-]
Adjusted magne-sand density 2.18 T/m3

Adjusted raw feed density 1.37 T/m3
Raw solids after separation, as volume 864.00 cmh
as weight 1,886.72 T/h
Magnetite (Fe3O4) volume 260.75 T/h

Marine sands volume 1,625.97 T/h
Concentrate volume, as Fe content 188.67 T/h

Tailings, at Fe3O4 72.07 T/h
Tailings, at marine sands 1,625.97 T/h
Primary total 1,886.72 T/h
Final concentrate volume, at 63% grade, 100% recovery 299.48 T/h

at 50% recovery rate 149.74 T/h
per day 2,395.83 T/d
per month 62,291.70 T/mo
3.0 For other feed Fe grade

Raw solids, Concentrate Fe Final concentrate,
%Fe %Fe3O4 %Sand
as weight, T/h content, T/h at 50%, T/mo
5% 6.91% 93.09% 1,677.76 83.89 27,696.35
6% 8.29% 91.71% 1,719.55 103.17 34,063.50
8% 11.06% 88.94% 1,803.14 144.25 47,625.68
10% 13.82% 86.18% 1,886.72 188.67 62,291.70
12% 16.58% 83.42% 1,970.30 236.44 78,061.56
15% 20.73% 79.27% 2,095.68 314.35 103,786.04
Technical Pump Review Pages 1/5

Summary of Pumps Available Revision 00
Iron Ore Fines Production Capacity at Canata Rated Pump







Marine sands volume 894.29 T/h

Tailings, at marine sands 894.29 T/h


%Fe %Fe3O5 %Sand
5% 6.91% 93.09% 922.77 46.14 15,232.99
6% 8.29% 91.71% 945.75 56.75 18,734.93
8% 11.06% 88.94% 991.72 79.34 26,194.13
10% 13.82% 86.18% 1,037.70 103.77 34,260.44
12% 16.58% 83.42% 1,083.67 130.04 42,933.86
15% 20.73% 79.27% 1,152.62 172.89 57,082.32

Iron Ore Fines Production Capacity at Taian Rated Pump






as weight 471.68 T/h


Primary total 471.68 T/h

per day 598.96 T/d

%Fe %Fe3O6 %Sand
5% 6.91% 93.09% 419.44 20.97 6,924.09
6% 8.29% 91.71% 429.89 25.79 8,515.88
8% 11.06% 88.94% 450.78 36.06 11,906.42
10% 13.82% 86.18% 471.68 47.17 15,572.93
12% 16.58% 83.42% 492.58 59.11 19,515.39
15% 20.73% 79.27% 523.92 78.59 25,946.51

Iron Ore Fines Production Capacity at Dragflow Rated Pump






as weight 943.37 T/h


Primary total 943.37 T/h


%Fe %Fe3O7 %Sand
5% 6.91% 93.09% 838.88 41.94 13,848.18
6% 8.29% 91.71% 859.78 51.59 17,031.75
8% 11.06% 88.94% 901.57 72.13 23,812.84
10% 13.82% 86.18% 943.36 94.34 31,145.85
12% 16.58% 83.42% 985.15 118.22 39,030.78
15% 20.73% 79.27% 1,047.84 157.18 51,893.02

Iron Ore Fines Production Capacity at Canata Rated Pump










%Fe %Fe3O8 %Sand
5% 6.91% 93.09% 922.77 46.14 15,232.99
6% 8.29% 91.71% 945.75 56.75 18,734.93
8% 11.06% 88.94% 991.72 79.34 26,194.13
10% 13.82% 86.18% 1,037.70 103.77 34,260.44
12% 16.58% 83.42% 1,083.67 130.04 42,933.86
15% 20.73% 79.27% 1,152.62 172.89 57,082.32

Actual Pump Selected, at water rated
ZJQ1000-78-400
1.0 Main dredge pump specifications

Head Capacity Power Efficiency Speed Volt/Phase/Frequency
m cmh kW % rpm V/P/Hz
78.00 1,000.00 400.00 67 1,170.00 440/3P/60
2.0 Main dredge pump curve

Flow, cmh Head, m Efficiency Power, kW Theo. Power, kW
73 93.00 9.3% 191.70 198.93
275 90.00 31.3% 218.70 215.48
378 88.70 40.0% 229.50 228.41
519 87.00 48.7% 249.70 252.65
604 86.00 54.0% 251.10 262.12
714 85.00 60.0% 261.90 275.63
854 81.00 64.0% 297.00 294.53
976 79.00 66.3% 313.20 316.91
999 77.90 66.9% 317.60 316.99
1,055 75.80 66.7% 324.00 326.71
1,159 71.00 66.0% 342.90 339.75
1,244 68.00 64.7% 351.00 356.28
1,421 60.00 60.0% 369.90 387.22
1,458 53.50 54.0% 386.10 393.63
1,507 45.00 46.7% 391.50 395.71
100 80.0%
Head, m
90 Efficiency, % 70.0%
80
60.0%
70
50.0%
60
50 40.0%
40
30.0%
30
20.0%
20
10.0%
10
0 0.0%
500
400
300
200
100 Curve Power, kW
0
0 200 400 600 800 1000 1200 1400 1600

Tai'an ZJQ1000-78-400 Revision 00
3.0 Main dredge pump curve, slurry corrected flow 0.95
69 83.93 9.3% 164.36 170.55
261 81.23 31.3% 187.51 184.74
359 80.05 40.0% 196.77 195.84
493 78.52 48.7% 214.09 216.62
574 77.62 54.0% 215.29 224.74
678 76.71 60.0% 224.55 236.32
811 73.10 64.0% 254.64 252.52
927 71.30 66.3% 268.53 271.71
949 70.30 66.9% 272.30 271.78
1,002 68.41 66.7% 277.79 280.11
1,101 64.08 66.0% 293.99 291.30
1,182 61.37 64.7% 300.94 305.47
1,350 54.15 60.0% 317.14 331.99
1,385 48.28 54.0% 331.03 337.49
1,432 40.61 46.7% 335.66 339.27
90 80.0%
Head, m
80 Efficiency, %
70.0%
70
60.0%
60
50.0%
50
40.0%
40
30.0%
30
20.0%
20
10 10.0%
0 0.0%
400
350
300
250
200
150
100 Curve Power, kW
50 Corrected Power, kW
0
0 200 400 600 800 1000 1200 1400 1600

4.0 Pump curve modeling parameters for the backward-fitting process are as follows:
Water rated
a5 a4 a3 a2 a1 a0
Q-h -1.01E-13 3.73E-10 -5.09E-07 0.000299321362 -0.082162409600 97.782896002712
Q-n -7.27E-16 2.45E-12 -2.88E-09 0.000000809194 0.000990610091 0.019337324776
Q-p 3.17E-13 -1.30E-09 1.90E-06 -0.001168168266 0.396568345974 167.782441240840
Slurry corrected
a5 a4 a3 a2 a1 a0
Q-h -1.18E-13 4.13E-10 -5.36E-07 0.000299321362 -0.078054289120 88.249063642448
Q-n -9.39E-16 3.01E-12 -3.36E-09 0.000000896614 0.001042747465 0.019337324776
Q-p 3.51E-13 -1.37E-09 1.90E-06 -0.001109759853 0.357902932241 143.852470558865
5.0 The pump selections A to E should be adjusted according to the actual curve of the main dredge pump,
The following backward-fitting process was coded to MS Excel allows the initial conditions to be fitted
along the pump curve.
Backward fit calculate the

Check initial calculated
Start equivalent flow (qi) from
flow (q0) and head (h0)
initial head (h0)
Print curve flow (qi) and Yes Is q0

End head (h0)
= qi?
Recalculate head loss

calculation with new flow
equivalent (qi)
Print curve flow (qn) and

Store new head loss as
head (hi) Store qi = qn
new head (hn)
Yes Backward fit calculate the

Is qi =
new flow equivalent (qn)
qn?
from new head (hn)

Pump Selection Calculations
Selection A
1.0 Initial Selection Parameter

Concentration by volume, % magnetite per sands 8% [-]
Concentration by volume, % solids per water 30% [-]

Initial feed gross, Q 1,000.00 cmh


Mineral recovery rate 50% [-]
2.0 Head Calculation

Initial pipe size diameter selection 12.00 in
in SI (DN) 300.00 mm
Cross sectional area 0.0707 m2
Particle diameter, d50 1,250.00 µm
Vertical height:
from distribution header centerline to water line 15.00 m
from water line to seabed 70.00 m
from seabed to maximum minebed strata 30.00 m
Total depth from the header 115.00 m
With additional length (i.e. for sagging and others) 140.00 m
Total dynamic head for underwater slurry

1. Static head (above water line) 15.00 m
2. Static slurry head (differential balance column loss)

Static head (below water line) x (1 - SG fluid / SG mixture)
= 100 m x ( 1 - ( 1.025 / 1.3391 )) 23.46 m
3. Water friction loss (Darcy Formula)

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 7.95 m
Flow, cmh f, [-] Velocity, m/s Head loss, m
- - - -
500 0.02233 1.9649 2.05
1,000 0.02164 3.9298 7.95
1,250 0.02150 4.9122 12.34
1,400 0.02143 5.5017 15.43
4. Slurry friction loss 8.41 m

FL number for limit settling. See Figure 1. 1.42 [-]
Limiting velocity, vL. See Figure 1. 3.47 m/s

Limiting flow, qL 0.25 m3/s
882.90 cmh
Percent difference of Q and qL using = 1 - (qL / Q) 11.71% [-]
Recommendation: Is percent change within 10-15%? Retain size.
Curve fit parameters for slurry resistance chart

Parameter Flow, cmh Velocity, m/s Head loss, m
0.7 x qL 618.03 2.4287 3.10
1.0 x qL 882.90 3.4696 6.22
1.3 x qL 1,147.77 4.5105 10.43
Parabolic parameter for slurry curve

Slurry friction loss curve
(h, k) 618.03 6.22 Water friction loss curve
18
(x, y) 1147.77 10.43
a 1.50E-05 16
14
Slurry friction loss curve - 8.41
12
x f(x) 1,000.00 8.41
100 10.24 10 1,000.00 -
300 7.74 8 1,000.00 8.41
500 6.43 6
800 6.72
4
1,000 8.41
1,200 11.30 2
1,400 15.38 0
0 200 400 600 800 1000 1200 1400 1600
= 15 m + 23.46 m + 7.95 m + 8.41 m 54.82 m
3.0 Pipe size validation

Limit velocity,
FL [-] dia, mm Limit flow, qL, cmh Percent difference, % Size change requirement
vL, m/s
1.415 200.00 2.83 320.39 67.96% Increase pipe size.
1.415 300.00 3.47 882.90 11.71% Retain size.
1.415 350.00 3.75 1298.02 -29.80% Reduce pipe size.
1.415 400.00 4.01 1812.42 -81.24% Reduce pipe size.
1.415 450.00 4.25 2432.99 -143.30% Reduce pipe size.
1.415 500.00 4.48 3166.17 -216.62% Reduce pipe size.
1.415 550.00 4.70 4018.06 -301.81% Reduce pipe size.
1.415 600.00 4.91 4994.45 -399.45% Reduce pipe size.
4.0 Power validation at various pipe diameter Head loss, m

700 Power, kW
mm head, m Power, kW Water head loss, m Slurry friction loss, m
200.00 116.44 608.38 600 64.89 13.10
250.00 71.34 372.71 500 20.40 12.48
300.00 54.82 286.39 7.95 8.41
400
350.00 53.55 279.81 3.59 11.50
400.00 51.42 268.65 300 1.81 11.15
450.00 50.29 262.72 200 0.99 10.84
500.00 49.61 259.18 0.58 10.57
100
550.00 49.15 256.79 0.36 10.34
600.00 48.77 254.81 - 0.23 10.08
200 250 300 350 400 450 500 550 600

5.0 Pump Selection Result
Head Ratio & Efficiency ratio 0.997749 [-]
Flowrate, rated at clean water 1,000.00 cmh
Minimum rated head, slurry 54.94 m
n, efficiency (minimum) 70% [-]
Rated power, kW 286.39 kW
Outlet size 300 mm

Selection B





Vertical height:


= 100 m x ( 1 - ( 1.025 / 1.3595 )) 24.60 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 7.95 m
- - - -
500 0.02233 1.9649 2.05
1,000 0.02164 3.9298 7.95
1,250 0.02150 4.9122 12.34
1,400 0.02143 5.5017 15.43


911.12 cmh
Recommendation: Is percent change within 10-15%? Reduce pipe size.

0.7 x qL 637.79 2.5063 3.29
1.0 x qL 911.12 3.5805 6.62
1.3 x qL 1,184.46 4.6546 11.09

18
(x, y) 1184.46 11.09
a 1.50E-05 16
14
12
x f(x) 1,000.00 8.58
100 10.95 10 1,000.00 -
300 8.33 8 1,000.00 8.58
500 6.91 6
800 7.01
4
1,000 8.58
1,200 11.35 2
1,400 15.32 0
0 200 400 600 800 1000 1200 1400 1600
= 15 m + 24.61 m + 7.95 m + 8.59 m 56.14 m

Limit velocity,
vL, m/s
1.415 300.00 3.58 911.12 8.89% Reduce pipe size.
1.415 350.00 3.87 1339.50 -33.95% Reduce pipe size.
1.415 400.00 4.13 1870.35 -87.04% Reduce pipe size.
1.415 450.00 4.39 2510.76 -151.08% Reduce pipe size.
1.415 500.00 4.62 3267.37 -226.74% Reduce pipe size.
1.415 550.00 4.85 4146.49 -314.65% Reduce pipe size.
1.415 600.00 5.06 5154.09 -415.41% Reduce pipe size.

700 Power, kW
200.00 118.43 628.27 600 64.89 13.94
250.00 73.28 388.76 500 20.40 13.28
300.00 56.14 297.82 7.95 8.58
400
350.00 55.44 294.11 3.59 12.24
400.00 53.28 282.66 300 1.81 11.87
450.00 52.13 276.55 200 0.99 11.53
500.00 51.43 272.86 0.58 11.25
100
550.00 50.96 270.36 0.36 11.00
600.00 50.57 268.26 - 0.23 10.73
200 250 300 350 400 450 500 550 600

Outlet size 300 mm

Selection C





Vertical height:


= 100 m x ( 1 - ( 1.025 / 1.4105 )) 27.33 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 7.95 m
- - - -
500 0.02233 1.9649 2.05
1,000 0.02164 3.9298 7.95
1,250 0.02150 4.9122 12.34
1,400 0.02143 5.5017 15.43


978.12 cmh

0.7 x qL 684.68 2.6906 3.78
1.0 x qL 978.12 3.8438 7.61
1.3 x qL 1,271.55 4.9969 12.76

18
18
(x, y) 1271.55 12.76
a 1.50E-05 16
16
14
14
12
12
x f(x) 1,000.00 9.10
100 12.72 10
10 1,000.00 -
300 9.82 88 1,000.00 9.10
500 8.12 66
800 7.81
44
1,000 9.10
1,200 11.58 22
1,400 15.26 -0
0 200 400 600 800 1000 1200 1400 1600
= 15 m + 27.34 m + 7.95 m + 9.1 m 59.38 m

Limit velocity,
vL, m/s
1.415 300.00 3.84 978.12 2.19% Reduce pipe size.
1.415 350.00 4.15 1438.00 -43.80% Reduce pipe size.
1.415 400.00 4.44 2007.88 -100.79% Reduce pipe size.
1.415 450.00 4.71 2695.38 -169.54% Reduce pipe size.
1.415 500.00 4.96 3507.62 -250.76% Reduce pipe size.
1.415 550.00 5.20 4451.38 -345.14% Reduce pipe size.
1.415 600.00 5.44 5533.07 -453.31% Reduce pipe size.

700 Power, kW
200.00 123.25 678.58 600 64.89 16.03
250.00 78.00 429.46 500 20.40 15.27
300.00 59.38 326.93 7.95 9.10
400
350.00 60.01 330.40 3.59 14.08
400.00 57.79 318.21 300 1.81 13.65
450.00 56.59 311.59 200 0.99 13.27
500.00 55.86 307.53 0.58 12.94
100
550.00 55.35 304.74 0.36 12.66
600.00 54.92 302.36 - 0.23 12.35
200 250 300 350 400 450 500 550 600

Outlet size 300 mm

Selection D





Vertical height:


= 100 m x ( 1 - ( 1.025 / 1.539 )) 33.40 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 7.95 m
- - - -
500 0.02233 1.9649 2.05
1,000 0.02164 3.9298 7.95
1,250 0.02150 4.9122 12.34
1,400 0.02143 5.5017 15.43


978.12 cmh

0.7 x qL 684.68 2.6906 3.78
1.0 x qL 978.12 3.8438 7.61
1.3 x qL 1,271.55 4.9969 12.76

18
18
(x, y) 1271.55 12.76
a 1.50E-05 16
16
14
14
12
12
x f(x) 1,000.00 9.10
100 12.72 10
10 1,000.00 -
300 9.82 88 1,000.00 9.10
500 8.12 66
800 7.81
44
1,000 9.10
1,200 11.58 22
1,400 15.26 -0
0 200 400 600 800 1000 1200 1400 1600
= 15 m + 33.4 m + 7.95 m + 9.1 m 65.45 m

Limit velocity,
vL, m/s
1.415 300.00 3.84 978.12 2.19% Reduce pipe size.
1.415 350.00 4.15 1438.00 -43.80% Reduce pipe size.
1.415 400.00 4.44 2007.88 -100.79% Reduce pipe size.
1.415 450.00 4.71 2695.38 -169.54% Reduce pipe size.
1.415 500.00 4.96 3507.62 -250.76% Reduce pipe size.
1.415 550.00 5.20 4451.38 -345.14% Reduce pipe size.
1.415 600.00 5.44 5533.07 -453.31% Reduce pipe size.

700 Power, kW
200.00 129.31 777.27 600 64.89 16.02
250.00 84.07 505.35 500 20.40 15.27
300.00 65.45 393.40 7.95 9.10
400
350.00 66.08 397.19 3.59 14.08
400.00 63.86 383.88 300 1.81 13.65
450.00 62.66 376.66 200 0.99 13.27
500.00 61.92 372.23 0.58 12.94
100
550.00 61.42 369.17 0.36 12.66
600.00 60.98 366.58 - 0.23 12.35
200 250 300 350 400 450 500 550 600

Outlet size 300 mm

Selection E





Vertical height:


= 100 m x ( 1 - ( 1.025 / 1.607 )) 36.22 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 7.95 m
- - - -
500 0.02233 1.9649 2.05
1,000 0.02164 3.9298 7.95
1,250 0.02150 4.9122 12.34
1,400 0.02143 5.5017 15.43


1,040.81 cmh
Percent difference of Q and qL using = 1 - (qL / Q) -4.08% [-]

0.7 x qL 728.57 2.8631 4.27
1.0 x qL 1,040.81 4.0901 8.60
1.3 x qL 1,353.05 5.3172 14.42

18
18
(x, y) 1353.05 14.42
a 1.49E-05 16
16
14
14
12
12
x f(x) 1,000.00 9.70
100 14.50 10
10 1,000.00 -
300 11.34 88 1,000.00 9.70
500 9.38 66
800 8.68
44
1,000 9.70
1,200 11.92 22
1,400 15.33 -0
0 200 400 600 800 1000 1200 1400 1600
= 15 m + 36.22 m + 7.95 m + 9.71 m 68.87 m

Limit velocity,
vL, m/s
1.415 300.00 4.09 1040.81 -4.08% Reduce pipe size.
1.415 350.00 4.42 1530.16 -53.02% Reduce pipe size.
1.415 400.00 4.72 2136.57 -113.66% Reduce pipe size.
1.415 450.00 5.01 2868.13 -186.81% Reduce pipe size.
1.415 500.00 5.28 3732.44 -273.24% Reduce pipe size.
1.415 550.00 5.54 4736.69 -373.67% Reduce pipe size.
1.415 600.00 5.78 5887.70 -488.77% Reduce pipe size.

700 Power, kW
200.00 134.21 842.72 600 64.89 18.11
250.00 88.88 558.07 500 20.40 17.26
300.00 68.87 432.41 7.95 9.70
400
350.00 70.73 444.14 3.59 15.92
400.00 68.47 429.89 300 1.81 15.44
450.00 67.22 422.04 200 0.99 15.01
500.00 66.44 417.15 0.58 14.64
100
550.00 65.89 413.73 0.36 14.32
600.00 65.42 410.79 - 0.23 13.98
200 250 300 350 400 450 500 550 600

Outlet size 300 mm

Adjusted Conditions Calculations 1358.66 0.00
Selection A





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.3391 )) 15.25 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 10.39 m
- - - -
679 0.02198 2.6696 2.66
1,359 0.02145 5.3392 10.39
1,698 0.02134 6.6740 16.15
1,902 0.02129 7.4749 20.21


882.90 cmh
Recommendation: Is percent change within 10-15%? Increase pipe size.

0.7 x qL 618.03 2.4287 2.21
1.0 x qL 882.90 3.4696 4.45
1.3 x qL 1,147.77 4.5105 7.45

25
(x, y) 1147.77 7.45
a 1.07E-05
20
x f(x) 15 1,358.66 10.31
136 6.93 1,358.66 -
408 4.92 1,358.66 10.31
10
679 4.49
1,087 6.80
1,359 10.31 5
1,630 15.41
1,902 22.09 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
= 15 m + 15.25 m + 10.39 m + 10.32 m 50.95 m

Limit velocity,
vL, m/s
1.415 350.00 3.75 1298.02 4.46% Reduce pipe size.
1.415 400.00 4.01 1812.42 -33.40% Reduce pipe size.
1.415 450.00 4.25 2432.99 -79.07% Reduce pipe size.
1.415 500.00 4.48 3166.17 -133.04% Reduce pipe size.
1.415 550.00 4.70 4018.06 -195.74% Reduce pipe size.
1.415 600.00 4.91 4994.45 -267.60% Reduce pipe size.

1,200 Power, kW
200.00 125.16 1097.19 1,000 85.56 9.36
250.00 66.06 579.08 26.90 8.92
800
300.00 51.04 447.45 10.48 10.31
350.00 43.20 378.73 600 4.74 8.22
400.00 40.60 355.91 2.39 7.96
400
450.00 39.30 344.47 1.31 7.74
500.00 38.56 338.04 200 0.77 7.55
550.00 38.10 334.01 0.47 7.38
600.00 37.75 330.95 - 0.30 7.20
200 250 300 350 400 450 500 550 600

5.0 Backward-fitted results from actual pump curve conditions
Curve flow capacity, water rated 1,358.66 cmh
Curve head, m 50.95 m
Curve efficiency, % 56.68% [-]
Curve power, kW 322.76 kW
Corrected power, at slurry, kW 387.24 kW

Adjusted Conditions Calculations 1351.48 (0.00)
Selection B





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.3595 )) 15.99 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 10.39 m
- - - -
679 0.02198 2.6696 2.66
1,359 0.02145 5.3392 10.39
1,698 0.02134 6.6740 16.15
1,902 0.02129 7.4749 20.21


911.12 cmh

0.7 x qL 637.79 2.5063 2.35
1.0 x qL 911.12 3.5805 4.73
1.3 x qL 1,184.46 4.6546 7.92

25
(x, y) 1184.46 7.92
a 1.07E-05
20
x f(x) 15 1,358.66 10.29
136 7.42 1,358.66 -
408 5.30 1,358.66 10.29
10
679 4.75
1,087 6.89
1,359 10.29 5
1,630 15.26
1,902 21.82 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
= 15 m + 16 m + 10.39 m + 10.29 m 51.67 m

Limit velocity,
vL, m/s
1.415 350.00 3.87 1339.50 0.89% Reduce pipe size.
1.415 400.00 4.13 1870.35 -38.39% Reduce pipe size.
1.415 450.00 4.39 2510.76 -85.78% Reduce pipe size.
1.415 500.00 4.62 3267.37 -141.76% Reduce pipe size.
1.415 550.00 4.85 4146.49 -206.81% Reduce pipe size.
1.415 600.00 5.06 5154.09 -281.37% Reduce pipe size.

1,200 Power, kW
200.00 125.60 1098.97 1,000 84.66 9.95
250.00 67.09 587.01 26.61 9.49
800
300.00 51.54 450.95 10.37 10.18
350.00 44.43 388.71 600 4.69 8.74
400.00 41.83 366.01 2.36 8.48
400
450.00 40.53 354.57 1.30 8.24
500.00 39.79 348.10 200 0.76 8.04
550.00 39.32 344.01 0.47 7.86
600.00 38.96 340.88 - 0.30 7.67
200 250 300 350 400 450 500 550 600


Selection C





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.4105 )) 17.76 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 10.09 m
- - - -
669 0.02199 2.6307 2.59
1,339 0.02146 5.2613 10.09
1,674 0.02134 6.5767 15.68
1,874 0.02130 7.3659 19.63


978.12 cmh

0.7 x qL 684.68 2.6906 2.70
1.0 x qL 978.12 3.8438 5.44
1.3 x qL 1,271.55 4.9969 9.11

25
25
(x, y) 1271.55 9.11
a 1.07E-05
20
20
x f(x) 15
15 1,338.85 10.01
134 8.68 1,338.85 -
402 6.29 1,338.85 10.01
10
10
669 5.44
1,071 7.03
1,339 10.01 55
1,607 14.51
1,874 20.55 -0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
= 15 m + 17.77 m + 10.1 m + 10.01 m 52.86 m

Limit velocity,
vL, m/s
1.415 350.00 4.15 1438.00 -7.41% Reduce pipe size.
1.415 400.00 4.44 2007.88 -49.97% Reduce pipe size.
1.415 450.00 4.71 2695.38 -101.32% Reduce pipe size.
1.415 500.00 4.96 3507.62 -161.99% Reduce pipe size.
1.415 550.00 5.20 4451.38 -232.48% Reduce pipe size.
1.415 600.00 5.44 5533.07 -313.27% Reduce pipe size.

1,200 Power, kW
200.00 127.30 1123.69 1,000 83.08 11.45
250.00 69.79 616.08 26.12 10.91
800
300.00 52.95 467.41 10.18 10.01
350.00 47.43 418.66 600 4.60 10.06
400.00 44.84 395.79 2.32 9.75
400
450.00 43.51 384.12 1.27 9.48
500.00 42.75 377.42 200 0.74 9.25
550.00 42.27 373.10 0.46 9.04
600.00 41.89 369.74 - 0.30 8.82
200 250 300 350 400 450 500 550 600


Selection D





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.539 )) 21.71 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 9.57 m
- - - -
652 0.02202 2.5613 2.45
1,304 0.02147 5.1225 9.57
1,629 0.02136 6.4032 14.88
1,825 0.02131 7.1716 18.62


978.12 cmh

0.7 x qL 684.68 2.6906 2.70
1.0 x qL 978.12 3.8438 5.44
1.3 x qL 1,271.55 4.9969 9.11

25
25
(x, y) 1271.55 9.11
a 1.07E-05
20
20
x f(x) 15
15 1,303.53 9.53
130 8.72 1,303.53 -
391 6.36 1,303.53 9.53
10
10
652 5.45
1,043 6.81
1,304 9.53 55
1,564 13.70
1,825 19.32 -0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
= 15 m + 21.71 m + 9.58 m + 9.53 m 55.81 m

Limit velocity,
vL, m/s
1.415 350.00 4.15 1438.00 -10.32% Reduce pipe size.
1.415 400.00 4.44 2007.88 -54.03% Reduce pipe size.
1.415 450.00 4.71 2695.38 -106.78% Reduce pipe size.
1.415 500.00 4.96 3507.62 -169.09% Reduce pipe size.
1.415 550.00 5.20 4451.38 -241.49% Reduce pipe size.
1.415 600.00 5.44 5533.07 -324.47% Reduce pipe size.

1,200 Power, kW
200.00 126.91 1139.63 1,000 78.76 11.44
250.00 72.38 649.93 24.76 10.91
800
300.00 55.88 501.83 9.65 9.53
350.00 51.13 459.15 600 4.36 10.06
400.00 48.66 436.96 2.20 9.75
400
450.00 47.39 425.58 1.20 9.48
500.00 46.66 419.00 200 0.70 9.25
550.00 46.19 414.75 0.43 9.04
600.00 45.81 411.41 - 0.28 8.82
200 250 300 350 400 450 500 550 600


Selection E





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.607 )) 23.54 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 9.28 m
- - - -
642 0.02204 2.5218 2.38
1,283 0.02148 5.0436 9.28
1,604 0.02136 6.3045 14.43
1,797 0.02131 7.0610 18.05


1,040.81 cmh

0.7 x qL 728.57 2.8631 3.05
1.0 x qL 1,040.81 4.0901 6.14
1.3 x qL 1,353.05 5.3172 10.30

25
25
(x, y) 1353.05 10.30
a 1.07E-05
20
20
x f(x) 15
15 1,283.44 9.43
128 9.99 1,283.44 -
385 7.40 1,283.44 9.43
10
10
642 6.22
1,027 7.09
1,283 9.43 55
1,540 13.17
1,797 18.32 -0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
= 15 m + 23.55 m + 9.29 m + 9.43 m 57.25 m

Limit velocity,
vL, m/s
1.415 350.00 4.42 1530.16 -19.22% Reduce pipe size.
1.415 400.00 4.72 2136.57 -66.47% Reduce pipe size.
1.415 450.00 5.01 2868.13 -123.47% Reduce pipe size.
1.415 500.00 5.28 3732.44 -190.82% Reduce pipe size.
1.415 550.00 5.54 4736.69 -269.06% Reduce pipe size.
1.415 600.00 5.78 5887.70 -358.75% Reduce pipe size.

1,200 Power, kW
200.00 127.82 1157.36 1,000 76.35 12.93
250.00 74.87 677.93 24.00 12.33
800
300.00 57.32 519.02 9.35 9.43
350.00 54.14 490.24 600 4.23 11.37
400.00 51.70 468.10 2.13 11.03
400
450.00 50.43 456.59 1.17 10.72
500.00 49.68 449.83 200 0.68 10.46
550.00 49.19 445.37 0.42 10.23
600.00 48.80 441.82 - 0.27 9.98
200 250 300 350 400 450 500 550 600


Selection F (No Magnetite)


Initial feed gross, Q 991.09 cmh



Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.335 )) 15.09 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 5.58 m
- - - -
496 0.02234 1.9474 1.44
991 0.02165 3.8948 5.58
1,239 0.02150 4.8684 8.66
1,388 0.02144 5.4527 10.83


759.61 cmh

0.7 x qL 531.73 2.0896 1.65
1.0 x qL 759.61 2.9851 3.31
1.3 x qL 987.49 3.8806 5.54

25
25
(x, y) 987.49 5.54
a 1.07E-05
20
20
Slurry friction loss curve 1.00 5.57
x f(x) 15
15 991.09 5.57
99 5.32 991.09 -
297 3.90 991.09 5.57
10
10
496 3.32
793 4.04
991 5.57 55
1,189 7.95
1,388 11.17 -0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
= 15 m + 15.1 m + 5.58 m + 5.58 m 41.25 m

Limit velocity,
vL, m/s
1.415 350.00 3.22 1116.75 -12.68% Reduce pipe size.
1.415 400.00 3.45 1559.33 -57.33% Reduce pipe size.
1.415 450.00 3.66 2093.24 -111.20% Reduce pipe size.
1.415 500.00 3.85 2724.03 -174.85% Reduce pipe size.
1.415 550.00 4.04 3456.96 -248.80% Reduce pipe size.
1.415 600.00 4.22 4297.00 -333.56% Reduce pipe size.

1,200 Power, kW
200.00 82.58 447.27 1,000 45.53 6.96
250.00 51.04 276.43 14.31 6.63
800
300.00 41.25 223.40 5.58 5.57
350.00 38.72 209.74 600 2.52 6.11
400.00 37.28 201.94 1.27 5.92
400
450.00 36.54 197.92 0.70 5.75
500.00 36.11 195.58 200 0.41 5.61
550.00 35.83 194.06 0.25 5.48
600.00 35.60 192.82 - 0.16 5.35
200 250 300 350 400 450 500 550 600

Curve flow capacity, water rated 991.09 cmh


Dragflow HY600HC

33.00 2,000.00 475.00 55 950.00

500 49.00 22.0% 290.00 303.47
700 47.00 30.0% 308.00 298.84
1,000 44.00 38.0% 320.00 315.53
1,500 39.00 47.0% 345.00 339.18
2,000 33.00 55.0% 365.00 327.00
2,500 26.00 53.0% 370.00 334.20
2,800 22.00 45.0% 380.00 373.02
3,000 20.00 41.0% 385.00 398.78
3,500 18.00 39.0% 387.00 440.19
4,000 10.00 30.0% 380.00 363.33
4,500 4.00 28.0% 385.00 175.18
55 60.0%
Head, m
50 Efficiency, %
50.0%
45
40 40.0%
35
30.0%
30
25 20.0%
20
10.0%
15
10 0.0%
500
450
400
350
300
250
200
150
Curve Power, kW
100
50 Theoretical Power, kW
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Dragflow HY600HC Revision 00

475 44.22 22.0% 248.64 260.18
665 42.42 30.0% 264.07 256.22
950 39.71 38.0% 274.36 270.52
1,425 35.20 47.0% 295.79 290.80
1,900 29.78 55.0% 312.94 280.36
2,375 23.47 53.0% 317.23 286.53
3,800 9.03 30.0% 325.80 311.51
4,275 3.61 28.0% 330.09 150.19
50 60.0%
Head, m
Efficiency, %
45
50.0%
40
40.0%
35
30 30.0%
25
20.0%
20
10.0%
15
10 0.0%
350
300
250
200
150
100
Curve Power, kW
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500

Water rated
a5 a4 a3 a2 a1 a0
Q-h -1.36E-16 1.31E-12 -3.88E-09 0.000002825124 -0.008620822304 52.829632293919
Q-n -4.52E-18 6.16E-14 -2.85E-10 0.000000449339 0.000018220012 0.137997927448
Q-p 8.90E-16 -1.08E-11 4.86E-08 -0.000110928488 0.164633071273 230.580044067837
Slurry corrected
a5 a4 a3 a2 a1 a0
Q-h -2.89E-16 3.23E-12 -1.27E-08 0.000020773122 -0.023757380839 52.071658554867
Q-n 3.75E-18 -3.29E-14 1.07E-10 -0.000000272893 0.000593858472 -0.006520128956
Q-p -2.53E-16 3.48E-12 -1.51E-08 0.000013711292 0.054061106689 222.715898993015

initial head (h0)

End head (h0)
= qi?

equivalent (qi)

new head (hn)

Is qi =
qn?
from new head (hn)


Selection A





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.3391 )) 15.25 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.59 m
- - - -
1,000 0.02033 1.4147 0.41
2,000 0.01953 2.8294 1.59
2,500 0.01935 3.5368 2.47
2,800 0.01928 3.9612 3.08

3,166.17 cmh

Dragflow HYC600HC Revision 00

0.7 x qL 2,216.32 3.1355 1.95
1.0 x qL 3,166.17 4.4792 3.93
1.3 x qL 4,116.03 5.8230 6.59

8
(x, y) 4116.03 6.59
a 7.38E-07 7
6
x f(x) 5 2,000.00 3.96
200 6.93 4
2,000.00 -
600 5.86 2,000.00 3.96
1,000 5.02 3
1,600 4.21 2
2,000 3.96
1
2,400 3.95
2,800 4.18 0
0 500 1000 1500 2000 2500 3000
= 15 m + 15.25 m + 1.6 m + 3.97 m 35.80 m

Limit velocity,
vL, m/s
1.415 400.00 4.01 1812.42 9.38% Reduce pipe size.
1.415 450.00 4.25 2432.99 -21.65% Reduce pipe size.
1.415 500.00 4.48 3166.17 -58.31% Reduce pipe size.
1.415 550.00 4.70 4018.06 -100.90% Reduce pipe size.
1.415 600.00 4.91 4994.45 -149.72% Reduce pipe size.

2,500 Power, kW
200.00 225.00 2351.11 2,000 185.40 9.36
250.00 97.44 1018.23 58.28 8.92
300.00 77.84 813.36 1,500 22.71 24.88
350.00 48.73 509.23 10.27 8.22
400.00 43.39 453.38 1,000 5.18 7.96
450.00 40.82 426.57 2.84 7.74
500.00 39.46 412.29 500 1.66 7.55
550.00 38.65 403.90 1.02 7.38
600.00 38.11 398.20 - 0.66 7.20
200 250 300 350 400 450 500 550 600

Outlet size 500 mm


Selection B





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.3595 )) 15.99 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.59 m
- - - -
1,000 0.02033 1.4147 0.41
2,000 0.01953 2.8294 1.59
2,500 0.01935 3.5368 2.47
2,800 0.01928 3.9612 3.08

3,267.37 cmh


0.7 x qL 2,287.16 3.2357 2.07
1.0 x qL 3,267.37 4.6224 4.18
1.3 x qL 4,247.59 6.0091 7.01

8
(x, y) 4247.59 7.01
a 7.38E-07 7
6
x f(x) 5 2,000.00 4.24
200 7.39 4
2,000.00 -
600 6.28 2,000.00 4.24
1,000 5.40 3
1,600 4.53 2
2,000 4.24
1
2,400 4.19
2,800 4.37 0
0 500 1000 1500 2000 2500 3000
= 15 m + 16 m + 1.6 m + 4.24 m 36.83 m

Limit velocity,
vL, m/s
1.415 400.00 4.13 1870.35 6.48% Reduce pipe size.
1.415 450.00 4.39 2510.76 -25.54% Reduce pipe size.
1.415 500.00 4.62 3267.37 -63.37% Reduce pipe size.
1.415 550.00 4.85 4146.49 -107.32% Reduce pipe size.
1.415 600.00 5.06 5154.09 -157.70% Reduce pipe size.

3,000 Power, kW
200.00 226.35 2401.52 2,500 185.40 9.95
250.00 98.76 1047.85 58.28 9.49
2,000
300.00 78.28 830.51 22.71 24.57
350.00 50.01 530.57 1,500 10.27 8.74
400.00 44.65 473.68 5.18 8.48
1,000
450.00 42.07 446.32 2.84 8.24
500.00 40.69 431.69 500 1.66 8.04
550.00 39.87 423.06 1.02 7.86
600.00 39.32 417.17 - 0.66 7.67
200 250 300 350 400 450 500 550 600

Outlet size 500 mm


Selection C





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.4105 )) 17.76 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.59 m
- - - -
1,000 0.02033 1.4147 0.41
2,000 0.01953 2.8294 1.59
2,500 0.01935 3.5368 2.47
2,800 0.01928 3.9612 3.08

3,507.62 cmh


0.7 x qL 2,455.34 3.4736 2.38
1.0 x qL 3,507.62 4.9623 4.81
1.3 x qL 4,559.91 6.4510 8.07

89
(x, y) 4559.91 8.07
a 7.37E-07 78
67
6
x f(x) 5 2,000.00 4.96
200 8.55 5 2,000.00 -
4
600 7.34 4 2,000.00 4.96
1,000 6.37 3
3
1,600 5.35 22
2,000 4.96
11
2,400 4.81
2,800 4.89 -0
0 200400600800
500 100012001400
1500
160018002000
200022002400
2500
2600280033000
000
= 15 m + 17.77 m + 1.6 m + 4.96 m 39.32 m

Limit velocity,
vL, m/s
1.415 400.00 4.44 2007.88 -0.39% Reduce pipe size.
1.415 450.00 4.71 2695.38 -34.77% Reduce pipe size.
1.415 500.00 4.96 3507.62 -75.38% Reduce pipe size.
1.415 550.00 5.20 4451.38 -122.57% Reduce pipe size.
1.415 600.00 5.44 5533.07 -176.65% Reduce pipe size.

3,000 Power, kW
200.00 229.61 2528.39 2,500 185.40 11.45
250.00 101.96 1122.71 58.28 10.91
2,000
300.00 79.39 874.21 22.71 23.91
350.00 53.09 584.65 1,500 10.27 10.06
400.00 47.69 525.18 5.18 9.75
1,000
450.00 45.08 496.40 2.84 9.48
500.00 43.67 480.88 500 1.66 9.25
550.00 42.83 471.63 1.02 9.04
600.00 42.25 465.23 - 0.66 8.82
200 250 300 350 400 450 500 550 600

Outlet size 500 mm


Selection D





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.539 )) 21.71 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.59 m
- - - -
1,000 0.02033 1.4147 0.41
2,000 0.01953 2.8294 1.59
2,500 0.01935 3.5368 2.47
2,800 0.01928 3.9612 3.08

3,507.62 cmh


0.7 x qL 2,455.34 3.4736 2.38
1.0 x qL 3,507.62 4.9623 4.81
1.3 x qL 4,559.91 6.4510 8.07

89
(x, y) 4559.91 8.07
a 7.37E-07 78
67
6
x f(x) 5 2,000.00 4.96
200 8.55 5 2,000.00 -
4
600 7.34 4 2,000.00 4.96
1,000 6.37 3
3
1,600 5.35 22
2,000 4.96
11
2,400 4.81
2,800 4.89 -0
0 200400600800
500 100012001400
1500
160018002000
200022002400
2500
2600280033000
000
= 15 m + 21.71 m + 1.6 m + 4.96 m 43.26 m

Limit velocity,
vL, m/s
1.415 400.00 4.44 2007.88 -0.39% Reduce pipe size.
1.415 450.00 4.71 2695.38 -34.77% Reduce pipe size.
1.415 500.00 4.96 3507.62 -75.38% Reduce pipe size.
1.415 550.00 5.20 4451.38 -122.57% Reduce pipe size.
1.415 600.00 5.44 5533.07 -176.65% Reduce pipe size.

3,000 Power, kW
200.00 233.55 2807.75 2,500 185.40 11.44
250.00 105.90 1273.14 58.28 10.91
2,000
300.00 83.33 1001.85 22.71 23.91
350.00 57.04 685.71 1,500 10.27 10.06
400.00 51.64 620.78 5.18 9.75
1,000
450.00 49.02 589.36 2.84 9.48
500.00 47.61 572.42 500 1.66 9.25
550.00 46.77 562.33 1.02 9.04
600.00 46.19 555.34 - 0.66 8.82
200 250 300 350 400 450 500 550 600

Outlet size 500 mm


Selection E





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.607 )) 23.54 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.59 m
- - - -
1,000 0.02033 1.4147 0.41
2,000 0.01953 2.8294 1.59
2,500 0.01935 3.5368 2.47
2,800 0.01928 3.9612 3.08

3,732.44 cmh


0.7 x qL 2,612.71 3.6962 2.69
1.0 x qL 3,732.44 5.2803 5.43
1.3 x qL 4,852.17 6.8644 9.13

12
8
(x, y) 4852.17 9.13
a 7.36E-07 7
10
6
8
x f(x) 5 2,000.00 5.71
200 9.72 46
2,000.00 -
600 8.42 2,000.00 5.71
1,000 7.35 3
4
1,600 6.19 2
2,000 5.71 2
1
2,400 5.47
2,800 5.46 -0
0 200400600800
500 100012001400
1500
160018002000
200022002400
2500
2600280033000
000
= 15 m + 23.55 m + 1.6 m + 5.71 m 45.84 m

Limit velocity,
vL, m/s
1.415 400.00 4.72 2136.57 -6.83% Reduce pipe size.
1.415 450.00 5.01 2868.13 -43.41% Reduce pipe size.
1.415 500.00 5.28 3732.44 -86.62% Reduce pipe size.
1.415 550.00 5.54 4736.69 -136.83% Reduce pipe size.
1.415 600.00 5.78 5887.70 -194.39% Reduce pipe size.

3,500 Power, kW
200.00 236.87 2974.62 3,000 185.40 12.93
250.00 109.15 1370.75 2,500 58.28 12.33
300.00 84.64 1062.93 22.71 23.39
2,000
350.00 60.18 755.79 10.27 11.37
400.00 54.74 687.47 1,500 5.18 11.03
450.00 52.10 654.21 1,000 2.84 10.72
500.00 50.66 636.14 1.66 10.46
500
550.00 49.79 625.26 1.02 10.23
600.00 49.18 617.64 - 0.66 9.98
200 250 300 350 400 450 500 550 600

Outlet size 500 mm







Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.335 )) 15.09 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.59 m
- - - -
1,000 0.02033 1.4147 0.41
2,000 0.01953 2.8294 1.59
2,500 0.01935 3.5368 2.47
2,800 0.01928 3.9612 3.08

2,724.03 cmh


0.7 x qL 1,906.82 2.6976 1.45
1.0 x qL 2,724.03 3.8537 2.92
1.3 x qL 3,541.24 5.0098 4.90

12
8
(x, y) 3541.24 4.90
a 7.40E-07 7
10
6
8
x f(x) 5 2,000.00 2.93
200 5.08 46
2,000.00 -
600 4.18 2,000.00 2.93
1,000 3.53 3
4
1,600 2.99 2
2,000 2.93 2
1
2,400 3.10
2,800 3.51 -0
0 200400600800
500 100012001400
1500
160018002000
200022002400
2500
2600280033000
000
= 15 m + 15.1 m + 1.6 m + 2.93 m 34.61 m

Limit velocity,
vL, m/s
1.415 451.00 3.66 2104.89 -5.24% Reduce pipe size.
1.415 501.00 3.86 2737.67 -36.88% Reduce pipe size.
1.415 551.00 4.05 3472.69 -73.63% Reduce pipe size.
1.415 601.00 4.23 4314.93 -115.75% Reduce pipe size.

3,500 Power, kW
201.00 217.70 933.73 3,000 180.66 6.95
251.00 93.81 402.35 2,500 57.09 6.63
301.00 78.33 335.94 22.33 25.90
2,000
351.00 46.32 198.66 10.12 6.10
401.00 41.12 176.37 1,500 5.11 5.92
451.00 38.65 165.75 1,000 2.80 5.75
501.00 37.34 160.16 1.64 5.61
500
551.00 36.59 156.93 1.01 5.48
601.00 36.09 154.79 - 0.65 5.34
200 250 300 350 400 450 500 550 600

Outlet size 501 mm


Selection A





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.3391 )) 15.25 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.35 m
- - - -
696 0.02107 1.2161 0.35
1,393 0.02014 2.4322 1.35
1,741 0.01994 3.0403 2.09
1,950 0.01985 3.4051 2.61



2,390.01 cmh

0.7 x qL 1,673.01 2.9220 1.93
1.0 x qL 2,390.01 4.1743 3.89
1.3 x qL 3,107.01 5.4266 6.52

8
(x, y) 3107.01 6.52
a 1.28E-06 7
6
x f(x) 5 1,392.60 3.99
139 6.90 4 1,392.60 -
418 5.91 1,392.60 3.99
696 5.11 3
1,114 4.29 2
1,393 3.99
1
1,671 3.89
1,950 3.99 0
0 500 1000 1500 2000 2500

= 15 m + 15.25 m + 1.35 m + 4 m 35.59 m

Limit velocity,
vL, m/s
1.39 350.00 3.68 1275.08 8.44% Reduce pipe size.
1.39 400.00 3.94 1780.40 -27.85% Reduce pipe size.
1.39 450.00 4.17 2390.01 -71.62% Reduce pipe size.
1.39 500.00 4.40 3110.23 -123.34% Reduce pipe size.
1.39 550.00 4.61 3947.07 -183.43% Reduce pipe size.
1.39 600.00 4.82 4906.21 -252.31% Reduce pipe size.

1,600 Power, kW
1,400
200.00 129.17 1380.75 89.89 9.03
250.00 67.11 717.40 1,200 28.26 8.61
300.00 52.15 557.52 1,000 11.01 10.90
350.00 43.16 461.35 800 4.98 7.93
400.00 40.45 432.35 600 2.51 7.69
450.00 39.09 417.90 1.38 7.47
400
500.00 38.34 409.84 0.80 7.29
200
550.00 37.87 404.82 0.50 7.13
600.00 37.52 401.06 - 0.32 6.95
200 250 300 350 400 450 500 550 600




Selection B





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.3595 )) 15.99 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.19 m
- - - -
696 0.02057 1.2161 0.31
1,393 0.01967 2.4322 1.19
1,741 0.01947 3.0403 1.83
1,950 0.01938 3.4051 2.29



3,267.37 cmh

0.7 x qL 2,287.16 3.2357 2.07
1.0 x qL 3,267.37 4.6224 4.18
1.3 x qL 4,247.59 6.0091 7.01

8
(x, y) 4247.59 7.01
a 7.38E-07 7
6
x f(x) 5 1,392.60 4.77
139 7.58 4 1,392.60 -
418 6.76 1,392.60 4.77
696 6.05 3
1,114 5.19 2
1,393 4.77
1
1,671 4.46
1,950 4.26 0
0 500 1000 1500 2000 2500

= 15 m + 16 m + 1.19 m + 4.77 m 36.95 m

Limit velocity,
vL, m/s
1.415 350.00 3.87 1339.50 -6.56% Reduce pipe size.
1.415 400.00 4.13 1870.35 -48.79% Reduce pipe size.
1.415 450.00 4.39 2510.76 -99.74% Reduce pipe size.
1.415 500.00 4.62 3267.37 -159.93% Reduce pipe size.
1.415 550.00 4.85 4146.49 -229.86% Reduce pipe size.
1.415 600.00 5.06 5154.09 -310.02% Reduce pipe size.

1,600 Power, kW
1,400
200.00 114.19 1181.31 73.24 9.95
250.00 63.50 656.96 1,200 23.02 9.49
300.00 48.79 504.81 1,000 8.97 8.83
350.00 43.79 453.07 800 4.06 8.74
400.00 41.51 429.48 600 2.05 8.48
450.00 40.35 417.45 1.12 8.24
400
500.00 39.68 410.55 0.66 8.04
200
550.00 39.25 406.11 0.40 7.86
600.00 38.92 402.64 - 0.26 7.67
200 250 300 350 400 450 500 550 600




Selection C





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.4105 )) 17.76 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 0.39 m
- - - -
485 0.02174 0.6859 0.10
970 0.02038 1.3717 0.39
1,212 0.02006 1.7147 0.60
1,357 0.01992 1.9204 0.75



3,507.62 cmh

0.7 x qL 2,455.34 3.4736 2.38
1.0 x qL 3,507.62 4.9623 4.81
1.3 x qL 4,559.91 6.4510 8.07

88
(x, y) 4559.91 8.07
a 7.37E-07 77
66
x f(x) 55 969.62 6.43
97 8.91 44 969.62 -
291 8.26 969.62 6.43
485 7.67 33
776 6.89 22
970 6.43
11
1,164 6.04
1,357 5.69 -0
0 200 400 600 800 1000120014001600180020002200

= 15 m + 17.77 m + 0.4 m + 6.44 m 39.59 m

Limit velocity,
vL, m/s
1.415 300.00 3.84 978.12 -0.88% Reduce pipe size.
1.415 350.00 4.15 1438.00 -48.31% Reduce pipe size.
1.415 400.00 4.44 2007.88 -107.08% Reduce pipe size.
1.415 450.00 4.71 2695.38 -177.98% Reduce pipe size.
1.415 500.00 4.96 3507.62 -261.75% Reduce pipe size.
1.415 550.00 5.20 4451.38 -359.08% Reduce pipe size.
1.415 600.00 5.44 5533.07 -470.64% Reduce pipe size.

1,600 Power, kW
1,400
200.00 87.79 853.17 43.58 11.45
250.00 57.37 557.57 1,200 13.70 10.91
300.00 44.41 431.57 1,000 5.34 6.30
350.00 45.24 439.64 800 2.41 10.06
400.00 43.73 425.01 600 1.22 9.75
450.00 42.91 417.02 0.67 9.48
400
500.00 42.40 412.07 0.39 9.25
200
550.00 42.05 408.64 0.24 9.04
600.00 41.74 405.69 - 0.16 8.82
200 250 300 350 400 450 500 550 600




Selection D





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.539 )) 21.71 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 0.09 m
- - - -
224 0.02411 0.3173 0.02
449 0.02194 0.6345 0.09
561 0.02140 0.7932 0.14
628 0.02116 0.8883 0.17



3,507.62 cmh

0.7 x qL 2,455.34 3.4736 2.38
1.0 x qL 3,507.62 4.9623 4.81
1.3 x qL 4,559.91 6.4510 8.07

88
(x, y) 4559.91 8.07
a 7.37E-07 77
66
x f(x) 55 448.52 7.77
45 9.09 44 448.52 -
135 8.78 448.52 7.77
224 8.47 33
359 8.05 22
449 7.77
11
538 7.51
628 7.27 -0
0 200 400 600 800 1000120014001600180020002200

= 15 m + 21.71 m + 0.1 m + 7.78 m 44.57 m

Limit velocity,
vL, m/s
1.415 250.00 3.51 620.07 -38.25% Reduce pipe size.
1.415 300.00 3.84 978.12 -118.08% Reduce pipe size.
1.415 350.00 4.15 1438.00 -220.61% Reduce pipe size.
1.415 400.00 4.44 2007.88 -347.67% Reduce pipe size.
1.415 450.00 4.71 2695.38 -500.95% Reduce pipe size.
1.415 500.00 4.96 3507.62 -682.05% Reduce pipe size.
1.415 550.00 5.20 4451.38 -892.46% Reduce pipe size.
1.415 600.00 5.44 5533.07 -1133.63% Reduce pipe size.

1,600 Power, kW
1,400
200.00 57.48 508.44 9.32 11.44
250.00 50.55 447.16 1,200 2.93 10.91
300.00 43.88 388.20 1,000 1.14 6.03
350.00 47.29 418.29 800 0.52 10.06
400.00 46.72 413.30 600 0.26 9.75
450.00 46.33 409.84 0.14 9.48
400
500.00 46.04 407.26 0.08 9.25
200
550.00 45.80 405.17 0.05 9.04
600.00 45.57 403.09 - 0.03 8.82
200 250 300 350 400 450 500 550 600




Selection E





Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.607 )) 23.54 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 0.02 m
- - - -
92 0.02816 0.1298 0.00
184 0.02489 0.2596 0.02
229 0.02403 0.3245 0.03
257 0.02362 0.3635 0.03



3,732.44 cmh

0.7 x qL 2,612.71 3.6962 2.69
1.0 x qL 3,732.44 5.2803 5.43
1.3 x qL 4,852.17 6.8644 9.13

88
(x, y) 4852.17 9.13
a 7.36E-07 77
66
x f(x) 55 183.52 9.78
18 10.39 44 183.52 -
55 10.25 183.52 9.78
92 10.11 33
147 9.91 22
184 9.78
11
220 9.65
257 9.52 -0
0 200 400 600 800 1000120014001600180020002200

= 15 m + 23.55 m + 0.02 m + 9.78 m 48.34 m

Limit velocity,
vL, m/s
1.415 200.00 3.34 377.70 -105.80% Reduce pipe size.
1.415 250.00 3.73 659.81 -259.52% Reduce pipe size.
1.415 300.00 4.09 1040.81 -467.13% Reduce pipe size.
1.415 350.00 4.42 1530.16 -733.77% Reduce pipe size.
1.415 400.00 4.72 2136.57 -1064.20% Reduce pipe size.
1.415 450.00 5.01 2868.13 -1462.82% Reduce pipe size.
1.415 500.00 5.28 3732.44 -1933.78% Reduce pipe size.
1.415 550.00 5.54 4736.69 -2480.98% Reduce pipe size.
1.415 600.00 5.78 5887.70 -3108.17% Reduce pipe size.

1,600 Power, kW
1,400
200.00 53.04 455.59 1.56 12.93
250.00 51.36 441.22 1,200 0.49 12.33
300.00 48.04 412.71 1,000 0.19 9.31
350.00 50.00 429.53 800 0.09 11.37
400.00 49.61 426.17 600 0.04 11.03
450.00 49.28 423.36 0.02 10.72
400
500.00 49.01 421.02 0.01 10.46
200
550.00 48.78 418.99 0.01 10.23
600.00 48.53 416.88 - 0.01 9.98
200 250 300 350 400 450 500 550 600









Vertical height:


= 65 m x ( 1 - ( 1.025 / 1.2575 )) 12.02 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.27 m
- - - -
889 0.02051 1.2576 0.33
1,778 0.01964 2.5151 1.27
2,222 0.01944 3.1439 1.96
2,489 0.01936 3.5211 2.45



2,724.03 cmh

0.7 x qL 1,906.82 2.6976 1.45
1.0 x qL 2,724.03 3.8537 2.92
1.3 x qL 3,541.24 5.0098 4.90

86
(x, y) 3541.24 4.90
a 7.40E-07 7
5
6
4
x f(x) 5 1,777.82 2.93
178 5.13 43 1,777.82 -
533 4.32 1,777.82 2.93
889 3.69 3
2
1,422 3.09 2
1,778 2.93 1
1
2,133 2.96
2,489 3.17 -0
0 200 500
400 6001000
800 1000120014001600180020002200
1500 2000 2500 3000

= 15 m + 12.02 m + 1.27 m + 2.94 m 31.22 m

Limit velocity,
vL, m/s
1.415 400.00 3.45 1559.33 12.29% Retain size.
1.415 450.00 3.66 2093.24 -17.74% Reduce pipe size.
1.415 500.00 3.85 2724.03 -53.22% Reduce pipe size.
1.415 550.00 4.04 3456.96 -94.45% Reduce pipe size.
1.415 600.00 4.22 4297.00 -141.70% Reduce pipe size.

1,600 Power, kW
1,400
201.00 176.55 2045.65 142.75 6.78
251.00 78.63 911.02 1,200 45.11 6.50
301.00 64.29 744.94 1,000 17.64 19.63
351.00 41.03 475.44 800 8.00 6.02
401.00 36.90 427.55 600 4.04 5.84
451.00 34.92 404.60 2.22 5.69
400
501.00 33.87 392.41 1.30 5.55
200
551.00 33.25 385.28 0.80 5.43
601.00 32.83 380.44 - 0.52 5.30
200 250 300 350 400 450 500 550 600




Kurimoto KSP-550ESP

34.40 2,200.00 400.00 70 590.00 440/3P/60

450 41.00 45.0% 111.73 111.73
1,550 37.00 67.0% 233.25 233.25
2,200 34.40 70.0% 294.61 294.61
2,750 31.40 67.0% 351.20 351.20
3,450 25.00 57.0% 412.34 412.34
3,900 19.00 44.0% 458.91 458.91
4,150 16.60 38.0% 494.01 494.01
4,250 13.60 31.0% 508.08 508.08
45 80.0%
Head, m
` Efficiency, %
40 70.0%
60.0%
35
50.0%
30
40.0%
25
30.0%
20
20.0%
15 10.0%
10 0.0%
600
500
400
300
200
Curve Power, kW
100
Theoretical Power, kW
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500

Kurimoto KSP550ESP Revision 01

428 37.00 45.0% 95.79 95.79
1,473 33.39 67.0% 199.98 199.98
2,090 31.05 70.0% 252.59 252.59
2,613 28.34 67.0% 301.11 301.11
3,278 22.56 57.0% 353.53 353.53
3,705 17.15 44.0% 393.46 393.46
3,943 14.98 38.0% 423.56 423.56
4,038 12.27 31.0% 435.62 435.62
40 80.0%
Head, m
Efficiency, %
70.0%
35
60.0%
30
50.0%
25 40.0%
30.0%
20
20.0%
15
10.0%
10 0.0%
500
450
400
350
300
250
200
150
Curve Power, kW
100
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500

Water rated
a5 a4 a3 a2 a1 a0
Q-h -3.39E-17 4.94E-13 -3.12E-09 0.000007981688 -0.011622288139 44.881073522416
Q-n -2.26E-18 2.47E-14 -9.91E-11 0.000000092844 0.000230889586 0.335373718948
Q-p 2.25E-15 -2.61E-11 1.14E-07 -0.000234080195 0.318894287044 6.262144598380
Slurry corrected
a5 a4 a3 a2 a1 a0
Q-h -3.95E-17 5.47E-13 -3.29E-09 0.000007981688 -0.011041173732 40.505168853981
Q-n -2.92E-18 3.04E-14 -1.16E-10 0.000000102875 0.000243041669 0.335373718948
Q-p 2.50E-15 -2.75E-11 1.14E-07 -0.000222376185 0.287802094057 5.369006225026

initial head (h0)

End head (h0)
= qi?

equivalent (qi)

new head (hn)

Is qi =
qn?
from new head (hn)


Selection A





Vertical height:


= 60 m x ( 1 - ( 1.025 / 1.3391 )) 14.07 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 2.71 m
- - - -
1,950 0.01923 2.1227 0.70
3,900 0.01867 4.2454 2.71
4,875 0.01856 5.3068 4.21
5,460 0.01850 5.9436 5.26



4,393.36 cmh

0.7 x qL 3,075.35 3.3477 1.70
1.0 x qL 4,393.36 4.7825 3.43
1.3 x qL 5,711.37 6.2172 5.75

7
(x, y) 5711.37 5.75
a 3.35E-07 6
Slurry friction loss curve 5 - 3.65

x f(x) 3,900.00 3.65
4
390 5.84 3,900.00 -
1,170 4.64 3 3,900.00 3.65
1,950 3.85
3,120 3.43 2
3,900 3.65
1
4,680 4.29
5,460 5.33 0
0 1000 2000 3000 4000 5000 6000
= 15 m + 14.08 m + 2.71 m + 3.66 m 35.43 m

Limit velocity,
vL, m/s
1.415 550.00 4.70 4018.06 -3.03% Reduce pipe size.
1.415 570.00 4.78 4393.36 -12.65% Reduce pipe size.
1.415 600.00 4.91 4994.45 -28.06% Reduce pipe size.

16,000 Power, kW
14,000
200.00 680.74 13870.98 634.48 17.19
250.00 242.60 4943.21 12,000 199.46 14.07
300.00 218.44 4450.91 10,000 77.73 111.63
350.00 75.18 1531.88 8,000 35.14 10.96
400.00 56.88 1158.98 6,000 17.72 10.09
450.00 48.20 982.20 9.71 9.42
4,000
500.00 43.66 889.59 5.68 8.91
2,000
550.00 39.88 812.65 3.50 7.31
600.00 37.82 770.55 - 2.26 6.49
200 250 300 350 400 450 500 550 600


Outlet size 500 mm


Selection B





Vertical height:


= 60 m x ( 1 - ( 1.025 / 1.3595 )) 14.76 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 2.71 m
- - - -
1,950 0.01923 2.1227 0.70
3,900 0.01867 4.2454 2.71
4,875 0.01856 5.3068 4.21
5,460 0.01850 5.9436 5.26



4,533.79 cmh

0.7 x qL 3,173.65 3.4548 1.81
1.0 x qL 4,533.79 4.9354 3.64
1.3 x qL 5,893.92 6.4160 6.12

7
(x, y) 5893.92 6.12
a 3.34E-07 6

x f(x) 3,900.00 3.82
4
390 6.24 3,900.00 -
1,170 4.99 3 3,900.00 3.82
1,950 4.15
3,120 3.65 2
3,900 3.82
1
4,680 4.40
5,460 5.39 0
0 1000 2000 3000 4000 5000 6000
= 15 m + 14.77 m + 2.71 m + 3.83 m 36.29 m

Limit velocity,
vL, m/s
1.415 550.00 4.85 4146.49 -6.32% Reduce pipe size.
1.415 570.00 4.94 4533.79 -16.25% Reduce pipe size.
1.415 600.00 5.06 5154.09 -32.16% Reduce pipe size.

16,000 Power, kW
14,000
200.00 682.53 14121.26 634.48 18.30
250.00 244.19 5052.12 12,000 199.46 14.97
300.00 218.39 4518.47 10,000 77.73 110.90
350.00 76.57 1584.26 8,000 35.14 11.67
400.00 58.22 1204.46 6,000 17.72 10.74
450.00 49.50 1024.09 9.71 10.03
4,000
500.00 44.92 929.37 5.68 9.48
2,000
550.00 41.04 849.11 3.50 7.78
600.00 38.92 805.29 - 2.26 6.90
200 250 300 350 400 450 500 550 600


Outlet size 500 mm


Selection C





Vertical height:


= 60 m x ( 1 - ( 1.025 / 1.4105 )) 16.40 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 2.71 m
- - - -
1,950 0.01923 2.1227 0.70
3,900 0.01867 4.2454 2.71
4,875 0.01856 5.3068 4.21
5,460 0.01850 5.9436 5.26



4,867.15 cmh

0.7 x qL 3,407.01 3.7088 2.08
1.0 x qL 4,867.15 5.2983 4.19
1.3 x qL 6,327.30 6.8877 7.04

78
(x, y) 6327.30 7.04
a 3.34E-07 67
6
x f(x) 5 3,900.00 4.27
4
390 7.23 4
3,900.00 -
1,170 5.86 3 3,900.00 4.27
1,950 4.90 3
3,120 4.22 2
2
3,900 4.27
11
4,680 4.73
5,460 5.60 -0
0200
400
600
800
1000
1000
1200
1400
1600
1800
2000
2000
2200
2400
2600
2800
3000
3000
3200
3400
3600
3800
4000
4000
4200
4400
4600
4800
5000
5000
5200
5400
5600
6000
5800
= 15 m + 16.4 m + 2.71 m + 4.28 m 38.38 m

Limit velocity,
vL, m/s
1.415 500.00 4.96 3507.62 10.06% Retain size.
1.415 550.00 5.20 4451.38 -14.14% Reduce pipe size.
1.415 570.00 5.30 4867.15 -24.80% Reduce pipe size.
1.415 600.00 5.44 5533.07 -41.87% Reduce pipe size.

16,000 Power, kW
14,000
200.00 686.93 14750.17 634.48 21.05
250.00 248.08 5326.93 12,000 199.46 17.22
300.00 218.41 4689.78 10,000 77.73 109.28
350.00 79.97 1717.14 8,000 35.14 13.43
400.00 61.47 1319.96 6,000 17.72 12.36
450.00 52.65 1130.49 9.71 11.54
4,000
500.00 47.99 1030.40 5.68 10.91
2,000
550.00 43.85 941.57 3.50 8.95
600.00 41.60 893.30 - 2.26 7.95
200 250 300 350 400 450 500 550 600


Outlet size 500 mm


Selection D





Vertical height:


= 60 m x ( 1 - ( 1.025 / 1.539 )) 20.04 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 2.71 m
- - - -
1,950 0.01923 2.1227 0.70
3,900 0.01867 4.2454 2.71
4,875 0.01856 5.3068 4.21
5,460 0.01850 5.9436 5.26



4,867.15 cmh

0.7 x qL 3,407.01 3.7088 2.08
1.0 x qL 4,867.15 5.2983 4.19
1.3 x qL 6,327.30 6.8877 7.04

78
(x, y) 6327.30 7.04
a 3.34E-07 67
6
x f(x) 5 3,900.00 4.27
4
390 7.23 4
3,900.00 -
1,170 5.86 3 3,900.00 4.27
1,950 4.90 3
3,120 4.22 2
2
3,900 4.27
11
4,680 4.73
5,460 5.60 -0
0200
400
600
800
1000
1000
1200
1400
1600
1800
2000
2000
2200
2400
2600
2800
3000
3000
3200
3400
3600
3800
4000
4000
4200
4400
4600
4800
5000
5000
5200
5400
5600
6000
5800
= 15 m + 20.04 m + 2.71 m + 4.28 m 42.02 m

Limit velocity,
vL, m/s
1.415 500.00 4.96 3507.62 10.06% Retain size.
1.415 550.00 5.20 4451.38 -14.14% Reduce pipe size.
1.415 570.00 5.30 4867.15 -24.80% Reduce pipe size.
1.415 600.00 5.44 5533.07 -41.87% Reduce pipe size.

18,000 Power, kW
16,000
200.00 690.56 16188.90 634.48 21.05
14,000
250.00 251.72 5901.08 199.46 17.22
12,000
300.00 222.05 5205.47 77.73 109.28
10,000
350.00 83.61 1960.05 35.14 13.43
8,000
400.00 65.11 1526.42 17.72 12.36
6,000
450.00 56.29 1319.57 9.71 11.54
500.00 51.63 1210.30 4,000 5.68 10.91
550.00 47.49 1113.32 2,000 3.50 8.95
600.00 45.24 1060.62 - 2.26 7.95
200 250 300 350 400 450 500 550 600


Outlet size 500 mm


Selection E





Vertical height:


= 60 m x ( 1 - ( 1.025 / 1.607 )) 21.73 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 2.71 m
- - - -
1,950 0.01923 2.1227 0.70
3,900 0.01867 4.2454 2.71
4,875 0.01856 5.3068 4.21
5,460 0.01850 5.9436 5.26



5,179.11 cmh

0.7 x qL 3,625.38 3.9465 2.35
1.0 x qL 5,179.11 5.6378 4.74
1.3 x qL 6,732.84 7.3292 7.96

79
(x, y) 6732.84 7.96
a 3.34E-07 8
6
7
6
x f(x) 3,900.00 4.76
45
390 8.23 3,900.00 -
1,170 6.75 34 3,900.00 4.76
1,950 5.68 3
3,120 4.82 2
2
3,900 4.76
1
4,680 5.11 1
5,460 5.86 -0
0200
400
600
800
1000
1000
1200
1400
1600
1800
2000
2000
2200
2400
2600
2800
3000
3000
3200
3400
3600
3800
4000
4000
4200
4400
4600
4800
5000
5000
5200
5400
5600
6000
5800
= 15 m + 21.73 m + 2.71 m + 4.77 m 44.20 m

Limit velocity,
vL, m/s
1.415 500.00 5.28 3732.44 4.30% Reduce pipe size.
1.415 550.00 5.54 4736.69 -21.45% Reduce pipe size.
1.415 570.00 5.64 5179.11 -32.80% Reduce pipe size.
1.415 600.00 5.78 5887.70 -50.97% Reduce pipe size.

18,000 Power, kW
16,000
200.00 695.01 17019.30 634.48 23.80
14,000
250.00 255.66 6260.68 199.46 19.48
12,000
300.00 222.36 5445.08 77.73 107.90
10,000
350.00 87.06 2131.88 35.14 15.18
8,000
400.00 68.42 1675.50 17.72 13.97
6,000
450.00 59.49 1456.84 9.71 13.06
500.00 54.75 1340.67 4,000 5.68 12.34
550.00 50.35 1233.06 2,000 3.50 10.12
600.00 47.98 1174.83 - 2.26 8.99
200 250 300 350 400 450 500 550 600


Rated power, kW 1,082.44 kW
Outlet size 500 mm


Selection A





Vertical height:


= 60 m x ( 1 - ( 1.025 / 1.3391 )) 14.07 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 0.31 m
- - - -
641 0.02107 0.6979 0.08
1,282 0.01976 1.3958 0.31
1,603 0.01946 1.7448 0.48
1,795 0.01932 1.9541 0.59



4,393.36 cmh

0.7 x qL 3,075.35 3.3477 1.70
1.0 x qL 4,393.36 4.7825 3.43
1.3 x qL 5,711.37 6.2172 5.75

7
(x, y) 5711.37 5.75
a 3.35E-07 6

x f(x) 1,282.23 4.50
4
128 6.33 1,282.23 -
385 5.85 3 1,282.23 4.50
641 5.41
1,026 4.83 2
1,282 4.50
1
1,539 4.22
1,795 3.97 0
0 500 1000 1500 2000
= 15 m + 14.08 m + 0.31 m + 4.51 m 33.88 m

Limit velocity,
vL, m/s
1.415 350.00 3.75 1298.02 -1.23% Reduce pipe size.
1.415 400.00 4.01 1812.42 -41.35% Reduce pipe size.
1.415 450.00 4.25 2432.99 -89.75% Reduce pipe size.
1.415 500.00 4.48 3166.17 -146.93% Reduce pipe size.
1.415 550.00 4.70 4018.06 -213.37% Reduce pipe size.
1.415 570.00 4.78 4393.36 -242.63% Reduce pipe size.
1.415 600.00 4.91 4994.45 -289.51% Reduce pipe size.

900 Power, kW
800
200.00 114.85 835.74 68.58 17.19
700
250.00 64.70 470.81 21.56 14.07
600
300.00 50.24 365.60 8.40 12.77
500
350.00 43.83 318.98 3.80 10.96
400
400.00 41.08 298.92 1.92 10.09
300
450.00 39.55 287.78 1.05 9.42
500.00 38.59 280.84 200 0.61 8.91
550.00 36.76 267.49 100 0.38 7.31
600.00 35.80 260.51 - 0.24 6.48
200 250 300 350 400 450 500 550 600




Selection B





Vertical height:


= 60 m x ( 1 - ( 1.025 / 1.3595 )) 14.76 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 0.31 m
- - - -
641 0.02107 0.6979 0.08
1,282 0.01976 1.3958 0.31
1,603 0.01946 1.7448 0.48
1,795 0.01932 1.9541 0.59



4,533.79 cmh

0.7 x qL 3,173.65 3.4548 1.81
1.0 x qL 4,533.79 4.9354 3.64
1.3 x qL 5,893.92 6.4160 6.12

8
(x, y) 5893.92 6.12
a 3.34E-07 7
6
x f(x) 5 1,282.23 4.84
128 6.75 4
1,282.23 -
385 6.25 1,282.23 4.84
641 5.79 3
1,026 5.19 2
1,282 4.84
1
1,539 4.54
1,795 4.28 0
0 500 1000 1500 2000
= 15 m + 14.77 m + 0.31 m + 4.85 m 34.91 m

Limit velocity,
vL, m/s
1.415 300.00 3.58 911.12 0.84% Reduce pipe size.
1.415 350.00 3.87 1339.50 -45.79% Reduce pipe size.
1.415 400.00 4.13 1870.35 -103.57% Reduce pipe size.
1.415 450.00 4.39 2510.76 -173.27% Reduce pipe size.
1.415 500.00 4.62 3267.37 -255.61% Reduce pipe size.
1.415 550.00 4.85 4146.49 -351.30% Reduce pipe size.
1.415 570.00 4.94 4533.79 -393.45% Reduce pipe size.
1.415 600.00 5.06 5154.09 -460.96% Reduce pipe size.

900 Power, kW
800
200.00 83.27 493.54 35.21 18.30
700
250.00 55.80 330.73 11.07 14.97
600
300.00 43.92 260.33 4.31 9.85
500
350.00 43.38 257.10 1.95 11.67
400
400.00 41.48 245.86 0.98 10.74
300
450.00 40.33 239.04 0.54 10.03
500.00 39.56 234.45 200 0.32 9.48
550.00 37.73 223.64 100 0.19 7.78
600.00 36.79 218.03 - 0.13 6.90
200 250 300 350 400 450 500 550 600




Selection C





Vertical height:
from distribution header centerline to water line - m

1. Static head (above water line) - m

= 40 m x ( 1 - ( 1.025 / 1.3595 )) 9.84 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.57 m
- - - -
1,992 0.01921 2.1688 0.40
3,985 0.01866 4.3376 1.57
4,981 0.01855 5.4220 2.44
5,579 0.01849 6.0726 3.05



4,533.79 cmh

0.7 x qL 3,173.65 3.4548 1.00
1.0 x qL 4,533.79 4.9354 2.02
1.3 x qL 5,893.92 6.4160 3.40

88
(x, y) 5893.92 3.40
a 1.86E-07 77
66
x f(x) 55 3,984.64 2.15
398 3.46 44
3,984.64 -
1,195 2.75 3,984.64 2.15
1,992 2.28 33
3,188 2.02 22
3,985 2.15
11
4,782 2.51
5,579 3.10 -0
0 200 400500600 800 1000 1200 1400
1500
1600 1800 2000
= 0 m + 9.85 m + 1.57 m + 2.15 m 13.56 m

Limit velocity,
vL, m/s
1.415 550.00 4.85 4146.49 -4.06% Reduce pipe size.
1.415 570.00 4.94 4533.79 -13.78% Reduce pipe size.
1.415 600.00 5.06 5154.09 -29.35% Reduce pipe size.

900 Power, kW
800
200.00 690.45 29706.59 662.32 18.30
700
250.00 233.02 10025.60 208.21 14.97
600
300.00 207.24 8916.29 81.14 116.25
500
350.00 58.19 2503.80 36.69 11.67
400
400.00 39.07 1681.09 18.49 10.74
300
450.00 30.00 1290.88 10.13 10.03
500.00 25.25 1086.29 200 5.93 9.48
550.00 21.27 915.29 100 3.66 7.78
600.00 19.10 821.65 - 2.36 6.90
200 250 300 350 400 450 500 550 600




Selection D





Vertical height:
from distribution header centerline to water line - m


= 50 m x ( 1 - ( 1.025 / 1.471 )) 15.16 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.52 m
- - - -
1,789 0.01932 1.9473 0.39
3,578 0.01873 3.8947 1.52
4,472 0.01860 4.8683 2.36
5,009 0.01854 5.4525 2.96



4,533.79 cmh

0.7 x qL 3,173.65 3.4548 1.20
1.0 x qL 4,533.79 4.9354 2.43
1.3 x qL 5,893.92 6.4160 4.08

88
(x, y) 5893.92 4.08
a 2.23E-07 77
66
x f(x) 55 3,577.76 2.47
358 4.20 44
3,577.76 -
1,073 3.41 3,577.76 2.47
1,789 2.86 33
2,862 2.45 22
3,578 2.47
11
4,293 2.71
5,009 3.18 -0
0 200 400500600 800 1000 1200 1400
1500
1600 1800 2000
= 0 m + 15.16 m + 1.53 m + 2.47 m 19.15 m

Limit velocity,
vL, m/s
1.415 500.00 4.62 3267.37 8.68% Reduce pipe size.
1.415 550.00 4.85 4146.49 -15.90% Reduce pipe size.
1.415 570.00 4.94 4533.79 -26.72% Reduce pipe size.
1.415 600.00 5.06 5154.09 -44.06% Reduce pipe size.

900 Power, kW
800
200.00 567.41 16636.07 533.96 18.29
700
250.00 197.99 5804.82 167.86 14.97
600
300.00 172.36 5053.38 65.42 91.78
500
350.00 56.40 1653.68 29.58 11.67
400
400.00 40.81 1196.41 14.91 10.74
300
450.00 33.36 978.02 8.17 10.03
500.00 29.42 862.49 200 4.78 9.48
550.00 25.88 758.87 100 2.95 7.78
600.00 23.96 702.44 - 1.90 6.90
200 250 300 350 400 450 500 550 600




Selection E





Vertical height:
from distribution header centerline to water line m


= 50 m x ( 1 - ( 1.025 / 1.539 )) 16.70 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.40 m
- - - -
1,715 0.01937 1.8667 0.36
3,430 0.01875 3.7333 1.40
4,287 0.01862 4.6667 2.18
4,801 0.01856 5.2267 2.72



4,867.15 cmh

0.7 x qL 3,407.01 3.7088 1.38
1.0 x qL 4,867.15 5.2983 2.79
1.3 x qL 6,327.30 6.8877 4.69

88
(x, y) 6327.30 4.69
a 2.23E-07 77
66
x f(x) 55 3,429.56 2.79
343 4.89 44
3,429.56 -
1,029 4.05 3,429.56 2.79
1,715 3.43 33
2,744 2.89 22
3,430 2.79
11
4,115 2.91
4,801 3.23 -0
0 200 400500600 800 1000 1200 1400
1500
1600 1800 2000
= 0 m + 16.7 m + 1.41 m + 2.8 m 20.90 m

Limit velocity,
vL, m/s
1.415 500.00 4.96 3507.62 -2.28% Reduce pipe size.
1.415 550.00 5.20 4451.38 -29.79% Reduce pipe size.
1.415 570.00 5.30 4867.15 -41.92% Reduce pipe size.
1.415 600.00 5.44 5533.07 -61.33% Reduce pipe size.

900 Power, kW
800
200.00 528.39 14366.63 490.64 21.05
700
250.00 188.16 5116.07 154.24 17.22
600
300.00 159.28 4330.88 60.11 82.48
500
350.00 57.30 1558.02 27.18 13.43
400
400.00 42.76 1162.51 13.70 12.36
300
450.00 35.75 971.98 7.51 11.54
500.00 32.00 870.07 200 4.39 10.91
550.00 28.36 771.00 100 2.71 8.95
600.00 26.39 717.45 - 1.75 7.94
200 250 300 350 400 450 500 550 600









Vertical height:


= 60 m x ( 1 - ( 1.025 / 1.2575 )) 11.09 m

= ( f x L ) x ( v^2 ) / ( 2 x g x d ) 1.03 m
- - - -
1,188 0.01987 1.2936 0.27
2,377 0.01904 2.5873 1.03
2,971 0.01885 3.2341 1.59
3,327 0.01877 3.6222 1.98



3,779.85 cmh

0.7 x qL 2,645.89 2.8803 1.26
1.0 x qL 3,779.85 4.1146 2.55
1.3 x qL 4,913.80 5.3490 4.27

85
(x, y) 4913.80 4.27
a 3.35E-07 75
4
6
Slurry friction loss curve 4 1.00 2.57
x f(x) 53 2,376.74 2.57
238 4.49 43
2,376.74 1.00
713 3.80 2,376.74 2.57
1,188 3.26 32
2
1,901 2.73 2
2,377 2.57 1
11
2,852 2.56
3,327 2.70 -0
0 200 400
1000
600 800 2000
1000 1200 1400
3000
1600 1800 4000
2000
= 15 m + 11.1 m + 1.03 m + 2.58 m 29.69 m

Limit velocity,
vL, m/s
1.415 450.00 3.66 2093.24 11.93% Retain size.
1.415 500.00 3.85 2724.03 -14.61% Reduce pipe size.
1.415 550.00 4.04 3456.96 -45.45% Reduce pipe size.
1.415 570.00 4.11 3779.85 -59.04% Reduce pipe size.
1.415 600.00 4.22 4297.00 -80.79% Reduce pipe size.

900 Power, kW
800
201.00 268.15 3172.11 229.61 12.45
700
251.00 108.89 1288.13 72.56 10.24
600
301.00 92.80 1097.78 28.38 38.33
500
351.00 46.98 555.73 12.86 8.02
400
401.00 39.99 473.02 6.50 7.40
300
451.00 36.58 432.67 3.56 6.92
501.00 34.73 410.79 200 2.09 6.55
551.00 32.76 387.50 100 1.29 5.38
601.00 31.69 374.92 - 0.83 4.77
200 250 300 350 400 450 500 550 600




Technical Summary of Pumps

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Iron Ore Fines Production Capacity at Target Capacity

1.0 Initial Operation Conditions

Raw feed rate (Heads) 4,000.00 cmh

Operating hours per day 16.00 hours per day

Magnetic separation efficiency 90% [-]

2.0 Gravimetric ratio - Fe3O4 : Fe 1.38 [-]

Adjusted magne-sand density 2.18 T/m3

Magnetite (Fe3O4) volume 260.75 T/h

Concentrate volume, as Fe content 188.67 T/h

Final concentrate volume, at 63% grade, 100% recovery 299.48 T/h

3.0 For other feed Fe grade

Technical Pump Review Pages 1/5

Iron Ore Fines Production Capacity at Canata Rated Pump

1.0 Initial Operation Conditions

Raw feed rate (Heads) 2,200.00 cmh

Operating hours per day 16.00 hours per day

Magnetic separation efficiency 90% [-]

2.0 Gravimetric ratio - Fe3O4 : Fe 1.38 [-]

Adjusted magne-sand density 2.18 T/m3

Magnetite (Fe3O4) volume 143.41 T/h

Concentrate volume, as Fe content 103.77 T/h

Final concentrate volume, at 63% grade, 100% recovery 164.71 T/h

3.0 For other feed Fe grade

Technical Pump Review Pages 2/5

Iron Ore Fines Production Capacity at Taian Rated Pump

1.0 Initial Operation Conditions

Raw feed rate (Heads) 1,000.00 cmh

Operating hours per day 16.00 hours per day

Magnetic separation efficiency 90% [-]

2.0 Gravimetric ratio - Fe3O4 : Fe 1.38 [-]

Adjusted magne-sand density 2.18 T/m3

Magnetite (Fe3O4) volume 65.19 T/h

Concentrate volume, as Fe content 47.17 T/h

Final concentrate volume, at 63% grade, 100% recovery 74.87 T/h

3.0 For other feed Fe grade

Technical Pump Review Pages 3/5

Iron Ore Fines Production Capacity at Dragflow Rated Pump

1.0 Initial Operation Conditions

Raw feed rate (Heads) 2,000.00 cmh

Operating hours per day 16.00 hours per day

Magnetic separation efficiency 90% [-]

2.0 Gravimetric ratio - Fe3O4 : Fe 1.38 [-]

Adjusted magne-sand density 2.18 T/m3

Magnetite (Fe3O4) volume 130.38 T/h

Concentrate volume, as Fe content 94.34 T/h

Final concentrate volume, at 63% grade, 100% recovery 149.74 T/h

3.0 For other feed Fe grade

Technical Pump Review Pages 4/5

Iron Ore Fines Production Capacity at Canata Rated Pump

1.0 Initial Operation Conditions

Raw feed rate (Heads) 2,200.00 cmh

Operating hours per day 16.00 hours per day

Magnetic separation efficiency 90% [-]

2.0 Gravimetric ratio - Fe3O4 : Fe 1.38 [-]

Adjusted magne-sand density 2.18 T/m3

Magnetite (Fe3O4) volume 143.42 T/h

Concentrate volume, as Fe content 103.77 T/h

Final concentrate volume, at 63% grade, 100% recovery 164.72 T/h

3.0 For other feed Fe grade

Technical Pump Review Pages 5/5

1.0 Main dredge pump specifications

2.0 Main dredge pump curve