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Eriez - South Africa

30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66


B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

EMAIL TRANSMITTAL SHEET


TO: SENET – KOUROUSSA GOLD PROJECT GUINEA
ATT: Anneke Jacobs DATE: 29.10.2020
EMAIL: a.jacobs@senet.co.za
PAGES: 10
TEL: 011 409 1300
RE: Suspended Electromagnet
OUR REF: EQ/17243
RFQ: SP0837-MM010-000-010

Dear Anneke,
We thank you for your enquiry and have pleasure in submitting our quotation for the design,
manufacture, supply, painting, testing at our works and supply of the following equipment:

APPLICATION: Suspended Electromagnet

Equipment No: 21-MAGT-001 31-MAGT-001


Belt Width: 800mm 800mm
Belt Speed: 1.54m/s 1.28m/s
Angle of Idlers: 35° 35°
Belt Inclination TBC° TBC°
Feed Tonnage: 305t/h 11t/h
Maximum Lump Size mm: 170 35
Burden Depth (mm): 138 (Calc) 123 (Given) 34 (Calc) 12 (Given)
Belt Side Height (mm): 161 161
Size and Nature of tramp iron to
Large Small
be removed:
Material Type: Gold Bearing Ore Gold Bearing Ore
Material Bulk Density: 1.31t/m3 1.31t/m3
Available Voltage: 400V 50Hz 3 Ph 400V 50Hz 3 Ph
Is Manual / Self Cleaning req’d: Self Cleaning Self Cleaning
Recommended Magnet Model: SE7520CBSC SE7727CBSC
Installed: Cross Belt Cross Belt
Recommended Susp Height: 380mm 310mm
Expected Force Index @ Height: 29 988G²/in (504G) 98 304G²/in (1024G)

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Eriez - South Africa
30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66
B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

ITEM 1.1: SE 7520 C.B.S.C. Electromagnet


One (1) only Eriez Model SE7520 Cross Belt Self Cleaning, Oil cooled, suspended Electromagnet
complete with Air Cooled rectifier/transformer as per the attached Technical Specifications.
Magnet is supplied with a Standard Self Cleaning belt and shaft mounted geared motor, WEG IE3
motor allowed for.
If the magnet is installed on a conveyor at an angle greater than 9 Degrees, a 5th pulley is
recommended, to allow for magnet belt tracking. This has not been allowed for
PRICE ea: R453 090.00 Nett, Ex Our Works, Excluding VAT
(Four Hundred and Fifty Three Thousand and Ninety Rand Nett)

ITEM 1.2: Suspension Chains


One (1) set (= 4 off) suspension chains (2m long). Each suspension chain has 1x turnbuckle, 2x D
shackles, 3x hammerlocks and required chain length, for the suspension above the conveyor belt.
Chains have a 4:1 safety factor.
PRICE ea: R10 470.00 per set Nett ex our works excluding Value Added Tax
(Ten Thousand, Four Hundred and Seventy Rand Nett)

ITEM 1.3: Pulley Safety Guards


One (1) only Set of Pulley Safety Guards complete with Nip Angles.
PRICE ea: R17 870.00 per set Nett ex our works excluding Value Added Tax
(Seventeen Thousand, Eight Hundred and Seventy Rand Nett)

Please Note:
• If the magnet is positioned over the head pulley, the pulley shell should be
manufactured from non-magnetic stainless steel, so as to prevent it from being
magnetically induced by the suspended magnet. If the belt speed is greater than
2,5m/s, the Inline magnet is recommended. This is to allow the tramp iron to be
attracted and be removed from the product stream, as it leaves the head pulley.
• Although we have sized the best possible magnet for the application, no magnet will
remove 100% of the tramp iron found on the conveyor belts.
• Manganese content of more than 12% in crusher jaws and picks could render
the steel non-magnetic.
• No magnet will be able to remove a metal particle, if it is underneath a 250mm
lump size.
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Eriez - South Africa
30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66
B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

ITEM 2.1: SE 7727 C.B.S.C Electromagnet


One (1) only Eriez Model SE7727 Cross belt Self Cleaning, Oil cooled, suspended Electromagnet
complete with Air Cooled rectifier/transformer as per the attached Technical Specifications.
Magnet is supplied with a Standard Self Cleaning belt and shaft mounted geared motor, WEG IE3
motor allowed for.
If the magnet is installed on a conveyor at an angle greater than 9 Degrees, a 5 th pulley is
recommended, to allow for magnet belt tracking. This has not been allowed for
PRICE ea: R845 280.00 Nett, Ex Our Works, Excluding VAT
(Eight Hundred and Forty Five Thousand, Two Hundred and Eighty Rand Nett)

ITEM 2.2: Suspension Chains


One (1) set (= 4 off) suspension chains (2m long). Each suspension chain has 1x turnbuckle, 2x D
shackles, 3x hammerlocks and required chain length, for the suspension above the conveyor belt.
Chains have a 4:1 safety factor.
PRICE ea: R11 100.00 per set Nett ex our works excluding Value Added Tax
(Eleven Thousand, One Hundred Rand Nett)

ITEM 2.3: Pulley Safety Guards


One (1) only Set of Pulley Safety Guards complete with Nip Angles.
PRICE ea: R21 250.00 per set Nett ex our works excluding Value Added Tax
(Twenty One Thousand, Two Hundred and Fifty Rand Nett)

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Facilities in: AUSTRALIA ■ BRAZIL ■ CANADA ■ CHILE ■ CHINA ■ INDIA ■ JAPAN ■ MEXICO ■ PERU ■ SOUTH AFRICA ■ UNITED KINGDOM ■ UNITED STATES
Eriez - South Africa
30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66
B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

ITEM 3: Increased Control Panel (Optional – If Safety Instrumentation Reqd)


Cost for the increased panel size, Air Cooled, to accommodate PLC control, local and remote
start, emergency stop, door mounted lockable circuit breaker, contactor with overload, speed
sensor, belt alignment and temperature sensor. Control panel instrumentation is WEG/ Zest based
(Eriez standard).
PRICE ea:
• R5 840.00 1x Difference in small to big panel.
▪ R37 970.00 1x Extra Instrumentation, Air cooled housing and associated labour.
▪ R1 900.00 WEG Motor adaptor.
▪ R12 110.00 1x Speed Sensor + Controller (Turck), to indicate a problem with the
self cleaning belt and geared motor
▪ R4 200.00 1x Temp Sensor + Controller (PT 100), fitted inside the magnet
housing to monitor the oil and coil temperatures.
▪ R1 480.00 2x Spring loaded Belt alignment (ACDC – WL5106), to indicate excessive
sideways movement of the self cleaning belt.
Total ea: R63 500.00 Nett ex our works excluding Value Added Tax
Total 2 Off: R127 000.00 Nett ex our works excluding Value Added Tax

ITEM 4: Magnet Cabling


Cost for the magnet cabling 10m (normal Armoured cable), from the transformer to the magnet,
without electrical fittings and installation.

PRICE SE7520CBSC: (16mm²) R4 800.00 Nett ex our works excluding Value Added Tax
PRICE SE7727CBSC: (25mm²) R6 250.00 Nett ex our works excluding Value Added Tax

ITEM 5: Special Paint


Special painting as per client specifications, costal etc., including transport to painters and back.

PRICE SE7520CBSC: R10 520.00 Nett ex our works excluding Value Added Tax
PRICE SE7727CBSC: R19 510.00 Nett ex our works excluding Value Added Tax

WORLD AUTHORITY IN SEPARATION TECHNOLOGIES


Facilities in: AUSTRALIA ■ BRAZIL ■ CANADA ■ CHILE ■ CHINA ■ INDIA ■ JAPAN ■ MEXICO ■ PERU ■ SOUTH AFRICA ■ UNITED KINGDOM ■ UNITED STATES
Eriez - South Africa
30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66
B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

ITEM 6: Crating and fumigation


Cost for the crating and fumigation for transport, of one (1) only rectifier / transformer.

PRICE ea: R4 100.00 Nett ex our works excluding Value Added Tax
(Four Thousand, One Hundred Rand Nett)
PRICE 2 Off: R8 200.00 Nett ex our works excluding Value Added Tax
(Eight Thousand, Two Hundred Rand Nett)

ITEM 7: Data Books


One (1) only cost for the preparation of documentation.

PRICE ea: R1 200.00 Nett ex our works excluding Value Added Tax
(One Thousand, Two Hundred Rand Nett)
PRICE 2 Off: R2 400.00 Nett ex our works excluding Value Added Tax
(Two Thousand, Four Hundred Rand Nett)

ITEM 8: Cold and Hot Commissioning


Daily rate, for the on-site commissioning, for one (1) only technician per day (8 hour shift).
PRICE: On Demand Nett ex our works excluding Value Added Tax
(Rand Nett)
Prices excludes air flight, travelling, accommodation, induction, medicals and meals,
this will be charged separately, at cost plus 15%.

ITEM 9a: Pre Payment Bond (Optional)


One (1) only cost for the 50% Down Payment Bond.
PRICE: R2 100.00 Each, Nett, Ex Our Works, Excluding VAT
(Two Thousand, One Hundred Rand Nett)

ITEM 9b: Performance Bond (Optional)


One (1) only cost for the 10% Performance Bond for 6 months.
PRICE: R2 100.00 Each, Nett, Ex Our Works, Excluding VAT
(Two Thousand, One Hundred Rand Nett)

WORLD AUTHORITY IN SEPARATION TECHNOLOGIES


Facilities in: AUSTRALIA ■ BRAZIL ■ CANADA ■ CHILE ■ CHINA ■ INDIA ■ JAPAN ■ MEXICO ■ PERU ■ SOUTH AFRICA ■ UNITED KINGDOM ■ UNITED STATES
Eriez - South Africa
30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66
B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

ITEM 9c: Retention Bond (Optional)


One (1) only cost for the 10% Retention Bond for 12 months.

PRICE: R4 200.00 Each, Nett, Ex Our Works, Excluding VAT


(Four Thousand, Two Hundred Rand Nett)

AVAILABILITY: SA Manufacture: 10 -12 Weeks (for 1x magnet), ex-works, from date of


receipt of your official purchase order, down payment, retention bonds and
drawing approval, subject to workshop loading.
This is excluding our Xmas shutdown from mid - December, to mid - January.
This is subject to readily availability of magnets ex China, and material from
our sub suppliers, due to the Corona Virus situation worldwide.
Magnets will be loaded onto your free issued trucks, no securing chains allowed for!

TERMS & CONDITIONS: As per Eriez Magnetics (S.A.) (Pty) Ltd. Terms and Conditions
of sale – a copy of which is available on request.

EXCLUSIONS: We have not allowed for the following in this quotation:


1. Transport to port / site.
2. Containers, packing, lashing and the loading thereof.
3. Site off loading.
4. Installation or erection.
5. Electrical cables connecting up thereof.
6. Tramp iron chutes.
7. Starter for self-cleaning belt drive motor.
8. Structural Steelwork.
9. Third Party Inspections.
10. Border Taxes, Duties and Clearance costs.
11. Anything not specifically mentioned.

TERMS OF PAYMENT: If order is placed by SENET - Nett 30 days from date of invoice.
If order placed by end user, 50% deposit with order placement and
balance due prior to dispatch.
WORLD AUTHORITY IN SEPARATION TECHNOLOGIES
Facilities in: AUSTRALIA ■ BRAZIL ■ CANADA ■ CHILE ■ CHINA ■ INDIA ■ JAPAN ■ MEXICO ■ PERU ■ SOUTH AFRICA ■ UNITED KINGDOM ■ UNITED STATES
Eriez - South Africa
30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66
B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

ESCALATION: The prices quoted will remain fixed and will not be subject to escalation provided
an order is placed within the quotation validity period of 30 days, and will be
subject to confirmation in writing thereafter.

CANCELLATION CLAUSE:
After order placement – no material ordered 10% Contract value.
On material purchase 50% Contract value.
In manufacturing stage / process 75% Contract value.
On completion of job prior to shipment 100% Contract value

LOCAL CONTENT: The equipment offered is 100% local Republic of South African manufacture.

QUALITY: A FAT (Factory Acceptance Test) is performed on all equipment, prior to


release for despatch.
WARRANTY: We guarantee our equipment against faulty workmanship and materials for a
period of 12 months.
This guarantee excludes the self-cleaning belts, for the amount of wear on them
is proportional to the quantity and nature of the tramp iron removed.
We guarantee our magnet coil (the most expensive part of a magnet) for a period
of 36 months, provided the magnet is operated in accordance with our
recommendations.

VALIDITY: 30 days from date hereof.

We trust this quotation is in accordance with your requirements. Kindly contact the undersigned
should you require any additional information or assistance.
Yours faithfully.

Aldo Zambon
ERIEZ MAGNETICS (SA) (PTY) LTD.

WORLD AUTHORITY IN SEPARATION TECHNOLOGIES


Facilities in: AUSTRALIA ■ BRAZIL ■ CANADA ■ CHILE ■ CHINA ■ INDIA ■ JAPAN ■ MEXICO ■ PERU ■ SOUTH AFRICA ■ UNITED KINGDOM ■ UNITED STATES
Eriez - South Africa
30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66
B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

TECHNICAL SPECIFICATIONS
SERIES 7000 ERIEZ ELECTRO SUSPENDED MAGNETS

1. Eriez Electro Suspended Magnets are oil filled and cooled to help prevent loss of magnetic
intensity due to heat build-up.

2. Dust, moisture and heat, all detrimental to electro-magnets, are effectively controlled by the
external oil expansion tank design which ensures that the coils are always covered with
cooling oil. (Standard transformer oil is used and the magnets are supplied complete with
the recommended quantity.) The oil does not require replacing.

3. The coils are space wound of double glass insulated or Nomex aluminium wire (Class H
insulation) with non-deteriorating glastic spacers for better heat dissipation and higher
operating efficiency.

4. The magnets are of robust construction and are furnished with stainless steel wear plates to
prevent damage to and to ensure long life of the magnet faces.

5. Self-cleaning Units have belts of Class 315 2-ply material with rubber “T” sections bonded to
the surface. (The “T” sections are instrumental in wiping the magnet face of tramp iron.)
The belts are 8mm thick and joined with stainless steel minet fasteners.

6. The pulleys would be robustly constructed of welded construction with heavy-duty bearings
and Bikon bushes.

7. Drive would be from a shaft mounted SEW Motor onto a SEW gearbox.

OPTIONAL EXTRAS
a) To prevent large and irregular tramp iron from damaging the self-cleaning belts, the belt
could be reinforced by 25mm square Chevron rubber sections bonded to the belt surface.

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Facilities in: AUSTRALIA ■ BRAZIL ■ CANADA ■ CHILE ■ CHINA ■ INDIA ■ JAPAN ■ MEXICO ■ PERU ■ SOUTH AFRICA ■ UNITED KINGDOM ■ UNITED STATES
Eriez - South Africa
30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66
B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

RECTIFIER / TRANSFORMER
These would be of solid-state silicon-diode type with Air cooled transformer. The control
panel is manufactured from powder coated 3CR12 Stainless Steel, Orange in colour, IP65 rated,
not certified and would comprise on/off and isolation switches and D.C. volt and amp meters.
Control panel instrumentation is WEG / Zest based (Eriez standard). The unit is not I.P. certified
but is suited for outside conditions. Transformer has tap settings ± 5%.
The lower transformer housing is manufactured from 300Wa Mild Steel with a sight glass for oil
level monitoring. (If required, provision for interlocking the main conveyors to the magnets would
be made.)
The rectifier / transformer should not be installed further than 15m away, to minimize power loss
in the DC cabling.

A.C. Input 400 Volts 3 Phase 50 Hz


D.C. Output 115 Volts

MAGNET MODEL SE7520 C.B.S.C.

Type Oil Cooled Electro-magnet


Mass (Excluding Rectifier) 2 750kg
Dimensions – See Drawing C2-12245 Rev 1
Wattage 6 583W
D.C. Volts 115V
Amps 57,3A
Magnetic Intensity As per attached Gauss Chart

MAGNET MODEL SE7727 C.B.S.C.

Type Oil Cooled Electro-magnet


Mass (Excluding Rectifier) 6 300kg
Dimensions – See Drawing C2-25334 Rev A
Wattage 12 069W
D.C. Volts 115V
Amps 105A
Magnetic Intensity As per attached Gauss Chart

WORLD AUTHORITY IN SEPARATION TECHNOLOGIES


Facilities in: AUSTRALIA ■ BRAZIL ■ CANADA ■ CHILE ■ CHINA ■ INDIA ■ JAPAN ■ MEXICO ■ PERU ■ SOUTH AFRICA ■ UNITED KINGDOM ■ UNITED STATES
Eriez - South Africa
30 INNES ROAD (CORNER GRANIET ROAD) JET PARK, EXTENSION 66
B O K S BURG , 1 4 5 9 SOUTH AF R I C A
eriezmag@eriez.com ■ www.eriez.com
PHONE: (011) 444-9160 ■ FA X : ( 0 1 1 ) 4 4 4 - 9 1 6 6

PRICE LIST OF RECOMMENDED SPARES


ERIEZ MODEL SE7520 C.B.S.C. SUSPENDED ELECTRO-MAGNET
1. COMMISSIONING SPARES
Commissioning spares are not required for the above equipment.
2. TWO YEARS OPERATING SPARES
We recommend the following two years operating spares.
Qty Description Supplier Delivery Price Excl. VAT
1 Self Cleaning Belt Standard Eriez 4 weeks R35 100.00
Drive / Driven Pulley Spherical
1 Set Bearings c/w taper sleeves and FAG 8 days R2 370.00 per set
seals
Top Pulley Spherical Bearings c/w
1 Set FAG 8 days R2 370.00 per set
taper sleeves and seals
Bridge Rectifier c/w 6Off Diodes
1 Eriez 8 days R6 800.00
210A (<SE7928)
Motor (WEG Motor + SEW
1 WEG / SEW 4 Weeks R49 010.00
Gearbox)
*Bearing set is supplied as a set (1x spherical roller bearing, cover, seal, adaptor sleeve and lock ring).
ERIEZ MODEL SE7727 C.B.S.C. SUSPENDED ELECTRO-MAGNET
Qty Description Supplier Delivery Price Excl. VAT

1 Self Cleaning Belt Standard Eriez 4 weeks R39 870.00


Drive / Driven Pulley Spherical
1 Set Bearings c/w taper sleeves and FAG 8 days R3 040.00 per set
seals
Top Pulley Spherical Bearings c/w
1 Set FAG 8 days R3 040.00 per set
taper sleeves and seals
Bridge Rectifier c/w 6Off Diodes
1 Eriez 8 days R6 800.00
210A (<SE7928)
Motor (WEG Motor + SEW
1 WEG / SEW 4 Weeks R55 160.00
Gearbox)
*Bearing set is supplied as a set (1x spherical roller bearing, cover, seal, adaptor sleeve and lock ring).
ALL ABOVE PRICES QUOTED ARE NETT, UNPACKED, EX OUR WORKS EXCLUDING VAT

3. STORAGE INSTRUCTIONS
The above recommended spares are to be stored under cover.
4. HAZARDOUS MATERIAL OR CONTENT
As per requirements of Occupational Health and Safety Act 85/93 Article 10, the above
spares are free from hazardous material.

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