SENR3417-01 Harness And Wire Electrical Schematic Symbols

October 2010
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
3 No circle indicates that the wire cannot be disconnected from the component.
5
Ground (Wired): This indicates that the component is connected to a grounded wire. The
15 Component Location Chart grounded wire is fastened to the machine.
Machine Schematic Machine Schematic
Component Component
Location Location Location Location Ground (Case): This indicates that the component does not have a wire connected to ground.
1 1 Alarm-Backup E-9 13 Starter E-2 It is grounded by being fastened to the machine.
23 4 A Alarm-Fault (EMS) D-8 14 Switch-Backup Alarm E-7

14 12 2 Alternator A-1 A Switch-Blower Speed (A/C) E-6 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
21 3 Batteries F-5,6 15 Switch-Disconnect F-5 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
11

D8N Track-Type Tractor

B Breaker -Alternator E-8 A Switch-Dome Lamp A-7
13
25 B Breaker-Blower Motor F-7 A Switch-EMS Test C-5 Sender: A component that is used with a temperature or pressure gauge. The sender
12 measures the temperature or pressure. Its resistance changes to give an indication to
A EMS Panel (Operator Monitor) C-6 16 Switch-Engine Coolant Flow (EMS) B-2
17 27

Electrical System
9 4 10 T

8 7 A Gauge-Engine Coolant Temperature A-5 17 Switch-Engine Coolant Temperature (EMS) B-1 the gauge of the temperature or pressure.
5 18 A Gauge-Hydraulic Oil Temperature B-5 18 Switch-Engine Coolant Temperature (S.Aid) B-2
A Gauge-Power Train Oil Temperature B-5 19 Switch-Engine Oil Pressure (EMS) B-2 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
10 2 20
4 Horns-Forward E-1 20 Switch-Engine Oil Pressure (Service Meter) B-2 It has a coil that makes an electromagnet when current flows through it. The
7 electromagnet can open or close the switch part of the relay.
13 26 19 A Meter-Service A-5 A Switch-Flood Lamp C-5 9TC1-UP
11 C Motor-Blower D-4 A Switch-Forward Horn A-7
16 C Motor-Blower D-3 21 Switch-Fuel Pressure (EMS) B-2 1XJ1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
5 Motor-Washer A-8 22 Switch-Hydraulic Oil Temperature (EMS) A-7 coil that makes an electromagnet when current flows through it. The electromagnet
2 can open or close a valve or move a piece of metal that can do work.
A Motor-Wiper (Front) B-4 A Switch-Key Start D-5
A Motor-Wiper (Left) F-5 23 Switch-Neutral/Start D-7
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
9 A Motor-Wiper (Rear) D-8 24 Switch-Power Train Filter (Diff. Press.) A-8
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
A Motor-Wiper (Right) A-6 25 Switch-Power Train Oil Temperature (EMS) A-3
24 6 that make electromagnet when current flows through them. It also has an internal switch that places
3 B Relay-Main Power F-9 26 Switch-Power Train Oil Temperature (Filter) A-3
the latch coil circuit open at the time the coil latches.
B Relay-Start F-7 27 Switch-Refrigerant Pressure (A/C) A-2

22 C Resistor-Blower Motor Speed C-4 A Switch-Ripper Pin Puller A-8

Harness and Wire Symbols
1 6 Resistor-Starter to Diagnostic Connector E-1 A Switch-Running Lamp B-5
8 7 Sender-Engine Coolant Temperature A-1 A Switch-Start Aid D-5 Wire, Cable, or Harness Harness Identification Letter(s):
8 Sender-Hydraulic Oil Temperature A-7 A Switch- Thermostat (A/C) E-6 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
9 Sender-Power Train Oil Temperature A-3 A Switch-Wiper (Front) B-7 Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
10 Solenoid-Air Conditioner Clutch A-2 A Switch-Wiper (Left) B-7 Codes (see sample).
number indicates which connector in the
11 Solenoid-Ripper Pin Puller B-9 A Switch-Wiper (Rear) B-8 harness (C1, C2, C3, ...).
AG-C4 L-C12 L-C12
12 Solenoid-Start Aid B-1 A Switch-Wiper (Right) B-8 111-7898 3E-5179 3E-5179
A - COMPONENTS INSIDE THE CAB
Part Number: for Connector Plug 1
B - COMPONENTS ON THE RELAY PANEL Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2010 Caterpillar Printed in U.S.A.

All Rights Reserved

Wire Description Wire Description

Wire Wire Wire Wire Wire Wire Wire Wire
Description Description Description Description
Number Color Number Color Number Color Number Color
Power Circuits Accessory Circuits (Continued) Power Circuits Accessory Circuits (Continued)
101 RD BATTERY 400 GN SERVICEMETER SWITCH 553 YL PITCH SOLENOID TO TRIGGER SW - DUAL TILT 816 BR AUTO FIRE ALARM
102 BU HEAD LAMP 403 GN ALTERNATOR (R) TERMINAL 554 PK MOMENTARY SW TO SINGLE TILT SOL - DUAL TILT 818 BR PAYLOAO MONITOR SERIAL DATA (TX)
103 YL DOME/DASH LAMP/PARK, TAIL LAMP 404 YL OPERATOR MON PANEL HYDRAULIC OIL TEMP 557 YL TRAILER CONNECTOR (LEFT TURN/HAZARD) 819 GY PAYLOAD MONITOR SERIAL DATA (RX)
105 BR KEY SWITCH 405 GY OPERATOR MON PANEL OIL PRESS 558 GN TRAILER CONNECTOR (RIGHT TURN/HAZARD) 820 BU PAYLOAD MONITOR TRANSMIT KEY
106 WH MAIN POWER RELAY/INPUT 406 PU OPERATOR MON PANEL COOLANT TEMP 567 WH A/C SWITCH JUMPER 858 GY PAYLOAD MONITOR RF SIGNAL
107 WH ENGINE SHUT DOWN 407 PK OPERATOR MON PANEL CONV/RETARDER OIL TEMP 569 PK A/C SWITCH JUMPER 859 YL PAYLOAD MONITOR LF SIGNAL
6 108 BU MISC WIPER, DOME LAMP, CIGAR LIGHTER 408 WH OPERATOR MON PANEL BRAKE PRESS (AIR) 579 BR A/C BLOWER MOTOR #1 860 PK PAYLOAD MONITOR RR SIGNAL
3 109 OR ALTERNATOR 409 OR OPERATOR MON PANEL NEUTRAL 580 OR A/C BLOWER MOTOR #2
LIGHTING CIRCUITS
861
863
PU
BU
PAYLOAD MONITOR L.R SIGNAL
PAYLOAD MONITOR TRANS LCD OUT
110 GN WINDSHIELD WIPER SW (RIGHT) 410 WH OPERATOR MON PANEL FAULT ALARM
111 YL WINDSHIELD WIPER SW (LEFT) 411 PK OPERATOR MON PANEL MASTER FAULT LAMP 600 BR DASH BASIC 864 BR PAYLOAD MONITOR CLOCK LCD OUT
112 PU MAIN POWER RELAY/OUTPUT 412 BU OPERATOR MON PANEL COOLANT FLOW 601 GY DASH HIGH 865 GY PAYLOAD MONITOR LATCH LCD OUT
113 OR OPERATOR MONITOR PANEL 413 BR OPERATOR MON PANEL FUEL PRESS 602 WH DOME 866 PK PAYLOAD MONITOR TEST/SET
114 GN WARNING HORN (FORWARD) 414 PK OPERATOR MON PANEL LOW FUEL 603 PK ROTARY BEACON 867 PU PAYLOAD MONITOR CALIBRATE
115 PK FLOOD LAMP (FRONT) 415 GN OPERATOR MON PANEL TEST SW 604 OR STOP 870 OR 3 POINT HITCH CONTROL
116 BR FLOOD LAMP (REAR) 416 OR SECONDARY STEERING SW, 605 YL TURN LEFT 871 BU 3 POINT HITCH CONTROL
117 YL FLOOD LAMP (SIDE) 417 GY PRIMARY STEERING SW 606 GY TURN RIGHT 872 YL 3 POINT HITCH CONTROL
118 GY WINDSHIELD WIPER SW (FRONT) 418 YL OPERATOR MON PANEL OIL PRESS (HIGH SETTING) 607 PK FLOOD FRONT 888 PK 3 POINT HITCH CONTROL
119 PK WINDSHIELD WIPER SW (REAR) 419 YL OPERATOR MON PANEL PARKING BRAKE 608 GN FLOOD REAR 889 GY 3 POINT HITCH CONTROL
120 YL CONVERTER (24 V to 12 V) 420 OR OPERATOR MON PANEL FUEL FILTER/LOW 609 YL FLOOD SIDE 890 PU 3 POINT HITCH CONTROL
HARNESS CONNECTOR LOCATION CHART 121 YL BACKUP ALARM/LAMP/TRAVEL ALARM TIMER ACCUM PRESS 610 OR HEAD LAMP BASIC
Machine Harness And/Or Schematic Machine Harness And/or Schematic 122 BU AIR DRYER 421 BU OPERATOR MON PANEL FAULT LAMP (SCRAPER) 611 PU HEAD LAMP HIGH
Connectors Connectors 123 WH GAUGES (SERVICEMETER, TORQUE CONV 422 YL OPERATOR MON WARNING HORN (SCRAPER) 612 GY BACKUP
Location Components Location Location Components Location 613 PK LICENSE PLATE
SOLENOID) 423 GY OPERATOR MON PANEL TEST SW (SCRAPER)
A-7T8315 E-4 A-7T8315 C-2 124 GN AIR CONDITIONER 424 GY OPERATOR MON PANEL POWER TRAIN TEMP 614 PU PARK/T AIL/DASH
20 CONTACTS
1 Diagnostic Connector
7 CONTACTS 7 C-7T8327 125 OR FUEL TRANSFER PUMP 425 PK OPERATOR MON PANEL POWER TRAIN OIL LEVEL 615 YL CAB FLOOD/ROPS
1 126 PK TRANSMISSION CONTROL 426 BR OPERATOR MON PANEL POWER TRAIN OIL FILTER 616
617
BU
BR
BUCKET FLOOD
TAIL/POSITION LAMP - LEFT (ROADING PACKAGE)
A-7T8315 C-6 A-7T8315 C-5 127 OR CAB FLOOD LAMP 427 GN OPERATOR MON PANEL POWER TRAIN OIL
2 8 128 PK KICKOUT SOLENOID SW FILTER JUMPER 618 YL TAIL/POSITION LAMP - RIGHT (ROADING PACKAGE)
4 8 Operator Monitor (EMS) B-7T8326
129 BU CIGAR LIGHTER 428 OR OPERATOR MON PANEL TRANSMISSION OIL TEMP 619 GR HEAD LAMP LOW
MM-7T9222 B-7 A-7T8315 A-7 130 GN STOP LAMP 429 YL OPERATOR MON PANEL BRAKE OIL TEMP 620 WH FLOOD - FRONT (ATTACH) (ENGINE FLOOD LAMP)
10 CONTACTS 3 NN-7T9218
9 E-9W2535 131 BR FIRE CONTROL-OPERATOR WARNING 431 GN OPERATOR MON PANEL LOW TRANSFER 622 PU FLOOD LAMP 3 WAY SW JUMPER
623 BU FLOODLAMP 3 WAY SW JUMPER
11 12
132 PK ANTISPIN CONTROL PUMP PRESS
A-7T8315 E-4 A-7T8315 B-3 133 OR PROGRAMMED ELECTRONIC ENG CONT SOLENOID 432 PK OPERATOR MON PANEL BRAKE PRESS (OIL) 624 YL FLOODLAMP BOWL
9 CONTACTS 4 10 134 PK PROGRAMMED ELECTRONIC ENG CONT LOGIC 433 BU OPERATOR MON PANEL BRAKE PRESS (OIL ) JUMPER 625 BK COURTESY LAMP
B-7T8326 CONTACTS F-9W2536 630 FLOOD REAR (ATTACH)
GY
9 24 2 A-7T8315 C-2 A-7T8315 A-4
135
136
BU
GN
AM/FM RADIO
SUPPLEMENTAL STEERING
434
435
BU
YL
OPERATOR MON PANEL POWER TRAIN TEMP JUMPER
OPERATOR MON PANEL POWER TRAIN TEMP JUMPER 635 BR TURN SIGNAL COMMON
5 11 137 RD STEERINGMOTOR INDICATOR 436 OR OPERATOR MON PANEL POWER TRAIN OIL 635 BU PAYLOAD MONITOR RED LIGHT
5 8 CONTACTS C-7T8327 M-3T7147
138 GN AUTOMATIC LUBE PUMP (TRUCK) FILTER JUMPER 636 GN PAYLOAD MONITOR AMBER LIGHT
MM-7T9222 B-8 A-7T8315 D-4 CONTROL CIRCUITS
3 6 NN-7T9218
12 141
146
PK
GY
AUXILIARY HEATER
ACCESSORY SWITCH 1
437 BR OPERATOR MON PANEL FUEL LEVEL TO FUEL
FILTER JUMPER 700 PK ANTISPIN TEST SW
N-9W1816
22 23 A-7T8315 B-9 147 PU ACCESSORY SWITCH 2 438 YL OPERATOR MON PANEL COOLANT TEMP JUMPER 702
703
OR
BU
TRANSMISSION BRAKE SW JUMPER
TRANSMISSION UP SOLENOID
15 13 Ripper Pin Puller Solenoid
148
153
WH
WH
A/C SWITCH
3 PT HITCH CONTROL
440
441
BR
OR
AIR PRESS GAUGE
ENGINE COOLANT TEMP GAUGE 704 GY TRANSMISSION DOWN SOLENOID
8 10 154 WH AIR CONDITIONER 442 GY HYDRAULIC SYSTEM TEMP GAUGE 705 PK TRANSMISSION LOCKUP CLUTCH SOL BASIC
27 172 GN HAZARD FUSE TO FLASHER 443 YL POWER TRAIN TEMP GAUGE 706 BR TRANSMISSION RETARDER SW

1 13 174 PK CUSTOMER ADD-ONS 444 BU CONV/RETARDER OIL TEMP GAUGE (TRACTOR) 707
708
PU
YL
TRANSMISSION BED RAISE SW
TRANSMISSION HOLD SW
11 175 PK TRAILER TURN/HAZARD 445 GN CONV/RETARDER OIL TEMP GAUGE (SCRAPER)
21 176 YL CUSTOMER ADD-ONS 446 PU BRAKE OIL TEMPERATURE GAUGE 709 OR TRANSMISSION PICKUP POWER
4 176 OR CRANKCASE GUARD - PUMP MOTOR 447 PK FUEL LEVEL GAUGE 710
711
GN
BR
TRANSMISSION SPEED PICKUP SIGNAL
TRANSMISSION LEVER CODE 1
14 17 177 OR MAIN BREAKER 449 BU SPEEDOMETER SENDER (SIGNAL)
712 WH TRANSMISSION LEVER CODE 2
5 178 GN MAIN BREAKER
GROUND CIRCUITS
450
451
YL TACHOMETER SENDER (+)
TACHOMETER SENDER (-) 713 OR TRANSMISSION LEVER CODE 3
BR
7 200 BK MAIN CHASSIS 452 PU TORQUE CONVERTER 714
715
YL
GN
TRANSMISSION LEVER CODE 4
TRANSMISSION LEVER CODE 5
18 201 BK OPERATOR MONITOR PANEL 453 PK SECONDARY STEERING FAULT LAMP
7 202 BK TRANSMISSION CONTROL 454 GN RETARDER INDICATOR LAMP 716 BU TRANSMISSION LEVER CODE 6
203 BK CHASSIS DIAGNOSTIC 455 YL CONVERTER TEMP SW TO TIME DELAY 720 PU TRANSMISSION BRAKE SW
204 BK OPERATOR MONITOR PANEL (SCRAPER) 456 BR MONITOR PANEL PTO 721 BR TRANSMISSION GEAR CODE 1
10
10 205 BK INSTRUMENT 457 PU MONITOR PANEL GROUND SPEED SENDER 722 WH TRANSMISSION GEAR CODE 2
19 206 BK BATTERY SIDE OF DISCONNECT 458 PK MONITOR PANEL +V 723 OR TRANSMISSION GEAR CODE 3
16 2 Off Machine Switch Specification 207 BK STARTER DIAGNOSITC 459 PK MONITOR PANEL IMPLEMENT POSITION 724 YL TRANSMISSION GEAR CODE 4
209 BK FIRE SUPPRESSION SYSTEM 460 BU MONITOR PANEL PROGRAM PIN 725 GN TRANSMISSION GEAR CODE 5
26 20 Part No. Function Actuate Deactuate Contact Position 212 BK ANTISPIN CODING PIN 16 463 YL SENSOR PRESENT 726 BU TRANSMISSION GEAR CODE 6
213 BK ANTISPIN CODING PIN 17 464 GY MONITOR PANEL ENGINE OIL PRESSURE SENSOR 727 GN STEERING MOTOR RELAY
728 BU SUPPLEMENTAL STEERING CONTROL SW
25 12 129.4 ± 2.8°C 118.3°C MIN 214
215
BK
BK
ANTISPIN CODING PIN 18
ANTISPIN CODING PIN 19
466
469
WH
GN
MONITOR PANEL STEERING OIL TEMPERATURE
FUEL LEVEL SENDER +V 733 BR SWITCHING GEAR CODE 1 FRONT
19 3T5825 Power Train Oil Temp. (EMS) N.C. 216 BK ANTISPIN CODING PIN 20 470 PU CANE SW NEUTRAL 734 WH SWITCHING GEAR CODE 2 FRONT
(265 ± 5°F) (245°F MIN) 217 BK TRANSMISSION CODING PIN 17 ACCESSORY CIRCUITS 735 OR SWITCHING GEAR CODE 3 FRONT
9 Engine Oil Pressure (EMS) 93 ± 21 kPa 69 ± 21 kPa
218 BK TRANSMISSION CODING PIN 18 500 BR WINDSHIELD WIPER - FRONT (PARK) 736 YL SWITCHING GEAR CODE 4 FRONT
13 6T4949 N.O.
219 BK TRANSMISSION CODING PIN 19 501 GN WINDSHIELD WIPER - FRONT (LOW) 737
738
GN
BR
SWITCHING GEAR CODE 5 FRONT
SWITCHING GEAR CODE 1 REAR
220 BK ENGINE OIL PRESSURE SENSOR 502 OR WINDSHIELD WIPER - FRONT (HIGH)
Engine Oil Pressure (S.Meter) (13.5 ± 3.0 psi) (10.0± 3.0 psi) 221 BK ENGINE COOLANT TEMP SENSOR 503 BR WINDSHIELD WIPER - REAR (PARK) 739 WH SWITCHING GEAR CODE 2 REAR
222 BK MONITOR PANEL CODING 1 504 YL WINDSHIELD WIPER - REAR (LOW) 740 OR SWITCHING GEAR CODE 3 REAR
37 ± 3g 31 g MIN 223 BK MONITOR PANEL CODING 2 505 BU WINDSHIELD WIPER - REAR (HIGH) 741 YL SWITCHING GEAR CODE 4 REAR
6T9316 Engine Coolant Flow (EMS) N.O. 224 BK ENGLISH/METRIC CODING 506 PU WINDSHIELD WASHER FRONT 742 GN SWITCHING GEAR CODE 5 REAR
(1.3 ± 0.1 oz) (1.1 oz MIN) 226 BK OPERATOR MON PANEL SET POINT SELECT 507 WH WINDSHIELD WASHER REAR 743 PU SWITCHING NEUTRAL/RUN SW
227 BK TRANSMISSION CODING PIN 37 508 PU RADIO SPEAKER - LEFT 744 BU SWITCHING UP SOLENOID
107.2 ± 2.8°C 91.0°C MIN 228 BK FUEL LEVEL SENDER 509 WH RADIO SPEAKER - LEFT (COMMON) 745 GY SWITCHING DOWN SOLENOID
231 BK TRANSMISSION SWITCH 510 YL WINDSHIELD WASHER - PRIMER 746 PK SWITCHING SYNCHRONIZE SOLENOID
7N9785 Engine Coolant Temp. (EMS) N.C. 747 WH SWITCHING NO SYNCHRONIZE SOLENOID
(225 ± 5°F) (196°F MIN) 236 BK TRANSMISSION CODING PIN 36 511 BR RADIO SPEAKER - RIGHT
241 BK OPERATOR MON PANEL TIME DELAY PIN 3 512 GN RADIO SPEAKER - RIGHT (COMMON) 756 WH TRANSMISSION LOCKUP CLUTCH SOLENOID
242 BK OPERATOR MON PANEL TIME DELAY PIN 4 513 OR AIR CONDITIONER COMPRESSOR 761 GY LIFT KICKOUT SOLENOID SW
101.7 ± 2.8°C 93.3°C MIN 762 YL BUCKET POSITIONER SOLENOID SW
8N2248 Hydraulic Oil Temperature (EMS) N.C. 243 BK OPERATOR MON PANEL TIME DELAY PIN 5 514 PU AIR CONDITIONER CONDENSOR MOTOR
244 BK OPERATOR MON PANEL TIME DELAY PIN 6 515 GY BLOWER MOTOR (HIGH) 763 BU TORQUE CONVERTER SOLENOID
(215 ± 5°F) (200°F MIN) 764 PU SUPPLEMENTAL STEERING CONTROL
250 BK PAYLOAD MONITOR CUSTOMER GROUND 516 GN BLOWER MOTOR (MEDIUM)
251 BK PAYLOAD MONITOR SYSTEM GROUND 517 BU BLOWER MOTOR (LOW) SW (MOTOR GRADER)
51.7 ± 2.8°C 43.0°C MIN 252 BK PAYLOAD MONITOR GROUND INTERCONNECT 518 OR HAZARD FLASHER TO SWITCH 765 OR APRON SOLENOID (SCRAPER)
9G3341 Power Train Oil Temp. (Filter) (EMS) N.C. MACHINE BASIC CIRCUITS 519 PK THERMOSTAT TO DRYER PRESS SW 767 WH ANTISPIN PICKUP POWER
(125 ± 5°F) (110°F MIN) 301 BU STARTER NO 1 SOLENOID TO RESISTOR 520 WH OPERATOR AIR CONDITIONER SW TO THERMOSTAT 768 OR ANTISPIN PICKUP TRANSMISSION
302 OR STARTER NO 1 TO DIAGNOSTIC/RESISTOR 521 YL AIR COND SW TO RFGT SW 769 BU ANTISPIN PICKUP LEFT
93 ± 21 kPa 69 ± 21 kPa TO DIAGNOSTIC 522 WH AIR COND COMPR TO THERMO SW 770 GN ANTISPIN PICKUP RIGHT
9W3187 Fuel Pressure (EMS) N.C. 304 WH STARTER RELAY NO 1 OUTPUT 523 BR WINDSHIELD WIPER - LEFT (PARK) 771 PU ANTISPIN SERVICE BRAKE SW
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi) 306 GN STARTER RELAY COIL/NEUTRAL START SW 524 BU WINDSHIELD WIPER - LEFT (LOW) 772 BR ANTISPIN RETARDER SW
307 OR KEY SW TO NEUTRAL START SW 525 GY WINDSHIELD WIPER - LEFT (HIGH) 773 GY ANTISPIN SERVOVALVE
308 YL MAIN POWER RELAY COIL 526 YL WINDSHIELD WIPER - RIGHT (PARK) 774 YL ANTISPIN SOLENOID - LEFT
N.O. = NORMALLY OPEN N.C. = NORMALLY CLOSED 310 PU ETHER SW, TO ETHER SOLENOID 527 GN WINDSHIELD WIPER - RIGHT (LOW) 775 BR ANTISPIN SOLENOID - RIGHT
311 WH ETHER SOLENOID TO TEMPERATURE SW 528 PK WINDSHIELD WIPER - RIGHT (HIGH) 779 WH COUPLER DISENGAGE SOLENOID
312 PK STARTER NO 2 SOLENOID TO RESISTOR 529 WH WINDSHIELD WASHER - LEFT 780 PU COUPLER ENGAGE SOLENOID
313 GY STARTER NO 2 TO DIAGNOSTIC/RESISTOR 530 OR WINDSHIELD WASHER - RIGHT 794 YL PAYLOAD MONITOR TRANSMSSION PICKUP
TO DIAGNOSTIC 531 WH FIRE WARNING HORN 799 WH PAYLOAD MONITOR SENSOR POWER
314 PU STARTER RELAY NO 2 OUTPUT 532 WH FIRE WARNING LAMP 803 BU AUTO FIRE SYSTEM SW POWER
320 OR HORN RELAY COIL TO SWITCH 533 OR HEAT SENSOR/TEST SW 805 PK AUTO FIRE BRAKE SW
321 BR BACKUP ALARM/LAMP 534 WH HEAT SENSOR/TEST SW 807 BR AUTO FIRE NITROGEN SW
322 GY WARNING HORN (FORWARD) 535 BU TRAVEL ALARM TIMER PRESS SW 808 PU AUTO FIRE NITROGEN SW
323 YL FUEL TRANSFER PUMP POWER 536 OR TRAVEL ALARM TIMER MANUAL OVERRIDE 809 GN AUTO FIRE SYSTEM WARNING CKT
Harness Connector And Component Locations 324
325
BU
PK
DIFFERENTIAL LOCKUP SOLENOID
FUEL PUMP RELAY OIL PRESS SW
537
538
GR
BR
TURN SIGNAL SW TO FLASHER
HAZARD INDICATOR
810
811
812
BU
GY
GN
AUTO FIRE SYSTEM FAILURE CKT
FIRE TEST CKT
FIRE NITROGEN ACTUATION SOL
326 PU KEY SWITCH "C" TERMINAL 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT
327 PK SHUTDOWN SOLENOID 540 WH TURN SIGNAL INDICATOR LEFT 813 PK AGENT CYLINDER SW. (2)
328 OR SHUTDOWN MODULE "OFF" 541 GN ACCESSORY 1
542 BU ACCESSORY 2
 9 8 7 6 5 4 3 2 1

R D -00

TER M IN AL BLO C K BK-00 BK-00 WIRES THAT HAVE VOLTAGE WHEN

112-PU AA BB
6T0751 CC
PO S N EG PO S N EG D ISC O N N EC T SW THE DISCONNECT SWITCH IS ON AND
112-PU -14 109-O R -6 7N 0718 THE KEY SWITCH IS OFF
109-O R -6
12V BATTERY 12V BATTERY

203-BK
109-O R -6 WIRES THAT HAVE VOLTAGE WHEN
9G 4247 STD 9G 4247 STD
9G 2648 ATC H 9G 2648 ATC H THE DISCONNECT SWITCH IS ON AND
308-YL
R ELAY PAN EL THE KEY SWITCH IS OFF -

BK-00
12 112-PU ATTACHMENT
8 308-YL A R
3 203-BK 304-W H DD 1 608-G N -14 FLO O D
203-BK LAM P WIRES THAT HAVE VOLTAGE WHEN

308-YL
200-BK
F M AIN R ELAY 11 311-W H 112-PU -14 124-G N -14 311-W H TO 2 3T2135 F

109-O R -14
112-PU -14
112-PU -14
112-PU -14

112-PU -14
112-PU -14
3T0376 20A FR AM E THE KEY SWITCH IS OFF
(R EPLAC ES 10 310-PU 310-PU
TER M IN AL 2 302-O R 109-O R -6 304-W H -8 BLO W ER M O TO R 124-G N -14
BLO C K AT F-8 BR EAKER WIRES THAT HAVE VOLTAGE WHEN
7 207-BK START R ELAY 3T8728 306-G N

D IAG N O STIC C O N N EC TO R
W H EN LO AD 304-W H 9F3099 306-G N
C U R R EN T 4 308-YL THE KETY SWITCH IS ON -
200-BK

R D -00
EXC EED S 10 AM PS 20 105-BR
AU X START ATTACHMENT
19 308-YL 102-BU -14 R EC EPTAC LE
FLO O D 18
LAM P 306-G N MM BU S BAR STARTING CIRCUIT
2S4783 6
7T7768
5 105-BR 105-BR 302-O R O PER ATO R STATIO N R D -00
17 GAUGE CIRCUIT

BK-00
207-BK
16 304-W H -8 L
KEY 200-BK-8 EE
15 101-R D -6 EMS CIRCUIT - INPUTS

10A
FU SE
14 3K8782 109-O R -6 M O TO R H
13 LEFT TO
EMS CIRCUIT - OUTPUTS

102-BU -14
101-R D W IPER FR AM E
1 200-BK 524-BU -14 1 GN T 6T5856 R ESISTO R
9 200-BK-14 200-BK-14 108-BU -14 3 GY 6T2217 H EAD WIRES THAT HAVE VOLTAGE WITH
A 114-G N 523-BR -14 4 BR LAM P

123-W H
410-W H
113-O R

114-G N
307-O R

306-G N
306-G N
321-BR

201-BK
121-YL
112-PU -14 10A FO RW AR D H O R N 114-G N 121-YL 525-G Y-14 2 OR 2S4788 THE RUNNING LAMP SWITCH IN THE

124-G N -14
116-BR -14
108-BU -14

102-BU -14
200-BK-14
FRO N T

R D -00
BK-00
116-BR -14 MM PANEL LAMP POSITION

311-W H
109-O R
DASH

308-YL

105-BR

310-PU
ALT 109-O R -14 10A BAC K-U P ALAR M 121-YL 113-O R STARTER

610-O R -14
DO M E

10A
BR EAKER 6N 1889 STD
9S0173 FU SE 123-W H 3T8967 ATC H WIRES THAT HAVE VOLTAGE WITH

2
1
3K8782 112-PU -14 10A SIDE & R EAR FLO O D LAM PS 116-BR -14 108-BU -14 A THE RUNNING LAMP SWITCH IN THE
101-R D -14 410-W H
60A

301-BU
302-O R
101-R D -6 112-PU -14 10A O PER ATO R M O N ITO R 113-O R 201-BK PANEL LAMP POSITION -
522-W H -14
109-O R -6 G S
321-BR 200-BK-14 ATTACHMENT
10A G AU G ES & SERVIC E M ETER 123-W H 306-G N 515-G Y-14
112-PU -14 307-O R M TR BAT FF
515-G Y-14 WIPER/WASHER CIRCUIT -
112-PU -14 15A WIPER M O TO R S 108-BU -14 516-G N -14
ATTACHMENT

522-W H -14
517-BU -14 M O TO R

200-BK-14
FU SE H O LD ER FU SE
4K5122 N O TE C 521-YL-14
FO RW AR D AIR CONDITIONER CIRCUIT
124-G N -14 HO RN

304-W H -8
R ELAY PAN EL IM A 7T0970
108-BU -14 2 108-BU -14 AIR CONDITIONER CIRCUIT -

609-YL-14
E 102-BU -14 1 102-BU -14 E
O PER ATO R STATIO N TO G AU G E ATTACHMENT

207-BK
PAN EL
200-BK 102-BU -14 1 102-BU -14

200-BK-14
322-G Y-14
T M O U N TIN G GROUND
BO LT 116-BR -14 8 116-BR -14
TH ER M O STAT SW PAN EL 105-BR 2 105-BR

BK-6
6T9395 LAM P GROUND - ATTACHMENT
7N 9967 609-YL-14 9 609-YL-14

101-R D -6
610-O R -14 4 610-O R -14 JJ
BASE 307-O R 6 307-O R 307-O R

306-G N
307-O R
7G 9730 3 108-BU -14
308-YL 308-YL
TO

200-BK
600-BR
KK A 310-PU 7 310-PU 308-YL
410-W H

EN G
201-BK

BK-14 2 608-G N -14 5 608-G N -14 116-BR -14 BLO C K

1 A
BK/PK-14 A B A 105-BR

1
2
BK/PK 1 200-BK 102-BU -14 FO RW AR D
608-G N -14

2 H 1 HO RN
BAC KU P ALAR M BK/PK 2 321-BR 124-G N -14 310-PU
3T1815 O PER ATO R STATIO N 7T0969
2 R ED
1
2
121-YL
321-BR

306-G N
307-O R
521-YL-14 610-O R -14 304-W H -8
5 BLK 609-YL-14 207-BK
515-G Y-14 N A
BAC KU P BLU
515-G Y-14 124-G N -14 124-G N -14 1 124-G N -14 608-G N -14 101-R D -6
RD
BK

ALAR M SW 4 G RN
9N1750 516-G N -14 521-YL-14 521-YL-14 2 521-YL-14 302-O R
306-G N OR
517-BU -14 3 522-W H -14 522-W H -14 4 522-W H -14 109-O R -6
200-BK-14 200-BK-14 3 200-BK-14
FAU LT
ALAR M 517-BU -14
9G 9813 307-O R 516-G N -14
BLO W ER SW KEY START SW 515-G Y-14
N EU TR AL/ 6P3236 9G 7641
START SW 515-G Y-14
9W 1581
515-G Y-14

610-O R -14
200-BK-14
322-G Y-14
O FF

ST
515-G Y-14

ON
516-G N -14

311-W H
310-PU
R

C
S
B
517-BU -14
200-BK-14 D
L 200-BK-14

308-YL

609-YL-14
608-G N -14
116-BR -14
102-BU -14
610-O R -14
105-BR
307-O R

310-PU

3
1
2
308-YL

307-O R
105-BR
C

308-YL
M O TO R H

TO T R EAR M O TO R BLO W ER

610-O R -14
D FU EL W IPER 9G 8697 D
TAN K 6T6216

322-G Y
200-BK
200-BK-14
TO
BR AC KET
608-G N -14
200-BK-14

200-BK-14
GN
GY

OR
BR

R IPPER

200-BK
W H /R -14
FLO O D
START

BK-14
LAM P
1
3
4
2

1M 1882 AID SW A C
PP 3T3453
200-BK-8 109-O R -6 109-O R -6
504-YL-14
108-BU -14
503-BR -14
505-BU -14

310-PU 200-BK-14

2
1
608-G N -14
200-BK-14

N
TO

200-BK-14
M O D U LE

516-G N -14
517-BU -14
200-BK-14

200-BK-14
515-G Y-14
515-G Y-14
515-G Y-14
ABBR EV C O LO R

201-BK
200-BK
515-G Y-14 RD R ED

O PER ATO R STATIO N

O PER ATO R WH W H ITE
M O N ITO R A B 516-G N -14 OR O R AN G E
3T9100 YL YELLO W
200-BK 1 200-BK 121-YL
TEST 15 415-G N 415-G N 201-BK 4 201-BK 321-BR PK PIN K
LAM P 11 411-PK 411-PK 411-PK 3 411-PK 517-BU -14 114-G N BK BLAC K
608-G N -14
200-BK-14

ALAR M 10 410-W H 410-W H 415-G N 2 415-G N R ESISTO R 123-W H GY G R AY

1 9G 1950 113-O R PU PU R PLE
+BATTERY 113-O R 113-O R
C O O L FLO W 12 412-BU 412-BU 201-BK BR BRO W N
PW R TN FLTR 19 426-BR 426-BR O PER ATO R 410-W H GN G R EEN

200-BK-14
515-G Y-14
U M O N ITO R A C

415-G N
411-PK

201-BK
ALTER N ATO R 3 403-G N 403-G N BU BLU E
TEST
1
2

201-BK
EN G IN E O IL PR 5 405-G Y 405-G Y 7N 8001 M ASTER 610-O R -14 610-O R -14
A FAU LT 200-BK 6 200-BK
FU EL PR 13 413-BR 413-BR LAM P SYM BO L D ESC R IPTIO N
C O O L TEM P 6 406-PU 406-PU 7N 1996 322-G Y 5 322-G Y
608-G N -14
200-BK-14

C PW R TN TEM P 7 424-G Y 424-G Y N 521-YL-14 1 521-YL-14 BLAD E,SPAD E,R IN G , C

O R SC R EW TER M IN AL

1
2
H YD TEM P 4 404-YL 404-YL 201-BK BASE 522-W H -14 4 522-W H -14 200-BK
14 201-BK 201-BK 3T0304 123-W H 310-PU 3 310-PU
321-BR 9 201-BK 113-O R 311-W H 2 311-W H C IR C U IT C O N N EC TED

BK-14
S A 121-YL G RO UND 201-BK 201-BK 201-BK

W H /R -14
2
2 608-G N -14 8 201-BK 201-BK 410-W H C IR C U IT N O T C O N N EC TED
1 200-BK-14 17 201-BK 201-BK 412-BU 412-BU 8 412-BU 412-BU
779-W H 18 201-BK 441-O R 441-O R 5 441-O R 441-O R ELEC TR IC AL C O N N EC TIO N
780-PU FLO O D 406-PU 6 406-PU 406-PU TO VEH IC LE STRU C TU R E
16 LAM P SW 406-PU
20 3T-1730 609-YL14 403-G N 403-G N 2 403-G N 403-G N
IN TER N AL ELEC TR IC AL
A 608-G N -14 BLO W ER 201-BK 201-BK 1 201-BK 201-BK C O N N EC TIO N TO SU R FAC E

109-O R -6
M O TO R 9G 8693

201-BK
405-G Y 405-G Y 4 405-G Y 201-BK O F C O M PO N EN T
400-G N 400-G N 3 400-G N
C O N N EC TO R
116-BR -14 413-BR 413-BR 7 413-BR
102-BU -14 404-YL A C ATC H W IR E,C ABLE,
442-G Y C O M PO N EN T
779-W H
200-BK
200-BK
780-PU

201-BK START AID

O PER ATO R STATIO N

RU N N IN G 426-BR SO LEN O ID L# C IR C U IT G RO U PIN G

LAM PS SW 9G 4365 D ESIG N ATIO N
424-G Y
527-G N -14

108-BU -14
102-BU -14
108-BU -14
528-PK-14

501-G N -14
502-O R -14
526-YL-14

500-BR -14

7N 8005
523-BR -14

108-BU -14

108-BU -14
524-BU -14

102-BU -14
525-G Y-14

123-W H
410-W H
A

403-G N
405-G Y

113-O R

424-G Y

441-O R
442-G Y

400-G N
201-BK
426-BR

413-BR
406-PU

201-BK

404-YL
201-BK
201-BK

443-YL
412-BU
201-BK
1
4
3
2

600-BR 443-YL
2 1
WH

WH
BK
BK

MM MM 4
610-O R -14 FRO N T
4
7
8
3
5
1
2
6

400-G N

405-G Y
7
6
5
4
3
2
1
9
8
10

201-BK

201-BK
5

BK-18
BK-18
W IPER

311-W H
114-G N
121-YL
321-BR

200-BK

310-PU
NN NN 6T6216 ID EN T PART N O . LO C.

441-O R
403-G N
406-PU
201-BK
201-BK
412-BU
523-BR -14

502-O R -14
108-BU -14
524-BU -14

108-BU -14

500-BR -14
501-G N -14
525-G Y-14

L C C

413-BR
H AR N ESS AS.
527-G N -14

108-BU -14
102-BU -14
108-BU -14
528-PK-14
526-YL-14

1
2
2
1

2
1
R IPPER PAN EL FU EL SW A 9W9874 C -6
PIN PU LLER H M O TO R C
LAM P 9W 3187 B 7T8326 E-4
SO LEN O ID

201-BK
7N 9967 C 7T8327 C -2

311-W H
310-PU
R D -18
BK-18

R D -18
BK-18
6T3383 T
K

200-BK
D 9W 2534 D -1

610-O R
600-BR BASE

424-G Y
7G 9730 E 9W 2535 A-7

443-YL

201-BK
426-BR
C O O LAN T SW
NN 200-BK 8N 1693 F 9W9873 A-3
503-BR -14

505-BU -14
108-BU -14
504-YL-14

H 9W 5275 E-6
B 311-W H
L 7T0303 B-8
B
510-YL-14

B T

OR

GY
GN
BR
M 3T7147 A-5

608-G N -14
200-BK-14
Q N 9W 1816 D -4
510-YL-14

S 3T8387 C -9

442-G Y

114-G N

322-G Y
426-BR

404-YL

201-BK
121-YL
321-BR
2
4
3
1
EN G IN E EN G IN E
MM O IL SW O IL SW U 9W 0089 C -9

610-O R
6T4949 406-PU
6T4949 C O O LAN T KK 9G 6259 E-9

500-BR -14

501-G N -14
502-O R -14

108-BU -14
123-W H FLO W SW C O O LAN T SW MM 7T9222 B-7
H

6T9316
527-G N -14
108-BU -18

7N 9785
528-PK-14

NN 7T9218 B-7
526-YL-14

424-G Y
443-YL

201-BK
426-BR
2
1

PO W ER TR AIN H YD R AU LIC O IL PP 3T6373 D -8

201-BK
L TEM P TEM P
B B

B B

B B

B B
W P

W P

W P

W P

522-W H -14
4W 0485 4W 0484 T

521-YL-14
A

BK-18
123-W H

1
2
4
3
MM W IR E AS.

610-O R -14
F
510-YL-14

K B-8
1
3
4
2

IG N IG N 3T7983

BK-18
R EAR WIPER SW RIG H T WIPER SW LEFT WIPER SW FRO N T W IPER SW C Q 9W 3623 B-5

443-YL
442-G Y

424-G Y
201-BK
426-BR
3T6655 3T6655 3T6655 3T6655 SEN D SEN D R 7G 0530 A-2/F-2
GY
GN

201-BK
DR

2
BR

441-O R
108-BU -14 108-BU -14 108-BU -14 1 412-BU GG 9G 7285 A-7
G RD LAM P G RD JJ 9F4337 E-2
108-BU -14 5D 0019 LAM P
510-YL-14 510-YL-14 510-YL-14 5D 0019 G 5H 0837 A-1 STD
510-YL-14 R IG H T C O O LAN T G 4D 6565 A-1 ATC H

513-O R -14
SEN D ER

403-G N
521-YL-14
609-YL-14
W IPER
6T5855 6N 5926
M O TO R PO W ERTR AIN C ABLE AS.
200-BK SW AA 9W 2532 F-6
200-BK

522-W H -14
201-BK

513-O R -14
GG 9G 3341 T BB 3P2179 F-5
102-BU -14 102-BU -14 D O M E LAM P T 200-BK 426-BR
7N 8043 C F-5

109-O R -6
CC 3P2181
L 123-W H 4 123-W H

1
2
D O M E LAM P SW 201-BK DD 6T9661 F-5
7N 8000 123-W H 442-G Y 1 442-G Y
FLO O D EE 9W 2533 F-2
441-O R 3 441-O R 1 608-G N -14
T LAM P FF 9W 2531 E-2

521-YL-14
513-O R -14
O PER ATO R STATIO N IG N 443-YL 2 443-YL 2 3T2135 HH 9W 2647 F-2
443-YL

SERVIC E M A PO W ERTR AIN A R

SEN D M ETER O IL SW AIR
LAM P 6T7337 3T5825 C O N D ITIO N ER
PIN PU LLER SW G RD C LU TC H
608-G N -14

M O TO R 5D 0019
441-O R

200-BK-14 6T6970 - + WH 201-BK SO LEN O ID ALT

FO RW AR D 7N 4297 R +
H O R N SW C O O LAN T T
3T2357 TEM P ALTER N ATO R
W ASH ER 400-G N 424-G Y 6N 9294 STD
A PU M P 4W 0483 5S9088 ATC H A
7T8891 PO W ERTR AIN
O IL SEN D ER H EAD
780-PU 322-G Y 8N 3844 G LAM P
779-W H 114-G N 114-G N BK-8 2S4787
200-BK-14 200-BK-14 443-YL R EFR IG ER AN T SW
(N O TE A)
608-G N -14 608-G N -14 8T8639
T
321-BR 321-BR
THIS SC H EM ATIC IS FO R TH E D 8N TR AC TO R
121-YL 121-YL
H YD R AU LIC
FLO O D LAM P SEN D ER 442-G Y 1 442-G Y C O M PO N EN TS AR E SH O W N IN STALLED O N A FU LLY
2S4783 8N 3844 O PER ABLE M AC H IN E WITH TH E KEY AN D EN GIN E O FF
404-YL 2 404-YL O PER ATO R STATIO N
T AN D XM SN SH IFTER IN N EU TR AL
201-BK 3 201-BK
PO W ERTR AIN 426-BR 4 426-BR
FILTER SW H YD R AU LIC SW U N LESS O TH ERWISE SPEC IFIED :ALL W IR E IS 16 G AU G E
(N O TE B) 8N 2248 T E A
3T9343
N O TE A:N O R M ALLY O PEN BEFO R E R EFR IG ER AN T C H AN G E
N O TE B:N O R M ALLY O PEN BEFO R E IN STALLATIO N
N O TE C :FU SES 10A -3K8782,15A -8M 8948

9 8 7 6 5 4 3 2 1 21M AY86