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RENR9855-04

May 2022 Harness And Wire Electrical Schematic Symbols


(USER AC/DC SUPPLY) CB-C1
ST POS
1
E565-CB1
RO4-NO Symbols
8AWG WIRE MIN (USER AC/DC RETURN)
244-9602
ST NEG 229-CB2
MX 2 BATT -
C2 C1
T0 AUX COM 229-CB3
3 BATT -
T
263-1741

(NOTE K)
276-7784
AUX
4
F407-CB4
DI 7 Pressure Temperature Level Flow Circuit Breaker
CB2 11 14
240VAC RELAY OUTPUT #1
RO1 C Symbol Symbol Symbol Symbol Symbol
50A AUX NC X711-CB5
BATT+
(NOTE P) RO1 NO
MAX 2A 5 AUX-NC
USER LOAD
11 12
BATT+

RELAY OUTPUT #2
RO2 C TRIP POS
6
101-CB6
BATT +
Symbols and Definitions
BATT+ MAX 2A
(NOTE P) RO2 NO USER LOAD

F6 BATT+ TR
TRIP NEG
7
229-CB7
BATT - Fuse: A component in an electrical circuit that will open the circuit if too much current flows
RO3 C
RELAY OUTPUT #3 C2 C1 through it.
MAX 2A
BATT- (NOTE P) RO3 NO USER LOAD

F5 BATT- RO5 C
CO-C1 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
RELAY OUTPUT #5
BATT- RO5 NO
MAX 2A
USER LOAD
MOTOR POS 101-CO1
BATT +
circle indicates that the component has screw terminals and a wire can be disconnected from it.
1

F4 BATT- RO6 C
MOTOR NEG 229-CO2
RELAY OUTPUT #6 MAX 2A MCH 2 BATT - Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
RO6 NO USER LOAD B4 A1
GND A2 MOTOR CLOSE X712-CO3
No circle indicates that the wire cannot be disconnected from the component.
RO7 C 3 CLOSE
(NOTE L) GND
MAX 2A
CB1 RELAY OUTPUT #7 RO7 NC USER LOAD A4 MOTOR OPEN X713-CO4 Ground (Wired): This indicates that the component is connected to a grounded wire. The
4 OPEN
240VAC
10A F04
(NOTE D)
RO7 NO
MAX 2A
USER LOAD
grounded wire is fastened to the machine.

RO4-NO
MAX 2A + -
RO8 C

MAX 2A
CIRCUIT BREAKER TYPE NSJ, P, AND R Ground (Case): This indicates that the component does not have a wire connected to ground.
RELAY OUTPUT #8
RELAY OUTPUT #4 RO4-NO USER LOAD RO8 NC USER LOAD It is grounded by being fastened to the machine.
11 A1+
12

(NOTE D)
BREAKER 1 OPENED - + MAX 2A
AUX-NC1 USER LOAD RO8 NO USER LOAD
14

BREAKER AUX BREAKER 2 OPENED -

C32 Generator Set with EMCP3


(NOTE H) + DIGITAL INPUT #4
AUX-NC2 USER LOAD Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
22

DI 4
31 21

14AWG WIRE MIN


AC-CR2 AUX-NC3 BREAKER 3 OPENED - + DIGITAL INPUT #5 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
24

USER LOAD
(NOTE H,J) OPEN BREAKER DI 5
OPEN
A2

DIGITAL INPUT #6
32

Electrical System
(NOTE H) CLOSE BREAKER DI 6
CLOSE Sender: A component that is used with a temperature or pressure gauge. The sender
A2
34

(NOTE D) DIGITAL INPUT #7 (NOTE D) DIGITAL INPUT #8


PMG.C
DI 7 DI 8 measures the temperature or pressure. Its resistance changes to give an indication to
T
DI 7 B+
DIGITAL OUTPUT #2 DO 2
MAX 300mA-
USER LOAD
+ the gauge of the temperature or pressure.
PMG.B (NOTE A, C) REMOTE ESTOP PWM CONTROL
9X-9591 (NOTE E)
DI 1 (OPTIONAL SHIPLOOSE)
PMG.A B- S PWM
IC REMOTE START/STOP
DI 2 SXC1-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
F1 DIGITAL INPUT #3 VDC-A +/- 10 VDC INPUT (A)
F2
DI 3 VARIABLE VDC SOURCE
VOLTAGE/PF
WDR1-UP It has a coil that makes an electromagnet when current flows through it. The
SPARE ANALOG INPUT ADJUSTMENT
9
AI 3+
VDC-B +/- 10 VDC INPUT (B)
JSJ1-UP electromagnet can open or close the switch part of the relay.
(NOTE D, M) + -
10 AI 3- CDVR ALARM OUTPUT ALM USER LOAD
(+) + - X712-M813
11 (NOTE D, G, N) MODBUS+ FSD USER LOAD CLOSE Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

CDVR INPUTS & OUTPUTS


MODBUS RTU (-)
CDVR SHUTDOWN OUTPUT
12
MODBUS-
COMMON
coil that makes an electromagnet when current flows through it. The electromagnet
H1 (TO SCADA) (REF) DS-50 E565-MB1
MOD-REF EXCITATION DISABLE INPUT
RO4-NO can open or close a valve or move a piece of metal that can do work.
H1 TWISTED PAIR EX-DIS
18AWG CABLE MIN CAN2+
H2 VOLTAGE/PF LOWER INPUT 229-MB2
MX BATT -
H3 J1939/CAN2 CAN2-
V-LWR Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
VOLTAGE/PF RAISE INPUT C2 C1
(NOTE D, N) CAN2-SH V-RSE 229-MB3 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
H4 BATT -
H4 DI RTN
VAR/PF ENABLE INPUT
V/PF
that make electromagnet when current flows through them. It also has an internal switch that places
DI RTN CDVR FAULT RESET INPUT F407-MB8 the latch coil circuit open at the time the coil latches.
JWH+ FRES DI 7
(NOTE B) 11 14
JWH-

GND
276-7784 COM 1 X711-MB9
AUX-NC Harness and Wire Symbols
COM 2 11 12
GND
101-MB7
Wire, Cable, or Harness Harness Identification Letter(s):
COM 3 BATT + Assembly Identification: Includes
244-9602 (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
229-MB4 Harness Connector Serialization Code:
TR BATT - Harness Connector Serialization
263-1741 The "C" stands for "Connector" and the
F2+ F2- Codes (see sample).
number indicates which connector in the
CUSTOMER INTERCONNECT- STANDARD DEVICES 101-MB6
BATT +
AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
MCH
229-MB4
BATT - Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
B3 B1
TO PTs / BUS BAR
X713-MB10
2
TO EMCP
OPEN 5A
Plug Receptacle Component
XF
229-MB11 BATT - Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number
252-7574 244-9599 281-2760 281-2768
244-9602 A2 A1
1 Deutsch connector: Typical representation
325-AG135 PK-14
F409-VF4 T0 F409-V4 N715-AC30 FRES of a Deutsch connector. The plug contains all
CIRCUIT BREAKER TYPE MASTERPACT 2 sockets and the receptacle contains all pins.
Harness identification code:
281-3177 N713-AC21 VDC-A
Volume 1 of 2: Controller and Interconnections This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge*
Wire Color
CB2 N714-AC20 VDC-B
Sure-Seal connector: Typical representation
BATT+ 1 *Wire gauge is shown in AWG (American Wire Gauge)
50A E560-AC70 RO1 C of a Sure-Seal connector. The plug and receptacle
BATT+
252-7697 PUBLICATIONS.CAT.COM 2 contain both pins and sockets. but could also be shown in metric denoted with mm
F701-AC63 RO1 NO
BATT+ 101-AC17
Y902-AC75 RO2 C Y902-FU1 © 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
BATT+ 101-AC3 (DI RTN)
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
E488-VF3 F6 E488-V3 Y903-AC64 RO2 NO
229-JU1 BATT-
be used without permission.
Y904-AC42 RO3 C
BATT- 202-AC18
Y905-AC65 RO3 NO
E487-VF2 F5 E487-V2
BATT-
Y908-AC66 RO5 C
229-SJ5 BATT-
Y909-AC59 RO5 NO 267-8469
E486-VF1 F4 E486-V1
200-LG2 GND 838-AC19 Y910-AC69 RO6 C 229-JU1
(BATT-)
GND 200-AC2 Y911-AC61 RO6 NO Y911-JU2 DIGITAL I/O MODULE (FOR USE WITH EMCP3.3) THERMOCOUPLE MODULE RTD MODULE POINTGUARD
(JWH+) CB1-1-SJ1 (P#:234-0275) (P#:234-1644) (P#:234-1645) 40-PIN CONNECTOR (FOR USE WITH EMCP 3.2/3.3)
F408-AC71 DI 4
CB1 F04 40-PIN CONNECTOR (DRC26-40S) PG-C1
G487-AC51 DI 5
F405-R1 TC1+ (WHITE OR YELLOW) R1 (RED) 101-PG1
10A 1 1 1 1
INPUT #1 DI 01 GEN WINDING TEMP GEN WINDING TEMP + BATT+ 2 AMP
(JWH-) CB1-2-SJ2 RO4-NO E565-AC60 G488-AC54 DI 6 F406-R11 CH1 TC1- (RED) W1 (WHITE) 229-PG2
11 DI 02 11 PHASE A1 CH1 3 PHASE A1 Vin 10-30VDC - 2 BATT -
281-2760 267-8467 INPUT #2
RO4-NO E565-CB1
N717-AC29 V/PF 21 F407-R21 TC2+ (WHITE OR YELLOW) C1 (WHITE) 200-PG3
INPUT #3 DI 03 21 GND 4 GND 3 GND
252-7430
CH2 GEN WINDING TEMP
AUX-NC1 X711-CB5
11 A1+
12

(H1) CR2-12-SJ3 101-AC15 31 F408-R31 31 TC2- (RED) PHASE B1


252-7429 N720-AC26 V-LWR N720-VA3 INPUT #4 DI 04
AUX-NC2
14

244-9857 G487-R2 TC3+ (WHITE OR YELLOW) R2 (RED)


CR2-11-JP7 (JWH+) 2 DI 05 2 11
N719-AC27 V-RSE N719-VA2 INPUT #5 GEN WINDING TEMP GEN WINDING TEMP
CR2-22-SJ4 AUX-NC3 CH3
22

(H4) CR2-21-JP6 G488-R12 W2 (WHITE)


31 21

(JWH-) 12 TC3- (RED) PHASE C1 CH2 PHASE B1


AC-CR2 INPUT #6 DI 06 12 13
X713-CO4 N718-AC28 COM 1 N718-VA1
24

OPEN G489-R22 PG-C3


CR2-31-JP5 (JWH+) 22 22 TC4+ (WHITE OR YELLOW) 14 C2 (WHITE)
INPUT #7 DI 07 GND
244-9657 CLOSE X712-CO3 CH4 GEN WINDING TEMP
A2
32

Y911-JU2 (R06-NO) COM 2 32 G490-R32 TC4- (RED) PHASE A2 D926-PG13


INPUT #8 DI 08 32 TxB+ 3 MODBUS2 +
TO PMG & EXCITER

DI 7 F704-CB4
A2
34

COM 3 3 G491-R3 TC5+ (WHITE OR YELLOW) R3 (RED) COM 5 D927-PG14


INPUT #9 DI 09 3 21 GEN WINDING TEMP GND 4 MODBUS2 -
CH5 GEN WINDING TEMP RS485
AC-PMG-C N704-GEN9 (BATT-) 229-SJ5 DI 1 F405-AC76 G492-R13 TC5- (RED) W3 (WHITE) PHASE C1
TO CDVR

PMG.C 13 13 PHASE B2 CH3 23 D928-PG15


N752-AC22 ALM INPUT #10 DI 10 TxA- 5 MODBUS2 GND
AC-PMG-B PMG.B N703-GEN6 DI 2 F406-AC73 23 G493-R23 TC6+ (WHITE OR YELLOW) C3 (WHITE) D929-PG16
INPUT #11 DI 11 23 GND 24 1
276-8159 J904-AC23 FSD GEN WINDING TEMP Vo+ GND
AC-PMG-A PMG.A N702-GEN5 DI 3 995-AC72 G494-R33 CH6 TC6- (RED)
33 DI 12 33 PHASE C2 2
INPUT #12 Vo-

RENR9855-04 VOL 1 of 2
DI RTN D998-AC1 J905-AC24 DS-50 E499-R4 BGW1 (WHITE OR YELLOW) R4 (RED)
AC-F1 F1 N705-GEN7 4 DI RTN 4 31 6
INPUT COMMON #1 GEN REAR BEARING TEMP GEN WINDING TEMP RxB+
AC-F2 F2 N706-GEN8 (R02-C) Y902-FU1 DI RTN
N716-AC25 E499-R14 CH7 BGR1 (RED) W4 (WHITE)
EX-DIS 14 DI RTN 14 CH4 33 PHASE A2 7
INPUT COMMON #2 RxA-
9 PWM F702-AC68 E499-R24 NOTE Z
24 24 BGW2 (WHITE OR YELLOW) 34 C4 (WHITE)
INPUT COMMON #3 DI RTN GND
10 CH8 GEN FRONT BEARING TEMP
281-2768 34 E499-R34 34 BGR2 (RED)
11 281-3177 INPUT COMMON #4 DI RTN
TO OPT. SPACE HEATER

J729-R7 R5 (RED)

(Dimensions: 39 inches x 28 inches)


12 7 DO1-A 5 6
OUTPUT #1 (N.O) GEN WINDING TEMP
CR2-12-SJ3 J730-R5 CH9 SPARE W5 (WHITE) PHASE B2
H1 5 DO1-B 15 CH5 8
OUTPUT #1 (N.C.)
H1 N725-GEN15 J728-R6 C5 (WHITE) DB-C1
6 DO1-COM 25 GND 9
OUTPUT #1 (COM)
H2 N726-GEN16 J732-R17 CH10 SPARE 2 R951-PG4
17 DO2-A 35 MODBUS1 + MODBUS1 +
OUTPUT #2 (N.O)
H3 N727-GEN17 J733-R15 R6 (RED) 5 R953-PG5
15 DO2-B 6 16 COM4 MODBUS1 GND MODBUS1 GND
OUTPUT #2 (N.C) GEN WINDING TEMP
CR2-22-SJ4 H4 N728-GEN18 252-7513 J731-R16 CH11 SPARE W6 (WHITE) RS485 R952-PG6
16 16 CH6 18 PHASE C2 MODBUS1 - 7 MODBUS1 -
244-9641 OUTPUT #2 (COM) DO2-COM
H4 (200-LG2) (200-LG1) R954-PG7
CR2-11-JP7 C6 (WHITE) 4
CB1-1-SJ1
HARNESSES: OUTPUT #3 (N.O)
27 J735-R27
DO3-A 26 GND 19 SHIELD GND
JWH+ CR2-31-JP5 CH12 SPARE 1
25 J736-R25 NC
CB1-2-SJ2 JWH- CR2-21-JP6 281-2760, 244-9657, 244-9599, 252-7574, 244-9612, 252-7697, 276-8159, 267-8469, 244-9641, 252-7513 OUTPUT #3 (N.C.) DO3-B 36
GND-BUS-BAR-2 GND-BUS-BAR-1 REQUIRED -- 6
26 J734-R26 BGR1 (RED) NC
OPTIONAL -- Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC) OUTPUT #3 (COM) DO3-COM 7 26 GEN REAR BEARING TEMP
200-LG1 GND 200-PM6 CH13 SPARE 3
37 J738-R37 17 CH7 28 BGW1 (WHITE) NC
OPTIONAL -- Voltage Adjust Pot Harnesses - 267-8467 OUTPUT #4 (N.O) DO4-A
GND 8
276-8159 244-9612 35 J739-R35 27 BGC1 (WHITE) NC
OUTPUT #4 (N.C) DO4-B GND 29
244-9602
36 J737-R36 CH14 SPARE NC 9
OUTPUT #4 (COM) DO4-COM 37
NOTE Y
10 J741-R10 8 BGR2 (RED)
OUTPUT #5 (N.O) DO5-A 36 GEN FRONT BEARING TEMP
8 J742-R8 CH15 SPARE BGW2 (WHITE)
OUTPUT #5 (N.C.) DO5-B 18 CH8 38

CUSTOMER INTERCONNECT- EMCP 3.1 OUTPUT #5 (COM)


9 J740-R9
DO5-COM
CH16
28
SPARE
GND 39 BGC2 (WHITE)
20 J744-R20
OUTPUT #6 (N.O) DO6-A 38
18 J745-R18 1
OUTPUT #6 (N.C) DO6-B 9 8-PIN CONNECTOR
19 J743-R19 CH17 SPARE M-C14 2
OUTPUT #6 (COM) DO6-COM 19 COM1
30 J747-R30 CONFIGURATION PORT 3
OUTPUT #7 (N.O) DO7-A 29 BATT+ 1
28 J748-R28 CH18 SPARE 4
OUTPUT #7 (N.C.) DO7-B 39 BATT- 4 SEE COMMUNICATION DRAWING
29 J746-R29 5
OUTPUT #7 (COM) DO7-COM 10 CAN2+ 2
40 J750-R40 CH19 SPARE 6
OUTPUT #8 (N.O) DO8-A 20 CAN2- 3

30 Page,
276-7784 38 J751-R38 7
OUTPUT #8 (N.C) DO8-B 30 CAN2 SH 5
CH20 SPARE NOTE AA
TO PTs / BUS BAR 39 J749-R39 8
OUTPUT #8 (COM) DO8-COM 40
TO EMCP BATT+ 263-1739 263-1741
9
BATT+
E560-AC14 RO1 C BATT+ 1
252-7574 244-9599 BATT+ 101-AC17 RJ-C1
244-9602 F701-AC63 RO1 NO
BATT- 4
2
SEE COMMUNICATION DRAWING
BATT+ 1 OPTIONAL RTD MODULES
BATT+ 101-AC3 CAN2+ RJ-45
F409-VF4 T0 F409-V4 Y902-AC75 RO2 C
BATT- 4 SEE COMMUNICATION DRAWING FEMALE
CAN2- 3 ETHERNET
(AI 3-) BATT- 2 CONNECTOR
Y903-AC1 RO2 NO
5 CAN2+
CAN2 SH
CB2 202-AC18 CAN2- 3
BATT- Y904-AC42 RO3 C NOTE AB
50A CAN2 SH 5
BATT- Y905-AC61 RO3 NO

229-SJ5 BATT- Y908-AC66 RO5 C


OPTIONAL POINTGUARD MODULES
200-LG2 GND 838-AC19
Y909-AC59 RO5 NO OPTIONAL DIGITAL I/O MODULES
E488-VF3 F6 E488-V3
GND 200-AC2 Y910-AC57 RO6 C OPTIONAL THERMOCOUPLE MODULES
Y911-AC56 RO6 NO

F04
E487-VF2 F5 E487-V2 Y912-AC55 RO7 C
(USER AC/DC RETURN)
RO4-NO E565-AC60 Y913-AC54 RO7 NC
(USER AC/DC SUPPLY)
RO4-NO E565-CB1 Y914-AC49 RO7 NO
E486-VF1 F4 E486-V1
252-7430
AUX-NC1 X711-CB5 Y915-AC13 RO8 C
252-7429 244-9608
AUX-NC2 244-9857
Y916-AC53 RO8 NC
AUX-NC3
(JWH+) CB1-1-SJ1
Y917-AC4 RO8 NO THIS HARNESS ALREADY COMES
CB1 OPEN X713-CO4 WITH THE REMOTE ANNUNCIATOR. 272-8239
ANNUNCIATOR (NOTE U) RELAY O/P #8 RELAY O/P #7
10A CLOSE X712-CO3 F408-AC71 DI 4
SIX PIN USER LOAD DO8-B DO7-B USER LOAD
11
(JWH-) CB1-2-SJ2 CONNECTOR
DI 7 F704-CB4 G487-AC51 DI 5 BATT+ USER LOAD DO8-A DO7-A USER LOAD
263-1739 SIX PIN 12
DI 7 F407-AC62 G488-AC45 DI 6 GENERAL NOTE: DO NOT USE HARNESS 244-9600 FOR REMOTE ANNUNCIATOR. BATT+
CONNECTOR DO8-COM DO7-COM
(NOTE V)
RELAY O/P #6 RELAY O/P #5
11 A1+

8
12

(H1) CR2-12-SJ3 101-AC15 (BATT-) 229-SJ5 DI 1 F405-AC76 HARNESS 244-9600 IS USED FOE LOCAL ANNUNCIATORS. USER LOAD DO6-B DO5-B USER LOAD
G490-AC58 DI 8
BATT- 9
14

CR2-11-JP7 (JWH+) DI 2 F406-AC73 FOLLOW THIS DIAGRAM FOR REMOTE ANNUNCIATOR. USER LOAD DO6-A DO5-A USER LOAD
276-8159
CR2-22-SJ4 R955-AC69 DO 2
22

(H4) CR2-21-JP6 MAIN TRUNK (243M/800FT MAX)


31 21

(JWH-) DI 3 995-AC72 BATT- DO6-COM DO5-COM


AC-CR2 AC/DC BOX HARNESS 272-5936 RELAY O/P #4 RELAY O/P #3
24

CR2-31-JP5 (JWH+) AI 3+ P737-AC40 F702-AC52 PWM USER LOAD DO4-B DO3-B USER LOAD
244-9657 CAN2+
A2
32

F709-AC68 AI 3- P738-AC50 N713-AC21 VDC-A USER LOAD DO4-A DO3-A USER LOAD
CAN2+
TO PMG & EXCITER
A2
34

263-1739 MODBUS+ BATT+ DO4-COM DO3-COM


R951-AC48 N714-AC20 VDC-B
RELAY O/P #2 RELAY O/P #1
AC-PMG-C N704-GEN9 252-7455 USER LOAD DO2-B DO1-B USER LOAD
TO CDVR

PMG.C MODBUS- R952-AC46 CAN2-


N752-AC22 ALM BATT- TERMINATING
AC-PMG-B PMG.B N703-GEN6 MOD-REF R953-AC47 YELLOW RESISTOR USER LOAD DO2-A DO1-A USER LOAD
CAN2-
(YELLOW) CAN2+ 252-7455
AC-PMG-A PMG.A N702-GEN5 (YELLOW)
CAN2+
J904-AC23 FSD
DO2-COM DO1-COM
Y794-AC33
RESISTOR
120 OHMS

GREEN DIGITAL INPUT #12


(GREEN) (GREEN) CAN2- CAN2-SH DI 12 DI RTN
AC-F1 F1 N705-GEN7 CAN2- Y795-AC39 J905-AC24 DS-50
267-8467 DIGITAL INPUT #11
AC-F2 F2 N706-GEN8 CAN2-SH DI 11 DI RTN
CAN2-SH Y796-AC36 N716-AC25 EX-DIS CAN2-SH DIGITAL INPUT #9 DIGITAL INPUT #10
9 DI 9 DI 10
DI RTN D998-AC1 N720-AC26 V-LWR N720-VA3 272-8239 DIGITAL INPUT #8
10
DI RTN
REMOTE DI 8 DI RTN
11 N719-AC27
(NOTE T)
ANNUNCIATOR BOX DIGITAL INPUT #6 DIGITAL INPUT #7
V-RSE N719-VA2 DI 6 DI 7
TO OPT. SPACE HEATER

12 DIGITAL INPUT #4 DIGITAL INPUT #5


276-7784 N717-AC29 V/PF DI 4 DI 5
CR2-12-SJ3 H1 J1939 COMM CABLE (P#: 1532707)
DISCRETE I/O MODULE DIGITAL INPUT #2 DIGITAL INPUT #3
H1 N725-GEN15 DROPS FROM THE TRUNK LINE SHOULD NOT EXCEED 2.7M(9FT) DI 2 DI 3
N715-AC30 FRES (234-0275) DIGITAL INPUT #1
BATT+ DI 1 DI RTN
H2 N726-GEN16
N718-AC28 COM 1 N718-VA1 NOTE: SINCE THE LENGTH VARIES AS PER CUSTOMER REQUIREMENT, THAT'S << 1 >>
H3 N727-GEN17 BATT- (NOTE R, S)
WHY THE CUSTOMER ORDERS AS PER REQUIRED LENGTH.
COM 2 << 4 >>
CR2-22-SJ4 H4 N728-GEN18 244-9641 YELLOW 40 PIN CONN FOR
<< 2 >> INPUTS & OUTPUTS
H4 COM 3
CR2-11-JP7 GREEN
<< 3 >>
CB1-1-SJ1 JWH+ CR2-31-JP5
252-7513 << 5 >>
CB1-2-SJ2 JWH- CR2-21-JP6 263-1741
(200-LG2) (200-LG1)
200-LG1 8 PIN MATING 40 PIN MATING
GND 200-PM6 HARNESSES: CONN KIT (155-2265) CONN KIT (9X-7147)
GND
276-8159 GND-BUS-BAR-2 GND-BUS-BAR-1 (INSTALLED IN AC/DC BOX)
244-9612 REQUIRED -- 263-1739, 244-9657, 244-9599, 252-7574, 244-9612, 244-9641, 276-8159, 252-7513 NOTE: THE SWITCH POSITIONS ARE SHOWN IN NORMAL STATE
244-9602
OPTIONAL -- Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC) OPTIONAL REMOTE DEVICES ALL WIRE SIZES ARE 16AWG MIN. UNLESS OTHERWISE SPECIFIED

OPTIONAL -- Voltage Adjust Pot Harnesses - 267-8467


OPTIONAL DISCRETE I/O MODULE TERMINALS
CUSTOMER INTERCONNECT- EMCP 3.2 AND 3.3
8 7 6 5 4 3 2 1

CDVR CONNECTORS (NOTE F) L-C20 L-C20 L-C32 AC-C32


SYMBOLS
(NOTE F) E-C7 E-C5 L-C32 EMCP 3.1
E-C7 E-C5 MA-C12 202-E11 202-MA25 202-L84
BATT- 40 40 65 65 BATT-
101-E15 101-MA4 101-MA63
BATT + 4 4 8
101-E6 101-MA23 101-L50 STANDARD WIRING XF
BATT+ 5 5 52 52 BATT+ SHUNT CLOSE
202-E26 202-MA39 202-MA64
BATT - 39 39 7
CUSTOMER WIRING
MA-C9 F701-L49 F701-MA166 F701-AC63
M756-E5 (YELLOW) M756-MA35 (YELLOW) M756-MA68 RO1-NO 51 51 51 RO1-NO
CAN1 + 35 35 1 CAN1+
SHIELDED WIRE TR TRIP UNIT
E560-L40 E560-MA16 E560-AC70
M755-E4 (GREEN) M755-MA36 (GREEN) M755-MA69 RO1-C 61 46 46 RO1-C
CAN1 - 36 36 2 CAN1-
Y905-L23 Y905-MA154 Y905-AC65 RELAY CONTACT (NORMALLY OPEN)
M757-E3 M757-MA38 M757-MA67 RO3-NO 35 35 35 RO3-NO
38
F CAN1 SH
893-E18
38

893-MA13
3 CAN1SH
RO3-C 43
Y904-L89
43
Y904-MA159
43
Y904-AC42
RO3-C RELAY CONTACT (NORMALLY CLOSED)
MCH CHARGING MOTOR F
CDL+ 13 13 ESPB
ES-C29 GENERATOR FRAME (CHASSIS) GROUND
892-E7 892-MA12
CDL- 14 14 E565-MA153 E565-AC60
101-ES3 101-L98 101-L64 RO4-C RO4-NO E565-L46
4 41 33 33 33 RO4-NO
R24 R23 EARTH GROUND
E565-ES6 E565-L56 CIRCUIT BREAKER
7
AC-C10 AC-C32
892-AC5 892-MA18 F405-ES5 F405-L65 LAMP
CDL- E 21 6 70 DI 1 Y909-L19
R11 R12 RO5-NO Y909-MA152 Y909-AC59
32 32 32 RO5-NO
893-AC13 893-MA5 F405-ES2
CDL+ D 20 2 FUSE
M756-AC7 M756-MA29 RO5-C Y908-L28 Y908-MA158 Y908-AC66 CURRENT TRANSFORMER
CAN1 + G 50 101-ES4 101-L45 40 40 40 RO5-C
5
M755-AC8 M755-MA45 TERMINATING RELAY COIL
SERVICE CAN1 - F 34 354-ES1
RESISTOR RO6-C Y910-L48 Y910-MA150 Y910-AC69
CONNECTOR 1 27 27 27 RO6-C -
M757-AC6 M757-MA43 L24 L23
CAN1 SH C 42 MA-C21
BATT- EMERGENCY STOP PUSH BUTTON EXCITER
M756-MA313

C B A
101-AC11 101-MA47 RO6-NO
BATT + A 52 M755-MA314 120
Y911-L13 Y911-MA149 Y911-AC61 Y911-JU2
RO6-NO
OHMS 26 26 26 +
202-AC43 202-MA14 M757-MA315
BATT - B 9
A2 2 POSITION SWITCH
Y903-L1 Y903-MA10 Y903-AC64 AC-CR2 RESISTIVE SENDER
354-E20 354-MA19 354-L68 RO2-NO 48 48 48 RO2-NO
BATT+ ESTOP 1 23 23 18 A1
101-AC17 Y902-L39 Y902-MA167 Y902-AC75
EMCP 3.1 RO2-C 58 58 58 RO2-C

101-AC15
D998-E19 D998-MA15 3
BATT- DI RTN 15 15
202-AC18 AC-C32 VARIABLE VDC SOURCE
DI RTN
D998-AC1 D998-MA8
D998-AC1 2 3 POSITION SWITCH
22 22
22 DI RTN
DI 1 1 DC TERMINAL
F405-AC76 F405-MA170 F405-L99
70 70
BATT+ AC TERMINAL
BATT-
L-C32
M756-L22 (YELLOW) M756-MA29 (YELLOW)
CAN1 + 50 50 (NOTE F) MX SHUNT TRIP
DI 2 F406-L36 CONNECTOR
F406-AC73 F406-MA165 E-C5 E-C7
M755-L20 (GREEN) M755-MA45 (GREEN) 55 55 55 DI 2
CAN1 - 34 34 DIGITAL
DI 3 F407-L35 D998-MA15 D998-E19
995-AC72 F407-MA164 15 15
M757-L21 M757-MA43 54 54 54 DI 3 RETURN
CAN1 SH 42 42
DI 4
F408-AC71 F408-MA163 F408-L34
101-L50 101-MA47 53 53 53 DI 4
E BATT+ 52 52
OPTIONAL ANNUNCIATOR DI 5
G487-AC51 G487-MA161 G487-L30
E
202-L84 202-MA14 45 45 45 DI 5
BATT- 65 65
L-C18 AN-C15 DI 6 G488-L29
G488-AC45 G488-MA160
101-L80 101-AN1 101-AN3 44 44 44 DI 6
1 1 BATT+
ABBREVIATIONS
202-L93 229-AN2 229-AN4
2 2 BATT-
ANNUNCIATOR
M756-L86 Y794-AN9 Y794-AN12 #1 EMCP3 I/O DEFAULT CONFIGURATION
6 6 CAN1+ AC ALTERNATING CURRENT IC REMOTE START/STOP INITIATE CONTACT
DESCRIPTION EMCP3.1 AFCR AUXILIARY FUEL CONTROL RELAY IRR IDLE RATED RELAY
M755-L88 Y795-AN8 Y795-AN11
5 5 CAN1- RELAY 01 (R01) SPARE AFTS AUTOMATIC FUEL TRANSFER SYSTEM IRS IDLE RATED SWITCH
RELAY 02 (R02) SPARE ALM ALARM MODULE
M757-L87 Y796-AN7 Y796-AN10 (R03) SPARE
4 4 CAN1 SH RELAY 03 ALR ALARM RELAY KWR KILOWATT RELAY
RELAY 04 (R04) COMMON SHUTDOWN ALT ALTERNATOR
RELAY 05 (R05) SPARE ASR AIR SHUT-OFF RELAY L LOAD LEADS
AN-C16 RELAY 06 (R06) DISABLE AUX AC SUPPLY LFLS LOW FUEL LEVEL SWITCH
ATB AC TRANSFORMER BOX
101-AN5 (R07) LSM LOAD SHARE MODULE
1 RELAY 07 NOT AVAILABLE ATR ALTERNATOR TEMPERATURE RELAY
RELAY 08 (R08) NOT AVAILABLE ATS AUTOMATIC TRANSFER SWITCH LV LOW VOLTAGE
229-AN6 DIGITAL OUTPUT #1 (D01) NOT AVAILABLE LWR CONTACT SENSE LOWER
2 AUX AUXILIARY
DIGITAL OUTPUT #2 (D02) NOT AVAILABLE
Y794-AN15 NOT USED DIGITAL INPUT #1 (DI1) E-STOP MAN MANUAL
6 BATT BATTERY
DIGITAL INPUT #2 (DI2) REMOTE START MAX MAXIMUM
PWM BC BATTERY CHARGER
Y795-AN14 F702-AC68 F702-MA40 DIGITAL INPUT #3 (DI3) SPARE MCS MODE CLEAR SWITCH
5 23 23 DIGITAL INPUT #4 (DI4)
BCF BATTERY CHARGER FAILURE SWITCH
SPARE
BTR BEARING TEMPERATURE RELAY MIN MINIMUM
DIGITAL INPUT #5 (DI5) SPARE
Y796-AN13 F702-E10 F702-MA26 MPU MAGNETIC SPEED PICKUP
4 PWM 21 21 DIGITAL INPUT #6 (DI6) SPARE
CAM CUSTOM ALARM MODULE MV MEDIUM VOLTAGE
DIGITAL INPUT #7 (DI7) NOT AVAILABLE
838-E9 838-MA2 838-L41 CB CIRCUIT BREAKER
MPU+ 2 2 66 66 MPU+ DIGITAL INPUT #8 (DI8) NOT AVAILABLE
ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE CCM CUSTOMER COMMUNICATION MODULE NC NORMALLY CLOSED
838-E8 838-MA3 838-L42 ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP NIAR NOT IN AUTO RELAY
EMCP 3.1 COMMUNICATIONS MPU- 3 3 67 67 MPU-
ANALOG INPUT #3 (AI3) NOT AVAILABLE
CDL
CDVR
CAT DATA LINK
DIGITAL VOLTAGE REGULATOR NO NORMALLY OPEN
838-E12 838-MA1 CIM CUSTOMER INTERFACE MODULE
MPU SH 1 1 17
COM2 CONTACT SENSE COMMON OUVR OVER/UNDER VOLTAGE RELAY
CONN CONNECTOR
CR CRANK RELAY PB PUSHBUTTON
EMCP 3.1 DC SCHEMATIC FOR CEI CSFS CURRENT SCR0LL FUEL SYSTEM PC
PCB
PUMP CONTACTOR
PRINTED CIRCUIT BOARD
CT CURRENT TRANSFORMER
CTR CRANK TERMINATION RELAY PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL

D D DIODE
PEECR
PF
PEEC RELAY
POWER FACTOR
D
DC DIRECT CURRENT PL PANEL ILLUMINATION LIGHT
PLS PANEL LIGHT SWITCH
ECLS ENGINE COOLANT LOSS SENSOR PM PERMANENT MAGNET
(NOTE F) L-C20 L-C20 ECS ENGINE CONTROL SWITCH PMG PERMANENT MAGNET GENERATOR
L-C32 AC-C32
E-C7 E-C5 L-C32 EMCP 3.2/3.3 POT POTENTIOMETER
202-E11 202-MA25 202-L84 F701-L49
ECTS ENGINE COOLANT TEMPERATURE SENSOR
F701-MA166 F701-AC5 PR PUMP RELAY
BATT- 40 40 65 65 BATT- RO1-NO 51 51 51 RO1-NO EFCR EMERGENCY FUEL CONTROL RELAY
EFR ENGINE FAILURE RELAY PRL PUMP RUN LIGHT
101-E6 101-MA23 101-L50 E560-L40 E560-MA16 E560-AC14
BATT+ 5 5 52 52 BATT+ RO1-C 61 46 46 RO1-C PRPB PUMP RUN PUSHBUTTON
OPTIONAL EG ELECTRONIC GOVERNOR (SPEED SENSING)
OPTIONAL I/O MODULE RTD/TC PS PINION SOLENOID
Y903-L33 Y903-MA10 Y903-AC1 EGA ELECTRONIC GOVERNOR ACTUATOR
(NOTE F) CDVR CONNECTORS MODULE RO2-NO 48 48 48 RO2-NO PSL PUMP STOP LIGHT
MA-C14 EGR ELECTRONIC GOVERNOR RELAY
E-C7 E-C5 MA-C12 MA-C35 PSPB PUMP STOP PUSHBUTTON
101-E15 101-MA4 101-MA63 101-MA7 101-M1 101-M3 Y902-L39 Y902-MA167 Y902-AC75 ELS ENCLOSURE LIGHT SWITCH
BATT + 4 4 8 18-30V CNTRL 1 1 BATT+ RO2-C 58 58 58 RO2-C PWM PULSE WIDTH MODULATED
PWR INPUT (B+) EMSR EMERGENCY STOP RELAY
Y905-L23 Y905-MA154 Y905-AC61 ENFR ENGINE FAILURE RELAY
202-E26 202-MA39 202-MA64 18-30V CNTRL 202-MA66 202-M2 202-M4 RO3-NO 35 35 35 RO3-NO
BATT - 39 39 7 PWR INPUT (B-) 4 4 BATT- RAN REMOTE ANNUNCIATOR
EOPS ENGINE OIL PRESSURE SENSOR
MA-C9 Y904-L89 Y904-MA159 Y904-AC42 RDM RELAY DRIVER MODULE
M756-E5 (YELLOW) M756-MA35 (YELLOW) M756-MA68 Y794-M9 Y794-M12 RO3-C 43 43 43 RO3-C EOTS ENGINE OIL TEMPERATURE SENSOR
CAN1 + 35 35 1 CAN1+ 2 2 CAN2+ REF REFERENCE
ESPB ESDR ENGINE SHUTDOWN RELAY
M755-E4 (GREEN) M755-MA36 (GREEN) M755-MA69 ES-C29 ESPB EMERGENCY STOP PUSH BUTTON RFI RADIATED FREQUENCY IMMUNITY
CAN1 - 36 36 2 CAN1- Y795-M8 Y795-M11
3 3 CAN2-
ESTS EMERGENCY STOP SWITCH ON ENCLOSURE RHLH RIGHT HAND/LEFT HAND SWITCH
101-ES3 101-L69 101-L64 RO4-C RO4-NO E565-L46 E565-MA153 E565-AC60
M757-E3 M757-MA38 M757-MA67 4 41 33 33 33 RO4-NO EXC EXCITER RR RUN RELAY
CAN1 SH 38 38 3 CAN1SH Y796-M7 Y796-M10 R24 R23
5 5 CAN2 SH RSE CONTACT SENSE RAISE
E565-ES6 E565-L56
893-E18 893-MA13 7 F FUSE
CDL+ 13 13
FCR FUEL CONTROL RELAY SASV START AID SOLENOID VALVE
F405-ES5 F405-L65 RO5-NO Y909-L19 Y909-MA152 Y909-AC59
892-E7 892-MA12 6 70 DI 1 32 32 32 RO5-NO FCS FUEL CONTROL SOLENOID SATS START AID TEMPERATURE SWITCH
CDL- 14 14 R11 R12
FCTM FUEL CONTROL TIMER MODULE SAS START AID SWITCH
OPTIONAL F405-ES2
DISCRETE I/O 2 RO5-C Y908-L28 Y908-MA158 Y908-AC66 FPT FUEL PUMP TIMER SCS SCROLL SWITCH
MODULE 40 40 40 RO5-C SEC SECOND
AC-C10 AC-C32 FRBS FUEL RUPTURE BASIN SWITCH
MA-C17 101-ES4 101-L98
892-AC5 892-MA18 5 FRES FAULT RESET SHTC CIRCUIT BREAKER SHUNT TRIP COIL
CDL- E 21 101-M5
1 BATT+ RO6-NO Y911-L13 Y911-MA149 Y911-AC56 SL SYNCHRONIZING LIGHT
354-ES1 26 26 26 RO6-NO FS FUEL SOLENOID
893-AC13 893-MA5 TERMINATING SLR SYNCHRONIZING LIGHT RESISTOR
CDL+ D 20 RESISTOR 1 FSOS FUEL SHUT-OFF SOLENOID
202-M6 BATT- L24 L23
4 SM STARTING MOTOR
M756-AC7 M756-MA29 RO6-C Y910-L14 Y910-MA150 Y910-AC57
FTSPR FUEL TRANSFER SYSTEM PUMP RELAY
CAN1 CAN1 + G 50 27 27 27 RO6-C SMMS STARTING MOTOR MAGNETIC SWITCH
MA-C21
SERVICE Y794-M15 SMR STARTING MOTOR RELAY
M755-AC8 M755-MA45 M756-MA313 2 CAN2+ GEN GENERATOR
CONNECTOR
C B A

CAN1 - F 34
M755-MA314 120 RO7-NO Y914-L2 Y914-MA139 Y914-AC49 GFR GENSET FAULT RELAY
SP SPEED ADJUST POTENTIOMETER
OHMS Y795-M14 2 2 2 RO7-NO SS SYNCHRONIZING SWITCH
M757-AC6 M757-MA43 M757-MA315 3 CAN2- GND GROUND
CAN1 SH C 42
Y796-M13 GNDFCT GROUND FAULT CT
C BATT + A 101-AC11
52
101-MA47 5 CAN2 SH
ESTOP 1 23
354-E20
23
354-MA19
18
354-L68
RO7-NC
15
Y913-L92
15
Y913-MA147
15
Y913-AC54
RO7-NC GNDFR
GOV
GROUND FAULT RELAY
GOVERNOR
T
TERM
GENERATOR LINE LEADS
TERMINATING
C
202-AC43 202-MA14 GRR GENERATOR RUN RELAY TSC TRANSFER SWITCH POSITION
BATT - B 9 D998-E19 D998-MA15 RO7-C Y912-L12 Y912-MA148 Y912-AC55 INDICATING CONTACT
DI RTN 15 15 25 25 25 RO7-C GS GOVERNOR SWITCH
AC-C32 TX TRANSFORMER
DI RTN GSC GENERATOR SET CONTROL
BATT+ D998-AC1 D998-MA8
101-AC17 22 22 RO8-NO Y917-L1 Y917-MA115 Y917-AC4 GSM GOVERNOR SYNCHRONIZING MOTOR
1 1 1 RO8-NO VAR VOLTAGE ADJUST RHEOSTAT
BATT- DI 1
202-AC18 F405-AC76 F405-MA170 F405-L99 VAS VOLTAGE ADJUST SWITCH
70 70 HC HEATER CONTACTOR
BATT- RO8-NC Y916-L10 Y916-MA146 Y916-AC53 VR VOLTAGE REGULATOR
14 14 14 RO8-NC

DI 2 F406-L36
EMCP 3.2/3.3 F406-AC73 F406-MA165 RO8-C Y915-L48 Y915-MA13 Y915-AC13
55 55 55 DI 2 24 56 56 RO8-C
L-C32 CP-C4 MOD BUS+
R951-L5 R951-MA142 R951-AC48 DI 3 AC-CR2
MODBUS+ 5 5 5 995-AC72 F407-MA164 F407-L35
54 54 54 DI 3 F709-L44 F709-MA169 F709-AC68 101-AC15
MOD BUS- DO 1 69 69 69 BATT+
R952-L3 R952-MA140 R952-AC46 A2 A1
MODBUS- 3 DI 4
3 3 F408-AC71 F408-MA163 F408-L34
53 53 53 DI 4
MOD REF R955-L43 R955-MA168 R955-AC69 DIAGRAM NOTES
R953-L4 R953-MA141 R953-AC47 DI 5 DO 2 68 68 68 DO 2
MODBUS REF 4 4 4 G487-AC51 G487-MA161 G487-L30
45 45 45 DI 5 NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.
M756-L22 (YELLOW) M756-MA29 (YELLOW) DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
CAN1 + 50 50 DI 6
G488-AC45 G488-MA160 G488-L29
44 44 44 DI 6 DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
M755-L20 (GREEN) M755-MA45 (GREEN)
CAN1 - 34 34 DI 7 NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
F407-AC62 F407-MA155 F407-L24
36 36 36 DI 7 NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
RENR9855-04 VOL 1 of 2

M757-L21 M757-MA43
CAN1 SH 42 42 DI 8
G490-AC58 G490-MA151 G490-L15 NOTE D: EMCP3.3/3.2 ONLY
101-L50 101-MA47
TERMINATING
28 28 28 DI 8 EMCP3 I/O DEFAULT CONFIGURATION NOTE E: EMCP3.3 ONLY
BATT+ 52 52
RESISTOR NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
202-L84 202-MA14
DESCRIPTION EMCP3.2 EMCP3.3
BATT- 65 65 RELAY 01 (R01) SPARE SPARE NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
RE-C21
AC-C32 CAN2+ RELAY 02 (R02) SPARE SPARE
Y794-L81 (YELLOW) Y794-AC33 Y794-RE30 NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
CAN2+
C B A

62
(Dimensions: 39 inches x 28 inches)

62 120 RELAY 03 (R03) SPARE SPARE


CAN2- Y795-RE32 NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
Y795-L83 (GREEN) Y795-AC39 OHMS RELAY 04 (R04) COMMON SHUTDOWN COMMON SHUTDOWN
CAN2 - 64 64 Y796-RE34 NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
RELAY 05 (R05) SPARE SPARE
CAN2 SH NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
Y796-L82 Y796-AC36 RELAY 06 (R06) SPARE SPARE
CAN2 SH 63 63 RELAY 07 (R07) SPARE SPARE NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
BATT+
101-AC17 RELAY 08 (R08) SPARE SPARE NOTE N: SEE "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
L-C18 AN-C15 52
101-L80 101-AN1 101-AN3 DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY DISABLE AUX POWER SUPPLY
1 1 BATT+ BATT- NOTE P: DEDICATED OUTPUTS:
202-AC18 DIGITAL OUTPUT #2 (D02) NOT AVAILABLE SPARE
202-L93 229-AN2 229-AN4 ANNUNCIATOR 9
2 2 BATT- DIGITAL INPUT #1 (DI1) E-STOP E-STOP RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY)
#1
B Y794-L86
6
Y794-AN9 Y794-AN12
6 CAN2+
AI 3+
P737-AC40
6
P737-MA143
6
P737-L17
30 AI 3+
DIGITAL INPUT #2
DIGITAL INPUT #3
(DI2)
(DI3)
REMOTE START
SPARE
REMOTE START
SPARE
DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2" (EMCP 3.2 &3.2 ONLY)
NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT-
B
Y795-L88 Y795-AN8 Y795-AN11
5 5 CAN2- DIGITAL INPUT #4 (DI4) SPARE SPARE
AI 3- P738-L16 NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
Y796-L87 Y796-AN7 Y796-AN10 P738-AC50 P738-MA144 DIGITAL INPUT #5 (DI5) SPARE SPARE
4 4 CAN2 SH 7 7 29 AI 3-
DIGITAL INPUT #6 (DI6) SPARE SPARE NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
AC-C11 BATT-
DIGITAL INPUT #7 (DI7) SPARE SPARE NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
AN-C16 101-AC12
101-AN5 A BATT+ DIGITAL INPUT #8 (DI8) SPARE SPARE
1 BATT+ PWM 236-1159 (INCLUDES STD FILM)
F702-AC52 F702-MA40 ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE ENGINE OIL PRESSURE
L-C22 229-AN6 BATT- ANNUNCIATOR 202-AC44 CAN2 23 23 ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP ENGINE COOLANT TEMP 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
Y796-L96
2 B BATT-
SERVICE
#2 ANALOG INPUT #3 SPARE SPARE NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
A B C

Y794-AN15 Y794-AC32 CONNECTOR F702-E10 F702-MA26 (AI3)


6 CAN2+
TERMINATING
120
Y795-L97 G CAN2 + PWM 21 21
NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF CONTROLS
RESISTOR Y795-AN14 ALL ANALOG AND DIGITAL INPUTS ARE DEFAULT "SPARE".
OHMS Y794-L95 5 CAN2-
Y795-AC38 838-E9 838-MA2 838-L41 NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)
Y796-AN13
4 CAN2 SH
F CAN2 - MPU+ 2 2 66 66 MPU+
IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING.
Y796-AC35
C CAN2 SH 838-E8 838-MA3 838-L42 NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.
MPU- 3 3 67 67 MPU-
OPTIONAL NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.
ANNUNCIATORS MPU SH
838-E12 838-MA1
1 1 17 NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS.
NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.
NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
EMCP 3.2/3.3 COMMUNICATIONS EMCP 3.2/3.3 DC SCHEMATIC FOR CEI NOTE AE: WHEN ENGINE IS RUNNING EMCP ENERGIZES THE RELAY “AC-CR2”
TO DISABLE THE AC POWER
30 Page,

(INSTALLED IN GOVERNOR BOX)

MA-C12 MA-C12 RS-485


(NOTE F) POSSIBLE WIRING CONFIGURATION WITH RS485 DEVICE (TYPICAL) DB-9 CONNECTOR
P12 P12
E-C7 MA-C5 AC-C32 SECOND GENSET LSM
202-E26 202-MA64 N752-MA83 N752-AC22 ALM
39 39 7 BATT- ALM OUTPUT DRIVER 4 30 GENERATOR CONTROLS
101-E15 101-MA63 J904-MA84 J904-AC23 ENCLOSURE TERMINALS
4 4 8 BATT+ FAULT SHUTDOWN DRIVER 5 39 FSD 9 TxD/RxD+
EMCP 3.1/3.2/3.3 LOAD LOAD MODBUS+
J905-MA85 41 J905-AC24 DS-50 DROOP GAIN DROOP GAIN
LH-SW1 LH-L1 DRIVER SUPPLY 9
AC-C32 MODBUS- 5 TxD/RxD-
N713-AC21 N713-MA82
101-L103 101-LH3 101-LH1 202-L104 VDC-A 29 6 +/- 10 Vdc INPUT (A)
BATT + 52
2 3 N714-AC20 N714-MA81 0 10 0 10 0 10 0 10
MOD-REF
1
Do not operate or work on this product unless you have
VDC-B 24 3 +/- 10Vdc INPUT (B) LOAD SHARING MODULE COMMOM
OPEN FOR OPEN FOR read and understood the instruction and warnings in the
LOAD SHARING MODULE DROOP AUX DROOP AUX relevant Operation and Maintenance Manuals and
A 101-LH2
LH-L2
202-L105
MA-C9 POTENTIAL
CT CT CT PARALLEL
LINES
CONTACT
POTENTIAL
CT
AO
CT
BO
CT PARALLEL
CO LINES
CONTACT
relevant service literature. Failure to follow the instruc- A
P9 + - AO BO CO + -
POSSIBLE WIRING CONFIGURATION WITH RS485 TO RS-232 CONVERTOR tions or heed the warnings could result in injury or
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 RS-485 TO
3 N720-AC26 N720-MA87 (TYPICAL)
death. Proper care is your responsibility.
N720-VA3 V-LWR RS-232 CONVERTOR
49 4 CONTACT SENSE-LOWER
2 N719-VA2 V-RSE N719-AC27 N719-MA88
202-L102 57 CONTACT SENSE-RAISE GENERATOR CONTROLS TD B (+)
BATT - 65 5
1 N718-AC28 N718-MA89 ENCLOSURE TERMINALS
N718-VA1 COM1
59 6 CONTACT SENSE-COMMON RD B (+)
OPT SWITCH N716-AC25 N716-MA86 MODBUS+

VA-SW1
EX-DIS
N715-AC30
47
N715-MA91
7 EXCITATION DISABLE
18AWG CABLE MIN MODBUS- TD A (-)
THIS SCHEMATIC IS FOR THE C32 GENERATOR SET WITH EMCP3 ELECTRICAL SYSTEM
TO ADDITIONAL

OPTIONAL LIGHTING GROUP 1107884 FRES


N717-AC29
61
N717-MA90
8 FAULT RESET
MOD-REF VOLUME 1 of 2: CONTROLLER AND INTERCONNECTIONS
GENESETS

V/PF 60 9 VAR/PF ENABLE RD A (-)

LOAD SHARE LINES


COMMOM
MEDIA NUMBER: RENR9855-04
SCHEMATIC PART NUMBER: 292-4084, CHANGE: 03, VERSION: -
CDVR FOR MULTIPOINT NETWORK TERMINATE WITH 150 OHM RESISTOR AT THE ENDS OF THE NETWORK
OPTIONAL LOAD SHARING MODULE Components are shown installed on a fully operable generator set in a non powered state.
OPTIONAL MODBUS Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
RENR9855-04
LOAD LOAD May 2022 Harness And Wire Electrical Schematic Symbols
L0 L1 L2 L3 L0 L1 L2 L3
L-C20 EMCP 3 Symbols
3 OR 4 POLE 3 OR 4 POLE
OPTIONAL OPTIONAL TRANSFORMER WIRING
CIRCUIT CIRCUIT 4160V 3300V 2400V
BREAKER BREAKER BUS BAR WIRE BUS BAR WIRE BUS BAR WIRE
PT# PT# PT#
TERMINATION COLOR TERMINATION COLOR TERMINATION COLOR
1 T1 RED 1 T1 YELLOW 1 T1 BLUE
1 T2 BLACK 1 T2 BLACK 1 T2 BLACK T
2 T2 BLACK 2 T2 BLACK 2 T2 BLACK
2 T3 RED 2 T3 YELLOW 2 T3 BLUE Pressure Temperature Level Flow Circuit Breaker
DETAIL A Symbol Symbol Symbol Symbol Symbol
EMCP 3
T0 T1 T2 T3
T0 T1
CT-T1X2
T2 T3
F453-CT4 L-C3 F453-L27
L-C20 Symbols and Definitions
4 39 CURRENT COMMON (In)
CT 1
E486-VF1 L-C36 E486-L9 CT-T1X1 F448-CT1 F448-L18 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
E486-V1 13 VOLTAGE SENSING A (Va) GROUND 1 31 CURRENT A (Ia)
F4 1
GROUND BAR through it.
BAR 1/2 AMP CT-T2X2
E487-VF2 E487-V2 E487-L8
F5 2 11 VOLTAGE SENSING B (Vb)
CT 2
1/2 AMP CT-T2X1 F450-CT2 F450-L32
2 47 CURRENT B (Ib)
E488-VF3
F6
E488-V3
3
E488-L7
9 VOLTAGE SENSING C (Vc) Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CT-T3X2
1/2 AMP circle indicates that the component has screw terminals and a wire can be disconnected from it.
F409-VF4 T0 F409-V4 F409-L6 CT 3 F452-CT3
4 7 VOLTAGE SENSING NEUTRAL (Vn) CT-T3X1 3 F452-L38 CURRENT C (Ic)
57
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
L-C3
CT-T1X2 F453-CT4
4
F453-L27
39 CURRENT COMMON (In)
EXAMPLE OF No circle indicates that the wire cannot be disconnected from the component.
4160V TRANSFORMER
CT 1 MV-PT1
CT-T1X1 F448-CT1 F448-L18 2527445
1 31 CURRENT A (Ia) MS-C1
PT1-PT6 RD H1 X1 PT1-PT1 E486-MS1 22 Ground (Wired): This indicates that the component is connected to a grounded wire. The
VI 1
CT-T2X2 E486-MV1 V-C36 E486-L9
PT1-PT2 22 E486-V1 REF 13 grounded wire is fastened to the machine.
H2 X2 F4 1 VOLTAGE SENSING A (Va)
CT 2 YL BK-WH 2
CT-T2X1 F450-CT2 F450-L32 22 1/2 AMP
2 47 CURRENT B (Ib) H3 X3 PT1-PT3 E487-MS2 E487-MV2 E487-V2 REF E487-L8
BU OR 3 F5 2 11 VOLTAGE SENSING B (Vb)
CT-T3X2
PT1-PT5
GND
GN
PT1-PT4
4
200-MS3 1/2 AMP Ground (Case): This indicates that the component does not have a wire connected to ground.
BK H4 24 E488-MV3 E488-V3 REF E488-L7
CT 3
CT-T3X1 F452-CT3 F452-L38 GND F6 3 9 VOLTAGE SENSING C (Vc) It is grounded by being fastened to the machine.
3 57 CURRENT C (Ic) 24 1/2 AMP
MV-PT2
2527445 GND 24 200-MV4 E486-V4 REF F409-L6

C32 Generator Set with EMCP3


PT2-PT5 BK H4 ME-C2 4 7 VOLTAGE SENSING NEUTRAL (Vn)
GND PT2-PT4 200-ME3 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
GN 4 GND TO
BU
H3 X3
OR
PT2-PT3 3
E487-ME1 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
20
H2 X2 PT2-PT2 20

Electrical System
CDVR YL BK-WH 2
PT2-PT6 PT2-PT1 E488-ME2 20 Sender: A component that is used with a temperature or pressure gauge. The sender
P12 RD H1 X1
VI 1
MA-C2 measures the temperature or pressure. Its resistance changes to give an indication to
CM-T2X1 F454-CM2 1 F454-MA308
1 PHASE B CURRENT SENSING 1
DROOP CDVR T
the gauge of the temperature or pressure.
CT CM-T2X2 F455-CM1 F455-MA309
Ib DETAIL A EXAMPLE OF
2 2 PHASE B CURRENT SENSING 2 4160V TRANSFORMER P12
MG-C3
E486-MG3 E486-MA312
C 12 GEN VOLTAGE SENSING A (Va) SXC1-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
MA-C3 E487-MG2 E487-MA311
E486-VS5 3 E486-MA312 12 GEN VOLTAGE SENSING A (Va) B 11 GEN VOLTAGE SENSING B (Vb) WDR1-UP It has a coil that makes an electromagnet when current flows through it. The
E487-VS4 E487-MA311
E488-MG1
A
E488-MA310 10 GEN VOLTAGE SENSING C (Vc) JSJ1-UP electromagnet can open or close the switch part of the relay.
2 11 GEN VOLTAGE SENSING B (Vb)
MA-C2
E488-VS3 E488-MA310 CM-T2X1 F454-CM2 1 F454-MA308
1 10 GEN VOLTAGE SENSING C (Vc) 1 PHASE B CURRENT SENSING 1
DROOP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
CT CM-T2X2 F455-CM1 F455-MA309
2 2 PHASE B CURRENT SENSING 2 coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
T1 T2

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


T1 T2 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

N
-
N706
AC-C3
2 N706-GEN8
F2 AC F2 AC-C1
4
N706-PM4
P6
4 EXCITER (-)
Harness and Wire Symbols
EXC F1
N705 1 N705-GEN7 AC F1 5
N705-PM5 5 EXCITER (+) P6 Wire, Cable, or Harness Harness Identification Letter(s):
- AC-C3 F2 AC F2 AC-C1
+ N N706 2 N706-GEN8 4 N706-PM4 4 EXCITER (-)
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
200-PM6 6
GND CHASSIS GND EXC F1
Harness Identification Letters and
N705 N705-GEN7 AC F1 N705-PM5 Harness Connector Serialization Code:
T3 1 5 5 EXCITER (+) Harness Connector Serialization
The "C" stands for "Connector" and the
+ GND 200-PM6 Codes (see sample).
6 CHASSIS GND number indicates which connector in the
T3 AG-C4 L-C12 harness (C1, C2, C3, ...).
GEN L-C12
PHASE ROTATION 1-2-3 TO CENTER TAPS FOR 111-7898 3E-5179 3E-5179
OPTIONAL SE GENERATOR GEN TO CENTER TAPS
FOR OPTIONAL
AC-C2 PHASE ROTATION 1-2-3 SE GENERATOR Part Number: for Connector Plug 1
A B N702 1 N702-GEN5 10 AMP PMG A AC PMG A 1 N702-PM1 1 PMG PHASE A AC-C2 Part Number: for Connector Receptacle
PMG A B N702 N702-GEN5 10 AMP AC PMG A N702-PM1
N703 2 N703-GEN6 10 AMP
PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B PMG
1 PMG A 1 1 PMG PHASE A 2
C N704 N704-GEN9 10 AMP PMG C AC PMG C N704-PM3 3
N703 2 N703-GEN6 10 AMP PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B 5A
3 3 PMG PHASE C C N704 N704-GEN9 10 AMP AC PMG C N704-PM3 3 Plug Receptacle
3 PMG C 3 PMG PHASE C Component
PM GENERATOR
PM GENERATOR Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation


325-AG135 PK-14
of a Deutsch connector. The plug contains all
Harness identification code:
LOW VOLTAGE AC SCHEMATIC MEDIUM VOLTAGE AC SCHEMATIC 2 sockets and the receptacle contains all pins.
Volume 2 of 2: Engine and AC Schematics This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge*
Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
(NOTE F) PUBLICATIONS.CAT.COM 2 contain both pins and sockets. but could also be shown in metric denoted with mm

PT1-T1
MA-C33 E-C5 E-C7
F448-LC1 101-LS1 101-MA23 101-E6 T1 T2 © 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
1 4 A BATT+ 52 5 5 BATT+
LC-C1 15 “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
F450-LC2

PT2-T2
PT1-T2
TO CT'S 2 6 B 202-LS2 202-MA25 202-E11 be used without permission.
BATT- 16 65 40 40 BATT-
TRANSFORMER WIRING F452-LC3
3 8 C
PRIMARY SECONDARY
600V 240V 4 F702-LS4 F702-MA26 F702-E10
23 21 21 PWM
TERMINAL WIRE TERMINAL WIRE PWM (+) 19 N
PT# F448-LC5
LANDING COLOR LANDING COLOR 1 5 A SIGNAL D998-LS3 D998-MA15 D998-E19
LC-C2 (-) 20 22 15 15 DI RTN
1 TB-T1 RED TB-22 ORANGE F450-LC6
BLACK TO EMCP3 2 7 B
1 TB-T2 TB-24 BLK/WHT T3
BLACK F452-LC7 21
2 TB-T2 TB-24 BLK/WHT 3 9 C SPEED POT 1
2 TB-T3 RED TB-20 ORANGE MA-C34 GENERATOR

PT2-T3
F453-LC4 127-9070
480V 240V 4
SP-1-LS5 SP-1-MA274 SP-1-L58 1 1k 3
TERMINAL WIRE TERMINAL WIRE 28 10 10 1 E-C7
PT# 10
LANDING COLOR LANDING COLOR SPEED 2 SPEED TRIM
LOAD SP-2-LS6 SP-2-MA280 SP-2-L62 (P#:9X1339)
1 TB-T1 BROWN TB-22 ORANGE ADJUST 27 12 12 2 POTIENTIOMETER
SHARING 11 40 Pin Conn
1 TB-T2 BLACK TB-24 BLK/WHT EXAMPLE OF
LINES SP-3-LS7 SP-3-MA288 SP-3-L67 480V
2 TB-T2 BLACK TB-24 BLK/WHT 26 13 13 3
12 TRANSFORMER
2 TB-T3 BROWN TB-20 ORANGE E-C5
MA-C32 GND PT1 ENGINE INTERFACE HARNESS
380V 240V 200-LS8 200-MA31 200-AC2
GND 11 11 252-7365 (P#:8T9834)
TERMINAL WIRE TERMINAL WIRE (P#:281-2728 (C32), 263-1740 (C175))
PT#
LANDING COLOR LANDING COLOR
LOADSHARE T1 40 Pin Conn
E486-LT1 22 E486-PT1 X1 H1 E486-PT3 E486-LV1
1 TB-T1 GREEN TB-22 ORANGE MODULE A 1 OR BR
1 TB-T2 BLACK TB-24 BLK/WHT MA-C5 EMCP HARNESS (P#:263-1738)
2 TB-T2 BLACK TB-24 BLK/WHT B 2 M-C17
(P#:9X1343)
2 TB-T3 GREEN TB-20 ORANGE T2 E-C7
E487-LT2 24 E487-PT2 X2 H2 E487-PT4 E487-LV2 (P#:1552265) L-C20
240V 240V C 3 BK-WH BK 40 Pin Conn CDVR MA-C35

(SEE NOTE W)
(P#:9X1339) (P#:1607689)
TERMINAL WIRE TERMINAL WIRE 8 Pin Conn EMCP 3.3/3.2
PT# 40 Pin Conn PM-C6 MA-C9 MA-C12 (P#:1552273)
LANDING COLOR LANDING COLOR PT2 70 Pin Conn
1 TB-T1 WHITE TB-22 ORANGE 252-7365 (P#:2341856) (P#:2341857) (P#:2341858) 6 Pin Conn OPTIONAL DI/DO
1 TB-T2 BLACK TB-24 BLK/WHT E-C5 MODULE (P#:244-9606)
X1 H1 T3 ENGINE INTERFACE HARNESS 6 Pin Conn 9 Pin Conn 12 Pin Conn
2 TB-T2 BLACK TB-24 BLK/WHT E488-LT3 20 E488-PT6 E488-PT8 E488-LV3 M-C35
OR BR (P#:8T9834)
2 WHITE ORANGE (P#:281-2728 (C32), 263-1740 (C175))
TB-T3 TB-20 L-C29 ES-C29
(P#:3E3382) M-C14

RENR9855-04 VOL 2 of 2
40 Pin Conn
MAIN HARNESS (P#:244-9612)
6 Pin Conn (P#:1552265) (P#:1552252) (P#:3E5179) ESTOP PB

LEFT SIDE
(P#:263-1737)
DETAIL A GND 200-LT4 24 E487-PT5 X2 H2 E487-PT7
T2
MA-C5 EMCP HARNESS (P#:281-2761) 12 Pin Conn 12 Pin Conn
BK-WH BK 8 Pin Conn
(P#:9X1343)
L-C20 (P#:263-1747)
DETAIL A 40 Pin Conn CDVR MA-C35
OPTIONAL TC/RTD

(SEE NOTE W)
(P#:1607689) PM-C1 MA-C2 MA-C3 MODULE (NOTE E)
EMCP 3.1 (P#:244-9601)

(Dimensions: 39 inches x 28 inches)


PM-C6 MA-C9 MA-C12 (P#:1552273) L-C22
70 Pin Conn (P#:1552273) (P#:1552269) (P#:1698670)
EXAMPLE OF (P#:2341856) (P#:2341857) (P#:2341858) 6 Pin Conn (P#:1740502) CAN2 120 OHM TERM RESISTOR
480V (P#:263-1747) AC-C32 MA-C32 6 Pin Conn 2 Pin Conn 3 Pin Conn
3 Pin Conn (P#:1342540)
TRANSFORMER 6 Pin Conn 9 Pin Conn 12 Pin Conn (P#:1338753) (P#:1607689)
LOW VOLTAGE AC OPTIONS NOT USED
70 Pin Conn 70 Pin Conn
AC-C1 CM-C2 VS-C3 MA-C34 L-C32
(P#:244-9600) AN-C15
(P#:263-1737) L-C29 ES-C29 (P#:3E3382) (P#:3E3364) (P#:3E3370) (P#:1607689) (P#:1338753)
MAIN HARNESS ESTOP PB (P#:1552273)
LEFT SIDE (P#:263-1737)
(P#:1552252) (P#:3E5179) 6 Pin Conn 2 Pin Conn 3 Pin Conn 70 Pin Conn 70 Pin Conn
6 Pin Conn
12 Pin Conn 12 Pin Conn L-C18 AN-C18
V-C36 DC TERM
HARNESS (P#:1552264) (P#:3E3388) OPT ANNUNCIATOR #1
PT1-T1

TRANSFORMER WIRING E486-V1 REF E486-MV1


1 F4 PM-C1 MA-C2 MA-C3 (P#:244-9600) (P#:263-1739 DC TERM STRIP(CAN2) 8 Pin Conn 8 Pin Conn
AN-C15 (P#:244-9657) CT BUS BAR L-C3 L-C36
4160V TO EMCP3 E487-V2 REF E487-MV2 AN-C16
T1 T2 (P#:1552273) (P#:1552269) (P#:1698670)
BUS BAR WIRE 2 F5 (P#:1552273) AC-TERM (P#:244-9659) LV (P#:244-9658) LV (P#:1552272) (P#:1552273)
PT# L-C36 (P#:1552273)
TERMINATION COLOR E488-V3 REF E488-MV3 AC-C32 MA-C32 (P#:252-7353)
PT2-T2

6 Pin Conn 2 Pin Conn 3 Pin Conn 6 Pin Conn (PMG_A, PMG_B, (F1, F2) (P#:252-7354) MV MV
MA-C21
PT1-T2

3 F6 4 Pin Conn 6 Pin Conn


1 T1 RED L-C18 AN-C18 PMG_C) 6 Pin Conn
GND (P#:1338753) (P#:1607689) (SEE NOTE X) (P#:1740502)
1 T2 BLACK E486-V4 REF 200-MV4 (P#:252-7455)
4 AC-C1 CM-C2 VS-C3 MA-C34 L-C32 (P#:1552264) (P#:3E3388) OPT ANNUNCIATOR #1 CT-C3 V-C36
2 T2 BLACK 70 Pin Conn 70 Pin Conn RE-C21 3 Pin Conn OPT ANNUNCIATOR #2
5 (P#:3E3382) (P#:3E3364) (P#:3E3370) 8 Pin Conn 8 Pin Conn 120 OHMS SPEED-POT
2 T3 RED BUS BARS (P#:1607689) (P#:1338753)
AN-C16 (P#:1740502) (P#:3E3376) (P#:3E3382)
TERM RESISTOR AC-C2 AC-C3 CAN1- 120 OHM
3300V T0 N 6 Pin Conn 2 Pin Conn 3 Pin Conn 70 Pin Conn 70 Pin Conn 4 Pin Conn 6 Pin Conn (P#:1279070) SPEED POT USE WITH
6 (P#:1552273) 3 Pin Conn
BUS BAR WIRE EXAMPLE OF (FOR CAN2) (P#:3E3376) (P#:3E3364) TERM RESISTOR OPTIONAL LOAD SHARING MODULE
PT# DC TERM 3 Pin Conn
TERMINATION COLOR 4160V TRANSFORMER HARNESS 6 Pin Conn (P#:1342540)
MG-C3 4 Pin Conn 2 Pin Conn
1 T1 YELLOW T3 (P#:281-2760)
E488-MG1 (PANEL LIGHTS, OPTIONAL ETHER
1 T2 BLACK 1 NOT USED AC-C10 PMG EXCITER (P#:244-9599)
MV-PT1 (P#:244-9657) CT BUS BAR L-C3 L-C36 FOR ENGINE ECM, SWITCH, GND)
2 T2 BLACK TO CDVR E487-MG2 MS-C1 PT-C1 2527445 GENERATOR (P#:244-9598) LV CTs
PT2-T3

2 AC-C10 SPEED-POT EMCP & CDVR (P#:9W1951)


2 T3 YELLOW MA-C3 GND FOR ENGINE ECM, AC-TERM (P#:1552272) (P#:1552273) (P#:252-7355) MV AC-TERM
E486-MS1 PT1-PT1 X1 H1 RD (P#:244-9659) LV (P#:244-9658) LV
SPEED POT USE WITH (CAN1 & CDL)
VI 9 Pin Conn

PT#
2400V
BUS BAR WIRE
3
E486-MG3 1

2
PT1-PT2
PT1-PT6 EMCP, CDVR
& ANNUNCIATOR
(P#:9W1951)
9 Pin Conn
(PMG_A, PMG_B,
PMG_C)
(F1, F2)
(P#:252-7354) MV (P#:252-7353) MV 4 Pin Conn 6 Pin Conn MA-C21
(P#:1740502)
(P#:1279070)
3 Pin Conn
OPTIONAL LOAD SHARING MODULE
SERVICE CONN 1
(F4, F5, F6, T0)
RIGHT SIDE (SEE NOTE W)

TERMINATION COLOR BK-WH X2 H2 YL


(CAN1 & CDL)
(SEE NOTE X)
CT-C3 V-C36
1 T1 BLUE 22 E487-MS2 PT1-PT3 3 Pin Conn
3 SERVICE CONN (P#:252-7574) LV
1 T2 BLACK X3 H3 BU (P#:3E3376) (P#:3E3382) AC-C11 BUS BAR (P#:252-7356) MV
E486-MT1 22 200-MS3 PT1-PT4 OR AC-C2 AC-C3 CAN1- 120 OHM
2 T2 BLACK A 1 4 4 Pin Conn 6 Pin Conn (PANEL LIGHTS, OPTIONAL ETHER FOR ANNUNCIATOR
GND (P#:3E3376) (P#:3E3364) TERM RESISTOR (P#:9W1951) (SEE NOTE X)
2 T3 BLUE GN H4 BK PT1-PT5 SWITCH, GND) & I/O MODULES

30 Page,
LOADSHARE 22
4 Pin Conn 2 Pin Conn (P#:1342540) (CAN2) 9 Pin Conn
MODULE MA-C33
DETAIL B B 2
E487-MT2 24 SERVICE CONN 2
PMG EXCITER (P#:244-9599)
EXAMPLE OF (P#:244-9598) (P#:1607689)
LV CTs
24 MV-PT2 4160V
ME-C2 PT-C2 (P#:252-7355) MV 70 Pin Conn
2527445 TRANSFORMER AC-TERM
24 E488-ME2
1
PT2-PT1 VI X1 H1 RD
PT2-PT6
(F4, F5, F6, T0)
RIGHT SIDE (SEE NOTE W) PANEL ENCLOSURE
E488-MT3 20 PT2-PT2
2
3 BK-WH X2 H2 YL
C
20 E487-ME1
3
PT2-PT3
X3 H3 BU
BUS BAR
(P#:252-7574) LV
(P#:252-7356) MV
(SEE NOTE W)
REAR SIDE
200-ME3 PT2-PT4 OR
20 4 (SEE NOTE X)
GND
GND
200-AC2
MA-C32
200-MA31
MA-C33
200-LS8
GND
GND
GN H4 BK PT2-PT5
EMCP 3.2 AND 3.3 HARNESS CONNECTIONS
SPEED TRIM 11 11 MA-C33
POTIENTIOMETER MA-C34 DETAIL B (P#:1607689)
127-9070 SP-3-L67 SP-3-MA288 SP-3-LS7 12
3 13 13 26 LOAD 70 Pin Conn

2
SP-2-L62
12
SP-2-MA280
12
SP-2-LS6
SPEED
27 ADJUST 11
SHARING
LINES
PANEL ENCLOSURE
2 SP-1-L58 SP-1-MA274 10
SP-1-LS5
1 10 10 28
3 1k 1
4 AC/DC BOX
(CONTROL PANEL)
JACKET WATER TERMINAL BOX
(MOUNTED ON RAIL)
JACKET WATER
(SEE NOTE W)
REAR SIDE
F452-LC7 HEATER
C 9 3 AC-CB2
(NOTE F) 21 LC-C2 9KW
E-C7
D998-E19
E-C5
D998-MA15 D998-LS3
B 7
F450-LC6
2 TO EMCP3
L1 L1-JH6 L1
CR1
T1
1L1
EMCP 3.1 HARNESS CONNECTIONS
DI RTN 15 15 22 20 (-) F448-LC5
PWM A 5 1 1 3
F702-E10 F702-MA26 F702-LS4 SIGNAL CUSTOMER
PWM 21 21 23 19 (+) F453-LC4 SUPPLY
4
240VAC CR1
F452-LC3 L2 T2 2 4
C 8 3 L2 L2-JH5
202-E11 202-MA25 202-LS2 LC-C1
BATT- 40 40 65 16 BATT- F450-LC2 50 1L2
B 6 2 TO CT'S AMP
101-E6 101-MA23 101-LS1 LV-TRANS LS-TERM CIRCUIT BREAKER TYPE NSJ, P AND R
BATT+ F448-LC1 FOR USE WITH MEDIUM VOLTAGE LOAD SHARING OPTION FOR USE WITH LOW VOLTAGE LOAD SHARING OPTION
BATT+ 5 5 52 15
A 4 1 PT1
AC-CB1
(P#: 252-7446) (P#:252-7430)
252-7365 (P#:244-9639) PG-C1 (P#:279-0877) DC TERMINAL STRIP
CB1-1-SJ1 AC-CR2
JWH+ A1 A2 MV TRANSFORMER
CR2-31-JP5 CR2-32-JH7 LOAD SHARING TERMINAL STRIP CIRCUIT BREAKER
CR1 TO MAIN POWER
BATT

BUS BAR
31 32 MS-C1 MV-PT1 CB-C1
LS-C32 HARNESS 3 Pin Conn ST
LV-TRANS
ML-C32 (P#:1028804) (P#:2527445) BUS BAR LOAD SHARING
LOAD SHARING (P#:1338753) CONNECTOR AX (P#:1552264) DC-TERM
MEDIUM VOLTAGE AC OPTIONS CB1-2-SJ2
JWH- TB JWH-JH3 21 T MODULE
(P#:1338753) TO MAIN HARNESS CONNECTOR
MV-LOADSHARE-TERM
4 Pin Conn 4 Pin Conn
MODULE
70 Pin Conn MA-C33
PT2
PG-C3
TR
8 Pin Conn
(JWH-) 70 Pin Conn MA-C33 252-7365
MODBUS2
10 MV-TB1 MV TRANSFORMER
MODBUS2 (USE FOR ATS & SWITCHGEAR)
AMP (P#:244-9644)
(P#:252-7435) (P#: 244-9599) (P#: 252-7356) ME-C2 MV-PT2 7 Pin Conn
AC-CR2 (LOCATED IN THE (P#:252-7425) C0-C1
CR2-11-JP7 CR2-12-SJ3 H1 TBH1-JH1 H1 (P#:1028804) (P#:2527445) BUS BAR TO LOAD
VC-C36-REF VICINITY OF CDVR)
SHARE FOR
Harness identification code Harness And Wire Symbols 11 12
P TO EMCP3 HARNESS CONNECTOR AC-TERM 4 Pin Conn 4 Pin Conn VOLTAGE SENSING
M (P#:1552272) DC-TERM

This example indicates AC-CR2 FOR EMCP VOLTAGE SENSING (P#:3E3382) (P#:252-7357) (P#:244-9642) 4 Pin Conn
FUSES
CR2-22-SJ4 H4 H4
wire 135 in harness "AG". Connector Reference CR2-21-JP6 TBH4-JH2 L-C36 6 Pin Conn
(F4,F5,F6,T0) (P#: 252-7359)
(P#: 252-7355)
Designator 21 22 GND (P#: 305-0762)
(P#:252-7429)
MC-C3 DB-C1
TO CDVR CONNECTOR MG-C3 TO EMCP FOR FOR USE WITH BOTH LOW & MEDIUM VOLTAGE LOAD SHARING OPTIONS
P174 J174 A-C15 Part Number For CURRENT SENSING (P#:1028804) CT CONNECT TO CT-C3 FOR LV
AG-C22 Connector Assembly FOR CDVR VOLTAGE SENSING (P#:3E3370) MODBUS1 9 Pin Conn
MODBUS
1306795 1306795 1552269 3E3364 GENERATOR L-C3 4 Pin Conn (USE FOR EMCP)
MA-C3 3 Pin Conn LC-C1 MP-C3 (MV) CIRCUIT BREAKER TYPE MASTERPAC
N725-GEN15 SPACE HEATER
325-AG135 PK-14 1 325-A135 PK-14 H1 (P#: 252-7354) (P#:1552272) (P#:1028804) CT
(P#: 252-7353)
Plug Receptacle GROUND
4 Pin Conn 4 Pin Conn
(P#: 279-0865)
CIRCUIT BREAKER
2 N726-GEN16
BUS BAR
MC-C2
Socket Wire H2 H2 TO LOAD SHARING MODULE FOR VOLTAGE SENSING TO CDVR CONNECTOR DROOP RJ-C1
Pin Wire Fuse N727-GEN17 (P#:3E3364)
FOR CURRENT SENSING CT LOAD SHARING (P#:252-7355) ST

Color Gauge H3 H3 MODULE ETHERNET RJ-45 CONN


RJ-45 ETHERNET AX
DC-TERM
MA-C2 2 Pin Conn
Pin or Socket (P#: 252-7358)
LC-C2
TO EMCP3 HARNESS CONNECTOR (FOR REMOTE MONITORING) TR
M
Single Wire Ground Number N728-GEN18 H4 OPTIONAL (P#:3E3376)
FOR CURRENT SENSING
BATTERY
Connector Circuit Connection 200-L32 BK-14 CHARGER 4 Pin Conn
L-C3
Number A
(P#:244-9643) (P#:244-9857)
Identification
105-9344
B
LOAD SHARING HARNESS CONNECTIONS POINTGUARD HARNESS CONNECTIONS CIRCUIT BREAKER HARNESS CONNECTIONS
AC/DC CONTROL BOX JWH HARNESSES
Component AC-TERM
Part Number JWH BOX
(244-9602) NOTE: ALL FOUR (4) JACKET WATER HEATER
HARNESSES ARE WIRED THE SAME.
OVERALL LENGTHS ARE DIFFERENT FOR EACH ENGINE.

OPTIONAL BATTERY CHARGER/ WATER JACKET HEATER


8 7 6 5 4 3 2 1
J-C7 120
INLET AIR TEMPERATURE 7E6513 119
TERMINATION ODD INJECTOR HARNESS SENSOR CONNECTOR T958-A5 YL-16 118 INJECTOR 3 LS
RESISTOR CONNECTOR INJECTOR 1 T860-J6 OR-16
A-C16 117
CONNECTORS A-C3 2 2 T962-J23 WH-16
T957-A2 PU-16 116 INJECTOR 1 LS
A-C25,A-C26, T859-A18 WH-16 115 INJECTOR 5,7 HS
J-C6
A-C28 114
7E6513
INLET AIR PRESSURE
SENSOR CONNECTOR INJECTOR 1 T860-J5 OR-16
INJECTOR HARNESS EVEN 113
J-C1 A-C4 112
A-C13 4 2 T961-J22 GN-16
3E8969 1552252 111
T858-J1 GY-16 GY-16 T858-J10
AUX BREAKER SMMS BREAKER J-C5 110
T858-J2 GY-16 T957-J18 PU-16 1 T957-A52 PU-16
7E6513 109
AIR SHUTOFF HARNESS T958-J19 YL-16 2 T958-A50 YL-16
OIL TEMPERATURE ECM BREAKER T960-A9 BU-16 108 INJECTOR 7 LS
CONNECTOR INJECTOR 1 T859-J4 WH-16 T859-J3 WH-16 WH-16 T859-J12 T959-J20 BR-16 3 T959-A51 BR-16
SENSOR CONNECTOR T961-A10 GN-16 107 INJECTOR 9 LS
A-C38 6 2 T960-J21 BU-16 T859-J4 WH-16 T960-J21 BU-16 4 T960-A54 BU-16
A-C24 T959-A8 BR-16 106 INJECTOR 5 LS
COOLANT TEMPERATURE ECM RELAY T961-J22 GN-16 5 T961-A55 GN-16
J-C4 T962-A13 WH-16 105 INJECTOR 11 LS
SENSOR CONNECTOR CONNECTOR T860-J5 OR-16 OR-16 T860-J8 T962-J23 WH-16 6 T962-A56 WH-16
A-C23 7E6513 T858-A27 GY-16 104 INJECTOR 1,3 HS
A-C17 T860-J6 OR-16 T858-J10 GY-16 7 T858-A47 GY-16
103
INJECTOR 1 T859-J3 WH-16 T957-J18 PU-16 T859-J12 WH-16 8 T859-A41 WH-16
102
D 8 2 T959-J20 BR-16 T958-J19
T959-J20
YL-16
BR-16
T860-J8 OR-16 9
10
T860-A53 OR-16
101
J-C3 100
T960-J21 BU-16 11

F ENGINE INTERFACE
CONNECTOR
INJECTOR 1
7E6513
T858-J2 GY-16
T961-J22
T962-J23
GN-16
WH-16
12
T860-A46 OR-16 99
98
97
INJECTOR 9,11 HS
F
10 2 T958-J19 YL-16 T858-A27 GY-16
A-C40 STARTER RELAY 1 96
T858-A47 GY-16
CONNECTOR J-C2 95
T859-A18 WH-16
A-C20 7E6513 94
T859-A41 WH-16
93
INJECTOR 1 T858-J1 GY-16 T860-A46 OR-16
ATMOSPHERIC PRESSURE
T860-A53 OR-16 E963-A48 CU -18 92 SPD/TMG SHIELDS
12 2 T957-J18 PU-16
SENSOR CONNECTOR G846-A1 YL-18 91 OIL TEMP
T957-A2 PU-16
A-C14 90
SERVICE T957-A52 PU-16
T958-A5 YL-16 994-A20 GY-18 89
CONNECTOR STARTER RELAY 2 995-A22 BU-18 88
A-C35 CONNECTOR T958-A50 YL-16
C967-A25 BU-18 87
A-C22 T959-A8 BR-16
C984-A72 YL-18 86
T959-A51 BR-16
F-C2 C991-A7 PK-18 85
T960-A9 BU-16
7E6513 E963-A29 WH -18 84
T960-A54 BU-16
INJECTOR 1 T858-F1 GY-16 E963-A30 BK -18 G833-A45 PK-18 83 ANALOG REFERENCE
SECTION D-D 1 2 T957-F18 PU-16
T961-A10
T961-A55
GN-16
GN-16
E963-A48 CU -18 82
ENLARGED VIEW E965-A15 BU-18 81
T962-A13 WH-16
F-C3 E966-A32 YL-18 80
T962-A56 WH-16
7E6513 F421-A23 YL-18 79

INJECTOR 1 T858-F2 GY-16


INJECTOR HARNESS ODD 78
3 2 T958-F19 YL-16 F-C1 A-C3 G828-A3 WH-18 77
G828-A28 WH-18
COOLANT LEVEL STARTER D F-C4
T858-F1
T858-F2
GY-16
GY-16
T858-F10 GY-16
T957-F18
3E8969
PU-16 1
1552252
T957-A2 PU-16 G828-A36 WH-18 G828-A65 WH-18
76
75
SENSOR CONNECTOR MOTOR 7E6513 T958-F19 YL-16 2 T958-A5 YL-16 G828-A38 WH-18 74
A-C18 INJECTOR 1 T859-F3 WH-16 T859-F3 WH-16 T859-F12 WH-16 T959-F20 BR-16 3 T959-A8 BR-16 73
5 2 T959-F20 BR-16 T859-F4 WH-16 T960-F21 BU-16 4 T960-A9 BU-16 G829-A4 GN-18 G828-A65 WH-18 72 PRESS SNSR +5V
VIEW C-C F-C5 T860-F6 OR-16 T860-F8 OR-16
T961-F22
T962-F23
GN-16
WH-16
5
6
T961-A10
T962-A13
GN-16
WH-16
G829-A31 GN-18
G829-A35 GN-18 G829-A67 GN-18
71
70
7E6513 T860-F5 OR-16 T858-F10 GY-16 7 T858-A27 GY-16 G829-A37 GN-18 69

INJECTOR 1 T859-F4 WH-16 T957-F18 PU-16 T859-F12 WH-16 8 T859-A18 WH-16 T860-A53 OR-16 68 INJECTOR 2,4 HS
7 2 T960-F21 BU-16 T958-F19 YL-16 T860-F8 OR-16 9 T860-A46 OR-16 G833-A11 PK-18 T859-A41 WH-16 67 INJECTOR 6,8 HS
SECONDARY ENGINE G833-A43 PK-18 66
SPEED/TIMING T959-F20 BR-16 10
F-C6 T960-F21 BU-16 11 G833-A69 PK-18 G833-A17 PK-18 F421-A23 YL-18 65 DIFF FUEL PRESS
SENSOR CONNECTOR
7E6513 T961-F22 GN-16 12 G833-A44 PK-18 64
A-C2 A-C2 (CAMSHAFT)
63
A-C6 INJECTOR 1 T860-F5 OR-16 T962-F23 WH-16
TIMING CALIBRATION(TC) 9 2 T961-F22 GN-16 G833-A45 PK-18 M707-A6 PU-18 62 FUEL TEMP
EVEN INJECTOR HARNESS PROBE CONNECTOR 61
ECM
CONNECTOR A-C7 FUEL TEMPERATURE F-C7 G833-A71 PK-18 X863-A16 BK-18 60 STRTR SOLENOID-
A-C4 SENSOR CONNECTOR 7E6513 X862-A80 OR-18 59 STRTR SOLENOID+
A-C15 T858-A47 GY-16 58 INJECTOR 10,12 HS
INJECTOR 1 T860-F6 OR-16
11 2 T962-F23 WH-16 G846-A1 YL-18 R747-A14 GY-18 57 ATM PRESS
TOP VIEW G857-A40 YL-18
G858-A39 WH-18
C967-A25 BU-18 56
55
INTAKE AIR TEMP

M707-A6 PU-18 54
R746-A26 PK-18 53
A-C5 R747-A14 GY-18 52
1552269 51
PRIMARY ENGINE R800-A70 OR-18 T962-A56 WH-16 50 INJECTOR 2 LS
BK-18 1 E963-A30 BK -18
SPEED TIMING SENSOR 49
BK-18 2 E963-A29 WH -18
ENGINE INTERFACE (CRANKSHAFT) 48
E963-A48 CU -18 T858-A27 GY-16
CONNECTOR 2016615 E965-A15 BU-18 47 CAM SPD/TMG-

E A-C40 T858-A47
T859-A18
T859-A41
GY-16
WH-16
WH-16
E966-A32 YL-18 46
45
44
CAM SPD/TMG+
E
A-C6 T860-A46 OR-16 43
1552269 T860-A53 OR-16 T957-A52 PU-16 42 INJECTOR 12 LS
SECONDARY ENGINE T957-A2 PU-16 41
BK-18 1 E965-A15 BU-18 T957-A52 PU-16
SPEED TIMING SENSOR C991-A7 PK-18 40 FUEL PRESS
B BK-18 2 E966-A32 YL-18 F421-A23 YL-18 T958-A5 YL-16
SERVICE (CAMSHAFT) C984-A72 YL-18 39 LOW COOLANT LVL
A CONNECTOR 2016616 G833-A45 PK-18 T958-A50 YL-16 38
FUEL PRESSURE A-C35 G857-A40 YL-18 T959-A8 BR-16 37
SENSOR CONNECTOR G858-A39 WH-18 T959-A51 BR-16 G857-A40 YL-18 36 TDC PROBE-
A-C10 A-C10 E963-A29 WH -18 T960-A9 BU-16 E963-A29 WH -18 35 CRANK SPD/TMG+
3E3370 E963-A30 BK -18 T960-A54 BU-16 34
FUEL PRESSURE +5 VOLTS OR-18 A G828-A28 WH-18 A-C7 E963-A48 CU -18 T961-A10 GN-16 33
SENSOR GROUND YL-18 B G829-A31 GN-18 1552269 E965-A15 BU-18 T961-A55 GN-16 32
COOLANT LEVEL 1946725 SIGNAL GN-18 C C991-A7 PK-18 E966-A32 YL-18 T962-A13 WH-16 T960-A54 BU-16 31 INJECTOR 6 LS
TIMING CALIBRATION(TC) 1 G858-A39 WH-18 T962-A56 WH-16
SENSOR CONNECTOR G833-A17 PK-18 30 TEMP SNSR COMMON
PROBE CONNECTOR 2 G857-A40 YL-18 X862-A80 OR-18
A-C18 29
X863-A16 BK-18 994-A20 GY-18 28 OIL PRESS (FILT)
SPEED SENSOR A-C12 27
CONNECTOR 2370227
FUEL TEMPERATURE
G858-A39 WH-18 26 TDC PROBE+
A-C9 OIL PRESSURE
SENSOR CONNECTOR
Vs A G828-A3 WH-18 A-C11 E963-A30 BK -18 25 CRANK SPD/TMG-
A-C15 SENSOR GROUND B G829-A4 GN-18 1552269 24
START AID FUEL DIFFERENTIAL
SOLENOID 2490098 SIGNAL C 994-A20 GY-18 BK-18 1 F421-A23 YL-18 23
PRESSURE SWITCH
CONNECTOR BK-18 2 G833-A45 PK-18 T961-A55 GN-16 22 INJECTOR 4 LS
2122768 T958-A50 YL-16 21 INJECTOR 10 LS
FUEL DIFFERENTIAL PRESSURE A-C36
20
SENSOR CONNECTOR PRIMARY ENGINE 19
A-C11 SPEED/TIMING A-C13 T959-A51 BR-16 18 INJECTOR 8 LS
SENSOR CONNECTOR 2304013 G829-A67 GN-18 17 PRESS SNSR COMMON
(CRANKSHAFT) INLET AIR Vs A G828-A38 WH-18 16
A-C5 G829-A37 GN-18
PRESSURE SENSOR GROUND B R746-A26 PK-18 15 BOOST PRESSURE
OIL TEMPERATURE SIGNAL C R746-A26 PK-18
2668650 14
SENSOR CONNECTOR
FUEL FILTER STARTER 995-A22 BU-18 13 COOLANT TEMP
A-C24 994-A20 GY-18 12
MOTOR 995-A22 BU-18 11
C967-A25 BU-18 10
FUEL FILTER A-C14 C984-A72 YL-18
OIL PRESSURE
SENSOR CONNECTOR
C ATMOSPHERIC
2304013 C991-A7 PK-18
9
8
Vs A G828-A36 WH-18 G828-A3 WH-18 7
A-C12 PRESSURE SENSOR G828-A28 WH-18
GROUND B G829-A35 GN-18 6
2490094 SIGNAL C R747-A14 GY-18 G828-A36 WH-18 5
G828-A38 WH-18 4
G829-A4 GN-18 3
A-C24 G829-A31 GN-18 2
1552269 G829-A35 GN-18 1
OIL PRESSURE
OIL TEMPERATURE SIGNAL 1 G846-A1 YL-18 G829-A37 GN-18 A-C2
SENSOR CONNECTOR
SENSOR GROUND 2 G833-A11 PK-18 G833-A11 PK-18 2274002 ECM
A-C12
1309811 G833-A43 PK-18
G833-A69 PK-18
A-C15 G833-A44 PK-18
1552269 G833-A71 PK-18
FUEL TEMPERATURE SIGNAL 1 M707-A6 PU-18 G846-A1 YL-18
PRIMARY ENGINE M707-A6 PU-18
D B
SPEED/TIMING
SENSOR
C
SENSOR
1309811
GROUND 2 G833-A69 PK-18
R746-A26
R747-A14
PK-18
GY-18
D
A (CRANKSHAFT) A-C16 R800-A70 OR-18
1552269
FRONT VIEW VI EW B- B
VIEW A-A INLET AIR TEMPERATURE
SENSOR
SIGNAL
GROUND
1
2
C967-A25
G833-A44
BU-18
PK-18
1309811
A-C17
1552269
SIGNAL 1 995-A22 BU-18
SYMBOL DESCRIPTION ABBREV COLOR
COOLANT TEMPERATURE
SENSOR GROUND 2 G833-A43 PK-18
R800-A70 OR-18 CIRCUIT CONNECTED RD RED
1309811
G833-A71 PK-18
A-C18 X862-A80 OR-18 WH WHITE
1552267 X863-A16 BK-18 CIRCUIT NOT CONNECTED
COOLANT LEVEL +8 VOLTS RD-18 A R800-A70 OR-18 OR ORANGE
SENSOR GROUND BK-18 B G833-A71 PK-18 ELECTRICAL CONNECTION TO
STARTER
MOTOR REAR VIEW 1656634 ALARM GN-18 C C984-A72 YL-18 MACHINE STRUCTURE
YL YELLOW
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK
LEFT VIEW
CONNECTOR BK BLACK

H# GY GRAY
CIRCUIT GROUPING DESIGNATION
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
/ SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
101-A87 RD-8 TERMINAL BU BLUE
SMMS BREAKER 101-A125 RD-14
9Y0951 G833-A71 PK-18
101-A12 RD-16 R800-A70 OR-18
101-A88 RD-8 101-A125 RD-14
40A
101-A88 RD-8 150-A91 RD-12
101-A89 RD-12 X862-A82 OR-18
101-A101 RD-12 200-A19 BK-16
200-A97 BK-16 X862-A81 OR-18 X862-A80 OR-18 IDENT P/N CHG DESCRIPTION
150-A91 RD-12
150-A91 RD-12 200-A105 BK-14 200-A19 BK-16 A 260-9516 04 ENGINE HARNESS (EXTERNAL)
118-BB1 RD-8 X863-A84 BK-18
200-A19 BK-16 383-A49 GN-18 200-A97 BK-16
118-B1 RD-8 200-A97 BK-16 382-A42 PK-18 200-A105 BK-14
X863-A85 BK-18 X863-A16 BK-18 E 282-4358 01 AIR SHUTOFF HARNESS (MAIN)
200-A105 BK-14 N757-A21 WH-18 200-A107 BK-14 F 285-6647 00 INJECTOR HARNESS (ODD)
383-A49 GN-18 X862-A82 OR-18 200-A106 BK-14
AUXILLARY BREAKER
382-A42 PK-18 X862-A81 OR-18 G 282-4359 00 AIR SHUTOFF HARNESS (SOLENOIDS)
6T3644 200-A128 BK-14
N757-A21 WH-18 X863-A84 BK-18 383-A49 GN-18 J 285-6647 00 INJECTOR HARNESS (EVEN)
X862-A82 OR-18 X863-A85 BK-18 382-A42 PK-18
20A
101-A101 RD-12
X862-A81 OR-18
116-A102 RD-12 X863-A84 BK-18 944-A131 OR-18 150-A92 RD-14
X863-A85 BK-18 944-A129 OR-18 944-A130 OR-18 150-A93 RD-14

C ECM BREAKER
6T3644 945-A134
945-A132
BR-18
BR-18 945-A133 BR-18
150-A91 RD-12 150-A94
150-A95
150-A96
RD-14
RD-14
RD-14
DIAGRAM NOTES C
101-A89 RD-12
20A
F702-A143 BK-18
150-A127 RD-14 NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.
200-A108 BK-14
115-A90 RD-12 F715-A141 BK-18 200-A19 BK-16 200-A109 BK-14 DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
120-A33 RD-18 F715-A142 BK-18 200-A97 BK-16 200-A110 BK-14 DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
F716-A139 BK-18 200-A105 BK-14 200-A111 BK-14
F722-A144 BK-18 200-A112 BK-14 NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
200-A107 BK-14 NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
239-5794 A-C36 G833-A71 PK-18 200-A106 BK-14
1552269
E-T6 START AID 200-A128 BK-14 NOTE D: EMCP3.3/3.2 ONLY
1 120-E4 RD-18 SOLENOID BK-18 2 382-A42 PK-18 200-A128 BK-14
1433878 BK-18 1 383-A49 GN-18 G833-A77 PK-18 383-A49 GN-18 NOTE E: EMCP3.3 ONLY
E-T5 N757-A21 WH-18
2 200-E10 BK-18 382-A42 PK-18 NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
ASOS 944-A129 OR-18 R774-A34 WH-18 944-A130 OR-18
TIMER E-T7
3 354-E5 OR-18
R800-A70 OR-18
945-A133 BR-18 NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
F702-A143 BK-18
E-T8 945-A132 BR-18 NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
6 N757-E9 WH-18
F715-A141 BK-18
X862-A82 OR-18 F715-A142 BK-18 F715-A140 BK-18
NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
200-A106 BK-14 X862-A81 OR-18
RELAY X863-A84 BK-18
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
200-A107 BK-14 F716-A139 BK-18
1480757 944-A131 OR-18 X863-A85 BK-18 NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
E-T3 E-T4 F722-A144 BK-18
101-E1 RD-16 945-A134 BR-18
G971-E7 RD-16 NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
120-E4 RD-18 E-C1 A-C39 A-C38 F702-A143 BK-18 G833-A77 PK-18 G833-A79 PK-18
3E3388 3E3388 1552264 F715-A141 BK-18 G833-A71 PK-18 NOTE N: SEE SHEET "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
RD-16

E-C2 101-E1 RD-16 1 1 101-A12 RD-16 F715-A142 BK-18


1552269 200-E12 BK-18 200-E8 BK-16 200-E3 BK-16 2 2 200-A19 BK-16 F716-A139 BK-18 N757-A21 WH-18 NOTE P: DEDICATED OUTPUTS:
BK-18 2 200-E12 BK-18 200-E10 BK-18 200-E3 BK-16 120-E4 RD-18 3 3 120-A33 RD-18 F722-A144 BK-18 R774-A34 WH-18
G833-A77 PK-18 RELAY OUTPUT #1 - R01: DEDICATED TO MOTOR STARTER THROUGH ENGINE INTERFACE HARNESS
119-E11

BK-18 1 N757-E13 WH-18 354-E5 OR-18 4 4 354-A24 OR-18 R800-A70 OR-18


354-E5 OR-18 N757-E6 WH-18 M755-A116 YL -19
5 5 N757-A21 WH-18 RELAY OUTPUT #2 - R02: DEDICATED TO ENGINE START/RUN/STOP THROUGH ENGINE INTERFACE
RENR9855-04 VOL 2 of 2

G971-E7 RD-16 6 6 M756-A119 GN -19


BREAKER G971-E7 RD-16 7 7 M757-A122 CU -19 HARNESS (R02 IS AVAILABLE TO THE CUSTOMER CONNECTION AS A NON PROGRAMMABLE RELAY
N757-E9 WH-18 200-E8 BK-16 8 8 R774-A34 WH-18
6T3642
N757-E13 WH-18 OUTPUT)
10A
101-E1 RD-16 RELAY OUTPUT #3 - R03: DEDICATED TO ENGINE PRELUBE THROUGH ENGINE INTERFACE HARNESS
E-T1 E-T2 N757-E6 WH-18
A-C38 RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY)
1552264 DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2"
6 NOTE AE
(Dimensions: 39 inches x 28 inches)

RH ASOS 101-A125 RD-14 NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT-
G-C2 7
1433878 200-A128 BK-14
1552269 G-T2 8
8T8730
944-A129 OR-18 NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
BK-18 2 200-G5 BK-16 945-A132 BR-18
BK-18 1 G971-G3 RD-16 200-G5 BK-16 200-G4 BK-16 NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
200-G6 BK-16 M755-A117 1532707
G-T1 M755-A116 YL -19 M755-A118 1532707 NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
LH ASOS 8T8730
G-C1
1433878
1552269 G971-G2 RD-16 G971-G7 RD-16 M756-A119 GN -19 M756-A120 1532707 236-1159 (INCLUDES STD FILM)
BK-18 2 200-G5 BK-16 G971-G3 RD-16 M756-A121 1532707 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
BK-18 1 G971-G2 RD-16
118-BB1 RD-8 M757-A122 CU -19 M757-A124 1532707 NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
AIR SHUTOFF OPTION M757-A123 1532707
NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF
B 118-B1 RD-8
CONTROLS B
NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)
115-A90 RD-12 IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING.
A-C20
1552269 200-A107 BK-14 A-C1 ECM NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.
200-A106 BK-14 1607689
BK-18 1 X862-A81 OR-18 120-A33 RD-18
BK-18 2 X863-A84 BK-18 945-A134 BR-18 1 NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.
944-A131 OR-18 2
BATTERY AND DISCONNECT WIRING B-T2 B-T3 F702-A143 BK-18 3
NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS.
SMMS 1 1311489 1311489
NOTE AD 1480757 118-B1 RD-8 F722-A144 BK-18 R800-A70 OR-18 4 +8V DIGITAL POWER NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.
F715-A141 BK-18 G833-A79 PK-18 5 DIGITAL RETURN
F715-A142 BK-18 6 NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
304-B2 RD-8
F716-A139 BK-18 7
BATT-CABLE + RD-00 G833-A77 PK-18 944-A130 OR-18 8 CAT DATALINK+
NOTE AD: CUSTOMER WIRED AND/OR OPTIONAL COMPONENTS
NEG POS NEG POS B-T4 M757-A122 CU-19 945-A133 BR-18 9 CAT DATALINK- SHOWN FOR REFERENCE ONLY.
CONNECT TO BATT+ TERM 1311487 M756-A119 GN-19 N757-A21 WH-18 10 AIR SHUTOFF
ON STARTER MOTOR G S M755-A116 YL-19 11 NOTE AE: SOCKETS FOR WIRES G971 AND 200 ON HARNESS
BATTERY 1 BATTERY 2
R774-A34 WH-18 12
13
2824359 CONNECT TO HARNESS 2609516 A-C39
MTR BAT 101-A87 RD-8
STARTER 1 A-T1 14 AS FOLLOWS:
BATT-CABLE - BK-00 130-0026 BK-0000 2371962 1311492
15
DISCONNECT SWITCH MOTOR 16 G971-G7 RD-16 SOCKET 7 ON A-C39
7N0718
17
383-A49 GN-18 18 ETHER START AID HOLD IN +
200-G4 BK-16 SOCKET 8 ON A-C39
200-A105 BK-14 19
CONNECT TO BATT- TERM CONNECT TO BATT- TERM A-T7
ON STARTER MOTOR WHEN ON STARTER MOTOR 1311507 382-A42 PK-18 20 ETHER START AID HOLD IN -
A DISCONNECT SWITCH 21
IS NOT USED R774-A34 WH-18 22 ETHER START AID MAN OVERRIDE
F715-A140 BK-18 23 E-STOP
A-C40
30 Page,

24
8T9834 25
BATTERY- 383-A49 GN-18
200-A107 BK-14 40
382-A42 PK-18 26
A-C22 200-A106 BK-14 39 BATTERY- 27
CAN DATALINK SHIELD R774-A34 WH-18
1552269 M757-A122 CU-19 38 28
150-A92 RD-14
BK-18 1 X862-A82 OR-18 37 29
CAN DATALINK- 150-A93 RD-14
BK-18 2 X863-A85 BK-18 M756-A119 GN-19 36
150-A94 RD-14 30
M755-A116 YL-19 35 CAN DATALINK+ 31
BB-T2 BB-T3 150-A95 RD-14
SMMS 2 1311489 1311489
34
150-A96 RD-14 32
ALTERNATOR WIRING 1480757 118-BB1 RD-8 33 33
150-A127 RD-14
NOTE AD 32
200-A108 BK-14 M756-A114 GN -19 34 CAN DATALINK-
ALTERNATOR
31 35
5N5692 304-BB2 GY-8 200-A109 BK-14
ALT 29 36
WIRE GROUP COLOR DESCRIPTIONS + R
BB-T4
30
ENGINE SHUTDOWN-2
200-A110 BK-14
200-A111 BK-14 37
GND CONNECT TO BATT- TERM 354-A100 OR-18 28
200-A112 BK-14 38
1311487
(+) BATTERY ON STARTER MOTOR 27 39
G S 944-A130 OR-18
200-D3 BK-6 26 F716-A139 BK-18 40 START/ RUN / STOP
A-C35 945-A133 BR-18
(+) BATTERY SWITCHED 25
8T8736 41
109-D1 RD-6 MTR BAT
F702-A143 BK-18 Do not operate or work on this product unless you have
STARTER 2 24 M757-A115 CU -19 42 CAN DATALINK SHIELD
STARTING CIRCUIT ALT BREAKER 2371962 354-A99 OR-18 ENGINE SHUTDOWN-1 101-A125 RD-14 A F715-A140 BK-18
6T3645
23
DROOP 200-A128 BK-14 B F716-A139 BK-18 43 read and understood the instruction and warnings in the
(-) BATTERY / SENSOR RETURN F722-A144 BK-18 22
F722-A144 BK-18 44
CONNECT TO BATT+ TERM
MOTOR
F702-A143 BK-18 21 THROTTLE H
G833-A79 PK-18 45 relevant Operation and Maintenance Manuals and
SENSOR / ACTUATOR SUPPLY 109-D1 RD-6 944-A129 OR-18
A SIGNAL PLUS TO ECM
60A

109-D2 RD-6
ON STARTER MOTOR
F715-A142 BK-18
20
19
18
SHUTDOWN-C 945-A132 BR-18
M756-A121 GN -19
D
E
F
SERVICE
CONNECTOR
R800-A70 OR-18
N757-A21 WH-18
46
47
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
A
150-A92 RD-14 48 BATTERY+
SHUTDOWN-D M755-A118 YL -19 G
SIGNAL MINUS TO ECM DUAL STARTER OPTION F715-A141 BK-18 17 49 death. Proper care is your responsibility.
F716-A139 BK-18 16 START / RUN / STOP M757-A124 CU -19 C
M755-A113 YL -19 50 CAN DATALINK+
CONTROL (POSITIVE) FROM ECM G833-A77 PK-18 15 DIGITAL REFERENCE J
51
116-A102 RD-12 116-A104 RD-14 945-A134 BR-18 14 CAT DATALINK-
CONTROL (RETURN) FROM ECM CAT DATALINK+ A-C25 150-A93 RD-14 52 BATTERY+
116-A103 RD-14 944-A131 OR-18 13 150-A94 RD-14 53 BATTERY+
116-A104 RD-14 1698670
CAT DATA LINK
J1939 DATA LINK A-C23 CABLE-01 1346258
116-A103
838-A137
RD-14
BK-16
12
11
A-C26
A M755-A113 YL -19 M755-A113
M756-A114
YL -19
GN -19 150-A95 RD-14
54
55 BATTERY+
THIS SCHEMATIC IS FOR THE C32 GENERATOR SET WITH EMCP3
838-A136 RD -16 10 B M756-A114 GN -19
30 1
3E5519
115-A90 RD-12
838-A137 BK -16
838-A136
838-A135
RD-16
CU-16
R774-A34 WH-18 9 ETHER START AID AUTO / MAN
M755-A117
1698670
YL -19 A
C M757-A115 CU -19 M757-A115 CU -19
150-A96 RD-14
56
57 BATTERY+ ELECTRICAL SYSTEM
OTHER COLOR DESCRIPTIONS ECM RELAY
86
5 354-A98 OR-16
838-A135 CU -16
354-A99 OR-18
8
7 M756-A120 GN -19 B A-C28
1743016
58
59

HIGHWAYS
3E5239
87
85
2
4
200-A97 BK-16
354-A24 OR-18 354-A100 OR-18
354-A100 OR-18
116-A104 RD-14
6
5 AUX POWER+
M757-A123 CU -19 C
A
60 VOLUME 2 of 2: ENGINE AND AC SCHEMATICS
3 150-A91 RD-12 B
200-A108 BK-14 61 BATTERY-
87a 354-A98 OR-16 354-A99 OR-18 116-A103 RD-14 4 AUX POWER+
838-A137 BK-16 3 MPU SIGNAL
MPU COMMON
C
200-A109 BK-14
62
63 BATTERY- MEDIA NUMBER: RENR9855-04
A-C9 838-A136 RD-16 2 A-C27 64
MPU SHIELD
SPEED SENSOR BK-18 (-) 1
1552269
838-A136 RD -16
838-A135 CU-16 1 1330970 200-A111
F702-A143
BK-14
BK-18
65
66
BATTERY-
THROTTLE
SCHEMATIC PART NUMBER: 292-4084, CHANGE: 03, VERSION: -
4P5820 WH-18 (+) 2 838-A137 BK -16 ENGINE 200-A112 BK-14 67 BATTERY-
838-A135 CU -16 INTERFACE F722-A144 BK-18 68 DROOP Components are shown installed on a fully operable generator set in a non powered state.
CONNECTOR 200-A110 BK-14 69 BATTERY-
150-A127 RD-14 70 KEYSWITCH
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1

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