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instruction for use

ATS-series
Automatic transfer switch
1.Overviews
1.1 The general
Suitable for AC 660 v and below, rated frequency 50 Hz, whether it is
normal or not.As long as within the technical parameters of the switch,
all can be guaranteed safely and reliably operat in the corresponding
voltage grades of occasions.
1.2 Service conditions
1.2.1 ambient air temperature
A) the highest temperature ≤ + 60℃:
B) the lowest temperature ≥ - 20℃
C) the highest average temperature ≤ + 60℃
D) the ambient air temperature is higher than + 60℃or below-20℃the
user should negotiate with the manufacturer.
E) environmental temperature > 60 ℃ ≤80℃should reduce capacity
selection(off about 20%);
1.2.2 atmospheric temperature
When the highest temperature + 60 ℃ relative humidity ≤ 50%. Moist
air on the sea will influence capability when the max monthly RH is 90%.
1.2.3 installation elevation
The installation elevation≤ 2000 m. When used in higher altitudes, the
user should check with the manufacturer as decrease of electric stren-
gth and cooling action.
1.2.4 pollution levels
Class of pollution: class 3.
1.2.5 installation category
Installation category as class IV.
1.2.6 installation tilt
ATSE is a rack fixed installation, installation tilt ≤±22.5.
1.2.7 use categories: AC - 33 ib
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1.2.8 the model means
ATS

1.3 Product features

1.3 Features

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2.1 The main technical parameters
Meet IEC947-6-1 / GB 14048. 11
Rated thermal current 80A 100A 125A 160A 250A 400A 6 3 0 A 8 0 0 A 1000A 1250A 1600A 2000A 2500A 3200A
Rated insulation
voltage 750V 1000V
The rated impulse
withstand voltage 8KV 12KV
Rated operational
voltage AC 4 4 0 V

The rated
working current AC-33IB 80 100 125 160 250 400 630 800 1000 1250 1600 2000 2500 3200

Rated making ability 10Ie


The rated breaking
capacity 8Ie
Rated conditional
short-circuit current 100KA 70KA 100KA 100KA 80KA
Rated short-time
withstand current 7KA 9KA 13KA 50KA 55KA
≤0.45S ≤0.45S
Conversion time ≤0.6S ≤1.2S ≤1.4S
≤3S(YC type) ≤3.5S(YC type)

The supply voltage

N.W.(kg) 3.4 3.4 5 .2 5 .2 8 .1 1 5 .8 1 6 .0 3 6 .5 3 6 .8 37 44 96 105 108

G.W.(kg) 4 .0 4 .0 6 .0 6 .0 9 .6 1 9 .0 1 9 .0 42. 0 4 2 .5 43 50 102 111 11 4

2.2 switch structure


line II,connect with
the standby power Electronically controlled switch

line I,connect with


the normal power
201-206 switch control terminal

101-106, control I/O port.

301-306 switching status


indication terminal
Safety board * 2

LED lights
Position switch status indication
Manual mode can be inserted
Handle for power switch

Automatic / manual selection


of electrical keylock
Security guard mounting holes * 4

Mechanical padlock

Load output terminal


L-type connector row

Note: 3# switchboard has been adjusted


301 and 306 are generator start signal (passive) outputs,302 ~ 305 is the output of switch state ( active 220V )

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2.3 Terminal function

Terminal no. Node number Features Explanation

101、106 Power zero line, FireWire Out

No. 1 terminal 102、103 I work way power zero line, FireWire input AC 220V

104、105 II work way power zero line, FireWire input AC 220V

201、206 Disconnect passive control, See SYK1 type Schematic


closed for the active control
202 External passive control signal input common
No. 2 terminal 203 I closed the road and after 202 Closing

204 0 closed the road and after 202 Closing I / II line open

205 II closed the road and after 202 Closing

301、306 Generator start signal (constant power loss closure) Passive output

302 Active position feedback signal to output common terminal

No. 3 terminal 303 I closed the road after closing and 302 Switching state output,
direct connected to ind-
304 0 closed the road after closing and 302 icator light
305 II closed the road after closing and 302

401、406 Unused, even inside has been

No. 4 terminal 402、403 I closed the road after closing

404、405 II closed the road after closing

No. 5 terminal 501~506 Custom signal output terminal

1, Electric lock: control the power of control circuit inside the switch. When the electric lock
turned on, the switch can be remotely operated, otherwise the switch will be hand operation.
2, Operation handle: electric lock must be closed when using operation handle.
3, Mechanical padlock: Before you overhaul, you must turn off the electric lock, use the op-
erating handle to force the switch to “0"position, pull the mechanical padlock and lock it.
4, Position indicator: indicate working status of the switch(I,0,II).
5,The control voltage: AC220V.
6,The switch body: part in the front is line I, connect with the normal power. Part at the back
is line II, connect with the standby power.
7、The indicator Series ATS is configured with a LED indicator to indicate the switch status

I II
I-power supply input
(102~103)
0 II-power supply input(104~105)
AUTO
Switch state indication The switch is in the AUTO position
when the LED light is on

ON ON

OUTPUT

More features, stay tuned.

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2.4 Correct installation schematic diagram
L1
Center distance Center distance Center distance Center distance Opening
Current(A)
of transverse
opening
of auxiliary
transverse
of lengthwise
opening
of auxiliary
lengthwise
diameter L2
L1(mm) L2(mm) H1(mm) H2(mm) (mm)

2000-3200 475 150 350 220 13


800-1600 610 220 11
H2
H1
400-630 425 180 9
200-300 335 80/110 7
125-160 278 80/110 7
20-100 233 84 7

Explanation: 1-The right and left mounting support of the switch L1


must be fixed on the same
flat plane. Please adjust the size of the installation hole according
to the actual situation.
It is strictly prohibited to use the wrong opening size to forcibly
install the switch, which will H1
lead to the internal deformation of the switch. Even directly
damaged the switch.
2-Switches over 2000A are suggested to use wooden brand to
installate, the use of cable installation will increase the force on
the installation support, you must increase effective reinforcement
measures.
3-The above dimensions are suitable for end user site installation.
For details of size parameters, see the table below.
A
C

B D

G
F E

Specifications A B C D E F G H

ATS2-20-100A 245 126 233 84 14 30 6 133

ATS1-20-160A 290 166 278 80/110 20 36 9 184

ATS1-200-300A 355 187 335 80/110 25 50 11 184

ATS1-400-630A 445 260 425 180 40 65 13 262

ATS1-800-1000A 635 350 610 220 63 120 9 321

ATS1-1250A 635 350 610 220 63 120 11 321

ATS1-1600A 635 375 610 220 80 120 13 321

ATS1-2000-3200A 635 422 475 350 80 355 13 505

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standby power supply Main power supply

I road closing indicator


POWER POWER
2 1

0 Road closing indicator


R S T N U V W N

2 4 6 8 2 4 6 8 II road closing indicator


2.6 All types of wiring

Q2 Q1

Fu1 / FU2 is 2A fuse


1 3 5 7 1 3 5 7

I road indicator light


II road indicator light
Fu2

Fu1
A2 B2 C2 N2 A1 B1 C1 N1

Rear copper II power inputs Copper front row I power inputs 102 103 104 105 101 106 302 305 304 303 405 404 403 402

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N F 201

Note: This wiring diagram applies and 2,3,4,5


The upper end The No. 1 terminal
ATS1 / ATS2 series dual power typical control schematics

Control power input 202


SB1
203
I line closing button

101 to 106,201-206,301-306 as ATS switch terminal


SB2
The 3rd terminal The 4th terminal 204
Position feedback Anti-expanded position 0 Road closing button
SB3
The lower end Signal output Feedforward signal output 205
II line closing button
Load Output Mechanical part Electrical parts 206

A2 B2 C2 N2 The No. 2 terminal

630A switch terminal can be used for more than 401-406,501-506


Control signal input

LOAD
U V W N

Explanation:
1, the drawing applies only to standard ATS switches at the access switch bronze voltage:
AC380 / 220V (three-phase four-wire), in the case of 50 / 60Hz use,
1, automatic wiring 2

Automatic connection mode

201 202 203 204 205 206 201 202 203 204 205 206

Changing from factory default wiring mode to


romote control system, please remove the Forced zero contacts Passive input
short wiring between 201 and 206.

3 4、Automatic + Manual
(remote control) Wiring

Auto/ 1 3
Manually SA
(Remotely) 2 4
SB1 SB0 SB2 SB1
SB1

201 202 203 204 205 206 201 202 203 204 205 206

SA is the switch choose automatic or manual mode.


SB1, SB0, SB2 respectively common power, forced to SB1 is the manually input button for main power.
zero, spare Power-control buttons (passive contact) (passive contact).
SB2 is the manually input button for standby power
(passive contact).

5、3# terminal application indication 6、the starter-generator signal wiring


, a generator interface (301-306 words have UGE1),
Has brought
Instraction: Wiring diagram is as follows
3#terminalofATShasbeenswitchedtoactiveoutput,
directaccess,correspondingindicatorisAC2200V 301 306

301 302 303 304 305 306 301 302 303 304 305 306

0
UGE1

UGE1 passive contact connected generator Interface


I-Commonpowerindication
0-Dichotomous indication Description: UGE1 internal AC220V relay to switch 301
306 starter generator Interface
II-Standbypowerindication

Above 1-4 is about the wiring mode controlled by "2# terminal" , users can choose one.
Note: Special reminder: 302-305 is an active AC 220V output in a switch indicating state.

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7、 Generator connection mode

301 201 101

302 202 102 The main


power input
303 203 103

304 204 104 Standby


power input
305 205 105

306 206 106 AC220V


output
C1 C2 N1 N2
C1, N1 The main
power input
1FU 2FU
A2, N2, standby
power input
SA
1SB
The main power
3 4 supply manual 1HL Mains electricity
input
2HL Standby power
electricity inst-
The main power ructions
supply automat- 1k 3HL Line protection
1K
ically instructions
5 6 2KT Uge1
Uge2
Standby power
supply automa-
tically Uge2 Standby power
supply voltage
2SB Standby power relay
SA 1KT (0-180S)
7 8 input manually Uge1 1k
auto manual 1 2
1K 0 file automat- 2KT (0-180S)
ically input Main power supply
auto manual
is preferred
0SB 0 file emergen-
cy into 1KT

1QF 1K
main power
1HL supply Line protection

2HL 0 file
101-106 atse
Standby 101 102 104 103 105 106 switch terminal
3HL
power Uge1
Generator start
signal

Note: 101-106 for switching power supply input and output terminals

201-206 for switch control terminals

301-306 for the switch status indication terminal

1 Qf primarily circuit (mains) protection switch alarm contacts

1 Kt for power on delay (0-180s), 2 kt for power off delay (0-180s)

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3.1 switch wiring instructions (see 2.2 switch structure)

3.1. 1 switch from left to right, I copper busbar connect with A, B, C, N of Commonly
used power(in the front) and II connect with standby power(at the back).
3.1. 2 control power is taken from C of commonly used power and N of stand
by Power

3.1. 5 When the top(bottom) of line I inset wire, A,B,C,N at the bottom (top) use
connection of copper busbar to output it. And line II use wires.

4.1 common problems and solutions.

Problems Reasons Solutions

1.Whetherthebuttonpressed ontheautomaticposition
Choosetheautomaticposition

Power on, 2.Whetherworkingpoweroftheswitchisconnected


Accesstothecontrolpowercorrectly
1 ATS does not work
3.2,tifconnectionmodeofterminal2iscorrect Accesstosignalcontrollinecorrectly

4. The fuse is damaged Replacing the fuse

Power on, checkline101-106tomake


2 circuit board burned
sureitisnormal
Replace the circuit board

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Schedule

Packing List

Mount the cabinet reference Dimensions

The maximum The maximum The maximum Recommended


Current (A) length switch width switch height switch cabinet
Lmax(mm) Wmax(mm) Hmax(mm)
2000-3200 635 505 422 800*800*2200
1600 635 321 375 800*600*2200
800-1250 635 321 350 800*600*1800
400-630 445 262 260 600*500*1500
250 360 195 187
125-160 303 195 165 500*400*600
20-100 245 133 126

Explanation:
1, the maximum length Lmax switch mounting bracket to the left to the right and
left vertical surface mounting distance holder the right facade.
2, the maximum width Wmax switch after mounting bracket to the front façade
manual emergency handle the interface facade distance.
3, switch on the maximum height Hmax of copper facade from the top to the
bottom of the facade at the bronze medal.
4, the height of the cabinet space required, please consider the actual situation
isochronous operation and connecting cables.

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Cherish resources, treat the environment

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