Fat Procedure PT Deka

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PT. DEKA ADHINUSA Il Joglo Raya No. 27 Jakarta 11630 Indonesia Phone: +62 21 5890 0653 / 0654 / 7574 Fax: + 62 21 5890 7602 Email: dk-jkt@deka-adhinusa.co.id FAT PROCEDURE NEPTUNE METERING PUMP PURPOSE ‘This document establishes procedures to control and verify that appropriate testing is performed on Neptune pumps as follow: PROJECT —: MATRA& JENE STATION CLIENT : PT MEDCO EP INDONESIA LOCATION: AOA SOUTH SUMATERA EXTENSION PONo. : 4410047383 dated 03-Jan-2022 BRAND : NEPTUNE ORIGIN :USA TAG No. JNE+P2Z-301 MODEL, 2520-S-N3 SERIALNo, — : 0030910375 Duty Point: ~ Capacity: Max :30 Gpd (4,73 Iph) Min £6 Gpd (0.95 Iph) Rated _: 13 Gpd (2,05 Iph) ~ Discharge Pressure: max. 500 psig / min. 280 psig ~ Pump Operating Pressure: 280 to 350 psig TAG No. MTT-PZZ-343 MODEL. :520-5-N3 SERIALNo. : 0030910376 Duty Point: ~ Capacity: Max +35 Gpd (5.52 Iph) Min 7 Gpd (1,04 Iph) Rated: 14 Gpd (2,21 Iph) ~ Discharge Pressure: max. 400 psig / min. 160 psig ~ Pump Operating Pressure: 160 to 230 psig SCOPE This procedure applies to all pumps manufactured by NEPTUNE PSG DOVER CO. RESPONSIBILITY The supervisor is responsible to ensure that all pumps are functional tested to satisfactory result as per specification. REFERENCES 1. Purchase Order no, 4410047383 dated 03-Jan-2022 2. Data Sheet no. JNE-M-DS-006, as applicable 3. Data Sheer no, MTT-M-DS-343-009 4, API675 Std, 2012 PT. DEKA ADHINUSA Il.Joglo Raya No. 27 jakarta 11630 Indonesia Phone: +62 21 5890 0653 / 0654 / 7574 Fax: + 62 21 5890 7602 Email E APPROVAL FAT Report shall be approved by all parties witnessing the FAT which are from: 1. PI'MEDCO EP INDONESIA 2. PT SEMPANA DERAGAS PRAKARSA 3. PT DEKA ADHINUSA PRE-TEST PREPARATION All. pumps are reviewed to the work order. The assembly technician is to determine which hydraulic measurement station to utilize based on the required flow rate. All connections are made, both electrical and hydraulic, from pump test bed. Preparation includes: ~ Test Bed Facility (Frame, Piping Installation, Strainer) ~ Liquid to be pumped, inthis case, water (The chloride content of liquids used to test austenitic stainless steal materials not exceed 50.ppm). ~ Liquid Tank of 200 liters capacity ~ Calibration Column 250 ml ~ Compound Gauge SCHUH 4”, Range -760 mmHg ~ 3 bar (attached calibration certificate) ~ Pulsation Dampener NEPTUNE ~ Pressure Gauge SCHUH 4", Range 0 ~ 60 bar (attached calibration certificate) ~ Pressure Relief Vatve, NEPTUNE RV-316-2 ~ Inverter rated 2Hp/380V/3Ph/SOHz (Since we used PLN as Power Line (50Hz) we only use inverter to adjust speed. Would it be acceptable ? ~ Pump, NEPTUNE 520-S-N3 ~ Volume Measurement Glass (manual), 100 ml and 25 ml ~ Ampere Meter, Sound Meter, Temp. Meter, Tacho Meter, Vibration Meter ~ Drawing/schematic for pump testing EXECUTION Functional Test ~ Open all valves and let liquid flow and fill-up the pump (if necessary, open venting valve) ~ Start the pump then check pump and electric matar condition ~ Set the back pressure valve with a pressure of 100 psi then record flow, pressure, ampere, noise, temperature at 100 %, 75 %, 50%, 25 % of capacity ~ During Functional Test, all data must be fully recorded at each step. ~ After all steps of Functional Test have been performed and recorded, fully open outlet valve slowly and then adjust flow to 0%, ~ Turn off electric motor to stop the pump PT. DEKA ADHINUSA Il. Joglo Raya No. 27 jakarta 11630 Indonesia Phone: +62 21 5890 0653 / 0654 / 7574 Fax: + 62 21 5890 7602 Email: dk-jkt@deka-adhinusa.co.id Functional Test Record TAG No. + JNE-PZZ-301 MODEL —: 520-S-N3 SERIALNo. : 0030910375 TEST 1: no | mck | cap. Pre, | pac] FORA | speed | amp | Temp.%c | Noise | Remarks Time | % | Psi_| Psi_|mt/min] Geo _| rpm | A | Pump | Motor | 4B a [w4y Ti00 | o Tao Tie [ates [mars [oy [40s | avy | sq t 2fw:4b} 75 | o Tw [roe [rae [oat 04 [aga [33.7 [ASS Pals 2100p /in 3 /4:s4[s0 | o w@ | 72 [234 [esl oy T3083 [eyo [758 [tras = aetjn,, 4 fy:sq] 25 [eo [iw [sy | 2.43 l4sal og [396 | aye | 4 Slis:os[ 10 To Tw Ty [5.33 Tas-4) os 1304 [363 | 70.4 TEST 2: wo | Suet Y cap. | Suck] Disthe T Flow Rate T cose [amp] temp’ | Noise | Remarks Time | % | Psi_| Psi [muy cep_| rpm | A [Pump] Motor | 4B ifis:4 | 10] 0 wo [is [4.45 |146) [os [30s | 36.4 | 147 2 |is:g [25 To ce [34 | 24s [ngorfoa [308 [366 [75 3 fis:a2{ 50 [ © 1@2_| 7D, 146; |o8 [307 | 36.61 73.2 4 [iszael 75 [0 | w [100 was.4{ o4 [308 [66 [18 5 [issaq} 00] o | 1 Tag nas.2[ 0.4 [30.7 | 37-1 | 26% TAGNo. — : MTT-PZZ-343 MODEL —: 520-S-N3 SERIAL No, : 0030910376 TEST 1: No | Print | cap. | puck [PECK] FlowRate 7 speed | Amp | Temp.%c | Noise | Remarks Time | % Psi Psi_|mL/min} GO rpm A Pump | Motor dB 1 fio:s2 [100 To | too [ay [ant Tg Tos [791 [340 | er 2 [uro7 | 75 | o io | 48 [ar [ass Tos [46 70.4 3 /u:s | 50] 0 joo |e [as.n [iayql os [oa3s [ses | ats 4 [ur [as [oe Te [6 [0g [nasa [os | 307 [3.3 [6 S [uw [a0 [a To Tie [o0q [rasnfos [a4 [37s fs Meats 2 150b mi /.% TEST 2: no | ack | cap. pa | piseh. Pow hate speed | Amp} Temp°c | Noise | Remarks Time | % | Psi_| Psi _|mi/mil_@to | rpm | A | Pump | Motor| dB 1 | we4s | 10 oO oo is S| nasa | os | $2.4 ELEY as 2 | wise] 25 oO joo_| 37 14.98 _|i745.3 | OF | 35.0 | 37.9 | 67.) 3 [iw [ so [0 [too [6s | 28.37 | yay ttos 130.5 | 33.2 | ob 4 [saa 7: ef ie {as {37.28 [oqs.s [os Taos [34.7 | 6.4 S [Tis:aa[ 00 To 00 Tay Tur Tayi tos T3041 358 | wo. PT. DEKA ADHINUSA Jl. Joglo Raya No. 27 Jakarta 11630 Indonesia Phone: +62 21 5890 0653 / 0654 / 7574 Fax: + 62 21 5890 7602 Email: dk-jkt@deka-adhinusa.co.id H, ACCEPTANCE CRITERIA AND PUMP TEST REPORT ¥ The testing is only ACCEPTED / PASS if flow variations shall not exceed + 3 % of the value at rated capacity, as specified in AP! 675.For all pumps the inspection technician will complete the pump test report. The heading is completed with Customer Name, Job #, Serial #, Order #, and Date. The actual time in seconds is recorded in the appropriate block corresponding to the- test pressure. All successful conclusion of the test, the witnessers will sign (and stamp, if required) the Pump Test Report to signify the acceptance of the pump. Jakarta, 18 Mei 2022 Reported by Vendor Customer Customer PT. Deka Adhinusa PT. Sempana Deragas Prakarsa_| PT. Medco EP Indonesia AR atom ye fn ini Roma Leo. Darminto | ¢ femark.: 4. Sma? Took atan ebavakan trgifol . a lab gil akan 9 yoin dari dalam yempn , shiping Polam toubysi Fosong. Lube oil dibausa Fan Falanr Jab Hensal 4 B+ VitwoS — Inypaets w+ Tidak Bchemu tan caced jodn boty youpr gan woler — fkdoe RK few Kar aboce an fora pounpe.

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