Rim Refinishing CNC Lathe

Model: MR-2540 / MR-2940

Operator’s Manual
 TABLE OF CONTENTS
1. SAFETY INSTRUCTIONS

1.1. Safety Instructions ...................................................................................................................... 2

1.2. Emergency Stop Buttons............................................................................................................. 6
1.3. FEEDHOLD ............................................................................................................................... 8
1.4. Limit Switches and Over Travel ................................................................................................. 9
1.5. Work Environment.................................................................................................................... 10
1.6. Work holding ............................................................................................................................ 11

2. PRELIMILARY PROCEDURES

2.1. Power Requirement ................................................................................................................... 15

2.2. Uninterruptible Power Supply(UPS) Installation ..................................................................... 17
2.3. Power Hook Up......................................................................................................................... 17
2.4. Three Phase Power Phasing ...................................................................................................... 18

3. OPERATING PROCEDURES
3.1. To Power Up the Lathe ............................................................................................................. 20
3.2. To Power Off the Lathe ............................................................................................................ 22
3.3. Manual Operation of the Spindle .............................................................................................. 22
3.4. Feed Override or Manual Feed Control .................................................................................... 24
3.5. Jogging and Fast Jog ................................................................................................................. 25
3.6. Touch Screen Operation ........................................................................................................... 26

4. DIGITIZING & REFINISHING

4.1. General Description of the Rim Refinishing Process ............................................................... 27
4.2. Digitizing .................................................................................................................................. 28
4.3. Browsing Digitized Profile ....................................................................................................... 38
4.4. Trial Run and Cut Program ....................................................................................................... 41
4.5. Lip Cutting Program..................................................................................................................49
4.6. Manual Mode.............................................................................................................................52

5. MAINTENANCE
5.1. Shop Environment .................................................................................................................... 57
5.2. Machine Cleaning and Lubrication ........................................................................................... 57
5.3. Adjustment and Maintenance ................................................................................................... 59
5.4. Adjustment for belt tension with the motors............................................................................. 62
5.5. Electrical Panel………………………………………………………………………………..66

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Chapter 1
Safety Instructions

SAFETY PRECAUTIONS
All CNC machines involve hazards from rotating parts, chips, belts and pulleys,
high voltage electricity, and machining noises. When using any CNC machine, one
must always follow basic safety precautions to reduce the risk of personal injury
and machine damage.

This machine is to be operated only by trained personnel in accordance with the

Operator’s Manual, safety decals, safety procedures and safety instructions.

The contents of this entire manual should be read before the operator applies
power to the lathe in order to prevent accidents from happening. If preliminary
checks on the power and phasing are not made, damage may occur to this
equipment and any products connected to it.
The MR2540 & MR-2940 Rim Refinishing programs were written to allow for
simple operation of the CNC lathe with authorized training. Remember, however,
safety in the operation of this type CNC machine is of paramount importance.

1.1. Safety Warning (Read Before Operating this Machine)

• No person who is not officially trained in the hazards of operation of
automated equipment and in the operation of this specialized CNC lathe
should be permitted to operate this machine. The operator must read and
understand all appropriate warnings, safety cautions, safety decals, safety
instructions as well as the Operator’s Manual before using this machine.

• Only authorized personnel should work on this machine. Untrained personnel

present a hazard to themselves as well as to the machine. Remember that this
automatic machine may start at any time without notice. Severe personal injury
or even death could be caused by an untrained operator.

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• All operations involving automated equipment require complete MENTAL
ALERTNESS and concentration. An inattentive, reckless or untrained
operator can cause this machine to damage property and the tool to cut the
rim surface too rapidly and break the tool, which could then become a flying
projectile, or possibly even cause the rim to be released from the lathe chuck,
and thus turn into a deadly missile.

• Never operate this machine while under the influence of alcohol or

cautionary types of medication. This could result in serious personal injury
or even death as well as major damages to the machine.

• Remember that this is a CNC lathe which is automatically controlled by

computer programs, and it may start at any time without notice. The machine
process must be monitored by the operator all the time when it is running
programs and powered on in order to prevent possible unsafe situations and
possible damages if a hazardous condition occurs.

• Each rim must be installed correctly and fully secured onto the lathe chuck.
The operator must examine each rim for its roundness and its structure’s
integrity. Fix any bent rims on the rim straightening machine to meet the
industrial standards before installing it on this CNC lathe for refinishing work.
Do NOT install any damaged rims onto this machine for any machining work.

• Improperly or inadequately clamped rim may be ejected with a deadly force

when the main spindle and chuck turn with high RPMs. The lathe chuck
must be examined daily for normal functioning before installing the rim.
Lubricate the lathe chuck at least once a week. A lack of grease will cause a
decrease in the grip force which could then cause the unsecured rim to be
thrown out of the chuck.

• Periodically inspect and service the lathe chuck for wear and operating
conditions in order to avoid inadequate work holding conditions. Be sure the
top soft jaws are securely bolted onto the master jaws. Never operate the chuck
if any parts are damaged, missing or cracked. Always remove the chuck
wrench before starting the machine motion.

• Never exceed the maximum RPM of the lathe chuck. For a 16" 3-jaw chuck
with cast steel body, the maximum RPM is 900 RPM for 14” rim. When the
rim size is increased, the spindle speed must be reduced in proportion to
avoid potential danger. The correct RIM SIZE must be recorded in the
beginning of digitizing or trial-run in order to have regulated RPM value.

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• Please remember that the grip force of the chuck decreases as the RPM
increases. In extreme cases, the rim could be thrown out from the chuck,
which could result in serious personal injuries or even death. For that
reason, the regulated RPM value must be used in either Automatic Mode or
Manual mode. Please refer to page 24 for regulated RPM value vs Rim Size.

• Always push the E-STOP button first before installing and/or removing the
rim from the lathe chuck. When inspecting, fixing or lubricating the lathe
chuck, always cut off the power supply to the machine first.

• Do not operate this CNC lathe unless both sliding doors are fully closed and
the door interlocks are functioning properly. This CNC machine is
automatically controlled and may start at any time. When the main spindle
is turning, the tool turret can move rapidly at any time in any direction.

• This machine is designed to be capable of following the motions previously

recorded. The machine can therefore make moves which are unexpected by the
operator. Moving parts can entangle, trap, and cut. Sharp tools or chips can cut
skin easily. Ensure the machine is NOT in operation by turning OFF the
power before reaching or working inside the sliding doors for any reason.

• Always turn off the power to the machine when cleaning the machine and/or
providing service to the machine. Serious personal injury or even death can
occur by electric shock. Always turn off and lock out system power before
performing any servicing work.

• The operator’s head, hands, fingers and loose fitting clothing must be kept
away from the work area around the lathe chuck, the rim, and the tool holder
at all times. Always use appropriate eye protection (safety goggles) while
operating the machine.

• The machine must not be operated with the main sliding doors open. The
operator is required to close both sliding doors before manually or
automatically turning on the spindle. For the safety of the operator and
anyone in the area of the machine, the main sliding doors should remain
closed whenever the spindle or chuck is turning.
• The electrical panel should be closed at all times except during installation or
services. At those times, only qualified electricians should have access to the
panel. When the main circuit breaker is on, there is a very high voltage
throughout the electrical panel (including in the circuit boards and logic

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 circuits), and additionally, some components operate at high temperatures.
Therefore, extreme caution is required to anyone who provides service work
within the electrical panel.

• The electrical power to the machine must meet original design specifications.
Attempting to run the machine from any other source can cause severe damage
to the machine and will void the warranty.

• Do not modify or alter this CNC machine in any way. Any unauthorized
modifications or alterations of this machine could lead to personal injury
and/or machine damage and will void your warranty immediately.
• Do NOT operate the machine if any component does not appear to be
functioning correctly. Check for damaged parts and tools before operating the
machine. Any part or tool that is damaged should be properly repaired or
replaced by authorized technician or personnel.

• Always keep your machine very clean. Always keep the floor area clean.
Avoid using the machine in wet, damp, or poorly lit areas. Serious cuts,
abrasions and physical injury may result from slips and falls.

• It is the shop owner’s responsibility to make sure that everyone involved in

installing and operating this machine is thoroughly acquainted with the
installation, operation, and safety instructions provided with the machine
BEFORE they perform any actual work on this machine. The ultimate
responsibility for safety rests with the shop owner and each individual who
works on this CNC machine.

• Consult your local safety codes and follow all required regulations before
installing and operating the machine.

DANGER:
It must be fully understood that operating this lathe with the door open and the
chuck turning is a hazardous practice that shall NOT be allowed. The operator who
re-opens the main sliding doors during the cutting process must acknowledge that
this CNC lathe is not designed to be operated in this way; by re-opening the door,
the operator is placing his own safety at risk, and possibly the safety of others. This
CNC lathe was designed for an enclosed work area. This safety provision must be
remembered all the time. Do not disable the safety switch at any time for any reason.

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1.2. Emergency Stop Buttons
The Emergency STOP button (also known as the Emergency Power Off button, or E-
STOP button) is the large circular RED switch located at top left position of the
Operator’s Control Panel on the right side of the sliding door.

Top Control Panel with the E-STOP Emergency Stop button

button
There is another Emergency STOP push button at top left of the pendant station. There
are two hand wheels installed on the pendant station. One is marked as X (top right)
and the other is marked as Z (low left corner).

Pendant station with X & Z hand wheels E-Stop button on the Pendant Station

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The X-axis is used to control the backward and forward tool turret motion along the
cross slide, which moves in the direction perpendicular to the bedways and the
spindle’s center line. When the X-hand wheel is turned clockwise, the tool turret will
move towards the back side (away from the operator). When the X-hand wheel is
turned counterclockwise, the tool turret will move towards the operator along the cross
slide.

The Z-axis is used to control the tool turret motion in the longitudinal direction, which
is parallel to the center line of the main spindle as well as the bedways. When the Z-
hand wheel is turned clockwise, the tool turret will move away from the main spindle
and chuck and towards the tailstock end (to the right when you are facing the tool
turret and standing in the front of the machine). When the Z-hand wheel is turned
counterclockwise, the tool turret will move closer to the main spindle and chuck (to
the left when you are facing the tool turret and standing in the front of the machine).

Pressing the E-STOP button will instantly stop all movement of the machine, the
spindle and chuck, the servo motors, and the tool turret. Pressing the E-STOP button
will also interrupt the computer programming that is running. Therefore, when you
see any potential safety issues that could result in a dangerous situation during
operation, press the E-STOP button to avoid crashing the machine. This will turn off
the servo drive power and stop the spindle from turning.

After pressing the E-STOP button, investigate and remove the condition that caused
the emergency, and then release the E-stop push button by rotating it clockwise
slightly (note the arrow on the E-stop push button). Also, press the RESET icon at the
lower right hand corner of the touch screen monitor to continue operation.

SAFETY WARNINGS:
• The E-STOP switches shall not be disabled at any time for any reasons.

• Engage the E-STOP button when installing or removing the rim from the
lathe chuck as well as when changing the cutting tools or inserts.

• Do not operate the machine if the LED light of the E-STOP push button is
blinking. Find and remove the condition causing the Emergency LED Light,
and then release the E-STOP push button. If the LED light continues blinking,
call for professional service.

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 • Never leave the machine unattended when the power is on. Use the E-STOP
button to turn off the drive power and main power when you need to install
or remove a rim, replace a new tool holder or cutting insert, or perform any
other related job duties.

1.3. FEEDHOLD

When the digitizing process is engaged from the very beginning, you will see a touch
button: “FEEDHOLD” near bottom at center position of the touch screen monitor.
This touch-button is designed to allow the operator to pause or hold the feed motion
in case some adjustments need to be made. Please note that the spindle motion is not
stopped by the FEEDHOLD; only the servo motion of the tool turret is paused by
pressing FEEDHOLD button. Therefore, it is not desirable to press the FEEDHOLD
button during the machining process.

The self-explanatory word FEEDHOLD has the function to hold the feed motion
when desired. During any automated move of the tool turret (including the cutting tool
or digitizing probe installed onto the tool turret station), the operator may touch-select
the FEEDHOLD screen button and the motion will decelerate to a stop. The FEED is
simply HOLD until a new order is given.

Feedhold button at digitizing mode Feedhold button at cut mode

The digitizing probe collects data for each rim by scanning the surface profile. The
stylus of the probe must stay on the solid rim surface all the time. Quite often, the
operator has to turn the rim during the digitizing process in order to keep the stylus on
the solid rim surface. By touch-select FEEDHOLD, it instantly pauses the tool turret

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movement and allows operator to turn the rim in a very flexible time frame; After that
is done, simply continue the digitizing until it is completed. This can be a very useful
safety feature in the process of digitizing a curved rim.

1.4. Limit Switch and Over Travel

To prevent the carriage of the CNC lathe from crashing onto the sheet metal enclosure,
either at front sliding doors or the back cover, limit switches are installed on the
machine in case the operator makes the mistake of moving the tool turret beyond the
travel limit either with the hand wheels or under the automatic program.

There are two small angle plates installed on the cross slide at each end of the
maximum X-axis travel: one towards the front sliding door where the operator is
standing and one towards the back side of the machine. There are two plungers from
the limit switch which are actuated when one small angle plate pushes onto one of the
plungers, resulting in the electrical circuit to cut off the servo power.

If the tool turret is moved beyond the limits in which the machine is designed to
operate, the limit switch will be activated, and the tool turret motion will be halted.
As an indication of the limit switch engagement, the LED light for the E-STOP at the
top left corner of the Operator’s Control Panel will start to blink continuously.

Two small angle plates & limit switch Limit switch in the engaged position

The occurrence of this situation simply warns the operator that no more movement of
the tool turret is allowed beyond the machine’s limits. Do not operate the hand wheels
in an attempt to back the tool turret off the limit switch.

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There are some situations in which the CNC control is not able to move the tool turret
back off the limit switch position. In these cases, you must completely turn off the
power to the machine. Then, use the Allen wrench to manually turn the ball screw in
order to move the tool turret off the limit position by hand.

Manually move the tool turret on the X-axis Manually move the tool turret on the Z-axis.
(Machine power must be turned OFF !) (Machine power must be turned OFF !)

After repositioning the tool turret back to the normal working position, take extra
caution to examine the machine carefully before powering up again. It is very
important for the operator to determine whether this off-limit situation was simply
caused by the operator’s own mistake (a simple and common mistake), or if it was
caused by the unusual movement of the tool turret (an uncommon occurrence). In the
case that the off-limit situation was caused by the unusual movement of the tool turret
itself, turn off the power and call for service.

1.5. Work Environment & Shop Safety

It is very important to provide a clean and safe working environment for the operators
and the machine to achieve safe and continuous productions. Remember that this CNC
machine has many electrical and electronic components which are sensitive to the
temperature and/or humidity of its work environment. Needless to say, the computer,
touch screen monitor, and encoders require standard operating temperatures in order
to maintain their normal functions.

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Extreme hot or cold temperature conditions can result in malfunctioning of the CNC
machines. By common industrial standard, an Air Condition Room is necessary for
the installation of this CNC lathe machine in order to have continuous productions
without seasonal interruptions.

Please refer to the specifications and limits within the following table for general
guidelines of a proper working environment:

Environmental Specifications (Machine is for indoor use only)

Descriptions Minimum (Lower limit) Maximum (Upper Limit)

Operating Temperature 40° F (5° C) 85° F (30° C)

Storage Temperature 0° F (-15° C) 122° F (50° C)

Ambient Humidity 20% relative, non-condensing 80% relative, non-condensing

Altitude Sea Level 6000 Ft. (1829 m)

SAFETY WARNING:

- Do not operate the machine in explosive atmospheres (explosive vapors).

- This machine is not designed to resist or contain blasts or fires. Do not machine
any explosive or flammable materials on this CNC lathe.

- This machine cannot protect operators from toxins. Coolant mist, fine particles,
chips, and fumes can be dangerous. Always follow safety warnings and dates
from the specific materials provided by the manufactures.

- Chips and/or debris flying into unprotected eyes can cause loss of sight. Always
wear safety goggles and hearing protection when operating the machine or
working in the machine area.

- Always keep your machine clean after turning off electrical power. Never
attempt to remove chips or cuttings with your hands or while the machine is
still operating. Avoid using compressed air to remove chips from machines
since flying chips could cause serious eye injuries.

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1.6. Work Holding
The lathe chuck is one of the most common work holding devices among all other
possible options. The 3-jaw self-centered chuck is designed so that all jaws operate at
the same time. It will automatically center round the work piece and clamp it with a
gripping force when the operator turns the chuck wrench very tightly.

There are 3 pieces of master jaws and top soft jaws which move in and out together
when the operator uses the chuck wrench to make adjustments to clamp the rim onto
the chuck. The master jaws in each set are numbered 1, 2, and 3, as are the slots into
which they fit. The master jaw number must correspond with the slot number so that
the work is centered.

Make sure the chuck and soft jaw sets are of an original set from the same chuck
manufacturer. Sets of master jaws are usually made for a specific chuck only and are
not interchangeable with other chucks. Top soft jaws are made in steps in order to fit
different ODs of rims.

Master jaws and top soft jaws Rim is held by top soft jaws

When installing a new lathe chuck onto the spindle, use the eyebolt or hanging belt to
lift the chuck to the same level of the spindle. Please remember that one 16” 3-jaw
chuck can be as heavy as 250 lbs. Do not try to install or remove a chuck by lifting
with your two hands only. Take extreme caution when mounting the chuck onto the
main spindle.

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For MR-2940 CNC rim lathe, there are two sets of soft jaws are provided with the 16"
3-jaw chuck in order to work with various diameters. The standard set works for rims
between 14" and 20" by using three steps of soft jaw positions. For 14" to 17" rims,
use the soft jaws at first step with small diameter. For 17" to 19" rims, use the soft
jaws at the second step. And for 20" rims, use the soft jaws at the third step which has
the largest diameter.

The second set of soft jaws is specially designed for larger rims between 20” and 25”.
When to replace the soft jaws, extra cautions must be exercised. There are number
marks on the soft jaw set which must be correctly installed and secured onto the
corresponding master jaws so that they can work together as matched pairs in
accordance with the design.

Before mounting a rim onto the chuck, make sure to examine the functioning of the
chuck first, checking to see that all 3-jaws move in and out freely when the chuck
wrench is turning. Also, choose the proper soft jaw position to match the rim size.

All rims to be machined must be examined for their straightness and roundness first
in order to meet the industrial standards and safety requirements. Bent rims shall not
be machined until the rim straightening process is first completed and satisfied.

After mounting the rim correctly, always remember to remove the chuck wrench off
the chuck right away. Otherwise, it could become a dangerous missile when the
spindle is turned on. Get in the habit of never letting go of a lathe chuck wrench
unless you are placing it on the tool tray or in the tool box.

Due to chuck rotating speeds and cutting forces during machining, take care to ensure
that the chuck use is safe and proper. It is very important to understand the
relationship between the grip force of the chuck jaws and the RPM of the main spindle
rotation.

In general, the grip force is subject to change with the centrifugal force of the chuck
jaws. The grip force decreases as the spindle’s RPM increases. Also, the grip force
varies greatly depending on the size and weight of the top soft jaw, and the lubrication
of the chuck, master jaws, and scroll. Large top soft jaws create higher centrifugal
forces as the spindle’s RPM increases, thereby reducing the chuck’s ability to maintain
its grip force. On the other hand, heavy cutting forces at high spindle RPMs create
minimal grip forces and the work piece may be thrown out from the chuck.

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Therefore, it is a safety precaution to reduce the RPMs when machining a large rim.
It is very important to provide correct RIM SIZE into the program so that correct RPM
is followed based upon the rim size. Do not exceed allowed RPM set by the program.

Also, in the manual mode, the operator should adjust the spindle speed in accordance
with the RIM Size. Please refer to page 24 for regulated RPM values vs rim size.

The maximum RPM for 16" 3-jaw chuck with semi-steel body and soft jaw sets
shall not exceed 900 RPM at any time by its design. Instead, spindle speeds must
be reduced accordingly in the program when correct rim size is provided initially.

SAFETY WARNINGS:

• When inspecting, exchanging or fixing the chuck or soft jaws, turn off the
power supply to the machine. Unexpected machine motions may cause severe
personal injury or even death.
• The grip force of the lathe chuck decreases when the RPM of the main spindle
increases. Never exceed the maximum RPM limit set by the chuck factory.
• Always examine the rim for its roundness and structural integrity. Do not install
any bent, damaged or broken rim onto the lathe chuck.
• Always make sure to remove the wheel weights from the rim before installation.
Use caution to install the rim onto the same step position from the top soft jaws.
Improperly or inadequately clamped rims may be ejected with a deadly force.
• Improperly clamped rims at high RPMs may puncture the sliding doors. A
reduced RPM is necessary in order to protect the operator during performing
unusual operations (e.g. turning a very large rim).
• Never run the spindle without closing the sliding doors. The improperly
clamped rim may be thrown from the lathe chuck with a high RPM, which may
result in serious personal injury or even death, as well as major damages to the
machine and its components.

• The chuck must be greased weekly and serviced regularly in order to maintain
its normal clamping function.

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Chapter 2

Preliminary Procedures

2.1. Power Requirements

This MR-2540 or MR-2940 CNC lathe is designed to operate the CNC control system
with single phase power at 115V to the PC and CNC control system and three phase
power at 220V / 3PH / 60A/ (50Hz or 60Hz) to the main spindle motor and servo
motors. Power supplies to this machine shall only be connected by a qualified
electrician.

220V / 3PH/ 50A power supply 115V/ 1PH /10A power supply

Important Notes:
Please refer to local code requirements before wiring this machine. Some local and/or
national organizations require a separate wall-mounted electrical control box to enable
a fail-safe shutdown of this CNC machine in addition to the machine mounted
controls.
Electrical circuits must be grounded to safeguard equipment and personnel against the
hazards of electrical shock. Grounding is the connection of all exposed non-current-

15
carrying metal parts to the earth. Grounding provides a direct path to the earth for
unwanted faulty currents without causing harm to people or any equipment. Proper
grounding of this machine is essential for the safety of the operators and the machine.
One of the biggest causes of electronic damage is the lack of good grounding of both
the CNC lathe and the computer. The lack of grounding will damage the CNC, the
computer, or both.

The actual voltage in your building may vary from time to time. The power supply to
this CNC lathe shall provide a stable line voltage that does not fluctuate more than 5%
from its designed voltage. The installation of a step-up or step-down transformer will
be required before the operation of this CNC machine in case the building power
supply is much lower or much higher than the designed voltage.

SAFETY WARNINGS:

• Always comply with the NEC, state and local codes. Always use personal
protective equipment and safety equipment at all times.
• Never attempt to service your electrical circuit unless you have completed and
passed proper training in this field. Always call a qualified electrician when
electrical problems arise.
• Turn off and lock out system power before servicing the machine. High voltages
are very dangerous. Death by electric shock can occur. You may be
electrocuted if you are unfamiliar with the electrical field or if you do not have
proper training in this field.
• Never bypass any safety switches on this machine. Never bypass fuses, circuit
breakers, or any other safety devices on this machine.
• To ensure the safety of the people working with the machine, electrical power
must be removed when the control circuit of this machine is inspected, serviced,
and/or repaired. A DANGER tag shall be attached to this machine.
• Read, follow and understand all the instructions for machine safety before
operating the machine. Unexpected machine motion may cause severe personal
injury or even death.
• Do not alter or modify the control circuit of this machine in any way. Do not
operate this machine with any broken switch and/or damaged components. The
machine must be repaired or serviced by authorized service technicians only.

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2.2. Uninterruptible Power Supply (UPS) installation
The electronic components of the CNC lathe control, including the computer, should
be protected in the same way that a home personal computer is protected: with an
UPS power supply which is available in most computer stores.

A voltage surge is a higher than normal voltage that temporarily exists on one or more
power lines. Voltage surges vary in their voltage amount and time present on the
power lines. One type of voltage surge is a transient voltage, or voltage spike in
common language, which is a temporary, unwanted voltage in any electrical circuit.
Transient voltages typically exist for very briefly, but are often larger in magnitude
than voltage surges and very erratic. Transient voltages occur due to lightning strikes,
unfiltered electrical equipment, and switching the power ON and OFF. High transient
voltages may reach several thousand volts.

The UPS is the recommended method and normally provides better filtering and
protection from power surges than the surge protectors commercially available. The
CNC lathe is shipped from the factory with a small surge protector installed. The surge
protector should be removed and the UPS placed in the base of the electrical cabinet,
and plugged in the place of the surge protector was when it was shipped.

Protecting the computer and electrical equipment of the CNC lathe can prevent the
occurrence of expensive down time due to natural weather conditions and/or the power
variations certain areas of the country. The CNC lathe is not warranted against damage
caused by lightning and/or power surges.

2.3. Power Hook Up

Three-phase power supply (220V/ 3PH / 60A/ (50Hz or 60Hz)) should be connected
by a qualified electrician from your building power supply to the electrical panel main
door switch, which is located on the back side of the machine.

In addition, a single phase power of 115V/1PH/10A is required to supply 115 VAC to

the computer and CNC control circuit.

AC Inverters generate high frequency interference in the 10-15 KHZ frequency range.
This high frequency noise can easily radiate back into the building’s electrical system
and cause electrical interference with other electronic equipment and the lathe’s
electronics if a good earth ground is not provided.

17
The CNC lathe chassis should be well grounded, and the neutral leg should be
grounded at the electrical panel to prevent ground loops and high frequency electrical
noise from being radiated into the building wiring.

2.4. Three Phase Power Phasing

For proper operation of the gear shift motor and the coolant pump, the input three
phase power supplied to the lathe must be phased correctly. For most rim shop
applications, the coolant pump may not be used since the refinishing cut is light. The
gear shifting will not be used for the same reason. The high gear (#3) is set as default
before the CNC lathe is shipped. Do NOT shift to the lower gears (#1 and #2).

To verify the correct phasing for the coolant pump, remove the cover plate at the
casting base of the CNC lathe below the door accessing the area where the tailstock
would be installed on the CNC lathe.

This coolant reservoir has a coolant pump installed within view of the access door
with the cover removed. With a flashlight, the installer can see an arrow cast into the
top of the pump motor housing which indicates the correct motor rotation.

In case that the rotation of the pump shaft is not correct and in accordance with the
arrow marked on the top of the coolant pump, simply switch L1 and L2 at the input
three phase power connection located at the door switch of the electrical panel.

Coolant pump housing Arrow showing correct rotation

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 INPUT POWER CONNECTIONS
220 VAC 3 Phase

L1 L2 L3

Chassis
Neutral
Power Ground

Switch

T1 T2 T3
Note: Connection to L1 and L2 should not be the “high leg” or the line generated by
a three-phase converter. The phasing of the 3-phase power should be checked by
verifying the direction of rotation of the coolant pump located in the reservoir at the
tailstock end of the lathe. The shaft should rotate in the direction indicated by the
arrow on top of the coolant pump motor housing when the coolant switch on the
control panel is put in the manual position.

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Chapter 3

Operating Procedures

3.1. To Power Up the Lathe

1. Turn On 220V / 3PH power: The 3-phase main power switch is at the back
of the machine. Rotate the red disk with its handle on the electrical cabinet
door from 9 o’clock position onto 12 o’clock position (clockwise to turn on
and counter-clockwise to turn off).

3-Phase Power ON 3-Phase Power OFF

Back view of the machine
(12 o’clock position) ( 9 o’clock position)

2. Then, press the green button on the right side of the sliding door to start
power for PC and CNC control. The monitor should indicate NO SIGNAL
momentarily until the computer comes up. Then, it presents the first window
page just like any PC. After waiting a few seconds, the rim refinishing
program will start automatically.

First view when PC is powered-up Rim Refinishing Program Icon

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 3. For your convenience, the touch screen monitor is installed for simple and
easy option with this machine. The operator will touch-select the icons.

The first window of our rim refinishing program is a safety caution page with dark red
color background to warn that only the authorized technician with proper training is
allowed to use this machine.

WARNING: Serious injury or even death could result from

operating this program or machinery without being properly trained
in its use. Do NOT attempt to operate it if you have not been trained
to operate it safely.

Safety Warning for the Operator Reset Icon

Operator has to type in YES from the touch screen keyboard in order to move on.
Then, press RESET icon at the lower right hand corner of the monitor in order to
reset the E-STOP (no more flushing after that).

3.2. To Power Off the Lathe

1. On your touch screen monitor, there is one icon as “SHUT DOWN” which is
at lower right hand corner of the monitor, right above RESET button.

21
 2. The PC and CNC control system should only be powered down while there is
no program running. This ensures the Drive power is on, all files are closed,
and an orderly shutdown can be performed. The machine should not be powered
down while any other programs are actively running.

3. Press the "Shut Down" Icon at lower right hand corner of the touch screen
monitor as shown (above the RESET Icon). Then, a pop out window will ask
the operator for confirmation. Press OK to shut down.

Shut Down Icon Press OK button to confirm Power-OFF

4. To turn off the 3-phase power of the machine, rotate the power switch on the
electrical cabinet door counter-clockwise from 12 o’clock position to the 9
o’clock position. Then, prepare to turn off the single phase power.

3.3. Manual Operation of the Spindle

The spindle can be operated manually as well as automatically under CNC control.
Manual operation is controlled by a switch located to the left of the control panel.

The lathe with the 16” 3-jaw chuck must never be operated above 900 RPM.

The spindle speeds should also be adjusted in accordance with the rim size as well.
In general, the larger the rim diameter is, the slower the spindle speed should be.

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 Spindle Speed Control
Panel

Auto / Manual / Stop switch

Manual speed selection dial

SAFETY WARNING:
Never turn on the spindle and chuck without closing the sliding doors. The
improperly clamped rim may be thrown from the lathe chuck with a high
RPM which may result in serious personal injury or even death, as well as
major damages to the machine and its components.

When the spindle switch is placed in the MANUAL position, the spindle will begin to
turn immediately. The operator should realize that he/she is in control, and responsible
for the spindle motion just as a machinist is in control of a manual engine lathe when
he/she turns on the spindle rotation at Manual Mode.

The speed of the spindle should be set up by the operator when he is at the Manual
Mode. In this situation, the X & Z coordinates of the cutting tool insert and spindle
speed in RPM are displayed on the touch screen monitor. The speed can be adjusted
by rotating the Spindle Speed Control potentiometer located at the top left of the
control panel. Once the desired speed is set by the potentiometer, the spindle will run
at approximately the set speed in the manual position.

The spindle can be turned off by placing the switch in the center position. For
automatic program cut, the switch knob should be positioned at top (Auto position).
Please refer to the following page for recommended RPM values for various rim sizes.

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 Recommended RPM Values vs RIM SIZE

RIM Size Average Rim Regulated Allowable

Weight RPM Value RPM Value
(Max. Limit)
(lbs.)

14” 20 860 900

15” 22 840 900
16” 24 820 900
17” 26 800 850
18” 30 760 820
19” 32 710 760
20” 36 650 700
21” 40 610 650
22” 45 570 600
23” 50 540 580
24” 55 520 550
25” 60 500 530

When to work under manual mode, the operator should adjust the spindle speeds in
accordance with the recommended RPM values shown above based upon the rim size.
Please keep in mind that high RPM is not desirable when to work on large rims.

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3.4. Feed Override or Manual Feed Control
Under CNC control, the tool turret is moving along at the pre-recorded feed rate. On
the other hand, the previously selected feed rate from program can be overridden
simply by adjusting the Feed Rate encoder dial, located within the control panel area.
The Feed rate dial operates uniquely to ensure that the selected feed rates start out
slowly.

Always begin to operate the dial for the first time by turning it CLOCKWISE.
This signals to the system that the dialed feed rate will control the machine and the
dialed-in feed rate will be slow at first.

Feed Rate Encoder Operator’s Control Panel

When you are going to change the FEED RATE with this dial encoder, please keep
in mind that you are going to increase or decrease the Original Feed Rate via
percentage. For example, if you use default cutting Feed Rate at 10 (Inch/Min), you
may adjust the Encoder clockwise in order to increase it up, say to 120% to reach
12 (Inch/Min). Or, you can adjust the Encoder counter-clockwise in order to reduce
it down to 80% to reach 8 (Inch / Min). The percentage increased or reduced during
the adjustment of encoder will be shown on the monitor.

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3.5. Jog and Fast Jog

The lathe can be manually operated by using the X and Z hand wheels. They can be
operated simultaneously to trim the outside of the rim lip in Manual Mode.

Press and hold the Fast Jog button which is located at top left corner of the pendant
station while turning the hand wheels to multiply the feed rate by which the hand
wheels move the tool post in X or Z direction.

Pendant station with hand wheels Fast Jog button Hand wheels

Whenever a limit switch is activated, the program assumes that the true position is
lost, and then prompts the operator to press RESET icon button from touch screen
monitor. Normally this will back the tool turret off the activated limit switch and end
the process the machine is presently running. The operator will then have to reposition
and clear the X-axis and Z-axis, or restart the desired process.

There are some situations in which the CNC control is not able to move the tool turret
back off the limit switch position. In those situations, you need to turn off the power
to the machine completely. Then, use an Allen wrench to manually turn the ball screw
in order to move the tool turret off the limit position by hand. Please refer to the
pictures on page 10 for details. After the tool turret is moved away from the limit
switch position, power up the machine again to continue.

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3.6. Touch Screen Operation

Most of the prompts that the program gives to the operator appear in bright white
letters in the middle of the screen. The operator can make all of his/her choices by
touching the appropriate icon block that describes the action he/she wants to take.

On the right hand side of the touch screen monitor, there is a column on which the
main ICONs are located for the operator to choose from, such as, MANUAL,
DIGITIZING, TRIAL & CUT, Browse Files as shown. We will call them as main
Operating Icons.

Main Icons Window for Manual operation

When the operator touches one of the main operating icons, the red LED light at top
and bottom of this icon will be highlighted. This indicates that the option is
acknowledged and corresponding operating will be displayed accordingly in another
window that follows right away.

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Chapter 4
Digitizing & Refinishing Process
4.0. General Description of the Rim Refinishing Process
The MR-2540 / MR-2940 Rim Refinishing Lathe refinishes (cuts) a new-machined
finish on the rim surface through a three-step process:

1. The Rim is digitized and a file is saved containing the rim’s recorded profile.
2. The cutting tool is aligned to the rim surface for cutting, and a trial run is made
to ensure proper alignment of the cutting tool.
3. A new finish is cut on the rim exactly from digitized profile.

4.1. Mounting the Rim

Before digitizing, operator has to mount the rim correctly onto the 3-jaw lathe chuck
with soft jaws. The rim must be firmly secured with a chuck wrench at full force.

Please choose correct soft jaws in order to match the different rim sizes. The small set
is used for rims between 14” and 16”. The medium set is used for rims between 17"
and 19". And the largest set is used for rims between 20" rims. For rims larger than
20”, the second set of soft jaws shall be installed to replace the standard set. Be sure
that the rim is tightly held by the same step of soft jaws, and that it is well balanced
and firmly secured. Then, remove the wrench and close the sliding door. Push the
spindle switch onto Manual mode for a short test run to check the roundness first.

Mount rim with the chuck wrench Remove the wrench

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SAFETY WARNING:
• The operator must understand that a very dangerous situation and/or dire
consequences may result to the operator and anyone around the machine if the
rim is not correctly installed onto the chuck or the rim is not positively secured
onto the chuck. Improperly or inadequately clamped rims may be ejected with a
deadly force which could cause serious personal injury or even death.
• Improperly clamped rims at high RPMs may puncture the sliding doors. A
reduced RPM is required in order to protect the operator during unusual
operations (e.g. turning a very large rim). Please refer to previous chapter for
regulated RPM values vs Rim Size.
• Never run the spindle without closing the sliding doors. An improperly clamped
rim may be thrown from the lathe chuck with a high RPM which may result in
serious personal injury or even death, as well as major damages to the machine
and its components.

All rims to be machined must be examined for their straightness and roundness first
in order to meet the industrial standards and safety requirements. Bent rims shall not
be machined until the rim straightening process has been completed and satisfied.
After mounting the rim correctly, make sure to remove the chuck wrench right away.
Then, always briefly spin the rim under manual mode before digitizing the rim in
order to see if the rim is balanced and centered adequately on the lathe chuck.

4.2. Digitizing Procedures:

Check the Green LED light on the probe The digitizing probe is installed

29
Before starting to digitize, the operator needs to examine whether or not the green
LED light of the digitizing probe is on. In case there is no LED light, examine the fuse
of the probe. In case that a Red LED light is on all the time, call for service.

After confirming the working status of the probe with the green LED light, remove
the probe from its housing on the sliding door, then install and secure the probe onto
the probe holder from 4-way tool post. Then, continue with the following steps:

1. While the Digitizing Icon (top right corner) is selected, two small LED lights
are highlighted, one is above the Digitizing Icon and the other one is below.
Then a new window for digitizing is displayed.

Window to Start Rim Digitizing Enter Rim I.D. & Description

2. The operator is required to key in the Rim ID as the digitizing file name, which
is commonly referred as Hollander number of the rim in order to be easily
organized in accordance with the industrial standard. For aftermarket rims, the
operator has to provide his own RIM ID number for the file name.

3. After having input the Rim ID number, press ENTER to validate. Then, provide
the RIM Descriptions. For example, GM for rims made by General Motor,
plus the particular model number for the car.

4. Then the RIM SIZE is required in order to provide the regulated spindle speed
RPM value based upon the RIM Size. In general, the larger the Rim Size is, the
slower the spindle speed will be for safety reasons.

30
 Digitizing Parameter Input

5. On the top left of the window, listed are digitizing parameters with default
values shown on the right hand side. The operator can change the default values
of these parameters based upon the rim size and rim profile.

6. Digitizing Increment is the typical distance at which the probe moves from its
current position onto the next one. The response is entered in an integral
number in thousandths of an inch. For example, entering the number 15
signifies an increment of 0.015 inch. The default value is of digitizing
increment is 0.030 inch, shown as 30, which can be modified by touching
"Change" icon. The operator may select an alternative number using the
“keypad” displayed at the bottom of the touch screen.

7. Digitizing Feedrate is related to working speed for the digitizing probe to move
on the rim surface profile from the starting point to the finishing point. The
default value is 20"/min as shown above as normal digitizing speed. To change
this value, simply touch "Change" icon. Then, operator can choose between
faster digitizing feed rate at 24"/minute or lower feed rate at 16"/minute. For
safety reasons, the maximum digitizing rate is limited to 24”/minute to protect
the probe. The digitizing feed rate does not change every motion in the
digitizing process. However, it does significantly affect the overall time it takes
to digitize. In the case that the rim to be digitized has complicated
configurations which require turning the rim during the digitizing process, a
slower digitizing feed rate should be chosen.

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8. Cutting Feedrate determines how fast the tool turret moves during the
machining process. Therefore, it is the most important factor in producing
different finishes on the rim. In general, the faster the cutting feed rate the
operator chooses, the wider the machined lines that will appear on the finished
rim. On the other hand, the slower cutting feed rates will reduce these lines.
Normally the default cutting feed rate of 10"/min produces good results. And,
it maintains a very reasonable machining time for productions. If a smoother
rim finish is desired, the operator has the option of selecting a slower cutting
feed rate in the program, say, 8"/min, or even 6"/ min. Also, the cutting feed
rate can be overridden manually during the cutting process by reducing the
cutting feed rate only in the last cut in order to save the overall cutting time.

9. Spindle Speed is regulated based upon the rim size installed on this lathe. When
a small rim is installed, say, 15” rim, the regulated RPM value is at 840.
However, when a large rim is installed, say, a 20” rim, the regulated RPM
becomes much less, say, around 650. In general, the larger the rim diameter is,
the slower the spindle speed RPM should be in order to avoid vibration issues.

10. Digitize towards lip? (YES or NO answer) is the final question on this page.
This prompt is asking if the digitizing and subsequent cutting is to begin near
the center of the rim and then towards the outer rim or the lip of the rim.
Normally, the refinishing process is done from the rim center outwards towards
the lip. If you desire to refinish in this manner, touch the word YES. If the
digitizing and cutting needs to be done towards the center of the rim, touch NO.

11. A summary of the above entries is displayed on the screen to give the operator
a summary by looking at the parameters that will be used to digitize and will be
saved in the file for the cutting of the rim surface. Now, you start the Step 1 by
touching Settings Verified to continue the process, provided that you are ready
to start the digitizing process and the probe has been installed onto the tool post.

12. When all parameters are verified, go to the Step 2 of the digitizing process:
Move probe to end position at the rim lip and press Record End icon to save
the position. In the digitizing process, the operator first defines an ending point
for the digitizing and cutting process, and then places the probe approximately
one sixteenth of an inch or so away from the face of the rim at the end point of
the area to be digitized.

32
13. When these points are defined, the digitizing process begins and runs
automatically until the specified area is digitized. First, the operator should use
the hand wheels to remove the probe and stylus to the ending point of the area
to be digitized. The fast Jog button can be pressed on the control panel to move
the probe more rapidly to the area of the desired point. Then, adjust the hand
wheels to precisely locate the ending point. When the probe is at the ending
point, touch-select the word RECORD END on the touch screen to record the
ending point.

Step by step instructions for digitizing process

14. Then go to Step 3 of the digitizing process: Move probe to start point and press
Start Digitizing icon to begin digitizing process. After the ending point has been
recorded (see above), the starting point needs to be defined by placing the probe
at the starting point of the area of the rim to be digitized, about 1/16” inch off
the rim’s edge. Use the hand wheels and the fast jog button to locate the probe
at this point and touch Start Digitizing on the touch screen to record the starting
point of the area to be digitized.

33
 Move the probe to the ending point Move the probe to the starting point

15. When the Start Digitizing button is press, a new screen prompt as follows:

Screen Prompt: Are you ready to digitize?

Touch OK to start digitizing. If not ready, touch Cancel.

When OK is touched, automatic digitizing will then commence at this time.

CAUTION: Operator must pay his full attention during the digitizing process.
The digitizing probe stylus (the tip) must be moving along on SOLID rim
surface in order to avoid any damages to stylus as well as the entire probe
assembly. For certain rims, the operator must turn the rim slightly during the
digitizing process in order to keep the stylus on the solid rim surface.

WARNING: Using mobile phone while you are doing digitizing on this CNC
lathe is absolutely forbidden. Full attention and high alertness are absolutely
necessary when you are working on this CNC lathe.

34
16. Normal Detail or Fine Detail: At any time during the automatic digitizing
process, the operator may touch-select the Fine Detail option displayed on the
screen and cause the points digitized along the face of the rim to be digitized at
half the digitized increment selected. For example, if 30 thousandths was
selected as Normal Detail by default value, touch-selecting Fine Detail will set
the rate to 15 thousandths of an inch between the points digitized. This is
recommended when digitizing sharp curves or where more details are needed
in the digitized profile. Normal Detail or Fine Detail can be touch-selected
(toggled) at any time during the digitizing process.

A. Normal Detail and Fine Detail at lower portion of screen.

B. Normal and Side at right hand side of screen

17. Normal Mode: At any time during the automatic digitizing process, the operator
may touch-select the Normal or Side option displayed on the right hand side of
the screen and cause the direction change for digitized mode. By default, the
Normal is used when digitizing is carried out along the face of the rim (X-axis)
which applies most automobile rim surface.

18. Side Mode: On the other hand, Side mode is required when digitizing is along
the back side of a deep rim, or, more often, along the side face of a truck rim.
The fundamental difference for Side Mode digitizing is that the measurement
is carried out along the Z-axis for Side Mode instead of X-axis as Normal Mode.

35
19. Normal or Side can be touch-selected (toggled) during the digitizing process.
The Pause of the servo motion of digitizing or Feedhold is not required when
touch-selecting Normal Mode or Side Mode.

20. FEEDHOLD: Pause of the servo motion during digitizing.

Feedhold button at digitizing mode Feedhold button at cut mode

When the FEEDHOLD button is pressed, the tool turret motion is paused. In
other words, it simply pauses for the convenience of the operator, who can then
make any necessary adjustments. The program will then ask the operator
whether he/she wants to continue the move or not. If not, the motion will stop
at its current location and the options displayed on the screen will again be made
available to the operator. If the operator responds YES to continue the move,
the motion will continue to move just as before it was interrupted.

The stylus of the probe must move along the solid surface from the center of
the hub, all the way to the edge of the lip, in order to complete the probing
process for a typical pass of a rim. Many rims have unique profiles with
complicated patterns. Therefore, in the middle of digitizing, the operator may
have to adjust the rim’s position by pausing the scanning process by pushing
the FEEDHOLD button, in order to avoid a situation which could damage the
probe and/or stylus. Afterwards, continue the digitizing process again.

36
20. Screen Prompt: Jog probe away from rim and press record.

Screen: Jog probe away from rim and press record.

When the digitizing is completed for rim profile between the starting point and
finishing point, the program is prompting the operator to move the probe away
from the rim’s surface using the hand wheels. This is a very important step to
make sure that the cutting tool will move away from the rim edge to the safe
position from which the cutting tool can move back to the origin without
causing any damages to the rim surface.

This movement from the rim edge to a safe position for the cutting tool must be
Recorded As RAPID.

37
21. Other available options:
Digitizing Another Section: Touch-selecting this option will start another
digitizing section on the same rim which has been just digitized at other part of
the rim. This situation happens when there are special rims on which two or
more portions of rim surface are not continuous. Instead, they are interrupted
by a gap (or lower ditch) between them.

When to digitize a rim like this one showing below, the operator should start
the center portion as the first digitizing part and completed as normal rim. The
only thing that is different is to move the probe straight out along Z-axis only
for about 2-inch distance when completing the first part. Then press Record as
Rapid to record that action in order to avoid possible damages to other part of
the rim. After that, touch-select Digitizing Another Section to start the second
digitizing along the rim edge as usual.

A trial run will be absolutely necessary for this kind of rim with two digitized
portions. The tool tip shall follow the same profile of the digitizing all the way
to the end of the first portion. Then, pull straight out for about 2-inch distance
in Z-axis and move back in again for the second part until it reaches the end
point of the lip.

A SAMPLE RIM that needs two digitized The sample rim has been digitized at two
rim sections, one at center, one at edge. portions but with one continuous cut.

The machining for this kind of rim will be done with one continuous cut.

38
4.3. Browsing Digitized Profile

General Description

After a rim is digitized and the profile is saved, it may be selected again at any time
to refinish a rim with the same profile as it was saved under the same RIM ID number,
or, the Hollander Number.

If a rim profile was previously digitized, or if there is any question at all whether the
selected profile matches the rim that is to be machined, the operator should preview
the profile digitized by touch-selecting Browse File icon at right hand column of the
touch screen. The pertinent instructions for doing this are given below:

“Browse File” icon from main menu Touch-select one of the digitized rim
profiles

Enter Part or All of the Rim File Number (Rim ID Number)

In selecting file number on the touch screen monitor, the first screen that appears will
allow the operator to enter entire file names (*****.AGC) or its initial portions (**)
by using keyboard on the touch-screen monitor. When you have done your input from
touch screen keyboard, simply touch-select "Search" icon to start another window
with a list of the files that corresponding to the matched file names.

39
For example, for a wheel with Rim ID number as 67892, you can key in 6, or 67, or
678, or 6789, or complete number 67892. When you key-in the first number, the
computer will list all rims with that same first number for your choice.

It is important to understand that no digitized files with other suffixes are allowed as
workable files with the MR-2540 / MR-2940 CNC Rim Refinishing lathe. This
process to identify each file is designed to set up a mask so that only qualified rim
profiles are displayed and selected. If you are going to copy any digitized profiles
from other CNC lathes into this machine, please make sure that these files are actually
compatible in order to avoid any potential danger or problems.

To View and Select Files:

When the SELECT key is pressed, a second screen appears which allows the operator
to perform several different operations based on the files selected:

• ENTER FILE NAME

By touch-selecting “ENTER FILENAME”, the operator may return to the first

screen in order to select another rim profile.

• VIEW MORE

By touch-selecting “VIEW MORE”, the operator may look at more files on the
next page or so to meet the searched-for specified file name. Then, the operator
may touch-select a file other than the first one which is selected by default in the
search. The selected file is the one highlighted by LED light next to the file name.

• RENAME

By touch-selecting “RENAME”, the operator may rename the selected file suffix
into an AGC suffix. This feature can be used when the rim files are imported.

• DISPLAY

By touch-selecting “DISPLAY”, the operator may graphically display the selected

file on the next screen. Then, the operator will have the options to move the profile
to the Left or Right, and Up or Down. The graphic profiles can also be enlarged or
reduced for better viewing by touch-selecting Enlarge or Reduce.

40
 Screen: Profile Display Example:
------Blue color line for digitized profile.
------Red line extension for Rapid movement

There are some options available when to view the digitized profile by touch
selecting the icons at the top portion of the touch screen monitor as follows:

• REGEN: Allows operator to regenerate the profile display.

• PAN / Zoom Toggle: Allow to switch between PAN or ZOOM options.

When to Zoom the displayed profile, use finger to touch the screen and move
UP to Zoom-In or move DOWN to Zoom-Out.

• RETRUN to Browse: Allows operator to go back previous screen.

41
4.4. Trial Run and Cut Program
One of the very unique and very important step before the machining process to the
rim is to have a so called Trial Run, which allows operator to examine the cutting tool
tip along the digitized profile from the starting point all the way to the end point in
order to make sure that the actual tool movement matches that of digitized profile.
Since this trial run process takes place without turning the spindle on, it is very safe
way to provide the best quality control in order to prevent some potential mistake and
serious damages to the rim or even personal injuries to the operator from happening.
It is extremely important to carry out this process for every rim.

To start a Trial Run, touch-select third icon from top, Trial and Cut, from the Main
Operating Icon Menu at right hand side of the touch screen monitor.

As the program comes up, the operator can choose a digitized file among three options,
Use Last Digitized File (at top position), or Use Last Viewed File (at middle position)

42
or Use Entered File (at bottom position). Touch-select one of these keys will take you
to the next step of the trial run.

When you wish to Use Last Digitized File, touch select the top icon, then the file last
digitized will be loaded, and the program will proceed to the next step.

When you wish to Use Last Viewed File, touch select the middle icon, then the file
last viewed will be loaded, and the program will proceed to the next step.

When you wish to Use Entered File other than last digitized or last viewed, the
operator needs to use the keyboard on the touch screen to enter a new file name
according to his need. Then, touch-select the bottom icon "Use Entered File",

Full Screen View for Trial and Cut

43
After the digitized profile is chosen, the operator can verify and change the default
value relating to the machining process as follows:

Screen: Trial and Cut --- Parameters Setting

Lead-in Distance

In the beginning of the machining process, the digitizing program inserts a preliminary
move to give a clean start in the cutting process. A very small value from 0 to 125
thousandth inch can be entered whenever it is desirable. The default value for the lead-
in is 50 (thousandth), which is a very short distance for cutting tool to move away
from the starting point and move toward the center, then, start to machining in order
to have smooth finishes. In certain situations, however, the lead-in must be eliminated
to prevent nicks from being cut into a rim’s surface due to very narrow space between
the rim surface and rim spoke, in particular, for some after market rims.

44
 Tool is positioned at starting point. Tool is positioned at Lead-In distance

Lead-Out Distance

The Lead-Out Distance is located at the very end of the rim cutting profile, meaning,
where the lip is located as shown in pictures. The digitizing program inserts a
preliminary move to give a clean finish at the lip based upon the curvature from the
digitizing process. The default value for the lead-Out is 75, a very short distance for
cutting tool to move forward from the finishing point in order to have smooth finishes.

Tool stops without Lead-Out value. Tool moves further with Lead-Out value.

For most FLAT type of rims without lip area, you can reset the Lead-Out value from
default number 75 onto zero value.

45
Feedrate (Cutting Feedrate)

The cutting feed rate determines how fast the tool turret moves during the machining
process. Therefore, it is one of the most important parameters in producing different
finishes on the rim to match that of original rim.

In general, the faster the cutting feed rate the operator chooses, the wider the machined
lines that will appear on the finished rim. On the other hand, the slower cutting feed
rates will reduce these lines. Normally the default cutting feed rate of 10 inches per
minute produces good results. And, it maintains a very reasonable machining time for
productions.

If a smoother rim finish is desired, the operator has the option of selecting a slower
cutting feed rate in the program, say, 5 inches per minute or even less. Also, the cutting
feed rate can be overridden manually during the cutting process by reducing the
cutting feed rate only in the last cut in order to save the overall cutting time. Refer to
Section 3.4 for manual operation to change cutting the feed rate by turning the Feed
Rate Encoder.

Point Smoothing (0 -5)

What is point smoothing? The Trial Run and Cut program has the ability to smooth
out the points digitized. The prompt is asking how many times the smoothing program
should run through the profile. A typical smoothing run may adjust some digitized
points as much as a couple of tenths of a thousandth of an inch. The default value is
3. Any numbers between 0 and 5 can be entered.

Number 5 is recommended particularly where a large flat surface is to be cut. It will

produce a noticeable improvement in the finish.

On sharp curved surfaces where the digitizing increment is larger, a lower rate, for
example, 2, 1 or 0 of point smoothing can be selected.

46
Trial Run Procedure:

Screen: Trial and Cut --- Parameters Setting

1. In order to have a matched profile cutting from the digitized profile, the cutting
tool must first be aligned to the SAME starting point where the rim was
digitized, by using the X & Z hand wheels. Then, both axes must be re-zeroed,
by touching ZERO icon in front of X coordinate and ZERO icon in front of the
Z coordinate from touch screen commands. Both X and Z coordinates on the
touch screen monitor must be equal to 0.000 when the cutting tool is positioned
at the starting point for digitizing.

Before beginning the trial run, however, it is a good practice to move the tip of
the cutting tool insert away from the rim surface by selecting the words GOTO
ORIGIN. This comment moves the cutting tool insert away from the rim
surface at 0.02” on the Z-axis for safety reasons.

47
 The ORIGIN is defined at the point (X = 0.000, Z = 0.020). When the operator
touch-select the GOTO Origin icon, a new window is pop out with a simple
question as "Is the path clear to the origin?" for safety caution. The operator
must examine the tool position and the path between its current position and the
Origin (X = 0.000, Z = 0.002) to make sure that the movement of the tool will
not be interrupted by anything. After that, touch-select OK to proceed.

Pop Out window before action.

GOTO Origin Icon Touch-Select OK to proceed.

2. When the tool is positioned at the origin, it is safe now to begin the trial run test
by touching the "Unlock Trial Dial" icon first. The LED lights on both sides
of this icon will be lit up when this icon is activated. After that, the operator
should be able to use the encoder dial on the right hand side of the pendant box
to move the cutting tool backwards and forwards along the rim surface in
accordance with the pre-recorded digitizing profile. It is very important to note
that “Unlock Trial Dial” icon must be first de-activated when you choose to
touch other icon operations on the touch screen.

When the operator makes observations of the movement of the cutting tool on
the rim surface, the alignment of the pre-recorded rim profile to the starting tool
position must then be refined in case there comes obvious misalignment. This
is done using the touch screen command: Trial Adjust, in conjunction with the
hand wheel movement to make the adjustment after having touched Trial
Adjust key. After having done the hand wheel adjustment, the operator has to
de-activate the Trial Adjust icon and touch “Unlock Trial Dial” icon again
before using encoder dial to continue the trial run process. This procedure
should be repeated until the trial-run is satisfied.

3. In addition to the fingertip controlled Trial Run Pulser located on the pendant
box, the operator can begin the trial run by touch-selecting Trial Forward, Trial

48
 Reverse and Trial Stop, Trial Adjust icons to do the trial-run and adjustment
in the similar manner.

Screen: Trial and Cut --- Operating Icons

At any time during the trial run, the direction can be reversed or stopped using the
Trial Reverse or Trial Stop touch screen commands.

Set pendant station for trial run.

Trial Run Pulser is on the right side. Adjust tool position to rim profile.

When a satisfied trial run is completed, the cutting tool should be going back
to the ORIGIN (X = 0.000, Z = 0.020) before real machining work.

49
4. SAFETY Caution Before Machining:
Both the main sliding doors and the rear spindle door must be closed before
the spindle is turned on. The program will check to ensure that these
conditions are met and will inform the operator if they are not. This is a safety
provision that must not be overridden. Hot metal chips generated in the
cutting process can damage the eyes, or burn skin. Normal safety procedures
should be followed, including wearing eye protection and other provisions a
lathe operator must understand and follow. In the case that the rim is NOT
installed correctly and/or secured positively, the rim could fly off the chuck
and hit an operator or bystanders and cause serious injury or even death. If
the operator opens the door while the spindle is turning, he is endangering
his life and the life of those around the machine.

5. CUT RIM Comment:

The rim surface can then be re-machined using the Cut Rim screen command.
To begin this process, touch-select Cut Rim. The program will prompt how
much value in thousandths is to be taken off during the cut run from each axis.
Number 1 means 0.001” will be machined off from the rim’s surface.

Pop Out window before cutting the rim.

Cut Rim Icon and Its Settings Touch Select OK to proceed.

The input number for cutting depth in both X and Z direction is given by
thousandths of an inch. For example, 6 means 0.006 inch, 8 means 0.008 inch.
The operator can provide the desirable cutting depth for each machining process

50
 with different values in Z-axis (face of the rim) and X-axis (lip of the rim). In
general, normal cutting depth in Z-axis can be between 5 to 15 thousandth for
each cut. Normal cutting depth in X-axis can be between 3 to 10 thousandth
since the lip thickness is usually much less than that of the rim surface.

Sometime, when a rim without lip area is machined, only the rim surface is
machined. In that case, only the cut depth in Z-axis is provided. Zero value can
be used for cutting value in X-axis. If 0 is entered in both axes, the cut run will
not cut into the rim; is will simply follow the path established during the trial
run.

6. After a cut is made, the operator can open the sliding door and move the tool
turret away from the origin in order to examine the work process of the
machined rim to see if the desired finish is obtained. After that, select GOTO
ORIGIN to move the tool turret back to the origin. The program will prompt
the operator to check to ensure that there is a clear path for the tool to follow
directly back to the origin. If the path is not clear, touch-select NO when
prompted with the question.
7. When the rim is refinished, move the cutting tool away from the rim with the
hand wheels. Then, turn the tool post at 90 degree so that cutting tool holder is
not point at the front towards the rim surface. Move the tool turret16" to 20"
away from the rim and remove the rim from the chuck with the chuck wrench.

Safety Warning:
• Rim profiles digitized in advance should be previewed using the software
before they are machined to ensure that they are in fact the profiles being
considered for use in refinishing any rim.
• A trial run of the cut file should be made to ensure that the cutting tool
follows the contour of the particular rim being refinished. The trial run
program is designed to provide for this purpose.
• Sometimes, certain OEM rims could have different profiles or shapes when
they are made at different times even though they have the same Hollander
number. It is also possible that the front wheels are different from rear
wheels with the same Hollander number. To avoid damage, a trial run must
be carried out for each rim at every time of machining.

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4.5. Lip Cutting Program:

One of the special applications in the rim repair process requires machining on the
back side of the lip, referred as lip cutting process which is described as follows:

To begin with, it is important to understand and distinguish the orientation changes

when someone is going to machine the back side of the lip. The standard cutting tool
holder is not able to reach the back side of the lip. Therefore, a special Lip Cutting
Tool Holder is required in order to machine the lip area. See the pictures below:

Standard Tool Holder & Position Lip Cutting Tool Holder & Position

LIP Profile Machined Profile at back lip

There is a standard lip cutting program called LIP.AGC, which can be displayed in
the same manner as any other digitized profile from previous Browse File section.

52
This Lip profile will be suitable for most lip profile from regular car rims, provided
that a trial & cut process is carefully done.

After operator has chosen the LIP program from Trial & Cut Mode, the lip cutting
tool holder must be installed onto the tool post before doing the trial run.

The first step is to move the tip of the lip cutting tool insert to the back side of the lip
area so that the right hand face of the tool holder is aligned with the face of the lip as
well as the rim surface. Also, keep about 1/16" gap between the tip of the cutting tool
and outer lip in order to avoid possible damage when to start trial-run.

Move lip tool to start position Tool Position vs. Rim Surface

After having positioned the lip cutting tool correct at the zero coordinates, the operator
needs to clear both X and Z coordinates by touching ZERO icons at the top right
corner of the touch screen. Then, touch-select Goto Origin first. Then, touch-select
“Unlock Trial Dial” as usual before doing actual trial-run.

To start the Trial-run, use the dial on the right hand side of the pendant box and turn
in clockwise direction to move forward so that the cutting tool tip moves along the lip
curve from right to left until it reaches the flat area on the backside of the lip, which
is on opposite side of the rim surface. This is the best area to make adjustment on Z-
axis when there is a gap between tip of the cutting tool insert and backside of the lip.
De-activate “Unlock Trial Dial” icon first. Touch-select Trial-Adjust icon, the LED
lights for this icon should lit up. Then, use Z-axis hand wheel to move the tool holder
closer to the backside of lip area in order to eliminate the gap. After that is done, de-
activate Trial-Adjust icon and touch-select “Unlock Trial Dial” again in order to
continue the trial-run process. Move the tool tip all the way to the outer lip where the

53
cutting insert is perpendicular to the flat area of the outer lip to make the adjustment
of the X-axis in the similar manner. Touch-select Trial-Adjust icon after having de-
activated “Unlock Trial Dial” icon. Then, use X-axis hand wheel to move the tool
holder closer to the outer lip area in order to eliminate the gap. After that, de-activated
Trial-Adjust icon. With completing trial-adjustment for both X-axis & Z-axis, move
the tool holder back to the ORIGIN where X=0.00 and Z= 0.020.

Tool Position for Z-axis Adjustment Tool Position for X-axis Adjustment

Please note that the input cutting depths in both X-axis and Z-axis must have negative
sign in front of cutting value for lip cutting since cutting direction is completely
opposite in comparison with the normal facing cut.

Cut Depth in X & Z directions SIGN Icon for Negative Sign

54
4.6. Manual Mode:

Main Icons Window for Manual operation

In some situations, the operator needs to work with this CNC lathe to machine the
rim without using the digitized files. We call this operation as Manual Mode. To go
to Manual Mode, simply touch-select the Manual Icon at top right position.

In the manual mode, the operator does the machine work with his own control over
the tool turret motion by turning the electronic hand wheels. The lathe can be used to
trim or dress the outer lip manually. The operator has to set the main spindle speed in
the Manual position (by switching down) at the operator's control panel so that the
spindle RPM can be adjusted by turning the speed selection dial as shown above.

It is very important to remember that both sliding doors must be fully closed before
doing any machining work either in Automatic Mode or in Manual Mode. There is a
safe key at the top of both sliding doors to interlock the spindle motion and sliding
door opening so that the main spindle cannot start its rotation unless the sliding doors
are indeed closed. Before closing the sliding door, always remember to remove the
pendant box from its support bracket on the tool turret and keep it on the bracket
outside of the sliding door.

55
 Sliding doors in closed position.
Safety Interlock Switch at Top.
Pendant box is hold on its bracket as shown.

SAFETY WARNING:
• Do not operate this CNC lathe unless both sliding doors are fully closed and
the door interlocks are functioning properly. Do not disable this safety switch
for any reason and at any time.

• Do not modify or alter this CNC machine in any way. Any unauthorized
modifications or alterations of this machine could lead to personal injury
and/or machine damage and will void your warranty immediately.

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Chapter 5

Maintenance
5.1. Shop Environment:

• This machine is a Computer Numerical Controlled lathe, or CNC lathe. It

requires many computer chips and circuit boards to work together under
normal room temperatures (between 40°F to 85°F degrees). Very high or
very low temperatures in the work shop area for this machine may cause
malfunctioning of the computer chips or circuit boards, which may result in
the undesirable down time of the machine. Therefore, keep in mind that it is
essential to keep a reasonable room temperature in the surrounding work
area of this CNC machine in order to have continuous productions.

• In certain parts of country, for example, ARIZONA, FLORIDA, or TEXAS,

high temperatures of up to 90°F or even higher are daily occurrences in the
summer season or even all year around. Therefore, an air-conditioned room
is absolutely necessary to keep this CNC machine under normal working
conditions.

• In some areas, high temperatures only occur for a few days in the summer,
and an air-conditioned room may not always be available. It is recommended
to install a small air-conditioner unit (say, 5,000 BTU) for the large control
panel on the back of the machine. This is a cost-effective solution for
keeping the temperature of the computer chips and circuit boards under
control for the most part in order to reduce downtime.

• On the other hand, in some parts of the country, the cold temperatures during
the winter can reach far below 30°F, which may result in similar
malfunctioning of the computer chips and/or circuit boards if the heat in the
machine shop is completely turned off for the night, for the weekend, or for
holidays.

5.2. Machine Cleaning & Lubrication:

It is very important to keep the machine clean at all times. The operator
should clean out all the chips around the lathe chuck, tool post, cross slide

57
 and bedways at least once a day. On a daily basis, remove the chips from
the machine using the chip pan.

Metal chips are sharp and can cause severe cuts. Do not remove them with
your hands when they become “stringy” and build up on the tool turret.
Fully stop the machine and remove them with pliers. Never use an air hose
to remove chips because the flying chips and small particles could injure
your eyes.

Always turn off the machine power fully before attempting to clean the
machine and its surface. Remember that this is an automatic machine
which can start moving at any time without warning.

Prepare to remove the rim Move the tool turret back Turn the cutting tool away

Before installing, repositioning or removing the rim from the lathe chuck,
always move the cutting tool clear of the work area. This will prevent
accidental cuts on your hands and arms from the cutter bits.

To prevent rusting, make sure to clean and remove all the coolant and other
liquids from the machine bedways, cross slide, tool turret, chuck and any
other metal surfaces. Wipe all painted surfaces with a soft cloth.
Regularly add lubrication oil to the bed ways in the small container located
at the left hand side of the machine front. Please use Way Oil 68 (ISO 68
Viscosity Grade for heavily-loaded slide ways on lathe).

Lubrication of the headstock is provided through an oil-bathed circulation

system. Use MOBILE DTE LIGHT oil in the headstock. Please regularly
monitor the oil level through the oil window on the headstock on the left
side of the lathe chuck. It is recommended to replace the headstock oil
annually if the machine has regular running hours (40 hours per week).

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5.3. Machine Adjustment & Maintenance:
5.3.A. Level the machine on a solid foundation:
The first time the CNC lathe is delivered and installed at your shop, it is
important to install leveling bolts and leveling pads right away and to ensure
that the CNC lathe machine is indeed level. Also, the machine base is to be
fully supported on a solid concrete floor (minimum 5” thick). A good solid
foundation is a “MUST” for a precision CNC machine.

A. Leveling bolts and leveling pads B. One set of leveling bot and pad installed.

There are (6) sets of leveling bolts and leveling pads for one MR-2540 CNC lathe.

A machinist’s leveler is required to examine the levelness of your CNC lathe.

Place the machinist’s leveler on the top of bedways, both the left and right
side, both the front and rear bedways, as well as the top of cross slide at both
the left and right, front end and rear end to examine the levelness of the

59
machined surface. Adjustments can be made by using an adjustable wrench
to turn the leveling bolts around the lathe base until the leveler test is
satisfied. The deviation reading on the level meter longitudinally and cross
ways should not exceed 0.0005” / 12”.

Check the levelness at front bedways. Check the levelness at rear bedways

Check the levelness on bedways at rear. Check the levelness on cross slide (front & back)

The CNC machine should be checked for levelness about once every two
weeks for the first two months. After that, check it at least once a month.
If any odd-sounding noises or vibrations develop during the lathe operation,
stop the machine immediately. If you cannot locate the trouble, report to the
shop owner and/or call for service. Do NOT operate the machine until the
problem has been identified and completely fixed.

5.3.B. Lathe Chuck Maintenance:

Due to the high chuck rotation speeds and cutting forces generated during
the machining process, great care should be taken to ensure that the chuck is
used properly and safely. Cleaning and maintenance should be performed
frequently for safety reasons and also to extend the life of the chuck.

60
 Before starting any lathe work, be sure the top soft jaws are securely bolted
onto the master jaws. Never exceed the maximum safe RPM of the chuck.
Never perform any unauthorized chuck modifications. Never operate the
chuck if any parts are damaged, missing or cracked.
Clean the lathe chuck and chuck jaw races daily to make sure that all jaws
can move in and out freely through their full travel distance. The
accumulated cutting chips, dust on the chuck jaw fixed in the grooves, and
the serration should all be removed and cleaned regularly. The lathe chuck
should be removed from the machine and taken apart in order to be cleaned
thoroughly at least once every 6 months. Follow all of the warnings from the
lathe chuck manufacturer regarding chuck / work-holding procedures.
Do not tamper with the chuck at any time. If any inaccuracy is found (run
out), check the spindle nose or adapter plate for true-running and make sure
there is no dirt or foreign objects between the mounting faces.

5.3.C. Adjustment of the Gibs at the Cross Slide and Saddle:

When a new CNC lathe is delivered, gibs at both the X-axis (cross slide) and
Z-axis (saddle) have been adjusted to their best working positions. After 6
months of operation, however, they could become loose due to vibrations
and/or wear and tear depending on working hours. It is important to check
them regularly and make necessary adjustments as follows:

Diagram for gib adjustment at X-axis (cross slide)

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Step 1. Remove screw #1 and cover #2 on the back side in order to see #3.
Step 2. Use a flat head screwdriver to release screw #3 about a ½ circle CCW.
Step 3. Tighten screw #4 at the front about a ½ circle CW (clockwise this time.)
Step 4. Move the cross slide backwards and forwards to reach the desired smoothness.

Diagram for gib adjustment along Z-axis (Saddle)

Step 1. Use a flat head screwdriver to loosen screws #1 & #2 about a ½ circle CCW.
Step 2. Tighten screws #3 & #4 at the front about a ½ circle CW (clockwise this time.)
Step 3. Move the saddle backwards and forwards to reach the desired smoothness.

5.4. Adjustment for Belt Tension with the Motors.

5.4.1. Main Spindle Motor

The main spindle motor has the belt drive system from main motor at the machine base
onto the main pulley from headstock for spindle rotation. The performance of this CNC
lathe is directly related to the proper installation and maintenance of the main spindle
motor belts. Improper V-belt tension is the most common operating problem for belt-
driven electric motors. The efficiency of the motor can be high or low depending upon
how properly the adjustment is made for tensions of belts. Proper tensioning of V-belt
drives will make it possible for extended drive life. On the other side, improper
tensioning leads to early failure of the driving system and can pose a safety hazard.

When a new MR-2540 CNC lathe is delivered, the tensioning of the V-Belts is properly
adjusted in such a way so that the belts have a very slight deflection, say, about 1/4”
(or around 6 mm) when you hold one of the belts at the center position or half way

62
between the top pulley from the headstock and the pulley from main drive motor and
push towards the center.

The tensioning of the V-Belts of the main spindle motor should be examined on a
weekly basis when electric power of the machine is OFF completely.

V-belts can be viewed and adjusted when The main motor & base plate can be
the side door is open (Power OFF first). seen after the cover plate is removed.

To increase the tension of the V-belts When the adjustment for V-belts tension is
one must loosen the bottom nuts first. done, one must lock down the nuts at top.

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 5.4.2. X-axis Servo Motor

The X-axis servo motor is located on the back side of the cross slide which is partially
covered by sheet metals in order to keep the metal chips away from the X-axis servo motor.
When someone is going to do the maintenance for X-axis servo motor, the sheet metal
cover must be removed first when the electric power is 100% OFF. Please refer to the
following pictures for step by step instructions to remove the sheet metal cover:

a. Power OFF the CNC lathe first. b. Locate the sheet metal cover for x-axis
Remove the metal cover on back. servo motor as shown.

c. Remove the Allen bolts in the front d. Remove Allen bolts on the top of
part of the cover. this sheet metal cover as well.

e. Now, remove the entire sheet metal
cover in order to see the X-axis
servo motor.
f. To tighten the timing belt, first loosen
four locking bolts about half turn each.
Then, use a soft hammer to tap down
the flange plate until the timing belt is
under full tension. Then lock the large
bolts on the flange plate again.

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5.4.3. Z-axis Servo Motor
a. Power OFF the CNC lathe first.
Locate the safety on the left side.
c. A clear view for Z-servo motor
e. Now, remove the entire sheet metal
cover in the front of the CNC lathe
in order to work with the timing
belt of the Z-axis servo motor.
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b. Check the location for Z-axis servo
motor on the right hand side.
d. Enlarged view for Z-servo motor.
f. To tighten the timing belt, first loosen
four locking bolts about half turn each.
Then, use a soft hammer to tap down
the flange plate until the timing belt is
under full tension. Then lock the large
bolts on the flange plate again.
5.5. Electric Panel

It is very important to keep the electric panel clean all the time. However,
one of the most common mistakes that could happen and may result in major
damages to the components inside this panel is to use compressed air hose
to blew out chips and/ or dust in this area. The small chips or shavings could
get inside the servo drives and VFD drives and damage them when power is
UP since these chips or shaving are conductive.

Full View of Electric Panel CNC Controller & PC

Yaskawa Servo Drives Delta VFD Drive

DO NOT use compressed air hose at this area !

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Index
AGC file ......................................................................................................................................................... 36
Cut Rim .......................................................................................................................................................... 46
Cutting feed rate............................................................................................................................................. 31
Digitize........................................................................................................................................................... 28
Digitizing increment ...................................................................................................................................... 30
Digitizing feed rate ........................................................................................................................................ 32
Digitizing another section...............................................................................................................................37
Emergency Stop Button ................................................................................................................................... 6
End point of digitizing ................................................................................................................................... 31
Fast Jog .......................................................................................................................................................... 25
FEEDHOLD .................................................................................................................................................... 8
Feedrate Override........................................................................................................................................... 24
Feed rate dial .................................................................................................................................................. 24
Gib Adjustment...............................................................................................................................................56
GOTO ORIGIN ............................................................................................................................................. 35
Hand wheels ..................................................................................................................................................... 6
Hollander number(ID#) ................................................................................................................................. 29
Inverter (AC).................................................................................................................................................. 17
Lead-in Distance ............................................................................................................................................ 42
Limit Switch..................................................................................................................................................... 9
Lip Cutting Program........................................................................................................................................49
Main Power Switch ........................................................................................................................................ 18
Manual Mode..................................................................................................................................................52
Normal Detail/FINE DETAIL ....................................................................................................................... 34
Normal Mode / Side Mode .............................................................................................................................34
Over travel ....................................................................................................................................................... 9
Point smoothing ............................................................................................................................................. 42
Record as Normal............................................................................................................................................36
Record as Rapid...............................................................................................................................................36
Regulated RPM……………………………………………………………………………………………...24
Rim Refinishing Program .............................................................................................................................. 20
Safety Switch..................................................................................................................................................,52
Shop Environment...........................................................................................................................................53
Sign Icon.........................................................................................................................................................50
Speed range selection ..................................................................................................................................... 23
Spindle speed selection dial ........................................................................................................................... 23
Starting spindle speed .................................................................................................................................... 31
Starting point of the digitizing ....................................................................................................................... 32
Three phase power ......................................................................................................................................... 15
Trial Adjust .................................................................................................................................................... 44
Trial Forward ................................................................................................................................................. 45
Trial Reverse .................................................................................................................................................. 45
Trial Run and Cut........................................................................................................................................... 43
Trial Run Pulser ............................................................................................................................................. 44
Trial Stop ....................................................................................................................................................... 45
Unlock Trial Dial.............................................................................................................................................44
UPS installation ............................................................................................................................................. 17

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68