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COMPONENT MAINTENANCE MANUAL

ABBREVIATED COMPONENT MAINTENANCE


MANUAL

Double Check Tee

Part Number
35201007-1
35201007-2
35201007-7
35200012-1

PACIFIC SCIENTIFIC COMPANY


HLT/Kin-Tech Division
11700 N.W. 102nd Road, Suite 6
Miami, FL 33178, U.S.A

TP1

Initial Issue: Apr 15/99 26-21-29 Revision No. 3


Aug 15/07
COMPONENT MAINTENANCE MANUAL

Copyright ©1999, 2000, 2001, 2007 Pacific Scientific Company, HTL/Kin-Tech Division

This document contains confidential and proprietary information, which is the property of Pacific Scientific
Company and shall not be copied, reproduced, re-transmitted in whole or in part, or the contents divulged
or used for manufacture, without the contractually agreed permission of Pacific Scientific Company.
Recipient by, acceptance, use, or retention of this document, acknowledges and agrees to the foregoing
and covenants to maintain the contents in confidence.

TP2

Initial Issue: Apr 15/99 26-21-29 Revision No. 3


Aug 15/07
COMPONENT MAINTENANCE MANUAL

PACIFIC SCIENTIFIC PROPRIETARY INFORMATION


This document contains Pacific Scientific intellectual property. All rights are reserved by Pacific
Scientific to the fullest extent permitted by law. Possession, use, duplication, modification or
disclosure of this document, in whole or in part, for any purpose, including without limitation the
creation of derivative works, the performance of repairs, or the design, qualification, manufacture,
sale and/or provision of products or services, is strictly subject to the Recipient having received
express written permission from Pacific Scientific in each instance. Receipt or possession of this
document alone does not constitute permission by Pacific Scientific and failure to comply with these
restrictions is illegal and may result in criminal and/or civil liability.

EXPORT CONTROL STATEMENT

NO LICENSE REQUIRED (NLR) FOR THE EXPORT DESTINATION SPECIFIED. These items are
controlled by the U.S. Government and authorized for export only to the country of ultimate
destination for use by the ultimate consignee or end-user(s) herein identified. They may not be
resold, transferred, or otherwise disposed of, to any other country or to any person other than the
authorized ultimate consignee or end-user(s), either in their original form or after being incorporated
into other items, without first obtaining approval from the U.S. Government or as otherwise
authorized by U.S. law and regulations.

SENSITIVE BUT UNCLASSIFIED - EXPORT CONTROLLED - EAR RESTRICTED


This technology contains technical data controlled under the Export Administration Regulations
(15 CFR 730-774) under ECCN [9E991].

TP 3
Revision No. 3
Initial Issue: $SU / 26-2- $XJ 15/
COMPONENT MAINTENANCE MANUAL
35201007/35200012
PACIFIC SCIENTIFIC COMPANY
HLT/Kin-Tech Division
11700 N.W. 102nd Road, Suite 6
Miami, FL 33178, U.S.A
CAGE CODE 05167

HIGHLIGHTS AND LETTER OF TRANSMITTAL

TO ALL HOLDERS OF PACIFIC SCIENTIFIC HTL/KIN-TECH DIVISION ABBREVIATED COMPONENT


MAINTENANCE MANUAL ATA 26-21-29 FOR PART NUMBERS:

35201007-1
35201007-2
35201007-7
35200012–1

THIS SHEET TRANSMITS REVISION 3, DATED AUG 15, 2007.

Please replace all of the pages of your manual with this revision. We made many general format and layout
changes in addition to technical changes.

TL

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RECORD OF REVISIONS

INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY

0 Apr 15/99
1 Jan 15/00
2 Jul 15/01
3 Aug 15/07

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TEMPORARY REVISION LIST

INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY

RTR

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SERVICE BULLETINS LIST

SERVICE BULLETIN INCORPORATION INTO CMM TITLE

Number Rev Date Rev

SBL

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LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE


TITLE PAGE 1003 R Aug 15/07
1 R Aug 15/07 1004 Blank Aug 15/07
2 R Aug 15/07
3 R Aug 15/07 CLEANING
4001 R Aug 15/07
RECORD OF REVISIONS 4002 Blank Aug 15/07
1 R Aug 15/07
2 Blank Aug 15/07 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
CONSUMABLES
RECORD OF TEMPORARY REVISIONS 9001 R Aug 15/07
1 R Aug 15/07 9002 R Aug 15/07
2 Blank Aug 15/07
STORAGE (INCLUDING TRANSPORTATION)
SERVICE BULLETIN LIST 15001 R Aug 15/07
1 R Aug 15/07 15002 Blank Aug 15/07
2 Blank Aug 15/07

LIST OF EFFECTIVE PAGES


1 R Aug 15/07
2 Blank Aug 15/07

TABLE OF CONTENTS
1 R Aug 15/07
2 Blank Aug 15/07

LIST OF ILLUSTRATIONS
1 R Aug 15/07
2 Blank Aug 15/07

LIST OF TABLES
1 R Aug 15/07
2 Blank Aug 15/07

INTRODUCTION
1 R Aug 15/07
2 R Aug 15/07
3 R Aug 15/07
4 Blank Aug 15/07

DESCRIPTION AND OPERATION


1 R Aug 15/07
2 R Aug 15/07
3 R Aug 15/07
4 Blank Aug 15/07

TESTING AND FAULT ISOLATION


1001 R Aug 15/07
1002 R Aug 15/07

LEP

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TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1
1. General Information .................................................................................................................. INTRO 1

DESCRIPTION AND OPERATION .................................................................................................. 1


1. Description ................................................................................................................................ 1
2. Operation .................................................................................................................................. 2
3. Technical Properties .................................................................................................................. 2

TESTING AND FAULT ISOLATION ................................................................................................. 1001


1. General ..................................................................................................................................... 1001
2. Materials, Tools, and Test Equipment ....................................................................................... 1001
3. Testing Procedure ..................................................................................................................... 1002

DISASSEMBLY ............................................................................................................... NOT APPLICABLE

CLEANING ....................................................................................................................................... 4001


1. General Information for Cleaning .............................................................................................. 4001
2. Cleaning Procedures ................................................................................................................. 4001

INSPECTION/CHECK ..................................................................................................... NOT APPLICABLE

REPAIR ........................................................................................................................... NOT APPLICABLE

ASSEMBLY ..................................................................................................................... NOT APPLICABLE

FITS AND CLEARANCES ............................................................................................... NOT APPLICABLE

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001


1. Consumable Materials .............................................................................................................. 9001
2. Special Tools and Test Equipment ............................................................................................ 9001

STORAGE (INCLUDING TRANSPORTATION) ............................................................................... 15001


1. General ..................................................................................................................................... 15001

ILLUSTRATED PARTS LIST ........................................................................................... NOT APPLICABLE

TOC

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LIST OF ILLUSTRATIONS

FIGURE TITLE PAGE


1 Primary Components for PN 35201007-1 and PN 35201007-2 ................................. 1
2 Primary Components for PN 35201007-7 ................................................................... 2
3 Primary Components for PN 35200012-1 ................................................................... 2
1001 Test Setup for the Double Check Tee Leak Test ......................................................... 1003

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LIST OF TABLES

TABLE TITLE PAGE


INTRO-1 Verification Dates ........................................................................................................ INTRO-3
1 Technical Properties ................................................................................................... 3
1001 Consumable Materials ................................................................................................ 1001
1002 Special Tools and Test Equipment .............................................................................. 1001
1003 Test Procedure Sequence .......................................................................................... 1002
4001 Consumable Materials ................................................................................................ 4001
9001 Consumable Materials ................................................................................................ 9001
9002 Special Tools and Test Equipment .............................................................................. 9001

LOT

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INTRODUCTION

TASK 26-21-29-99F-001-A01
1. General Information

SUBTASK 26-21-29-99F-001-A01
A. Scope

(1) This Abbreviated Component Maintenance Manual (ACMM) contains the bench test instructions
for the double check tee. The double check tee is manufactured by Pacific Scientific Company,
HTL/Kin-Tech Division, Duarte, California.

SUBTASK 26-21-29-99F-002-A01
B. Manual Description and Use

(1) Refer to the Table of Contents to find the necessary procedures or maintenance data. This
manual is written to ATA iSpec 2200 and AECMA Simplified English guidelines.

(a) Description and Operation gives the function, primary components, and technical
properties of the double check tee.

(b) Testing and Fault Isolation gives the function, primary components, and technical
properties for each double check tee.

(c) Disassembly - not applicable.

1 The double check tee is not repairable and no field disassembly is possible.

(d) Cleaning contains procedures to clean the double check tee.

(e) Check - not applicable.

1 Refer to Testing and Fault Isolation section for all testing procedures.

(f) Repair - not applicable.

1 The double check tee is not repairable and no field repair is possible.

(g) Assembly - not applicable.

1 The double check tee cannot be assembled in the field.

(h) Fits and Clearances - not applicable.

(i) Special Tools, Fixtures, Equipment, and Materials gives the recommended special tools,
fixtures, test equipment, and materials.

(j) Storage contains the procedures for proper storage of the double check tee.

(k) Illustrated Parts List - not applicable.

(2) The recommended tools and materials are given in each section. You can use equivalent tools
and materials for these items (as applicable).

(3) All measured quantities in this manual are given in English units with metric equivalents
in parentheses ( ).

INTRO

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(4) The manual will be revised as necessary to reflect current information.

SUBTASK 26-21-29-99F-003-A01
C. Product Support Services

(1) Product support services for the double check tee are available from Pacific Scientific Company.

(2) For technical documentation, please call or write:

PACIFIC SCIENTIFIC COMPANY


11700 N.W. 102nd Road, Suite 6
Miami, Florida 33178 U.S.A.
Telephone: (305) 477-4711
FAX: (305) 477-9799
SITA: MIAPSXD

(3) For repair and overhaul, and spare parts please call or write:

PACIFIC SCIENTIFIC COMPANY


11700 N.W. 102nd Road, Suite 6
Miami, Florida 33178 U.S.A.
Telephone: (305) 477-4711
FAX: (305) 477-9799
SITA: MIAPSXD

PACIFIC SCIENTIFIC COMPANY


2156 W. Northwest Highway, Suite 314
Dallas, Texas 75220 U.S.A.
Telephone: (214) 574-4200
FAX: (214) 574-4210

PACIFIC SCIENTIFIC LIMITED


Howarth Road
Maidenhead
Berkshire SL6 1AP, United Kingdom
Telephone: 44 (1628) 682200
FAX: 44 (1628) 682250
AOG: 44 (7836) 228480
SITA: LHRPSCR

PACIFIC SCIENTIFIC AVIATION SERVICES COMPANY


Unit 6 Hagen-Park
Miramstrasse 74
34123 Kassel
Germany
Telephone: 49 (0) 561 5798 10
FAX: 49 (0) 561 5798 125

SUBTASK 26-21-29-99F-004-A01
D. Verification Dates

(1) The verification dates for this Abbreviated Component Maintenance Manual are shown in
Table INTRO-1.

INTRO

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Verification Dates
Table INTRO-1/TABLE 26-21-29-99A-001-A01

Procedure Date
Testing/Fault Isolation Jun 15/07
Disassembly Not applicable
Assembly Not applicable

SUBTASK 26-21-29-99F-005-A01
E. Revision Service

(1) A complete revision of this manual will be issued when necessary throughout the service life
of the double check tee.

SUBTASK 26-21-29-99F-006-A01
F. Abbreviations and Unit Symbols

(1) Abbreviations and unit symbols which may be used in this manual are defined below. All
weights and measurements are given first in the English standard units followed by the metric
equivalent in parentheses.

Assy Assembly

ATA Air Transport Association

CAGE Commercial and Government Entity

cm Centimeter (1 cm = 0.394 inch)

IPL Illustrated Parts List

kg Kilogram (1 kg = 2.205 pounds)

kPag Kilo Pascals gauge (1 kPag = 0,145 psig)

mA milliampere

mm Millimeter (1 mm = 0.0394 inch)

min Minute

Nm Newton-meter (1 Nm = 8.3 in-lb)

No. Number

Para. Paragraph

PN Part Number

psig Pounds per square inch gauge (1 psig = 6,8947573 kPa)

UUT Unit Under Test

INTRO

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DESCRIPTION AND OPERATION

TASK 26-21-29-870-801-A01
1. Description

SUBTASK 26-21-29-870-001-A01
A. Purpose

(1) The double check tee connects two separate supply lines with one common distribution line.

SUBTASK 26-21-29-870-002-A01
B. Description

(1) The double check tee consists of a body with two threaded inlet ports, one threaded outlet port,
and a ball check. See Figure 1 for P/N 35201007-1 and P/N 35201007-2, and Figure 2 for P/N
35201007-7, and Figure 3 for P/N 35200012-1.

Primary Components for PN 35201007-1 and PN 35201007-2


Figure 1/GRAPHIC 26-21-29-99B-004-A01

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Primary Components for PN 35201007-7


Figure 2/GRAPHIC 26-21-29-99B-005-A01

Primary Components for PN 35200012-1


Figure 3/GRAPHIC 26-21-29-99B-006-A01

TASK 26-21-29-870-802-A01
2. Operation

SUBTASK 26-21-29-870-003-A01
A. Operation

(1) The double check tee allows agent flow from an inlet end which shuttles the ball check to seat
and block agent flow at the opposite inlet end, while the outlet end remains open.

TASK 26-21-29-870-803-A01
3. Technical Properties

SUBTASK 26-21-29-870-004-A01
A. Technical Properties

(1) The technical properties for the double check tee are given in Table 1.

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Technical Properties
Table 1/TABLE 26-21-29-99A-002-A01

Property Specification
Manufacturer Pacific Scientific, HTL/Kin-Tech Division
Part Numbers 35201007-1
35201007-2
35201007-7
35200012-1
Nomenclature Double Check Tee
Test Pressure for part number 35201007-1 250 to 300 psig (1724 to 2069 kPag)
Test Pressure for part number 35201007-2 250 to 300 psig (1724 to 2069 kPag)
Test Pressure for part number 35201007-7 295 to 305 psig (2034 to 2103 kPag)
Test Pressure for part number 35200012-1 295 to 305 psig (2034 to 2103 kPag)
Minimum Burst Pressure for part number 35201007-1 6000 psig (41370 kPag)
Minimum Burst Pressure for part number 35201007-2 5000 psig (34475 kPag)
Minimum Burst Pressure for part number 35201007-7 4000 psig (27580 kPag)
Minimum Burst Pressure for part number 35200012-1 2700 psig (18617 kPag)
Weight for part number 35201007-1 0.30 pounds (0,14 kg) maximum
Weight for part number 35201007-2 0.40 pounds (0,18 kg) maximum
Weight for part number 35201007-7 0.30 pounds (0,14 kg) maximum
Weight for part number 35200012-1 0.40 pounds (0,18 kg) maximum
Length for part number 35201007-1 3.19 to 3.31 inches (8,10 to 8,41 cm)
Length for part number 35201007-2 3.50 to 3.62 inches (8,89 to 9,19 cm)
Length for part number 35201007-7 2.84 to 2.94 inches (7,21 to 7,47 cm)
Length for part number 35200012-1 2.97 to 3.14 inches (7,54 to 7,98 cm)

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TESTING AND FAULT ISOLATION

TASK 26-21-29-99F-807-A01
1. General

SUBTASK 26-21-29-99F-019-A01
A. Purpose

(1) This section has the testing and fault isolation data for the double check tee.

TASK 26-21-29-94B-808-A01
2. Materials, Tools, and Test Equipment

SUBTASK 26-21-29-94A-007-A01
A. Consumable Materials

(1) Consumable materials used during cleaning are shown in Table 1001.

NOTE: You can use equivalent materials for these items.

Consumable Materials
Table 1001/TABLE 26-21-29-99A-014-A01

Material Part Number or Specification Source


Alodine 1200 AMS2474 Commercially available

SUBTASK 26-21-29-94B-007-A01
B. Special Tools and Test Equipment

(1) Special tools and test equipment used during the test procedures are shown in Table 1002.

NOTE: You can use equivalent materials for these items.

Special Tools and Test Equipment


Table 1002/TABLE 26-21-29-99A-012-A01

Nomenclature Specification or Part Number Source


Flowmeter 0 to 1.35 cubic feet per minute Commercially available
Nitrogen Cylinder, Pressurized --- Commercially available
Outlet Plug for part number AN929-12 Commercially available
35201007-1
Outlet Plug for part number AN929-16 Commercially available
35201007-2
Outlet Plug for part number AN929-10 Commercially available
35201007-7
End Fitting for part number AN1960A12 Commercially available
35200012-1

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Special Tools and Test Equipment


Table 1002/TABLE 26-21-29-99A-012-A01 (continued)

Nomenclature Specification or Part Number Source


Pressure Gauge (1/2% accuracy) 0 to 500 psig (0 to 3448 kPag) Commercially available
Pressure Regulator (1/2% 0 to 6000 psig (0 to 41370 kPag) Commercially available
accuracy)

TASK 26-21-29-700-001-A01
3. Testing Procedure

SUBTASK 26-21-29-700-001-A01
A. Test Sequence

(1) The test procedure test sequence is shown in Table 1003.

Test Procedure Sequence


Table 1003/TABLE 26-21-29-99A-013-A01

Test Sequence Parameter


1 Examination of Product

Identification
Surfaces
2 External Leakage Check

SUBTASK 26-21-29-750-001-A01
B. Examination of Product

(1) Inspect the double check tee according to Figure 1, Figure 2, and Figure 3 and Table 1 in the
DESCRIPTION AND OPERATION section, and the test sequences given in Table 1003.

(2) Examine identification to verify the part number, serial number, date, and directional arrows
are legible.

(3) Examine the surface for any external damage. Check to make sure the anodize is not broken.
Small breeches in the anodize can be corrected by using Alodine 1200, AMS2474.

SUBTASK 26-21-29-750-002-A01
C. External Leakage Test

(1) Screw the outlet plug (Table 1002) onto the outlet port of the double check tee. See Figure 1001.

(2) Connect the nitrogen cylinder (Table 1002) to one inlet port and the flowmeter (Table 1002)
to the opposite inlet port.

(3) FOR PN 35201007-1, PN 35201007-2, and PN 35201007-7 ONLY.

(a) Apply pressure slowly, increase pressure from 250 to 300 psig (1724 to 2069 kPag).

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(4) For PN 35200012-1 ONLY.

(a) Apply pressure slowly, increase pressure from 295 to 305 psig (2034 to 2103 kPag).

(5) Examine for external leakage.

NOTE: EXTERNAL LEAKAGE NOT TO EXCEED 1 CUBIC FOOT PER MINUTE.

(6) Decrease the pressure to zero.

(7) Disconnect the flowmeter (Table 1002) and nitrogen cylinder (Table 1002).

(8) Repeat steps (2) through (6) for the opposite inlet end.

Test Setup for the Double Check Tee Leak Test


Figure 1001/GRAPHIC 26-21-29-99B-007-A01

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CLEANING

TASK 26-21-29-99F-803-A01
1. General Information for Cleaning

SUBTASK 26-21-29-99F-011-A01
A. General Information

(1) This section has the procedures necessary to clean the double check tee.

SUBTASK 26-21-29-94A-001-A01
B. Consumable Materials

(1) Consumable materials used during cleaning are shown in Table 4001.

NOTE: You can use equivalent materials for these items.

Consumable Materials
Table 4001/TABLE 26-21-29-99A-004-A01

Material Part Number or Specification Source


Dry Cleaning Solvent --- Commercially available

SUBTASK 26-21-29-94B-001-A01
C. Special Tools and Test Equipment

(1) No special tools or test equipment is need for these procedures.

TASK 26-21-29-100-801-A01
2. Cleaning Procedures

SUBTASK 26-21-29-100-001-A01
A. Cleaning External Surfaces

(1) Clean the external surface of the double check tee using dry cleaning solvent.

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SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

TASK 26-21-29-94A-801-A01
1. Consumable Materials

SUBTASK 26-21-29-99F-018-A01
A. General

(1) This section contains the materials, special tools and test equipment information for the
double check tee.

SUBTASK 26-21-29-94A-006-A01
B. Consumable Materials

(1) All consumable materials used during the procedures are shown in Table 9001.

NOTE: You can use equivalent materials for these items.

Consumable Materials
Table 9001/TABLE 26-21-29-94A-001-A00

Nomenclature Specification or Part Number Source


Alodine 1200 AMS2474 Commercially available
Dry Cleaning Solvent --- Commercially available

TASK 26-21-29-94B-807-A01
2. Special Tools and Test Equipment

SUBTASK 26-21-29-94B-006-A01
A. Special Tools and Test Equipment

(1) Special tools and test equipment used during the procedures are shown in Table 9002.

NOTE: You can use equivalent materials for these items.

Special Tools and Test Equipment


Table 9002/TABLE 26-21-29-94B-001-A00

Nomenclature Specification or Part Number Source


Flowmeter 0 to 1.35 cubic feet per minute Commercially available
Nitrogen Cylinder, Pressurized --- Commercially available
Outlet Plug for part number AN929-12 Commercially available
35201007-1
Outlet Plug for part number AN929-16 Commercially available
35201007-2
Outlet Plug for part number AN929-10 Commercially available
35201007-7
End Fitting for part number AN1960A12 Commercially available
35200012-1

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Special Tools and Test Equipment


Table 9002/TABLE 26-21-29-94B-001-A00 (continued)

Nomenclature Specification or Part Number Source


Pressure Gauge (1/2% accuracy) 0 to 500 psig (0 to 3448 kPag) Commercially available
Pressure Regulator (1/2% 0 to 6000 psig (0 to 41370 kPag) Commercially available
accuracy)

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STORAGE (INCLUDING TRANSPORTATION)

TASK 26-21-29-550-801-A01
1. General

A. Use standard storage practice.

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