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ZODIAC AEROSPACE SERVICES

TECHNICAL PUBLICATION DEPARTMENT


61, RUE PIERRE CURIE - CS20001
78373 PLAISIR CEDEX - FRANCE
Phone: + 33 (0)1 61 34 23 23 - Fax: +33 (0)1 61 34 21 13

TRANSMITTAL SHEET

This Revision Transmittal Sheet introduces the Revision 16 of the Component Maintenance Manual
25–11–66, is attached and covers all components held by every operator.
1. FILING INSTRUCTIONS
Make sure that the content of the manual is in compliance with the “LIST OF EFFECTIVE PAGES”.
File the “TRANSMITTAL SHEET” separately.
2. ASSISTANCE INFORMATION
Questions or comments concerning this publication may be addressed to:
ZODIAC SERVICES
PRODUCT SUPPORT DEPARTMENT
TECHNICAL PUBLICATION DEPARTMENT
61, RUE PIERRE CURIE
CS20001
78373 PLAISIR CEDEX
FRANCE
Phone international: + 33 970 830 830
E mail: zs.tac@zodiacaerospace.com
Web site: http://www.services.zodiacaerospace.com

TRANSMITTAL SHEET
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ZODIAC AEROSPACE SERVICES

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TRANSMITTAL SHEET
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The data and information contained herein are proprietary to ZODIAC AEROSPACE SERVICES. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC SEATS FRANCE
SEATS | SEATS DIVISION

Z. I. La Limoise
Rue Robert MARECHAL Senior - BP 69
36100 ISSOUDUN - France
Phone: + 33 2 54 03 39 39
Fax: + 33 2 54 03 39 00

(F0465)

COMPONENT MAINTENANCE MANUAL


WITH ILLUSTRATED PARTS LIST

PILOT & COPILOT SEAT

PART NUMBER
180–SERIES

REVISION No.: 16 TP Page 1


ORIGINAL ISSUE: Sep 01/03 25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Copyright © by ZODIAC SEATS FRANCE. All rights reserved.
The information contained in this document is ZODIAC SEATS FRANCE proprietary information and
is disclosed in confidence. It is the property of ZODIAC SEATS FRANCE and shall not be used,
disclosed to others or reproduced without the express written consent of ZODIAC SEATS FRANCE,
including, but without limitation, it is not to be used in the creation, manufacture, development, or
derivation of any repairs, modifications, spare parts, design, or configuration changes or to obtain
any government or regulatory approval to do so.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

RECORD OF REVISIONS
REV ISSUE INSERTED REV ISSUE INSERTED
No DATE DATE BY No DATE DATE BY

1 SEP/03 SEP/03 ZSF
2 NOV/03 NOV/03 ZSF
3 MAY/04 MAY/04 ZSF
4 JUN/05 JUN/05 ZSF
5 OCT/05 OCT/05 ZSF
6 JUL/07 JUL/07 ZSF
7 MAY/08 MAY/08 ZSF
8 MAR/09 MAR/09 ZSF
9 MAR 12/10 MAR 12/10 ZSF
10 JUN 10/10 JUN 10/10 ZS
11 OCT 15/10 OCT 15/10 ZS
12 FEB 28/11 FEB 28/11 ZS
13 NOV 14/11 NOV 14/11 ZS
14 JUL 04/13 JUL 04/13 ZS
15 JUN 02/15 JUN 02/15 ZS
16 JAN 11/17 JAN 11/17 ZS

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

RECORD OF TEMPORARY REVISIONS

TEMP INSERTED REMOVED


ISSUE DATE PAGE No.
REV NO.
DATE BY DATE BY

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

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The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SERVICE BULLETIN LIST


REV ISSUE INCORP.
SB/SIL No. TITLE
No. DATE DATE
SB 180–25–001 02 05/12/2003 LATERAL FAIRING AND ARMREST
STRUCTURE CHANGE
SB 180–25–002 00 06/07/2004 BACKREST STRUCTURE INSPECTION
AND/OR REPLACEMENT
SB 180–25–003 01 04/05/2006 SEAT UPGRADE
SB 180–25–004 01 04/08/2009 SEAT UPGRADE
SB 180–25–005 02 14/04/2014 SEAT UPGRADE
SB 180–25–006 03 16/09/2010 INSPECTION OF BACKREST SYSTEM
SB 180–25–007 02 02/07/2010 NEW ELECTRICAL CABLE INSTALLATION
SB 180–25–008 04 28/03/2013 FAIRING ATTACH
SB 180–25–009 02 27/09/2010 HEADREST REPLACEMENT
SB 180–25–012 01 18/02/2011 REPLACEMENT OF THE COTTER PINS,
AXLE AND THIGHREST STOP
SB 180–25–013 02 17/11/2010 SHEET STEEL OF METAL
SB 180–25–014 00 06/09/2010 ARMREST NUT
SB 180–25–015 02 CANCELED AND REPLACED BY
SB 180–25–018
SB 180–25–016 02 15/01/2013 IMPROVEMENT OF THE SEAT COMFORT
SB 180–25–017 03 05/09/2013 REPLACEMENT OF PRESSURE RELIEF
VALVE OF LUMBAR SUPPORT EQUIPPED
SB 180–25–018 02 05/09/2013 REPLACEMENT OF LUMBAR SUPPORT
EQUIPPED
SB 180–25–019 01 19/11/2012 REPLACEMENT OF FRONT SHEET METAL
SB 180–25–020 03 02/12/2013 REPLACEMENT OF BOTTOM COVER
SB 180–25–021 00 28/01/2013 IMPROVEMENT OF THE SEAT COMFORT
SB 180–25–022 03 09/10/2014 CONTROL HANDLE SPRING
MODIFICATION
SB 180–25–023 07 13/04/2015 MECHANICAL LUMBAR SUPPORT
INSTALLATION
SB 180–25–024 00 15/04/2016 REPLACEMENT OF FRONT SHEET METAL
SB 180–25–025 00 15/04/2016 IMPROVEMENT OF TIGHREST ASSY
SIL 180–02 01 22/01/2010 – IMPROVEMENT OF SICMA AERO
SEAT 180 SERIES
SIL 180–03 00 22/01/2010 HEADREST UTILISATION ON SICMA
AERO SEAT 180 SERIES
SIL 180–04 00 10/06/2010 UPDATE OF THE CMM FOR ONE
MODIFICATION OF BOTTOM CUSHION
ASSEMBLY
SIL 180–05 00 11/10/2010 IMPROVEMENT OF THE CROSSBAR
ENDINGS

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SERVICE BULLETIN LIST (Cont'd)


REV ISSUE INCORP.
SB/SIL No. TITLE
No. DATE DATE
SIL 180–06 01 09/01/2013 TEST PROCEDURE OF LUMBAR
SUPPORT
SIL 180–07 00 08/06/2012 CONFORMITY OF HEADREST
STRUCTURE
SIL 180–09 02 04/04/2013 TEST OF LUMBAR SUPPORT P/N
F0449997
SIL 180–10 1 20/02/2015 OBSOLESCENCE OF PART P/N 147112-58

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE 1 Jan 11/17 6 Jan 11/17


2 Jan 11/17 7 Jan 11/17
RECORD OF REVISIONS RR-1 Jan 11/17 8 Jan 11/17
RR-2 Blank 9 Jan 11/17
RECORD OF TEMPORARY 1 Jan 11/17 10 Jan 11/17
REVISIONS 2 Blank 11 Jan 11/17
SERVICE BULLETIN LIST 1 Jan 11/17 12 Jan 11/17
2 Jan 11/17 13 Jan 11/17
LIST OF EFFECTIVE PAGES 1 Jan 11/17 14 Blank
2 Jan 11/17 15 Jan 11/17
3 Jan 11/17 16 Jan 11/17
4 Jan 11/17 17 Jan 11/17
5 Jan 11/17 18 Jan 11/17
6 Blank 19 Jan 11/17
TABLE OF CONTENTS 1 Jan 11/17 20 Jan 11/17
2 Jan 11/17 21 Jan 11/17
3 Jan 11/17 22 Jan 11/17
4 Jan 11/17 23 Jan 11/17
TABLE OF FIGURES 1 Jan 11/17 24 Jan 11/17
2 Jan 11/17 25 Jan 11/17
3 Jan 11/17 26 Jan 11/17
4 Jan 11/17 27 Jan 11/17
5 Jan 11/17 28 Jan 11/17
6 Blank 29 Jan 11/17
INTRODUCTION INTRO 1 Jan 11/17 30 Jan 11/17
INTRO 2 Jan 11/17 31 Jan 11/17
INTRO 3 Jan 11/17 32 Blank
INTRO 4 Jan 11/17 33 Jan 11/17
INTRO 5 Jan 11/17 34 Jan 11/17
INTRO 6 Jan 11/17 35 Jan 11/17
INTRO 7 Jan 11/17 36 Jan 11/17
INTRO 8 Blank 37 Jan 11/17
DESCRIPTION AND 1 Jan 11/17 38 Blank
OPERATION 2 Jan 11/17 TESTING AND FAULT 1001 Jan 11/17
3 Jan 11/17 ISOLATION 1002 Jan 11/17
4 Jan 11/17 1003 Jan 11/17
5 Jan 11/17 1004 Jan 11/17

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

LIST OF EFFECTIVE PAGES (Cont'd)

SUBJECT PAGE DATE SUBJECT PAGE DATE

1005 Jan 11/17 3013 Jan 11/17


1006 Jan 11/17 3014 Jan 11/17
1007 Jan 11/17 3015 Jan 11/17
1008 Jan 11/17 3016 Jan 11/17
1009 Jan 11/17 3017 Jan 11/17
1010 Jan 11/17 3018 Jan 11/17
1011 Jan 11/17 3019 Jan 11/17
1012 Jan 11/17 3020 Jan 11/17
1013 Jan 11/17 3021 Jan 11/17
1014 Jan 11/17 3022 Jan 11/17
1015 Jan 11/17 3023 Jan 11/17
1016 Jan 11/17 3024 Jan 11/17
1017 Jan 11/17 3025 Jan 11/17
1018 Jan 11/17 3026 Jan 11/17
1019 Jan 11/17 3027 Jan 11/17
1020 Jan 11/17 3028 Jan 11/17
1021 Jan 11/17 3029 Jan 11/17
1022 Jan 11/17 3030 Jan 11/17
1023 Jan 11/17 3031 Jan 11/17
1024 Jan 11/17 3032 Jan 11/17
1025 Jan 11/17 3033 Jan 11/17
1026 Jan 11/17 3034 Jan 11/17
1027 Jan 11/17 CLEANING 4001 Jan 11/17
1028 Blank 4002 Jan 11/17
SCHEMATICS AND WIRING 2001 Jan 11/17 4003 Jan 11/17
DIAGRAMS 2002 Jan 11/17 4004 Jan 11/17
DISASSEMBLY 3001 Jan 11/17 4005 Jan 11/17
3002 Jan 11/17 4006 Jan 11/17
3003 Jan 11/17 4007 Jan 11/17
3004 Jan 11/17 4008 Blank
3005 Jan 11/17 CHECK 5001 Jan 11/17
3006 Jan 11/17 5002 Jan 11/17
3007 Jan 11/17 5003 Jan 11/17
3008 Jan 11/17 5004 Jan 11/17
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3010 Jan 11/17 5006 Jan 11/17
3011 Jan 11/17 5007 Jan 11/17
3012 Jan 11/17 5008 Jan 11/17

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

LIST OF EFFECTIVE PAGES (Cont'd)

SUBJECT PAGE DATE SUBJECT PAGE DATE

5009 Jan 11/17 7016 Jan 11/17


5010 Jan 11/17 7017 Jan 11/17
5011 Jan 11/17 7018 Jan 11/17
5012 Jan 11/17 7019 Jan 11/17
5013 Jan 11/17 7020 Jan 11/17
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5016 Jan 11/17 7023 Jan 11/17
5017 Jan 11/17 7024 Jan 11/17
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5019 Jan 11/17 7026 Jan 11/17
5020 Jan 11/17 7027 Jan 11/17
5021 Jan 11/17 7028 Jan 11/17
5022 Blank 7029 Jan 11/17
REPAIR 6001 Jan 11/17 7030 Jan 11/17
6002 Jan 11/17 7031 Jan 11/17
6003 Jan 11/17 7032 Jan 11/17
6004 Jan 11/17 7033 Jan 11/17
6005 Jan 11/17 7034 Jan 11/17
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6007 Jan 11/17 7036 Jan 11/17
6008 Blank 7037 Jan 11/17
ASSEMBLY 7001 Jan 11/17 7038 Jan 11/17
7002 Jan 11/17 7039 Jan 11/17
7003 Jan 11/17 7040 Jan 11/17
7004 Jan 11/17 FITS AND CLEARANCES 8001 Jan 11/17
7005 Jan 11/17 8002 Jan 11/17
7006 Jan 11/17 SPECIAL TOOLS, 9001 Jan 11/17
7007 Jan 11/17 FIXTURES, EQUIPMENT 9002 Jan 11/17
7008 Jan 11/17 AND CONSUMABLES 9003 Jan 11/17
7009 Jan 11/17 9004 Jan 11/17
7010 Jan 11/17 9005 Jan 11/17
7011 Jan 11/17 9006 Jan 11/17
7012 Jan 11/17 9007 Jan 11/17
7013 Jan 11/17 9008 Jan 11/17
7014 Jan 11/17 9009 Jan 11/17
7015 Jan 11/17

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

LIST OF EFFECTIVE PAGES (Cont'd)

SUBJECT PAGE DATE SUBJECT PAGE DATE

9010 Blank 16 Jan 16/17


SPECIAL PROCEDURES 11001 Jan 11/17 17 Jan 16/17
11002 Blank 18 Jan 16/17
11003 Jan 11/17 DPL 10001 1 Jan 16/17
11004 Jan 11/17 10001-0 Apr 23/15
11005 Jan 11/17 10001-1 Apr 23/15
11006 Blank 10001-2 Apr 23/15
STORAGE 15001 Jan 11/17 10001-3 Jan 16/17
15002 Jan 11/17 10001-4 Jan 16/17
15003 Jan 11/17 10001-5 Jan 16/17
15004 Blank 10001-6 Jan 16/17
ILLUSTRATED PARTS LIST 1 Jan 11/17 10001-7 Jan 16/17
IPL 10001 2 Blank 10001-8 Jan 16/17
INTRO 10001 1 Jan 11/17 10001-9 Jan 16/17
2 Jan 11/17 10001-10 Jan 16/17
3 Jan 11/17 10001-11 Jan 16/17
4 Jan 11/17 10001A-0 Apr 23/15
5 Jan 11/17 10001A-1 Apr 23/15
6 Jan 11/17 10001A-2 Apr 23/15
7 Jan 11/17 10001A-3 Jan 16/17
8 Blank 10001A-4 Jan 16/17
VCI 10001 1 Jan 16/17 10001A-5 Jan 16/17
2 Blank 10001A-6 Jan 16/17
NI/ALPHA 10001 1 Jan 16/17 10001A-7 Jan 16/17
2 Jan 16/17 10001A-8 Jan 16/17
3 Jan 16/17 10001A-9 Jan 16/17
4 Jan 16/17 10002-0 Apr 23/15
5 Jan 16/17 10002-1 Jan 16/17
6 Jan 16/17 10002-2 Jan 16/17
7 Jan 16/17 10002-3 Jan 16/17
8 Jan 16/17 10003-0 Apr 23/15
9 Jan 16/17 10003-1 Apr 23/15
10 Jan 16/17 10003-2 Jan 16/17
11 Jan 16/17 10003-3 Jan 16/17
12 Jan 16/17 10003-4 Jan 16/17
13 Jan 16/17 10003-5 Jan 16/17
14 Jan 16/17 10003-6 Jan 16/17
15 Jan 16/17 10003-7 Jan 16/17

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

LIST OF EFFECTIVE PAGES (Cont'd)

SUBJECT PAGE DATE SUBJECT PAGE DATE

10003-8 Jan 16/17 10007-1 Apr 23/15


10003-9 Jan 16/17 10008-0 Apr 23/15
10003-10 Jan 16/17 10008-1 Jan 16/17
10003-11 Jan 16/17 10008-2 Jan 16/17
10003-12 Jan 16/17 10008-3 Jan 16/17
10003-13 Jan 16/17
10004-0 Apr 23/15
10004-1 Apr 23/15
10004-2 Apr 23/15
10004-3 Jan 16/17
10004-4 Jan 16/17
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10004-8 Jan 16/17
10004-9 Jan 16/17
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10004-14 Jan 16/17
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10005-0 Apr 23/15
10005-1 Jan 16/17
10005-2 Jan 16/17
10005-3 Jan 16/17
10005-4 Jan 16/17
10006-0 Jan 16/17
10006-1 Jan 16/17
10006-2 Jan 16/17
10006-3 Jan 16/17
10006-4 Jan 16/17
10006-5 Jan 16/17
10006-6 Jan 16/17
10007-0 Apr 23/15

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COMPONENT MAINTENANCE MANUAL
180–SERIES

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
A. Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
B. How to Use the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 1
C. Process Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 2
D. Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 3
E. Manual guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 3
F. Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 4
G. Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 5
H. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 6

DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
B. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
C. Lower primary structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
D. Seat pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
E. Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
F. Lumbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
G. Life vest stowage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
H. Headrest system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
I. Armrest system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
J. Backrest fairing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
A. Adjustment of the seat height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
B. Fore and aft adjustment of the seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
C. Locking pin control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
D. Lateral adjustment of the seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
E. Lateral locking pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
F. Armrest upward adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
G. Armrest height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
H. Armrest stow adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
I. Armrest use procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
J. Backrest recline adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
K. Cable end adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
L. Adjustment of the lumbar system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
M. Adjustment of the thigh system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
N. Adjustment of the headrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TABLE OF CONTENTS (Cont'd)

3. INTERIOR ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4. DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5. SEAT IDENTIFICATION PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001


1. TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
A. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
B. Job set-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
C. Job set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
2. FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
A. Procedure to remind headrest structure usage for good practices . . . . . . . . . . . . . . 1018
B. Procedure to adjust the longitudinal and the lateral cables . . . . . . . . . . . . . . . . . . . . . 1019
C. Test of the lumbar support P/N 180300-930-0 (Pre
SB_180–25–017/180–25–018/180–25–023) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1024
D. Test of the lumbar support P/N F0449997 (Post
SB_180–25–017/180–25–018) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1026

SCHEMATICS AND WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001


1. SCHEMATICS AND WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
A. Electrical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
B. Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
1. DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
A. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
B. Job set-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
C. Job set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3002
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3003

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
1. CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
A. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
B. Job set-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
C. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4002

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
1. CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
A. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
B. Job set-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001

TOC Page 2
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TABLE OF CONTENTS (Cont'd)


C. Job set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002

REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
1. REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
A. Repair to liners (if applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
B. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
C. Job set-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
D. Job set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6002
E. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6002

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
1. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
A. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
B. Job set-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
C. Job set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7002
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7002

FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001


1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
A. Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . 9001


1. SPECIAL TOOLS, FIXTURES AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
A. Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
2. CONSUMABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005
A. The table that follows gives the necessary consumable used to do the
maintenance or overhaul work on the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005

SPECIAL PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11001


1. ACTUATION SYSTEM OF P/N 180100-700-0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11001
A. Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11001
2. MAKE THE HOLE DIAMETER 12 ON BACKREST STRUCTURE WITH SENSORY
DRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11003
A. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11003
3. ACTUATOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11005
A. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11005

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE

TOC Page 3
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TABLE OF CONTENTS (Cont'd)

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
1. STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
A. Reason for the job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
B. Job set-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
C. Job set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15002
D. Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15002

ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IPL 10001 1


INTRODUCTION TO THE ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . INTRO 10001 1
VENDOR'S CODE INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VCI 10001 1
ALPHA NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NI/ALPHA 10001 1
DETAILED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DPL 10001 1

TOC Page 4
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TABLE OF FIGURES

Figure Page

DESCRIPTION AND OPERATION


1 SEAT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 BACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 INFLATABLE LUMBAR SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 MECHANICAL LUMBAR SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 LIFE VEST STOWAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6 HEADREST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 ARMREST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 BACKREST FAIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 SEAT HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10 FORE AND AFT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11 LOCKING PIN CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12 LATERAL ADJUSTMENT OF THE SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
13 LATERAL LOCKING PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
14 ARMREST UPWARD ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
15 ARMREST HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
16 ARMREST STOW ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
17 ARMREST SPREAD OUT ADJUSTMENT (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
17 ARMREST SPREAD OUT ADJUSTMENT (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
18 BACKREST RECLINE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
19 CABLE END ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
20 ADJUSTMENT OF THE LUMBAR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
21 ADJUSTMENT OF THE LUMBAR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
22 ADJUSTMENT OF THE THIGH SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
23 ADJUSTMENT OF THE HEADREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
24 INTERIOR ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
25 SEATS SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
26 DIMENSIONS (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
26 DIMENSIONS (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
27 SEAT IDENTIFICATION PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

TESTING AND FAULT ISOLATION


1001 FAULT ISOLATION FLOWCHART — SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
1002 FAULT ISOLATION FLOWCHART — SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1006
1003 FAULT ISOLATION FLOWCHART — SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1007
1004 FAULT ISOLATION FLOWCHART — SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1008
1005 FAULT ISOLATION FLOWCHART — ARMREST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 1009

TOF Page 1
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TABLE OF FIGURES (Cont'd)

Figure Page

1006 FAULT ISOLATION FLOWCHART — LONGITUDINAL ADJUSTMENT . . . . . . . . . . . . . . 1010


1007 FAULT ISOLATION FLOWCHART — LATERAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . 1011
1008 FAULT ISOLATION FLOWCHART — HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 1012
1009 FAULT ISOLATION FLOWCHART — BACKREST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 1013
1010 FAULT ISOLATION FLOWCHART — INFLATABLE LUMBAR . . . . . . . . . . . . . . . . . . . . . . . 1014
1011 FAULT ISOLATION FLOWCHART — THIGH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 1015
1012 FAULT ISOLATION FLOWCHART — ELECTRICAL ACTUATOR . . . . . . . . . . . . . . . . . . . . 1016
1013 FAULT ISOLATION FLOWCHART — MECHANICAL LUMBAR SUPPORT . . . . . . . . . . 1017
1014 HEADREST STRUCTURE USAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1018
1015 LONGITUDINAL CABLE ADJUSTMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1019
1016 LATERAL CABLE ADJUSTMENT PROCEDURE (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . 1020
1016 LATERAL CABLE ADJUSTMENT PROCEDURE (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . 1021
1017 LONGITUDINAL AND LATERAL CABLE LOCATION (SHEET 1) . . . . . . . . . . . . . . . . . . . . 1022
1017 LONGITUDINAL AND LATERAL CABLE LOCATION (SHEET 2) . . . . . . . . . . . . . . . . . . . . 1023
1018 LUMBAR SUPPORT TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1025
1019 LUMBAR SUPPORT TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1027

SCHEMATICS AND WIRING DIAGRAMS


2001 ELECTRICAL ACTUATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001

DISASSEMBLY
3001 INFLATABLE LUMBAR SUPPORT REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3003
3002 MECHANICAL LUMBAR SUPPORT REMOVAL (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . 3005
3002 MECHANICAL LUMBAR SUPPORT REMOVAL (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . 3005
3002 MECHANICAL LUMBAR SUPPORT REMOVAL (SHEET 3) . . . . . . . . . . . . . . . . . . . . . . . . . 3006
3002 MECHANICAL LUMBAR SUPPORT REMOVAL (SHEET 4) . . . . . . . . . . . . . . . . . . . . . . . . . 3007
3003 HEADREST ASSY REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3008
3004 MISCELLANEOUS AFT COVERS REMOVAL (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3010
3004 MISCELLANEOUS AFT COVERS REMOVAL (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3011
3005 RESTRAINT SYSTEM REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3012
3006 MOTOR ASSY REMOVAL (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3014
3006 MOTOR ASSY REMOVAL (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3014
3007 LONGITUDINAL & LATERAL UNLOCKING CABLES REMOVAL (PRE SB
180-25-003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3016
3008 LONGITUDINAL & LATERAL UNLOCKING CABLES REMOVAL (POST SB
180-25-003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3018
3009 RECLINE CONTROL CABLE REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3020

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TABLE OF FIGURES (Cont'd)

Figure Page

3010 RECLINE HYDROLOCK REMOVAL (PRE SB 180-25-013) . . . . . . . . . . . . . . . . . . . . . . . . . 3022


3011 RECLINE ACTUATOR REMOVAL (POST SB 180-25-013) . . . . . . . . . . . . . . . . . . . . . . . . . . 3024
3012 BACKREST FROM SEAT PAN REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3026
3013 ARMREST ASSEMBLY REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3027
3014 REPLACEMENT OF HINGE AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3029
3015 THIGH SUPPORT ASSY REMOVAL (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3031
3015 THIGH SUPPORT ASSY REMOVAL (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3032
3016 UPPER STRUCTURE FROM LOWER STRUCTURE REMOVAL (SHEET 1) . . . . . . . . . 3033
3016 UPPER STRUCTURE FROM LOWER STRUCTURE REMOVAL (SHEET 2) . . . . . . . . . 3034

CHECK
5001 DETAILED VISUAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5018
5002 CABLE ADJUSTMENT CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5020

REPAIR
6001 RIVETED ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6004
6002 PART P/N 147112–58 REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6006

ASSEMBLY
7001 INSTALLATION OF UPPER STRUCTURE ON LOWER STRUCTURE (SHEET 1) . . . 7003
7001 INSTALLATION OF UPPER STRUCTURE ON LOWER STRUCTURE (SHEET 2) . . . 7004
7002 INSTALLATION OF THIGH SUPPORT (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7005
7002 INSTALLATION OF THIGH SUPPORT (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7006
7003 INSTALLATION OF ARMREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7007
7004 REPLACEMENT OF HINGE AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7008
7005 INSTALLATION OF BACKREST FROM SEAT PAN (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . 7010
7005 INSTALLATION OF BACKREST FROM SEAT PAN (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . 7011
7006 INSTALLATION OF LONGITUDINAL & LATERAL UNLOCKING CABLES (POST SB
180-25-003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7012
7007 INSTALLATION OF LONGITUDINAL & LATERAL UNLOCKING CABLES (PRE SB
180-25-003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7014
7008 INSTALLATION OF RECLINE HYDROLOCK (PRE SB 180-25-013) (SHEET 1) . . . . . . 7015
7008 INSTALLATION OF RECLINE HYDROLOCK (PRE SB 180-25-013) (SHEET 2) . . . . . . 7016
7009 INSTALLATION OF RECLINE HYDROLOCK (POST SB 180-25-013) . . . . . . . . . . . . . . . 7017
7010 INSTALLATION OF RECLINE CONTROL CABLE (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . 7019
7010 INSTALLATION OF RECLINE CONTROL CABLE (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . 7020
7011 INSTALLATION OF NEW ELECTRICAL CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7022

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TABLE OF FIGURES (Cont'd)

Figure Page

7012 INSTALLATION OF MOTOR (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7024


7012 INSTALLATION OF MOTOR (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7025
7012 INSTALLATION OF MOTOR (SHEET 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7026
7012 INSTALLATION OF MOTOR (SHEET 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7026
7013 INSTALLATION OF RESTRAINT SYSTEM (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7028
7013 INSTALLATION OF RESTRAINT SYSTEM (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7029
7014 INSTALLATION OF MISCELLANEOUS AFT COVERS (POST SB180–25–008) . . . . . . 7031
7015 INSTALLATION OF HEADREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7032
7016 INSTALLATION OF INFLATABLE LUMBAR SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7032
7017 INSTALLATION OF MECHANICAL LUMBAR SUPPORT (SHEET 1) . . . . . . . . . . . . . . . . 7036
7017 INSTALLATION OF MECHANICAL LUMBAR SUPPORT (SHEET 2) . . . . . . . . . . . . . . . . 7037
7017 INSTALLATION OF MECHANICAL LUMBAR SUPPORT (SHEET 3) . . . . . . . . . . . . . . . . 7038
7017 INSTALLATION OF MECHANICAL LUMBAR SUPPORT (SHEET 4) . . . . . . . . . . . . . . . . 7038
7017 INSTALLATION OF MECHANICAL LUMBAR SUPPORT (SHEET 5) . . . . . . . . . . . . . . . . 7039
7018 ARMREST STOP WASHER INSTALLATION PROCEDURE (PRE SB 180-25-014) . . . 7040

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES


9001 CRANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
9002 MOTOR’S CENTERLINE DISTANCE TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9002
9003 ADJUSTMENT BENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9003
9004 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9003
9005 SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9004
9006 SPECIAL SCREWDRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9004

SPECIAL PROCEDURES
11001 HOLE DIAMETER 12 ON BACKREST STRUCTURE (SHEET 1) . . . . . . . . . . . . . . . . . . . . 11003
11001 HOLE DIAMETER 12 ON BACKREST STRUCTURE (SHEET 2) . . . . . . . . . . . . . . . . . . . . 11004
11002 ACTUATOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11005

STORAGE
15001 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15003

ILLUSTRATED PARTS LIST

STORAGE
10001 SCREWS CODIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10001 SCREWS CODIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 6

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TABLE OF FIGURES (Cont'd)

Figure Page

DETAILED PARTS LIST


1 PILOT SEAT ASSY (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001-0
PILOT SEAT ASSY (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001-1
PILOT SEAT ASSY (SHEET 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001-2
1A PILOT SEAT ASSY (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001A-0
PILOT SEAT ASSY (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001A-1
PILOT SEAT ASSY (SHEET 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001A-2
2 UPHOLSTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10002-0
3 LOWER STRUCTURE ASSY (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10003-0
LOWER STRUCTURE ASSY (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10003-1
4 SEAT PAN ASSY (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10004-0
SEAT PAN ASSY (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10004-1
SEAT PAN ASSY (SHEET 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10004-2
5 ARMREST ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10005-0
6 BACKREST ASSY (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10006-0
BACKREST ASSY (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10006-1
7 FIXED HEADREST ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10007-0
8 UNLOCKING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10008-0

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INTRODUCTION

TASK 25-11-66-871-801-A01
1. GENERAL

A. Information
(1) The Component Maintenance Manual (CMM) is written in accordance with the Air
Transport Association of America Specification No. 2200 (ATA 2200), Revision
2006.7 and in ASD-STE100.
(2) The Component Maintenance Manual gives all the procedures supplied by the
manufacturer for use in the workshop, so that all persons can repair and completely
overhaul the component.
(3) The manual describes maintenance on the component in a workshop. It does
not define or show the level of maintenance for all special units, but gives all the
procedures necessary to let the person do a test, disassemble, clean, check and
assemble a panel which has been rejected from serviceable use. The manual does
not describe maintenance on the component when it is installed on the aircraft.
(4) Only approved persons are permitted to do the maintenance procedures given in
this manual.
(5) Maintenance Task Oriented Support System (MTOSS) task and subtask
identification is used in this manual. The maintenance tasks and other data have
special MTOSS numbers for use of Electronic Data Processing (EDP). The MTOSS
numbers can be ignored by the manual user.
(6) Where the data or procedures specified in this manual are different from those
specified by the regulatory agency which controls operation of your aircraft, obey
the data and procedures of the regulatory authority.
(7) This manual contains:
– Technical data for the component,
– Maintenance and repair procedures,
– An Illustrated Parts List (IPL) with data for the component parts. The IPL
Figure and item number identifies in all sections of the manual.

B. How to Use the Manual


(1) Make sure the manual contains the information applicable to your component.
Look on the Title Page for the part number.
(2) If it is necessary to identify a part or find a part number, refer to the IPL, which has
an introduction to show the procedure.

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(3) The instructions in this manual must be used for all component maintenance.
Read all the applicable WARNINGS and CAUTIONS before you do the work on
the component.
(4) This manual will be updated as required by revisions, Service Bulletin may be
issued separately. Their effect on the manual will, however, be made evident by
reissue of the Service Bulletins List as appropriate.
(5) These adjuncts to the text are expressed by the following headings:
NOTE : Notes call attention to any particular methods which make the job easier.

WARNING : WARNINGS CALL ATTENTION FOR USE OF MATERIALS, PRO-


CESSES, METHODS, PROCEDURES OR LIMITS WHICH MUST BE
ADHERED TO PRECISELY IN ORDER TO AVOID ANY INJURY OR
DEATH TO PERSONS.

CAUTION : CAUTIONS CALL ATTENTION TO METHODS AND PROCEDURES


WHICH MUST BE ADHERED TO IN ORDER TO AVOID DAMAGE TO
EQUIPMENT.

(6) Each seat assembly is designed to comply with the requirements defined in the
following documents:
FAA Technical Standard Order TSO C 127(a)
TSO C127a
JTSO C127a
RBHA/FAR/JAR - 25.303
RBHA/FAR/JAR - 25.305 (a),(b),(c)
RBHA/FAR/JAR - 25.307 (a) (d)
RBHA/FAR/JAR - 25.561 (a),(b),(d)
RBHA/FAR/JAR - 25.562 (a),(b),(c)
RBHA/FAR/JAR - 25.619 (a),(b),(c)
RBHA/FAR/JAR - 25.625 (a),(b),(c),(d)
RBHA/FAR/JAR - 25.785 (b),(c),(f)
JAR - 25.785 (g)
FAR 25.853 (a) appendix F part 1
FAA Technical Standard Order (TSO) C22 revision (g)

C. Process Verification
Not applicable

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

D. Modification
(1) All result data and illustrations in this manual are the last revision available at
the time of printing. ZODIAC SEATS FRANCE supplies updates to this manual
when necessary. When ZODIAC SEATS FRANCE issue a modification to units
included in this manual, ZODIAC SEATS FRANCE will revise the manual to include
the information.
(2) When there is a change, each updating gives the full instructions about the page
number of the pages which must be replaced, added or removed. Revised texts or
new texts are located with a vertical black line in the margin.

E. Manual guidelines
(1) The CMM is divided according to the pages that follow:

PAGES BLOCKS TITLES


0001-0999 DESCRIPTION AND OPERATION
1001-1999 TESTING AND FAULT ISOLATION
2001-2999 SCHEMATICS AND WIRING DIAGRAMS
3001-3999 DISASSEMBLY
4001-4999 CLEANING
5001-5999 CHECK
6001-6999 REPAIR
7001-7999 ASSEMBLY
8001-8999 FITS AND CLEARANCES
9001-9999 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
10001-10999 ILLUSTRATED PARTS LIST
11001-11999 SPECIAL PROCEDURES
12001-12999 REMOVAL
13001-13999 INSTALLATION
15001-15999 STORAGE (including transportation)

Table 1 / PAGES BLOCKS

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

F. Measurements
(1) The measurements given in this manual are taken from the original reference
document of the manufacturer.
(2) All values given in this manual are in System International (SI) units or sub-divisions
of these units. US or Imperial units are given immediately after the metric unit. The
decimal point in the SI is shown by a comma and in the Imperial system by a full
stop, e.g. 25,4 mm (1.00 in.).
(3) Units of measure used in the CMM:

in.: inch mm: millimeter


ft: foot lbf.in.: pound force per inch
lb: pound m: meter
kg: kilogram rpm: revolution per minute
°C: degree Celsius °F: degree Fahrenheit
min: minute N.m: Newton-meter
l: liter US Gal: gallon

Table 2 / UNITS DESCRIPTION

(4) Measurements conversion:

From: SI measurement To: U.S. standard system


1 gal (U.S.)/min 3.7854 l/min
1 kg 2.2046 lbs
1 mm 0.0394 in.
1N 0.2248 lbf
1 N.m 8.8507 lbf/in
1 N.m 0.7376 lbf/ft
1 in. 25,4 mm
1 lbf 4,4482 N
1l 0.2642 gal (U.S.)
1 l/min 0.2642 gal (U.S.) / min
1 lb 0,4536 kg
1 lbf/ft 1,3558 N.m
1 lbf/in 0,1130 N.m

Table 3 / UNITS INFORMATION

INTRO Page 4
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

G. Manufacturing
(1) The unit is manufactured by:

ZODIAC SEATS FRANCE Z. I. La Limoise


rue Robert MARECHAL Senior
BP 69
36100 ISSOUDUN
FRANCE
Phone : + 33 2 54 03 39 39
Web site: www.zodiacaerospace.com

Table 4 / OEM CONTACT

(2) The product supported by:

ZODIAC SERVICES EUROPE 61 rue Pierre Curie


(ZSE) CS20001
78373 PLAISIR CEDEX, FRANCE
Phone: + 33 970 830 830
E mail: zs.tac@zodiacaerospace.com
Web site: www.zodiacaerospace.com
ZODIAC SERVICES 4900 St Joe Boulevard
AMERIQUE (ZSU) Building 200, Suite 400
COLLEGE PARK, GA 30337, USA
Phone: + 33 970 830 830
E mail: zs.tac@zodiacaerospace.com
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE 36, Loyang Drive
SERVICES ASIA.PTE LTD SINGAPORE 508949
Phone: + 33 970 830 830
E mail: zs.tac@zodiacaerospace.com
Web site: www.zodiacaerospace.com
ZODIAC AEROSPACE Unit 610, Avenue West
SERVICES UK (ZSK) Skyline 120
Braintree — CM77 7AA, ENGLAND
Phone: + 33 970 830 830
E mail: zs.tac@zodiacaerospace.com
Web site: www.zodiacaerospace.com
ZODIAC IN—SERVICES Dubai Airport Free Zone
MIDDLE EAST (IME) Unit J16 – P.O. Box 54267
Dubai, United Arab Emirates
Phone: (971) 429 966 20
E mail: zs.tac@zodiacaerospace.com
Web site: www.zodiacaerospace.com

Table 5 / PRODUCT SUPPORT CONTACTS

INTRO Page 5
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

H. Abbreviations
(1) Abbreviations used in the Component Maintenance Manual are given below:
ASSY or AY . . . . . . . . . . . . . . . . . . . . . . . . . Assembly
ATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Transport Association of America
CCW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Counter Clockwise
CMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Maintenance Manual
CW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise
DET BKDN . . . . . . . . . . . . . . . . . . . . . . . . . . Detail Breakdown
EASA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . European Aviation Safety Agency
ETSO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . European Technical Standard Order
FAA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Federal Aviation Authority
FAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Federal Aviation Regulation
FIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure
IFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identification Force Deflection
IPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Illustrated Parts Catalogue
IPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Illustrated Parts List
IPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Illustrated Parts Catalogue
JAA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Joint Airworthiness Autority
JAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Joint Airworthiness Requirements
LATL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lateral
LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left-Hand
MISCL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miscellaneous
N° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Applicable
NHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Higher Assembly
NP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Procurable
OEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Original Equipment Manufacturer
P/N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number
QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
R ................................... Modified
REPLD BY . . . . . . . . . . . . . . . . . . . . . . . . . . Replaced by : The part in the part number
column is replaced and is two ways
interchangeable with the part number
shown in the notation.
REPLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replaces: The part in the part number
column replaces and is two ways
interchangeable with the part number
shown in the notation.
REQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required
REV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revision
REF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right-Hand
SB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Bulletin
SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Letter

INTRO Page 6
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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUPSD BY . . . . . . . . . . . . . . . . . . . . . . . . . . Superseded by : The part in the part


number column is replaced and is one
way interchangeable with the part number
shown in the notation.
SUPSDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supersedes: The part in the part
number column replaces and is one way
interchangeable with the part number
shown in the notation.
TSO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Standard Order

INTRO Page 7
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COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

INTRO Page 8
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

DESCRIPTION AND OPERATION

TASK 25-11-66-870-801-A01
1. DESCRIPTION

A. General
(1) This manual contains maintenance and repair instructions for Pilot and Copilot
seats type 180–SERIES manufactured by ZODIAC SEATS FRANCE.
(2) The Pilot and Copilot seats are identical in design and operation; they only differ in
the symmetrical arrangement of the controls.
(3) The two seats are fitted with adjustable armrests and seat backs, and can be
adjusted for height as well as fore position.
(4) The seats are equipped with a multi point restraint system which is attached on the
seat primary structure and the seat back.
(5) The weight of the seats is as follows:
– weight: 22,9 Kg (50.49 lbs) to 25 Kg (55.1 lbs),
– width: 576 mm (22,67 inches),
– depth: 664 mm (26,14 inches) (seat back vertical),
– height: 927 mm (36,49 inches) minimum, 1172 mm (46,14 inches) maximum.

B. Description
(1) The pilot and copilot seats consists of a lower primary structure, a seat pan, a
backrest and a restraint system.
(2) The lower primary structure includes seat longitudinal adjustment device, seat
lateral stowage device, seat locking device, seat height adjustment device. All the
parts involved on lower primary structure are considered as load path structure.
(3) The seat pan includes load path structure, cushioning, seat adjustment controls,
thigh rest system, fairing.
(4) An actuator system (P/N 180100-700-0) controls the vertical displacements of
the seat.
(5) The backrest comprises load path structure, cushioning, recline system, lumbar
support system, life vest stowage, headrest system, armrest system, fairing.
(6) The restraint system is a five point installed on the seat pan subassembly for the
adjustable pelvic and crotch straps, and on the backrest subassembly for the upper
torso strap which is fitted with an inertial real. The restraint is equipped with a rotary
buckle and the inertial real with a manual locking control.

Page 1
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SEAT DESCRIPTION
Figure 1/GRAPHIC-25-11-66-991-001-A01

Page 2
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

C. Lower primary structure


(1) Seat longitudinal adjustment is allowed by means of 2 nylatron sliders attached on
the aft crosspiece and 4 aluminium rollers attached on the front crosspiece. Sliders
and rollers are running over the two titane aircraft seat tracks equipped with 2 stops
at the aft. The total stroke is 201 mm with 10 possible adjustment at a pitch of 19
mm for the 5 front holes and 25 mm for the 5 aft holes. Front and aft aluminium
machined crosspiece that receive rollers and sliders have a T machined shape to
get caught on seat tracks with a functional gap of 0.4 mm along Z axis.
(2) Seat lateral stowage device is provided by use of 4 ball bearing rollers installed
on front crosspiece and 4 ball bearing rollers installed on aft crosspiece. These
rollers allow front and aft aluminium machined sliding crosspieces equipped
with quenched steel tracks to slide 100 mm laterally outboard . When sliding
crosspieces are in flight position they are retained at 3 level, in addition of rollers,
for load path purpose and limit loading on rollers:
– Outboard level, two adjustable pins on sliding crosspieces (two for front & two
for aft) come into crosspieces making the linkage.
– Central level, a steel hook comes into an adjustable bolt making the linkage.
– Inboard level, crosspiece shape receive sliding crosspiece in one hand and
lateral locking pin participate in linkage.
– Lateral stop is obtained by the hook coming in contact with the bolt in one
side and crosspiece specific machining on the other side.
(3) Seat locking device comprises seat longitudinal locking and seat lateral locking.
(4) Longitudinal locking is provided by the means of two locking pins attached to the
aft crosspiece. Each locking pin is equipped with a spring that allow them to get
caught into the two Aircraft seat tracks. These two locking pins are controlled by
a single shaft equipped with two forks. This shaft rotates by action of one cable
which is designed with invariable length to facilitate maintenance.
(a) Lateral locking is provided by the means of two locking pins attached to
front and aft sliding crosspieces. Each locking pin is equipped with a spring
that allows them to get caught on a steel plate. Each locking pin is directly
controlled by cable and equipped with an override manual control.
(b) The longitudinal and lateral locking pins are linked to the same control
handle, which has 3 positions:
– Neutral position locks the seat.
– Up position, unlocking longitudinal locking pins, allows seat adjustment
fore and aft along seat tracks between stop.
– Down position, unlocking lateral locking pins, allows seat outboard
stowage when seat is aft stop level.

Page 3
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(5) The routing of the 3 control cables is designed to avoid shifting and stress.
An override manual backup allows the seat to be adjusted in case of electrical
motor failure or in case of electrical supply default.
(Refer to IPL FIG. 3) In case of broken cable for the longitudinal adjustment, push
directly the sheath support located on the shaft behind the seat (3–210).
(Refer to IPL FIG. 3) In case of broken cable for the lateral adjustment pull the two
lateral locking device pin located on the side of the seat (3–590).
(6) Seat height adjustment comprises the seat legs and an electrical actuator. The
kinematics allow an adjustment range of 160 mm (SRP from 160 mm up to 320
mm).
The machined aluminium legs link front and aft crosspieces. Two legs are
assembled each other by aluminium metal sheet with reinforcement aluminium ribs
that created a rigid structure leg box.
The two other legs are linked each other by steel bar at rollers level to avoid any
twist during dynamic testing. The box leg is attached to the seat pan by means of
screws and spacers to allow rotation while the two other legs are equipped with
nylatron rollers that are running on spreader tracks. Note, a specific hole has been
designed on each spreader to allow rollers replacement.
Lever angle stroke limitation is provided by travel stop welded to lever axle that are
coming into spreaders specific shape.
The actuator system P/N 180100-700-0 is composed with :
– one electrical harness with push-button P/N 032210-00
– one electrical linear actuator P/N 033100-00.
Actuator P/N 033100-00 assembly consists, primarily, of :
– a direct current motor coupled to a gearbox,
– a screw driven by the gearbox,
– a nut/shaft with an attaching end,
– a slip clutch placed at the output of gearbox which operate as a dynamic
overload protection mechanism.
(7) The electrical actuator 28V/4A which link the two sliding crosspieces has a stroke of
100 mm and a mechanical stroke end torque limiter rated at 600 daN. It is attached
by means of 4 shafts. The 2 outboard shafts allow the electrical actuator quick
release. The electrical actuator is controlled by a switch (B3.3) located vertically
outboard at seat pan level. This switch has 3 positions :
– Neutral position locks the height adjustment (provided by electrical actuator
irreversibility).
– Up position lifts up the seat
– Down position lowers the seat.

Page 4
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(8) An override manual control allows the seat to be adjusted in case of electrical
motor failure or in case of electrical supply default. The height locking is provided
by the electrical actuator irreversibility.
The legs and electrical actuator create an isostatic assembly that participate
directly in load path structure.

D. Seat pan
(1) The seat pan load path structure comprise, two machined aluminium spreaders
linked to each other by steel front and aft seat pan crosspieces. A titanium sheet
metal, reinforced by 3 folded stiffeners, is riveted to this structure. The seat pan
is on average 8° tilt rearward.
(2) Seat pan cushioning which participates greatly in pilot comfort comprises
polyurethane foam reinforced by glued fabric on which is secured by VELCRO
upholstery made of leather for the sides and sheepskin + leather on the top. (Note
full sheepskin on the top is available as optional).
(3) This cushion is secure by Auto-Agrip over the seat pan. Performed pressure
mapping study has permitted to increase comfort by increasing pressure distribution
and avoiding local high pressure which lead to discomfort.
(4) Seat adjustment controls are most of them located at seat pan level for a best
ergonomics. These controls comprise from the rear to the front of outboard side:
– For pneumatic lumbar support : The lumbar support valve push button which
allow inflation and deflation while pressed and lock the setting while released.
– For mechanical lumbar support : Knobs allowing vertical and bending
adjustment.
– The backrest recline lever which has 2 positions:
– Neutral position, locks the backrest recline,
– Up position, allows backrest recline setting from 5° up to 25° (20°
range),
NOTE : A backrest upright position locking backup system is in-
stalled. This system consists of a hook, controlled by cable
and return spring, that gets caught in seat pan structure
while backrest is upright.
(5) Knob allows thigh rest angle setting from -27° up to 27°, taken 8° seat pan tilt
as reference.
(6) The inertial reel locking lever has two positions:
– Locked when pushed forward
– Released when pushed aftward

Page 5
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(7) Thighrest system is located in front of the seat pan. It comprises the aluminum
machined support structure fitted with VELCRO to secure the cushioning. An angle
setting system provides more or less support. This system, installed into front seat
pan crosspiece, comprises a control knob attached to a specific screw stopped
along Y axis by a sleeve secured on the spreader by a screw.
A shaft, tapped on the extremity receiving the specific screw, is able, while turning
the knob, to slide along horizontal oblong holes machined in front crosspiece by the
means of two transversal pins secured on the tapped shaft. This transversal pins
are positioned at thigh rest level. The thigh rests are fixed around front seat pan
crosspiece tube with nylon sleeves that also stop them on Y axis. On thigh rest
structure, 45° oblong holes are machined on which come the transversal tapped
shaft pins. Thus, while turning the knob the two thigh rest structures rotate together
from 27° up to 27°, taken 8° seat pan tilt as reference. The set position is secured
by screw irreversibility.
A break-over system (B4.3) allows pilot thigh support without discomfort while
pushing rudder pedal. This system comprises a rotation shaft around Y axis linking
the support structure to the thigh rest structure, a spring guided along a shaft
makes the second link between these two structures and a screw allowing spring
load setting (break-over load setting). The system kinematics allow 55° break-over.
(8) Seat pan fairings are made of polycarbonate secured to the spreaders by bolts.
They can be removed easily to access all controls and cables for maintenance.

E. Backrest
(1) Load path structure (Refer to Fig. 2):
The backrest load path structure comprises: 2 aluminium tubes linked each
other by means of two mounting flange allowing backrest rotation for recline and
backrest forward stop, 2 mounting flanges at armrest level, 2 mounting flanges in
the middle and the 2 last mounting flanges at headrest level. A transversal pipe
secured on the backrest by the 2 middle mounting flanges is used to fix the two
recline hydrolocking on hand and the restraint inertial reel on the other hand. A
aluminium metal sheet is fixed on the front face of the backrest structure to allow
backrest cushioning and fairing fixation.
(2) Cushion (Refer to Fig. 2):
Backrest Cushioning which participates greatly in pilot comfort comprises
polyurethane foam reinforced by glued fabric on which is secured by Auto-Agrip
upholstery made of leather and sheepskin.
NOTE : This cushion is secured by Auto-Agrip on the backrest aluminium
sheet metal.

Page 6
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(3) Recline (Refer to Fig. 2):


Backrest recline system comprises 2 recline hydrolocks (10) attached by screw and
spacer to the backrest crossbar (5) in one hand and on aft seat pan crosspiece
hinge fitting in the other hand, a recline command composed of a backrest recline
command (15) located at seat pan level outboard, a recline hydrolocks connector
(20) per each recline hydrolock, and a control cable (25) that link the lever to the 2
recline hydrolock connectors. The system kinematics allows 25° recline from 5°
upright position. Each recline hydrolock (10) comprises a load path structure,
an adjustment control system, an hydraulic locking system, a spring for backrest
raising and an override system to tilt manually the backrest to upright position in
case of controls or recline hydrolock failure.

BACKREST
Figure 2/GRAPHIC-25-11-66-991-002-A01

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

F. Lumbar
(Refer to Fig. 3)
(Refer to Fig. 4)
(1) Inflatable lumbar support
(a) Lumbar support P/N 180300-930-0 (Pre SB_180–25–017/180–25–018)
1 has only a vent valve installed. The vent valve is a bidirectional valve
and it is only open when the push button is pressed, allowing the lumbar
support volume to be adjusted when pressure is applied over the seat
backrest. As a result of a single vent valve design, the lumbar support
P/N 180300-930-0 adjustment, once set, remains the same when there
is no cabin pressure variation but the inflatable pouch volume changes
during take-off/climb and landing/approach.
(b) Lumbar support P/N F0431133 or F0449997 (Post
SB_180–25–017/180–25–018)
1 Has three valves installed, which control the volume inside the lumbar
support inflatable pouch. The vent valve (15) is a bidirectional valve
and it is only actuated when the push button is pressed, allowing the
lumbar support volume to be adjusted when pressure is applied over
the seat backrest. The outlet valve (20) is a unidirectional valve and
is intended to eliminate any significant variation of volume inside the
lumbar support inflatable pouch during aircraft take-off/climb, equalizing
the pouch internal pressure with cabin pressure as cabin altitude
increases. The inlet valve (10) is a unidirectional valve that allows
air to ingress in pouch when the pressure over the lumbar support is
reduced and the function of the inlet valve (10) is to minimize variations
of the pouch volume as cabin altitude decreases. As a result of this
three valve design, the lumbar support P/N F0431133 or F0449997
inflatable pouch volume does not present significant volume variation
during take-off/climb and landing/approach but a new adjustment of the
lumbar support is required when cabin crew weight is removed from
the seat backrest, since such difference in pressure is enough for air
to enter the pouch through the pressure inlet valve (10) and change
the previous setting.

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INFLATABLE LUMBAR SUPPORT


Figure 3/GRAPHIC-25-11-66-991-003-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

(2) Mechanical lumbar support


(a) Lumbar support P/N F0484460 (Post SB_180–25–023 Rev.1 or later)
1 The mechanical lumbar support is mounted with plastic washers linked
to the backrest sheet metal by screws. The two controls of the lumbar
support are fixed to the backrest structure by specific brackets. This
assembly is equipped with the backrest cushion. The lumbar support is
composed by a plastic basket (P/N F0484457), metallic guides and the
mechanical cables with corresponding wheels to operate the actuators
adjusting the vertical position (P/N F0484455) and the bending (P/N
F0484456) of the basket.

MECHANICAL LUMBAR SUPPORT


Figure 4/GRAPHIC-25-11-66-991-026-A01

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

G. Life vest stowage


(Refer to Fig. 5)
(1) Life vest stowage consists of a recess created on the aft of backrest fairing to allow
stowage of 2 life vest 2.5 x 6.5 x 8, and an elastic net for their retention.

LIFE VEST STOWAGE


Figure 5/GRAPHIC-25-11-66-991-004-A01

H. Headrest system
(Refer to Fig. 6)
(1) Headrest system positioned on the top of the backrest tilt 9° forward from backrest
pipe reference (14° from vertical, when backrest is upright 5°). It comprises
a structure (5) composed of 2 polycarbonate shells with a transversal steel
reinforcement piece, a vertical adjustment system (10) composed of two notch
rods welded to steel reinforcement piece that are running on two nylon rod guides
secured on backrest top mounting flange where two beta spring pins allow height
adjustment setting and end of stroke, a cushioning (15) made of polyurethane foam
on which is secured by Auto-Agrip upholstery made of leather for the sides and
sheepskin on the front. This cushion is secure by Auto-Agrip into structure shell.

HEADREST SYSTEM
Figure 6/GRAPHIC-25-11-66-991-005-A01

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

I. Armrest system
(Refer to Fig. 7)
(1) Armrest systems which are directly linked to the backrest lateral structure comprise
a machined hinge fitting (5) bolted to the backrest structure sides, an armrest hinge
(10) that allows armrest stowage around Z axis behind the backrest fairing and
armrest rotation around Y axis for height adjustment, a structure (15) made of a
machined aluminium hinge, folded and spot welded aluminium sheet metal. The
height adjustment system (20) is located in the armrest structure. It is composed of
a threaded axle, which is screwed in a tapped sleeve secured into structure hinge.
At the extremity of this shaft a washer which is secured by screw get caught into 2
forks welded onto armrest hinge. The control is insured by the use of an adjustment
roller on which is secured a transversal pin that drives to rotation into an oblong hole
the control shaft. This armrest comprises also finishing parts such as lower fairing
(25) made of polycarbonate secured by screw on the structure, and an armcap (30)
made of a self skinning attached by quick release fastener to the structure.

ARMREST SYSTEM
Figure 7/GRAPHIC-25-11-66-991-006-A01

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180–SERIES

J. Backrest fairing
(Refer to Fig. 8)
(1) (PRE SB 180-25-008): Backrest fairing is made of polycarbonate secured to the
backrest structure by 4 quick release screws (5) in one hand and Auto-Agrip on all
its periphery.
(2) (POST SB 180-25-008): Backrest fairing is made of polycarbonate secured to
the backrest structure by 4 screws (5), 4 washers (10) and Auto-Agrip on all its
periphery.

BACKREST FAIRING
Figure 8/GRAPHIC-25-11-66-991-007-A01

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180–SERIES

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TASK 25-11-66-870-802-A01
2. OPERATION

A. Adjustment of the seat height


(Refer to Fig. 9)
(1) The box structure is hinged to the seat pan at one end and hinged with the front
crosspiece to the other end.
(2) The arms are hinged to the aft of the backward crosspiece and also to the middle
of the sides of the box structure. Their free ends slide upon rollers running within
slots in the side frames of the seat pan.
(3) The electrical actuator is operated by means of the control switch. Extension or
retraction of the actuator rod connected to the front crosspiece results in a change in
the angle between the box structure and the arms, thus lowering or raising the seat.
(a) Electrical operation
1 When powered, the motor/gearbox assembly drives the screw along
the nut/shaft. The shaft drives the attaching end away from the seat
and moves it vertically in the desired position.
2 The internal slip clutch is activated in the maximum positions
(mechanical limits) of the actuator, preventing motor destruction.
(b) Manual operation

WARNING : SHUT OFF POWER BEFORE ACTIVATING MANUAL OVER-


RIDE. FAILURE TO DO SO MAY RESULT IN SERIOUS IN-
JURY TO PERSONNEL.

1 Should there be an interruption of power to the actuator, a manual


override feature is provided. The override shaft can be driven with a
handle crank allowing the seat to be vertically adjusted. Shaft end has
a size of 7 mm hexagonal.
(c) Safety feature
1 The actuator incorporates a mechanical overload protection, factory
adjusted, which provides dynamic force limitation, preventing seat
structure breakage.

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180–SERIES

SEAT HEIGHT ADJUSTMENT


Figure 9/GRAPHIC-25-11-66-991-008-A01

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B. Fore and aft adjustment of the seat


(Refer to Fig. 10)
(1) The seat unlocking lever has 3 positions
– Neutral position, locks the seat,
– Up position, unlocking lateral locking pins, allows seat adjustment fore and
aft along seat tracks between stops,
– Down position, unlocking longitudinal locking pins, allows seat outboard
stowage when seat is at rear stop level.

FORE AND AFT ADJUSTMENT


Figure 10/GRAPHIC-25-11-66-991-009-A01

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180–SERIES

C. Locking pin control


(Refer to Fig. 11)
(1) On the aft crosspiece, a locking pin is engaged in one of the holes provided in
the seat track.
(2) Operation of the longitudinal unlocking lever turns the locking tube, which raises
both locking pins through the action of two fork arms; the seat is then free to slide
along its tracks.
(3) When the longitudinal unlocking lever is released, both locking pins engage in
holes in the rail through the action of their return springs; the seat is then locked in
position.

LOCKING PIN CONTROL


Figure 11/GRAPHIC-25-11-66-991-010-A01

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180–SERIES

D. Lateral adjustment of the seat


(Refer to Fig. 12)
(1) The seat unlocking lever has 3 positions
– Neutral position, locks the seat,
– Up position, unlocking longitudinal locking pins, allows seat adjustment fore
and aft along seat tracks between stops,
– Down position, unlocking lateral locking pins, allows seat outboard stowage
when seat is at aft stop level.

LATERAL ADJUSTMENT OF THE SEAT


Figure 12/GRAPHIC-25-11-66-991-011-A01

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180–SERIES

E. Lateral locking pin


(Refer to Fig. 13)
(1) Operation of the Lateral unlocking lever pulls the lateral cables, which pull both
locking pins; the seat is then free to slide laterally. Each locking pin is directly
controlled by cable and equipped with an override manual control
(2) When the Lateral unlocking lever is released, both locking pins engage in holes in
the rail through the action of their return springs; the seat is then locked in position.

LATERAL LOCKING PIN


Figure 13/GRAPHIC-25-11-66-991-012-A01

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180–SERIES

F. Armrest upward adjustment


(Refer to Fig. 14)
(1) Lift the armrest upwards and stow with the backrest in order to access to the seat
more easily.

ARMREST UPWARD ADJUSTMENT


Figure 14/GRAPHIC-25-11-66-991-013-A01

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180–SERIES

G. Armrest height adjustment


(Refer to Fig. 15)
(1) Turn the knob located inside the armrest to get the right angle position.

ARMREST HEIGHT ADJUSTMENT


Figure 15/GRAPHIC-25-11-66-991-014-A01

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180–SERIES

H. Armrest stow adjustment


(Refer to Fig. 16)
(1) Once the armrest is upward, rotate the armrest in order to stow this one behind
the backrest fairing.

ARMREST STOW ADJUSTMENT


Figure 16/GRAPHIC-25-11-66-991-015-A01

I. Armrest use procedure


(Refer to Fig. 17)
(1) In order to avoid abuse load that may lead to armrest hinge permanent deformation
or failure, follow the procedures mentioned below.

CAUTION : ENSURE THAT ARMREST IS FULLY UPWARD TO TURN AROUND


VERTICAL AXLE.

(a) Armrest spread out procedure :


1 When armrest is in stowed position behind backrest fairing :
– it shall be caught at hinge level (lower part) (Refer to Fig. 17
SHEET 01)
– it shall be pulled forward 90° around vertical axle until stop (Refer
to Fig. 17 SHEET 02)
– it has to be caught at it extremity to move down until required
position (Refer to Fig. 17 SHEET 03)

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COMPONENT MAINTENANCE MANUAL
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(b) Armrest vertical adjustment procedure :


1 When armrest is in use position you have two different ways to adjust
it depending if required position is lower or upper than the reached
stop position.
– it has to be pushed down until stop then if required position is
lower you have to rotate adjustment knob in order to unscrew
and, after that, you have to pushed down until desired position,
– it has to be pushed down until stop then if required position is
upper you have to move up the armrest until required position then
rotate the adjustment knob to screw until the stop get in contact.
(c) Armrest stowing procedure :
1 When armrest is in use position :

CAUTION : ENSURE THAT ARMREST IS FULLY UPWARD TO


TURN AROUND VERTICAL AXLE.

– it has to be pulled upward until stop (vertical position).


– it has to be pushed rearward 90° to reach stow position.

ARMREST SPREAD OUT ADJUSTMENT (Sheet 1 of 2)


Figure 17/GRAPHIC-25-11-66-991-016-A01

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180–SERIES

ARMREST SPREAD OUT ADJUSTMENT (Sheet 2 of 2)


Figure 17/GRAPHIC-25-11-66-991-016-A01

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180–SERIES

J. Backrest recline adjustment


(Refer to Fig. 18)
(1) Operation of the backrest lever control opens the hydraulic circuit of the two
hydrolocks, allowing the seat occupant to select the required inclination by pressure
exerted upon the backrest.

BACKREST RECLINE ADJUSTMENT


Figure 18/GRAPHIC-25-11-66-991-017-A01

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180–SERIES

K. Cable end adjustment


(Refer to Fig. 19)
(1) When the seat occupant releases the mechanical control, the circuit is closed,
thus clamping the hydrolocks in position and retaining the backrest in the selected
position. The screw can be adjusted to have a correct contact with the recline lock.

CABLE END ADJUSTMENT


Figure 19/GRAPHIC-25-11-66-991-018-A01

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180–SERIES

L. Adjustment of the lumbar system


(Refer to Fig. 20)
(Refer to Fig. 21)
(1) Inflatable lumbar support
(a) Push the button to search the desired position

ADJUSTMENT OF THE LUMBAR SYSTEM


Figure 20/GRAPHIC-25-11-66-991-019-A01
(2) Mechanical lumbar support
(a) Vertical adjustment on the RH side knob
Turn forward to move down the setting
Turn aft to move up the setting

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180–SERIES

(b) Bending adjustment on the LH side knob


Turn forward to move forward the setting
Turn aft to move aft the setting

ADJUSTMENT OF THE LUMBAR SYSTEM


Figure 21/GRAPHIC-25-11-66-991-027-A01

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180–SERIES

M. Adjustment of the thigh system


(Refer to Fig. 22)
(1) Turn the knob in order to search the desired position

ADJUSTMENT OF THE THIGH SYSTEM


Figure 22/GRAPHIC-25-11-66-991-020-A01

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180–SERIES

N. Adjustment of the headrest


(Refer to Fig. 23)

CAUTION : THE HEADREST ASSEMBLY MOVE UP AND DOWN ONLY. IN ANY CASE
DON'T USE THE HEADREST AS HANDLE.
DON'T ROTATE THE HEADREST.

(1) Move the headrest up & down in order to search the desired position.

ADJUSTMENT OF THE HEADREST


Figure 23/GRAPHIC-25-11-66-991-021-A01

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180–SERIES

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TASK 25-11-66-870-803-A01
3. INTERIOR ARRANGEMENT
For interior arrangement (Refer to Fig. 24).

INTERIOR ARRANGEMENT
Figure 24/GRAPHIC-25-11-66-991-022-A01

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SEATS SUMMARY
Figure 25/GRAPHIC-25-11-66-991-023-A01

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180–SERIES

TASK 25-11-66-870-804-A01
4. DIMENSIONS
For seat dimensions (Refer to Fig. 26).

DIMENSIONS (Sheet 1 of 2)
Figure 26/GRAPHIC-25-11-66-991-024-A01

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180–SERIES

DIMENSIONS (Sheet 2 of 2)
Figure 26/GRAPHIC-25-11-66-991-024-A01

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TASK 25-11-66-870-805-A01
5. SEAT IDENTIFICATION PLATE
(Refer to Fig. 27)
Identification plate part number 00-5008 to be stuck on lower structure.
Identification plate to be stuck on box structure assy. The TSO or QAC approval does not cover
any electronic equipment such as or its installation (if applicable). The installer of the seat into
the aircraft must substantiate these additional components.
NOTE : The identification plate P/N 00-5008 must be protected with self adhesive
transparent plastic film P/N PDFILMPP100x65.

SEAT IDENTIFICATION PLATE


Figure 27/GRAPHIC-25-11-66-991-025-A01

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180–SERIES

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TESTING AND FAULT ISOLATION

TASK 25-11-66-700-801-A01
1. TESTING

A. Reason for the job


This chapter provides the procedures to make sure that the Pilot and Co-Pilot seats are
in good condition, controlling the condition and the characteristics of the equipment.

B. Job set-up information


(1) Tools, features and equipment
Not applicable.
(2) Consumables
Not applicable.
(3) Referenced information

REFERENCE DESIGNATION
TASK 25-11-66–300-801-A01 Repair
TASK 25-11-66-870-801-A01 Description and operation

(4) Test conditions


(a) Ambient temperature: 15 °C to 30 °C (59 °F to 86 °F).
(b) Ambient atmospheric pressure.
(c) Relative humidity: ≤ 90%.
(5) The various incidents that may be encountered are listed below along with their
possible causes.
(6) Repair defective parts, (Refer to REPAIR) by approved workshops or replace with
serviceable elements. Make sure that you use only approved parts, you may
invalidate the ETSO C127(a) certification of the seat.

C. Job set-up
Not applicable.

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D. Procedure

SUBTASK 25-11-66-750-001-A00
(1) Testing the seat
Place the chair in its operational position and check the good working order of all
its various components.
Check the correct lowering motion of the seating assembly in order to ensure that
there are no friction points and that it operates without any problems.

Page 1002
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COMPONENT MAINTENANCE MANUAL
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TASK 25-11-66-810-801-A01
2. FAULT ISOLATION
The possible failures causes for this Pilot and Co-Pilot Seat could be due to a defective
assembly or adjustment during the assembly of various sub-assemblies.
An incorrect use could be a source of incidents. In all these cases, remove and replace the
defective parts.
NOTE : Structural or attaching hardware is not covered in the trouble shooting pro-
cedure. These items have no operational characteristics to check, a visual
inspection for looseness, broken, cracked or damaged parts will indicate the
cause of the trouble and the corrective action to be taken.
Refer to following table (Refer to Table 1001) to locate faults in the seat assembly applicable
to a subassembly or to an individual part.
Once the indicated repairs performed, try out the seat again in order to ensure that the fault no
longer exists, (Refer to DESCRIPTION AND OPERATION).
The most frequently encountered failures during use of the seat are listed in the table below, as
well as the possible causes and corresponding repairs to be performed.

FAULT POSSIBLE CAUSE CORRECTION


The seat has seized up, in the The electrical actuator is Check the electrical actuator
up and down position. defective. and replace if necessary.
The actuator end fitting has Check the actuator end fitting
seized up or is defective. and replace if necessary.
The switch is defective. Check the switch and replace
the switch.
Electrical harness cut or wrongly Replace defective harness.
connected. Check for correct functioning.
Restraint System Reel does not Inertia reel malfunctioning. Check shape good winding.
function correctly.
Replace the inertia reel.
Backrest has seized up. Defective hydrolock. Replace the hydrolock.
Seized up or damaged Replace the control mechanism.
mechanical control mechanism.
Height adjustment is impossible Button improperly adjusted. Tighten or loosen the front knob.
for armrest.
Bearing improperly adjusted. Tighten or loosen screws.
Seat recline button is broken Vibrations, shocks. Replace or adjust the recline
away. button.
Height adjustment is impossible Beta pins improperly adjusted. Adjust the beta pins.
for headrest.

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180–SERIES

FAULT POSSIBLE CAUSE CORRECTION


Longitudinal/Lateral adjustment Broken control cable Replace control cable
is impossible.
Dust, object... Check the lateral aft and front
crosspiece.
Remove dust or either from the
track. Check the lateral rear and
front crosspiece.
Longitudinal/Lateral adjustment Bearing used Replace bearing
is difficult.
Friction of the pin on the track Adjust cables
Dust, object... Check the lateral aft and front
crosspiece.
Remove dust or either from the
track. Check the lateral rear and
front crosspiece.
Vertical adjustment is difficult or Presence of foreign objects Remove any foreign objects
impossible.
Thigh Rest adjustment is difficult. Defective actuator. Replace the actuator.
Seized up or damaged Replace the control mechanism.
mechanical control mechanism.
Armrest loose / will not stay in The armrest nut got unscrewed Replace armrest nut and secure.
position
Recline control inoperative Cable ball disengaged from Re-install cable-ball in cable
cable divisor divisor.
Noisy motor Defective motor, motor ball Replace actuator
bearing or reduction gear
Motor does not rotate Open-circuit warning harness Replace wiring harness
Open-circuit motor wires or worn Replace actuator
motor brushes or broken gear
Inoperative manual override Broken motor/gearbox Replace actuator
Deformed hexagonal override Replace actuator
shaft
In manual or electrical operation, Defective slip clutch Replace actuator
motor rotates but the shaft does
not move
Motor shut down when a Defective slip clutch Replace actuator
mechanical limit is reached

Table 1001 / TROUBLESHOOTING

NOTE : When replacement of motor or control box is needed, return the defected parts
to ZODIAC SEATS FRANCE repair station. Workshop repair is not possible.

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180–SERIES

FAULT ISOLATION FLOWCHART — SEAT ASSEMBLY


Figure 1001/GRAPHIC-25-11-66-991-101-A01

Page 1005
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180–SERIES

FAULT ISOLATION FLOWCHART — SEAT ASSEMBLY


Figure 1002/GRAPHIC-25-11-66-991-102-A01

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180–SERIES

FAULT ISOLATION FLOWCHART — SEAT ASSEMBLY


Figure 1003/GRAPHIC-25-11-66-991-103-A01

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180–SERIES

FAULT ISOLATION FLOWCHART — SEAT ASSEMBLY


Figure 1004/GRAPHIC-25-11-66-991-104-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

FAULT ISOLATION FLOWCHART — ARMREST ASSEMBLY


Figure 1005/GRAPHIC-25-11-66-991-105-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

FAULT ISOLATION FLOWCHART — LONGITUDINAL ADJUSTMENT


Figure 1006/GRAPHIC-25-11-66-991-106-A01

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180–SERIES

FAULT ISOLATION FLOWCHART — LATERAL ADJUSTMENT


Figure 1007/GRAPHIC-25-11-66-991-107-A01

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180–SERIES

FAULT ISOLATION FLOWCHART — HEIGHT ADJUSTMENT


Figure 1008/GRAPHIC-25-11-66-991-108-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

FAULT ISOLATION FLOWCHART — BACKREST ASSEMBLY


Figure 1009/GRAPHIC-25-11-66-991-109-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

FAULT ISOLATION FLOWCHART — INFLATABLE LUMBAR


Figure 1010/GRAPHIC-25-11-66-991-110-A01

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180–SERIES

FAULT ISOLATION FLOWCHART — THIGH ASSEMBLY


Figure 1011/GRAPHIC-25-11-66-991-111-A01

Page 1015
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COMPONENT MAINTENANCE MANUAL
180–SERIES

FAULT ISOLATION FLOWCHART — ELECTRICAL ACTUATOR


Figure 1012/GRAPHIC-25-11-66-991-112-A01

Page 1016
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COMPONENT MAINTENANCE MANUAL
180–SERIES

FAULT ISOLATION FLOWCHART — MECHANICAL LUMBAR SUPPORT


Figure 1013/GRAPHIC-25-11-66-991-029-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

A. Procedure to remind headrest structure usage for good practices


(1) The headrest assembly move up and down only. In any case don't use the
headrest as handle.
(2) Don't rotate the headrest.

HEADREST STRUCTURE USAGE


Figure 1014/GRAPHIC-25-11-66-991-113-A01

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180–SERIES

B. Procedure to adjust the longitudinal and the lateral cables


(1) Procedure to adjust the longitudinal cables
(a) The force required to actuate the longitudinal locking pins is greatly increased
if no slack is allowed to the cable system. Each locking pin is directly
controlled by cable and equipped with an override manual control (yellow
plate (Refer to Fig. 1017)). This procedure provides the installation of the
longitudinal cable followed by check and adjustment of cable for proper slack
by means of yellow plate.

LONGITUDINAL CABLE ADJUSTMENT PROCEDURE


Figure 1015/GRAPHIC-25-11-66-991-114-A01

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180–SERIES

(2) Procedure to adjust the lateral cables


(a) The force required to actuate the lateral locking pins is greatly increased if no
slack is allowed to the cable system. Each locking pin is directly controlled
by cable and equipped with an override manual control (yellow pin (Refer to
Fig. 1017)). This procedure provides the installation of the longitudinal cable
followed by check and adjustment of cable for proper slack by means of
yellow pins.

LATERAL CABLE ADJUSTMENT PROCEDURE (Sheet 1 of 2)


Figure 1016/GRAPHIC-25-11-66-991-115-A01

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180–SERIES

LATERAL CABLE ADJUSTMENT PROCEDURE (Sheet 2 of 2)


Figure 1016/GRAPHIC-25-11-66-991-115-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

LONGITUDINAL AND LATERAL CABLE LOCATION (Sheet 1 of 2)


Figure 1017/GRAPHIC-25-11-66-991-116-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

LONGITUDINAL AND LATERAL CABLE LOCATION (Sheet 2 of 2)


Figure 1017/GRAPHIC-25-11-66-991-116-A01

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180–SERIES

C. Test of the lumbar support P/N 180300-930-0 (Pre


SB_180–25–017/180–25–018/180–25–023)
(1) Test lumbar support mounted on the seat
(a) Initial conditions:
– Lumbar support inflated (nominal volume)
– Testing lumbar support person sitting on the seat
– Backrest in upright position (ensures sufficient effort is exerted on the
lumbar support)
(b) Test:
– Press and hold the button (on the seat pan spreader).
– The lumbar support should deflate.
(2) Test lumbar support uninstalled
(a) Initial conditions:
– Lumbar support inflated (nominal volume)
(b) Test:
– Exercise one pressure (25 kg for 1 minute) of the lumbar support by
means of a plate covering the whole of the contact surface.
– The lumbar support should not deflate, meaning that the pouch is
completely sealed.
– Press and hold the button (on the seat pan spreader).
– The lumbar support should deflate.
– Remove the pressure of the lumbar support.
– The lumbar support must keep settings.

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180–SERIES

LUMBAR SUPPORT TEST


Figure 1018/GRAPHIC-25-11-66-991-117-A01

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180–SERIES

D. Test of the lumbar support P/N F0449997 (Post SB_180–25–017/180–25–018)


(1) Test lumbar support mounted on the seat
(a) Initial conditions:
– Lumbar support inflated (nominal volume)
– Testing lumbar support person sitting on the seat
– Backrest in upright position (ensures sufficient effort is exerted on the
lumbar support)
(b) Test:
– Press and hold the button (on the seat pan spreader).
– The lumbar support should deflate, meaning that the wind valve
operates.
(2) Test lumbar support uninstalled
NOTE : Initial condition for the two following tests: lumbar support inflated (nom-
inal volume)
(a) Leak test:
– Plug the outlet valve
– Exercise one pressure (25 kg for 1 minute) of the lumbar support by
means of a plate covering the whole of the contact surface
– The lumbar support should not deflate
(b) Test pressure control valves:
– Exercise one pressure (25 kg for 1 minute) of the lumbar support by
means of a plate covering the whole of the contact surface.
– The lumbar support should deflate, meaning the proper functioning
of the outlet valve.
(3) Remove the test plate with the mass:
– Lumbar support should be re-inflate slowly, meaning functioning of the inlet
valve.
NOTE : If tests listed below are not satisfactory (“leak test”, “pressure con-
trol valves test” and “mass test”), you must scrap and change the
lumbar support.

Page 1026
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COMPONENT MAINTENANCE MANUAL
180–SERIES

LUMBAR SUPPORT TEST


Figure 1019/GRAPHIC-25-11-66-991-118-A01

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180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

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COMPONENT MAINTENANCE MANUAL
180–SERIES

SCHEMATICS AND WIRING DIAGRAMS

TASK 25-11-66-995-801-A01
1. SCHEMATICS AND WIRING DIAGRAMS

A. Electrical diagram

ELECTRICAL ACTUATION SYSTEM


Figure 2001/GRAPHIC-25-11-66-991-201-A01

B. Technical data sheet


(1) Data given at ambient temperature of 20°C.

PARAMETER MIN NOMIN MAX UNIT CONDITIONS


Supply voltage 24 28 31 Vdc
Inrush current 11.8 A power supply
28 Vdc
Linear speed 4.9 5.8 6.6 mm/s 150 daN/28
4.1 4.8 5.6 mm/s Vdc
400 daN/28
Vdc
Steady state 1.2 1.4 1.6 A 150 daN
current 4.1 4.8 5.5 A 600 daN
Maxi. output 600 750 daN Limited by
force internal slip
clutch (factory
adjusted)
Static load 3750 daN
(traction) 2500 daN
(compression)
Duty cycle 0.1 output force
350 daN

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COMPONENT MAINTENANCE MANUAL
180–SERIES

PARAMETER MIN NOMIN MAX UNIT CONDITIONS


Operating -20 20 50 °C
amb. Temp.
Storage amb. -30 20 70 °C
Temp.
Stroke range 100 101 102 mm
Mass 1.22 kg actuator
0.29 kg wiring harness
Manual 0.9 mm/turn
override ratio

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COMPONENT MAINTENANCE MANUAL
180–SERIES

DISASSEMBLY

TASK 25-11-66-000-801-A01
1. DISASSEMBLY

A. Reason for the job


This chapter includes the instructions to do the disassembly of the Pilot and Co-Pilot
seats.
Because of similarities in seat configurations and for the purpose of explanation, this
manual refers to only one type of seat model for description and illustration.

B. Job set-up information

WARNING : MAKE SURE THAT THE WORKBENCH, TOOLS AND PARTS ARE
FULLY CLEAN. GIVE PROTECTION TO ALL PARTS WHEN YOU RE-
MOVE THEM AND OBEY THE USUAL PRECAUTIONS TO USE TOOLS
CORRECTLY.

CAUTION : DO NOT REMOVE RIVET-MOUNTED ASSEMBLIES OR COMPONENT


PARTS UNLESS DAMAGE NECESSITATES REPLACEMENT BY AN
AVAILABLE PART. REPEATED REMOVAL AND REINSTALLATION OF
RIVETS WILL CAUSE FATIGUE OF THE ADJACENT MATERIAL. DAM-
AGE IN THESE AREAS WILL NORMALLY REQUIRE REPLACEMENT
OF THE NEXT HIGHER ASSEMBLY. REFER TO THE ILLUSTRATED
PARTS LIST WHICH CONTAINS A COMPLETE ENUMERATION OF THE
AVAILABLE PARTS.

CAUTION : MOVING OR TRANSPORTING THE SEAT ASSEMBLIES BY SLIDING


THEM ACROSS FLOOR SURFACES WILL DAMAGE THE TRACK AT-
TACHING FITTINGS OR MOUNTING SURFACES BY THE ABRASIVE
REMOVAL OF METAL FROM THESE CRITICAL AREAS.

NOTE : Complete disassembly of the seat assembly is neither anticipated nor recom-
mended. The degree of disassembly carried out should not be more than
necessary. For the identification of damage or functional failure (Refer to IN-
SPECTION/CHECK) and (Refer to TESTING AND FAULT ISOLATION).
NOTE : After removal of the seat assembly from the aircraft, the use of a suitable frame
to simulate the appropriate aircraft mounting provisions is recommended to
facilitate maintenance and repair.
NOTE : Before disassembly mark all parts in order to facilitate easier subsequent as-
sembly and to avoid any assembly errors.

Page 3001
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(1) Tools, features and equipment

REFERENCE QTY DESIGNATION


No specific 1 Standard mechanics
technician's tool.

(2) Consumables
Not applicable.
(3) Referenced information

REFERENCE DESIGNATION
TASK 25-11-66-200-801-A01 Check
TASK 25-11-66-810-801-A01 Fault Isolation
Illustrated Parts List Figure 2
TASK 25-11-66-020-002-A01 Figure 3001
TASK 25-11-66-020-016-A01 Figure 3002
TASK 25-11-66-020-003-A01 Figure 3003
TASK 25-11-66-020-004-A01 Figure 3004
TASK 25-11-66-020-005-A01 Figure 3005
TASK 25-11-66-020-006-A01 Figure 3006
TASK 25-11-66-020-007-A01 Figure 3007
TASK 25-11-66-020-008-A01 Figure 3008
TASK 25-11-66-020-009-A01 Figure 3009
TASK 25-11-66-020-010-A01 Figure 3010
TASK 25-11-66-020-011-A01 Figure 3011
TASK 25-11-66-020-012-A01 Figure 3012
Figure 3013
TASK 25-11-66-020-013-A01 Figure 3014
TASK 25-11-66-020-014-A01 Figure 3015
TASK 25-11-66-020-015-A01 Figure 3016

C. Job set-up
Not applicable.

Page 3002
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COMPONENT MAINTENANCE MANUAL
180–SERIES

D. Procedure

SUBTASK 25-11-66-020-001-A01
(1) UPHOLSTERY REMOVAL
(Refer to IPL FIG. 2)
(a) Remove bottom foams and covers (130 & 140), the backrest foams and
covers (160 & 170) and the headrest foams and covers (190 & 200) from
their supports.

SUBTASK 25-11-66-020-002-A01
(2) INFLATABLE LUMBAR SUPPORT REMOVAL
(Refer to Fig. 3001)
(a) Remove lumbar control (10) on bottom structure by pulling the clip (20).
(b) Remove the cushion (30) on backrest.
(c) Remove the pin (40) to separate the cushion of the cable.

INFLATABLE LUMBAR SUPPORT REMOVAL


Figure 3001/GRAPHIC-25-11-66-991-301-A01

SUBTASK 25-11-66-020-016-A01
(3) MECHANICAL LUMBAR SUPPORT REMOVAL
(a) Remove the backrest fairing (Refer to SUBTASK 25-11-66-020-004-A01).
(b) Remove the backrest cushion assy composed of backrest foam and backrest
cover (Refer to SUBTASK 25-11-66-020-001-A01).
(c) Remove the four screws (20), four spacers (30) and four nuts (40).
(d) Remove the lumbar support (10) from front sheet metal.
NOTE : Follow the below procedure to remove the lumbar support basket
from its guide. (Refer to Fig. 3002 SHEET 1 ; 2 ; 3)
1 Place the basket (1) at the center of its guide(2).
2 Unbend the basket.

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3 Unclip the cable support (3) from the basket guide attaching plate
(4) by pulling the lower part while pushing downward, then lifting the
support upward.
4 Unclip the basket from the guide (There are two clips on the upper part
and two others on the lower part of the basket).
5 Remove the cable housing (5) from the left outward cable (6) (Bending
actuation cable).
6 Disengage the cable from its guide on the lower part of the basket.
7 Disengage the cable ball from the basket.
8 Remove the cable housing (7) from the other cable (8) (Vertical
actuation cable).
9 Disengage the cable ball from the upper part of the basket.
(e) On each side, remove screw (60) and washer (70) to remove knob (50)
from shaft (80).
(f) On each side, remove screws (160) to release bracket (150), washer (170)
and shaft (80).
(g) On each side, remove screw (180) to release actuator equipped (90).
(h) On each side, remove screw (140) and remove assembly composed of
support equipped (120) and backrest hinge fitting clamp (130).

Page 3004
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COMPONENT MAINTENANCE MANUAL
180–SERIES

MECHANICAL LUMBAR SUPPORT REMOVAL (Sheet 1 of 4)


Figure 3002/GRAPHIC-25-11-66-991-028-A01

MECHANICAL LUMBAR SUPPORT REMOVAL (Sheet 2 of 4)


Figure 3002/GRAPHIC-25-11-66-991-028-A01

Page 3005
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COMPONENT MAINTENANCE MANUAL
180–SERIES

MECHANICAL LUMBAR SUPPORT REMOVAL (Sheet 3 of 4)


Figure 3002/GRAPHIC-25-11-66-991-028-A01

Page 3006
25-11-66 Jan 11/17
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COMPONENT MAINTENANCE MANUAL
180–SERIES

MECHANICAL LUMBAR SUPPORT REMOVAL (Sheet 4 of 4)


Figure 3002/GRAPHIC-25-11-66-991-028-A01

Page 3007
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COMPONENT MAINTENANCE MANUAL
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SUBTASK 25-11-66-020-003-A01
(4) HEADREST ASSY REMOVAL
(Refer to Fig. 3003)
(a) Remove the beta pins (10) and disengage the headrest by pulling it upward
from the backrest structure.

HEADREST ASSY REMOVAL


Figure 3003/GRAPHIC-25-11-66-991-302-A01

Page 3008
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SUBTASK 25-11-66-020-004-A01
(5) MISCELLANEOUS AFT COVERS REMOVAL
(Refer to Fig. 3004)
(a) (PRE SB 180-25-008) (Refer to Fig. 3004 SHEET 1)
1 Unlock ¼ turn screws mounting stud (10) (Refer to Fig. 8) and remove
backrest fairing.
(b) (POST SB 180-25-008) (Refer to Fig. 3004 SHEET 2)
1 Remove the four screws P/N NAS603-9 (10) and the fours washers P/N
NAS1149F0332P (20) then remove backrest fairing (30).

Page 3009
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COMPONENT MAINTENANCE MANUAL
180–SERIES

MISCELLANEOUS AFT COVERS REMOVAL (Sheet 1 of 2)


Figure 3004/GRAPHIC-25-11-66-991-303-A01

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180–SERIES

MISCELLANEOUS AFT COVERS REMOVAL (Sheet 2 of 2)


Figure 3004/GRAPHIC-25-11-66-991-303-A01

SUBTASK 25-11-66-020-005-A01
(6) RESTRAINT SYSTEM REMOVAL
(Refer to Fig. 3005)
(a) Loosen aft nuts (10), washers (20) and screws (30) then disengage inertia
reel (40) from the backrest structure.
(b) Loosen nut (50), washer (60), spacer (65) and screw (70) of the attachment
fitting of the front safety belt (80) to the bottom structure.
(c) Loosen nuts (90), washers (100), spacers (105) and two shafts (110) of the
attachment fitting of the two lateral safety belts (120) to the bottom structure.
(d) Unlock ¼ turn screws mounting stud (130) (Refer to Fig. 8) and remove
the lateral fairing (140)
(e) Loosen nuts (150), washers (160), screws (170) then disengage mechanical
command (180).

Page 3011
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COMPONENT MAINTENANCE MANUAL
180–SERIES

RESTRAINT SYSTEM REMOVAL


Figure 3005/GRAPHIC-25-11-66-991-304-A01

Page 3012
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COMPONENT MAINTENANCE MANUAL
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SUBTASK 25-11-66-020-006-A01
(7) MOTOR ASSY REMOVAL
(Refer to Fig. 3006)

WARNING : PLACE A SHIM IN THE BOX TYPE ASSEMBLED.

CAUTION : IF THE MOTOR DOES NOT OPERATE, USE THE CRANK TO PUT
THE SEAT IN UP OR DOWN POSITION
(Refer to IPL FIG. 1)
. PUT THE SEAT IN UPWARD POSITION.

(a) Unplug the motor (10).


(b) Remove the locking pin devices :
1 Sliding crosspiece assy, aft
a Remove the upper part of the locking device (cover plate) by
unscrewing both screws (20).
2 Sliding crosspiece assy, front
a Remove both screws (30).
NOTE : Once the cover plate of the locking device has been
removed, insert the hex tool to access screws on the
inferior part and remove the locking device.
b Unscrew the four shafts just enough to allow the actuator to be
removed from the seat.
(c) Remove the shaft (40), spacer (50) and actuator spacer (60).
(d) Loosen the shaft (70), spacer (80) and actuator spacer (90).
(e) Remove the motor (10).

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MOTOR ASSY REMOVAL (Sheet 1 of 2)


Figure 3006/GRAPHIC-25-11-66-991-305-A01

MOTOR ASSY REMOVAL (Sheet 2 of 2)


Figure 3006/GRAPHIC-25-11-66-991-305-A01

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SUBTASK 25-11-66-020-007-A01
(8) LONGITUDINAL & LATERAL UNLOCKING CABLES REMOVAL (PRE SB
180-25-003)
(Refer to Fig. 3007)
(a) Remove the inboard lateral fairing.
(b) Remove plastic clips P/N 147112–58 (10) to allow of cable ball (PRE SIL
180–10).
(c) Remove plastic clips P/N 185201–460–0 (10A) and cotter pin P/N
GPV1X10AC (11) to allow of cable ball (POST SIL 180–10).
(d) Unscrew nuts P/N L22435-060BCL (20).
(e) Cut tie-wrap and remove cable fastener (30).
1 Lateral unlocking cable
– Unscrew yellow command P/N 168400-3H202 (back-up control) (40).
– Remove screws P/N NAS602-5 (50).
– Pull spring/locking pin assembly.
– Withdraw cable ball from locking pin.
2 Longitudinal unlocking cable
– Remove side yellow plate P/N 180500-120-0 (60) by removing screw
P/N NAS514P632-6.
– Withdraw cable ball from unlocking lever.
– Remove circlip P/N CI7133D5 (70).

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LONGITUDINAL & LATERAL UNLOCKING CABLES REMOVAL (PRE SB 180-25-003)


Figure 3007/GRAPHIC-25-11-66-991-306-A01

Page 3016
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SUBTASK 25-11-66-020-008-A01
(9) LONGITUDINAL & LATERAL UNLOCKING CABLES REMOVAL (POST SB
180-25-003)
(Refer to Fig. 3008)
(a) Remove the inboard lateral fairing.
(b) Remove circlip P/N CI7133D4 and axle P/N 180200-4B0-0 to allow cable
fork end terminals removal.
(c) Unscrew nuts P/N L22435-060BCL (10).
(d) Disengage cable stop and pull upwards (lateral unlocking cable) / downwards
(longitudinal unlocking cable) to withdraw cable assembly from cable bracket.
1 Lateral unlocking cable
– Unscrew yellow command P/N 168400-3H202 (back-up control) (20).
– Remove screws P/N NAS602-5 (30).
– Pull spring/locking pin assembly.
– Withdraw cable ball from locking pin.
2 Longitudinal unlocking cable
– Remove side yellow plate P/N 180500-120-0 (40) by removing screw
P/N NAS514P632-6.
– Withdraw cable ball from unlocking lever.
– Remove circlip P/N CI7133D5 (50).

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LONGITUDINAL & LATERAL UNLOCKING CABLES REMOVAL (POST SB 180-25-003


Figure 3008/GRAPHIC-25-11-66-991-307-A01

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SUBTASK 25-11-66-020-009-A01
(10) RECLINE CONTROL CABLE REMOVAL
(Refer to Fig. 3009)
(a) Unscrew nut (10) and remove plastic clip (20) to allow removal of cable end
from handle mechanism.
(b) Cut off tie-wrap (30) to release the cable assy.
(c) Loosen screw (40) and pull cable end assy downward.

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RECLINE CONTROL CABLE REMOVAL


Figure 3009/GRAPHIC-25-11-66-991-308-A01

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SUBTASK 25-11-66-020-010-A01
(11) RECLINE HYDROLOCK REMOVAL (PRE SB 180-25-013)
(Refer to Fig. 3010)
(a) Disconnect the hydrolock’s head control (10).
(b) Loosen the screw (20), remove the washer (30) and nut (40).
(c) Loosen the screw (50), remove the washer (60) and nut (70).
(d) Remove the hydrolock.

Page 3021
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

RECLINE HYDROLOCK REMOVAL (PRE SB 180-25-013)


Figure 3010/GRAPHIC-25-11-66-991-309-A01

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-020-011-A01
(12) RECLINE HYDROLOCK REMOVAL (POST SB 180-25-013)
(Refer to Fig. 3011)
(a) Disconnect the hydrolock’s head control.
(b) Remove the screws P/N 128500-23 (10), unbend and remove the sheet
steel of locking P/N F0423701 (20).
(c) Loosen the screw (30), remove the washer (40) and nut (50).
(d) Remove the hydrolock (60).

Page 3023
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

RECLINE ACTUATOR REMOVAL (POST SB 180-25-013)


Figure 3011/GRAPHIC-25-11-66-991-310-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-020-012-A01
(13) BACKREST FROM SEAT PAN REMOVAL
(Refer to Fig. 3012)
(a) Loosen the shaft (10), remove the washer (20) and nut (30).
(b) Push downward the backrest and remove it.

Page 3025
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COMPONENT MAINTENANCE MANUAL
180–SERIES

BACKREST FROM SEAT PAN REMOVAL


Figure 3012/GRAPHIC-25-11-66-991-311-A01

Page 3026
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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-020-013-A01
(14) ARMREST ASSEMBLY REMOVAL
(Refer to Fig. 3013)
(a) Put the armrest in up position.
(b) Loosen screws (10) remove bushing (20), washer (30), spacer (40) and nut
(50).
(c) Remove the armrest.

ARMREST ASSEMBLY REMOVAL


Figure 3013/GRAPHIC-25-11-66-991-312-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

(d) Replacement of hinge axle without moving stop washer (Refer to Fig. 3014).
1 Remove armcap (10), disengage armrest structure (20) from lower
armcap (30).
2 Turn up full back the command (40) by knob (50) in armrest structure
(20).
3 Move back the armrest hinge assy (60) out of range of stop washer (70).
4 Loosen nut (80) and remove axle (90) from armrest hinge (60) and
armrest structure (20).

Page 3028
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COMPONENT MAINTENANCE MANUAL
180–SERIES

REPLACEMENT OF HINGE AXLE


Figure 3014/GRAPHIC-25-11-66-991-313-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-020-014-A01
(15) THIGH SUPPORT ASSY REMOVAL
(Refer to Fig. 3015)
(a) Loosen screws (10), and nut (20).
(b) Loosen screws (30), and nut (40).
(c) Remove the pin (50) and pull the shaft (60) with the spacer (80).
(d) Remove the thigh support (70).

Page 3030
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COMPONENT MAINTENANCE MANUAL
180–SERIES

THIGH SUPPORT ASSY REMOVAL (Sheet 1 of 2)


Figure 3015/GRAPHIC-25-11-66-991-314-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

THIGH SUPPORT ASSY REMOVAL (Sheet 2 of 2)


Figure 3015/GRAPHIC-25-11-66-991-314-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-020-015-A01
(16) UPPER STRUCTURE FROM LOWER STRUCTURE REMOVAL
(Refer to Fig. 3016)
(a) Put the seat in upward position.
(b) Loosen the screw (10), remove the thigh command (20), lateral fairing (30)
and spacer (40).
(c) Remove the two rollers (50) by loosen the screw (60) and washer (70). Push
the roller out of the cross.
(d) Loosen the screw (80), washer (90), spacer (100) and nut (110).
(e) Pull on the upper structure (120) and disengage the upper structure from
the lever assy (130).

UPPER STRUCTURE FROM LOWER STRUCTURE REMOVAL (Sheet 1 of 2)


Figure 3016/GRAPHIC-25-11-66-991-315-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

UPPER STRUCTURE FROM LOWER STRUCTURE REMOVAL (Sheet 2 of 2)


Figure 3016/GRAPHIC-25-11-66-991-315-A01

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COMPONENT MAINTENANCE MANUAL
180–SERIES

CLEANING

TASK 25-11-66-100-801-A01
1. CLEANING

A. Reason for the job


Thorough cleaning is essential to any close inspection to determine existence, extent
and location of possible defects. External surfaces and upholstery should be periodically
checked and cleaned. The table below lists cleaning agents and materials for use on
the seat assembly.

B. Job set-up information

WARNING : USE CLEANING AGENTS ONLY IN AN AREA WITH A GOOD SUPPLY


OF AIR. OBEY LOCAL SAFETY AND HEALTH INSTRUCTIONS. OBEY
THE MANUFACTURERS INSTRUCTIONS. PUT ON PROTECTIVE
CLOTHING. DO NOT DRINK SOLVENTS/ CLEANING AGENTS. DO
NOT SMOKE. DO NOT BREATHE THE FUMES. SOLVENT/ CLEANING
AGENTS ARE POISONOUS AND FLAMMABLE. USE THE APPROVED
HAND AND EYE PROTECTION WHEN YOU APPLY THE CLEANING
AGENT. IF YOU GET THE CLEANING AGENT ON YOUR SKIN OR IN
YOUR EYES:- FLUSH IT AWAY WITH CLEAN WATER.- GET MEDICAL
AID.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENT. MATERI-


ALS THAT ARE NOT SPECIFIED CAN DAMAGE THE SURFACE PRO-
TECTION.

CAUTION : DURING THE CLEANING, PROTECT THE ACTUATOR, HARNESS,


SWITCH AND RECLINE LOCK. DRY THE SEAT AFTER ANY CLEANING.

NOTE : The table below lists cleaning agents and materials for use on the seat assem-
bly.
NOTE : You can use equivalent substitutes for items in the lists.

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COMPONENT MAINTENANCE MANUAL
180–SERIES

(1) Consumable

USAGE QTY DESIGNATION


Soap and water (ivory liquid
Metal, dirt and grime As Required soap), chlorinated dry cleaning
solvent.
Hexane, isopropyl alcohol, grain
Metal, grease and oil As Required alcohol (ethanol). Chlorinated dry
cleaning solvent.
Soap and water (ivory liquid
Fabric backed vinyls As Required
soap).
Polycarbonate/ABS fairing dirt
As Required Soap and water only.
and grime
Leather As Required Saddle soaps.
Soaps such ivory liquid containing
Sheepskin As Required no enzymes and a neutral pH. Do
not use Woolite.

C. Procedure

SUBTASK 25-11-66-160-001-A01
(1) Polycarbonate/ABS fairing

CAUTION : CLEANING AGENTS WITH CHLORINATED SOLVENTS, METHY-


LATED SPIRIT, ACETONE AND/OR STRONG DETERGENTS WITH
HIGH AMMONIA OR ALKALINE CONTENTS ARE STRICTLY FOR-
BIDDEN. STEAM CLEANING IS STRICTLY FORBIDDEN. THE USE
OF ABOVE MENTIONED PRODUCT OR PROCEDURE WILL AF-
FECT THE MATERIAL PROPERTY, THEN IT BECOMES BRITTLE.

(a) Extreme care should be taken in cleaning all plastics. Alcohol or bleaches
based agents will never have to be used to clean any plastic materials.
(b) All plastic surfaces should be cleaned with a mild soap (Ph < 7) and water
solution.
(c) Mix soap with water to obtain the desired concentration according to the
strength needed for cleaning purposes.
(d) Apply the solution directly to the surface and rub with a clean cloth to loosen
any dirt and debris.
(e) Rinse with clear water, then wipe off with a dry cloth.

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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-160-002-A01
(2) Upholstery cleaning procedures (seat covers and FBL)
(a) Machine cleaning process
1 Identification and classification of the stains
a The covers must be examined before cleaning in order to identify
those having stains which will not be removed by machine
cleaning, and therefore submit them to a pre-washing.
b Machine cleaning can in fact alter these stains and make their
successive elimination quite difficult.
c As general criteria remember that the following stains are
not directly removed in the machine, and therefore require a
pre-washing:
– coca cola, wine, blood, fruit, sweat, food.
d On the contrary, machine cleaning removes stains of:
– coffee, fats, alcoholic drinks, some kinds of ink.
e Generally stains can be recognized as follows:
– coffee and ink stains for their color and neat outline,
– wine, coca cola, alcoholic drinks and sweat stains for their
extensive and shaded outline,
– food and fat stains for their consistence,
– fruit and blood stains are not easily recognizable.
2 Pre-washing
NOTE : Pre-washing is advisable for all of stains of uncertain nature.
Pre-washing must be carried out as follows:
a Prepare a mixture of Neptune, perchlorethylene and water using
a 1 : 1 : 1 ratio. Quantity: about 1 liter (0.2642 gallon) of mixture
for 30 covers. Perform the pre-washing as described above.
3 Preparation of covers
The adhesive stripes of all covers must be covered in order to avoid fraying
of fabric at the end of the cleaning phase.
4 Preparation of the machine
At least once a day it is necessary to perform the following operations:
a to regenerate the perchlorethylene through distillation,
b to add, directly into the reservoir, 1 liter (0.2642 gallon) of the pure
additive used in pre-washing to every 100 liters (26.42 gallons) of
perchlorethylene.

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180–SERIES

5 Washing phase
Before each load of covers add one of the following additives to the
perchlorethylene, directly in the drum:
a Neptune: prepare a mixture of additive, alcohol and water in a
ratio of 1 : 1 : 1, for 1.5 liter (0.3963 gallon) of mixture for every
20 kg (44.0924 lbs) of covers to be washed.
NOTE : The additive introduced in the drum must be the same
as the one used for the pre-washing.
– Mix the perchlorethylene and the mixture before introducing the
covers, in order to facilitate the dispersion of the additive in the
solvent.
– Load the drum with the covers, making sure that the adhesive
stripes are covered ; the quantity of the covers must not be over
80% of the machine maximum operation load.
– Wash for 5 minutes at room temperature.
– Spin without exceeding 500 rpm for 3 minutes.
– Rinse for 5 minutes with pure solvent at room temperature.
– Dry at a temperature not exceeding 60°C (140°F).
6 Control and repetition of treatment
a After drying take the covers out and check them, one by one, to
separate those which still have stains.
b These still having stains should be pre-washed once more the
following steps (a) (2) and (a) (3) ; following this they should be
machine washed, together with another load of the same type.
c The second pre-washing is essential to avoid the stain becoming
even more resistant to removal.
7 Ironing and final control
a The covers which have not been rejected must be ironed and
subjected to a more accurate control, to select and return to the
cycle these still having stains.
(b) Dry cleaning process
1 All hook (male) auto agrip tapes must be covered with their counterpart
(loop tape) to avoid any damages to the fabric during the dry cleaning
process.
2 The covers should be sprayed with a detergent activator and left for
about 20 minutes before loaded to the dry cleaning machine. Heavily
stained areas should be slightly brushed with a soft brush.
3 For the dry cleaning process, please follow the instructions of the
machine supplier.

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180–SERIES

4 About 70 to 80% of the covers should become clean during


pre-treatment and dry cleaning - depending on the cleaning system
and kind of stains.
5 The spots still visible can be cleaned with a steam gun and then dry
cleaned again. Before loading to the dry cleaning machine, the fabric
must be completely dry to avoid shrinkage.

STAIN WHAT TO USE


Use shampoo and then mop with methylated
Alcohol, Liquors
spirit.
Mop with tepid water (50 °C max. (122 °F max.))
Beer
with 3% methylated spirit.
Mop with cold water, then shampoo and use 5%
Blood
ammonia.
Mop with ethylic alcohol and perchlorethylene.
Butter, Oil, Sauce Use shampoo and then 5% ammonia, if stain
remains.
Chewing-gum Mop with acetone or perchlorethylene.
Mop with tepid water (50 °C max. (122 °F max.))
Chocolate
or with 5% ammonia.
Use shampoo and methylated spirit or 10%
Coffee, Tea
ammonia, if stain remains.
Mop with 5% ammonia or methylated spirit, then
Egg
use shampoo.
Fruits, Food Mop with tepid water and then use shampoo.
Use ethylic alcohol or perchlorethylene, then mop
Glue, Paints
with tepid water or shampoo.
Grass, Vegetables Moisten with methylated spirit.
Use absorbent paper, then mop with a solution of
Ink, Coal 30% methylated spirit and 70% water. Use also
lemon juice.
Mop with tepid water (50 °C max. (122 °F
Juice, Jam max.)), if stain remains use ethylic alcohol or
perchlorethylene.
Use 10% ammonia and perchlorethylene, then
Mayonnaise, Ketchup, Mustard
use shampoo.
Use shampoo then mop with 5% ammonia or
Milk, Ice cream, Cream
perchlorethylene.
Mud Let it dry up and then use vacuum cleaner.
Use ethylic alcohol or perchlorethylene. If stain
Shoe polish, Floor, Wax
remains use 5% ammonia or methylated spirit.
Sugar Mop with tepid water and then use shampoo.

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180–SERIES

STAIN WHAT TO USE


Mop with methylated spirit or perchlorethylene,
Tar
then use shampoo.
Mop with water and 50% vinegar or methylated
Vomit, Urine, Ordures
spirit, then use shampoo.
Absorb with a cleaned cloth and let it dry up. Use
Water
shampoo or alcohol on eventual rings.
Put on the seat absorbent paper and iron it. Mop
Wax, Paraffin
with perchlorethylene and then use shampoo.
Wine, Drinks Use a solution of 50% vinegar and then shampoo.

SUBTASK 25-11-66-160-003-A01
(3) Metal parts

WARNING : KEEP CLEANING SOLVENT AWAY FROM SPARKS OR OPEN


FLAMES. AVOID INHALING FUMES OR PROLONGED CONTACT
OF SOLVENT WITH SKIN PROVIDE ADEQUATE VENTILATION.

(a) Moisten a clean, dry cloth with a dry cleaning solvent and thoroughly, wipe
metal parts completely clean.
(b) Repeat as required to remove the stubborn accumulations of dirt and grease.
Dry with a fresh, clean and dry cloth.

SUBTASK 25-11-66-160-004-A01
(4) Fabric-backed vinyl
(a) This type of material should be cleaned with a mild soap and water solution,
and wiped clean and dry. Do not use solvent-type of cleaners.

SUBTASK 25-11-66-160-005-A01
(5) Leathers
(a) Leathers should be cleaned with saddle soap. Do not use detergents or
solvent-types.

SUBTASK 25-11-66-160-006-A01
(6) Twin material cover (if applicable)
(a) Twin fabric / leather cover
1 Fabric: clean manually and separately by spray extraction (steam and
vacuum) after protection of the leather.
2 Leather: clean manually and separately with saddle soap ; do not use
detergents or solvent-type.

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COMPONENT MAINTENANCE MANUAL
180–SERIES

(b) Twin fabric


1 Fabric : dry cleaning recommended.
(c) Twin leather
1 Leather : clean manually with saddle soap ; do not use detergents
or solvent-type.

SUBTASK 25-11-66-160-007-A01
(7) Liner cleanliness
(a) Slight discoloration, fading or color transfer from the dress cover to the
fireblocking liner are normal and do not affect the capability of the liner
system.
(b) Heavy stains, particularly petroleum products, should be removed using
materials and methods currently listed for upholstery, (Refer to SUBTASK
25-11-66-160-002-A01 ). Care should be taken not to soak the stain into
the underlying cushion.
(c) Commercial dry cleaning is acceptable for removing large stains. If a liner
is to be dry cleaned, be aware that liners have a large frame of hook AUTO
AGRIP and care should be taken to prevent them from damaging the liner or
other covers and liners during the dry cleaning cycle.

SUBTASK 25-11-66-160-008-A01
(8) Dress covers cleanliness
(a) All previously stated considerations concerning dress covers remain in effect.
In addition to appearance and sanitary considerations, the cleanliness of
dress covers may affect the thermal performance of the fireblocking system.
(b) Cleaning intervals for dress covers should be evaluated to ensure against
excess contamination buildup and transfer of contamination through to the
fireblocking liner.
NOTE : The fabric looses its fireblocking capacity after twenty washings.

SUBTASK 25-11-66-160-009-A01
(9) Cushions cleanliness
(a) The factors affecting the thermal performance of cushions are the density of
the cushions and theirs cleanliness.
(b) Tests have shown that changes in cushion firmness (IFD / Identification Force
Deflection) do not affect the thermal performance properties of the cushion.
(c) Heavy stains on cushions, particularly from petroleum products, should not
be allowed to build up. Mild non-volatile, non-flammable cleaners may be
used gently on the surface of the cushion. Do not rub hard enough to break
the skin of the foam, because of the fire blocking layer, cushions can be
expected to remain fairly clean.

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COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

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COMPONENT MAINTENANCE MANUAL
180–SERIES

CHECK

TASK 25-11-66-200-801-A01
1. CHECK

A. Reason for the job


"THE FOLLOWING CHECKS ARE REPLACEABLE WITH AN AIRLINES
MAINTENANCE PROCEDURES APPROVED BY OWN LOCAL AUTHORITIES".
This maintenance program is applicable to ZODIAC SEATS FRANCE pilot and co-pilot
seats such as described in this manual.

B. Job set-up information


The operators establish requirements of any Service Bulletins applicable to these seats.
During check, the operators determine which Service Bulletins, if any, to incorporate.
For all operations describe below, (Refer to TASK 25-11-66-870-803-A01)
"DIMENSIONS", (Refer to DESCRIPTION AND OPERATION) and (Refer to TESTING
AND FAULT ISOLATION) of this manual.
Perform checks under a bright light. Use a 5X to 7X power magnifying glass to detect
cracks or damage.
Replace by a serviceable part any part that fails to meet the requirements of check. If
defective part is repairable, note defect and assign part for repair.
Dents or other damage must not impair finish or functional operation of any part.
Proper reassembly and adjustment of a seat assembly precludes any additional checks.
However, prior to disassembly or following any significant repair, perform the following
check as applicable.
NOTE : If repair and/or overhaul of the seat assembly are necessary, (Refer to
REPAIR).
(1) Tools, features and equipment

REFERENCE QTY DESIGNATION


No specific 1 Standard mechanics
technician's tool.
No specific 1 5X to 7X power magnifying
glass.

(2) Consumables
Not applicable

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COMPONENT MAINTENANCE MANUAL
180–SERIES

(3) Referenced information

REFERENCE DESIGNATION
Task 25-11-66-870-803-A01 Dimensions
Task 25-11-66-810-801-A01 Testing and fault isolation
Task 25-11-66-870-801-A01 Description and operation
Task 25-11-66-300-801-A01 Repair
Subtask 25-11-66-220-021-A01 Figure 5001
Subtask 25-11-66-220-022-A01 Figure 5002

C. Job set-up
Not applicable.

D. Procedure

SUBTASK 25-11-66-220-001-A01
(1) Visual checks
(a) A preliminary inspection before initial cleaning will facilitate location of
obvious defects.
(b) All hardware, piece parts, minor assemblies and minor subassemblies are
to be visually inspected using a strong light and preferably some means
of magnification.
(c) Visually inspect parts for nicks, cracks, cuts, corrosion, crossed and stripped
threads, scoring, excessive wear and defects that could impair efficient seat
operation.
NOTE : Excessive wear shall be defined by a visible deformation or dete-
rioration of part that makes the equipment inoperative. If there is
a doubt concerning the functioning of a part, replace it unless it is
specified in the detail list as requiring specific repairs.

SUBTASK 25-11-66-220-002-A01
(2) Pre-flight checks
(a) Check seat general status. (leather and sheepskin upholstering).
(b) Check proper operation of seat translation. Ensure there is nothing interfere
between the seat track and the seat. Check that the seat track locking pins
ensure correctly the seat stop while pushing aft / forward the seat. If it is not
the case, remove the seat to clean the locking pins and the seat track.
(c) Check proper electrical up and down seat operation.
(d) Check the armrest control for correct operation.

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180–SERIES

(e) Check proper manual up and down seat operation. (Use hand crank)
(f) Check proper seat belt attach.
(g) Check the recline position of the backrest.
(h) Check the longitudinal adjustment.
(i) Check the lateral adjustment.
(j) Check thigh rest system.
(k) Check lumbar support adjustment.
(l) Restore the seat to normal position.

SUBTASK 25-11-66-220-003-A01
(3) Check interval

MAXIMUM FLIGHT CHECK INTERVAL SEAT INSTALLED


CYCLES
Intermediate 500 A Yes
Check 1
Intermediate 1000 2A Yes
Check 2
Intermediate 1500 3A Yes
Check 3
Intermediate 2000 4A Yes
Check 4
Intermediate 2500 5A No
Check 5
Basic Check 1 5000 C No
Basic Check 2 10000 2C No
Basic Check 3 15000 3C No
Basic Check 4 20000 4C No
Basic Check 5 25000 5C No

SUBTASK 25-11-66-220-004-A01
(4) Structure

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
1. Check the structure in general for X X X X X X X X X X
evidence of scratches, cracks,
holes and various damages.
2. Check for damaged coating and for X X X X X X X X X
other possible surface damages.

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COMPONENT MAINTENANCE MANUAL
180–SERIES

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
3. Check if a corrosion is present. X X X X X X X X X X
4. Check the areas that are not easily X X X X X X X X X X
accessible to prevent the corrosion.

SUBTASK 25-11-66-220-005-A01
(5) Upholstery

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
1. Check all the covers, condition of X X X X X X X
fabric, open seams and correct
alignment of Auto-Agrip tape
2. Replace the covers if necessary. X X
3. Check all the cushions, density. X X X X
4. Replace the cushions if necessary. X X

SUBTASK 25-11-66-220-006-A01
(6) Thermoformed fairings

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
1. Check the correct installation of all X X X X X X X
fairings.
2. Check for surface imperfections. X X X X X
3. Replace the fairings if necessary. X X

SUBTASK 25-11-66-220-007-A01
(7) Screwed and riveted connections

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
1. Check screwed and riveted X X
connections for a firm sitting.

Page 5004
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-220-008-A01
(8) Placards

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Check placards for presence and X X X X X X X X X X


attachment.

SUBTASK 25-11-66-220-009-A01
(9) Longitudinal adjustment

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Clean the seat track from any X X X X X X X X X X


residue or dust
2. Check proper operation of seat X X X X X X X X X X
translation, move the seat to its
maximum forward and backward
positions.
3. Make a visually check of rollers X X X X X X X X X X
dimensions.
4. Ensure there is nothing interfere X X X X X X X X X X
between the seat track and the
seat.
5. Check that the seat track locking X X X X X X X X X X
pins ensure correctly the seat stop
while pushing aft/forward the seat.
6. Check the manual operation to X X X X X X X X X X
disengage the locking pins (part
with the yellow paint).

Page 5005
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-220-010-A01
(10) Lateral adjustment

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Clean the right and left aft tracks of X X X X X X X X X X


the lower structure assy from any
residue or dust.
2. Check proper operation of the X X X X X X X X X X
lateral position by using the
longitudinal adjustment lever and
move the seat to its maximum
backward position.
3. Check the manual operation to X X X X X X X X X X
disengage the locking pins (part
with the yellow paint).

SUBTASK 25-11-66-220-011-A01
(11) Height adjustment

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Check proper operation of the X X X X X X


maximum up and down positions
by using the height adjustment
switch.
2. Check proper operation of the X X X X X
maximum up and down positions
by using the crank handle.

Page 5006
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-220-012-A01
(12) Seat belt adjustment

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Check the seat belt attachment on X X X X X X


the structure shaft.
2. Check the proper operation of the X X X X X X
rotative buckle.
3. Check manually the operation of X X X X X X
the seat belt reel.
4. Check manually the blocking of the X X X X X X
seat belt reel.

SUBTASK 25-11-66-220-013-A01
(13) Backrest

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Check the proper operation of X X X X X X


the backrest recline by using the
recline control.
2. Check the backrest recline to its X X X X X
maximum forward and backward
positions by using the recline
control.
3. Visual check of backrest system X X X X X
(cross bar, hydrolock screw, seat
pan) for any cracks or bendings.
4. Check the loctite on hydrolock nuts X X X X X X X X X X

Page 5007
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-220-014-A01
(14) Lumbar adjustment

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Check the proper operation of the X X X X X X


lumbar assy.

SUBTASK 25-11-66-220-015-A01
(15) Armrest adjustment

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Check the proper operation of the X X X X X X


armrest.
2. Check the armrest to its maximum X X X X X
angle positions.

SUBTASK 25-11-66-220-016-A01
(16) Thigh support adjustment

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Check the proper operation of the X X X X X X


thigh support.
2. Check the thigh assy to its X X X X X
maximum height positions by using
the handle thigh support.

Page 5008
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-220-017-A01
(17) Electrical actuator assy

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C

1. Check the mechanical function of X X X X X X


the switch.
2. Check wires and electrical X X X X X X
components for attachment,
damage and overheating signs.
3. Check the connections for X X X X X X X X X X
cleanliness.
4. Check the terminal plugs for firm X X X X X X
connection on the wire ends.
5. Check the sealing and the coating X X X X X X
of the ground point.

SUBTASK 25-11-66-220-018-A01
(18) Detailed inspection of the pilot seats

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
A. Check the longitudinal adjustment mechanism of the pilot seats
1 Remove lateral fairing by X X X X X
loosening screws.
2 Inspect the state of control cables X X X X X
near the lever - change if worn.
3 Check proper operation by X X X X X
actuating the lever.
4 Inspect the state of control cables X X X X X
near the locking pin - change if
damaged.
5 Inspect control cable protection X X X X X
cover - change if damaged.
6 Re-install the lateral fairing. X X X X X
7 Check proper operation of seat X X X X X
translation. Move the seat to its
maximum forward and backward
positions.

Page 5009
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
8 Ensure that nothing interfere X X X X X
between the seat track and the
seat.
B. Check the lateral adjustment mechanism of the pilot seats
1 Remove lateral fairing by X X X X X
loosening screws.
2 Inspect the state of control cables X X X X X
near the lever - change if worn.
3 Check proper operation by X X X X X
actuating the lever.
4 Inspect the state of control cables X X X X X
near the locking pin - change if
damaged.
5 Inspect control cable protection X X X X X
cover - change if damaged.
6 Re-install the lateral fairing. X X X X X
7 Inspect sliding crosspiece - X X X X X
change if necessary.
8 Check proper operation of the X X X X X
lateral position by using the
longitudinal adjustment lever and
move the seat to its maximum
backward position.
9 Ensure that nothing interfere X X X X X
between the seat track and the
seat.
C. Check the longitudinal locking system of the pilot seat
1 Check that the both seat track X X X X X
locking pins ensure correctly the
seat stop while pushing aft/forward
the seat - check for all seat
longitudinal positions.
2 Check the manual operation to X X X X X
disengage the both locking pins
- check the locking pin spring
functionality
D. Check the lateral locking system of the pilot seats

Page 5010
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
1 Check that the both seat track X X X X X
locking pins ensure correctly the
seat stop while pushing right/left
the seat (seat in full backward
positions).
2 Check the manual operation to X X X X X
disengage the both locking pins
- check the locking pin spring
functionality.
E. Check the electrical harness
1 Check that the seat moves upward X X X X X
when electrical switch is pressed
up and downward when the switch
is pressed down.
2 Inspect wires and electrical X X X X X
components for attachment,
damage and overheating signs -
change if necessary.
3 Inspect the connections for X X X X X
cleanliness - clean if necessary.
4 Inspect the terminal plugs for firm X X X X X
connection on the wire ends.
F. Check the recline system of the pilot seats
1 Loosen the screw and remove the X X X X X
knob of the control lever located
on the rear of the miscellaneous
aft cover. Put away the elements
removed to not lose them. Make
sure that the inboard armrest is
not in the stowed position at the
back of the seat backrest.
2 Turn the four 1/4 turn screws of X X X X X
the cover backrest of the seat,
unscratch the cover backrest from
the fairing backrest and remove
it. If necessary, remove the
attachment of the wire located on
the cover backrest.
3 Remove the lateral fairing by X X X X X
loosening screws.
4 Inspect the state of control cables X X X X X
near the lever - change if worn.

Page 5011
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
5 Check proper operation X X X X X
hydrolocks controls heads by
actuating the lever - change if
worn.
6 Inspect the state of control cables X X X X X
near the control heads - change
if damaged.
7 Inspect control cable protection X X X X X
cover - change if damaged.
8 Inspect the state of control heads. X X X X X
9 Inspect the state of hydrolock X X X X X
(presence of big leakage under
the hydrolock)
10 Check the proper operation of X X X X X
the backrest recline by using
the recline control - verify that
the backrest remains locked in
position when recline control is
released by pushing backrest.
11 Check the backrest recline to its X X X X X
maximum forward and backward
positions by using the recline
control.
12 Re-install the lateral fairing. X X X X X
13 Install the cover backrest on the X X X X X
seat, scratch the cover backrest
and tighten the four 1/4 turn
screws. Re-install the attachment
of the wire located on the cover
backrest if it has been removed.
14 Install the knob of the control lever. X X X X X
Put Loctite 242 on the screw, put
away and tighten it. Make sure
that the work area is clean and
clear of tools or either items.

Page 5012
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-220-019-A01
(19) Optional tests of the pilot seats

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
A. Operational check of the upper torso
1 Loosen the screw and remove the X X
knob of the control lever located
on the rear of the miscellaneous
aft cover. Put away the elements
removed to not lose them. Make
sure that the inboard armrest is
not in the stowed position at the
back of the seat backrest.
2 Turn the four 1/4 turn screws of X X
the over backrest of the seat,
unscratch the cover backrest from
the fairing backrest and remove
it. If necessary, remove the
attachment of the wire located on
the cover backrest.
3 Make sure that : the Restraint X X
System of the harness is clean and
does not contain : - Dirt, - Oil or
grease, - Other unwanted particles
or subtances. If necessary, clean
the part with a soft brush or with
soapy water or aliphatic naphta.
Make sure that the straps unwind
smoothly (no hard points). Fasten
the straps to the rotary buckle.
Make sure that the tension of the
two shoulder straps is released
when you unlock the control lever
in the up position. Make sure that
the tension of the two shoulder
straps is adjusted when you lock
the control lever in the down
position.
4 Do a visual inspection of straps of X X
the harness and safety belt for :
- Cut or worn edges. - Damaged
stitching. - Broken fabric threads.
- Tears. - Excessive chafe marks.
- Excessive wear. - Excessive
fusing.

Page 5013
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
5 Replace the strap if any of the fol- X X
lowing defects are observed : -
A limited amount of "frayed" strap
will retain sufficient strength neces-
sary to meet the required strength.
Frayed strap is defined as broken
filaments from either the warp (lon-
gitudinal) yarns or the filler (trans-
verse) yarns. The number of bro-
ken filaments should not be suffi-
cient to obscure the identity of any
yarn when viewed from a distance
of about 8 inches. Any strap that
is cut or torn on the edge should
be replaced. - The amount of fray
should be limited to an amount that
is less than 10 % of the width of the
strap and not to exceed 8 inches
in length. - Strap with more than
15 broken yarns in locations other
than the edge. - Strap that is frayed
or distorted sufficiently to cause im-
proper operation of any portion. -
A total of 15 stitches can be torn
in a stitch pattern before the strap
needs replacement.
6 Examine labels for legibility and for X X
burrs, nicks, or scratches.
7 Examine rotary buckle and X X
connectors for : - Burrs, nicks,
or scratches, - Cracks, - Dents, -
Corrosion.
8 Install the cover backrest on the X X
seat, scratch the cover backrest
on the fairing backrest and tighten
the four 1/4 turn screws. Re-install
the attachment of the wire located
on the cover backrest if it has been
removed
9 Install the knob of the control lever. X X
Put Loctite 242 on the screw, put
away and tighten it. Make sure
that the work area is clean and
clear of tools or either items.
B. Operational check of the hydrolocks of the pilot seats

Page 5014
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
1 Loosen the screw and remove the X X
knob of the control lever located
on the rear of the miscellaneous
aft cover. Put away the elements
removed to not lose them. Make
sure that the inboard armrest is
not in the stowed position at the
back of the seat backrest.
2 Turn the four 1/4 turn screws of X X
the cover backrest of the seat,
unscratch the cover backrest from
the fairing backrest and remove
it. If necessary, remove the
attachment of the wire located on
the cover backrest.
3 Disengage one of the hydrolocks X X
by loosening screws (down part).
4 Check the proper operation of X X
the remaining hydrolock (not
disengaged) by using the recline
control - verify that the backrest
remains locked in position when
recline control is released by
pushing backrest.
5 Re-install the disengaged X X
hydrolock.
6 Disengage the second hydrolock X X
by loosening screws (down part).
7 Check the proper operation of X X
the remaining hydrolock (not
disengaged) by using the recline
control - verify that the backrest
remains locked in position when
recline control is released by
pushing backrest.
8 Re-install the disengaged X X
hydrolock.
9 Install the cover backrest on the X X
seat, scratch the cover backrest
on the fairing backrest and tighten
the four 1/4 turn screws. Re-install
the attachment of the wire located
on the cover backrest if it has been
removed.

Page 5015
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
10 Install the knob of the control lever. X X
Put Loctite 242 on the screw, put
away and tighten it. Make sure
that the work area is clean and
clear of tools or either items.
11 Check proper operation of recline X X
system by using recline control.
C. Operational check on mechanical vertical device
1 Check that the seat moves X X
properly to the maximum up and
down positions by using the crank
handle located along the lateral
spreader of pilot seat.

SUBTASK 25-11-66-220-020-A01
(20) Detailed inspection of the pilot seats harnesses and safety belts

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
A. Detailed inspection of the strap wear and rotary buckle
1 Insert all connectors into rotary X X X X X X X X X X
buckle and release connectors by
rotating the rotary buckle cover
clockwise (all but one of the
connectors release. The buckle
cover should return to the closed
position).
2 Insert all connectors into rotary X X X X X X X X X X
buckle and release connectors by
rotating the rotary buckle cover
counterclockwise (all but one
of the connectors release. The
buckle cover should return to the
closed position).
3 Put the inertia reel assembly in a X X X X X X X X X X
simulated mounting position.

Page 5016
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

MAINTENANCE PROGRAM
A 2A 3A 4A 5A C 2C 3C 4C 5C
4 - Slowly put the shoulder harness X X X X X X X X X X
strap all of the way out of the
inertia reel assembly. Observe
strap for freedom of reel action and
general appearance. - Slowly let
the strap retract into the inertia reel
assembly. Repeat this four times.
5 - Hold the inertia reel assembly X X X X X X X X X X
and withdraw approximately 25%
of strap from the reel and rapidly
accelerate the strap until the
system locks. - Slowly let the
strap retract into the inertia reel
assembly. Repeat this four times.

SUBTASK 25-11-66-220-021-A01
(21) Detailed visual inspection
(Refer to Fig. 5001)
(a) Remove the backrest fairing ( (Refer to SUBTASK 25-11-66-020-004-A01)).
1 Check the aft seat pan P/N 180200-130-0 (4–150) for bending or
cracks.
a In case of any damage on lugs send the seat to Zodiac repair
station (Refer to TABLE Table 5) closer to your company.
NOTE : Do also visual check of backrest structure (Crossbar,
tubes,...) for any bends or cracks. In case of any
damaged parts send the seat to Zodiac repair station
closer to your company.
2 Remove the four screws P/N 128500-23 (20) of the two hydrolocks (30).
3 Clean and degrease the threads with Methyl-Ethyl-Ketone or equivalent.
4 Applies Loctite adhesive 222 on the screws threads.
5 Reinstall the screws P/N 128500-23 (20) and torque them to value
15 N.m.
6 Draw a line with indelible marker goes from the hinge lock to the
hydrolock screw P/N 128500-23 (20).
(b) Reinstall the backrest fairing ( (Refer to SUBTASK 25-11-66-420-013-A01))

Page 5017
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

DETAILED VISUAL INSPECTION


Figure 5001/GRAPHIC-25-11-66-991-501-A01

Page 5018
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-220-022-A01
(22) Wedge P/N F0424085 for the cable adjustment checking
(Refer to Fig. 5002)
(a) The wedge P/N F0424085 allows the adjustment of the cable in order to
guarantee that:
– a minimum gap between the pin and the track when the pin is unlocked
– the pin locks correctly when the seat is locked
– the cable is not stretched
(b) The checking procedure is as follows:
1 With the seat longitudinal unlocking lever at its higher position:
– The gap is enough to push the Mini side of the wedge indicated with “–”
between the fork and the pin cover:
– There is not enough gap to enter the Maxi side of the wedge indicated
with “+” between the fork and the pin cover:

Page 5019
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

CABLE ADJUSTMENT CHECK


Figure 5002/GRAPHIC-25-11-66-991-502-A01

SUBTASK 25-11-66-220-023-A01
(23) Lubricated parts
(a) Some removed parts need to be lubricated with some grease or lubricants
(Refer to Table 9001).
1 List of the lubricated parts:

Part Number Nomenclature Figure Item


180100–120–0 ROLLER 3 15
180100–160–0 ROLLER 3 35
180100–130–0 SPACER 3 30

Page 5020
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

147100–19 SPRING 3 415


180600–220–1 LH, HORIZONTAL 5 30
ARTICULATION AXLE
180600–220–2 RH, HORIZONTAL 5 30A
ARTICULATION AXLE
LFR508–6–2Z BEARING ROLLER 3 455
540
LFE8–1 BEARING ROLLER 3 450
AXLE 535
LFZ-8 BEARING ROLLER 3 445
AXLE 530

Page 5021
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

Page 5022
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

REPAIR

TASK 25-11-66-300-801-A01
1. REPAIR

A. Repair to liners (if applicable)


(1) Seams: sew again seam using same stitch pattern and stitch count used on other
similar seams on the liner. Use only kevlar thread.
(2) Holes: Must be patched, darning alone is not acceptable.
(a) Patch must be of the same material as the liner.
(b) Patch must be overlook stitched along its perimeter (not required for felts).
(c) For cosmetic purposes and/or to prevent snagging, the hole may be darned
prior to sewing the patch in place.
(d) Patch may be on the outside or inside surface of the liner.
(e) Patch to be sewn on with the noted Kevlar thread using the same stitch
pattern and stitch count as other seams on the liner.
(f) Patch to be sized so that seams in the parent fabric that attach the patch are
in undamaged parent fabric, preferably at least one-half damage diameter
width from the edge of the damaged area.

B. Reason for the job


(1) Tolerance of scratches, cuts, nicks, dents, etc., on plastic and other components is
established by the airline's own standards for aircraft interiors.
(2) Plastic components which have been cracked, must be replaced ; they are
considered "not repairable".
(3) Metal components which have been damaged, must be replaced ; they are
considered "not repairable".
(4) If any of the components are damaged, the user is instructed to replace the beam
and spreader assembly or contact the seat manufacturer.

C. Job set-up information


(1) Tools, features and equipment

REFERENCE QTY DESIGNATION


No specific 1 Standard mechanics
technician's tool.

Page 6001
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(2) Referenced information

REFERENCE DESIGNATION
FAA standard AC43-13 Acceptable methods, techniques and
practices - Aircraft Inspection and repair
Task 25-11-66-100-801-A01 Cleaning
FAA document EA-AC65-15A Airframe and Powerplant Mechanics
Handbook
Figure 6001 Riveted assemblies
Figure 6002 Part P/N 147112–58 replacement

D. Job set-up
Not applicable.

E. Procedure
NOTE : In addition to the following details, the operators could use the FAA standard
AC43-13 «Acceptable methods, techniques and practices - Aircraft Inspection
and repair» as acceptable minor repair procedures after being submitted to
relevant airworthiness authorities then approved.

SUBTASK 25-11-66-350-001-A01
(1) Scouring:

WARNING : USE SYDOL SID IN A WELL VENTILATED AREA WITH RUBBER


GLOVES AND GLASSES.

To scour paint from metal parts, use SYDOL SID.

SUBTASK 25-11-66-350-002-A01
(2) Protection:
(a) Clean thoroughly each part before application.
(b) To protect zones not to be painted, use masking tape.

SUBTASK 25-11-66-350-003-A01
(3) Auto Agrip:
In the event that any Auto Agrip which is bonded to metal or plastic has come
loose it should be replaced. For best results remove the entire piece, clean the
exposed surface ( (Refer to CLEANING), paragraph D “PROCEDURE“ ) and
wipe dry with clean cotton cloth. Install a new piece of AUTO AGRIP according
to manufacturers instructions.

Page 6002
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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-350-004-A01
(4) Corrosion and protection:

CAUTION : BE CAREFUL NOT TO DAMAGE THE CORRODED PART BY A TOO


IMPORTANT SANDING.

(a) Corrosion elimination:


Sand lightly the corroded surfaces with an abrasive paper (grit P 600), until
the corrosion has completely disappeared.
If necessary use an abrasive paper (grit P 400) or less.
(b) Treated surfaces protection:
Protect the sanded surfaces with an anti-corrosive film. (ex. ARDROX 396/1).

SUBTASK 25-11-66-350-005-A01
(5) Riveted assemblies

CAUTION : DO NOT DRILL COMPLETELY THROUGH THE RIVET SLEEVE TO


REMOVE A RIVET AS THIS WILL TEND TO ENLARGE THE HOLE.

(a) Removal
1 It is recommended that a small center drill be used to provide a guide
for a larger drill on top of the rivet, and the upper portion of the stem be
drilled away to destroy the lock (Refer to Fig. 6001).
2 Drive out the rivet stem, using a tapered steel drift pin, or spent stem
(Refer to Fig. 6001).
3 Drill nearly through the head of the rivet, using a drill the same size as
the rivet shank (Refer to Fig. 6001) .
4 Break off rivet head, using a drift pin as a pry (Refer to Fig. 6001).
5 Drive out the remaining rivet shank with a pin having a diameter equal
to the rivet shank (Refer to Fig. 6001).

Page 6003
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COMPONENT MAINTENANCE MANUAL
180–SERIES

RIVETED ASSEMBLIES
Figure 6001/GRAPHIC-25-11-66-991-601-A01

Page 6004
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COMPONENT MAINTENANCE MANUAL
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(b) Rivet Installation


Before installing new rivets, check the size of the hole to determine if the original
fastener size may be reinstalled or if an oversize fastener will be required. Use the
aircraft structural repair manual or FAA document EA-AC65-15A, «Airframe and
Powerplant Mechanics Handbook» to make this determination and install the new
fastener in accordance with these documents.
(c) Rivet Removal: (secondary structure only)
If removal of any solid rivet is necessary, accomplish the work in accordance with
the aircraft structural repair manual or FAA document EA-AC5-15A, “Airframe
and Powerplant Mechanics Handbook”.
If removal of any blind rivet is necessary, accomplish the work in accordance with
the preceding recommended procedure, (Refer to Fig. 6001) (“1” thru “5”).

SUBTASK 25-11-66-350-006-A01
(6) Thread fasteners securing:
Apply Loctite 222, 243, 262 or 270 to all non self locking thread fasteners.

SUBTASK 25-11-66-350-007-A01
(7) Obsolescence of part P/N 147112–58:
Due to an obsolescence, cable retaining part P/N 147112-58 is replaced by a new
one P/N 185201-460-0 secured by a cotter pin GPV1X10AC.

Page 6005
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COMPONENT MAINTENANCE MANUAL
180–SERIES

Part P/N 147112–58 replacement


Figure 6002/GRAPHIC-25-11-66-991-602-A01

SUBTASK 25-11-66-350-008-A01
(8) Painting:
(a) List of painting parts:

DESIGNATION P/N CODE COLOR


180100-2A0-1
TRAVERSE CAP H008 GREY
180100-2A0-2
ARMREST HINGE 180600-210-1
H008 GREY
ASSY 180600-210-2
HORIZONTAL HINGE 180600-220-1
H008 GREY
AXLE EQUIPPED 180600-220-2
SPACER, REAR LEG 180103-000-0 H008 GREY
SPACER, FRONT LEG 180111 -000-0 H008 GREY
180100-110-1
FRONT CROSS TUBE H008 GREY
180100-110-2
180100-280-1
COUPLING FLANGE H008 GREY
180100-280-2
LONGITUDINAL
180100-310-0 H008 GREY
LOCKING BODY

Page 6006
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COMPONENT MAINTENANCE MANUAL
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BUSHING, EXTERNAL 132100-08 H008 GREY


T-BRACKET
180100-710-0 H008 GREY
EQUIPPED
BOX TYPE
180100-800-0 H008 GREY
ASSEMBLED
LATERAL LOCKING
180100-650-0 H008 GREY
BODY
COVER PLATE 180100-620-0 H008 GREY
COMMAND 168400-3H202 H202 YELLOW
180100-290-1
SMALL BRIDGE H008 GREY
180100-290-2
SCREW NAS603-8 H008 GREY
180100-2C0-1
COUPLING FLANGE H008 GREY
180100-2C0-2
COUPLING FLANGE 180100-2D0-0 H008 GREY
SHEATH SUPPORT 180100-260-0 H008 GREY
CLOSING PLATE 180500-120-0 H202 YELLOW
SCREW NAS514P632-6 H202 YELLOW
SCREW NAS603-10 H008 GREY
SCREW NAS603-9 H008 GREY
SCREW NAS603-8 H008 GREY
SCREW NAS601-6 H008 GREY
UNLOCKING HANDLE 180200-420-0 H008 GREY
180201-110-1
SPREADER H008 GREY
180201-110-2
180201-610-1
CABLE BRACKET H008 GREY
180201-610-2
180300-160-1
HINGE, ARMREST H008 GREY
180300-160-2

(b) Painting Description

GREY PARTS (H008) YELLOW PARTS (H0202)


MAPAERO
SELEMIX
MATT-DARK GREY 7253
7–414
FRS-40 BASE
1.774.1400/E4.25K
P/N 40727253B005K

Page 6007
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COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

Page 6008
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COMPONENT MAINTENANCE MANUAL
180–SERIES

ASSEMBLY

TASK 25-11-66-400-801-A01
1. ASSEMBLY

A. Reason for the job


This chapter includes the instructions (tools required, procedures) to do the assembly of
the Pilot and Co-pilot Seat.

B. Job set-up information


Before assembly, verify that the “CLEANING”, “CHECK” and the “REPAIR” of all
component parts have been carried out.
After repair or replacement of any damaged or worn parts, reassemble the seat assembly
following accepted workshop practices, noting the following detailed instructions. Use a
tracking fixture to support the seat structure.
Refer to the illustrations in the Illustrated Parts List for location, sequence, quantity and
identification of assemblies, subassemblies and parts. These illustrations are also
intended as a guide line for the assembly procedure.
Whenever possible, replace low cost items during reassembly to prevent possible future
maintenance work as a result of failure of these parts.
Replace systematically the self-locking nuts and pins after a dismantling operation.
(1) Tools, features and equipment

REFERENCE QTY DESIGNATION


No specific 1 Standard mechanics
technician's tool.

(2) Consumable
NOTE : Consumable table for detail (Refer to Table 9001)
(3) Referenced information

REFERENCE DESIGNATION
Illustrated Parts List Figure 2
Subtask 25-11-66-420-001-A01 Figure 7001
Subtask 25-11-66-420-002-A01 Figure 7002
Subtask 25-11-66-420-003-A01 Figure 7003
Figure 7004
Subtask 25-11-66-420-004-A01 Figure 7005

Page 7001
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COMPONENT MAINTENANCE MANUAL
180–SERIES

REFERENCE DESIGNATION
Subtask 25-11-66-420-005-A01 Figure 7006
Subtask 25-11-66-420-006-A01 Figure 7007
Subtask 25-11-66-420-007-A01 Figure 7008
Subtask 25-11-66-420-008-A01 Figure 7009
Subtask 25-11-66-420-009-A01 Figure 7010
Subtask 25-11-66-420-010-A01 Figure 7011
Subtask 25-11-66-420-011-A01 Figure 7012
Subtask 25-11-66-420-012-A01 Figure 7013
Subtask 25-11-66-420-013-A01 Figure 7014
Subtask 25-11-66-420-014-A01 Figure 7015
Subtask 25-11-66-420-015-A01 Figure 7016
Subtask 25-11-66-420-018-A01 Figure 7017
Subtask 25-11-66-420-017-A01 Figure 7018

C. Job set-up
Not applicable.

D. Procedure
NOTE : In order to avoid errors during assembly, refer to the marking or numbering of
the component parts. Following the replacement of worn or damaged parts
reassemble the seat as follows:

SUBTASK 25-11-66-420-001-A01
(1) INSTALLATION OF UPPER STRUCTURE ON LOWER STRUCTURE
(Refer to Fig. 7001)
(a) Place upper structure (10) on the lower structure (20).
(b) Secure lower and upper structure with screw (30), washer (40), spacer (50)
and nut (60).
(c) Place two rollers in of the cross (70) and secure with screw (80) and washer
(90).
(d) Install thigh command (100), lateral fairing (110) and secure with spacer
(120) and screw (130).

Page 7002
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF UPPER STRUCTURE ON LOWER STRUCTURE (Sheet 1 of 2)


Figure 7001/GRAPHIC-25-11-66-991-701-A01

Page 7003
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF UPPER STRUCTURE ON LOWER STRUCTURE (Sheet 2 of 2)


Figure 7001/GRAPHIC-25-11-66-991-701-A01

SUBTASK 25-11-66-420-002-A01
(2) INSTALLATION OF THIGH SUPPORT
(Refer to Fig. 7002)
(a) Place thigh support (10) on bottom structure.
(b) Install hinge half sleeve (20).
(c) Secure with screw (30), and nut (40).
(d) Place spacer (90) on shaft (50).
(e) Place shaft (50) and secure with pin (60).
(f) Secure thigh support assy on bottom structure with screw (70) and nut (80).

Page 7004
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF THIGH SUPPORT (Sheet 1 of 2)


Figure 7002/GRAPHIC-25-11-66-991-702-A01

Page 7005
25-11-66 Jan 11/17
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF THIGH SUPPORT (Sheet 2 of 2)


Figure 7002/GRAPHIC-25-11-66-991-702-A01

SUBTASK 25-11-66-420-003-A01
(3) INSTALLATION OF ARMREST
(Refer to Fig. 7003)
(a) Install armrest structure on support.
(b) Secure with screw (10), bushing (20), washer (30), spacer (40) and nut (50).

Page 7006
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF ARMREST
Figure 7003/GRAPHIC-25-11-66-991-703-A01
(c) Replacement of hinge axle without moving stop washer. (Refer to Fig. 7004)
NOTE : In case of removal of stop washer you have to secure it by LOC-
TITE 638 at installation as per procedure in paragraph R. ARM-
REST NUT INSTALLATION.
1 Install axle (10) in armrest hinge (20) and armrest structure (30).
2 Apply LOCTITE 638 on axle (10) and install nut (40) as per standard
practices.
3 Move forward the armrest hinge (20) in range of the stop washer (50).

Page 7007
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COMPONENT MAINTENANCE MANUAL
180–SERIES

REPLACEMENT OF HINGE AXLE


Figure 7004/GRAPHIC-25-11-66-991-704-A01

Page 7008
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COMPONENT MAINTENANCE MANUAL
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SUBTASK 25-11-66-420-004-A01
(4) INSTALLATION OF BACKREST FROM SEAT PAN
(Refer to Fig. 7005)
(a) Place backrest on bottom structure (10).
(b) Secure backrest with shaft (30), washer (40) and nut (50).

Page 7009
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF BACKREST FROM SEAT PAN (Sheet 1 of 2)


Figure 7005/GRAPHIC-25-11-66-991-705-A01

Page 7010
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF BACKREST FROM SEAT PAN (Sheet 2 of 2)


Figure 7005/GRAPHIC-25-11-66-991-705-A01

SUBTASK 25-11-66-420-005-A01
(5) INSTALLATION OF LONGITUDINAL & LATERAL UNLOCKING CABLES (POST
SB 180-25-003)
(Refer to Fig. 7006)
(a) Install cable assembly to cable bracket:
1 Longitudinal unlocking cable:
a Engage cable ball to unlocking lever and secure by circlip P/N
CI7133D5 (50).
b Install side yellow plate P/N 180500-120-0 (40) and secure with
screw P/N NAS514P632-6.
c For longitudinal cable adjustment procedure, (Refer to Fig. 1015).
2 Lateral unlocking cable:
a Engage cable ball to unlocking lever and secure by circlip P/N
CI7133D5 (50).
b Secure with screws P/N NAS602-5 (30) and yellow command
P/N 168400-3H202 (back-up control) (20).
c For lateral cable adjustment procedure, (Refer to Fig. 1016).
3 Attach cable fork end terminals with circlip P/N CI7133D4 and axle P/N
180200-4B0-0 (60).
4 Secure with nuts P/N L22435-060BCL (10).
5 Install the inboard lateral fairing.

Page 7011
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF LONGITUDINAL & LATERAL UNLOCKING CABLES (POST SB 180-25-003)


Figure 7006/GRAPHIC-25-11-66-991-706-A01

SUBTASK 25-11-66-420-006-A01
(6) INSTALLATION OF LONGITUDINAL & LATERAL UNLOCKING CABLES (PRE SB
180-25-003)
(Refer to Fig. 7007)
(a) Install cable assembly to cable bracket:

Page 7012
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COMPONENT MAINTENANCE MANUAL
180–SERIES

1 Longitudinal unlocking cable:


a Engage cable ball to unlocking lever and secure by circlip P/N
CI7133D5 (70).
b Install side yellow plate P/N 180500-120-0 (60) and secure with
screw P/N NAS514P632-6.
c For longitudinal cable adjustment procedure, (Refer to Fig. 1011).
2 Lateral unlocking cable:
a Attach cable ball with locking pin.
b Secure with screws P/N NAS602-5 (50) and yellow command
P/N 168400-3H202 (back-up control) (40).
c For lateral cable adjustment procedure, (Refer to Fig. 1012).
3 Block the cable with tie-wrap and cable fastener (30).
4 Attach cable ball with plastic clips P/N 147112-58 (10) and nuts P/N
L22435-060BCL (20) (PRE SIL180–10).
5 Attach cable ball with plastic clips P/N 185201-460-0 (10A) and cotter
pin P/N GPV1X10AC (11) and nuts P/N L22435-060BCL (20) (POST
SIL180–10).
6 Install the inboard lateral fairing.

Page 7013
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COMPONENT MAINTENANCE MANUAL
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INSTALLATION OF LONGITUDINAL & LATERAL UNLOCKING CABLES (PRE SB 180-25-003)


Figure 7007/GRAPHIC-25-11-66-991-707-A01

SUBTASK 25-11-66-420-007-A01
(7) INSTALLATION OF RECLINE HYDROLOCK (PRE SB 180-25-013)
(Refer to Fig. 7008)
(a) Fix the hydrolock on backrest with screw (10), washer (20) and nut (30).
(b) Apply LOCTITE 222 on the screws (40) threads. Install the two screws (40)
and the two washers (50). Apply a torque of 15 N.m on the screws (40).
(c) Connect the hydrolock’s head control (60).
(d) Draw a line with indelible marker goes from the hinge lock to the hydrolock
screw P/N 128500-23 (70).

Page 7014
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF RECLINE HYDROLOCK (PRE SB 180-25-013) (Sheet 1 of 2)


Figure 7008/GRAPHIC-25-11-66-991-708-A01

Page 7015
25-11-66 Jan 11/17
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF RECLINE HYDROLOCK (PRE SB 180-25-013) (Sheet 2 of 2)


Figure 7008/GRAPHIC-25-11-66-991-708-A01

SUBTASK 25-11-66-420-008-A01
(8) INSTALLATION OF RECLINE HYDROLOCK (POST SB 180-25-013)
(Refer to Fig. 7009)
(a) Fix the hydrolock (10) on backrest with screw (20), washer (30) and nut (40).
(b) Apply LOCTITE 222 on the screws (50) threads. Install the two screws P/N
128500-23 (50) and the two sheet steel of locking P/N F0423701 (60). Apply
a torque of 15 N.m on the screws (50).
(c) Bend the sheet steel of locking P/N F0423701 as indicated in the picture.
(d) Connect the hydrolock’s head control.

Page 7016
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF RECLINE HYDROLOCK (POST SB 180-25-013)


Figure 7009/GRAPHIC-25-11-66-991-709-A01

Page 7017
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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-420-009-A01
(9) INSTALLATION OF RECLINE CONTROL CABLE
(Refer to Fig. 7010)
(a) Cable assy installation: (Refer to Fig. 7010 SHEET 1)
1 Insert cable end assy downward. Handle the screw (10). Check that
the part (20) is not locked
2 Check that the surfaces in which plastic clip (30) is going to be fixed are
cleaned. Install plastic clip (30) applying SICOMET 8300/PERMABOND
791 adhesive. Wait two minutes for the polymerization of the adhesive.
Insert the cable end from handle mechanism.
3 Install tie-wraps (40 & 50) to fix the cable assy.
4 Handle the nut (60) in order to adjust it.
(b) Cable assy adjustment (Refer to Fig. 7010 SHEET 2)
1 Loosen screw (10).
2 Pull handle (20) fully upwards.
3 Keep handle (20) in unlocking position (fully upwards) and tighten
screw (10) so as to make sure that the hydrolock lock control (30) is
properly depressed. When releasing the handle the screw (10) shall
not be in contact with the hydrolock lock control (30).
NOTE : Screw (10) shall not be tightened too much so as to avoid
the control cable to be overstressed while operating.

Page 7018
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF RECLINE CONTROL CABLE (Sheet 1 of 2)


Figure 7010/GRAPHIC-25-11-66-991-710-A01

Page 7019
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF RECLINE CONTROL CABLE (Sheet 2 of 2)


Figure 7010/GRAPHIC-25-11-66-991-710-A01

Page 7020
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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-420-010-A01
(10) INSTALLATION OF NEW ELECTRICAL CABLE
(Refer to Fig. 7011)
NOTE : Check the position of the plastic collars attaching the electrical harness
P/N 032210-00 as indicated below. If it is not the case, reinstall the
cables as follows.
(a) Move the seat the most forward as possible.
(b) Press the electrical actuator switch to lift up the seat to the most height
adjustment.
(c) Remove the seat cushion to have access to the seat pan sheet.
(d) Link the 2 harnesses of the cable with a tie-wrap P/N COPLT1M-M (10) to
the sheet metal support P/N 180200-1F0-1 (20).
(e) Link the both harnesses of the cable P/N 032210-00 to the aft seat pan P/N
180200-130-0 (30) with a tie-wrap P/N COPLT4S-M (40).
(f) Link the gained cable to the seat pan sheet with two tie-wraps P/N
COPLT4S-M (40) in order to create a loop in the harness.
(g) The 20th spire of the gained cable has to be linked to the backrest fairing
assembly P/N 180300-800-0 (50) with the collar H2P (60) and the pop rivet
P/N RITY8P2NOIR (70).

Page 7021
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COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF NEW ELECTRICAL CABLE


Figure 7011/GRAPHIC-25-11-66-991-711-A01

Page 7022
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COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-420-011-A01
(11) INSTALLATION OF MOTOR
(Refer to Fig. 7012)
(a) Place the motor (10) on the front cross (20) and aft cross (30).
(b) Secure front part of motor with shaft (40), spacer (50) and hydrolock spacer
(60).
(c) Secure aft part of motor with shaft (70), spacer (80) and hydrolock spacer
(90).
(d) Connect the plug (100).
(e) Install the locking pin devices :
1 Fix the actuator to the seat by screwing the four shafts.
NOTE : Insert the hex tool as shown (Refer to Fig. 7012) to access
screws on the inferior part and install the locking device.
2 Sliding crosspiece assy, front.
a Attach both screws (110).
3 Sliding crosspiece assy, aft.
a Fix the upper part of the locking device (cover plate) by screwing
both screws (120).
(f) Electrical actuator adjustment
1 Plug the actuator on a power transformer using an electrical harness
(8) and place it in lower position (maximum opening).
2 Place the actuator on the indexing head of the adjustment tool P/N
180100-700Z001.
3 Lock the two nuts (6) (stuck with Loctite 222 or Permabond A011 or
Orapi 306) following NTG 009 and the washer (5) at the end of the
electrical actuator.
4 Place the electrical actuator in upper position after the adjustment for
an easiest assembly of the lower part (the spacer stop (3) must move
freely).

Page 7023
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF MOTOR (Sheet 1 of 4)


Figure 7012/GRAPHIC-25-11-66-991-712-A01

Page 7024
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF MOTOR (Sheet 2 of 4)


Figure 7012/GRAPHIC-25-11-66-991-712-A01

Page 7025
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF MOTOR (Sheet 3 of 4)


Figure 7012/GRAPHIC-25-11-66-991-712-A01

INSTALLATION OF MOTOR (Sheet 4 of 4)


Figure 7012/GRAPHIC-25-11-66-991-712-A01

Page 7026
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-420-012-A01
(12) INSTALLATION OF RESTRAINT SYSTEM
(Refer to Fig. 7013)

CAUTION : MAKE SURE TO INSTALL THE FRONT SAFETY BELT AS SHOWN


ON FIGURE 7013 SHEET 2.

(a) Install lateral fairing (10) and secure with 1/4 turn screws mounting stud (20) (
(Refer to Fig. 8)).
(b) Place command of restrain system (30) on bottom structure and secure with
screws (40), washers (50), nuts (60) and sandow.
(c) Install the two lateral safety belts (70). Secure with shafts (80), spacers (85),
washers (90) and nuts (100).
(d) Install the front safety belt (110). Secure with screw (120), spacer (125)
washer (130) and nut (140).
(e) Install inertia reel (150) on aft backrest and secure with screws (160),
washers (170) and nuts (180).

Page 7027
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF RESTRAINT SYSTEM (Sheet 1 of 2)


Figure 7013/GRAPHIC-25-11-66-991-713-A01

Page 7028
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF RESTRAINT SYSTEM (Sheet 2 of 2)


Figure 7013/GRAPHIC-25-11-66-991-713-A01

SUBTASK 25-11-66-420-013-A01
(13) INSTALLATION OF MISCELLANEOUS AFT COVERS
(Refer to Fig. 7014)
(a) Installation of miscellaneous aft covers (PRE SB 180-25-008)
1 Place backrest fairing (10) on the backrest structure and secure with
1/4 turn screw mounting stud (20).

Page 7029
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(b) (Refer to Fig. 7014 SHEET 02)Installation of miscellaneous aft covers


(POST SB 180-25-008)
1 Place backrest fairing (10) on the backrest structure and secure
with four washers P/N NAS1149F0332P (20) and four screws P/N
NAS603-9 (30).

Page 7030
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF MISCELLANEOUS AFT COVERS (POST SB180–25–008)


Figure 7014/GRAPHIC-25-11-66-991-714-A01

Page 7031
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-420-014-A01
(14) INSTALLATION OF HEADREST
(Refer to Fig. 7015)
(a) Engage the headrest by pulling it downward from the backrest structure and
secure with beta pins (10).

INSTALLATION OF HEADREST
Figure 7015/GRAPHIC-25-11-66-991-715-A01

SUBTASK 25-11-66-420-015-A01
(15) INSTALLATION OF INFLATABLE LUMBAR SUPPORT
(Refer to Fig. 7016)
(a) Place lumbar command (10) on bottom structure and secure with clip (20).
(b) Connect the cable with the cushion and secure with the pin (30). Place the
cushion (40) on backrest.

INSTALLATION OF INFLATABLE LUMBAR SUPPORT


Figure 7016/GRAPHIC-25-11-66-991-716-A01

Page 7032
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SUBTASK 25-11-66-020-018-A01
(16) MECHANICAL LUMBAR SUPPORT INSTALLATION (POST SB_180–25–023
Rev.1 or later)
(a) Install the new front sheet metal P/N F0480290 (90, Sheet 1) on the backrest
structure.
(b) Secure it with new nine rivets P/N P0PTLPD424BS (100, Sheet 1), and eight
existing screws P/N NAS600-4 (110, Sheet 1) and the eight existing washers
P/N R0MU3 (120, Sheet 1).
(c) Install the stop P/N F0480292 (10, Sheet 1) and secure it with two screws
P/N 355102ASMEB18-3 (20, Sheet 1) and two nuts P/N F22NTM62 (40,
Sheet 1) on new front sheet metal P/N F0480290 (90, Sheet 1).
(d) Install the new mechanical lumbar support P/N F0484460 (50, Sheet 1) on
front sheet metal
1 Install the vertical actuation cable (1) in the middle slot at the top of the
lumbar support basket (2).
2 Place the second cable housing (3) in the slot on the right of the middle
one.
3 Place the bending actuation cable housing (4) in the outward left slot.
4 Engage the cable (5) in its guide at the bottom of the basket.
5 Place the cable ball in the outward right slot.
6 Place the top part of the cable support (6) atop the basket guide
support plate (7).
7 Clip the bottom part on the basket guide support plate by pushing it.
8 Place the basket at the center of its guide (8).
9 Engage the clips on one side of the basket on the guide bar.
10 Spread the other bar to engage it in the clips of the other side of the
basket.

Page 7033
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(e) Secure it with four screws P/N 355102ASMEB18-3 (60, Sheet 1), four spacers
P/N F0480288 (70, Sheet 1) and four nuts P/N F22NTM62 (80, Sheet 1).
(f) Adjust and install the profile P/N GE99F-A-C (100, Sheet 2) on the hole for
cable routing on front sheet metal (See sheet 1).
(g) Install washer P/N 65–001800–023–0 (300, Sheet 1) on the shaft equipped
(220, Sheet 1).
(h) Install shaft equipped P/N F0484607 (220, Sheet 1) on each actuators (160,
Sheet 1).
(i) Install support equipped LH P/N F0484090 (130, Sheet 1) with backrest hinge
fitting clamp P/N 180300-170-0 (140, Sheet 1) and secure it with screw P/N
355012ASMEB18-3 (150, Sheet 1).
(j) Install support equipped RH P/N F0484084 (130A, Sheet 1) with backrest
hinge fitting clamp P/N 180300-170-0 (140, Sheet 1) and secure it with one
screw P/N 355012ASMEB18-3 (150, Sheet 1).
(k) Route cable through the hole of the front sheet metal P/N F0480290 (90,
Sheet 2) following backrest structure.

CAUTION : ON LH SIDE, THE BENDING MOVEMENT ACTUATOR WITH ONE


CABLE.

CAUTION : ON RH SIDE, THE UP AND DOWN MOVEMENT ACTUATOR WITH


TWO CABLES.

(l) Install actuator equipped LH P/N F0484456 (160, Sheet 1) on support


equipped LH and secure it with screws P/N 355176ASMEB18-3 (170, Sheet
1).
(m) Install bracket P/N F0503544 (280, Sheet 1) and secure it with two screws
P/N NAS601–18 (290, Sheet 1).
(n) Install actuator equipped RH P/N F0484455 on support equipped RH and
secure it with three screws P/N 355176ASMEB18-3 (170, Sheet 1).
(o) Install bracket P/N F0503544 (280, Sheet 1) and secure it with two screws
P/N NAS601–18 (290, Sheet 1).

CAUTION : ACTUATOR EQUIPPED MUST BE INSTALLED ON LOWER PO-


SITION OF THE BACKREST EQUIPPED. TAKE CARE THAT THE
THREE SIDES OF THE ACTUATOR ARE IN CONTACT WITH THE
CUT OUT OF BACKREST STRUCTURE (SEE FIGURE 2; DETAIL
ACTUATOR POSITION).

Page 7034
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(p) Reinstall cables fixed on front sheet metal, secure it with new tie wrap P/N
C0PLT4S-M (110, Sheet 2) and P/N C0PLT1M-M (120, Sheet 2).
(q) Install backrest cushion (180, Sheet 1) composed of new backrest foam P/N
F0480486 (270, Sheet 1) and existing backrest cover.
(r) Make a hole Ø 22mm on each side of backrest fairing (190, Sheet 1) (refer to
Annex 1&2 of SB_180–25–023 Rev.1 or later, to obtain drilling template).
(s) Install placards inside the backrest fairing instead of the old one.
(t) Install placards on the modified backrest structure instead of the old one
(refer to SB to have more informations).
(u) Install modified backrest fairing P/N F0484101 (190, Sheet 1) and secure it
with existing four screws P/N NAS603-9 (200, Sheet 1) and four washers P/N
NAS1149F0332P (210, Sheet 1) (Refer to SUBTASK 25-11-66-420-013-A01).
(v) Install knob P/N EQVS70N0IR (230, Sheet 1) and secure it with screw P/N
VINAS6016 (250, Sheet 1) and washer P/N R0LU4 (240, Sheet 1) on each
side.
(w) Install the new seat pan fairing outboard P/N F0484100 (260, Sheet 1).
(x) Reinstall knob and secure it with existing screw P/N NAS603-9 and washer
P/N NAS1149F0332P.
(y) Reinstall the existing seat pan cushion composed of seat pan foam and seat
pan cover (Refer to SUBTASK 25-11-66-420-016-A01).
(z) Reinstall the outboard seat belt buckle (Refer to SUBTASK
25-11-66-420-012-A01).
(aa) Reinstall the headrest assy (Refer to SUBTASK 25-11-66-420-014-A01).

Page 7035
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF MECHANICAL LUMBAR SUPPORT (Sheet 1 of 5)


Figure 7017/GRAPHIC-25-11-66-991-719-A01

Page 7036
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF MECHANICAL LUMBAR SUPPORT (Sheet 2 of 5)


Figure 7017/GRAPHIC-25-11-66-991-719-A01

Page 7037
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF MECHANICAL LUMBAR SUPPORT (Sheet 3 of 5)


Figure 7017/GRAPHIC-25-11-66-991-719-A01

INSTALLATION OF MECHANICAL LUMBAR SUPPORT (Sheet 4 of 5)


Figure 7017/GRAPHIC-25-11-66-991-719-A01

Page 7038
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INSTALLATION OF MECHANICAL LUMBAR SUPPORT (Sheet 5 of 5)


Figure 7017/GRAPHIC-25-11-66-991-719-A01

SUBTASK 25-11-66-420-016-A01
(17) INSTALLATION OF UPHOLSTERY
(Refer to IPL FIG. 2)
(a) Place bottom foams & covers (130 & 140), the backrest foams & covers (160
& 170) and the headrest foams & covers (190 & 200) from their supports.
NOTE : The cushions are fixed with auto-agrip
NOTE : When replacing auto-agrip on the seat structure, to find the right
location, place the new auto-agrip (hook) on the one correspond-
ing to the cover (loop) and put the cushion (foam and covers) in
position on the structure

SUBTASK 25-11-66-420-017-A01
(18) ARMREST STOP WASHER INSTALLATION PROCEDURE (PRE SB 180-25-014)
(Refer to Fig. 7018)
NOTE : Only in case of stop washer replacement or loosening apply the following
procedure.

Page 7039
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(a) Remove stop washer P/N 180601-123-0 (10) from the armrest control rod.
(b) Clean and degrease the threads with MEK (Methyl-Ethyl-Ketone) or
equivalent.
(c) Apply block press glue LOCTITE 638 onto the command axis to re-install
existing stop washer P/N 180601-123-0.
(d) Tighten in accordance with standard practices.

ARMREST STOP WASHER INSTALLATION PROCEDURE (PRE SB 180-25-014)


Figure 7018/GRAPHIC-25-11-66-991-718-A01

Page 7040
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FITS AND CLEARANCES

TASK 25-11-66-900-801-A01
1. GENERAL

A. Torque values
All torque values are standard torque values unless otherwise specified in assembly
block pages.
(1) Maximum permissible (max. after wear)
These limits are determined so that re-installed parts can be used for the period between
two overhauls.
NOTE : During overhaul which gives the unit a new service life, and especially
for parts ensuring precision guidance of moving components, the repair
facility should endeavor to keep clearances within those of new parts.
(2) General
(a) No measure of sleeves, bushings, etc. is required ; the torque values used
are in accordance with usual maintenance practices.
(b) Tightening torque:
1 1.030 mda.N (91.16 lbf.in) for screw in tensile stress
2 0.900 mda.N (79.66 lbf.in) for screw in shearing stress.
3 Torque is the measurement of the turning or twisting force applied to
an object. Thanks to a good torque value, part remains under constant
stress and is immune to fatigue. This chart shows the recommended
minimum and maximum torque values applicable for each ZODIAC
SEATS FRANCE screw types on non-lubricated metal parts.
NOTE : Torque values are in N.m (multiply by 8,85 to obtain in.Lbs)

AN3 to 6 AN3 AN4 AN5 AN6

5,1 / 7,7 11,8 / 17,8 22,7 / 34 40,7 / 60,7

CHC class
4-40 UNC 5-40 UNC 6-32 UNC 8-32 UNC 10-24 UNC 10-32 UNF 1/4-24 UNC 1/4-28 UNF
12.9

1,3 / 1,9 1,9 / 2,9 2,4 / 3,5 4,4 / 6,5 6,2 / 9,2 7,3 / 10,8 16,2 / 24,1 17,3 / 25,8

5/16-18
5/16-24 UNF 3/8-16 UNC 3/8-24 UNF
UNC

30,6 / 45,2 34,4 / 51,3 54,3 / 80,3 62,7 / 93,6

NAS600 to
4-40 UNC 6-32 UNC 8-32 UNC 10-32 UNF 1/4-28 UNF 5/16-24 UNF 3/8-24 UNF
606

1,2 / 1,9 2,3 / 3,5 4,3 / 6,5 7,2 / 11 17,3 / 26,5 34,7 / 53,2 63,6 / 97,7

Page 8001
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

BHC class
4-40 UNC 6-32 UNC 8-32 UNC 10-24 UNC 10-32 UNF 1/4-24 UNC 1/4-28 UNF 5/16-18 UNC
10.9

1,1 / 1,7 2,1 / 3,1 3,8 / 5,8 5,4 / 8,1 6,3 / 9,6 14,2 / 21,4 15,1 / 22,9 26,7 / 40,1

5/16-24 UNF 3/8-16 UNC 3/8-24 UNF

30,1 / 45,6 47,4 / 71,2 54,8 / 83,1

FHC class
4-40 UNC 6-32 UNC 8-32 UNC 10-24 UNC 10-32 UNF 1/4-24 UNC 1/4-28 UNF 5/16-18 UNC
10.9

screw 1,7 / 2,9 3,3 / 5,5 6,1 / 10,3 8,7 / 14,6 10,3 / 17,4 23,1 / 39,3 24,8 / 42,2 43,8 / 74,2

nut 1,1 / 1,7 2,1 / 3,2 3,9 / 6 5,5 / 8,3 6,5 / 9,9 14,1 / 21,2 15 / 22,7 25,7 / 38,2

5/16-24 UNF 3/8-16 UNC 3/8-24 UNF

screw 49,8 / 84,9 78,2 / 132,9 91,4 / 156,4

nut 29 / 43,4 45 / 66,4 51,9 / 77,4

Table 8001 / TORQUE VALUES STANDARD

(3) Specific
(a) This value is given only for seats 180–Series.

ITEM DETAILED TIGHTENING TORQUE


PART NUMBER
PARTS LIST N.m (± 15%) lbs.ft (± 15%)
(8-60)
L22435-060BCL (8-120) 11 8.2
(8-230)

Table 8002 / TORQUE VALUES SPECIFIC

Page 8002
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

TASK 25-11-66-940-001-A01
1. SPECIAL TOOLS, FIXTURES AND EQUIPMENT

A. Special Tools
NOTE : Equivalent alternatives may be used for given items.

P/N DESCRIPTION SUPPLIERS CODE PAGE BLOCK


OR NAME AND WHERE USED
ADDRESS
139010 Crank VF0465 7000
180100-700Z001 Motor centerline VF0465 7000
18511-00-00Z013 Adjustment bench VF0465 7000
18001–00–00Z000 Platform VF0465 7000
185100–000Z000 Shim VF0465 7000
18511-00-00Z012 Special screwdriver VF0465 7000

(1) A crank P/N 139010 (F067382) is located on lateral spreader. The crank handle
can be used to adjust seat height manually.

CRANK
Figure 9001/GRAPHIC-25-11-66-991-901-A01

Page 9001
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

(2) Zodiac Seats France proposes a special tool for the motor’s centerline distance
P/N 180100-700Z001 (F335879).

MOTOR’S CENTERLINE DISTANCE TOOL


Figure 9002/GRAPHIC-25-11-66-991-902-A01
(3) Zodiac Seats France proposes the adjustment bench P/N 18511-00-00Z013
(F350732) to power the seat electrical motors in shop.

Page 9002
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

ADJUSTMENT BENCH
Figure 9003/GRAPHIC-25-11-66-991-903-A01
(4) Zodiac Seats France proposes the platform P/N 18001–00–00Z000 (F335878)
to install the seat assy on the tracks.

PLATFORM
Figure 9004/GRAPHIC-25-11-66-991-904-A01
(5) Zodiac Seats France proposes the shim P/N 185100–000Z000 (F350680) to block
the seat in upward position.

Page 9003
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SHIM
Figure 9005/GRAPHIC-25-11-66-991-905-A01
(6) Zodiac Seats France proposes the special screwdriver in order to install the 1/4
turn in the backshell backrest P/N 18511-00-00Z012 (REF:F350731)

SPECIAL SCREWDRIVER
Figure 9006/GRAPHIC-25-11-66-991-906-A01

Page 9004
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TASK 25-11-66-940-002-A01
2. CONSUMABLE
A. The table that follows gives the necessary consumable used to do the maintenance or
overhaul work on the equipment.

REFERENCE APPLICATION SUPPLIER LOCATION PAGE BLOCK


LOCTITE Corporation
ADHESIVE LOCTITE 705, West Mountain
Placard 6000
n° 401 colorless Road Newington, Conn.
06111 U.S.A.
LOCTITE Corporation
ADHESIVE LOCTITE
Elastomer, metal, 705, West Mountain
n° 601 green, 6000
plastic Road Newington, Conn.
fluorescent liquid
06111 U.S.A.
LOCTITE Corporation
ADHESIVE LOCTITE Elastomer, metal,
705, West Mountain
n° 638 green, plastic. Hight 6000
Road Newington, Conn.
fluorescent liquid performance
06111 U.S.A.
BOSTIK S.A. R.N.
ADHESIVE M 890
Metal surface, PVC 19 77170 COUBERT 6000
colorless
FRANCE
ELF ATOCHEM S.A. 4
ADHESIVE SOLVACOL cours Michelet Cedex
Miscellaneous fairing 6000
17 42 92091 PARIS LA
DEFENSE 10 FRANCE
3M France Boulevard
ADHESIVE
de l’Oise 95006 CERGY
SCOTCH-WELD Miscellaneous fairing 6000
PONTOISE Cedex
7246-2 B/A FST
FRANCE
ADHESIVE BOSTIK S.A. R.N.
Armcap, foam on sheet
MONTAPRENE 2796 19 77170 COUBERT 6000
metal
(supersedes Neoprene) FRANCE
LOCTITE FRANCE
ADHESIVE
10 Avenue Eugene
SILICOMET AS310
Sealing, joint realization Gazeau BP 96 60304 6000
(supersedes LOCTITE
SENLIS Cedex
5366)
FRANCE
PIROT RUTARD
ADHESIVE
INDUSTRIE 22, rue
PERMABOND 910 Aluminium, steel, brass,
Combanaire 36000 6000
colorless (supersedes ABS fairing only
CHATEAUROUX
OMNIFIT 7000)
FRANCE

Page 9005
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

REFERENCE APPLICATION SUPPLIER LOCATION PAGE BLOCK


PIROT RUTARD
INDUSTRIE 22, rue
ADHESIVE
Aluminium, steel, brass Combanaire 36000 6000
PERMABOND 791
CHATEAUROUX
FRANCE
Leather, rubber, BOSTIK S.A. R.N.
ADHESIVE
elastomer, composition 19 77170 COUBERT 6000
MONTAPRENE 2796
material FRANCE
ADHESIVE TAPE
3M FRANCE Boulevard
DOUBLE COATED
Fairing, structure de l’Oise 95006 CERGY
POLYESTER TAPE 6000
armrest PONTOISE Cedex
9495LE High load and
FRANCE
Temperature Retaining
ADHESIVE TAPE 3M FRANCE Boulevard
DOUBLE COATED Fairing, structure de l’Oise 95006 CERGY
6000
TAPE 9473 High armrest PONTOISE Cedex
Performance FRANCE
SICAD S.p.A. Export
Market Via Caduti della
ADHESIVE TAPE
With cotton cloth Liberazione,57 21040
DOUBLE COATED 6000
support Uboldo (VA) ITALIA
EUROCEL 730 GDA
Phone +39 02.96412.1
FAX. +39 02.96412.322
SICAD S.p.A. Export
Single sided tape with Market Via Caduti della
ADHESIVE TAPE 1mm LDPE foam, Liberazione,57 21040
6000
EUROCEL SF7200 protection against small Uboldo (VA) ITALIA
shocks Phone +39 02.96412.1
FAX. +39 02.96412.322
Upholstery attachment, BARACHER MATHAT
ADHESIVE TAPE
bottom sheet metal, 11, Rue de la Gaucherie
ADHESIVE
backrest, legrest, BP 320 18103 6000
ALUMINIUM TAPE
beam, bottom & VIERZON Cedex
(width: 50 mm)
backrest cover FRANCE
Upholstery attachment,
auto agrip SELF- APLIX S.A. ZA Les
bottom sheet metal,
GRIPPING FASTENER Relandières RN 123
backrest, legrest, 6000
TAPE (HOOK & LOOP BP 850 Ligne 44850
beam, bottom &
TYPE) CELLIERS FRANCE
backrest cover
auto agrip PLASTIC Miscellaneous APLIX S.A. ZA Les
AUTO-GRIPPING attachment, bottom Relandières RN 123
6000
FASTENER TAPE sheet metal, backrest, BP 850 Ligne 44850
(HOOK & LOOP TYPE) legrest, beam CELLIERS FRANCE

Page 9006
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

REFERENCE APPLICATION SUPPLIER LOCATION PAGE BLOCK


PROLABO 54, rue
CLEANER Roger Salengro BP 115
Plastic fairings and
ISOPROPYL 94126 FONTENAY- 6000
painted parts
ALCOHOL SOUS-BOIS Cedex
FRANCE
PROLABO 54, rue
Roger Salengro BP 115
CLEANER GRAIN Metal surface, grease
94126 FONTENAY- 6000
ALCOHOL (ETHANOL) and oil.
SOUS-BOIS Cedex
FRANCE
SOCIETE
INDUSTRIELLE DE
CLEANER SYDOL SID Metal part degreaser DIFFUSION B.P. 118 6000
94003 CRETEIL Cedex
FRANCE
Henkel Surface
Technologies, 32100
CLEANER TURCO
Painted backshell Stephenson Highway 6000
5948
Madison Heights,
MI 48071
Shoe trace remover on ZEP INDUSTRIES
filmed backshell and - Service Internet -
CLEANER SOLVICAP boltaron / kydex shell CS60008 - ZI du Poirier 6000
panel (not suitable for - 28132 NOGENT le
polycarbonate) ROI CEDEX FRANCE
CORROSION Corrosion protector SurTec Deutschland
PROTECTION SurTec touch up pen after GmbH SurTec-Stra ss e
6000
650 chromital Retouche mechanical violation 2D-64673 Zwingenberg
Touch up pen (e.g. scratches) www.surtec.com
BRENT S.A. 280 rue
DE-RUSTER ARDROX J.B. Godin 02200
Rust point 6000
396/1 VILLENEUVE ST
GERMAINFRANCE
UNIL S.A. Boulevard
GREASE GREASE 182 Jean Moulin BP 20055
Greaser on crew seat 6000
DS 49402 SAUMUR Cedex
FRANCE
AERAZUR Avenue
HARNESS
Georges Pompidou
PROTECTIVE WRAP Harnesses 6000
37600 Loches02 47 91
Flexiwrap
48 00 www.aerazur.com
SHRINKTEC UK +44
(0) 1452 714900
HEAT SHRINKABLE
USA +1 (973) 364
TUBING SP Heat Harness repair 6000
9990 Canada +1
Shrinkable Tubing
(604) 881-7199
www.shrinktek.com

Page 9007
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

REFERENCE APPLICATION SUPPLIER LOCATION PAGE BLOCK


AIRCRAFT SPRUCE &
LUBRICANT DRY rack, pinions
SPECIALITY CO P.O.
GRAPHITE SPRAY mechanism, friction 6000
Box 4000 Corona, CA
N°5200 DGF-123 part
92878-4000 USA
WYNN’S FRANCE
LUBRICANT SA11 AVENUE DU-
Sliding mechanism 6000
MICROLUB 22 BONNET92407 COUR-
BEVOIEFRANCE
WD-40 COMPANY LTD
LUBRICANT WD40 P.O. Box 440, MILTON
Sliding mechanism 6000
AEROSOL KEYNES, BUCKS
MK113LF ENGLAND
WD-40 COMPANY LTD
LUBRICANT WD40 P.O. Box 440, MILTON
Sliding mechanism 6000
LIQUID KEYNES, BUCKS
MK113LF ENGLAND
DOW CORNING S.A.
MASTIC DOW Sealing of cavities Parc Industriel - Zone
6000
CORNING 732 Clear (Optional) C B-7180 SENEFFE
BELGIUM
AEROFLOOR LTD
3 Commerce way,
NON SLID material
Pads covering Whitehall Industrial 6000
AF6/1472 (PIMPLE)
Estate, CO2 8HR
COLCHESTER
AEROFLOOR LTD
NON SLID material 3 Commerce way,
AF6/1499 (3mm Pads covering Whitehall Industrial 6000
diameter STUD) Estate, CO2 8HR
COLCHESTER
MAPAERO
PAINT MAPAERO AEROSPACE
FRS40 SEMI GLOSS Paints for cabin interiors COATINGS 10 avenue 6000
FINISH de la Rijole 09100
Pamiers FRANCE
Rubbing Compound
3M France Boulevard
with increased
POLISH PERFECT IT de l’Oise 95006 CERGY
aggressiveness to 6000
III N° 05937 PONTOISE Cedex
remove 1000-1200
FRANCE
scratches.
DELO OHMSTR 3
SEALANT DELO-ML Brake filet for screw,
D-86899 LANDSBERG 6000
5328 nut, shoulder shaft
GERMANY

Page 9008
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

REFERENCE APPLICATION SUPPLIER LOCATION PAGE BLOCK


LOCTITE Corporation
SEALANT, High
Parts already 705, West Mountain
Temperature Retaining 6000
assembled Road Newington, Conn.
LOCTITE nº 290
06111 U.S.A.
SEALANT, High LOCTITE Corporation
Temperature Retaining Brake filet for screw, 705, West Mountain
6000
LOCTITE n°222 purple nut, shoulder shaft Road Newington, Conn.
(low) 06111 U.S.A.
SEALANT, High LOCTITE Corporation
Temperature Retaining Brake filet for screw, 705, West Mountain
6000
LOCTITE n°243 blue nut, shoulder shaft Road Newington, Conn.
(normal) 06111 U.S.A.
LOCTITE Corporation
SEALANT, High
705, West Mountain
Temperature Retaining Brake filet for screw,
Road Newington, 6000
LOCTITE n°262 red nut, shoulder shaft
Conn. 06111 U.S.A.AS
(medium hard)
REQUIRED
SEALANT, High LOCTITE Corporation
Temperature Retaining Brake filet for screw, 705, West Mountain
6000
LOCTITE n°270 or nut, shoulder shaft Road Newington, Conn.
n°271 green (strong) 06111 U.S.A.
PIROT RUTARD
SILICONE DOW INDUSTRIE 22, rue
Sealing of In Arm Table
CORNING 732 Combanaire 36000 6000
Cavities
Colorless CHATEAUROUX
FRANCE
Mapaero AEROSPACE
COATINGS 10 avenue
de la Rijole 09100
TOPCOAT, FRS40
Paints for cabin interiors Pamiers France Tel: 6000
SEMI GLOSS FINISH
+33 (0)5 34 01 34
01 Fax: +33 (0)5 61
60 23 30
Foam on cloth, foam on COLLANO Adhesive
foam, foam on wood, S.A. Parc d’activités
ADHESIVE COLLANO
foam on agglomerate, de la Mossig 67521 6000
TAC4650.0
foam on plywood, foam MARLENHEIM Cedex
on metal FRANCE
ABRASIVE PAPERS
Corrosion elimination
GRIT P 400, P 600
TOUCH UP PEN Disguising scratches LIBERON B.P. 1
Liberon Mahogany and small blemishes on F-39210 Domblans 6000
Touch Up Pen 3 Point finished wood surfaces FRANCE

Table 9001 / CONSUMABLE LIST

Page 9009
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

Page 9010
25-11-66 Jan 11/17
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SPECIAL PROCEDURES

TASK 25-11-66-880-801-A01
1. ACTUATION SYSTEM OF P/N 180100-700-0

A. Preventive Maintenance
(1) The inspection period may vary with aircraft usage and each airlines.
(2) The recommended inspection period for that follows must be less than six months:
– Electrically operate the actuator. It should run smoothly and quietly, stopping
when the command switch is released or at the designed end of travel.
– Check the manual override by turning the override shaft with a handle crank.
It should run smoothly without excessive force.
– Visually examine to ensure the actuator mounting is secure at both ends
of the actuator, and that it is free to move about the pivots. Grease pivots
if necessary.
– Ensure that electrical connectors are installed properly and fully engaged with
the locking ring tight.
– Check ground strap connection. Tighten if necessary.
– Inspect electrical cables for evidence of wear, cut and connector damage.
– Inspect the actuator housing for evidence of cracks or other physical damage
that may be detrimental to operation.
NOTE : Should any of the checks not be correct, actuator or wiring harness
must be replaced.

Page 11001
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

Page 11002
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TASK 25-11-66-880-802-A01
2. MAKE THE HOLE DIAMETER 12 ON BACKREST STRUCTURE WITH SENSORY DRILL

A. Procedure
(1) On equipment 31-70-191300A00-0 in sensory drill insure a passage Ø 12 between
2 tubes of the backrest sides (passage of sheaths) with a drill of Ø12 and a guide
Ø6
(2) Dry-clean, then apply a layer of pure Surtec 650 in cold with the paintbrush and
also in places of arasage of the pins on the tube
(3) Position and handle the sleeve rep 20 (180300-1J0) on the lower clamp of backrest
rep 5 (180300-150-1) and on the lower clamp of backrest Rep 6 (180300-150-1).
The shortest length being on the smooth side of the clamp.

HOLE DIAMETER 12 ON BACKREST STRUCTURE (Sheet 1 of 2)


Figure 11001/GRAPHIC-25-11-66-991-1101-A01

Page 11003
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The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

HOLE DIAMETER 12 ON BACKREST STRUCTURE (Sheet 2 of 2)


Figure 11001/GRAPHIC-25-11-66-991-1101-A01

Page 11004
25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

TASK 25-11-66-880-801-A01
3. ACTUATOR ADJUSTMENT

A. Procedure
(Refer to Fig. 9002)
(1) Plug the actuator on power supply system and open the actuator at the maximum.
(2) Use special tool P/N 180100-700Z001 to calibrate actuator .
(3) Install washer (20) and the two nuts (10) and secure it with LOCTITE 222.
(4) Close the actuator to assist installation on seat.

CAUTION : THE SPACER (30) MUST BE REMAIN FREE.

ACTUATOR ADJUSTMENT
Figure 11002/GRAPHIC-25-11-66-991-11002-A01

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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

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Page 11006
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

STORAGE

TASK 25-11-66-550-801-A01
1. STORAGE

A. Reason for the job

CAUTION : AVOID PLACING THE SEAT LEGS ON CONCRETE GROUND OR ON


STEEL SURFACES WHICH ARE NOT PROTECTED AGAINST CORRO-
SION.

(1) The seat is essentially corrosion resistant and special preservation is not required.

B. Job set-up information


NOTE : Equivalent substitutes can be used for listed items.
(1) Tools, features and equipment

REFERENCE QTY DESIGNATION


No specific 1 Standard mechanics technician’s tool.

(2) Consumable

REFERENCE DESIGNATION
No specific Labels
No specific Adhesive tape
AIR 4222 Grease

(3) Referenced information

REFERENCE DESIGNATION
Task 25-11-66-200-801-A01 Check
Task 25-11-66-810-801-A01 Testing and fault isolation

Page 15001
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

C. Job set-up
(1) Make sure that the equipment is free of damage.
(2) Install the protective materials on the equipment and fit the electrical receptacles
with their blanking plugs.

D. Procedure

WARNING : DO NOT LIFT AND TRANSPORT THE SEATS BY THE ARMRESTS.

SUBTASK 25-11-66-530-001-A01
(1) Preservation

CAUTION : USING A SOFT CLOTH MOISTENED WITH ALIPHATIC NAPHTHA,


CLEAN THE EXTERNAL PARTS OF THE SEAT.

(a) Set the armrests to the down position.


(b) Tilt the backrest forward.

SUBTASK 25-11-66-530-002-A01
(2) Storage
(a) For prolonged storage, wrap seat assembly with porous cover in order to
avoid condensation.
(b) Identify seat assembly part number and date of overhaul on a tag or in a
convenient location on the seat assembly wrapper.
(c) Store seat assembly in cool, dry place away from sunlight and heat sources.
(d) After a year of storage, check all the seat systems, (Refer to
INSPECTION/CHECK) and (Refer to TESTING AND FAULT ISOLATION) of
this manual.

Page 15002
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The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

STORAGE
Figure 15001/GRAPHIC-25-11-66-991-1501-A01

Page 15003
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

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Page 15004
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Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

ILLUSTRATED PARTS LIST

IPL 10001 Page 1


25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

IPL 10001 Page 2


25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

INTRODUCTION TO THE ILLUSTRATED PARTS LIST

TASK 25-11-66-990-802-A01
1. INTRODUCTION

A. General
(1) This Illustrated Parts List identifies the equipment assemblies, sub-assemblies
and parts.
(2) It agrees with the rules set out in ATA 2200.
(3) From time to time, the illustrated parts list is revised to include additions,
cancellations and modifications in equipment. Markups are used to do these
changes.

B. How to use the IPL


(1) Publication format
(a) The IPL is set out in the order that follows:
– Introduction,
– Vendor Code Index (VCI),
– Equipment Designator Index (EDI) (if applicable),
– Detailed Parts List (DPL).
(b) Equipment designator index
1 This index contains the related reference and diagrams for each circuit
symbol and the related marker.
2 The “Equipment Designator Index” is alphanumerical and is set out
in the order that follows:
– Dash,
– Letters from A thru Z,
– Numerals from 0 thru 9.
(c) Vendor Code Index
1 The “Vendor Code Index” is alphanumerical set out in relation to the
manufacturer's code. This list includes the names and addresses of all
manufacturers referred to in the detailed nomenclature.
(2) Identification of a component part
(a) You can use different procedures to identify a component part.
1 To find a PN with a known Equipment Designator Index:
a This index specifies the item reference and the CSN related to a
given symbol.

INTRO 10001 Page 1


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COMPONENT MAINTENANCE MANUAL
180–SERIES

b A circuit symbol has:


– 1 or 2 letters that specify the type of component part (letter
symbol),
– 1 or 2 numerals that show the sequence code of the
component part in the related sub-assembly.
c Application: R10 - 6.
d R = Letter Symbol.
e 10 = Order No.
2 To find a P/N with the illustrated nomenclature:
a Find the illustration that shows the breakdown of the assembly.
b Find the part and record the number.
c Look in the parts list related to the illustration for the item number.
This will also give you the PN and the description.

C. How to use the Detailed Parts List


(1) The “Detailed Parts List” includes the nomenclature and illustrations of the unit
components.

1st column: Figure and Item/Item variant numbers


2nd column: Part Number
3rd column: Nomenclature
4th column: Effectivity code
5th column: Units for each Assembly

(2) Figure and Item Numbers


(a) An item number is given to each part-numbered assembly, sub-assembly or
item in the parts list.
(b) The figure number, which includes the items in the list, is given on the first
line at the top of each page.
(c) Assemblies, sub-assemblies and parts in the list which are not illustrated are
identified with a dash (-) before the item number.
(3) Manufacturer's Part Number
(a) A manufacturer's part number is given to each assembly, sub-assembly and
detail parts (illustrated or not).

INTRO 10001 Page 2


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COMPONENT MAINTENANCE MANUAL
180–SERIES

(4) Nomenclature
(a) The nomenclature is indented to show the item relationship as follows:

1 2 3 4 5 6 7
Assembly
. Detail parts of assembly
. Subassembly
Attachment parts and/or storage parts of sub-assembly
* * *
. . Detail parts of sub-assembly
Sub-subassembly
Attachment parts and/or storage parts of sub-subassembly
* * *
. . . Detail parts of sub-subassembly
etc.

(b) A vendor code is given for all items or articles that are not made by the prime
manufacturer of the assembly.
(c) This vendor code or the abbreviation "NP" (Non Procurable) is written at the
far right-hand side in the first line of the nomenclature.
(d) Zodiac Seats France code REF
1 This supplier number (REF) must be given when ordering spare parts
to speed up the order process.
2 The supplier code (REF) could be also the engineering part number
given as information when the part number indicated on the column
part number is a F0xxxxxx type.
3 Part number on column part number and Zodiac Seats France supplier
code (REF) on nomenclature column are 2 ways interchangeable.
(5) Effectivity Code
(a) In a figure, the part number identified by an effectivity code shows that the
coded part must be used with other parts identified with the same alpha
designation. Coded parts can also be used with all other non-coded parts
(no alpha designation).
(b) The effectivity code must start with A and continue with B, C, ... Z.
(6) Units for each Assembly
(a) The units for each assembly column shows the number of necessary units for
the subsequent higher assembly. In some cases, the letters "RF" (Reference)
or "AR" (As Required) replace this information.

INTRO 10001 Page 3


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COMPONENT MAINTENANCE MANUAL
180–SERIES

(7) Abbreviations
- AMDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Amendment
- AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
- ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly
- DET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detail
- DET BKDN . . . . . . . . . . . . . . . . . . . . . . . . . Detail Breakdown
- LH and RH . . . . . . . . . . . . . . . . . . . . . . . . . Left and Right
- NHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Higher Assembly
- NP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non Procurable
- OLD PN . . . . . . . . . . . . . . . . . . . . . . . . . . . . Old Part number
- ORDER OVERLGHT MPN . . . . . . . . . Actual part number is more than 15
characters
- OVERSIZE . . . . . . . . . . . . . . . . . . . . . . . . . Oversize repair parts
- P/N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part number
- R .................................. Modified
- REQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required
- REF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
- RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . For Reference
- SEL FROM . . . . . . . . . . . . . . . . . . . . . . . . . Select From parts
- POST SB . . . . . . . . . . . . . . . . . . . . . . . . . . Post Service Bulletin
- POST SL . . . . . . . . . . . . . . . . . . . . . . . . . . . Post Service Letter
- REPLD BY . . . . . . . . . . . . . . . . . . . . . . . . . Replaced By: The part in the part number
column is replaced and is two ways
interchangeable with the part number
shown in the notation.
- REPLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replaces: The part in the part number
column replaces and is two ways
interchangeable with the part number
shown in the notation.
- SUPSD BY . . . . . . . . . . . . . . . . . . . . . . . . . Superseded By: The part in the part
number column is replaced and is one
way interchangeable with the part number
shown in the notation.
- SUPSDS . . . . . . . . . . . . . . . . . . . . . . . . . . . Supersedes: The part in the part
number column replaces and is one way
interchangeable with the part number
shown in the notation.
- UNDERSIZE . . . . . . . . . . . . . . . . . . . . . . . Undersize repair parts
(8) Updating
(a) When an item is revised, added or deleted, the letter "R" is written in the left
margin (the page issue date changes).
(b) The letter "R" is written in the left margin opposite the page number when
all the item numbers are changed.

INTRO 10001 Page 4


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COMPONENT MAINTENANCE MANUAL
180–SERIES

(9) Part numbers codification


(a) Standard Part Numbers
Standard international standard part numbers is mentioned in Part Number
column : i.e. NAS601-5.
Internal Zodiac Seats France’s standard parts numbers codification is
mentioned in Nomenclature Column: (VINAS6015) like vendor code.
Thus, VINAS6015 = NAS601-5
Examples: VIAN412A = AN4-12A R0AN960416 = AN960-416
These part numbers are two ways interchangeable.
For Zodiac Seats France code and NOMEN,
(b) Zodiac Seats France code

ZODIAC SEATS NOMEN ZODIAC SEATS NOMEN


FRANCE CODE FRANCE CODE
VI Screw M0 Foam
EC Nut PD notions article
P0P Pop rivet VE Hydrolock
R0 Washer BILLE ball
EE Electrical equipment B0 Wood
RI Rivet BR0 Pip pin
CI Circlip CT dry tint
C0 Collar CR profile angle
HL Helicoil CLE Driver tool
QU Special hardware FLC thread
ADDF adhesive GL track
VEL Velcro GA sleave
AA Auto Agrip J0 seal
IN Insert PE / PC / RE chemical product
FI latch RK Riv nut
AD Glue RL bearing
PE Paint TL sheet metal
GP Pin TR tube
CU Leather TH therm raw material
ET placard

INTRO 10001 Page 5


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COMPONENT MAINTENANCE MANUAL
180–SERIES

(10) Screws codification


Zodiac Seats France reference with correspondence P/N normalized of screw
reference:
NOTE : These part numbers are two ways interchangeable.

SCREWS CODIFICATION
Figure 10001/GRAPHIC-25-11-66-991-1001-A01
(11) New screw codification information
In order to limit to 15 digits the screw part number and to prevent screw corrosion
with a new treatment (black screws become grey), Zodiac Seats France change
the screw codification as shown on the chart below.
NOTE : Old and new screw codification are 2 ways interchangeable.
1 Screws
a New screws codification interchangeability with old one.

INTRO 10001 Page 6


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The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

DESIGNATION OLD P/N NEW P/N SCREW AR-


TYPE TICLE
VICHC10NFX5/8A12.9G CHC10NFX5 35503 CHC F35503
500A /8 7ASMEB18- 7
3
VICHC5/16NFX2"3/4A12. CHC5/1 35524 CHC F35524
9G500A 6NFX2"3/4 2ASMEB18- 2
3
VICHC6NCX3/8A12.9G5 CHC6NCX3/ 35513 CHC F35513
00A 8 6ASMEB18- 6
3
VIFHC1/4NFX1"1/2A10. FHC1/4NFX 35506 FHC F35506
9G500A 1"1/2 8ASMEB18- 8
3

(12) Miscellaneous
Auto Agrip is provided in 25 m (984 inches) or 50 m (1968 inches) tape. Double
side tape is provided in 50 m (1968 inches/tape)
(13) How to use the parts list
(a) The part number is known
1 Look for the part number in the Alphanumerical index.
2 Find the part number in the Alphanumerical index. Note figure and
item numbers.
3 Turn to the figure.
4 Locate the part on illustration and in the parts list by item number.
(b) The part number is unknown
1 Refer to Figure 1 and look for the title of figure in which the part should
be shown.
2 Note the figure number.
3 Turn to the illustration and find the part.
4 Refer to corresponding item number in the parts list.
(c) Seats colors
1 “REPAIR” for color codes example (Hxxx).

INTRO 10001 Page 7


25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

INTRO 10001 Page 8


25-11-66 Jan 11/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

VENDOR'S CODE INDEX

VENDOR
NAME ADDRESS
CODE
72962 HARVARD INDUSTRIES INC
2502 N ROCKY POINT DR SUITE960
TAMPA FL 33607
USA
80205 NATIONAL AEROSPACE STANDARDS COMMITTEE AEROSPACE INDUSTRIES
ASSOCIATION OF AMERICA INC
1250 EYE ST NW
WASHINGTON DC 20005
USA
88044 AERONAUTICAL STANDARDS GROUP
DEPT OF NAVY AND AIR FORCE
WASHINGTON DC 10001
USA
96906 MILITARY STANDARDS PROMULGATED BY MILITARY DEPARTMENTS UNDER
AUTHORITY OF DEFENSE STANDARDIZATION MANUAL 4120 3-M
WASHINGTON DC
USA
F0465 ZODIAC SEATS FRANCE
ZI LA LIMOISE
RUE ROBERT MARECHAL SENIOR
36100 ISSOUDUN
FRANCE

VCI 10001 Page 1


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

THIS PAGE INTENTIONALLY LEFT BLANK

VCI 10001 Page 2


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

ALPHA NUMERICAL INDEX

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
00-5008 1 510 2
1A 640 2
032210-00 3 - 390 1
033100-00 3 385 1
128500-23 1 210 4
1A 220 4
128500-24 6 390 1
132100-08 3 420 1
133500-25 1 - 220 4
1A - 230 4
139010 1 520 1
1A 650 1
147100-19 3 415 1
147112-58 4 - 525 3
455 1
147550-5 4 26 2
150200-1C0-0 4 - 210 2
168400-3H202 3 625 1
180-01 1 - 470 1
2 - 1 RF
180-02 1 - 470A 1
2 - 1A RF
180-03 1 - 470B 1
2 - 1B RF
180-04 1 - 470C 1
2 - 1C RF
180-05 1 - 470D 1
2 - 1D RF
180-06 1 - 470E 1
2 - 1E RF
180-07 1 - 470F 1
2 - 1F RF
180-08 1 - 470G 1
2 - 1G RF
180-09 1 470H 1
2 - 1H RF
180-10 1 - 470J 1
2 - 1J RF
180-11 1A - 470 1
2 - 1K RF
180-12 1A - 470A 1
2 - 1L RF
180-13 1A - 470B 1
2 - 1M RF
180-14 1A - 470C 1
2 - 1N RF
180-15 1A - 470D 1

NI/ALPHA 10001 Page 1


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
2 - 1P RF
180-16 1A - 470E 1
2 - 1Q RF
18001-00-01 1 - 1 RF
18001-02-01 1 - 1B RF
18001-03-01 1 - 1D RF
18002-00-01 1 - 1A RF
18002-02-01 1 - 1C RF
18002-03-01 1 - 1E RF
180100-000-1 1 - 10 1
3 - 1 RF
180100-000-2 1 - 10A 1
3 - 1A RF
180100-02-0 3 310 1
180100-100-1 3 - 5 1
180100-100-2 3 - 5A 1
180100-110-1 3 10 1
180100-110-2 3 - 10A 1
180100-120-0 3 15 3
180100-130-0 3 30 1
180100-140-1 3 - 55 1
125 1
180100-140-2 3 - 125A 1
55A 1
180100-160-0 3 - 35 1
180100-170-0 3 35A 1
180100-180-0 3 50 1
180100-200-1 3 115 1
180100-200-2 3 - 115A 1
180100-210-1 3 120 1
180100-210-2 3 - 120A 1
180100-220-0 3 245 1
180100-230-0 3 255 2
180100-260-0 3 210 1
180100-280-1 3 - 80 1
180100-280-2 3 80A 1
180100-290-1 3 190 1
180100-290-2 3 - 190A 1
180100-2A0-1 3 435 1
180100-2A0-2 3 - 435A 1
180100-2C0-1 3 150 1
180100-2C0-2 3 - 150A 1
180100-2D0-0 3 170 1
180100-300-0 3 395 2
180100-310-0 3 405 1
180100-320-0 3 410 1
180100-400-1 3 - 430 1

NI/ALPHA 10001 Page 2


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
180100-400-2 3 - 430A 1
180100-410-0 3 545 1
180100-420-0 3 470 1
550 1
180100-430-0 3 475 1
180100-440-0 3 500 1
560 1
180100-450-0 3 505 2
565 2
180100-460-0 3 - 510 1
- 570 2
180100-470-1 3 480 1
180100-470-2 3 - 480A 1
180100-480-1 3 - 490 1
180100-480-2 3 - 490A 1
180100-4A0-0 3 460 1
180100-500-1 3 - 525 1
180100-500-2 3 - 525A 1
180100-500-3 3 - 541 1
180100-500-4 3 - 541A 1
180100-510-0 3 555 1
180100-620-0 3 605 1
180100-630-0 3 615 1
180100-640-0 3 620 1
180100-650-0 3 595 1
180100-700-0 3 325 1
180100-710-0 3 360 1
180100-730-0 3 370 1
180100-800-0 3 275 1
180100-910-1 3 265 1
180100-910-2 3 270 1
180100-920-0 3 290 1
180100-930-0 1 40 2
1A 40 2
180100A00-0 3 - 590 1
180101-000-0 3 330 2
180101-000-1 1 - 10B 1
3 - 1B RF
180101-000-2 1 - 10C 1
3 - 1C RF
180101-100-1 3 5B 1
180101-100-2 3 - 5C 1
180101-710-0 3 - 355 1
180101-740-0 1 530 1
1A 660 1
180102-000-0 3 340 4
180102-000-1 1 10D 1

NI/ALPHA 10001 Page 3


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
1A 10 1
3 - 1D RF
180102-000-2 1 - 10E 1
1A - 10A 1
3 - 1E RF
180103-000-0 3 345 2
180104-000-0 1 - 360 4
320A 1
340 2
1A 330A 1
350 2
180106-000-0 3 280 2
180107-000-0 3 320 2
18011-03-01 1 - 1F RF
18011-04-01 1 - 1H RF
18011-05-01 1 - 1K RF
18011-06-01 1 - 1M RF
18011-07-01 1 - 1P RF
18011-08-01 1 1R RF
180110-000-0 3 335 2
180111-000-0 3 350 2
18012-03-01 1 - 1G RF
18012-04-01 1 - 1J RF
18012-05-01 1 - 1L RF
18012-06-01 1 - 1N RF
18012-07-01 1 - 1Q RF
18012-08-01 1 - 1S RF
180200-000-1 1 - 90 1
4 - 1 RF
180200-000-2 1 - 90A 1
4 - 1A RF
180200-100-1 4 - 5 1
180200-100-2 4 - 5A 1
180200-110-1 4 - 170 1
180200-110-2 4 - 175 1
180200-120-0 4 155 1
180200-130-0 4 150 1
180200-140-0 4 135 1
180200-150-0 2 20 1
180200-160-1 4 120 1
180200-160-2 4 - 120A 1
180200-170-1 4 40 1
180200-170-2 4 - 40A 1
180200-180-1 4 - 55 1
180200-180-2 4 - 55A 1
180200-1C0-0 4 210A 2
180200-1E0-0 4 200 2

NI/ALPHA 10001 Page 4


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
180200-1F0-1 4 70 1
180200-1F0-2 4 95 1
180200-1G0-0 1 - 450 2
1A - 450 2
180200-200-1 4 - 220 1
180200-200-2 4 - 300 1
180200-200-3 4 - 220B 1
180200-200-4 4 - 300B 1
180200-210-1 4 - 225 1
- 305A 1
180200-210-2 4 - 225A 1
305 1
180200-220-0 4 - 240 1
320 1
180200-230-0 4 - 255 1
335 1
180200-240-0 4 - 260 1
340 1
180200-250-0 4 - 265 1
345 1
180200-260-0 4 - 245 1
- 325 1
180200-270-1 4 - 270 1
- 350 1
180200-270-2 4 - 270A 1
350A 1
180200-280-0 4 - 230 1
310 1
180200-290-0 4 - 275 1
355 1
180200-2A0-1 4 - 285 1
180200-2A0-2 4 365 1
180200-2A0-3 4 - 290 1
- 370 1
180200-2A0-4 4 - 295 1
- 375 1
180200-2B0-1 4 10 4
180200-2B0-2 4 10A 4
180200-300-1 4 - 546 1
180200-300-2 4 - 546A 1
180200-310-1 4 - 550 1
180200-310-2 4 550A 1
180200-320-0 4 - 555 1
180200-330-1 4 - 565 1
180200-330-2 4 - 570A 1
180200-340-0 1 120 1
1A 120 1

NI/ALPHA 10001 Page 5


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
180200-350-0 4 - 575 2
180200-360-0 4 - 580 2
180200-400-1 4 - 380 1
180200-400-2 4 - 380A 1
180200-410-0 4 - 385 1
- 465 1
180200-420-0 4 390 1
470 1
180200-450-0 4 - 485 1
405 1
180200-480-0 4 190 2
415 1
495 1
180200-490-0 4 - 425 1
- 505 1
180200-4A0-0 4 - 440 1
- 510 1
180200-4B0-0 4 515 2
180200-4C0-1 4 - 530A 1
180200-4C0-2 4 530 1
180200-500-1 4 - 460 1
180200-500-2 4 - 460A 1
180200-810-1 1 310 1
180200-810-2 1 - 310A 1
180200-820-1 1 - 330A 1
180200-820-2 1 - 330 1
180200-900-0 2 - 120 1
180200-910-0 2 - 130 1
180200-920-0 2 - 140 1
180201-000-1 1 - 90B 1
4 - 1B RF
180201-000-2 1 - 90C 1
4 - 1C RF
180201-100-1 4 - 5B 1
180201-100-2 4 - 5C 1
180201-110-1 4 180 1
180201-110-2 4 185 1
180201-180-1 4 55B 1
180201-180-2 4 - 55C 1
180201-400-1 4 - 380B 1
180201-400-2 4 - 380C 1
180201-430-0 4 450 1
180201-450-0 4 485A 1
180201-490-0 4 - 425A 1
505A 1
180201-500-1 4 - 460B 1
180201-500-2 4 - 460C 1

NI/ALPHA 10001 Page 6


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
180201-610-1 4 - 30 1
180201-610-2 4 30A 1
180201-820-1 1 - 330C 1
1A - 340A 1
180201-820-2 1 330B 1
1A 340 1
180201-900-0 2 - 120A 1
180201-910-0 2 - 130A 1
180201-920-0 2 - 140A 1
180202-000-1 1 - 90D 1
4 - 1D RF
180202-000-2 1 - 90E 1
4 - 1E RF
180202-100-1 4 - 5D 1
180202-100-2 4 - 5E 1
180202-400-1 4 - 380D 1
180202-400-2 4 - 380E 1
180202-500-1 4 460D 1
180202-500-2 4 - 460E 1
180202-900-0 2 - 120B 1
180202-920-0 2 - 140B 1
180203-000-1 1 - 90F 1
1A - 90A 1
4 - 1F RF
180203-000-2 1 - 90G 1
1A - 90B 1
4 - 1G RF
18021-03-01 1A - 1 RF
18021-04-01 1A - 1B RF
18021-05-01 1A - 1D RF
18021-06-01 1A - 1F RF
18021-07-01 1A - 1H RF
18021-08-01 1A 1K RF
18022-03-01 1A - 1A RF
18022-04-01 1A - 1C RF
18022-05-01 1A - 1E RF
18022-06-01 1A - 1G RF
18022-07-01 1A - 1J RF
18022-08-01 1A - 1L RF
180300-000-0 1 - 200 1
6 - 1 RF
180300-100-0 6 - 10 1
180300-110-0 6 20 1
180300-111-0 6 - 10A 1
180300-120-0 6 30 1
180300-121-0 6 - 10B 1
180300-130-0 6 130 1

NI/ALPHA 10001 Page 7


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
180300-140-0 6 40 2
180300-150-1 6 50 1
180300-150-2 6 50A 1
180300-160-1 6 60 1
180300-160-2 6 60A 1
180300-162-1 6 - 170 1
180300-162-2 6 170A 1
180300-170-0 1A - 570 1
530 1
6 70 2
180300-180-0 6 - 140 2
180300-190-0 6 210 4
180300-1A0-0 6 230 2
180300-1B1-0 1 280 2
1A 290 2
180300-1C1-0 6 - 240 1
180300-1D0-0 6 280 1
180300-1E0-0 6 - 300 2
180300-1F0-0 6 - 320 2
180300-1J0-0 6 100 2
180300-1M0-0 6 110 2
180300-1P0-0 6 - 120 2
180300-200-0 6 340 2
180300-800-0 1 350 1
180300-810-0 1 390 1
180300-820-0 1 400 1
1A 400 1
180300-900-0 2 - 150 1
180300-910-0 2 160 1
180300-920-0 2 - 170 1
180300-930-0 1 - 480 1
180400-911-0 7 30 1
180401-920-0 7 40 1
180410-000-0 1 - 270 1
1A - 280 1
7 - 1 RF
180410-110-0 7 - 10 1
180420-000-0 1 - 270A 1
1A - 280A 1
7 - 1A RF
180500-000-1 1 - 290 1
8 - 1 RF
180500-000-2 1 - 290A 1
8 - 1A RF
180500-100-0 8 - 10 1
180500-110-0 8 - 20 1
180500-116-0 8 240 1

NI/ALPHA 10001 Page 8


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
180500-120-0 8 70 1
180500-200-0 8 - 30 1
180500-210-0 8 - 40 1
180500-300-0 8 - 90 2
180500-310-0 8 - 100 1
180500-400-0 8 - 130 1
180500-410-0 8 - 140 1
180500-440-0 8 210 1
180500-600-0 1 540 1
1A - 670 1
180501-000-1 1 290B 1
1A 300A 1
8 - 1B RF
180501-000-2 1 - 290C 1
1A - 300B 1
8 - 1C RF
180501-100-0 8 10A 1
180501-200-0 8 - 30A 1
180501-300-0 8 - 90A 2
180501-310-0 8 - 100A 1
180501-400-0 8 130A 1
180600-000-1 1 - 140 1
5 - 1 RF
180600-000-2 1 - 140A 1
5 - 1A RF
180600-100-1 5 - 10 1
180600-100-2 5 - 10A 1
180600-120-1 5 - 70 1
180600-120-2 5 - 70A 1
180600-130-0 5 80 1
180600-150-0 5 90 2
180600-210-1 5 - 20 1
180600-210-2 5 20A 1
180600-220-1 5 - 30 1
180600-220-2 5 30A 1
180600-230-0 5 40 2
180600-240-0 1 150 4
1A 160 4
180600-250-0 1 160 2
1A 170 2
180600-270-0 5 50 1
180600-800-1 5 - 150 1
180600-800-2 5 150A 1
180600-900-1 5 - 140 1
180600-900-2 5 140A 1
180601-000-1 1 - 140B 1
1A - 150 1

NI/ALPHA 10001 Page 9


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
5 - 1B RF
180601-000-2 1 - 140C 1
1A - 150A 1
5 - 1C RF
180601-100-1 5 - 10B 1
180601-100-2 5 - 10C 1
180601-120-1 5 - 70B 1
180601-120-2 5 - 70C 1
180601-123-0 5 130 1
185200-410-0 4 385A 1
465A 1
185200-4A0-0 4 445 1
510A 1
185201-460-0 4 - 525A 1
455A 1
21NE048 1 60A 2
1A 60A 2
22NM82 1 - 440A 4
1A - 440A 4
22NTM02 2 110 2
80 4
3 165 2
185 2
225 2
300 2
95 1
4 - 585 2
20 4
85 1
22NTM82 1 - 440 4
1A - 440 4
4 110 1
355012ASMEB18-3 1A - 590 1
550 1
355037ASMEB18-3 6 - 220 1
220A 2
355068ASMEB18-3 6 80 12
355102ASMEB18-3 1A 490 4
6 332 2
355136ASMEB18-3 3 600 2
355176ASMEB18-3 1A - 580 3
540 3
355242ASMEB18-3 1 170 2
20 2
1A 180 2
20 2
42NE048 3 - 135 1

NI/ALPHA 10001 Page 10


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
- 235 1
5003-1-121-2396 2 10 1
5003-1-131-2396 2 - 10A 1
52NTE048 3 - 205 1
235A 1
65-001800-023-0 1A 700 1
770-008 3 380 2
84-20-080-10 1 - 320 1
1A - 330 1
AACR016-315A 6 12 1
AACR025-315A 6 15 2
16 2
17 2
AAVEL16-315A 6 11 1
AAVEL25-315A 4 595 1
6 13 1
14 2
AAVEL50-315A 4 590 2
7 - 20 2
AL13800-00 6 380 1
AN3-13A 4 15 4
AN3-3A 4 160 2
AN3-4A 2 60 4
3 295 2
AN3-7A 2 90 2
AN316-5R 3 515 1
585 2
AN316-6R 5 60 1
6 400 2
AN4-11A 6 350 2
AN4-13A 1 50 2
1A 50 2
AN4-15A 3 200 1
AN4-5A 2 30 1
B0UTR 3 391 1
BPC8-12X12 3 365 2
CI7133D16 3 285 2
CI7133D3 4 - 250 2
- 330 2
CI7133D4 4 520 2
CI7133D5 8 110 1
150 2
50 1
EC21FK518 1 250 2
1A 260 2
EQVS70N0IR 1 130 1
1A 130 1

NI/ALPHA 10001 Page 11


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
610 1
F0410188 8 100B 1
F0410189 8 - 40A 1
F0413605 1 - 260 2
F0414574 4 - 460F 1
F0417981 5 70E 1
F0417997 5 - 70D 1
F0417998 4 - 245A 1
325A 1
F0418022 4 - 460G 1
F0418061 1 - 140E 1
1A - 150C 1
5 - 1E RF
F0418064 1 - 140D 1
1A - 150B 1
5 - 1D RF
F0418065 5 - 10D 1
F0418066 5 10E 1
F0418205 6 320A 2
F0418206 6 300A 2
F0418439 6 140A 2
F0418705 4 555A 1
F0418707 1 - 135A 1
1A - 140A 1
4 - 546C 1
F0418708 1 - 135 1
1A - 140 1
4 - 546B 1
F0418723 1 - 90J 1
1A - 90D 1
4 - 1J RF
F0418724 1 90H 1
1A 90C 1
4 - 1H RF
F0418855 4 300A 1
F0418856 4 220A 1
F0418857 4 - 300C 1
F0418858 4 - 220C 1
F0418860 6 - 10C 1
F0418861 1 - 200A 1
6 - 1A RF
F0419177 2 120C 1
F0419181 2 150A 1
F0419182 2 - 140C 1
F0419289 2 170A 1
F0419363 7 10A 1
F0419364 1 270B 1

NI/ALPHA 10001 Page 12


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
1A 280B 1
7 - 1B RF
F0419860 2 - 150B 1
F0423701 1 260A 2
1A 270 2
F0423907 2 130B 1
F0424639 6 240A 1
F0424672 1 200B 1
6 - 1B RF
F0424685 6 - 10D 1
F0431133 1 - 480A 1
F0431631 1 140F 1
1A 150D 1
5 - 1F RF
F0431642 1 140G 1
1A 150E 1
5 - 1G RF
F0435882 3 590A 1
F0449997 1 480B 1
F0450630 2 140D 1
F0450631 2 - 120D 1
F0453408 8 30B 1
F0453409 8 90B 2
F0457435 4 425B 1
F0468206 4 - 460J 1
F0468207 4 460H 1
F0468208 4 - 380G 1
F0468209 4 380F 1
F0480288 1A 500 4
F0480290 6 240B 1
240C 1
F0480292 6 331 1
F0480486 2 - 160A 1
F0482693 5 20C 1
F0482694 5 - 20B 1
F0482695 5 30C 1
F0482696 5 - 30B 1
F0482702 3 - 435C 1
F0482703 3 - 435B 1
F0482705 3 345A 2
F0482706 3 350A 2
F0482724 3 - 10C 1
F0482725 3 - 10B 1
F0482787 3 - 360A 1
F0482788 3 - 420A 1
F0482789 3 80C 1
F0482790 3 - 150C 1

NI/ALPHA 10001 Page 13


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
F0482791 3 - 170A 1
F0482792 3 - 80B 1
F0482793 3 - 150B 1
F0482794 3 - 605A 1
F0482795 8 - 70A 1
F0482796 3 - 190C 1
F0482797 3 - 190B 1
F0482798 3 - 210A 1
F0482806 3 - 275A 1
F0482807 3 - 595A 1
F0482851 4 - 185A 1
F0482852 4 - 180A 1
F0482854 4 - 390A 1
470A 1
F0482855 4 - 40C 1
F0482856 4 - 40B 1
F0482955 6 - 60C 1
F0482956 6 - 60B 1
F0484084 1A - 560 1
F0484090 1A 520 1
F0484098 1A 360 1
F0484099 1A - 320A 1
F0484100 1A 320 1
F0484101 1A 390 1
F0484455 1A - 513 1
F0484456 1A 512 1
F0484457 1A - 511 1
F0484460 1A 480 1
F0484607 1A 600 2
F0486240 3 270A 1
F0486242 3 265A 1
F0488009 1A 210B 1
6 - 1E RF
F0488010 6 10E 1
F0491688 1A - 210 1
6 - 1C RF
F0491689 1A - 210A 1
6 - 1D RF
F0502686 6 240D 1
F0503544 1A 680 2
F0505292 4 551 1
F21NTE048 1 - 60 2
1A - 60 2
F22NTM02 4 - 585A 2
F22NTM62 1A 510 4
6 333 2
F22NTM82 6 200 2

NI/ALPHA 10001 Page 14


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
F42NE048 3 135A 1
F52NTE048 2 50 1
3 205A 1
75 1
4 215 2
6 160 2
370 2
90 8
F79NTE054 1 190 2
1A 200 2
GEE99FAC 6 334 1
GPDIN6325-7772 4 545 2
GPG072-5X12S250 5 100 1
GPMECAE2-5X12 3 425 1
GPREF501-4X26 5 110 1
GPV1X10AC 4 - 250A 2
- 526 1
330A 2
456 1
GPV2X15AC 4 - 235 1
- 280 1
315 1
360 1
5 120 1
L22435-060BCL 8 120 2
230 2
60 2
LFE8-1 3 450 2
535 2
LFR508-6-2Z 3 455 4
540 4
LFZ8 3 445 2
530 2
MS21090-0835 4 395 1
430 1
475 2
MS24693C2 8 170 1
MS24693S28 1 80 2
1A 80 2
MS27039-04-18 3 20 1
MS27039-04-31 3 130 1
230 1
40 1
65 1
NAS1149F0316P 4 165 2
NAS1149F0332P 1 100 1
380 4

NI/ALPHA 10001 Page 15


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
1A 100 1
2 100 2
70 4
3 160 2
180 2
220 2
305 2
90 1
4 25 4
NAS1149F0432P 1 70 2
1A 70 2
2 40 2
3 140 1
240 1
25 1
45 1
70 1
4 205 2
6 360 2
NAS1149F0532P 1 180 2
30 2
1A 190 2
30 2
NAS1149F0632P 1 240 2
1A 250 2
6 410 2
NAS1149FN832P 1 430 6
1A 430 6
4 - 480 1
400 2
6 190 2
NAS514P1032-6 4 35 2
NAS514P1032-8 4 560A 1
NAS514P524-16 3 465 1
580 1
NAS514P632-12 4 195 1
NAS514P632-5 3 145 2
60 2
4 540 2
NAS514P632-6 4 410 2
420 1
490 2
500 1
8 80 1
NAS514P832-6 3 250 2
260 2
NAS514P832-7 6 180 2

NI/ALPHA 10001 Page 16


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
NAS600-4 6 - 310 2
260 8
310A 3
330 2
NAS600-7 3 400 2
NAS601-18 1A 690 2
NAS601-4 1 - 300 4
1A - 310 4
NAS601-6 1A 370 4
620 1
3 - 575 4
520 6
556 4
NAS602-12 1 420 2
1A 420 2
NAS602-5 3 610 2
NAS602-8 1 410 2
1A 410 2
NAS603-10 3 155 2
175 2
85 1
NAS603-12 4 - 115 1
NAS603-14 4 105 1
80 1
NAS603-6 1 - 460 1
1A - 460 1
4 100 1
125 2
45 2
60 2
75 1
NAS603-8 3 215 2
NAS603-9 1 110 1
370 4
1A 110 1
3 315 2
4 - 130 2
- 50 2
- 560 1
- 65 2
- 90 2
NAS604-10 3 195 3
NAS604-14 6 150 2
P0PTLPD419BS 4 145 19
27 4
P0PTLPD424BS 4 140 15
6 250 6

NI/ALPHA 10001 Page 17


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIGURE ITEM TOTAL


PART NUMBER AIRLINE PART NUMBER
NUMBER NUMBER REQUIRED
290 5
QUBP25C610X10 4 535 1
R0LU4 1A 380 4
630 1
4 435 1
481 1
R0MU12 3 375 1
R0MU3 6 270 8
ST323-005-00 1 500 1
ST983-005-40 1 490 1
V40-302 8 220 2
V40-600 8 200 2
V40-800 8 190 1
V40-850 8 - 180 1
V40-900-02 8 - 160 1
VIUPS5-16NC2-1 1 230 2
1A 240 2

NI/ALPHA 10001 Page 18


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

DETAILED PARTS LIST

DPL 10001 Page 1


25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

PILOT SEAT ASSY (Sheet 1 of 3)


SHEET 1 OF 3
Figure 1/25-11-66-991-801-A01

Page 10001-0
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

PILOT SEAT ASSY (Sheet 2 of 3)


SHEET 2 OF 3
Figure 1/25-11-66-991-801-A01

Page 10001-1
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

PILOT SEAT ASSY (Sheet 3 of 3)


SHEET 3 OF 3
Figure 1/25-11-66-991-801-A01

Page 10001-2
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
-1 18001-00-01 PILOT SEAT ASSY A RF
(FULL SHEEPSKIN & FIXED
HEADREST)
- 1A 18002-00-01 CO-PILOT SEAT ASSY B RF
(FULL SHEEPSKIN & FIXED
HEADREST)
- 1B 18001-02-01 PILOT SEAT ASSY C RF
(FULL SHEEPSKIN & FIXED
HEADREST)
- 1C 18002-02-01 CO-PILOT SEAT ASSY D RF
(FULL SHEEPSKIN & FIXED
HEADREST)
- 1D 18001-03-01 PILOT SEAT ASSY E RF
(FULL SHEEPSKIN & FIXED
HEADREST)
- 1E 18002-03-01 CO-PILOT SEAT ASSY F RF
(FULL SHEEPSKIN & FIXED
HEADREST)
- 1F 18011-03-01 PILOT SEAT ASSY G RF
(FULL SHEEPSKIN & FIXED
HEADREST)
- 1G 18012-03-01 CO-PILOT SEAT ASSY H RF
(FULL SHEEPSKIN & FIXED
HEADREST)
- 1H 18011-04-01 PILOT SEAT ASSY J RF
(FULL SHEEPSKIN)
(FULL LEATHER HEADREST)
- 1J 18012-04-01 CO-PILOT SEAT ASSY K RF
(FULL SHEEPSKIN)
(FULL LEATHER HEADREST)
- 1K 18011-05-01 PILOT SEAT ASSY L RF
(F0418866)
(FULL SHEEPSKIN)
(FULL LEATHER HEADREST)
- 1L 18012-05-01 CO-PILOT SEAT ASSY M RF
(F0418862)
(FULL SHEEPSKIN)
(FULL LEATHER HEADREST)
- 1M 18011-06-01 PILOT SEAT ASSY N RF
(F0424634)
(PARTIAL SHEEPSKIN)
(FULL LEATHER HEADREST)
(NEW LUMBAR SUPPORT)
- 1N 18012-06-01 CO-PILOT SEAT ASSY P RF
(F0424633)
(PARTIAL SHEEPSKIN)
(FULL LEATHER HEADREST)
(NEW LUMBAR SUPPORT)
- ITEM NOT ILLUSTRATED

Page 10001-3
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
- 1P 18011-07-01 PILOT SEAT ASSY Q RF
(F0430169)
(NEW LUMBAR SUPPORT)
- 1Q 18012-07-01 CO-PILOT SEAT ASSY R RF
(F0430167)
(NEW LUMBAR SUPPORT)
1R 18011-08-01 PILOT SEAT ASSY S RF
(F0453407)
(NEW LUMBAR SUPPORT)
- 1S 18012-08-01 CO-PILOT SEAT ASSY T RF
(F0453406)
(NEW LUMBAR SUPPORT)
- 10 180100-000-1 . LOWER STRUCTURE ASSY(LH) NP A C 1
(F276711)
RPLD BY 180101-000-1
SEE FIG. 3 FOR DET
- 10A 180100-000-2 . LOWER STRUCTURE ASSY(RH) NP B D 1
(F276712)
RPLD BY 180101-000-2
SEE FIG. 3 FOR DET
- 10B 180101-000-1 . LOWER STRUCTURE ASSY(LH) NP E 1
(F317552)
RPLD BY 180102-000-1
RPLS 180100-000-1
SEE FIG. 3 FOR DET
- 10C 180101-000-2 . LOWER STRUCTURE ASSY(RH) NP F 1
(F317553)
RPLD BY 180102-000-2
RPLS 180100-000-2
SEE FIG. 3 FOR DET
10D 180102-000-1 . LOWER STRUCTURE ASSY(LH) GJLN 1
(F350683) QS
RPLS 180101-000-1
SEE FIG. 3 FOR DET
- 10E 180102-000-2 . LOWER STRUCTURE ASSY(RH) HKMP 1
(F350685) R T
RPLS 180101-000-2
SEE FIG. 3 FOR DET
ATTACHING PARTS
20 355242ASMEB18-3 . SCREW 2
(F355242)
30 NAS1149F0532P . WASHER 80205 2
(R0AN960516L)
(F000771)
40 180100-930-0 . ROLLER 2
(F276573)

- ITEM NOT ILLUSTRATED

Page 10001-4
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
50 AN4-13A . SCREW 88044 2
(VIAN413A)
(F000624)
- 60 F21NTE048 . NUT F21NTE-048 72962 2
(ECF21NTE048)
RPLD BY 21NE048
60A 21NE048 . NUT 21NE-048 72962 2
(EC21NE048)
RPLS F21NTE048
(F033234)
70 NAS1149F0432P . WASHER 80205 2
(R0AN960416L)
(F000764)
80 MS24693S28 . SCREW MS24693S28 96906 2
(VIMS24693S28)
(F001203)
***
- 90 180200-000-1 . SEAT PAN ASSY(LH) NP A 1
(F276713)
RPLD BY 180201-000-1
SEE FIG. 4 FOR DET
- 90A 180200-000-2 . SEAT PAN ASSY(RH) NP B 1
(F276714)
RPLD BY 180201-000-2
SEE FIG. 4 FOR DET
- 90B 180201-000-1 . SEAT PAN ASSY(LH) NP C 1
(F300684)
RPLD BY 180202-000-1
RPLS 180200-000-1
SEE FIG. 4 FOR DET
- 90C 180201-000-2 . SEAT PAN ASSY(RH) NP D 1
(F300685)
RPLD BY 180202-000-2
RPLS 180200-000-2
SEE FIG. 4 FOR DET
- 90D 180202-000-1 . SEAT PAN ASSY(LH) NP E 1
(F317567)
RPLD BY 180203-000-1
RPLS 180201-000-1
SEE FIG. 4 FOR DET
- 90E 180202-000-2 . SEAT PAN ASSY(RH) NP F 1
(F317568)
RPLD BY 180203-000-2
RPLS 180201-000-2
SEE FIG. 4 FOR DET

- ITEM NOT ILLUSTRATED

Page 10001-5
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
- 90F 180203-000-1 . SEAT PAN ASSY(LH) NP G J 1
(F335423)
RPLD BY F0418724
RPLS 180202-000-1
SEE FIG. 4 FOR DET
- 90G 180203-000-2 . SEAT PAN ASSY(RH) NP H K 1
(F335424)
RPLD BY F0418723
RPLS 180202-000-2
SEE FIG. 4 FOR DET
90H F0418724 . SEAT PAN ASSY(LH) LNQS 1
RPLS 180203-000-1
SEE FIG. 4 FOR DET
- 90J F0418723 . SEAT PAN ASSY(RH) MPRT 1
RPLS 180203-000-2
SEE FIG. 4 FOR DET
ATTACHING PARTS
100 NAS1149F0332P . SUPSD BY FIG 3 WASHER 80205 1
(R0AN96010L)
(F264961)
110 NAS603-9 . SCREW 80205 1
(VINAS6039)
(F020306)
120 180200-340-0 . SPACER 1
(F287094)
130 EQVS70N0IR . KNOB 1
(F070868)
***
- 135 F0418708 . THIGHREST COMMAND ASSY LNQS 1
- 135A F0418707 . THIGHREST COMMAND ASSY MPRT 1
- 140 180600-000-1 . ARMREST ASSY(LH) NP A B 1
(F276749)
RPLD BY 180601-000-1
SEE FIG. 5 FOR DET
- 140A 180600-000-2 . ARMREST ASSY(RH) NP A B 1
(F276750)
RPLD BY 180601-000-2
SEE FIG. 5 FOR DET
- 140B 180601-000-1 . ARMREST ASSY(LH) NP C D E F 1
(F300669W) GHJK
RPLS 180600-000-1
AS PER SB180-25-014
SEE FIG. 5 FOR DET

- ITEM NOT ILLUSTRATED

Page 10001-6
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
- 140C 180601-000-2 . ARMREST ASSY(RH) NP C D E F 1
(F300670W) GHJK
RPLS 180600-000-2
AS PER SB180-25-014
SEE FIG. 5 FOR DET
- 140D F0418064 . ARMREST ASSY(LH) NP L M N P 1
SEE FIG. 5 FOR DET QRST
- 140E F0418061 . ARMREST ASSY(RH) NP L M N P 1
SEE FIG. 5 FOR DET QRST
140F F0431631 . ARMREST ASSY(RH) LMNP 1
(SPARE) QRST
SEE FIG. 5 FOR DET
140G F0431642 . ARMREST ASSY(LH) LMNP 1
(SPARE) QRST
SEE FIG. 5 FOR DET
ATTACHING PARTS
150 180600-240-0 . BUSHING,VERTICAL AXLE 4
(F276591)
160 180600-250-0 . SPACER,VERTICAL 2
(F276534)
170 355242ASMEB18-3 . SCREW 2
(F355242)
180 NAS1149F0532P . WASHER 80205 2
(R0AN960516L)
(F000771)
190 F79NTE054 . NUT F79NTE-054 72962 2
(ECF79NTE054)
(F001098)
***
- 200 180300-000-0 . BACKREST ASSY NP A B C D 1
(F276730W) EFGH
RPLD BY F0418861 J K
AS PER SIL180-05
SEE FIG. 6 FOR DET
- 200A F0418861 . BACKREST ASSY NP L M 1
RPLD BY F0424672
RPLS 180300-000-0
AS PER SB180-25-019
SEE FIG. 6 FOR DET
200B F0424672 . BACKREST ASSY NP N P Q R 1
RPLS F0418861 S T
SEE FIG. 6 FOR DET
ATTACHING PARTS
210 128500-23 . SHAFT 4
(F025054)

- ITEM NOT ILLUSTRATED

Page 10001-7
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
- 220 133500-25 . WASHER ABCD 4
(F031486) EFGH
J K
230 VIUPS5-16NC2-1 . SCREW 2
(F287266)
240 NAS1149F0632P . WASHER 80205 2
(R0AN960616L)
(F010244)
250 EC21FK518 . NUT EC21FK518 2
(EC21FK518)
- 260 F0413605 . SHEET STEEL OF LOCKING NP L M N P 2
RPLD BY F0423701 QR
AS PER SB180-25-013
260A F0423701 . SHEET STEEL OF LOCKING LMNP 2
RPLS F0413605 QRST
***
- 270 180410-000-0 . FIXED HEADREST ASSY NP A B C D 1
(F287127W) EFGH
RPLD BY 180420-000-0
AS PER SB180-25-005
SEE FIG. 7 FOR DET
- 270A 180420-000-0 . FULL LEATHER HEADREST ASSY NP J K 1
(F358144)
RPLD BY F0419364
RPLS 180410-000-0
AS PER SB180-25-009
SEE FIG. 7 FOR DET
270B F0419364 . FULL LEATHER HEADREST ASSY NP L M N P 1
RPLS 180420-000-0 QRST
AS PER SB180-25-009
SEE FIG. 7 FOR DET
ATTACHING PARTS
280 180300-1B1-0 . HEADREST STOP 2
(F358580)
***
- 290 180500-000-1 . UNLOCKING SYSTEM NP A C 1
(F276743)
RPLD BY 180501-000-1
SEE FIG. 8 FOR DET
- 290A 180500-000-2 . UNLOCKING SYSTEM NP B D 1
(F276744)
RPLD BY 180501-000-2
SEE FIG. 8 FOR DET
290B 180501-000-1 . UNLOCKING SYSTEM EGJL 1
(F317612) NQS
RPLS 180500-000-1
SEE FIG. 8 FOR DET

- ITEM NOT ILLUSTRATED

Page 10001-8
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
- 290C 180501-000-2 . UNLOCKING SYSTEM FHKM 1
(F317613) PRT
RPLS 180500-000-2
SEE FIG. 8 FOR DET
ATTACHING PARTS
- 300 NAS601-4 . SCREW NAS601-4 80205 4
(VINAS6014)
(F000658)
***
310 180200-810-1 . SEAT PAN FAIRING,OUTBOARD ACEG 1
(F276670P008) JLNQS
- 310A 180200-810-2 . SEAT PAN FAIRING,OUTBOARD BDFH 1
(F276671P008) K M P
R T
ATTACHING PARTS
- 320 84-20-080-10 . TURNLOCK, FASTENER 1
RPLD BY 180104-000-0
320A 180104-000-0 . TURNLOCK, FASTENER 1
(F287554)
RPLS 84-20-080-10
RPLD BY NAS603-9 AND
NAS1149F0332P AS PER
SB180-25-008
***
- 330 180200-820-2 . SEAT PAN FAIRING,INBOARD NP A 1
(F276673P008)
RPLD BY 180201-820-2
AS PER SB180-25-001
- 330A 180200-820-1 . SEAT PAN FAIRING,INBOARD NP B 1
(F276672P008)
RPLD BY 180201-820-1
AS PER SB180-25-001
330B 180201-820-2 . SEAT PAN FAIRING,INBOARD CEGJ 1
(F307171P008) LNQS
RPLS 180200-820-2
- 330C 180201-820-1 . SEAT PAN FAIRING,INBOARD DFHK 1
(F307170P008) MPRT
RPLS 180200-820-1
ATTACHING PARTS
340 180104-000-0 . TURNLOCK, FASTENER 2
(F287554)
RPLD BY NAS603-9 AND
NAS1149F0332P AS PER
SB180-25-008
***
350 180300-800-0 . BACKREST FAIRING, ASSY 1
(F276734W)

- ITEM NOT ILLUSTRATED

Page 10001-9
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
ATTACHING PARTS
- 360 180104-000-0 . TURNLOCK, FASTENER ABCD 4
(F287554) EFGH
RPLD BY NAS603-9 AND J K
NAS1149F0332P AS PER
SB180-25-008
370 NAS603-9 . SCREW 80205 L M N P 4
(VINAS6039) QRST
(F020306)
380 NAS1149F0332P . SUPSD BY FIG 3 WASHER 80205 L M N P 4
(R0AN96010L) QRST
(F264961)
***
390 180300-810-0 .. BACKREST FAIRING 1
(F276735)
400 180300-820-0 .. NET EQUIPPED 1
(F276737)
ATTACHING PARTS
410 NAS602-8 .. SCREW 80205 2
(VINAS6028)
(F000653)
420 NAS602-12 .. SCREW 80205 2
(VINAS60212)
(F013455)
430 NAS1149FN832P .. WASHER 80205 6
(R0AN9608)
(F000773)
- 440 22NTM82 .. NUT 4
(EC22NM82)
RPLD BY 22NM82
(F000729)
- 440A 22NM82 .. NUT 4
(EC22NM82)
RPLS 22NTM82
(F000729)
***
- 450 180200-1G0-0 . SHIM 2
(F287343)
ATTACHING PARTS
- 460 NAS603-6 . SCREW 80205 1
(VINAS6036)
(F017011)
***
- 470 180-01 . UPHOLSTERY INSTALLATION NP A C E 1
SEE FIG. 2 FOR DET
- 470A 180-02 . UPHOLSTERY INSTALLATION NP B D F 1
SEE FIG. 2 FOR DET

- ITEM NOT ILLUSTRATED

Page 10001-10
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1
- 470B 180-03 . UPHOLSTERY INSTALLATION NP G 1
SEE FIG. 2 FOR DET
- 470C 180-04 . UPHOLSTERY INSTALLATION NP H 1
SEE FIG. 2 FOR DET
- 470D 180-05 . UPHOLSTERY INSTALLATION NP J L 1
SEE FIG. 2 FOR DET
- 470E 180-06 . UPHOLSTERY INSTALLATION NP K M 1
SEE FIG. 2 FOR DET
- 470F 180-07 . UPHOLSTERY INSTALLATION NP N Q 1
SEE FIG. 2 FOR DET
- 470G 180-08 . UPHOLSTERY INSTALLATION NP P R 1
SEE FIG. 2 FOR DET
470H 180-09 . UPHOLSTERY INSTALLATION NP S T 1
SEE FIG. 2 FOR DET
- 470J 180-10 . UPHOLSTERY INSTALLATION NP S T 1
SEE FIG. 2 FOR DET
- 480 180300-930-0 . LUMBAR SUPPORT ASSY NP A B C D 1
(F276661) EFGH
RPLD BY F0431133 JKLM
- 480A F0431133 . INFLATABLE LUMBAR SUPPORT N P 1
ASSY
RPLD BY F0449997
RPLS 180300-930-0
480B F0449997 . LUMBAR SUPPORT ASSY QRST 1
AS PER SB180-25-017
RPLS F0431133
490 ST983-005-40 . CABLE, LUMBAR SUPPORT 1
(F287260)
500 ST323-005-00 .. SPRING CLIP 1
(F364406)
510 00-5008 . IDENTIFICATION PLATE 2
(F215118)
520 139010 . CRANK HANDLE ASSY 1
(F067382)
530 180101-740-0 . CONNECT PROTECTOR GHJK 1
(F350705) LMNP
AS PER SB180-25-004 QRST
540 180500-600-0 . CABLE SPRING 1
(F287322)

- ITEM NOT ILLUSTRATED

Page 10001-11
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

PILOT SEAT ASSY (Sheet 1 of 3)


SHEET 1 OF 3
Figure 1A/25-11-66-991-801-B01

Page 10001A-0
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

PILOT SEAT ASSY (Sheet 2 of 3)


SHEET 2 OF 3
Figure 1A/25-11-66-991-801-B01

Page 10001A-1
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

PILOT SEAT ASSY (Sheet 3 of 3)


SHEET 3 OF 3
Figure 1A/25-11-66-991-801-B01 Page 10001A-2
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1A
-1 18021-03-01 PILOT SEAT ASSY A RF
(F0490011)
- 1A 18022-03-01 CO-PILOT SEAT ASSY B RF
(F0490005)
- 1B 18021-04-01 PILOT SEAT ASSY C RF
(F0490012)
- 1C 18022-04-01 CO-PILOT SEAT ASSY D RF
(F0490006)
- 1D 18021-05-01 PILOT SEAT ASSY E RF
(F0490013)
- 1E 18022-05-01 CO-PILOT SEAT ASSY F RF
(F0490007)
- 1F 18021-06-01 PILOT SEAT ASSY G RF
(F0490014)
- 1G 18022-06-01 CO-PILOT SEAT ASSY H RF
(F0490008)
- 1H 18021-07-01 PILOT SEAT ASSY J RF
(F0490015)
- 1J 18022-07-01 CO-PILOT SEAT ASSY K RF
(F0490009)
1K 18021-08-01 PILOT SEAT ASSY L RF
(F0490016)
- 1L 18022-08-01 CO-PILOT SEAT ASSY M RF
(F0490010)
10 180102-000-1 . LOWER STRUCTURE ASSY(LH) ACEG 1
(F350683) J L
SEE FIG. 3 FOR DET
- 10A 180102-000-2 . LOWER STRUCTURE ASSY(RH) BDFH 1
(F350685) KM
SEE FIG. 3 FOR DET
ATTACHING PARTS
20 355242ASMEB18-3 . SCREW 2
(F355242)
30 NAS1149F0532P . WASHER 80205 2
(R0AN960516L)
(F000771)
40 180100-930-0 . ROLLER 2
(F276573)
50 AN4-13A . SCREW 88044 2
(VIAN413A)
(F000624)
- 60 F21NTE048 . NUT F21NTE-048 72962 2
(ECF21NTE048)
RPLD BY 21NE048
60A 21NE048 . NUT 21NE-048 72962 2
(EC21NE048)
RPLS F21NTE048
(F033234)
- ITEM NOT ILLUSTRATED

Page 10001A-3
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1A
70 NAS1149F0432P . WASHER 80205 2
(R0AN960416L)
(F000764)
80 MS24693S28 . SCREW MS24693S28 96906 2
(VIMS24693S28)
(F001203)
***
- 90A 180203-000-1 . SEAT PAN ASSY(LH) NP A C 1
(F335423)
SEE FIG. 4 FOR DET
- 90B 180203-000-2 . SEAT PAN ASSY(RH) NP B D 1
(F335424)
SEE FIG. 4 FOR DET
90C F0418724 . SEAT PAN ASSY(LH) EGJL 1
SEE FIG. 4 FOR DET
- 90D F0418723 . SEAT PAN ASSY(RH) FHKM 1
SEE FIG. 4 FOR DET
ATTACHING PARTS
100 NAS1149F0332P . SUPSD BY FIG 3 WASHER 80205 1
(R0AN96010L)
(F264961)
110 NAS603-9 . SCREW 80205 1
(VINAS6039)
(F020306)
120 180200-340-0 . SPACER 1
(F287094)
130 EQVS70N0IR . KNOB 1
(F070868)
***
- 140 F0418708 . THIGHREST COMMAND ASSY ACEG 1
J L
- 140A F0418707 . THIGHREST COMMAND ASSY BDFH 1
KM
- 150 180601-000-1 . ARMREST ASSY(LH) NP A B C D 1
(F300669W)
AS PER SB180-25-014
SEE FIG. 5 FOR DET
- 150A 180601-000-2 . ARMREST ASSY(RH) NP A B C D 1
(F300670W)
AS PER SB180-25-014
SEE FIG. 5 FOR DET
- 150B F0418064 . ARMREST ASSY(LH) NP E F G H 1
SEE FIG. 5 FOR DET JKLM
- 150C F0418061 . ARMREST ASSY(RH) NP E F G H 1
SEE FIG. 5 FOR DET JKLM

- ITEM NOT ILLUSTRATED

Page 10001A-4
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1A
150D F0431631 . ARMREST ASSY(RH) EFGH 1
(SPARE) JKLM
SEE FIG. 5 FOR DET
150E F0431642 . ARMREST ASSY(LH) EFGH 1
(SPARE) JKLM
SEE FIG. 5 FOR DET
ATTACHING PARTS
160 180600-240-0 . BUSHING,VERTICAL AXLE 4
(F276591)
170 180600-250-0 . SPACER,VERTICAL 2
(F276534)
180 355242ASMEB18-3 . SCREW 2
(F355242)
190 NAS1149F0532P . WASHER 80205 2
(R0AN960516L)
(F000771)
200 F79NTE054 . NUT F79NTE-054 72962 2
(ECF79NTE054)
(F001098)
***
- 210 F0491688 . BACKREST ASSY NP A B C D 1
SEE FIG. 6 FOR DET
- 210A F0491689 . BACKREST ASSY NP E F 1
SEE FIG. 6 FOR DET
210B F0488009 . BACKREST ASSY NP G H J K 1
SEE FIG. 6 FOR DET L M
ATTACHING PARTS
220 128500-23 . SHAFT 4
(F025054)
- 230 133500-25 . WASHER 4
(F031486)
240 VIUPS5-16NC2-1 . SCREW 2
(F287266)
250 NAS1149F0632P . WASHER 80205 2
(R0AN960616L)
(F010244)
260 EC21FK518 . NUT EC21FK518 2
(EC21FK518)
270 F0423701 . SHEET STEEL OF LOCKING EFGH 2
POST SB 180-25-013 JKLM
***
- 280 180410-000-0 . FIXED HEADREST ASSY NP A B 1
(F287127W)
RPLD BY 180420-000-0
AS PER SB180-25-005
SEE FIG. 7 FOR DET

- ITEM NOT ILLUSTRATED

Page 10001A-5
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1A
- 280A 180420-000-0 . FULL LEATHER HEADREST ASSY NP C D 1
(F358144)
RPLD BY F0419364
RPLS 180410-000-0
AS PER SB180-25-009
SEE FIG. 7 FOR DET
280B F0419364 . FULL LEATHER HEADREST ASSY NP E F G H 1
RPLS 180420-000-0 JKLM
AS PER SB180-25-009
SEE FIG. 7 FOR DET
ATTACHING PARTS
290 180300-1B1-0 . HEADREST STOP 2
(F358580)
***
300A 180501-000-1 . UNLOCKING SYSTEM ACEG 1
(F317612) J L
RPLD BY 180501-000-2
SEE FIG. 8 FOR DET
- 300B 180501-000-2 . UNLOCKING SYSTEM BDFH 1
(F317613) KM
RPLS 180501-000-1
SEE FIG. 8 FOR DET
ATTACHING PARTS
- 310 NAS601-4 . SCREW NAS601-4 80205 4
(VINAS6014)
(F000658)
***
320 F0484100 . SEAT PAN FAIRING,OUTBOARD ACEG 1
J L
- 320A F0484099 . SEAT PAN FAIRING,OUTBOARD BDFH 1
KM
ATTACHING PARTS
- 330 84-20-080-10 . TURNLOCK, FASTENER 1
RPLD BY 180104-000-0
330A 180104-000-0 . TURNLOCK, FASTENER 1
(F287554)
RPLS 84-20-080-10
RPLD BY NAS603-9 AND
NAS1149F0332P AS PER
SB180-25-008
***
340 180201-820-2 . SEAT PAN FAIRING,INBOARD ACEG 1
(F307171P008) J L
- 340A 180201-820-1 . SEAT PAN FAIRING,INBOARD BDFH 1
(F307170P008) KM

- ITEM NOT ILLUSTRATED

Page 10001A-6
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1A
ATTACHING PARTS
350 180104-000-0 . TURNLOCK, FASTENER 2
(F287554)
RPLD BY NAS603-9 AND
NAS1149F0332P AS PER
SB180-25-008
***
360 F0484098 . BACKREST FAIRING, ASSY 1
ATTACHING PARTS
370 NAS601-6 . SCREW 80205 4
(VINAS6016)
(F000668)
380 R0LU4 . WASHER 4
(F022323)
***
390 F0484101 .. BACKREST FAIRING 1
400 180300-820-0 .. NET EQUIPPED 1
(F276737)
ATTACHING PARTS
410 NAS602-8 .. SCREW 80205 2
(VINAS6028)
(F000653)
420 NAS602-12 .. SCREW 80205 2
(VINAS60212)
(F013455)
430 NAS1149FN832P .. WASHER 80205 6
(R0AN9608)
(F000773)
- 440 22NTM82 .. NUT 4
(EC22NM82)
RPLD BY 22NM82
(F000729)
- 440A 22NM82 .. NUT 4
(EC22NM82)
RPLS 22NTM82
(F000729)
***
- 450 180200-1G0-0 . SHIM 2
(F287343)
ATTACHING PARTS
- 460 NAS603-6 . SCREW 80205 1
(VINAS6036)
(F017011)
***
- 470 180-11 . UPHOLSTERY INSTALLATION NP A C E 1
SEE FIG. 2 FOR DET

- ITEM NOT ILLUSTRATED

Page 10001A-7
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1A
- 470A 180-12 . UPHOLSTERY INSTALLATION NP B D F 1
SEE FIG. 2 FOR DET
- 470B 180-13 . UPHOLSTERY INSTALLATION NP G J 1
SEE FIG. 2 FOR DET
- 470C 180-14 . UPHOLSTERY INSTALLATION NP H K 1
SEE FIG. 2 FOR DET
- 470D 180-15 . UPHOLSTERY INSTALLATION NP L 1
SEE FIG. 2 FOR DET
- 470E 180-16 . UPHOLSTERY INSTALLATION NP M 1
SEE FIG. 2 FOR DET
480 F0484460 . MECHANICAL LUMBAR 1
SUPPORT ASSY
(MECHANICAL)
ATTACHING PARTS
490 355102ASMEB18-3 . SCREW 4
(F355102)
500 F0480288 . SPACER 4
510 F22NTM62 . NUT F22NTM-62 72962 4
(F273007)
***
- 511 F0484457 .. LUMBAR SUPPORT BASKET 1
512 F0484456 .. IN-OUT ACTUATOR 1
- 513 F0484455 .. UP-DOWN ACTUATOR 1
520 F0484090 . SUPPORT EQUIPPED(LH) 1
ATTACHING PARTS
530 180300-170-0 . BACKREST HINGE FITTING 1
CLAMP
(F276484)
540 355176ASMEB18-3 . SCREW 3
(F355176)
550 355012ASMEB18-3 . SCREW 1
(F355012)
***
- 560 F0484084 . SUPPORT EQUIPPED(RH) 1
ATTACHING PARTS
- 570 180300-170-0 . BACKREST HINGE FITTING 1
CLAMP
(F276484)
- 580 355176ASMEB18-3 . SCREW 3
(F355176)
- 590 355012ASMEB18-3 . SCREW 1
(F355012)
***
600 F0484607 . SHAFT 2
ATTACHING PARTS
610 EQVS70N0IR . KNOB 1
(F070868)

- ITEM NOT ILLUSTRATED

Page 10001A-8
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
1A
620 NAS601-6 . SCREW 80205 1
(VINAS6016)
(F000668)
630 R0LU4 . WASHER 1
(F022323)
***
640 00-5008 . IDENTIFICATION PLATE 2
(F215118)
650 139010 . CRANK HANDLE ASSY 1
(F067382)
660 180101-740-0 . CONNECT PROTECTOR 1
(F350705)
AS PER SB180-25-004
- 670 180500-600-0 . CABLE SPRING 1
(F287322)
680 F0503544 . BRACKET 2
ATTACHING PARTS
690 NAS601-18 . SCREW NAS601-18 2
700 65-001800-023-0 . WASHER 1
***

- ITEM NOT ILLUSTRATED

Page 10001A-9
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

UPHOLSTERY INSTALLATION
SHEET 1 OF 1
Figure 2/GRAPHIC-25-11-66-991-802-A01

Page 10002-0
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
2
-1 180-01 UPHOLSTERY INSTALLATION NP A RF
SEE FIG. 1 FOR NHA
- 1A 180-02 UPHOLSTERY INSTALLATION NP B RF
SEE FIG. 1 FOR NHA
- 1B 180-03 UPHOLSTERY INSTALLATION NP C RF
SEE FIG. 1 FOR NHA
- 1C 180-04 UPHOLSTERY INSTALLATION NP D RF
SEE FIG. 1 FOR NHA
- 1D 180-05 UPHOLSTERY INSTALLATION NP E RF
SEE FIG. 1 FOR NHA
- 1E 180-06 UPHOLSTERY INSTALLATION NP F RF
SEE FIG. 1 FOR NHA
- 1F 180-07 UPHOLSTERY INSTALLATION NP G RF
SEE FIG. 1 FOR NHA
- 1G 180-08 UPHOLSTERY INSTALLATION NP H RF
SEE FIG. 1 FOR NHA
- 1H 180-09 UPHOLSTERY INSTALLATION NP J RF
SEE FIG. 1 FOR NHA
- 1J 180-10 UPHOLSTERY INSTALLATION NP K RF
SEE FIG. 1 FOR NHA
- 1K 180-11 UPHOLSTERY INSTALLATION NP L RF
SEE FIG. 1A FOR NHA
- 1L 180-12 UPHOLSTERY INSTALLATION NP M RF
SEE FIG. 1A FOR NHA
- 1M 180-13 UPHOLSTERY INSTALLATION NP N RF
SEE FIG. 1A FOR NHA
- 1N 180-14 UPHOLSTERY INSTALLATION NP P RF
SEE FIG. 1A FOR NHA
- 1P 180-15 UPHOLSTERY INSTALLATION NP Q RF
SEE FIG. 1A FOR NHA
- 1Q 180-16 UPHOLSTERY INSTALLATION NP R RF
SEE FIG. 1A FOR NHA
10 5003-1-121-2396 . RESTRAINT SYSTEM ACEG 1
(F287497) JLNQ
(LEFT BUCKLE)
- 10A 5003-1-131-2396 . RESTRAINT SYSTEM BDFH 1
(F287498) KMPR
(RIGHT BUCKLE)
ATTACHING PARTS
20 180200-150-0 . CROTCH STRAP SPACER 1
(F276644)
30 AN4-5A . SCREW 88044 1
(VIAN45A)
(F001192)
40 NAS1149F0432P . WASHER 80205 2
(R0AN960416L)
(F000764)

- ITEM NOT ILLUSTRATED

Page 10002-1
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
2
50 F52NTE048 . NUT 72962 1
(ECF52NTE048)
TRUE P/N (F52NTE-048)
(F006594)
60 AN3-4A . SCREW 88044 4
(VIAN34A)
(F000609)
70 NAS1149F0332P . SUPSD BY FIG 3 WASHER 80205 4
(R0AN96010L)
(F264961)
80 22NTM02 . NUT 72962 4
(EC22NTM02)
(F000731)
90 AN3-7A . SCREW AN3-7A 88044 2
(VIAN37A)
(F016206)
100 NAS1149F0332P . SUPSD BY FIG 3 WASHER 80205 2
(R0AN96010L)
(F264961)
110 22NTM02 . NUT 72962 2
(EC22NTM02)
(F000731)
***
- 120 180200-900-0 . SEAT PAN CUSHION NP A B 1
(F276729)
RPLD BY 180201-900-0
AS PER SB180-25-004
- 120A 180201-900-0 . SEAT PAN CUSHION NP A B 1
(F287169)
RPLD BY 180202-900-0
RPLS 180200-900-0
- 120B 180202-900-0 . SEAT PAN CUSHION NP C D E F 1
(F335101) L M
RPLD BY F0419177
RPLS 180201-900-0
AS PER SB180-25-016
120C F0419177 . SEAT PAN CUSHION NP G H N P 1
RPLD BY F0450631
RPLS 180202-900-0
AS PER SB180-25-021
- 120D F0450631 . SEAT PAN CUSHION NP J K Q R 1
RPLS F0419177
- 130 180200-910-0 .. SEAT PAN FOAM NP A B 1
(F276656)
RPLD BY 180201-910-0
AS PER SB180-25-004

- ITEM NOT ILLUSTRATED

Page 10002-2
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
2
- 130A 180201-910-0 .. SEAT PAN FOAM CDEF 1
(F335398) L M
RPLS 180200-910-0
SUPSD BY F0423907
AS PER SB180-25-016
130B F0423907 .. SEAT PAN FOAM GHJK 1
SUPSDS 180201-910-0 NPQR
- 140 180200-920-0 .. SEAT PAN COVER NP A B 1
(F276657)
SUPSD BY 180202-920-0
AS PER SB180-25-004
- 140A 180201-920-0 .. SEAT PAN COVER NP A B 1
(F287170)
RPLD BY F0419182
- 140B 180202-920-0 .. SEAT PAN COVER CDEF 1
(F335399) L M
AS PER SB180-25-016
SUPSD BY F0450630
SUPSDS 180200-920-0
- 140C F0419182 .. SEAT PAN COVER GHNP 1
RPLS 180201-920-0
AS PER SB180-25-020
140D F0450630 .. SEAT PAN COVER JKQR 1
SUPSDS 180202-920-0
AS PER SB180-25-021
- 150 180300-900-0 . BACKREST CUSHION NP A B C D 1
(F276736W) E F
RPLD BY F0419181
RPLD BY F0419860
AS PER SB180-25-016
150A F0419181 . BACKREST CUSHION NP G H J K 1
RPLS 180300-900-0
- 150B F0419860 . BACKREST CUSHION NP L M N P 1
RPLS 180300-900-0 QR
160 180300-910-0 .. BACKREST FOAM ABCD 1
(F276659) EFGH
J K
- 160A F0480486 .. BACKREST FOAM LMNP 1
QR
- 170 180300-920-0 .. BACKREST COVER ABCD 1
(F276660) E F
RPLD BY F0419289
AS PER SB180-25-016
170A F0419289 .. BACKREST COVER GHJK 1
RPLS 180300-920-0 LMNP
QR

- ITEM NOT ILLUSTRATED

Page 10002-3
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

LOWER STRUCTURE ASSY (Sheet 1 of 2)


SHEET 1 OF 2
Figure 3/25-11-66-991-803-A01

Page 10003-0
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

LOWER STRUCTURE ASSY (Sheet 2 of 2)


SHEET 2 OF 2
Figure 3/25-11-66-991-803-A01

Page 10003-1
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
-1 180100-000-1 LOWER STRUCTURE ASSY NP A RF
(F276711)
SEE FIG. 1 FOR NHA
- 1A 180100-000-2 LOWER STRUCTURE ASSY NP B RF
(F276712)
SEE FIG. 1 FOR NHA
- 1B 180101-000-1 LOWER STRUCTURE ASSY NP C RF
(F317552)
SEE FIG. 1 FOR NHA
- 1C 180101-000-2 LOWER STRUCTURE ASSY NP D RF
(F317553)
SEE FIG. 1 FOR NHA
- 1D 180102-000-1 LOWER STRUCTURE ASSY E RF
(F350683)
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1E 180102-000-2 LOWER STRUCTURE ASSY F RF
(F350685)
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
-5 180100-100-1 . FRONT CROSS TUBE A 1
EQUIPPED(LH)
(F276616W)
RPLD BY 180101-100-1
- 5A 180100-100-2 . FRONT CROSS TUBE B 1
EQUIPPED(RH)
(F276617W)
RPLD BY 180101-100-2
5B 180101-100-1 . FRONT CROSS TUBE C E 1
EQUIPPED(LH)
(F317550W)
RPLS 180100-100-1
- 5C 180101-100-2 . FRONT CROSS TUBE D F 1
EQUIPPED(RH)
(F317551W)
RPLS 180100-100-2
10 180100-110-1 .. FRONT CROSS TUBE(LH) NP A C E 1
(F276618)
RPLD BY F0482725
- 10A 180100-110-2 .. FRONT CROSS TUBE(RH) NP B D F 1
(F276619)
RPLD BY F0482724
- 10B F0482725 .. FRONT CROSS TUBE(LH) ACE 1
RPLS 180100-110-1
(SPARE)
- 10C F0482724 .. FRONT CROSS TUBE(RH) BDF 1
RPLS 180100-110-2
(SPARE)
- ITEM NOT ILLUSTRATED

Page 10003-2
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
15 180100-120-0 .. ROLLER 3
(F276501)
ATTACHING PARTS
20 MS27039-04-18 .. SCREW MS27039-04-18 1
(VIMS270390418)
(F267875)
25 NAS1149F0432P .. WASHER 80205 1
(R0AN960416L)
(F000764)
30 180100-130-0 .. SPACER 1
(F276502)
***
- 35 180100-160-0 .. ROLLER NP A B 1
(F287138)
RPLD BY 180100-170-0
AS PER SB180-25-003
35A 180100-170-0 .. ROLLER CDEF 1
(F317548)
RPLS 180100-160-0
ATTACHING PARTS
40 MS27039-04-31 .. SCREW MS27039-04-31 96906 1
(VIMS270390431)
(F287229)
45 NAS1149F0432P .. WASHER 80205 1
(R0AN960416L)
(F000764)
***
50 180100-180-0 .. GUIDE CDEF 1
(F317549)
(AS PER SB180-25-003)
- 55 180100-140-1 .. LATERAL LOCKING PLATE(LH) BDF 1
(F287122)
55A 180100-140-2 .. LATERAL LOCKING PLATE(RH) ACE 1
(F287123)
ATTACHING PARTS
60 NAS514P632-5 .. SCREW 80205 2
(VINAS514P6325)
(F001123)
65 MS27039-04-31 .. SCREW MS27039-04-31 96906 1
(VIMS270390431)
(F287229)
70 NAS1149F0432P .. WASHER 80205 1
(R0AN960416L)
(F000764)

- ITEM NOT ILLUSTRATED

Page 10003-3
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
75 F52NTE048 .. NUT 72962 1
(ECF52NTE048)
TRUE P/N (F52NTE-048)
(F006594)
***
- 80 180100-280-1 .. COUPLING FLANGE(LH) NP B D F 1
(F287139)
RPLD BY F0482792
80A 180100-280-2 .. COUPLING FLANGE(RH) NP A C E 1
(F287140)
RPLD BY F0482789
- 80B F0482792 .. COUPLING FLANGE(LH) BDF 1
RPLS 180100-280-1
(SPARE)
80C F0482789 .. COUPLING FLANGE(RH) ACE 1
RPLS 180100-280-2
(SPARE)
ATTACHING PARTS
85 NAS603-10 .. SCREW NAS603-10 80205 1
(VINAS60310)
(F017584)
90 NAS1149F0332P .. SUPSD BY FIG 3 WASHER 80205 1
(R0AN96010L)
(F264961)
95 22NTM02 .. NUT 72962 1
(EC22NTM02)
(F000731)
***
115 180100-200-1 . AFT CROSS TUBE ASSY(LH) ACE 1
(F276620)
- 115A 180100-200-2 . AFT CROSS TUBE ASSY(RH) BDF 1
(F276621)
120 180100-210-1 .. AFT CROSS TUBE(LH) NP A C E 1
(F276622)
- 120A 180100-210-2 .. AFT CROSS TUBE(RH) NP B D F 1
(F276623)
125 180100-140-1 .. LATERAL LOCKING PLATE(LH) ACE 1
(F287122)
- 125A 180100-140-2 .. LATERAL LOCKING PLATE(RH) BDF 1
(F287123)
ATTACHING PARTS
130 MS27039-04-31 .. SCREW MS27039-04-31 96906 1
(VIMS270390431)
(F287229)
- 135 42NE048 .. NUT 1
RPLD BY F42NE048

- ITEM NOT ILLUSTRATED

Page 10003-4
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
135A F42NE048 .. NUT 72962 1
(ECF42NE048)
RPLS 42NE048
(F037095)
140 NAS1149F0432P .. WASHER 80205 1
(R0AN960416L)
(F000764)
145 NAS514P632-5 .. SCREW 80205 2
(VINAS514P6325)
(F001123)
***
150 180100-2C0-1 .. COUPLING FLANGE(LH) NP A C E 1
(F287358)
RPLD BY F0482793
- 150A 180100-2C0-2 .. COUPLING FLANGE(RH) NP B D F 1
(F287359)
RPLD BY F0482790
- 150B F0482793 .. COUPLING FLANGE(LH) ACE 1
RPLS 180100-2C0-1
(SPARE)
- 150C F0482790 .. COUPLING FLANGE(RH) BDF 1
RPLS 180100-2C0-2
(SPARE)
ATTACHING PARTS
155 NAS603-10 .. SCREW NAS603-10 80205 2
(VINAS60310)
(F017584)
160 NAS1149F0332P .. SUPSD BY FIG 3 WASHER 80205 2
(R0AN96010L)
(F264961)
165 22NTM02 .. NUT 72962 2
(EC22NTM02)
(F000731)
***
170 180100-2D0-0 .. COUPLING FLANGE NP 1
(F287486)
RPLD BY F0482791
- 170A F0482791 .. COUPLING FLANGE 1
RPLS 180100-2D0-0
(SPARE)
ATTACHING PARTS
175 NAS603-10 .. SCREW NAS603-10 80205 2
(VINAS60310)
(F017584)
180 NAS1149F0332P .. SUPSD BY FIG 3 WASHER 80205 2
(R0AN96010L)
(F264961)

- ITEM NOT ILLUSTRATED

Page 10003-5
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
185 22NTM02 .. NUT 2
(EC22NTM02)
(F000731)
***
190 180100-290-1 .. SMALL BRIDGE(LH) NP A C E 1
(F287141)
RPLD BY F0482797
- 190A 180100-290-2 .. SMALL BRIDGE(RH) NP B D F 1
(F287142)
RPLD BY F0482796
- 190B F0482797 .. SMALL BRIDGE(LH) ACE 1
RPLS 180100-290-1
(SPARE)
- 190C F0482796 .. SMALL BRIDGE(RH) BDF 1
RPLS 180100-290-2
(SPARE)
ATTACHING PARTS
195 NAS604-10 .. SCREW NAS604-10 80205 3
(VINAS60410)
(F001121)
200 AN4-15A .. SCREW 88044 1
(VIAN415A)
(F001164)
- 205 52NTE048 .. NUT 52NTE-048 72962 1
(ECF52NTE048)
RPLD BY F52NTE048
205A F52NTE048 .. NUT 72962 1
(ECF52NTE048)
TRUE P/N (F52NTE-048)
RPLS 52NTE048
(F006594)
***
210 180100-260-0 .. SHEATH SUPPORT NP 1
(F276529)
RPLD BY F0482798
- 210A F0482798 .. SHEATH SUPPORT 1
RPLS 180100-260-0
(SPARE)
ATTACHING PARTS
215 NAS603-8 .. SCREW NAS603-8 80205 2
(VINAS6038)
(F001133)
220 NAS1149F0332P .. SUPSD BY FIG 3 WASHER 80205 2
(R0AN96010L)
(F264961)

- ITEM NOT ILLUSTRATED

Page 10003-6
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
225 22NTM02 .. NUT 72962 2
(EC22NTM02)
(F000731)
***
230 MS27039-04-31 .. SCREW MS27039-04-31 96906 1
(VIMS270390431)
(F287229)
- 235 42NE048 .. NUT 72962 1
(EC52NE048)
RPLD BY 52NTE048
235A 52NTE048 .. NUT 52NTE-048 72962 1
(ECF52NTE048)
RPLS 42NE048
240 NAS1149F0432P .. WASHER 80205 1
(R0AN960416L)
(F000764)
245 180100-220-0 .. AFT INBOARD NYLATRON SLIDER 1
(F276577)
ATTACHING PARTS
250 NAS514P832-6 .. SCREW 80205 2
(VINAS514P8326)
(F000655)
***
255 180100-230-0 .. AFT OUTBOARD NYLATRON 2
SLIDER
(F276504)
ATTACHING PARTS
260 NAS514P832-6 .. SCREW 80205 2
(VINAS514P8326)
(F000655)
***
265 180100-910-1 . ARM NP 1
(F276642)
RPLD BY F0486242
265A F0486242 . ARM 1
RPLS 180100-910-1
(SPARE)
270 180100-910-2 . ARM NP 1
(F276643)
RPLD BY F0486240
270A F0486240 . ARM 1
RPLS 180100-910-2
275 180100-800-0 . BOX TYPE ASSEMBLED NP 1
(F276641)
RPLD BY F0482806

- ITEM NOT ILLUSTRATED

Page 10003-7
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
- 275A F0482806 . BOX TYPE ASSEMBLED 1
RPLS 180100-800-0
(SPARE)
ATTACHING PARTS
280 180106-000-0 . SPACER 2
(F276638)
285 CI7133D16 . CIRCLIP 2
(F006651)
***
290 180100-920-0 . CROSS TUBE ASSY 1
(F276598)
ATTACHING PARTS
295 AN3-4A . SCREW 88044 A B C D 2
(VIAN34A)
(F000609)
300 22NTM02 . NUT 72962 E F 2
(EC22NTM02)
(F000731)
305 NAS1149F0332P . SUPSD BY FIG 3 WASHER 80205 E F 2
(R0AN96010L)
(F264961)
***
310 180100-02-0 . STOP PLATE NP 1
(F350420)
ATTACHING PARTS
315 NAS603-9 . SCREW 80205 2
(VINAS6039)
(F020306)
320 180107-000-0 . SPACER 2
(F287090)
***
325 180100-700-0 . MOTOR EQUIPPED 1
(F276701W)
ATTACHING PARTS
330 180101-000-0 . AXLE,REAR HINGE 2
(F276487)
335 180110-000-0 . PIVOT PIN 2
(F287494)
340 180102-000-0 . ACTUATOR SPACER 4
(F276462)
345 180103-000-0 . SPACER,REAR LEG NP 2
(F287278)
RPLD BY F0482705
345A F0482705 . SPACER,REAR LEG 2
RPLS 180103-000-0
(SPARE)

- ITEM NOT ILLUSTRATED

Page 10003-8
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
350 180111-000-0 . SPACER,FRONT LEG NP 2
(F287495)
RPLD BY F0482706
350A F0482706 . SPACER,FRONT LEG 2
RPLS 180111-000-0
(SPARE)
***
- 355 180101-710-0 .. T-BRACKET EQUIPPED 1
(F307382)
(SPARE)
360 180100-710-0 ... T-BRACKET EQUIPPED NP 1
(F276510)
RPLD BY F0482787
- 360A F0482787 ... T-BRACKET EQUIPPED 1
RPLS 180100-710-0
(SPARE)
365 BPC8-12X12 ... BUSHING 2
370 180100-730-0 .. SPACER 1
(F287530)
375 R0MU12 .. WASHER MU 12 1
(F038943)
380 770-008 .. NUT 2
(F209201)
385 033100-00 .. ELECTRICAL ACTUATOR 1
(F286941)
- 390 032210-00 .. ELECTRICAL HARNESS 1
(F286942)
(WITH SWITCH)
391 B0UTR .. BUTTON COVER,PLASTIC 1
(F350080)
395 180100-300-0 . LONGITUDINAL LOCKING 2
DEVICE ASSY
(F276624W)
ATTACHING PARTS
400 NAS600-7 . SCREW NAS600-7 80205 2
(VINAS6007)
(F103480)
***
405 180100-310-0 .. LONGITUDINAL LOCKING BODY NP 1
(F276625W)
(SPARE)
410 180100-320-0 .. LONGITUDINAL LOCKING PIN 1
(F276468)
415 147100-19 .. SPRING 1
(F241880)

- ITEM NOT ILLUSTRATED

Page 10003-9
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
420 132100-08 .. BUSHING, EXTERNAL NP 1
(F023188)
RPLD BY F0482788
- 420A F0482788 .. BUSHING, EXTERNAL 1
RPLS 132100-08
(SPARE)
ATTACHING PARTS
425 GPMECAE2-5X12 .. PIN 1
(F000911)
***
- 430 180100-400-1 . AFT SLIDING CROSS TUBE ACE 1
EQUIPPED(LH)
(F276626W)
- 430A 180100-400-2 . AFT SLIDING CROSS TUBE BDF 1
EQUIPPED(RH)
(F276627W)
ATTACHING PARTS
435 180100-2A0-1 . TRAVERSE CAP(LH) NP 1
(F287264)
RPLD BY F0482703
- 435A 180100-2A0-2 . TRAVERSE CAP(RH) NP 1
(F287265)
RPLD BY F0482702
- 435B F0482703 . TRAVERSE CAP(LH) 1
RPLS 180100-2A0-1
(SPARE)
- 435C F0482702 . TRAVERSE CAP(RH) 1
RPLS 180100-2A0-2
445 LFZ8 . ROLLER SHAFT 2
(F287101)
450 LFE8-1 . ECCENTRICAL ROLLER SHAFT 2
(EQLFE8-1)
(F287100)
455 LFR508-6-2Z . ROLLER BEARING 4
(F287102)
***
460 180100-4A0-0 .. CROSS TUBE, SLIDING 1
EQUIPPED
(F287357)
ATTACHING PARTS
465 NAS514P524-16 .. SCREW 80205 1
(VINAS514P52416)
(F287491)
***
470 180100-420-0 .. CLAMP, INTERIOR 1
(F276506)

- ITEM NOT ILLUSTRATED

Page 10003-10
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
475 180100-430-0 .. CLAMP, EXTERIOR 1
(F276676)
480 180100-470-1 .. SUPPORT SLIDER(LH) ACE 1
(F287161)
- 480A 180100-470-2 .. SUPPORT SLIDER(RH) BDF 1
(F287162)
- 490 180100-480-1 .. SLIDER ACE 1
(F287163)
- 490A 180100-480-2 .. SLIDER BDF 1
(F287164)
500 180100-440-0 .. HOOK 1
(F276477)
505 180100-450-0 .. SCREW 2
(F276508)
- 510 180100-460-0 .. STOP, LATERAL 1
(F287143)
515 AN316-5R .. NUT AN316-5R 88044 1
(ECAN3165R)
(F048258)
520 NAS601-6 .. SCREW 80205 6
(VINAS6016)
(F000668)
- 525 180100-500-1 . FRONT SLIDING CROSS TUBE ACE 1
EQUIPPED(LH)
(F276697W)
- 525A 180100-500-2 . FRONT SLIDING CROSS TUBE BDF 1
EQUIPPED(RH)
(F276698W)
ATTACHING PARTS
530 LFZ8 . ROLLER SHAFT 2
(F287101)
535 LFE8-1 . ECCENTRICAL ROLLER SHAFT 2
(EQLFE8-1)
(F287100)
540 LFR508-6-2Z . ROLLER BEARING 4
(F287102)
***
- 541 180100-500-3 .. FRONT SLIDING CROSS TUBE 1
EQUIPPED(LH)
(SPARE)
- 541A 180100-500-4 .. FRONT SLIDING CROSS TUBE BDF 1
EQUIPPED(RH)
(SPARE)
545 180100-410-0 ... SLIDING CROSS TUBE EQUIPPED NP 1
(F287160)
550 180100-420-0 ... CLAMP, INTERIOR 1
(F276506)

- ITEM NOT ILLUSTRATED

Page 10003-11
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
555 180100-510-0 ... CLAMP, EXTERIOR 1
(F276509)
556 NAS601-6 ... SCREW 80205 4
(VINAS6016)
(F000668)
560 180100-440-0 .. HOOK 1
(F276477)
565 180100-450-0 .. SCREW 2
(F276508)
- 570 180100-460-0 .. STOP, LATERAL 2
(F287143)
- 575 NAS601-6 .. SCREW 80205 4
(VINAS6016)
(F000668)
580 NAS514P524-16 .. SCREW 80205 1
(VINAS514P52416)
(F287491)
585 AN316-5R . NUT AN316-5R 88044 2
(ECAN3165R)
(F048258)
- 590 180100A00-0 . LATERAL LOCKING DEVICE ASSY NP 1
(F287436)
590A F0435882 . LATERAL LOCKING DEVICE ASSY 1
(SPARE)
595 180100-650-0 .. LATERAL LOCKING BODY NP 1
(F287437)
RPLD BY F0482807
- 595A F0482807 .. LATERAL LOCKING BODY 1
RPLS 180100-650-0
(SPARE)
ATTACHING PARTS
600 355136ASMEB18-3 .. SCREW 2
(F355136)
***
605 180100-620-0 .. COVER PLATE NP 1
(F276461)
RPLD BY F0482794
- 605A F0482794 .. COVER PLATE 1
RPLS 180100-620-0
(SPARE)
ATTACHING PARTS
610 NAS602-5 .. SCREW NAS602-5 80205 2
(VINAS6025)
(F046548)
***
615 180100-630-0 .. LATERAL LOCKING PIN 1
(F276469)

- ITEM NOT ILLUSTRATED

Page 10003-12
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
3
620 180100-640-0 .. SPRING,INTERNAL 1
(F287144)
625 168400-3H202 .. COMMAND NP 1
(F241532H202)
(SPARE)

- ITEM NOT ILLUSTRATED

Page 10003-13
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SEAT PAN ASSY (Sheet 1 of 3)


SHEET 1 OF 3
Figure 4/25-11-66-991-804-A01

Page 10004-0
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SEAT PAN ASSY (Sheet 2 of 3)


SHEET 2 OF 3
Figure 4/25-11-66-991-804-A01

Page 10004-1
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

SEAT PAN ASSY (Sheet 3 of 3)


SHEET 3 OF 3
Figure 4/25-11-66-991-804-A01

Page 10004-2
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
-1 180200-000-1 SEAT PAN ASSY(LH) NP A RF
(F276713)
RPLD BY 180201-000-1
SEE FIG. 1 FOR NHA
- 1A 180200-000-2 SEAT PAN ASSY(RH) NP B RF
(F276714)
RPLD BY 180201-000-2
SEE FIG. 1 FOR NHA
- 1B 180201-000-1 SEAT PAN ASSY(LH) NP C RF
(F300684)
RPLD BY 180202-000-1
RPLS 180200-000-1
SEE FIG. 1 FOR NHA
- 1C 180201-000-2 SEAT PAN ASSY(RH) NP D RF
(F300685)
RPLD BY 180202-000-2
RPLS 180200-000-2
SEE FIG. 1 FOR NHA
- 1D 180202-000-1 SEAT PAN ASSY(LH) NP E RF
(F317567)
RPLD BY 180203-000-1
RPLS 180201-000-1
SEE FIG. 1 FOR NHA
- 1E 180202-000-2 SEAT PAN ASSY(RH) NP F RF
(F317568)
RPLD BY 180203-000-2
RPLS 180201-000-2
SEE FIG. 1 FOR NHA
- 1F 180203-000-1 SEAT PAN ASSY(LH) NP G RF
(F335423)
RPLD BY F0418724
RPLS 180202-000-1
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1G 180203-000-2 SEAT PAN ASSY(RH) NP H RF
(F335424)
RPLD BY F0418723
RPLS 180202-000-2
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1H F0418724 SEAT PAN ASSY(LH) J RF
(FOR PILOT SEAT)
RPLS 180203-000-1
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA

- ITEM NOT ILLUSTRATED

Page 10004-3
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
- 1J F0418723 SEAT PAN ASSY(RH) K RF
RPLS 180203-000-2
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
-5 180200-100-1 . SEAT PAN STRUCTURE(LH) NP A 1
(F276715)
RPLD BY 180201-100-1
- 5A 180200-100-2 . SEAT PAN STRUCTURE(RH) NP B 1
(F276716)
RPLD BY 180201-100-2
- 5B 180201-100-1 . SEAT PAN STRUCTURE(LH) NP C 1
(F300686)
RPLD BY 180202-100-1
RPLS 180200-100-1
- 5C 180201-100-2 . SEAT PAN STRUCTURE(RH) NP D 1
(F300687)
RPLD BY 180202-100-2
RPLS 180200-100-2
- 5D 180202-100-1 . SEAT PAN STRUCTURE(LH) EGJ 1
(F317558)
RPLS 180201-100-1
- 5E 180202-100-2 . SEAT PAN STRUCTURE(RH) FHK 1
(F317559)
RPLS 180201-100-2
ATTACHING PARTS
10 180200-2B0-1 . HALF BUSHING HINGE(LH) 4
(F276480)
10A 180200-2B0-2 . HALF BUSHING HINGE(RH) 4
(F276481)
15 AN3-13A . SCREW AN3-13A 88044 4
(VIAN313A)
(F013226)
20 22NTM02 . NUT 72962 4
(EC22NTM02)
(F000731)
25 NAS1149F0332P . SUPSD BY FIG 3 WASHER 80205 4
(R0AN96010L)
(F264961)
***
26 147550-5 .. CLIP 2
(F249190)
ATTACHING PARTS
27 P0PTLPD419BS .. RIVET 4
(F000298)
***
- 30 180201-610-1 .. CABLE BRACKET(LH) FHK 1
(F317554)

- ITEM NOT ILLUSTRATED

Page 10004-4
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
30A 180201-610-2 .. CABLE BRACKET(RH) EGJ 1
(F317555)
ATTACHING PARTS
35 NAS514P1032-6 .. SCREW 80205 E F G H 2
(VINAS514P10326) J K
(F007161)
***
40 180200-170-1 .. SUPPORT SWITCH(LH) A C E 1
(F276530) G J
RPLD BY F0482856
- 40A 180200-170-2 .. SUPPORT SWITCH(RH) B D F 1
(F276531) H K
RPLD BY F0482855
- 40B F0482856 .. SUPPORT SWITCH(LH) A C E 1
RPLS 180200-170-1 G J
(SPARE)
- 40C F0482855 .. SUPPORT SWITCH(RH) B D F 1
RPLS 180200-170-2 H K
ATTACHING PARTS
45 NAS603-6 .. SCREW 80205 C D E F 2
(VINAS6036) GHJK
(F017011)
- 50 NAS603-9 .. SCREW 80205 A B 2
(VINAS6039)
(F020306)
***
- 55 180200-180-1 .. SUPPORT INERTIAL LOCKING NP A 1
CONTROL(LH)
(F276532)
RPLD BY 180201-180-1
AS PER SB180-25-001
- 55A 180200-180-2 .. SUPPORT INERTIAL LOCKING NP B 1
CONTROL(RH)
(F276533)
RPLD BY 180201-180-2
AS PER SB180-25-001
55B 180201-180-1 .. SUPPORT INERTIAL LOCKING CEGJ 1
CONTROL(LH)
(F300690W)
RPLS 180200-180-1
- 55C 180201-180-2 .. SUPPORT INERTIAL LOCKING DFHK 1
CONTROL(RH)
(F300691W)
RPLS 180200-180-2

- ITEM NOT ILLUSTRATED

Page 10004-5
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
ATTACHING PARTS
60 NAS603-6 .. SCREW 80205 C D E F 2
(VINAS6036) GHJK
(F017011)
- 65 NAS603-9 .. SCREW 80205 A B 2
(VINAS6039)
(F020306)
***
70 180200-1F0-1 .. FAIRING SUPPORT(LH) 1
(F287185)
ATTACHING PARTS
75 NAS603-6 .. SCREW 80205 C E G J 1
(VINAS6036)
(F017011)
80 NAS603-14 .. SCREW NAS603-14 80205 C E G J 1
(VINAS60314)
(F271504)
85 22NTM02 .. NUT 72962 C E G J 1
(EC22NTM02)
(F000731)
- 90 NAS603-9 .. SCREW 80205 A 2
(VINAS6039)
(F020306)
***
95 180200-1F0-2 .. FAIRING SUPPORT(RH) 1
(F287186)
ATTACHING PARTS
100 NAS603-6 .. SCREW 80205 C D E F 1
(VINAS6036) GHJK
(F017011)
105 NAS603-14 .. SCREW NAS603-14 80205 C D E F 1
(VINAS60314) GHJK
(F271504)
110 22NTM82 .. NUT CDEF 1
(EC22NM82) GHJK
(F000729)
- 115 NAS603-12 .. SCREW NAS603-12 80205 A B 1
(VINAS60312)
(F031127)
***
120 180200-160-1 .. SUPPORT ABCD 1
(F276542) EGJ
- 120A 180200-160-2 .. SUPPORT ABCD 1
(F276543) FHK

- ITEM NOT ILLUSTRATED

Page 10004-6
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
ATTACHING PARTS
125 NAS603-6 .. SCREW 80205 C D E 2
(VINAS6036) G J
(F017011)
- 130 NAS603-9 .. SCREW 80205 A B 2
(VINAS6039)
(F020306)
***
135 180200-140-0 .. SHEET METAL, SEAT PAN 1
(F276680)
ATTACHING PARTS
140 P0PTLPD424BS .. RIVET 15
(F000299)
145 P0PTLPD419BS .. RIVET 19
(F000298)
***
150 180200-130-0 .. AFT SUPPORT, BACKREST 1
(F276601)
155 180200-120-0 .. AFT GUIDING, THIGHREST 1
(F276600)
ATTACHING PARTS
160 AN3-3A .. SCREW 88044 2
(VIAN33A)
(F001175)
165 NAS1149F0316P .. WASHER 80205 2
(R0NAS1149F0316P)
(F287539)
***
- 170 180200-110-1 .. SPREADER ABCD 1
(F276717)
- 175 180200-110-2 .. SPREADER ABCD 1
(F276718)
180 180201-110-1 .. SPREADER EFGH 1
(F300688) J K
RPLD BY F0482852
- 180A F0482852 .. SPREADER EFGH 1
RPLS 180201-110-1 J K
(SPARE)
185 180201-110-2 .. SPREADER EFGH 1
(F300689) J K
RPLD BY F0482851
- 185A F0482851 .. SPREADER EFGH 1
RPLS 180201-110-2 J K
(SPARE)
190 180200-480-0 .. PIN 2
(F287180)

- ITEM NOT ILLUSTRATED

Page 10004-7
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
ATTACHING PARTS
195 NAS514P632-12 .. SCREW NAS514P36212 80205 1
(VINAS514P63212)
(F025450)
200 180200-1E0-0 .. SCREW 180200-1E0-0 2
(F287093)
205 NAS1149F0432P .. WASHER 80205 C D E F 2
(R0AN960416L) GHJK
(F000764)
- 210 150200-1C0-0 .. SPACER A B 2
210A 180200-1C0-0 .. SPACER CDEF 2
(F276645) GHJK
215 F52NTE048 .. NUT 72962 C D E F 2
(ECF52NTE048) GHJK
TRUE P/N (F52NTE-048)
(F006594)
***
- 220 180200-200-1 . THIGHREST ASSY,EXTERNAL(LH) NP A C E G 1
(F276719W)
RPLD BY F0418856
AS PER SB180-25-012
220A F0418856 . THIGHREST ASSY,EXTERNAL(LH) J 1
RPLS 180200-200-1
- 220B 180200-200-3 . THIGHREST ASSY,EXTERNAL(RH) NP B D F H 1
(F287104W)
RPLD BY F0418858
AS PER SB180-25-012
- 220C F0418858 . THIGHREST ASSY,EXTERNAL(RH) K 1
RPLS 180200-200-3
- 225 180200-210-1 .. THIGHREST FRAME(LH)(LH) A C E 1
(F276425) G J
- 225A 180200-210-2 .. THIGHREST FRAME(RH)(RH) B D F 1
(F276426) H K
ATTACHING PARTS
- 230 180200-280-0 .. BREAKOVER ROTATION AXLE 1
(F276435)
- 235 GPV2X15AC .. PIN 1
(F037141)
***
- 240 180200-220-0 .. BREAKOVER AXLE 1
(F276427)
ATTACHING PARTS
- 245 180200-260-0 .. SHAFT NP A B C D 1
(F276463) EFGH
RPLD BY F0417998
AS PER SB180-25-012

- ITEM NOT ILLUSTRATED

Page 10004-8
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
- 245A F0417998 .. SHAFT J K 1
RPLS 180200-260-0
- 250 CI7133D3 .. CIRCLIP ABCD 2
(F010170) EFGH
- 250A GPV1X10AC .. COTTER PIN J K 2
(F350424)
***
- 255 180200-230-0 .. BREAKOVER SETTING SCREW 1
(F276428)
- 260 180200-240-0 .. THIGHREST SPRING UPPER 1
GUIDE
(F276429)
- 265 180200-250-0 .. BREAKOVER SPRING 1
(F276640)
- 270 180200-270-1 .. BREAKOVER STRUCTURE(LH) A C E 1
(F276430) G J
- 270A 180200-270-2 .. BREAKOVER STRUCTURE(RH) B D F 1
(F276431) H K
ATTACHING PARTS
- 275 180200-290-0 .. AXLE BREAKOVER STRUCTURE 1
(F276436)
- 280 GPV2X15AC .. PIN 1
(F037141)
***
- 285 180200-2A0-1 .. HINGE STRUCTURE(LH) A C E 1
(F276646) G J
- 290 180200-2A0-3 .. HINGE STRUCTURE(LH) BDFH 1
(F287158)
- 295 180200-2A0-4 .. HINGE STRUCTURE K 1
(F287159)
- 300 180200-200-2 . THIGHREST ASSY,INTERNAL(RH) NP A C E G 1
(F276720W)
RPLD BY F0418855
AS PER SB180-25-012
300A F0418855 . THIGHREST ASSY,INTERNAL(RH) J 1
RPLS 180200-200-2
- 300B 180200-200-4 . THIGHREST ASSY,INTERNAL(LH) NP B D F H 1
(F287105)
RPLD BY F0418857
AS PER SB180-25-012
- 300C F0418857 . THIGHREST ASSY,INTERNAL(LH) K 1
RPLS 180200-200-4
305 180200-210-2 .. THIGHREST FRAME(RH) A C E 1
(F276426) G J
- 305A 180200-210-1 .. THIGHREST FRAME(LH) B D F 1
(F276425) H K

- ITEM NOT ILLUSTRATED

Page 10004-9
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
ATTACHING PARTS
310 180200-280-0 .. BREAKOVER ROTATION AXLE 1
(F276435)
315 GPV2X15AC .. PIN 1
(F037141)
***
320 180200-220-0 .. BREAKOVER AXLE 1
(F276427)
ATTACHING PARTS
- 325 180200-260-0 .. SHAFT NP A B C D 1
(F276463) EFGH
RPLD BY F0417998
AS PER SB180-25-012
325A F0417998 .. SHAFT J K 1
RPLS 180200-260-0
- 330 CI7133D3 .. CIRCLIP ABCD 2
(F010170) EFGH
RPLD BY GPV1X10AC
330A GPV1X10AC .. COTTER PIN J K 2
(F350424)
RPLS CI7133D3
***
335 180200-230-0 .. BREAKOVER SETTING SCREW 1
(F276428)
340 180200-240-0 .. THIGHREST SPRING UPPER 1
GUIDE
(F276429)
345 180200-250-0 .. BREAKOVER SPRING 1
(F276640)
- 350 180200-270-1 .. BREAKOVER STRUCTURE(LH) B D F 1
(F276430) H K
350A 180200-270-2 .. BREAKOVER STRUCTURE(RH) A C E 1
(F276431) G J
ATTACHING PARTS
355 180200-290-0 .. AXLE BREAKOVER STRUCTURE 1
(F276436)
360 GPV2X15AC .. PIN 1
(F037141)
***
365 180200-2A0-2 .. HINGE STRUCTURE(RH) A C E 1
(F276647) G J
- 370 180200-2A0-3 .. HINGE STRUCTURE(LH) K 1
(F287158)
- 375 180200-2A0-4 .. HINGE STRUCTURE(RH) BDFH 1
(F287159)

- ITEM NOT ILLUSTRATED

Page 10004-10
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
- 380 180200-400-1 . BACKREST RECLINE COMMAND NP A C 1
ASSY,LH(LH)
(F276723W)
RPLD BY 180201-400-1
- 380A 180200-400-2 . BACKREST RECLINE COMMAND NP B D 1
ASSY,RH(RH)
(F276724W)
RPLD BY 180201-400-2
- 380B 180201-400-1 . BACKREST RECLINE COMMAND NP E 1
ASSY,LH(LH)
(F317565)
RPLD BY 180202-400-1
RPLS 180200-400-1
- 380C 180201-400-2 . BACKREST RECLINE COMMAND NP F 1
ASSY,RH(RH)
(F317566)
RPLD BY 180202-400-2
RPLS 180200-400-2
- 380D 180202-400-1 . BACKREST RECLINE COMMAND NP G J 1
ASSY(LH)
(F0423239)
RPLD BY F0468209
RPLS 180201-400-1
- 380E 180202-400-2 . BACKREST RECLINE COMMAND NP H K 1
ASSY(RH)
(F0443670)
RPLD BY F0468208
RPLS 180201-400-2
380F F0468209 . BACKREST RECLINE COMMAND G J 1
ASSY(LH)
RPLS 180202-400-1
- 380G F0468208 . BACKREST RECLINE COMMAND H K 1
ASSY(RH)
RPLS 180202-400-2
- 385 180200-410-0 .. SHAFT NP A B C D 1
(F287145)
AS PER SB180-25-003
385A 185200-410-0 .. SHAFT EFGH 1
(F300402) J K
390 180200-420-0 .. UNLOCKING HANDLE NP 1
(F276584)
RPLD BY F0482854
- 390A F0482854 .. UNLOCKING HANDLE 1
RPLS 180200-420-0
(SPARE)

- ITEM NOT ILLUSTRATED

Page 10004-11
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
ATTACHING PARTS
395 MS21090-0835 .. SCREW 96906 1
(VIMS210900835)
(F021181)
400 NAS1149FN832P .. WASHER 80205 2
(R0AN9608)
(F000773)
***
405 180200-450-0 .. SMALL PLATE NP 1
(F276578)
AS PER SB180-25-003
ATTACHING PARTS
410 NAS514P632-6 .. SCREW NAS514P632-6 80205 2
(VINAS514P6326)
(F001142)
***
415 180200-480-0 .. PIN 1
(F287180)
ATTACHING PARTS
420 NAS514P632-6 .. SCREW NAS514P632-6 80205 1
(VINAS514P6326)
(F001142)
***
- 425 180200-490-0 .. SPRING NP A B C D 1
(F287181) E F
RPLD BY 180201-490-0
AS PER SB180-25-004
- 425A 180201-490-0 .. SPRING GHJK 1
(F335390)
RPLD BY F0457435
RPLS 180200-490-0
425B F0457435 .. SPRING GHJK 1
RPLS 180201-490-0
RPLD BY 180201-490-0 AS
PER SB180-25-022
ATTACHING PARTS
430 MS21090-0835 .. SCREW 96906 1
(VIMS210900835)
(F021181)
435 R0LU4 .. WASHER 1
(F022323)
***
- 440 180200-4A0-0 .. BRACKET ABCD 1
(F287179)
445 185200-4A0-0 .. BRACKET EFGH 1
(F300403) J K

- ITEM NOT ILLUSTRATED

Page 10004-12
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
450 180201-430-0 .. SPACER EFGH 1
(F317564) J K
455 147112-58 .. END CABLE NP 1
(F262918)
(PRE SIL180-10)
455A 185201-460-0 .. STOP, CABLE 1
(F350421)
(POST SIL180-10)
ATTACHING PARTS
456 GPV1X10AC .. COTTER PIN 1
(F350424)
(POST SIL180-10)
***
- 460 180200-500-1 . UNLOCKING DEVICE COMMAND NP A C 1
ASSY(LH)
(F276725W)
RPLD BY F0418022
- 460A 180200-500-2 . UNLOCKING DEVICE COMMAND NP B D 1
ASSY(RH)
(F276726W)
RPLD BY F0414574
- 460B 180201-500-1 . UNLOCKING DEVICE COMMAND NP E 1
ASSY(LH)
(F317560)
- 460C 180201-500-2 . UNLOCKING DEVICE COMMAND NP F 1
ASSY(RH)
(F317561)
460D 180202-500-1 . UNLOCKING DEVICE COMMAND NP E 1
ASSY(LH)
(F335421)
RPLD BY F0468207
AS PER SB180-25-022
- 460E 180202-500-2 . UNLOCKING DEVICE COMMAND NP F 1
ASSY(RH)
(F335421)
RPLD BY F0468206
AS PER SB180-25-022
- 460F F0414574 . UNLOCKING DEVICE COMMAND H K 1
ASSY(RH)
ORDER OVERLGTH MPN
180202-500-2H008
RPLS 180200-500-2
- 460G F0418022 . UNLOCKING DEVICE COMMAND G J 1
ASSY(LH)
ORDER OVERLGTH MPN
180202-500-1H008
RPLS 180200-500-1

- ITEM NOT ILLUSTRATED

Page 10004-13
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
460H F0468207 . UNLOCKING DEVICE COMMAND G J 1
ASSY(LH)
RPLS 180202-500-1
- 460J F0468206 . UNLOCKING DEVICE COMMAND H K 1
ASSY(RH)
RPLS 180202-500-2
- 465 180200-410-0 .. SHAFT NP A B C D 1
(F287145)
RPLD BY 185200-410-0
AS PER SB180-25-003
465A 185200-410-0 .. SHAFT EFGH 1
(F300402) J K
RPLS 180200-410-0
470 180200-420-0 .. UNLOCKING HANDLE NP 1
(F276584)
RPLD BY F0482854
470A F0482854 .. UNLOCKING HANDLE 1
RPLS 180200-420-0
(SPARE)
ATTACHING PARTS
475 MS21090-0835 .. SCREW 96906 2
(VIMS210900835)
(F021181)
- 480 NAS1149FN832P .. WASHER 80205 1
(R0AN9608)
(F000773)
481 R0LU4 .. WASHER 1
(F022323)
***
- 485 180200-450-0 .. SMALL PLATE NP A B C D 1
(F276578)
RPLD BY 180201-450-0
AS PER SB180-25-003
485A 180201-450-0 .. SMALL PLATE EFGH 1
(F317556) J K
RPLS 180200-450-0
ATTACHING PARTS
490 NAS514P632-6 .. SCREW NAS514P632-6 80205 2
(VINAS514P6326)
(F001142)
***
495 180200-480-0 .. PIN 1
(F287180)

- ITEM NOT ILLUSTRATED

Page 10004-14
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
ATTACHING PARTS
500 NAS514P632-6 .. SCREW NAS514P632-6 80205 1
(VINAS514P6326)
(F001142)
***
- 505 180200-490-0 .. SPRING NP 1
(F287181)
RPLD BY 180201-490-0
AS PER SB180-25-004
505A 180201-490-0 .. SPRING 1
(F335390)
RPLS 180200-490-0
- 510 180200-4A0-0 .. BRACKET ABCD 1
(F287179)
510A 185200-4A0-0 .. BRACKET EFGH 1
(F300403) J K
515 180200-4B0-0 .. AXLE EFGH 2
(F317557) J K
520 CI7133D4 .. CIRCLIP EFGH 2
(F006655) J K
- 525 147112-58 .. END CABLE ABCD 3
(F262918)
(PRE SIL180-10)
- 525A 185201-460-0 .. STOP, CABLE ABCD 1
(F350421)
(POST SIL180-10)
- 526 GPV1X10AC .. COTTER PIN ABCD 1
(F350424)
(POST SIL180-10)
530 180200-4C0-2 . FAIRING SUPPORT(RH) EGJ 1
(F317563)
- 530A 180200-4C0-1 . FAIRING SUPPORT(LH) FHK 1
(F317562)
ATTACHING PARTS
535 QUBP25C610X10 . BUSHING EFGH 1
(F300471) J K
540 NAS514P632-5 . SCREW 80205 E F G H 2
(VINAS514P6325) J K
(F001123)
***
545 GPDIN6325-7772 . PIN 2
(F287567)
- 546 180200-300-1 . THIGHREST COMMAND ASSY(LH) NP A 1
(F276721W)
RPLD BY F0418708
AS PER SB180-25-012

- ITEM NOT ILLUSTRATED

Page 10004-15
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
- 546A 180200-300-2 . THIGHREST COMMAND NP B 1
ASSY(RH)
(F276722W)
RPLD BY F0418707
AS PER SB180-25-012
- 546B F0418708 . THIGHREST COMMAND ASSY(LH) C 1
RPLS 180200-300-1
- 546C F0418707 . THIGHREST COMMAND D 1
ASSY(RH)
RPLS 180200-300-2
- 550 180200-310-1 .. COMMAND SHAFT(LH) A C 1
(F287353)
550A 180200-310-2 .. COMMAND SHAFT(RH) B D 1
(F287354)
551 F0505292 .. SPACER ABCD 1
ATTACHING PARTS
- 555 180200-320-0 .. THIGH REST STOP NP A B 1
(F276474)
RPLD BY F0418705
AS PER SB180-25-012
555A F0418705 .. THIGH REST STOP CD 1
RPLS 180200-320-0
- 560 NAS603-9 .. SCREW 80205 A B 1
(VINAS6039)
(F020306)
560A NAS514P1032-8 .. SCREW 80205 C D 1
(VINAS514P10328)
(F000635)
***
- 565 180200-330-1 .. SLIDE A C 1
(F287355)
- 570A 180200-330-2 .. SLIDE B D 1
(F287356)
- 575 180200-350-0 .. GUIDING PIN ABCD 2
(F287171)
ATTACHING PARTS
- 580 180200-360-0 .. GUIDING PIN NUT ABCD 2
(F287172)
- 585 22NTM02 .. NUT 72962 A B C D 2
(EC22NTM02)
RPLD BY F22NTM02
(F000731)
- 585A F22NTM02 .. NUT 72962 A B C D 2
(ECF22NTM02)
RPLS 22NTM02
(F010348)
***
- ITEM NOT ILLUSTRATED

Page 10004-16
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
4
590 AAVEL50-315A . AUTO GRIP, LOOP J K 2
(F096685)
(LENGTH 270MM)
595 AAVEL25-315A . AUTO GRIP, LOOP J K 1
(F096684)
(LENGTH 120MM)

- ITEM NOT ILLUSTRATED

Page 10004-17
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

ARMREST ASSY
SHEET 1 OF 1
Figure 5/GRAPHIC-25-11-66-991-805-A01

Page 10005-0
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
5
-1 180600-000-1 ARMREST ASSY(LH) NP A RF
(F276749)
RPLD BY 180601-000-1
SEE FIG. 1 FOR NHA
- 1A 180600-000-2 ARMREST ASSY(RH) NP B RF
(F276750)
RPLD BY 180601-000-2
SEE FIG. 1 FOR NHA
- 1B 180601-000-1 ARMREST ASSY(LH) NP C RF
(F300669W)
RPLD BY F0418064
RPLS 180600-000-1
AS PER SB180-25-014
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1C 180601-000-2 ARMREST ASSY(RH) NP D RF
(F300670W)
RPLD BY F0418061
RPLS 180600-000-2
AS PER SB180-25-014
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1D F0418064 ARMREST ASSY(LH) NP E RF
RPLS 180601-000-1
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1E F0418061 ARMREST ASSY(RH) NP F RF
RPLS 180601-000-2
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1F F0431631 ARMREST ASSY(RH) G RF
(SPARE)
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1G F0431642 ARMREST ASSY(LH) H RF
(SPARE)
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 10 180600-100-1 . ARMREST STRUCTURE(LH) NP A 1
(F276751)
RPLD BY 180601-100-1
AS PER SB180-25-001
- 10A 180600-100-2 . ARMREST STRUCTURE(RH) NP B 1
(F276752)
RPLD BY 180601-100-2
AS PER SB180-25-001

- ITEM NOT ILLUSTRATED

Page 10005-1
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
5
- 10B 180601-100-1 . ARMREST STRUCTURE(LH) NP C 1
(F300671)
RPLD BY F0418065
RPLS 180600-100-1
- 10C 180601-100-2 . ARMREST STRUCTURE(RH) NP D 1
(F300672)
RPLD BY F0418066
RPLS 180600-100-2
- 10D F0418065 . ARMREST STRUCTURE(LH) EG 1
RPLS 180601-100-1
10E F0418066 . ARMREST STRUCTURE(RH) F H 1
RPLS 180601-100-2
ATTACHING PARTS
- 20 180600-210-1 . ARMREST HINGE ASSY(LH) NP A C E G 1
(F276606)
RPLD BY F0482694
20A 180600-210-2 . ARMREST HINGE ASSY(RH) NP B D F H 1
(F276607)
RPLD BY F0482693
- 20B F0482694 . ARMREST HINGE ASSY(LH) ACEG 1
RPLS 180600-210-1
(SPARE)
20C F0482693 . ARMREST HINGE ASSY(RH) BDFH 1
RPLS 180600-210-2
(SPARE)
- 30 180600-220-1 . HORIZONTAL HINGE AXLE NP A C E G 1
EQUIPPED(LH)
(F276608)
RPLD BY F0482696
30A 180600-220-2 . HORIZONTAL HINGE AXLE NP B D F H 1
EQUIPPED(RH)
(F276609)
RPLD BY F0482695
- 30B F0482696 . HORIZONTAL HINGE AXLE ACEG 1
EQUIPPED(LH)
RPLS 180600-220-1
(SPARE)
30C F0482695 . HORIZONTAL HINGE AXLE BDFH 1
EQUIPPED(RH)
RPLS 180600-220-2
(SPARE)
40 180600-230-0 . SPACER 2
(F276592)
50 180600-270-0 . WASHER 1
(F287344)

- ITEM NOT ILLUSTRATED

Page 10005-2
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
5
60 AN316-6R . NUT AN316-6R 88044 1
(ECAN3166R)
(F000720)
***
- 70 180600-120-1 .. COMMAND AXIS(LH) NP A 1
(F276753)
RPLD BY 180601-120-1
AS PER SB180-25-014
- 70A 180600-120-2 .. COMMAND AXIS(RH) NP B 1
(F276754)
RPLD BY 180601-120-2
AS PER SB180-25-014
- 70B 180601-120-1 .. COMMAND AXIS(LH) NP C 1
(F300679W)
RPLD BY F0417981
RPLS 180600-120-1
AS PER SB180-25-014
- 70C 180601-120-2 .. COMMAND AXIS(RH) NP D 1
(F300680W)
RPLD BY F0417997
RPLS 180600-120-2
AS PER SB180-25-014
- 70D F0417997 .. COMMAND AXIS(RH) EG 1
RPLS 180601-120-2
(WITH RIGHT THREAD)
70E F0417981 .. COMMAND AXIS(LH) F H 1
RPLS 180601-120-1
(WITH LEFT THREAD)
80 180600-130-0 .. LEFT KNOB 1
(F287317)
90 180600-150-0 .. GUIDE 2
(F276594)
100 GPG072-5X12S250 .. COTTER PIN 1
(F081840)
110 GPREF501-4X26 .. PIN 1
(F287398)
(AS PER SB180-25-014)
120 GPV2X15AC .. PIN EFGH 1
(F037141)
130 180601-123-0 .. STOP WASHER EFGH 1
(F300683)
(AS PER SB180-25-014)
- 140 180600-900-1 . ARMCAP UPPER ASSY(LH) ACEG 1
(F276763)
140A 180600-900-2 . ARMCAP UPPER ASSY(RH) BDFH 1
(F276764)

- ITEM NOT ILLUSTRATED

Page 10005-3
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
5
- 150 180600-800-1 . ARMREST FAIRING ASSY(LH) ACEG 1
(F276757P008)
150A 180600-800-2 . ARMREST FAIRING ASSY(RH) BDFH 1
(F276758P008)

- ITEM NOT ILLUSTRATED

Page 10005-4
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

BACKREST ASSY (Sheet 1 of 2)


SHEET 1 OF 2
Figure 6/25-11-66-991-806-A01

Page 10006-0
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

BACKREST ASSY (Sheet 2 of 2)


SHEET 2 OF 2
Figure 6/25-11-66-991-806-A01

Page 10006-1
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
-1 180300-000-0 BACKREST ASSY NP A RF
(F276730W)
AS PER SIL180-05
SEE FIG. 1 FOR NHA
- 1A F0418861 BACKREST ASSY NP B RF
RPLD BY F0424672
AS PER SB180-25-019
SEE FIG. 1 FOR NHA
- 1B F0424672 BACKREST ASSY NP C RF
RPLD BY F0491688
RPLD BY F0491689
RPLD BY F0488009
RPLS F0418861
SEE FIG. 1 FOR NHA
- 1C F0491688 BACKREST ASSY NP D RF
RPLS F0424672
SEE FIG. 1A FOR NHA
- 1D F0491689 BACKREST ASSY NP E RF
RPLS F0424672
SEE FIG. 1A FOR NHA
- 1E F0488009 BACKREST ASSY NP F RF
RPLS F0424672
SEE FIG. 1A FOR NHA
- 10 180300-100-0 . STRUCTURE BACKREST NP A 1
(F276732)
- 10A 180300-111-0 . STRUCTURE BACKREST, FRONT ABC 1
(F287700)
(SPARE)
- 10B 180300-121-0 . STRUCTURE BACKREST, REAR ABC 1
(F287701)
(SPARE)
- 10C F0418860 . STRUCTURE, BACKREST NP B 1
RPLD BY F0424685
AS PER SB180-25-019
- 10D F0424685 . STRUCTURE, BACKREST C 1
RPLS F0418860
10E F0488010 . STRUCTURE, BACKREST DEF 1
11 AAVEL16-315A .. AUTO AGRIP,LOOP DEF 1
(F096682)
(LENGTH 260MM)
12 AACR016-315A .. AUTO-AGRIP, HOOK DEF 1
(F096678)
(LENGTH 260MM)
13 AAVEL25-315A .. AUTO GRIP, LOOP DEF 1
(F096684)
(LENGTH 130MM)

- ITEM NOT ILLUSTRATED

Page 10006-2
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
14 AAVEL25-315A .. AUTO GRIP, LOOP DEF 2
(F096684)
(LENGTH 450MM)
15 AACR025-315A .. AUTO AGRIP, HOOK DEF 2
(F096680)
(LENGTH 250MM)
16 AACR025-315A .. AUTO AGRIP, HOOK DEF 2
(F096680)
(LENGTH 140MM)
17 AACR025-315A .. AUTO AGRIP, HOOK DEF 2
(F096680)
(LENGTH 120MM)
20 180300-110-0 .. TUBE BACKREST, FRONT 1
(F276466)
30 180300-120-0 .. TUBE BACKREST, REAR 1
(F276516)
ATTACHING PARTS
40 180300-140-0 .. BACKREST LATERAL STIFFENING 2
PLATE
(F276523)
50 180300-150-1 .. CLAMP, LOWER(LH) 1
(F276471)
50A 180300-150-2 .. CLAMP, LOWER(RH) 1
(F276472)
60 180300-160-1 .. HINGE, ARMREST(LH) NP 1
(F276585)
RPLD BY F0482956
60A 180300-160-2 .. HINGE, ARMREST(RH) NP 1
(F276586)
RPLD BY F0482955
- 60B F0482956 .. HINGE, ARMREST(LH) 1
RPLS 180300-160-1
(SPARE)
- 60C F0482955 .. HINGE, ARMREST(RH) 1
RPLS 180300-160-2
(SPARE)
70 180300-170-0 .. BACKREST HINGE FITTING 2
CLAMP
(F276484)
***
80 355068ASMEB18-3 .. SCREW 12
(F355068)
90 F52NTE048 .. NUT 72962 8
(ECF52NTE048)
TRUE P/N (F52NTE-048)
(F006594)

- ITEM NOT ILLUSTRATED

Page 10006-3
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
100 180300-1J0-0 .. SLEEVE 2
(F287301)
110 180300-1M0-0 .. SLEEVE 2
(F287484)
- 120 180300-1P0-0 .. SLEEVE 2
(F287485)
130 180300-130-0 .. CROSS BAR BACKREST 1
(F276605)
ATTACHING PARTS
- 140 180300-180-0 .. ENDING, CROSS BAR NP A B C 2
(F276482)
RPLD BY F0418439
AS PER SIL180-05
140A F0418439 .. ENDING, CROSS BAR 2
RPLS 180300-180-0
150 NAS604-14 .. SCREW NAS604-14 80205 2
(VINAS60414)
160 F52NTE048 .. NUT 72962 2
(ECF52NTE048)
TRUE P/N (F52NTE-048)
(F006594)
***
- 170 180300-162-1 .. PLATE, WEARING LEFT(LH) 1
(F276769)
170A 180300-162-2 .. PLATE, WEARING RIGHT(RH) 1
(F276770)
ATTACHING PARTS
180 NAS514P832-7 .. SCREW 80205 2
(VINAS514P8327)
(F000636)
190 NAS1149FN832P .. WASHER 80205 2
(R0AN9608)
(F000773)
200 F22NTM82 .. NUT 72962 2
(ECF22NTM82)
(F014933)
***
210 180300-190-0 .. FITTING, HEADREST 4
(F276476)
ATTACHING PARTS
- 220 355037ASMEB18-3 .. SCREW A 1
(F355037)
220A 355037ASMEB18-3 .. SCREW ABC 2
(F355037)
***
230 180300-1A0-0 .. SLEEVE, HEADREST 2
(F276518)

- ITEM NOT ILLUSTRATED

Page 10006-4
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
- 240 180300-1C1-0 .. SHEET METAL, FRONT NP A B 1
(F276519)
RPLD BY F0424639
SUPSD BY F0502686
AS PER SB180-25-019
240A F0424639 .. SHEET METAL, FRONT C 1
RPLS 180300-1C1-0
SUPSD BY F0480290
240B F0480290 *** DELETED ***
240C F0480290 .. FRONT SHEET METAL DEF 1
SUPSDS F0424639
POST SB 180-25-024
240D F0502686 .. FRONT SHEET METAL EQUIPPED C 1
SUPSDS 180300-1C1-0
POST SB 180-25-024
ATTACHING PARTS
250 P0PTLPD424BS .. RIVET 6
(F000299)
260 NAS600-4 .. SCREW NAS600-4 80205 8
(VINAS6004)
(F014670)
270 R0MU3 .. WASHER ABC 8
(F006785)
***
280 180300-1D0-0 .. SHEET METAL, AFT 1
(F276605)
ATTACHING PARTS
290 P0PTLPD424BS .. RIVET 5
(F000299)
***
- 300 180300-1E0-0 .. UPPER BACKREST FAIRING NP A 2
ATTACH TAB
(F276521)
RPLD BY F0418206
(RPLD BY F0418206 AS PER
SB180-25-008)
300A F0418206 .. FIXATION TAB, BACKREST B C D 2
FAIRING, UPPER E F
RPLS 180300-1E0-0
ATTACHING PARTS
- 310 NAS600-4 .. SCREW NAS600-4 80205 A 2
(VINAS6004)
(F014670)
310A NAS600-4 .. SCREW NAS600-4 80205 B C D 3
(VINAS6004) E F
(F014670)
***
- ITEM NOT ILLUSTRATED

Page 10006-5
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
6
- 320 180300-1F0-0 .. LOWER BACKREST FAIRING NP A 2
ATTACH TAB
(F276522)
RPLD BY F0418205
320A F0418205 .. FIXATION TAB, BACKREST B C D 2
FAIRING, LOWER E F
RPLS 180300-1F0-0
ATTACHING PARTS
330 NAS600-4 .. SCREW NAS600-4 80205 B C D 2
(VINAS6004) E F
(F014670)
***
331 F0480292 .. STOP DEF 1
ATTACHING PARTS
332 355102ASMEB18-3 .. SCREW DEF 2
(F355102)
333 F22NTM62 .. NUT F22NTM-62 72962 D E F 2
(ECF22NTM62)
***
334 GEE99FAC .. PROFILE DEF 1
(F306245)
TRUE P/N (GEE99F-A-C)
340 180300-200-0 . HYDROLOCK ASSY 2
(F287126W)
ATTACHING PARTS
350 AN4-11A . SCREW AN4-11A 88044 2
(VIAN411A)
(F000581)
360 NAS1149F0432P . WASHER 80205 2
(R0AN960416L)
(F000764)
370 F52NTE048 . NUT 72962 2
(ECF52NTE048)
TRUE P/N (F52NTE-048)
(F006594)
***
380 AL13800-00 .. HYDROLOCK 1
(F287267)
390 128500-24 .. HINGE YOKE 1
(F025055)
400 AN316-6R .. NUT AN316-6R 88044 2
(ECAN3166R)
(F000720)
410 NAS1149F0632P .. WASHER 80205 2
(R0AN960616L)
(F010244)

- ITEM NOT ILLUSTRATED

Page 10006-6
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

FIXED HEADREST ASSY


SHEET 1 OF 1
Figure 7/GRAPHIC-25-11-66-991-807-A01

Page 10007-0
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
7
-1 180410-000-0 FIXED HEADREST ASSY NP A RF
(F287127W)
RPLD BY 180420-000-0
AS PER SB180-25-005
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1A 180420-000-0 FULL LEATHER HEADREST ASSY NP B RF
(F358144)
RPLD BY F0419364
RPLS 180410-000-0
AS PER SB180-25-009
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1B F0419364 FULL LEATHER HEADREST ASSY NP C RF
RPLS 180420-000-0
AS PER SB180-25-009
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 10 180410-110-0 . HEADREST STRUCTURE NP A B 1
ASSY, FIXED
(F287128W)
RPLD BY F0419363
AS PER SB180-25-009
10A F0419363 . HEADREST STRUCTURE ASSY C 1
RPLS 180410-110-0
- 20 AAVEL50-315A . AUTO GRIP, LOOP A 2
(F096685)
(LENGTH 100)
30 180400-911-0 . HEADREST FOAM B C 1
(F287288)
40 180401-920-0 . HEADREST COVER B C 1
(F358145)
(AS PER SB180-25-005)

- ITEM NOT ILLUSTRATED

Page 10007-1
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

UNLOCKING SYSTEM
SHEET 1 OF 1
Figure 8/GRAPHIC-25-11-66-991-808-A01

Page 10008-0
25-11-66 Apr 23/15
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
8
-1 180500-000-1 UNLOCKING SYSTEM(LH) NP A RF
(F276743)
RPLD BY 180501-000-1
SEE FIG. 1 FOR NHA
- 1A 180500-000-2 UNLOCKING SYSTEM(RH) NP B RF
(F276744)
RPLD BY 180501-000-2
SEE FIG. 1 FOR NHA
- 1B 180501-000-1 UNLOCKING SYSTEM(LH) C RF
(F317612)
RPLS 180500-000-1
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 1C 180501-000-2 UNLOCKING SYSTEM(RH) D RF
(F317613)
RPLS 180500-000-2
SEE FIG. 1 FOR NHA
SEE FIG. 1A FOR NHA
- 10 180500-100-0 . LONGITUDINAL UNLOCKING NP A B 1
ASSY
(F276745W)
RPLD BY 180501-100-0
10A 180501-100-0 . LONGITUDINAL UNLOCKING CD 1
ASSY
(F317614)
RPLS 180500-100-0
- 20 180500-110-0 .. LONGITUDINAL UNLOCKING 1
(F287496)
- 30 180500-200-0 .. LONGITUDINAL UNLOCKING NP A B 1
CABLE ASSY
(F287309W)
RPLD BY 180501-200-0
AS PER SB180-25-003
- 30A 180501-200-0 .. LONGITUDINAL UNLOCKING NP C D 1
CABLE ASSY
(F317615W)
RPLD BY F0453408
RPLS 180500-200-0
30B F0453408 .. LONGITUDINAL UNLOCKING CD 1
CABLE ASSY
RPLS 180501-200-0
- 40 180500-210-0 ... LONGITUDINAL UNLOCKING NP A B 1
CABLE
(F287310)
RPLD BY F0410189

- ITEM NOT ILLUSTRATED

Page 10008-1
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
8
- 40A F0410189 ... LONGITUDINAL UNLOCKING NP C D 1
CABLE
(F317617)
RPLS 180500-210-0
50 CI7133D5 ... CIRCLIP 1
(F006642)
60 L22435-060BCL ... NUT A B 2
(F012396)
70 180500-120-0 .. CLOSING PLATE NP 1
(F287136)
RPLD BY F0482795
- 70A F0482795 .. CLOSING PLATE 1
RPLS 180500-120-0
(SPARE)
80 NAS514P632-6 .. SCREW NAS514P632-6 80205 1
(VINAS514P6326)
(F001142)
- 90 180500-300-0 . LATERAL UNLOCKING CABLE NP A B 2
ASSY
(F287311W)
RPLD BY 180501-300-0
AS PER SB180-25-003
- 90A 180501-300-0 . LATERAL UNLOCKING CABLE NP C D 2
ASSY
(F317616W)
RPLD BY F0453409
RPLS 180500-300-0
90B F0453409 . LATERAL UNLOCKING CABLE CD 2
ASSY
RPLS 180501-300-0
- 100 180500-310-0 .. LATERAL UNLOCKING CABLE NP A B 1
(F287312)
RPLD BY 180501-310-0
- 100A 180501-310-0 .. LATERAL UNLOCKING CABLE NP C D 1
(F317618)
RPLD BY F0410188
RPLS 180500-310-0
100B F0410188 .. LATERAL UNLOCKING CABLE NP C D 1
RPLS 180501-310-0
110 CI7133D5 .. CIRCLIP 1
(F006642)
120 L22435-060BCL .. NUT A B 2
(F012396)
- 130 180500-400-0 . BACKREST RECLINE CONTROL NP A B 1
CABLE ASSY
(F276748W)
RPLD BY 180501-400-0

- ITEM NOT ILLUSTRATED

Page 10008-2
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.
Zodiac Seats France
COMPONENT MAINTENANCE MANUAL
180–SERIES

AIRLINE UNITS
NOMENCLATURE USAGE
FIG. ITEM PART NUMBER PART PER
CODE
No. 1234567
ASSY
8
130A 180501-400-0 . BACKREST RECLINE CONTROL CD 1
CABLE ASSY
(F317538W)
RPLS 180500-400-0
- 140 180500-410-0 .. BACKREST RECLINE CABLE 1
(F287313)
150 CI7133D5 ... CIRCLIP 2
(F006642)
- 160 V40-900-02 ... SLEEVE 1
170 MS24693C2 ... SCREW 96906 1
(VIMS24693C2)
(F011686)
- 180 V40-850 ... CABLES LINK 1
(F018215)
190 V40-800 ... DIVIDER 1
(F018214)
200 V40-600 ... CONTROL CABLE, LONG 2
(F018213)
210 180500-440-0 ... CONTROL CABLE BACKREST 1
RECLINE
(F300096)
220 V40-302 ... END PUSHER ASSY 2
(F269971)
230 L22435-060BCL .. NUT 2
(F012396)
240 180500-116-0 .. CLIP CD 1
(F317539)
(AS PER SB180-25-003)

- ITEM NOT ILLUSTRATED

Page 10008-3
25-11-66 Jan 16/17
The data and information contained herein are proprietary to Zodiac Seats France. Copy and distribution to a third party are strictly forbidden. Printed in France.

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