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254050 | A004
Contents
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Product information | 1
1 Product information
This manual includes the information required for installing the heat recovery unit type Topvex SR, TR manufactured by
Systemair Sverige AB. The units include the following model options:
The air handling units is delivered with airflow control CAV (Constant Air Volume).
Options:
The air handling units are delivered with the internal electrical cabinet and supply air on right (R) or left (L) side when
viewed from the access side.
Heater options are electrical (EL), hot water (HW) or none (None).
EL heater options
SR/TR20 1,4 kW 5,2 kW
SR/TR25 1,4 kW 5,2 kW
SR/TR35 3,5 kW 7,1 kW
SR/TR60 3,5 kW 7,1 kW 10,4 kW
SR/TR70 3,5 kW 10,4 kW 14,2 kW
SR80 5,2 kW 12,3 kW 19,4 kW
TR80 5,2 kW 12,3kW 19,4 kW
SR100 7,1 kW 15,7 kW 24,6 kW
HW heater options:
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2 | Overview
2 Overview
This manual includes the information required. If other accessories not included at delivery are in use, read their sepa-
rate instructions. The key to proper and safe operating is to read this manual thoroughly, use the air handling unit ac-
cording to given guidelines and follow all safety requirements.
Sound levels exceeding 70 dB(A) may occur depending on model and size (see online catalogue at www.systemair.
com for detailed information).
2.2 Disclaimer
The manufacturer may not be held liable for any damage to people or property caused by improper installation, start-
up, use of the unit or failure to implement the procedures and instructions included in this manual.
2.3 Warranty
General conditions are applied if purchase contract not state otherwise.
These units are delivered complete, tested and ready for being operated. Any form of warranty will become null and
void in the event that the unit is modified without manufacturer’s authorisation. Carry out all the planned maintenance
according to Operation and maintenance instruction in a timely and proper way.
3 Warnings
The following admonitions will be presented in the different sections of the document:
Danger
• Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or
serious injury.
Warning
• Indicates a potentially hazardous situation that may result in minor or moderate injuries.
Caution
• Indicates a risk of damaging the product or prevent optimal operation.
Important
• This appliance can be used by children aged from 8 years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience and knowledge if they have been given supervision
or instruction concerning use of the appliance in a safe way and understand the hazards involved.
• Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children
without supervision.
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Unloading from trailer | 3
Warning
• The unit is heavy. Be careful during transport and installation. Risk of injury through pinching. Use
protective clothing.
• Observe the centre of gravity during transportation.
The air handling unit is fastened on the pallet. Unload the air handling unit from the trailer using a forklift truck with
enough length on the forks, preferable from the short side.
Fig. 1
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4 | Transport and storage
Warning
• Secure the lifting straps on the lifting bars.
• Do not compress the air handling unit's chassi with the lifting straps.
Use a lifting frame connected to lifting bars in the air handling unit's feet. Use lifting straps with sufficient lifting
capacity.
1. Loosen the screws attaching the air handling unit to the pallet
Fig. 2
2. Place the lifting bars in the outer feet of the air handling unit.
3. Attach the lifting straps to the lifting bars.
Fig. 3 Lift the sections separate for size Topvex SR60–Topvex SR70 and Topvex TR60–Topvex TR80.
5.1 Storage
Store the unit covered from dust, rain and snow. Keep duct connections covered during storage and installation.
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Unpacking | 5
6 Unpacking
Remove the plastic covering the air handling unit.
NaviPad, NaviPad holder, supply air sensor, handles, mounting feet are enclosed inside the unit at delivery. One handle
is packed on top of the air handling unit.
Access control cabinet is loosely packed on the roof of the air handling unit. Mounting position at chapter 9.3.
7 Duct connections
Left (L) and Right (R) indicate the position of the supply air when viewed from access side.
For air handling units with rectangular ducts there are duct connection kits available at www.systemair.com as
accessories.
7.1 Topvex SR
Fig. 4
7.2 Topvex TR
Fig. 5
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6 | Internal components
8 Internal components
8.1 Topvex SR
Position Description
1 Supply air fan (SF)
2 Extract air fan (EF)
3 Supply air filter
4 Extract air filter
5 Heat exchanger
6 Rotor motor (RM)
7 Internal electrical cabinet
8 Heating coil, EL (ELH) or HWH/HWL (HW)
9 Pressure transmitter supply air fan/extract air filter (PDT1)
10 Pressure transmitter exhaust air fan/supply air filter (PDT2)
11 Pressure transmitter leakage protection (PDT3)
12 Air flow sensor, only for units with electric heating coil (AFS)
13 Water battery connection
14 Extract air temperature sensor (ETS)
15 Efficiency temperature sensor (EFS)
16 Outdoor air temperature sensor (OS)
17 Exhaust air temperature sensor (EHS)
18 Access control cabinet. Figure represent Topvex SR20-60.
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Internal components | 7
8.2 Topvex TR
Position Description
1 Supply air fan (SF)
2 Extract air fan (EF)
3 Supply air filter
4 Extract air filter
5 Heat exchanger
6 Rotor motor (RM)
7 Internal electrical cabinet
8 Heating coil, EL (ELH) or HWH/HWL (HW)
9 Pressure transmitter supply air fan/extract air filter (PDT1)
10 Pressure transmitter exhaust air fan/supply air filter (PDT2)
11 Pressure transmitter leakage protection (PDT3)
12 Air flow sensor, only for units with electric heating coil (AFS)
13 Water battery connection
14 Extract air temperature sensor (ETS)
15 Efficiency temperature sensor (EFS)
16 Outdoor air temperature sensor (OS)
17 Exhaust air temperature sensor (EHS)
18 Access control cabinet
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8 | Installation
9 Installation
Install Topvex SR, TR preferably in a separate room, for example storage room, laundry room or attic.
If it is necessary to install the air handling unit outdoors, Topvex SR ODK versions are weather protected and has the Ac-
cess control cabinet built-in in the air handling unit.
Verify that all ordered equipment are delivered before starting the installation. Report any deviation from the ordered
equipment to the supplier of the Systemair products.
Fig. 8
• Unload the air handling unit, use a pallet lift on the short side with enough length on the forks.
Fig. 9
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Installation | 9
Warning
• The unit is heavy. Be careful during transport and installation. Risk of injury through pinching. Use
protective clothing.
• Connect the ducts or provide with protection to prevent access to the fans through the duct connections.
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10 | Installation
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Installation | 11
Caution
We advice minimum two persons to remove the back side and the front doors.
Fig. 10
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12 | Installation
x10
x10
Fig. 11
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Installation | 13
Disconnect the quick connection cables and the 4 connectors (torx 6 mm) and divide the air handling unit.
When assembly the parts of the air handling unit, make sure to use the washers (1) with the connector screws.
1 1
x4
Fig. 12
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14 | Installation
For Topvex SR70–100 and TR20–80, the Access control cabinet is mounted on a bracket. Mount the bracket and Access
control cabinet with the supplied screws. The air handling unit has pre-drilled holes for this purpose.
For Topvex SR20-60 the Access control cabinet is mounted on top of the air handling unit at delivery.
x4 7mm
Topvex TR20–80
x4 7mm
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Installation | 15
Caution
• Cover the joints with insulation and tape well if the unit is installed in a cold place.
• Keep duct connections/duct ends covered during storage and installation.
• Do not connect tumble dryers to the ventilation system.
All other temperature sensors are built in to the unit from factory.
3m
Fig. 13
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16 | Installation
Fig. 14
1. Place the corner and side brackets on top of the air handling unit. Position the roof to make sure the side brackets are
in correct position. Use the side bracket as a template and mark the position. Fasten the brackets with the enclosed
screws.
Fig. 15
2. Place the left (1) roof part on top of the air handling unit. Fasten the roof part to the brackets with the screws. Fasten
the right roof part (2), observing the bending on the inner edge of the right roof part.
9.7 Accessories
Refer to available accessories in the online catalogue at www.systemair.com.
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Purge sector | 17
10 Purge sector
The figure 16 describes how the purge sector change the direction of the outdoor air to exhaust air and by that rinses
the exchanger from remaining of extract air in the rotor material. The air handling units are delivered with the purge
sector function deactivated, step 0.
Two purge sectors are built in the rotary wheel housing one on each side of the rotor as a preparation for both left and
right units. If the angle needs to be changed it is the purge sector on the supply air side.
5
6
3
1 2 3 4 5 6
Exhaust air Extract air Outdoor air Supply air Direction of rotation of the rotor Purge sector
Hold on to the purge sector and unscrew the sector according to figure 17. Move the purge sector to step 5 to activate
the purge sector function.
On Topvex SR/TR20–35 the door beam has to be removed to access the purge sector.
Fig. 17
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18 | Electrical connections
11 Electrical connections
Danger
• Disconnect the mains power supply to the unit before performing any maintenance or electrical work!
• Carry out all electrical connections in accordance with local rules and regulation. Electrical connections
must be carried out by an authorized installer.
Fig. 18
Lead the cable through the cable grommet and connect the mains power supply to the correct terminals.
L1 L2 L3 N
Fig. 19
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Electrical connections | 19
Fig. 20
For detailed information, see the air handling units wiring diagram.
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20 | Connect the water heating coil
Caution
Take care not to damage the water battery when connecting water pipes to connectors.
Remove the cable grommet and connect the water piping to the female threaded connections. Use a spanner to tighten
the connection. The arrows in the figure display the in- and outlet of the hot water.
Fig. 21
Connection Max diameter pass Type of threads (in/ CC measure for pipe
through out) SR/TR
SR/TR20 HWL/HWH DN15 (½") 24 mm Female thread 298 mm/204 mm
SR/TR25 HWL/HWH DN15 (½") 24 mm Female thread 348 mm/260 mm
SR/TR35 HWL/HWH DN15 (½") 24 mm Female thread 348 mm/284 mm
SR/TR60 HWL/HWH DN25 (1") 35 mm Female thread 500 mm/254 mm
SR/TR70 HWL/HWH DN25 (1") 35 mm Female thread 500 mm/254 mm
SR/TR80 HWL/HWH DN25 (1") 35 mm Female thread 630 mm/254 mm
SR100 HWL/HWH DN25 (1") 35 mm Female thread 720 mm
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Access control system | 21
Warning
Before obtaining access to terminals, all supply circuits must be disconnected.
Caution
Keep the Access control cabinet including the CU27-C away from direct sunlight.
Access control cabinet contains the control unit CU27-C and terminals to connect the control panel and accessories.
The enclosure class for Access control cabinet is IP44. Use one of the three flanges (1) on the Access control cabinet to
install accessories. If there is a need to change the type of flange on one position, it’s possible to order additional
flanges from Systemair. If Access control cabinet is mounted in an exposed environment and a higher enclosure class is
required, order a flange suitable for cable glands and replace the existing one.
Fig. 22
Open the Access control cabinet by loosing the 6 screws on the lid. If a separate power supply (230 V or 24 V) is re-
quired for any of the contacts in CU27–C for external components, a kit with 5 pieces of 1.5 mm2 cables is enclosed at
delivery for this purpose. Connect the cables to the terminals (2) and to the applicable terminals on the control unit
CU27–C (3). For detailed information, see the air handling unit’s wiring diagram.
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22 | Access control system
Fig. 23
Fig. 24
NaviPad is not for outdoor mounting. The protection class of the NaviPad control panel is IP54 and permitted tempera-
ture is 0-50° C. Communication between the panel and the control unit in Access control cabinet is possible with up to
100 meters of cable.
Fig. 25
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Access control system | 23
Connect NaviPad to the HMI port in the control unit in Access control cabinet. Lead the NaviPad cable in the cable clips
(2) and fasten with a cable tie to the strain relief (3). Lead also other cables in the cable clips and fasten with cables
ties.
Note:
24V HMI connection dedicated for the display. The connection is only for HMI and no other
connections is permitted.
Fig. 26
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24 | Access control system
Fig. 27
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Connect accessories in Control unit CU27-C | 25
Fig. 28
Fig. 29
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26 | Connect accessories in Control unit CU27-C
Analog inputs
T14:0V -0V 0V DC Power
T15:24V +24V 24V DC Power max. 550mA
Duct pressure sensor
T15:AI5 0..10V Analog input
Exhaust air
T15:0V -0V 0V DC Power
T16:24V +24V 24V DC Power max. 550mA
Duct pressure sensor Supply Analog input
T16:AI4 0..10V air
T16:0V -0V 0V DC Power
T27:DI6 NO
Preheater alarm NO Contact
T27:REF COM
T28:DI5 NO
Cooling feedback NO Contact
T28:REF COM
T29:DI4 NO
Digital inputs
Fire damper actuator
NO Contact
T29:REF COM feedback
T30:DI3 NO
External fire alarm NO Contact
T30:REF COM
T31:DI2 NO
Extended run NO Contact
T31:REF COM
T32:DI1 NO
External stop NO Contact
T32:REF COM
T61:DO1 L
T61:N N Circulation pump heating DO Relay Max 4A
T61:PE PE
T62:DO2 +24V Outdoor damper DO Relay Max 4A
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Connect accessories in Control unit CU27-C | 27
Analog outputs
T72:AO2 0..10V Valve actuator cooling Analog output
T72:24V +24V 24V DC Power max. 750mA
T73:0V 0V 0V DC Power
T73:AO3 0..10V Changeover Analog output
T73:24V +24V 24V DC Power max. 750mA
T74:0V 0V 0V DC Power
T74:AO4 0..10V Preheater Analog output
T74:24V +24V 24V DC Power max. 750mA
T81:0V 0V DC Power
T81:24V PT1000 Temperature 24V DC Power max. 550mA
T81:REF M sensor supply air Reference
T81:UI1 B Universal input
T82:0V 0V DC Power
T82:24V PT1000 Temperature 24V DC Power max. 550mA
Universal inputs
T82:REF M sensor outdoor air Reference
T82:UI2 B Universal input
T83:0V 0V DC Power
T83:24V PT1000 Temperature 24V DC Power max. 550mA
T83:REF M sensor room Reference
T83:UI3 B Universal input
T84:0V 0V DC Power
T84:24V PT1000 Temperature 24V DC Power max. 550mA
T84:REF M sensor preheater Reference
T84:UI4 B Universal input
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28 | Dimension and weight
15.1 Topvex SR
All dimensions are in mm.
Z
Y B
A N
B2
L
M
øO
C
X
J
R
118
P
K
Q
55
118 U I
F c/c H
c/c E G
D
B2 = The dimensions with front doors, hinges and back piece disassembled.
Model J K L M N øO P Q R U
Topvex SR20 1392 665 274 415 375 315 624 230 295 127
Topvex SR25 1556 715 281 500 433 400 744 230 348 127
Model X Y Z
Topvex SR20 1105 1455 823
Topvex SR25 1204 1555,5 940,5
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Dimension and weight | 29
Z
Y
B
A B2
O
L
M
N
X
P
T
118
S
R
118 W 118
F K
c/c E c/c J
D I
B2 = The dimensions with front doors, hinges and back piece disassembled.
Model L M N O P Q R S T W
Topvex SR35 111 400 154 500 1709 775 837 283 348 127
Model X Y Z
Topvex SR35 1318 1673,5 1029,5
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30 | Dimension and weight
Y Z
A B
A2 A2 O
L
M
N
X
P
T
118
R
S
H 118 W 118
G c/c E K
F c/c J
D I
Model K L M N O P Q R S T W
Topvex SR60 742 175 400 220 700 1969 865 1009 235 500 128
Topvex SR70 902 250 400 220 800 2153 865 1169 301 525 124
Topvex SR80 1102 200 500 280 1000 2372 865 1342 248 630 127
Topvex SR100 1362 264 500 410 1200 2698 975 1629 266 720 127
Model X Y Z
Topvex SR60 1473 1856 1198
Topvex SR70 1622 1856 1357,5
Topvex SR80 1822,5 1854 1555,5
Topvex SR100 2083 2074 1815,5
Table 5 Weight
Model Weight, kg
Topvex SR20 195
Topvex SR25 230
Topvex SR35 285
Topvex SR60 365
Topvex SR70 405
Topvex SR80 454
Topvex SR100 508
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Dimension and weight | 31
15.2 Topvex TR
B
A B2
O
C
Q
118 R S N M L
118 I
F c/c H
c/c E G
D
P
K
Model J K L M N O P Q R S
Topvex TR20 1344 617 92 190 100 400 624 127 81 204
Topvex TR25 1559 717 92 240 100 500 744 127 89 248
Topvex TR35 1708 775 122 250 110 500 837 127 99 268
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32 | Dimension and weight
A B
A2 A2
O
C
S
T U N M L
118
H 118 K
G c/c E c/c J
F I
D
P
Q
R
Fig. 34 Topvex TR60, Topvex TR70, Topvex TR80
Model K L M N O P Q R S T U
Topvex TR60 742 109 300 103 700 1968 865 1009 128 94 254
Topvex TR70 902 109 300 103 900 2127 865 1169 128 90 254
Topvex TR80 1102 109 300 103 1100 2328 865 1369 108 94 254
Table 6 Weight
Model Weight, kg
Topvex TR20 215
Topvex TR25 260
Topvex TR35 315
Topvex TR60 395
Topvex TR70 435
Topvex TR80 485
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Dimension and weight | 33
15.3 NaviPad
Fig. 35
A B C c/c D E F
153 221 40,3 59,4 77,5 3,2
Fig. 36
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34 | Technical data
16 Technical data
Refer to the data sheet in the online catalogue at www.systemair.com.
17 Additional equipment
For information concerning additional external equipment such as valve actuators, motorized dampers, roof units, wall
grilles etc. see technical catalogue and their enclosed instructions.
For electrical connections of external components see the air handling unit’s wiring diagram and separate
documentation.
18 Disposal
♦ Ensure material is recycled. Observe national regulations.
♦ The device and the transport packaging are predominantly made from recyclable raw materials.
♦ Disassemble the air handling unit into its components.
♦ Separate the parts according to:
• reusable material
• material groups to be disposed of (metal, plastics, electrical parts, etc.)
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EU Declaration of Conformity | 35
19 EU Declaration of Conformity
Manufacturer EMC Directive 2014/30/EU
Systemair Sverige AB
Industrivägen 3 EN 62233:2008
SE-739 30 Skinnskatteberg Sweden Measurement methods for electromagnetic fields of
Phone: +46 222 440 00 household appliances and similar apparatus with regard
www.systemair.com to human exposure.
Safety of machinery - General principles for design - Risk RoHS Directive 2011/65/EU
assessment and risk reduction.
EN IEC 63000:2018
EN 13857:2019
Technical documentation for the assessment of electrical
Safety of machinery – Safety distances to prevent hazard and electronic products with respect to the restriction of
zones being reached by upper or lower limbs. hazardous substances
EN 60529:2014
Stefan Lindberg Sofia Rask
Degrees of protection provided by enclosures (IP Code). Technical Manager Managing Director
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36 | UK Declaration of Conformity
20 UK Declaration of Conformity
Manufacturer Electromagnetic Compatibility Regulations 2016
Systemair Sverige AB
Industrivägen 3 EN 62233:2008
SE-739 30 Skinnskatteberg Sweden Measurement methods for electromagnetic fields of
Phone: +46 222 440 00 household appliances and similar apparatus with regard
www.systemair.com to human exposure.
Safety of machinery - General principles for design - Risk The Restriction of the Use of Certain Hazardous Sub-
assessment and risk reduction. stances in Electrical and Electronic Equipment Regula-
tions 2012
EN 13857:2019
EN IEC 63000:2018
Safety of machinery – Safety distances to prevent hazard
zones being reached by upper or lower limbs. Technical documentation for the assessment of electrical
and electronic products with respect to the restriction of
EN 60204-1:2018 hazardous substances
Safety of machinery – Electrical equipment of machines – The Ecodesign for Energy-Related Products and Energy
Part 1: General requirements. Information (Amendment) (EU Exit) Regulations 2019
327/2011 Requirements for fans
EN 60335-1:2012 1253/2014 Requirements for ventilation units
Household and similar electrical appliances – Safety Part EN 13053:2019
1: General requirements.
Ventilation for buildings – Air handling units – Rating and
EN 60335-2-40:2003 performance for units, components and sections.
Safety of household and similar electrical appliances - The declaration applies only to product in the condition it
Part 2-40: Particular requirements for electrical heat was delivered in and installed in the facility in accordance
pumps, air-conditioners and dehumidifiers. with the included installation instructions. The insurance
EN 50106:2008 does not cover components that are added or actions
carried out subsequently on the product.
Safety of household and similar appliances – Particular
rules for routine tests referring to appliances under the The complete technical documentation is available.
scope of EN 60 335-1. Skinnskatteberg, 2022–02–17
EN 60529:2014
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254050 | A004
Topvex SR, TR · Installation instructions · 254050 · en_GB · 2022-03-08 · A004
Systemair Sverige AB
Industrivägen 3
SE-739 30 Skinnskatteberg, Sweden
www.systemair.com