5 inch

o w n e r ' s m a n ua l
chipper/shredder
73554 - 5" pto discharge blower

73554s - 5" pto discharge blower

75524 - 5" towable discharge blower

75524s - 5" towable discharge blower

75524f - 5" towable discharge blower

MAde WIth PRIde IN the...

Manual P/N 13989-00

Rev. 060107
Companion to P/N 13990-00
Serial # Range: 704696 - 705722
VIN Range: 5VJAA00147W000046 - 5VJAA00157W000072
Before You Begin
DEAR ECHO BEAR CAT CUSTOMER
Thank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured to give years
of dependable performance. To keep your machine operating at peak efficiency, it is necessary to adjust it correctly and make regular
inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this
manual before operating your machine.
If you have any questions or comments about this manual, please call us toll-free at 1-800-247-7335.
If you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat Dealer.
This document is based on information available at the time of its publication. ECHO Bear Cat is continually making improvements
and developing new equipment. In doing so, we reserve the right to make changes or add improvements to our product without
obligation for equipment previously sold.

PLEASE SEND US YOUR WARRANTY CARD

A warranty card is included in your owner's kit packaged with your machine. Please take the time to fill in the information requested
on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited
warranty.

PARTS ORDERING INFORMATION REPLACEMENT PARTS

For service assistance, contact your authorized ECHO Bear Cat
dealer or the factory. For parts, contact your authorized ECHO
Bear Cat dealer. Your dealer will need to know the serial number
or VIN of your machine to provide the most efficient service.
See below for information on how to identify and record the
identification number for your machine.
If you need engine service or parts:
For engine service or parts, contact your local authorized en-
gine dealer. An authorized engine dealer can handle all parts,
repairs, and warranty service for the engine.
Only genuine ECHO Bear Cat replacement parts should be
used to repair the machine. Replacement parts manufactured
by others could present safety hazards, even though they may
fit on this machine. Replacement parts are available from your
ECHO Bear Cat dealer.
Provide the following when ordering parts:
The SERIAL NUMBER OR VIN of your machine.
The PART NUMBER of the part.
The PART DESCRIPTION.
The QUANTITY needed.

IDENTIFICATION NUMBER LOCATION

Your machine will have either a serial number or vehicle iden-
tification number (VIN). VINs are located on the left side of the
trailer frame near the hitch. They are 17-digit numbers of the
format: 5VJAA001XXWXXXXX. Serial numbers are located on
the machine body. They are 6-digit numbers.
Record your identification number in the space provided and on
the warranty registration card.
SERIAL NUMBER OR VIN

How to contact ECHO Bear Cat

address Phone e-mail hours

237 NW 12th Street 800-247-7335 Monday - Friday,

sales@bearcatproducts.com
P.O. Box 849 701-282-5520 8 am to 5 pm
service@bearcatproducts.com
West Fargo, ND 58078 Fax: 701-282-9522 Central Time

*Original Instructions

© 2006, Crary industries, all rights reserved. produced and printed in the u.s.a.
 LIMITED WARRANTY

This warranty applies to all AG and Outdoor Power Equipment manufactured by Crary Industries.
Crary Industries warrants to the original owner each new Crary Industries product to be free from defects
in material and workmanship, under normal use and service. The warranty shall extend 1 year from date of
delivery for income producing (commercial) applications and 2 years from date of delivery for non-income
producing (consumer) use of the product. The product is warranted to the original owner as evidenced by a
completed warranty registration on file at Crary Industries. Replacement parts are warranted for (90) days
from date of installation.
The warranty registration must be completed and returned to Crary Industries
within 10 days of delivery of the product to the original owner or the warranty
will be void.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary
Industries dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material
or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted
repair by anyone other than a Crary Industries dealer as well as subsequent failure or damage that may occur
as a result of that work will not be paid under this warranty. Crary Industries does not warrant replacement
components not manufactured or sold by Crary Industries.
1. This warranty applies only to parts or components that are defective in material or workmanship.
2. This warranty does not cover normal wear items including but not limited to bearings, belts, pulleys, filters
and chipper knives.
3. This warranty does not cover normal maintenance, service or adjustments.
4. This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper
maintenance.
5. This warranty does not cover damage due to improper setup, installation or adjustment.
6. This warranty does not cover damage due to unauthorized modifications of the product.
7. Engines are warranted by the respective engine manufacturer and are not covered by this warranty.

Crary Industries is not liable for any property damage, personal injury or death resulting from the unauthorized
modification or alteration of a Crary product or from the owner’s failure to assemble, install, maintain or operate
the product in accordance with the provisions of the Owner’s manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not
limited to loss of crops, loss of profits, rental of substitute equipment or other commercial loss.
This warranty gives you specific legal rights. You may have other rights that may vary from area to area.
Crary Industries makes no warranties, representations or promises, expressed or implied as to the performance
of its products other than those set forth in this warranty. Neither the dealer nor any other person has any
authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the
terms or limitations of this warranty in any way. Crary Industries, at its discretion, may periodically offer limited,
written enhancements to this warranty.
Crary Industries reserves the right to change the design and/or specifications
of its products at any time without obligation to previous purchasers of its
products.
 TABLE OF CONTENTS
DESCRIPTION PAGE DESCRIPTION PAGE

Safety.................................................................................... 1 Operation........................................................................... 16
1.1 SAFETY ALERT SYMBOL............................................................1 4.1 Starting pto models (73554)......................................16
1.2 EMISSION INFORMATION....................................................1 4.2 Starting towable models (75524)..............................16
1.3 before operating...........................................................2 4.3 towable model operation tips................................17
1.4 OPERATIon SAFETY............................................................2 4.4 shredder adjuster......................................................17
1.5 FEED ROLLER SAFETY.......................................................3 4.5 STOPPING THE MACHINE.................................................17
1.6 MAINTENANCE and storage SAFETY........................... 3 4.6 chipping guide................................................................18
1.7 towing safety..................................................................3 4.7 SHREDDER GUIDE.............................................................18
1.8 battery safety................................................................4 Service & Maintenance.................................................. 19
1.9 pto SAFETY.........................................................................4 5.1 maintenance schedule...............................................19
1.10 safety decals................................................................5 5.2 GREASING..........................................................................20
1.10 safety decals (Con't)..................................................6 5.3 Greasing TOWABLE MODELS 75524.............................20
1.11 SAFETY DECAL LOCATIONS for models 73554 and 5.4 GREASING PTO MODELS 73554.......................................21
73554s... 7 5.5 PTO DRIVE LINE LUBRICATION........................................22
1.12 SAFETY DECAL LOCATIONS for models 75524 and 5.6 SHARPENING CHIPPER BLADES.....................................22
75524S... 7
5.7 SETTING CHIPPING BLADE CLEARANCE........................23
Assembly............................................................................... 8 5.8 replacing shredder kit.............................................24
2.1 attach discharge tube.................................................8
5.9 clearing a plugged rotor.......................................24
2.2 attach chipper extension ..........................................9
5.10 removing the rotor..................................................25
(s &F models only)..................................................................9
5.11 replacing drive belt.................................................25
2.3 attach shredder chute tray.....................................9
(model 73554)...........................................................................25
2.4 CONNECT PTO SHAFT.........................................................9
5.12 replacing drive belt ................................................26
2.5 attach discharge tube...............................................10
(model 75524)...........................................................................26
2.6 attach trailer wheels...............................................10
5.13 trailer service tips...................................................26
2.7 attach trailer hitch....................................................10
Troubleshooting............................................................ 27
2.8 attach chipper extension..........................................10
Specifications................................................................... 28
(s &f models only)................................................................10
7.1 size specifications for model 73554..................... 28
2.9 attach shredder chute tray...................................10
7.2 size specifications for model 75524..................... 29
2.10 connect the battery................................................ 11
7.3 bolt torque....................................................................30
2.11 add motor oil to engine........................................... 11
2.12 fill the fuel tank........................................................ 11
Features & Controls..................................................... 12
3.1 MODEL 73554 DIAGRAM....................................................12
3.2 Model 73554 features...................................................13
3.3 MODEL 75524 DIAGRAM....................................................14
3.4 Model 75524 features...................................................15
 1 Safety
Section
1.1 SAFETY ALERT SYMBOL
The Owner/Operator's manual uses this symbol to alert
you of potential hazards. Whenever you see this symbol,
read and obey the safety message that follows it. Failure
to obey the safety message could result in personal injury,
death or property damage.
CAUTION
Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury.
DANGER
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury.
5 inch chipper/shredder
1.2 EMISSION INFORMATION
WARNING TO ALL CALIFORNIA AND OTHER STATES
OPERATING OUTDOOR POWER EQUIPMENT
Under California Law and
under the laws of several
other states, you are not
permitted to operate an
internal combustion en-
gine using hydrocarbon
fuels on any forest cov-
ered, brush covered or
grass covered land or on land covered with grain, hay
or other flammable agricultural crops, without an engine
spark arrester in continuous effective working order.
The engine on your power equipment, like most outdoor
power equipment, is an internal combustion engine that
burns gasoline (a hydrocarbon fuel). Therefore, your
power equipment must be equipped with a spark arrester
muffler in continuous effective working order. The spark
arrester must be attached to the engine exhaust system
in such a manner that flames or heat from the system will
not ignite flammable material.
Failure of the owner/operator of the equipment to comply
with this regulation is a misdemeanor under California law
and may also be a violation of other state and/or federal
regulations, laws, ordinances, or codes. Contact your lo-
cal fire marshal or forest service for specific information
about which regulations apply in your area.
The standard muffler installed on the engine is not
equipped with a spark arrester. One must be added be-
fore using this machine in an area where a spark arrester
is required by law. Contact the local authorities if these
laws apply to you. See your authorized engine dealer for
spark arrester options.
1
SAFETY
1.3 before operating
1. Read and understand this Owner/Operator's manual.
Be completely familiar with the controls and the proper
use of this equipment.
2. Familiarize yourself with all of the safety and operating
decals on this equipment and on any of its attachments
or accessories.
3. Keep safety decals clean and legible. Replace missing
or illegible safety decals.
4. Obtain and wear safety glasses
and use hearing protection at
all times when operating this
machine.
5. Avoid wearing loose fitted cloth-
ing. Never operate this machine
wearing clothing with draw-
strings that could wrap around or get caught in the
machine.
6. Do not operate this machine if you are under the
influence of alcohol, medications, or substances that
can affect your vision, balance or judgement. Do not
operate if tired or ill. You must be in good health to
operate this machine safely.
7. Do not operate this equipment in
the vicinity of bystanders. Keep the
area of operation clear of all persons,
particularly small children. It is recom-
mended that bystanders keep at least
50 feet (15 meters) away from the area
of operation.
8. Do not allow children to operate this equipment.
9. Use only in daylight or good artificial light.
10. Do not run this equipment in an enclosed area. Engine
exhaust contains carbon monoxide gas, a deadly poi-
son that is odorless, colorless and tasteless. Do not
operate this equipment in or near buildings, windows
or air conditioners.
11. Always use an approved fuel container. Do not remove
gas cap or add fuel when engine is running. Add fuel
to a cool engine only.
12. Do not fill fuel tank indoors. Keep
open flames, sparks, smoking materi-
als and other sources of combustion
away from fuel.
13. Do not operate machine without
shields in place. Failure to do so may
2 5 inch chipper/shredder
cause serious injury or death.
14. Keep all guards, deflectors, and shields in good work-
ing condition.
15. Before inspecting or servicing any part of this machine,
shut off the machine, disconnect the battery, remove
the ignition key and make sure all moving parts have
come to a complete stop.
16. Check that all screws, nuts, bolts, and other fasteners
are secured, tightened and in proper working condition
before starting the machine and once every 8 hours
of operation.
17. Do not transport or move machine while the machine
is operating or running.
1.4 OPERATIon SAFETY
1. Always stand clear of discharge
area when operating this machine.
Keep face and body away from feed
and discharge openings.
2. Keep hands and feet out of feed and
discharge openings while machine
is operating to avoid serious personal injury. Stop
and allow machine to come to a complete stop before
clearing obstructions.
3. Set up your work site so you are not endangering traffic
and the public. Take great care to provide adequate
warnings.
4. Do not climb on machine when operating. Keep proper
balance and footing at all times.
5. Check cutting chamber to verify it is empty before
starting the machine.
6. The disk will continue to rotate when clutch is disen-
gaged. Shut off the machine, disconnect the battery,
remove the ignition key and make sure 5 INCH
all moving parts have come to a com-
plete stop.
7. Do not insert branches larger than 5
203 mm
inches in diameter into chipper or ma-
chine damage may occur.
8. When feeding material into machine, do not allow
metal, rocks, bottles, cans or any other foreign mate-
rial to be fed into the machine.
9. Ensure debris does not blow into traffic, parked cars,
or pedestrians.
10. Keep the machine clear of debris and other accumu-
lations.
11. Do not allow processed material to build up in the
discharge area. This may prevent proper discharge
and can result in kickback of material through the
feed opening.
12. Shut off machine immediately if the machine becomes

clogged, the cutting mechanism strikes any foreign
object, or the machine starts vibrating or making an
unusual noise. Shut off the machine, disconnect the
battery, remove the ignition key and make sure all mov-
ing parts have come to a complete
stop. After machine stops:
A. Inspect for damage.
B. Replace or repair any damaged
parts.
C. Check for and tighten any loose
parts.
13. On electric start models, disconnect
cables from battery before doing any inspection or
service. Remove key.
14. Check blade bolts for proper torque after every 8 hours
of operation. Check blades and rotate or resharpen
daily or as required to keep blades sharp. Failure to do
so may cause poor performance, damage or personal
injury and will void the machine warranty.
1.5 FEED ROLLER SAFETY
1. The feed roller can cause se- WRONG
rious injury or death. Keep
hands, feet and clothing away
from the feed roller and chipper
disk blades.
2. Never climb onto the feed chute
when the unit is operating or WRONG
running.
3. Do not overreach. Keep prop-
er balance and footing at all
times.
4. Never allow passengers to ride on the feed chute.
5. When feeding material into the feed roller:
A. Wear eye, face and hearing protection.
B. Release material and stand to side of feed
chute.
6. When inspecting or servicing the feed roller, secure
the feed roller in the raised position using the snap pin
located on the roller slide.
5 inch chipper/shredder
SAFETY
1.6 MAINTENANCE and storage SAFETY
1. Before inspecting, servicing, storing, or changing an
accessory, shut off the machine, disconnect the bat-
tery, remove the ignition key and make sure all moving
parts have come to a complete stop.
2. Replace any missing or unreadable safety decals. Re-
fer to the parts manual for part numbers when ordering
safety decals from an area Bear Cat dealer.
3. Allow machine to cool before storing in an enclosure.
4. Store the machine out of reach of children and where
fuel vapors will not reach an open flame or spark.
5. Never store this machine with fuel in the fuel tank
inside a building where fumes may be ignited by an
open flame or spark. Ignition sources can be hot water
and space heaters, furnaces, clothes dryers, stoves,
electric motors, etc.
1.7 towing safety
1. Rotate the discharge tube to face the opposite direction
of the towing vehicle before towing.
2. Insert transport safety pin and clip, and set turntable
brake handle to locked position.
3. Connect hitch safety chains. Tighten and secure
trailer hitch bolts. Do not attempt to tow the trailer if
the vehicle is not equipped with a 2” ball.
4. Do not exceed maximum towing speed, indicated on
tire sidewall. Inflate tires to manufacturers specifica-
tions as stated on the tire sidewall.
5. Optimum towing performance can be achieved by
maintaining a horizontal trailer hitch.
6. Check wheel lug bolts periodically to ensure they are
tight and secure.
7. Make sure the jack stand and the rear stabilizer on
trailer are in the UP position during towing.
8. Never allow passengers to ride on the chipper.
9. If applicable, shut off fuel supply when towing.
3
SAFETY
1.8 battery safety
1. Improper use and care of the battery on electric start
models can result in serious personal injury or prop-
erty damage. Always observe the following safety
precautions.
2. Poison/Danger - Causes Severe Burns. The battery
contains sulfuric acid. Avoid contact with skin, eyes
or clothing. Keep out of reach of children.
ANTIDOTE-External Contact: Flush immediately
with lots of water.
ANTIDOTE-Internal: Drink large quantities of water
or milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
ANTIDOTE-Eye Contact: Flush with water for 15
minutes. Get prompt medical attention.
3. The battery produces explosive gases. Keep sparks,
flame or cigarettes away. Ventilate area when charg-
ing battery. Always wear safety goggles when working
near battery.
4. The battery contains toxic materials. Do not damage
battery case. If case is broken or damaged, avoid
contact with battery contents.
5. Neutralize acid spills with a baking soda and water
solution. Properly dispose of a damaged or worn-out
battery. Check with local authorities for proper disposal
methods.
6. Do not short circuit battery. Severe fumes and fire
can result.
7. Before working with electrical wires or components,
disconnect battery ground (negative) cable first. Dis-
connect positive cable second. Reverse this order
when reconnecting battery cables.
DANGER / POISON
SHIELD EYES SULFURIC
EXPLOSIVE GASES NO ACID
CAN CAUSE • SPARKS CAN CAUSE
BLINDNESS OR • FLAMES BLINDNESS OR
INJURY • SMOKING SEVERE BURNS
KEEP OUT OF THE REACH OF CHILDREN. DO NOT TIP. KEEP VENT CAPS TIGHT AND LEVEL.
4 5 inch chipper/shredder
1.9 pto SAFETY
1. Read and follow instructions on PTO safety decals.
2. Stay alert and pay attention when PTO is operating.
3. Keep bystanders, especially children, away from PTO
driveline.
4. Check the driveline to ensure it is attached securely
to the power supply.
5. Keep guards and shields in place at all times while
operating. Disengage PTO, shut off power source, and
make sure all moving parts have come to a complete
stop before removing guards or shields.
6. Clothing worn by operator must be fairly tight. Never
wear loose fitted jackets, shirts, or pants when work-
ing around the PTO. Tie long hair back or put under
a cap.
7. Keep hydraulic hoses, electric cords, chains and other
items from contacting the driveline.
8. Do not exceed the recommended 540 RPM PTO op-
erating speed.
9. Before inspecting or servicing the PTO drive area,
disengage the driveline, shut off power source, discon-
nect spark plug wire from spark plug and make sure all
moving parts have come to a complete stop.
10. Keep hands, feet, and clothing away from all PTO
drive parts.
11. Do not clean, lubricate or adjust the PTO shaft when
it is running.
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
 SAFETY

1.10 safety decals

See sections 1.11 and 1.12 for decal locations. Familiarize yourself with all of the safety and operating decals on the
machine and the associated hazards. See the engine owners manual or contact the engine manufacturer for engine
safety instructions and decals. Make certain that all safety and operational decals on this machine are kept clean and
in good condition. Refer to the parts catalog if you need a replacement decal. Decals that need replacement must be
applied to their original locations.

1 PN 12010 5 PN 12173

Do not operate this equip-

ment in the vicinity of by-
standers. Do not allow chil-
dren to operate this equip-
ment. Always stand clear
of discharge area when
operating this machine. Keep face and body away from
discharge areas.
2 PN 12168

6 PN 12174

Do not operate machine without shields

in place. Failure to do so may cause
serious injury or death.

3 PN 12169 7 PN 12175

Keep hands and feet out of

Keep hands and feet out of inlet and inlet and discharge openings
discharge openings while machine is op- while machine is operating to
erating to avoid serious personal injury. avoid serious personal injury.
Allow machine to come to a complete stop Allow machine to come to a
before clearing obstructions. complete stop before clearing
obstructions.

8 PN 12183

Press clutch pedal down

4 PN 12172 with foot to disengage
clutch while starting en-
gine. Slowly release foot to
Read and understand this engage chipper clutch after
owner's manual. Be com- engine is running.
pletely familiar with the con-
trols and the proper use of
this equipment.
Obtain and wear safety glass- 9 PN 12250

es and use hearing protection Check blade bolts for

at all times when operating proper torque after ev-
this machine. ery 8 hours of operation.
Before inspecting or servicing Check blades and rotate
any part of this machine, shut or resharpen daily or as
off power source, disconnect required to keep blades
spark plug wire from spark sharp. Refer to owners
plug and make sure all mov- manual for instructions. Failure to do so may cause poor
ing parts have come to a performance, damage or personal injury and will void the
complete stop. machine warranty.
5 inch chipper/shredder 5
SAFETY

1.10 safety decals (Con't)

10 PN 13711-00 15 PN 17423

Read and understand this

owner's manual. Be com-
pletely familiar with the
controls and the proper
use of this equipment.

11 PN 16033

PN 17837
16

12 PN 16085

17 PN 17846

13 PN 16551

14 PN 16558
DANGER
FLYING DEBRIS FROM DISCHARGE
KEEP CLEAR OF DISCHARGE AT ALL TIMES.
POINT DISCHARGE AT AREA FREE OF
BYSTANDERS OR ANYTHING THAT COULD BE
DAMAGED BY FLYING DEBRIS. DO NOT
CLEAN OR ADJUST MACHINE UNLESS ENGINE
AND ROTOR HAVE COME TO A COMPLETE
STOP. DO NOT OPERATE WITHOUT ALL
GUARDS IN PLACE.
PN 16558

6 5 inch chipper/shredder
 SAFETY
The numbers below correspond to the decals in Section 1.10. Familiarize yourself with all of the safety and operational
decals on the machine and the associated hazards. See the engine owners manual or contact the engine manufactur-
er for engine safety instructions and decals. Make certain that all safety and operating decals on this machine are kept
clean and in good condition. Refer to the parts catalog if you need a replacement decal. Decals that need replacement
must be applied to their original locations.

1.11 SAFETY DECAL LOCATIONS for 1.12 SAFETY DECAL LOCATIONS for
models 73554 and 73554s models 75524 and 75524S

3
3
2
6
2

8 4
4
7 8
5

9 5
1

4 6

4
6

6
6

5 inch chipper/shredder 7
 2 Assembly
Section

WARNING
Before inspecting or servicing any part of this ma-
chine, shut off power source, disengage the hydrau-
lics, remove ignition key and make sure all moving
parts have come to a complete stop.
IMPORTANT
If any bolts or nuts are dropped in the machine, be
sure to remove them before starting the machine.

73554 Assembly Instructions

2.1 attach discharge tube

The discharge tube comes with one spacer ring and one
clamp ring already attached to its base.
1. Slide the tube with the two half rings into the mounting
flange and tighten the bolts to secure it.
2. Install the second half of the spacer and clamp rings
directly beneath the tube, mirroring the position of the
other two rings. Secure with bolts.
3. Grease the chute to allow free rotation. Rotate the
tube 360 degrees and lock it in place with the handle
to make sure it is mounted correctly.

Discharge Spacer Ring

Tube

Mounting
Clamp Ring
Flange

Slide discharge tube into the mounting flange and install remaining two rings

8 5 inch chipper/shredder
 ASSEMBLY

2.2 attach chipper extension
(s &F models only)
1. Slide the chipper extension into the chipper chute
aligning the mounting holes.
2. Secure using four 5/16" x 3/4” carriage bolts, 5/16”
nylock nuts and 5/16" flat washers.
2.3 attach shredder chute tray
1. Align the shredder chute tray on the shredder chute so
that the chute sits on top of the hinge.
2. Attach the shredder chute with the supplied four 5/16”
x 3/4” carriage bolts, 5/16" nylock nuts and 5/16” flat
washers.
2.4 CONNECT PTO SHAFT
1. Attach chipper to tractor with three-point hitch. Adjust
the chipper up and down to find the shortest distance
between the chipper rotor shaft and tractor PTO.
2. Pull the driveline into two pieces. Connect one end to the
tractor PTO and the other end to the chipper rotor shaft.
Line up the two halves parallel to each other. If the shaft
of one half extends past the end shield of the other half
as seen in the illustration below, you will need to shorten
the driveline. If your driveline is not too long, slide
the two ends together and skip to step 7.
3. Measure the distance from the end of the driveline tube
to the bottom of the end shield of the other driveline
half (dimension “A”). Measure and mark the driveline
tube 1-9/16” inward from dimension “A.”
4. Cut the shield tube in the marked position.
5. Using the cut piece of shield tube as your measure-
ment, place the cut piece against the end of the shaft.
Mark and cut the shaft.
6. Repeat step 5 for the other half of the driveline, file both
shaft ends, and slide the two halves back together.
7. The longest distance between the tractor PTO and
chipper rotor shaft must also be checked. If the longest
distance exceeds 24.5", contact your dealer to obtain
a longer PTO shaft.
8. When you have comfirmed that your PTO shaft is the
proper length, connect the driveline to the chipper rotor
shaft using key stock and two set screws contained in
the owner’s kit.
9. Connect the opposite end of the PTO shaft to the tractor.

Cutting option for PTO drivelines that are too long

Chipper Chute Extension

(European models only)

Mounting
Flange

Shredder Chute
Extension Tray

PTO Driveline

Attach the extension trays and PTO driveline

5 inch chipper/shredder 9
ASSEMBLY

75524 Assembly Instructions

2.5 attach discharge tube

Discharge Spacer Ring
1. Attach the discharge tube to the mounting flange on Tube

the chipper frame.

2. Slide the tube into the flange and tighten the bolts to
secure it.
Mounting
3. Install the second half of the clamp to tube and flange. Flange
Clamp Ring

4. Grease the chute to allow free rotation. Rotate the

tube 360 degrees and lock it in place with the handle
to make sure it is mounted correctly.
2.6 attach trailer wheels
Slide discharge tube into the mounting flange and install remaining
Note: F models are not supplied with an axle or wheels. two rings

1. Hold one wheel to a hub and align the wheel lug holes
with the hub lug bolts.
2. Thread the lug nuts onto the bolts and tighten to 75 ft.-
lbs. Follow a star pattern when tightening lug bolts.
3. Repeat for the remaining wheel.
2.7 attach trailer hitch
Note: F models are not supplied with a hitch.
1. Insert the adjustable hitch into the hitch channel on the
trailer bottom. Insert a 3/8" x 3-1/2” bolt through the
bolt hole in the adjustable hitch.
2. Secure with a washer and nut.
3. Place the jack stand on the side of the hitch and secure
with the snap pin.
2.8 attach chipper extension
(s &f models only)
1. Slide the chipper extension into the chipper chute
aligning the mounting holes.
2. Secure using four 5/16" x 3/4” carriage bolts, 5/16”
nylock nuts and 5/16" flat washers.
2.9 attach shredder chute tray
1. Align the shredder chute tray on the shredder chute so
that the chute sits on top of the hinge.
2. Attach the shredder chute with the supplied four 5/16”
x 3/4” carriage bolts, 5/16" nylock nuts and 5/16” flat
washers.

Chipper Chute Extension

(European models only)

Shredder Chute
Extension Tray

Snap Pin

Adjustable
Jack Stand Hitch

Note: F models are not supplied

with an axle or hitch

Attach extension trays, wheels, hitch and jack

10 5 inch chipper/shredder
 ASSEMBLY

2.10 connect the battery 2.11 add motor oil to engine

If you did not receive a battery with your machine, you
will need to purchase one. Use a battery that meets or
exceeds the following specifications:
Battery Category, Lawn and Garden
BCI Group Size U1
200-250 CCA
7-3/4" X 5-3/16" X 7-5/16"
Exide Cutting Edge, Type GT-H
After purchasing your battery, fill, charge and install the
battery according to the battery owners manual.
1. Remove or destroy any sealing device which may have
been used to close or restrict the vent openings.
2. Remove battery vent caps and fill cells until baffle plate
is covered with 1.25” of electrolyte at 80° F. Battery
and electrolyte must be at a temperature above 60° F,
but preferably not above 100° F.
3. After filling, battery should be charged to the following
and put into service immediately.
Charging Times:
For temperatures over 60° F: 3 amperes for 4 hours.
For temperatures under 60° F: 3 amperes for 6 hours.
4. Place charged battery in battery box on chipper shred-
der.
5. Remove key from engine ignition.
6. Install the positive (+) battery cable to the positive (+)
battery terminal using a 5/16" x 1” hex head bolt and
5/16" nylock nut. An insulating boot is loosely installed
on this cable. Slide the insulating boot over the terminal,
making sure that the terminal is completely covered.
7. Install the negative (-) cable on the negative (-) bat-
tery terminal using a 5/16" x 1” hex head bolt and
5/16" nylock nut. There is no insulating boot for this
terminal.
8. Secure battery box cover.
IMPORTANT
Motor oil must be added to the engine before it is
started. The procedure for adding oil is explained in
the engine owners manual.
2.12 fill the fuel tank
WARNING
Gasoline is highly flammable and its vapors are explo-
sive. To prevent personal injury or property damage:
Store gasoline only in approved containers, in well
ventilated, unoccupied buildings, away from sparks or
flames. Do not fill the fuel tank while the engine is hot
or running, since spilled fuel could ignite if it comes in
contact with hot parts or sparks from ignition. Do not
start the engine near spilled fuel. Never use gasoline
as a cleaning agent.
To Add Gasoline.
1. Stop engine, wait for all parts to stop moving, and
disconnect spark plug wire. Remove key from key
switch. Allow the engine and muffler to cool for at least
three minutes.
2. Clean area around fuel fill cap and remove cap.
3. Using a clean funnel, fill fuel tank to 1/2" below bottom
of filler neck to provide space for any fuel expansion.
Install fuel fill cap securely and wipe up any spilled
gasoline.

WARNING
To avoid sparks and a possible explosion or fire due
to a short circuit, do not touch the positive (+) bat-
tery terminal and any surrounding metal with tools,
jewelry or other metal objects. When installing bat-
tery cables, connect the positive (+) cable first and
the negative (-) cable last.

5 inch chipper/shredder 11
 3 Features & Controls
Section
3.1 MODEL 73554 DIAGRAM
CHIPPER EXTENSION
(EUROPEAN MODELS ONLY)
SHREDDER
EXTENSION
TRAY

CHIPPER
SHREDDER CHUTE
CHUTE

DRIVE BELT

DISCHARGE CAP BELT

GUARD

PTO THREE-POINT HITCH

DRIVELINE

DISCHARGE TUBE

DISCHARGE
LOCK
KNIFE ACCESS
COVER

SHREDDER
ADJUSTER

12 5 inch chipper/shredder
 ASSEMBLY

3.2 Model 73554 features

CHIPPER CHUTE
Feed branches no larger than 5 inches in diameter into
the chipper chute.

BELT GUARD
Remove the belt guard to access the drive belt. Guard is
shown detached here for illustrative purposes only. Do not
operate without guards and shields in place.

DISCHARGE TUBE
Chips and shredded material exit through the discharge
tube. Adjust the position of the discharge chute by rotat-
ing it with the discharge lock. The discharge tube can be
further adjusted by rotating the discharge cap. Loosen
the knobs located on both sides of the discharge cap and
adjust to desired angle, retighten both knobs.

DRIVE BELT
The drive belt transfers power from the PTO driveline to
the chipper shredder. Inspect the drive belt periodically for
wear and see Section 5 for replacing worn drive belts.

KNIFE ACCESS COVER

The knife access cover is used to access the shredder
knives and chipper blades in order to check them or re-
move them for sharpening.

pto Driveline
Connects to your tractor's PTO to transfer power from the
tractor to the chipper shredder. Exercise caution when
working near the PTO driveline.

SHREDDER ADJUSTER
Move the shredder adjuster lever up to produce smaller
sized shredded material. Move the shredder adjuster le-
ver down to produce larger sized shredded material.

SHREDDER CHUTE
feed sticks and branches no larger than 3/4 inch in diam-
eter into the shredder chute.

three-point hitch
Attach the chipper shredder to your tractor with the three-
point hitch.

5 inch chipper/shredder 13
FEATURES & CONTROLS

3.3 MODEL 75524 DIAGRAM

CHIPPER EXTENSION
(EUROPEAN MODELS
ONLY)

CHIPPER
SHREDDER CHUTE
EXTENSION
TRAY
SHREDDER
CHUTE

FUEL TANK
HITCH COUPLER
BELT GUARD
OWNERS MANUAL
CONTAINER

JACK
STAND

FUEL CAP
SAFETY
CHAINS

DISCHARGE CAP
Note: F models are not supplied
with an axle or hitch

DISCHARGE TUBE

DISCHARGE
LOCK
KNIFE ACCESS
COVER

SAFETY SWITCH

ENGINE

TRAILER
SHREDDER ADJUSTER
BATTERY
WHEEL AND
TIRE ASSEMBLY
BELT ENGAGEMENT PEDAL

14 5 inch chipper/shredder

3.4 Model 75524 features
BELT ENGAGEMENT pedal
Engages chipper/shredder rotor. Before starting the chip-
per/shredder, depress the belt engagement pedal. Slowly
release it to engage the rotor once the engine has warmed
up. To disengage the rotor, depress the pedal down slowly
with engine running. When disengaging the rotor, espe-
cially at full throttle, the rotor will rotate for some time until
it stops.
BELT GUARD
Remove the belt guard to access the drive belt.
Chipper Chute
Feed branches no larger than 5 inches in diameter into
the chipper chute.
Discharge Tube
Chips and shredded material exit through the discharge
tube. Adjust the position of the discharge tube by rotating
it with the discharge lock. The discharge can be further
adjusted by rotating the discharge cap. Loosen the knobs
located on both sides of the discharge cap and adjust to
desired angle, retighten both knobs.
Engine Choke KNOB
Pull choke knob out when starting a cold engine. Refer to
engine owners manual.
Engine Switch
Start the engine by activating the switch. Release the
switch as soon as the engine starts. Refer to engine own-
ers manual.
Throttle Choke
Lever Knob
Engine controls for model 75524
5 inch chipper/shredder
FEATURES & CONTROLS
Engine Throttle LEVER
The throttle changes engine speed. Move the throttle
lever away from the MIN position, about 1/3 of the way
toward the MAX position, to start the engine. Refer to en-
gine owners manual.
Jack Stand
Always have the jack stand retracted from the ground
when moving the unit. When in use, be sure the jack
stand is down and locked in position with the snap pin.
Knife Access Cover
The knife access cover is used to access the shredder
knives and chipper blades in order to check them or re-
move them for sharpening.
owner's manual container
Conveniently stores your owner's and parts manuals.
Safety switch
This machine is equipped with a engine kill safety switch
that prevents the the engine from starting unless the knife
access cover is closed.
Shredder Adjuster
Move the shredder adjuster lever up to produce smaller
sized shredded material. Move the shredder adjuster le-
ver down to produce larger sized shredded material.
SHREDDER CHUTE
feed sticks and branches no larger than 3/4 inch in diam-
eter into the shredder chute.
Engine Switch
15
 4 Operation
Section
As with any other piece of outdoor power equipment, get-
ting the feel for how your machine operates and getting to
know the best techniques for particular jobs are important
WARNING
to good overall performance. Before operating your machine, be sure you read and
understand all safety, controls and operating instruc-
Chipping
tions in this Owner/Operator's manual and on your
The chipping takes place in the smaller, side chute. Feed machine. Failure to follow these instructions can re-
branches with a diameter no larger than 5 inches into the sult in serious injury or property damage.
chipper chute. Material fed into the chipper chute is sliced
into small chips and propelled out through the discharge
tube.

Shredding
The shredding takes place in the larger, rear chute. Feed
branches and other yard materials no larger than 3/4 inch
in diameter into the shredder chute. Material fed into the
shredder chute is shredded and propelled out through the
discharge tube.
4.2 Starting towable models (75524)
Move machine to a clear, level area outdoors before start-
ing. Do not operate in the vicinity of bystanders. Make sure
cutting chamber is empty before starting.
1. Check engine oil level before starting.

4.1 Starting pto models (73554)
Move machine to a clear, level area outdoors before start-
ing. Do not operate in the vicinity of bystanders. Make sure
cutting chamber is empty before starting.
1. Place tractor transmission in neutral and set parking
brake.
2. Connect PTO driveline as described in Section 2.4.
3. Adjust the three-point top link so that chipper sits
level.
4. Start tractor engine and engage PTO drive clutch (refer
to tractor owners manual). Increase speed to rated
PTO RPM position.
2. Move the throttle lever about 1/3 of the way toward the
MAX position. To start a cold engine, pull the choke
knob out.
3. Depress the belt engagement pedal.
4. Turn key to the START postion. Release the key switch
as soon as the engine starts.
5. Move throttle to full position.
6. Gradually push the choke knob in as the engine warms
up.
7. Slowly release the belt engagement pedal to engage
the rotor.

WARNING
Do not inspect or work on PTO drive area without first
disengaging PTO and shutting off tractor engine.

NOTE
This chipper is designed to be used with tractor PTOs
rated at 15 to 45 horsepower. Using this chipper with
PTOs above 45 horsepower may cause belt and ma-
chine damage in overload conditions.

16 5 inch chipper/shredder
 OPERATION

4.3 towable model operation tips 4.4 shredder adjuster

• The engine/equipment may be operated during the The size of shredded materials produced by the machine
warm up period, but it may be necessary to leave the can be regulated with the shredder adjuster lever. Move
choke partially on until the engine warms up. the lever up for a smaller shredded product. Move it down
for a larger shredded product.
• Upon start up, a metallic ticking may occur. This is
caused by the hydraulic lifter Ieakdown during storage.
Run the engine for 5 minutes. The noise will normally
cease in the first minute. If noise continues, run the
engine at mid-throttle for 20 minutes. If noise persists,
take the engine to your local authorized Honda Engine
Service Dealer.
• If the engine develops sufficient speed to disengage
the starter but does not keep running (a false start),
the engine rotation must be allowed to come to a com-
plete stop before attempting to restart the engine. If
the starter is engaged while the flywheel is rotating,
the starter pinion and flywheel ring gear may clash
resulting in damage to the starter.
• If the starter does not turn the engine over, shut off
starter immediately. Do not make further attempts to
start the engine until the condition is corrected. Do
not jump start using another battery. See your Honda Shredder adjuster lever is located next to the engine
Engine Service Dealer for service assistance
• Do not crank the engine continuously for more than 10 4.5 STOPPING THE MACHINE
seconds at a time. If the engine does not start, allow a
1. Remove the load by disengaging all driven attach-
60-second cool down period between starting attempts.
ments.
Failure to follow these guidelines can permanently
damage the starter. 2. Move the throttle to idle position. Allow the engine to
run at idle for 30-60 seconds; then stop the engine.
• With a new drive belt the rotor may rotate with the
engagement pedal depressed. Within a short period,
the belt will relax and the rotor should disengage. If
the rotor does not disengage even after a short period,
check pulley alignment and idler mechanism or return
to your dealer for service. (See Section 5 for replacing
the drive belt).

5 inch chipper/shredder 17
OPERATION
4.6 chipping guide
The chipper is designed to chip branches up to 5 inches
in diameter into a more readily decomposing or handled
condition. Following are guidelines for chipping:
• Run unit at full operating speed before starting to chip
material.
• Select limbs that are up to 5 inches in diameter. Trim
side branches that cannot be bent enough to feed into
the chipper chute. Hold small diameter branches to-
gether in a bundle and feed in simultaneously.
• Feed brush from the side of the chipper chute, rather
than from the front. Then, step aside to avoid being hit
by the brush moving into the chipper.
• Do not lean over the chipper chute to push objects into
the cutting device. Use a push stick or brush paddle.
• Never use shovels or forks to push brush. They can be
chipped, are expensive to replace, and cause extensive
damage. In addition, metal pieces can come back to
injure or kill.
• Never push brush into the chipper chute with your
feet.
• Place limb, butt end first, into the chipper chute until it
contacts the chipper blades. The actual feed rate of the
limb into the chipper will depend on the type of material
fed and sharpness of the cutting blades.
• Stop the material feeding and allow the engine to recover
if the engine slows to where it may stall.
• Remove the branch and rotate it before reinserting it
into the chute if the chipper jams.
• Alternately insert and retract the limb or insert continu-
ously at a rate that will not kill the engine.
• Chipping dead, dry material will create heat and dull the
chipping blades quickly.
• Alternate greener material with dry material to lubricate
the chipping blades for longer life and better perfor-
mance.
• The chipping blades will require periodic sharpening.
Refer to Section 5.5 .
18 5 inch chipper/shredder
4.7 SHREDDER GUIDE
The shredder is designed to shred garden debris and
branches up to 3/4 inches in diameter. Following are
guidelines for shredding:
1. Place materials to be shredded (grass, leaves, garden
refuse, sticks and branches less than 3/4 inch diameter
and 24 inches long, etc.) into the hopper.
2. Feed material evenly into the shredder so that the
engine does not lug down and the shredder does not
become plugged.
3. Stop the engine and allow the machine to come to a
complete stop before attempting to clear a plugged
rotor. Do not engage and disengage the belt engage-
ment pedal to clear a plugged rotor. This may cause
belt damage.
4. Branches or items that plug or cause the machine to
stall should be fed in more evenly or put through the
chipper chute.
WARNING
Do not feed pieces of metal, rocks, bottles, cans, or
other foreign objects into the machine. They can cause
injury when they are discharged out the discharge
tube.
WARNING
Do not leave machine unattended, or attempt any in-
spection or service unless the engine is stopped and
the key removed from key switch.
WARNING
Please read and follow all safety instructions in this
manual. Failure to operate the chipper in accordance
with the safety instructions MAY RESULT IN PER-
SONAL INJURY!
 5 Service & Maintenance
Section
5.1 maintenance schedule
The items listed in the service and maintenance schedule are to be checked, and if necessary, corrective action taken.
This schedule is designed for units operating under normal conditions. If the unit is operating in adverse or severe usage
conditions it may be necessary for the items to be checked and serviced more frequently.
See engine owners manual for further ENGINE maintenance and troubleshooting information.
SERVICE AND MAINTENANCE SCHEDULE
FREQUENCY
BE-
EVERY EVERY EVERY EVERY EVERY EVERY EVERY EVERY
MAINTENANCE FORE
COMPONENT 8 25 50 100 200 250 500 1
REQUIRED EACH
HRS HRS HRS HRS HRS HRS HRS YEAR
USE
ENGINE OIL CHECK/FILL
FUEL TANK CHECK/FILL
BATTERY
CHECK
CONNECTIONS
NUTS & BOLTS CHECK
CHECK, SHARP-
CHIPPER BLADES
EN IF NEEDED 3
BELT/PULLEY
CHECK
ALIGNMENT
DRIVE BELT CHECK
TIRE PRESSURE CHECK
ENTIRE MACHINE CLEAN
ENGINE OIL CHANGE 1, 4, 5
DISCHARGE TUBE GREASE
DISK BEARING GREASE
COOLING SHROUDS CLEAN 1
PRE-CLEANER
CLEAN 1
ELEMENT
AIR INTAKE CLEAN 1
CHECK &
AIR CLEANER
CLEAN 1
OIL FILTER CARTRIDGE REPLACE 4
FUEL FILTER
REPLACE
CARTRIDGE
STARTER DRIVE SERVICE 2
AIR CLEANER REPLACE
1
Perform more frequently in dusty, dirty or severe usage conditions.
2
Have an engine service dealer perform this service.
3
It is a good sign that your chipper blades need sharpening when material stops self feeding.
4
Perform after the first 50 hours of operation.
5
Refer to engine owners manual for additional maintenance schedules.

5 inch chipper/shredder 19
SERVICE & MAINTENANCE
WARNING
Before inspecting or servicing any part of this machine, shut off power source,
and make sure all moving parts have come to a complete stop.

5.2 GREASING

Use an SAE multi-purpose high temperature grease with

extreme pressure (EP) performance meeting or exceeding
the NLGI # 2 rating for all requirements. Also acceptable
is an SAE multi-purpose lithium based grease.

Care should be taken when re-greasing bearings to not

over-fill the bearing. Over greasing can lead to overheat-
ing and/or unsealing the bearing seals.

WARNING
To prevent personal injury or property damage: Shut
off engine, disconnect spark plug wire, remove igni-
tion key, and make sure that all moving parts have Two bolt flange bearing on rotor shaft (drive side)
come to a complete stop, before, servicing, adjusting
or repairing.

1. Use a hand-held grease gun for all greasing.

2. Wipe grease fitting with a clean cloth before greasing,
to avoid injecting dirt and grit.
3. Replace and repair broken fittings immediately.
4. If fittings will not take grease, remove and clean thor-
oughly. Also clean lubricant passageway. Replace
fitting if necessary.

5.3 Greasing TOWABLE MODELS 75524

Lubricate the following grease points EVERY 50 HOURS: Discharge chute

Idler pivot tube Two bolt flange bearing on rotor shaft

20 5 inch chipper/shredder
 SERVICE & MAINTENANCE
WARNING
Before inspecting or servicing any part of this machine, shut off power source,
and make sure all moving parts have come to a complete stop.

5.4 GREASING PTO MODELS 73554

WARNING
To prevent personal injury or property damage: Discon-
nect the PTO driveline from the source providing power
or disconnect the driveline from the chipper and make
sure that all moving parts have come to a complete stop,
before servicing, adjusting or repairing.

Lubricate the following grease points EVERY 50 HOURS:

Two bolt flange bearing on rotor shaft (drive side)

Two bolt flange bearing on rotor shaft Idler pivot tube

Two bolt flange bearing on jack shaft Discharge chute

5 inch chipper/shredder 21
SERVICE & MAINTENANCE
WARNING
Before inspecting or servicing any part of this machine, shut off power source,
and make sure all moving parts have come to a complete stop.
5.5 PTO DRIVE LINE LUBRICATION
WARNING
To prevent personal injury or property damage: Discon-
nect the PTO driveline from the source providing power
or disconnect the driveline from the chipper and make
sure that all moving parts have come to a complete stop,
before servicing, adjusting or repairing.
1. Every 8 hours, lubricate PTO cross journals. Make
sure grease purges through all four bearings.
2. Every 8 hours, lubricate PTO inner tubes. Telescoping
members must have lubrication to operate success-
fully. Telescoping members without fittings should be
pulled apart and grease should be added manually
with a brush.
3. Every 8 hours, lubricate the PTO shield retaining bear-
ing. Molded nipples on the guard near each guard
bearing are intended as grease fittings and should be
lubricated every 8 hours of operation.
h 8 h 8
h 8
h 8 h 8
PTO lubrication points and frequency
5.6 SHARPENING CHIPPER BLADES
WARNING
Chipping blades are sharp! Use caution when working
on machine to avoid injury.
The chipper blades will eventually become dull, making
chipping difficult. Poor chipping performance is usually a
result of dull chipping blades. It is recommended that the
chipper blades be sharpened every 5-15 hours of chipper
operation. If your chipper’s performance has decreased,
check for the following symptoms:
22 5 inch chipper/shredder
• Severe vibration when feeding material into the chip-
per.
• Small diameter branches do not self-feed.
• Chips discharge unevenly or have stringy tails–espe-
cially when chipping green branches.
Before you sharpen the chipping blades, check for perma-
nent damage. Replace the blade if:
• There are cracks, broken corners or nicks greater
than 1/8".
• The base of the cutting edge is worn or has been re-
sharpened so that the edge extends less than 1/16"
above the disk chipping slot.
To remove the chipping blades for sharpening, use the
following procedure:
1. Loosen and remove the 3/8” carriage bolt securing the
knife access cover.
2. Open the access cover exposing the chipper shredder
compartment.
3. Rotate the rotor so that the bolts holding the chipper
blade are most accessible.
4. Remove the two hex head bolts holding the blade itself.
Repeat for the second blade. The chipping blades have
two edges per blade and can be reversed one time
each before sharpening. If one side has not been used,
remove and reverse the chipping blades.
Grind the angled edge of the chipping blade to 45 degrees
(see figure below). Grind the blades on a slow-speed wet
grinder if possible, or have them sharpened by a profes-
sional. If you use a bench grinder, be careful when grinding
so that the blade material does not get too hot and change
color–this will remove the blade’s special heat-treated
properties. Use short grinding times and cool with water.
Try to remove an equal amount off each blade to maintain
balance. Replace the chipping blades and tighten bolts
to 20 ft.-lbs.
Mounting Surface:
Sharpened Surface Do Not Grind
.38
45˚
Sharpened
Mounting Surface: Surface
Do Not Grind
The chipper blades have two surfaces that can be sharpened
 SERVICE & MAINTENANCE
WARNING
Before inspecting or servicing any part of this machine, shut off power source,
and make sure all moving parts have come to a complete stop.

7. Using a rubber mallet tap the end of the rotor shaft to

IMPORTANT
Do not exceed the recommended torque value of 20 ft.-
lbs. when tightening the bolts for the chipper blades.
NOTE
Never sharpen or grind on the back side of the chipper
blade. This will cause the edge to roll and the chipping
blade will be damaged, causing poor chipping and feed-
ing of material. Small imperfections, nicks, burrs, etc.
on the flat side of the blade will not affect performance
of the machine.
5.7 SETTING CHIPPING BLADE CLEARANCE
WARNING
To prevent personal injury or property damage: Shut
off engine, disconnect spark plug wire, remove igni-
tion key, disconnect the PTO driveline from the source
providing power or disconnect the driveline from the
chipper shredder and make sure that all moving parts
have come to a complete stop, before, servicing, ad-
justing or repairing.
obtain 1/16” to 1/8” clearance. Rotate the rotor and
check the clearance on all chipping blades.
8. Once clearance has been set, the lock collars must be
replaced to retightened. Using a punch and a hammer,
rotate the lock collars in the direction of shaft rotation
(i.e. counter-clockwise on the rear bearing and clock-
wise on the front bearing) and set them with a positive
hammer tap. Tighten the lock collar set screws.
9. Loosen the set screws holding the belt pulley on
the rotor shaft. Move the pulley on the shaft so it is
aligned with the engine drive pulley (towable models)
or PTO drive pulley (PTO models). The pulley should
be moved an equal but opposite amount that the rotor
was moved.
10. Insure the pulley drive key is completely seated under
the pulley and tighten the set screws.
11. Check pulley alignment by laying a straight-edge
across the pulley faces. Pulley faces should line up.
If not, determine which pulley to adjust and repeat
alignment check.
12. Replace the (joint shield PTO models only) belt guard
and plastic bearing cap.

The chipping blades should clear the chipper block locat-

ed directly opposite the chipper chute intake by 1/16 inch
to 1/8 inch. To adjust the blade clearance, proceed as
CHIPPER
follows:
BLADES CHIPPER
BLOCK
1. Loosen and remove the 3/8” carriage bolt securing the
knife access cover.
2. Open the knife access cover exposing the chipper 1/16" TO 1/8"
CLEARANCE
shredder compartment.
3. Remove the dust cover on the front side of the machine.
4. Remove the belt guards on the rear of the machine.
(PTO models, remove the joint shield first).
5. Loosen the set screws holding the lock collars on the
front and rear 2-bolt flange bearings.
6. Use a punch and hammer to to tap the lock collars
directly opposite of normal rotation. (On the front side Required chipper blade clearance (view from top of chipper)
tap punch in a CW rotation. On the rear side tap punch
in a CCW rotation

5 inch chipper/shredder 23
SERVICE & MAINTENANCE
WARNING
Before inspecting or servicing any part of this machine, shut off power source,
and make sure all moving parts have come to a complete stop.

5.8 replacing shredder kit 5.9 clearing a plugged rotor

The shredder knives will require replacement periodically
when they can no longer be sharpened. Care must be
taken to insure knives and spacers are installed properly
to maintain rotor balance.
1. Open the knife access cover by removing the 3/8”
carriage bolt.
2. Remove #10-24 nuts and bolts from the knife shafts.
3. Using a small punch or rod, drive the shaft out of the
rotor.
4. To assemble, insert shaft through the hole in the rotor
and slide knives and spacers in their proper order onto
the shaft. Install a new # 10-24 nut and bolt.
5. Repeat to assemble the other shafts.
6. Retorque nuts to 36 in-lbs.
NOTE
Never reuse rotor shafts or bolts and nuts if they show
signs of wear or abuse. Install new ones.
WARNING
If the machine becomes plugged, shut off the engine,
disconnect the spark plug wire and allow the machine
to come to a complete stop before clearing debris.
Do not operate machine without proper guards and
screens in place.
1. Stop engine, disengage rotor clutch and allow machine
to come to a complete stop. Remove the spark plug
wire.
2. Loosen and remove the 3/8” carriage bolt securing the
chipper access cover.
3. Open the knife access cover, exposing the chipper
shredder compartment.
4. Clean the debris out of the shredding rotor and/or
chipper top discharge area and tube. Turn the rotor
by hand to be sure it is free to rotate.
5. Replace spark plug wire, restart engine and resume
operation.

5” C/S ROTOR ASSEMBLY

P/N 73371-00

Shredder knife assembly diagram

24 5 inch chipper/shredder
 SERVICE & MAINTENANCE
WARNING
Before inspecting or servicing any part of this machine, shut off power source,
and make sure all moving parts have come to a complete stop.

5.10 removing the rotor 5.11 replacing drive belt

Do not operate machine without proper guards and screens
in place.
1. Loosen and remove the 3/8” carriage bolt securing the
knife access cover.
2. Open the access cover, exposing the chipper shredder
compartment.
3. Loosen the bushing bolts holding the drive pulley to
the shaft and remove the pulley.
4. Loosen the set screw in the lock collars. Using a punch
and hammer, tap the lock collars in a direction opposite
of normal rotation so that they can be removed.
5. Unbolt bearings and lift rotor out of machine.
6. Remove bearings from rotor shaft.
7. Re-install rotor assembly and bearings and tighten
bolts to proper torque.
(model 73554)
Check the condition of the drive belts annually or every
30 hours of operation, whichever comes first. If the belt is
cracked, frayed or worn, it should be replaced. To replace
the belt, proceed as follows:
1. Disengage PTO and shut off tractor engine.
2. Remove PTO shaft from tractor and disconnect ma-
chine from three-point hitch.
3. Remove the round shield connected to the belt guard
that covers the PTO shaft by removing the two 5/16”
nuts.
4. Remove the PTO shaft from the chipper/shredder by
loosening the two set screws and pulling the shaft
off.
5. Install new belts and make sure pulleys are alligned
to within 1/16”. If not, adjust pulleys.
6. Reinstall belt shields and guards. Install PTO shaft and
tighten the two set screws. Install PTO shield. Never
run PTO without all shields in place.

Drive Belt

5 inch chipper/shredder 25
SERVICE & MAINTENANCE
WARNING
Before inspecting or servicing any part of this machine, shut off power source,
and make sure all moving parts have come to a complete stop.

5.12 replacing drive belt

(model 75524)
Check the condition of the drive belts annually or every
30 hours of operation, whichever comes first. If the belt is
cracked, frayed or worn, it should be replaced. To replace
the belt, proceed as follows:

1. Stop engine, disengage rotor clutch and allow machine

to come to a complete stop. Remove the spark plug
wire.
2. Remove the belt guard.

Place a straightedge across both pulleys to check alignment

8. Replace upper and lower belt guards. Allow 1/8 inch

clearance between top of belt and inside of lower belt
guard. Make sure all bolts, nuts and fasteners are
properly torqued to 20 ft.-lbs.

5.13 trailer service tips

Drive belt with pulleys
1. Check wheel bolt torque every 10 hours of towing
use.
3. Slip the drive belt off the pulleys. If necessary, loosen 2. Check air pressure in tire every 10 hours. Fill to the
the engine bolts and tip the engine forward to allow recommended PSI located on the tire sidewall.
the belt to slip off the pulley.
3. Check and repack wheel bearings with grease every
4. Inspect pulleys for wear. Replace the pulleys if they year.
are cracked or worn enough that the belt contact area
is not smooth and flat.
5. Place new belt over pulleys. Do not force or pry the
belt over pulleys as this may cause cord breakage. If
necessary, loosen engine mounting bolts and tip the
engine forward to allow the belt to be easily placed
over the pulley.
6. Align the engine so the crankshaft is parallel to the
rotor shaft. Tighten engine mounting bolts to 20 ft.-
lbs. torque.
7. Check pulley alignment. Place a straightedge across
the face of both pulleys to inspect. If necessary, loosen
the set screws on both pulleys and move them so that
they are directly in line. Be sure that the idler pulley
contacts near the center of the belt. Retighten the
pulley set screws.

26 5 inch chipper/shredder
 6 Troubleshooting
Section
Before performing any of the corrections in this troubleshooting chart, refer to the correct safety precautions and operat-
ing or maintenance procedures. Contact your nearest dealer for service problems with the machine.
PROBLEM
Engine will not start.
Engine or rotor stalls or stops.
Engine overheats
PTO will not turn or has slow
RPM.
Hard to feed chipper; requires
excessive power to chip.
Engine stalls or belt squeals
when engaging clutch.
Material from chipper wraps
around rotor shaft.
Excessive vibration while running.
Rotor will not turn.
Cannot engage clutch.
Excessive belt wear.
Plugged blower
Trailer sways during towing.
POSSIBLE CAUSE
1. Improper control settings.
2. Lack of fuel.
3. Dirty, stale or contaminated fuel.
4. Internal engine problems.
1. Obstructed discharge.
2. Plugged disk.
1. Cooling system plugged.
2. Improper oil level.
1. PTO not engaged on tractor
2. PTO shaft loose
1. Dull chipper blades.
2. Obstructed discharge.
3. Improper blade clearance.
1. Engaging clutch too fast.
2. Plugged rotor.
3. Belt tension too loose.
1. Stringy, green material bypasses chip-
per blades.
2. Dull chipper blades.
3. Improper blade clearance.
1. Check drive belts and pulleys for bad or worn
1. Drive system vibration.
2. Inspect disk for broken or missing chipper blades;
2. Rotor out of balance.
3. Chipper blade/anvil clearance is
incorrect. 3. Set chipper blade/anvil clearance to recom-
1. Drive belt too loose or broken.
2. Obstructed discharge.
3. Plugged rotor.
1. Improper belt installation.
2. Improper belt tension.
1. Not using correct belt.
2. Pulley(s) damaged or worn.
3. Pulley(s) not in alignment.
4. Belt(s) tension too loose.
1. Material fed into unit is too wet.
2. Feeding too much material into unit.
1. Tire air pressure not correct
5 inch chipper/shredder
REMEDY
1. Use proper settings.
2. Fill fuel tank.
3. Refill tank with fresh, clean fuel.
4. See your dealer.
1. Use branch or similar object to clear discharge.
2. Clear disk. Feed material more evenly.
1. Clean cooling fan and fins.
2. Fill engine to correct oil level. Refer to the engine
owners manual.
1. Engage PTO.
2. Check all connections, repair if needed.
1. Rotate or sharpen blades.
2. Use branch or similar object to clear discharge.
3. Adjust clearance between the chipper blades
and anvil.
1. Lower engagement handle more slowly.
2. Clear rotor. Feed material more evenly.
3. Replace belt or spring.
1. Rotate branch or material when feeding to cut
completely.
2. Sharpen blades.
3. Adjust clearance between the chipper blades
and anvil.
areas. Check for dull chipper blades.
replace if needed. Check disk to see if it wobbles.
Check to see if disk is assembled correctly.
mended distance (3/16").
1. Replace belt or spring.
2. Use branch or similar object to clear discharge.
3. Clear rotor. Feed material more evenly.
1. Install belt properly.
2. Replace belt or spring.
1. Contact your nearest authorized dealer to order
the correct belt for your chipper.
2. Replace pulley(s).
3. Align pulley(s) with straight edge.
4. Replace belt or spring.
1. Mix dry material with wet material, allow material
to dry and try again.
2. Feed smaller material into shredder or feed
material slower.
1. Check tire sidewall for inflation limits.
27
 7 Specifications
Section
7.1 size specifications for model 73554

5" PTO CHIPPER/SHREDDER/BLOWER

1) 5 INCH CAPACITY CHIPPER 8) SPLIT HINGED CHIPPER HOUSING ALLOWS EASY
ACCESS TO CHIPPER AND SHREDDER
2) 4 REVERSIBLE CHIPPER STEEL BLADES
9) 11-1/2" X 11-1/2" SHREDDER THROAT OPENING
3) 18" X 3/4" BALANCED STEEL DISC
10) 36 SERRATED REVERSABLE SHREDDER KNIFES
4) 1/4" THICK STEEL HEAVY DUTY CONSTRUCTION
11) HEAVY DUTY PTO SHAFT
5) 360° ROTATING DISCHARGE TUBE
12) WEIGHT: 720 lbs. (327 kg)
6) HEAVY DUTY DOUBLE BANDED BELT DRIVE SYSTEM
13) CATEGORY 1 THREE POINT HITCH
7) 5 POSITION SHREDDER, ADJUSTS
TO DESIRED MULCH

28 5 inch chipper/shredder
 SPECIFICATIONS
7.2 size specifications for model 75524

6.48
19.93
[164.59]
[506.12]

11.58
[294.13]

30.46
[773.79]

6.00
[152.40]

96.21
[2443.71]
65.20
[1656.00] 54.66
[1388.26]

87.62 43.63
[2225.57] [1108.18]
48.93
INCHES 99.38 [1242.80]
69.25
[MM] [2524.23] [1758.87]

5" TOWABLE CHIPPER/SHREDDER/BLOWER

1) 5 INCH CAPACITY CHIPPER 8) SPLIT HINGED CHIPPER HOUSING ALLOWS EASY
ACCESS TO CHIPPER AND SHREDDER
2) 4 REVERSIBLE CHIPPER STEEL BLADES
9) 11-1/2" X 11-1/2" SHREDDER THROAT OPENING
3) 18" X 3/4" BALANCED STEEL DISC
10) 36 SERRATED REVERSABLE SHREDDER KNIFES
4) 1/4" THICK STEEL HEAVY DUTY CONSTRUCTION
11) TORISION AXLE AND 12" TIRES
5) 360° ROTATING DISCHARGE TUBE
12) 670 CC HONDA ENGINE (GASOLINE)
6) HEAVY DUTY DOUBLE BANDED BELT DRIVE SYSTEM
13) 50 MM ADJUSTABLE COUPLER ON TOW HITCH WITH
7) 5 POSITION SHREDDER, ADJUSTS
SAFETY CHAINS
TO DESIRED MULCH

5 inch chipper/shredder 29
SPECIFICATIONS

7.3 bolt torque

The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques
specified in chart unless otherwise noted. Check tightness of bolts periodically, using this bolt torque chart as a guide.
Fasteners should be replaced with the same grade. Tighten serrated or center-lock nuts to the full torque value.

Do not use these values if a different torque value or tightening procedure is given for a specific application. Torque
values listed are for general use only.

sae sae - 2 sae - 5 sae - 8 bolT diameTer

grade
and
head a
markings

unified inch bolT TorQue values Torque figures indicated at left are
(unless otherwise specified in the manual) valid for non-greased or non-oiled
bolt Torque * threads and heads unless otherwise
bolt specified. Therefore, do not grease
diameter sae 2 sae 5 sae 8 or oil bolts or capscrews unless
"a" otherwise specified in this manual.
(n.m) (ft - lb) (n.m) (ft - lb) (n.m) (ft - lb) When using locking elements, in-
1/4" 7.5 5.5 12 9 17 12.5 crease torque values by 5%.
5/16” 15 11 25 18 35 26
* Torque value for bolts and
3/8” 27 20 44 33 63 46
capscrews are identified by their
7/16” 44 32 70 52 100 75 head markings.
1/2” 67 50 110 80 150 115
9/16” 95 70 155 115 225 160
5/8” 135 100 215 160 300 225
3/4” 240 175 375 280 550 400
7/8” 240 175 625 450 875 650
1” 360 270 925 675 1300 975
1-1/8” 510 375 1150 850 1850 1350
1-1/4” 725 530 1650 1200 2600 1950
1-3/8” 950 700 2150 1550 3400 2550
1-1/2” 1250 930 2850 2100 4550 3350

sPecial TorQue reQuiremenTs

TorQue TorQue
locaTion on machine hardWare descriPTion
(unified inch)) (meTric)
oN RotoR PlAte, blAde MouNtINg boltS 5/16" X 1" HeX Hd. gRAde 8 BolTs (QTy 8) 20 ft-lbs 27 N.m

oN RotoR kNIVe ShAFtS 10-24 X 1-1/8" sCReW (QTy 6) 36 in-lbs 4 N.m

b
A

30 5 inch chipper/shredder
 Declaration of Conformity

The undersigned manufacturer:

Crary Industries, Inc.

237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078-0849

Declares that hereunder specified unit:

CHIPPER SHREDDER

Brand: ECHO Bear Cat

Type: Engine driven Chipper/Shredder
Model Number: 75524

Complies with the requirements of:

Machinery Directive 2006/42/EC

Garden equipment-Integrally power shredders/chippers-Safety EN13683:2003 + A3 2009

Emission of Gaseous and Particulate Pollutants Directive 2002/88/EC

EN ISO 12,100, Part 1-Safety of Machinery-Basic Concepts, General Principles for Design

Noise Emissions Directive 2000/14/EC

-Conformity Assessment Procedure: Annex V
(Use of harmonized standard EN ISO 3744:2010)

Sound Pressure Level: 99 dB LPA

Guaranteed Sound Power Level: 113 dB LWA

75524 Serial number 103932 thru 704827

75524 VIN number 5VJAA00177W000011 thru 5VJAA00137W000510

West Fargo, ND 58078-0849

June 29, 2011
CRARY INDUSTRIES, INC.
______________________________
Arlan Mathias
Senior Project Engineer
The authorized representative in Europe who is authorized to
compile the technical file:
Company: Atlantic Bridge Limited
Address: Atlantic House, PO Box 4800
Earley, Reading RG5 4GB, United Kingdom
Mr. Phillip Wicks

Data contained in this document pertains only to machines sold in areas that require CE compliance
standards. To identify if your machine is CE compliant, it will have the following CE mark decal:
 Declaration of Conformity

The undersigned manufacturer:

Crary Industries, Inc.

237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078-0849

Declares that hereunder specified unit:

CHIPPER SHREDDER

Brand: ECHO
Type: PTO driven Chipper/Shredder
Model Number: 73554E

Complies with the requirements of:

Machinery Directive 2006/42/EC

Garden equipment-Integrally power shredders/chippers-Safety EN13683:2003 + A3 2009

EN ISO 12,100, Part 1-Safety of Machinery-Basic Concepts, General Principles for Design

Noise Emissions Directive 2000/14/EC

-Conformity Assessment Procedure: Annex V
(Use of harmonized standard EN ISO 3744:2010)

Sound Pressure Level: 99 dB LPA

Guaranteed Sound Power Level: 113 dB LWA

73554E Serial number 702028 and up

West Fargo, ND 58078-0849

June 29, 2011
CRARY INDUSTRIES, INC.
______________________________
Arlan Mathias
Senior Project Engineer
The authorized representative in Europe who is authorized to
compile the technical file:
Company: Atlantic Bridge Limited
Address: Atlantic House, PO Box 4800
Earley, Reading RG5 4GB, United Kingdom
Mr. Phillip Wicks

Data contained in this document pertains only to machines sold in areas that require CE compliance
standards. To identify if your machine is CE compliant, it will have the following CE mark decal:
 Declaration of Conformity

The undersigned manufacturer:

Crary Industries, Inc.

237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078-0849

Declares that hereunder specified unit:

CHIPPER SHREDDER

Brand: ECHO Bear Cat

Type: PTO driven Chipper/Shredder
Model Number: 73554

Complies with the requirements of:

Machinery Directive 2006/42/EC

Garden equipment-Integrally power shredders/chippers-Safety EN13683:2003 + A3 2009

EN ISO 12,100, Part 1-Safety of Machinery-Basic Concepts, General Principles for Design

Noise Emissions Directive 2000/14/EC

-Conformity Assessment Procedure: Annex V
(Use of harmonized standard EN ISO 3744:2010)

Sound Pressure Level: 99 dB LPA

Guaranteed Sound Power Level: 113 dB LWA

73554 Serial number Y1270 thru 709935

West Fargo, ND 58078-0849

June 29, 2011
CRARY INDUSTRIES, INC.
______________________________
Arlan Mathias
Senior Project Engineer
The authorized representative in Europe who is authorized to
compile the technical file:
Company: Atlantic Bridge Limited
Address: Atlantic House, PO Box 4800
Earley, Reading RG5 4GB, United Kingdom
Mr. Phillip Wicks

Data contained in this document pertains only to machines sold in areas that require CE compliance
standards. To identify if your machine is CE compliant, it will have the following CE mark decal:
 Declaration of Conformity

The undersigned manufacturer:

Crary Industries, Inc.

237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078-0849

Declares that hereunder specified unit:

CHIPPER SHREDDER

Brand: ECHO
Type: Engine driven Chipper/Shredder
Model Number: 75524E

Complies with the requirements of:

Machinery Directive 2006/42/EC

Garden equipment-Integrally power shredders/chippers-Safety EN13683:2003 + A3 2009

Emission of Gaseous and Particulate Pollutants Directive 2002/88/EC

EN ISO 12,100, Part 1-Safety of Machinery-Basic Concepts, General Principles for Design

Noise Emissions Directive 2000/14/EC

-Conformity Assessment Procedure: Annex V
(Use of harmonized standard EN ISO 3744:2010)

Sound Pressure Level: 99 dB LPA

Guaranteed Sound Power Level: 113 dB LWA

75524E VIN number 5VJAA00117W000411 and up

West Fargo, ND 58078-0849

June 29, 2011
CRARY INDUSTRIES, INC.
______________________________
Arlan Mathias
Senior Project Engineer
The authorized representative in Europe who is authorized to
compile the technical file:
Company: Atlantic Bridge Limited
Address: Atlantic House, PO Box 4800
Earley, Reading RG5 4GB, United Kingdom
Mr. Phillip Wicks

Data contained in this document pertains only to machines sold in areas that require CE compliance
standards. To identify if your machine is CE compliant, it will have the following CE mark decal:
 Crary Industries
237 NW 12th Street, West Fargo, ND 58078-0849
Phone: 701.282.5520 • Toll Free: 800.247.7335
Fax: 701.282.9522 •
E-mail: service@crary.com • opesales@crary.com
www.BearCatProducts.com