JT921 JT921S Parts Manual 053-151

JT921
Parts
Manual
CMW
Issue 09
053-151
JT921
ISSUE NO. 09PL-08/11
For Replacement Copy Order P/N 053-151
This product is covered by one or more of the following patents:

US 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423, 5,740,703;
5,758,553; 5,794,719; 5,880,680; 5,941,322; 6,085,852C1; 6,109,371; 6,179,065; 6,216,803;
6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409;
6,739,413; 6,761,231; 6,776,246; 6,808,210; 6,827,158; 6,848,506; 6,871,712; 6,896,077;
7,000,710; 7011,166; 7,013,990; 7,018,164; 7,025,152; 7,038,454; 7,111,693; 7,150,331;
RE37,450; RE37,923; RE37,975; RE38,418
AU 689,533; 706,544; 718,034, 755,862
CA 2,156,398; 2,217,899
FR 674,093
DE 694 17 019; 695 29 634; 697 28 716;
EP 0927892; 1466068
GB 2,312,006; 2,418,553; EP674,093; EP817,901; EP846,841; EP927,892
JP 3,458,247
Other U.S. and foreign patents pending
This manual contains information concerning the following models:

JT921 Directional Drilling System
Copyright 2005, 2006, 2007, 2008, 2011 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are
registered trademarks of The Charles Machine Works, Inc.
ID0135193
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech
Replacement parts for your Ditch Witch equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,
The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operators
Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether its old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
8/6/2010, Rev-B
800-001
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH EQUIPMENT AND REPLACEMENT PARTS

LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following initial commercial use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturers recommendations.
All engines and engine accessories (these are covered by original manufacturers warranty).
Tires, belts, and other parts which are subject to another manufacturers warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE
UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or its nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMWs Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03
ID0134872
CONTENTS______________________
Decals
Decal Location - JT921/JT921S ............................. 8
Engine Components
Air Filter System - Caterpillar Diesel ...................... 22
Engine - Caterpillar Diesel ..................................... 14
Engine Installation - Caterpillar Diesel ................... 16
Engine Service - Caterpillar Diesel ........................ 18
Fuel Filter System - Caterpillar Diesel ................... 24
Radiator - Caterpillar Diesel .................................. 20
Throttle - Caterpillar Diesel .................................... 26
Frame Components
Carriage............................................................ 36
Covers - Caterpillar Diesel ..................................... 46
Cylinder Grease ............................................... 54
Drill Frame Components .................................. 30
Fuel Reservoir .................................................. 44
Gear Box - Rotation Drive..................................... 40
Idler .................................................................. 50
Stabilizer - Rear ................................................. 48
Tension Spring ................................................. 52
Track Group - Rubber......................................... 42
Wrench - Front ................................................... 34
Operators Station
Console Gauges............................................... 62
Operators Station Gauges................................ 60
Seat Mount ....................................................... 58
Hydraulics
Anchor Drive Hydraulics ................................. 126
Anchor Hydraulics .......................................... 122
Auxiliary Backup Wrench Hydraulic ............... 116
Breakout Hydraulics ....................................... 114
Carriage Rotation Hydraulics ......................... 102
Carriage Thrust Hydraulics............................. 108
Control Valve & Levers ................................... 100
Control Valve/Levers - 3-Spool ........................... 96
Drive Control Supply Hydraulics ....................... 78
Drive Control Valve & Levers ........................... 82
Frame Tilt Hydraulics ....................................... 84
Ground Drive Hydraulics .................................. 80
Hydraulic Control Valve - 2-Spool ....................... 94
Hydraulic Control Valve - 2-Spool ....................... 98
Hydraulic Cylinder (2.0X1.0) ............................ 130
Hydraulic Cylinder (3.0X1.5) ............................ 132
Hydraulic Diagram ............................................ 70
Hydraulic Diagram - Auto-bore ............................ 68
Hydraulic Motor - Tapered Keyed Shaft 1-1/4 .........128
Hydraulic Reservoir .......................................... 72
Hydraulic Schematic - w/Auto-bore shutoff ............ 66
Main Supply Hydraulics .................................... 92
Mud Motor Hydraulics .................................... 118
Oil Cooler Hydraulics ........................................ 74
Oil Cooler Hydraulics - Caterpillar Diesel .............. 76
Rotation Hydraulics - Auto-bore ........................ 106
Rotation Hydraulics ........................................ 104

Stabilizer .......................................................... 88
Stabilizer Hydraulics ......................................... 86
Thrust Hydraulics - Auto-bore ........................... 112
Thrust Hydraulics ........................................... 110
Track Extended Hydraulics .............................. 90
Electrical
Electrical Diagram .......................................... 150
Electrical Diagram - Console ............................ 158
Electrical Diagram - Engine Frame .................... 152
Electrical Diagram - Gauge Buss....................... 162
Electrical Diagram - Gauge, Auto-bore................ 148
Electrical Schematic - Auto-bore ....................... 136
Electrical Schematic - JT920 T2 ....................... 142
Electrical Strike System ................................. 156
Lubricator Systems
Thread Lubricator - Begins .............................. 168
Anchor Systems
Anchor Counterbalance Weight ..................... 174
Anchor System ............................................... 172
Anchoring Parts ............................................. 176
Hydraulic Stake Driver ................................... 178
Fluid Systems
Fluid Pump Plumbing ..................................... 194
Mud Pump ...................................................... 184
Mud Pump - 9 GPM .......................................... 186
Mud Pump Plumbing w/o Tank ...................... 190
Mud Pump Plumbing...................................... 188
Mud Tank Plumbing ....................................... 192
Tank Support ................................................. 182
Pipe Loader Systems
Drill Pipe Accessories .................................... 198
Accessories
Drilling Fluid Transfer ..................................... 212
Garden Hose Adapter .................................... 210
Grounding Cables .......................................... 204
Mud Mixing Accessories ................................ 202
Wash Wand ................................................... 208
Water Transfer System .................................. 206
Miscellaneous
Bolt/Nut Torque Chart .................................... 216
Filters ............................................................. 220
Optional Kits ................................................... 221
Parts Manual Change Request ...................... 223
Related Publications ...................................... 220
Replacement O-Ring Chart............................ 219
Warranty Registration .................................... 226
ID0135192
DECALS
ID0135069
DECAL LOCATION
JT921S / JT921
42
5
43
26
40
28
12
16
34
19
20
6
31
15
32
18
41
27
21
24
29
21
38
19
4
33
17
31
1
37
39
23
22
21
30
35
10
36
19
04
ID0092430
DECAL LOCATION
JT921S / JT921
9
11
25
13
21
19
31
14
04
ID0092430
10
DECAL LOCATION
JT921S / JT921
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
275-979
275-978
273-138
273-198
273-267
273-278
273-423
273-434
273-557
273-558
273-559
273-560
273-561
273-562
273-563
273-564
274-049
274-050
274-198
274-291
274-318
274-415
274-442
274-711
274-724
274-780
274-881
274-947
275-033
275-120
275-148
275-184
275-197
275-203
275-306
275-341
275-383
275-400
275-449
275-450
273-614
273-612
273-613
273-611
700-212
273-459
273-053
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
3
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
DECAL KIT - JT921S

DECAL KIT - JT921
NOTICE COOLANT
TRACKER CONTROL
DITCH WITCH BATTERY
DANGER WRENCH
CAUTION HOT PARTS
DITCH WITCH
INSTRUMENT PANEL
ANCHOR DRIVER CONTROL PANEL
RIGHT CONSOLE PANEL
SET UP CONTROL PANEL
LEFT CONSOLE PANEL
NOTICE READ MANUAL
ELECTRICAL CENTER
PRIMARY POWER/GLOW PLUG
DANGER ELECTROCUTION
WARNING JOBSITE HAZARD
NOTICE OIL LEVEL
SOUND POWER 10
TIE DOWN LOCATION
ROTATION MARKER
LIFT LOCATION
HYD OIL DRAIN
ONE CALL NOTIFICATION
JET TRAC PATENT(S)
FLUID PRESSURE SCALE 1500 PSI
AUTO BORE OVERRIDE PANEL
NOTICE ELECTRICAL SYSTEM
RESERVOIR (THF)
FUEL TANK (DIESEL)
WARNING MOVING PARTS
DANGER ROTATING SHAFT
BATTERY
DITCH WITCH EMBLEM
WARNING SLIDING PARTS
NOTICE SLOPE PARKING
NOTICE OIL LEVEL
DITCH WITCH LOGO PLACARD
LOGO PLACARD
JT921S MODEL ID / PIPEBOX
JT921 MODEL ID / PIPEBOX
JT921S MODEL ID W/ STRIPE
JT921 MODEL ID W/ STRIPE
MASTER DISCONNECT SWITCH
NOTICE EXPLOSION POSIBLE
STARTING PROCEDURE
REMARKS
OBSOLETE
SEE FOOTNOTE 1
SEE FOOTNOTE 2
SEE FOOTNOTE 1
APPLY DECAL OVER THROTTLE
SEE FOOTNOTE 3
OBSOLETE
SEE FOOTNOTE 3
OBSOLETE
FOOTNOTES
1. NOT PART OF KIT.

2. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.
3. PART OF KIT NUMBER 275-979.
04
ID0092430
11
12
NOTES:
ID0134963
13
ENGINE
COMPONENTS
ID0134845
14
ENGINE SERVICE (CATERPILLAR / PERKINS DIESEL)
4
2
7
6
1
11
10
12
OTHER SIDE OF ENGINE

4
07
ID0028356
15
ENGINE SERVICE (CATERPILLAR / PERKINS DIESEL)

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
194-453
194-670
170-474
153-113
194-582
194-488
194-491
194-550
194-551
194-075
215-223
213-403
194-177
194-581
194-178
194-583
194-887
QTY
DESCRIPTION
1
1
1
1
2
1
1
1
1
1
1
1
1
1
ENGINE (CATERPILLAR DIESEL T2)

ENGINE (PERKINS 404C-22 DIESEL T2)
FAN BELT
OIL FILTER ELEMENT
OIL FILLER CAP
FUEL FILTER / WATER SEPERATOR
FUEL FILTER ELEMENT (30 MICRON)
FUEL FILTER (FINAL)
FUEL FILTER ELEMENT KIT (2 MICRON)
ALTERNATOR
ALTERNATOR (DENSO)
WATER PUMP
ENGINE OIL DIP STICK
STARTER
OIL RESERVOIR
FUEL TRANSFER PUMP
1
1
1
1
1
1
1
1
1
1
1
1
FUEL TRANSFER PUMP SEAL

WATER PUMP GASKET
THERMOSTAT
THERMOSTAT GASKET
OIL RESERVOIR GASKET
OIL PRESSURE SWITCH
INTAKE MANIFOLD GASKET
EXHAUST MANIFOLD GASKET
CAT 3024C PARTS MANUAL
CAT 3013C / 3024C OPER / MAINT MANUAL
CAT 3013C / 3024C SERVICE MANUAL
CAT 3013C / 3024C USER HANDBOOK
REMARKS
OBSOLETE
ENGINE OPTION
SEE NOT SHOWN LIST - USE WITH OIL FILLER CAP SEAL (118-466)
OBSOLETE
SEE NOT SHOWN LIST - USE WITH WATER PUMP GASKET (194-504)
SEE NOT SHOWN LIST - USE WITH OIL RESERVOIR GASKET (153-139)
SEE NOT SHOWN LIST - USE WITH FUEL TRANSFER PUMP SEAL (194-888)
NOT SHOWN:
194-888
194-504
215-246
153-135
153-139
215-1080
194-889
153-136
053-144
054-128
055-076
056-005
FOOTNOTES:
NOTE:
07
ID0028356
16
ENGINE INSTALLATION (CATERPILLAR / PERKINS DIESEL)
16
17
18
15
19
12
14
8
10
11
1
9
12
5
10
11
21
23
22
20
21
24
13
07
ID0028361
17
ENGINE INSTALLATION (CATERPILLAR / PERKINS DIESEL)

REF PART
NO. NUMBER
1.
194-453
194-670
2. 350-501
3. 320-608
4. 320-496
5. 105-071
6. 107-494
7. 320-498
8. 320-497
9. 105-826
10. 105-088
11. 116-496
12. 106-336
13. 106-709
14. 157-417
15. 194-483
16. 196-362
17. 105-806
18. 105-091
19. 196-195
20. 179-875
21. 118-211
22. 118-151
23. 115-686
24. 118-151
QTY
1
1
12
8
1
1
8
4
4
4
4
1
1
4
4
1
1
2
1
AR
AR
DESCRIPTION

ENGINE - PERKINS 404C-22 DIESEL T2
TRACK FRAME WELDMENT
BOTTOM PLATE
FORWARD ENGINE MOUNT
WASHER (1/2")
SCREW (M14-1.50 X 30MM)
RIGHT REAR ENGINE MOUNT
LEFT REAR ENGINE MOUNT
FLG LK BOLT (3/8"-NC X 1")
WASHER (9/16")
SHOCK MOUNT
SCREW (M12-1.75 X 90MM)
FLG LK NUT (M12-1.75)
MUFFLER GASKET
MANIFOLD ADAPTER
MUFFLER
SCREW (M8-1.25 X 25MM)
LOCK WASHER (5/16")
LOWER CLAMP (HEADER PIPE)
PROP ROD
GROMMET (1/4")
SOUND INSULATION
BULK EDGE (5/32", SOLD PER 1")
REMARKS
OBSOLETE
ENGINE OPTION
USE LOCTITE 242 OR EQUIVALENT
TORQUE TO 20 FT-LBS
USE 10"
USE 8.5"
NOT SHOWN:
FOOTNOTES:
NOTE:
07
ID0028361
18
ENGINE (CATERPILLAR / PERKINS DIESEL)

JT921
23
12
.20
DISTANCE FROM END OF PUMP SHAFT
TO FACE OF SPLINE HUB
26
20
20
4
3
6
21
27
1
24 25
15
27
5
12
2
17 18 23
13 14
7
22
16
19
19
9
10
06
11
ID0028308
19
ENGINE (CATERPILLAR / PERKINS DIESEL)

JT921
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
QTY
194-453
194-670
170-400
1
179-693
1
194-519
1
105-079
4
107-025
4
115-251
1
217-565
1
150-1385 1
515-265
1
154-330
1
194-544
1
194-545
194-546
105-757
105-091
8
105-094
8
324-791
1
320-617
1
105-072 12
105-286 12
211-306
2
106-380
2
105-215
4
106-367
4
158-420
1
500-461
105-071
2
105-048
2
344-726
1
110-333
2
DESCRIPTION

FAN BELT
FAN SPACER
FAN (16" PULLER)
LOCK WASHER (1/4")
REDUCER (06N-02NF)
TEMPERATURE SENDER (100 - 280F)
BANJO FITTING (M16)
HOSE (06OFX-14"-3000)
PLUG (06O)
FLYWHEEL / PUMP COUPLER
NYLON FLANGE
13 TOOTH SPLINE HUB
BOLT (3/8"-NC X 1.25)
LOCK WASHER (5/16")
BOLT (5/16"-NC X 1")
MOUNT PLATE
FUSE BRACKET
LOCK WASHER (3/8")
BOLT (3/8"-NC X 1-3/4")
FB/HVAMI FUSE HOLDER
FLG LK SCREW (M8-1.25 X 16MM)
NUT (#6-32)
SCREW (#6-32 X 1/2" PLPS SS)
HYDRAULIC PUMP
SEAL REPAIR KIT
WASHER (1/2")
BOLT (1/2-NC X 1-1/2")
SUPPORT PLATE
BOLT-ON CLAMP (1")
REMARKS
OBSOLETE
ENGINE OPTION
TORQUE TO 8 FT-LBS.
BEGINS WITH S/N:

BEGINS WITH S/N:
BEGINS WITH S/N:
TORQUE TO 50 FT-LBS
TORQUE TO 25 FT-LBS.
TORQUE TO 40 FT-LBS
SUPERSEDED BY 363-714
NOT SHOWN:
FOOTNOTES:
NOTE:
06
ID0028308
20
RADIATOR (CATERPILLAR / PERKINS DIESEL)

22
21
21
29
26
6
17
16
8
19
18
19
28
24
15
23
14
28
8
25
5
10
12
9
27
1
21
7
11
24
23
13
20
21
05
ID0028375
21
RADIATOR (CATERPILLAR / PERKINS DIESEL)

REF PART
NO. NUMBER
QTY
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
1
1
AR
AR
9
5
2
4
4
2
2
2
2
4
4
2
4
1
4
1
AR
2
1
1
5
AR
320-496
194-463
111-084
362-975
117-948
115-380
106-396
106-654
116-539
106-162
106-386
105-071
106-642
105-894
320-607
106-987
106-385
116-540
105-832
118-067
110-133
118-068
116-108
110-249
364-566
118-173
118-150
106-397
116-421
DESCRIPTION
FORWARD ENGINE MOUNT

RADIATOR/HOC
RADIATOR CAP
SHROUD
BULK EDGE (3/32", SOLD PER FT)
WEATHER STRIP (3/8" X 3/4")
WASHER (M10, HARDENED)
ISOLATOR
FLG SCREW (M8-1.25 X 20MM, GD8)
FLG LOCKNUT (M8-1.25)
WASHER (1/2")
LOCKNUT (M10-1.50, PRV TRQ 10.9)
RADIATOR BRACKET
FLG LOCKNUT
SHEAR MOUNT
FLG LOCKNUT (1/4-NC)
COOLANT HOSE
WORM CLAMP (1.062" TO 1.937")
COOLANT HOSE
BULK HOSE (5/16", SOLD PER 1")
WORM CLAMP (1/4" TO 5/8")
COOLANT OVERFLOW RESERVOIR
GROMMET (9/16")
SOUND INSULATION
BULK EDGE (1/8", SOLD PER FT)
REMARKS
USE 2 @ 23.7"
USE 2 @ 17"
USE 1 @ 55"
USE 1 @ 24"
NOT SHOWN:
FOOTNOTES:
NOTE:
05
ID0028375
22
AIR FILTER SYSTEM (CATERPILLAR / PERKINS DIESEL)

L
TRO
CON
N
E O
GAG
M
U
U
VAC
TO
EL
PAN
12
17
13
14
4
7
16
5
15
11
9
10
3
18
15
8
2
1
19
04
ID0028392
23
AIR FILTER SYSTEM (CATERPILLAR / PERKINS DIESEL)

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
QTY
194-453 194-670 320-618 320-621 194-297 1

194-758 194-759 194-760 149-165 1
106-328 2
106-389 4
107-096 2
118-070 1
110-815 1
111-135 1
118-071 1
110-169 1
118-169 1
110-031 7
155-150 1
116-192 AR
118-148 1
118-149 1
DESCRIPTION

FUEL FILTER BRACKET
AIR FILTER BRACKET
AIR FILTER
ELEMENT (SAFETY)
ELEMENT (PRIMARY)
COVER
MOUNTING CLAMP
WASHER (M8)
LOCKNUT (M8-1.25,NLK)
AIR INTAKE HOSE
T-BOLT CLAMP (2.25" TO 2.56")
T-BOLT CLAMP (2.750" TO 3.062")
AIR INTAKE HOSE
WORM CLAMP (2.812" TO 3.750")
SOUND INSULATION
CABLE TIE (1-1/2" TO 7")
S/O COUPLER (02N-02H)
SOUND INSULATION
SOUND INSULATION
REMARKS
OBSOLETE
ENGINE OPTION
USE WITH PIPE THREAD SEALANT

USE 1 @ 53"
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0028392
24
FUEL FILTER SYSTEM (CATERPILLAR/PERKINS DIESEL)

TO FUEL INJECTOR
FROM FUEL PUMP
25
18
14
22
20
21
17
24
23
19
3
1
2
3
11
4
10
TO FINAL FUEL FILTER

FROM FINAL FUEL FILTER
OUT
17
18
14
8
15
16
14
13
IN
15
16
14
12
14
5
FROM
TANK
FUEL
9
25
OTHER SIDE OF ENGINE
14
04
13
MP
EL PU
TO FU
ID0032055
25
FUEL FILTER SYSTEM (CATERPILLAR/PERKINS DIESEL)

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
194-453
194-670
320-622
106-380
107-585
194-488
194-491
106-162
106-386
364-566
106-379
106-388
106-237
116-108
116-108
110-249
155-120
155-162
116-108
116-108
320-618
323-200
118-147
320-621
194-550
194-551
194-075
106-992
325-644
QTY
1
15
1
1
2
11
1
2
2
2
AR
AR
8
2
2
AR
AR
1
1
1
1
2
1
DESCRIPTION

COOLANT BOTTLE BRACKET
FUEL FILTER / WATER SEPERATOR WO
FLG SCREW (M8-1.25)
COOLANT OVERFLOW RESERVOIR
WASHER (M6)
LOCKNUT (M6-1.00, PRV TRQ, NLK)
WORM CLAMP (1/4" TO 5 /8 ")
STREET ELBOW (04N-04NF90)
FUEL FILTER BRACKET
HEAT SHIELD
SOUND INSULATION
AIR FILTER BRACKET
FUEL FILTER (FINAL)
FUEL FILTER ELEMENT KIT (2 MICRON)
COOLANT BOTTLE BRACKET
REMARKS
OBSOLETE
ENGINE OPTION
USE 1 @ 50"
USE 1 @ 46"
USE 1 @ 24"
USE 1 @ 24"
OBSOLETE
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0032055
26
THROTTLE (CATERPILLAR / PERKINS DIESEL)
8
7
2
2
4
6
5
808-908
27
THROTTLE (CATERPILLAR / PERKINS DIESEL)

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
322-509
215-231
196-331
501-358
195-911
196-058
320-826
179-720
106-271
106-224
105-836
106-076
QTY
1
1
1
1
2
2
2
DESCRIPTION
REMARKS
HOOD
LINEAR ACTUATOR
CABLE (LINEAR ACTUATOR)
ROLL PIN (3/32" X 3/4")
THROTTLE CABLE
CABLE SWIVEL (.081)
THROTTLE CABLE BRACKET
THROTTLE CABLE PIN
SCREW (M5-0.80 X 8MM,PLPS)
FLG SCREW (M6-1.00 X 10MM)
FLG LK BOLT (1/4"-NC X 1/2")
WASHER (1/4")
FOOTNOTES
NOTE:
808-908
28
NOTES:
ID0134963
29
FRAME
COMPONENTS
ID0135068
30
DRILL FRAME COMPONENTS

33
34
27
28
35
24
37
39
38
25
31
32
26
42
36
41
42
21
40
10
44
19
47
46
20
43
20
22
1
9
16
18
8
45
17
30
15
48
7
5
29
19
2
14
11
12
23
13
10
21
ID0035729
31

REF PART
NO. NUMBER
1. 306-478
2. 183-843
3. 125-614
4. 106-079
5. 165-963
6. 344-751
184-711
7. 105-883
8. 305-256
9. 110-270
10. 309-585
325-629
11. 125-773
12. 151-054
13. 181-975
14. 106-470
15. 179-078
16. 125-772
17. 179-037
18. 181-974
19. 105-969
20. 125-438
21. 110-033
22. 181-975
23. 105-223
24. 158-908
190-728
106-324
166-829
105-501
25. 174-018
26. 106-551
27. 353-138
28. 106-381
29. 106-685
30. 106-333
31. 105-357
32. 105-462
33. 346-052
118-213
357-328
323-902
357-329
323-903
359-944
323-900
359-945
323-900
359-946
118-214
179-917
QTY
1
1
2
2
1
2
2
2
2
4
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
1
1
3
1
3
8
8
4
4
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
DESCRIPTION
SPROCKET (120/9T)
ROLLER PIN
FLANGE BEARING (1.625")
SCREW (M10-1.50 X 30mm)
KEY (3/8" X 1-1/8")
PIN
PIN
FLG LK BOLT (3/8-NC X 2")
BACKUP SPACER
BOLT-ON CLAMP (9/16", HALF)
WELDMENT,JT920 DRILL FRAME
WELDMENT,JT920 DRILL FRAME
COMPOSITION BUSHING (1.75")
CYL (3.0" X 1.50" X 4.0")
TAPERED INSERT (1.75")
FLG SCREW (M16-2.0 X 40mm)
TAPERED PIN (1.500" X 4.440")
TAPERED PIN (44.45mm X 132mm)
FLG BOLT (5/8-NC X 1-1/2", GD8)
HAIR CLIP PIN (1/8" X 1/2")
WASHER (3/8")
HYD MOTOR (THRUST, 8600#)
SEAL REPAIR KIT
CASTLE JAM NUT (1-1/2-NF)
KEY (9/16" X 2")
COTTER PIN (.125" X 2")
SPROCKET (120B9)
CLIP NUT (M8-1.25)
COVER PLATE
FLG LK SCREW (M8-1.25 X 25mm)
LOCKNUT (M12-1.75,PRV TORQ,10.9)
SCREW (M12-1.75 X 40mm, 8.8)
LOCKNUT (5/8-NC)
BOLT (5/8-NC X 2-1/4")
HOSE CARRIER
HOSE CARRIER
UPPER MOUNT BRACKET - LEFT
MOUNTING BRACKET (LH)
UPPER MOUNT BRACKET - RIGHT
MOUNTING BRACKET (RH)
EASY-OUT BAR (1/2" X 4.00")
EASY-OUT BAR (1/2" X 4.000")
ALUMINUM BAR (1/2" X 4.00")
ALUMINUM BAR (1/2" X 4.000")
REPAIR SECTION
REPAIR SECTION (4" X 16")
4" FLAT ALUMINUM BAR
REMARKS
BEGINS WITH S/N 253690
USE WITH JT921

USE WITH JT921S
USE WITH EARLY STYLE JT920

USE WITH JT921, JT921L, JT921P, AND JT92SP
TORQUE TO 175 FT-LB
PRIOR TO S/N______, USE 106-470

BEGINS WITH S/N 2V0213
SEE FOOTNOTE #1
SEE FOOTNOTE #1
BEGINS WITH S/N 253690
BEGINS WITH S/N

BEGINS WITH S/N
BEGINS WITH S/N
BEGINS WITH S/N
BEGINS WITH S/N
BEGINS WITH S/N
BEGINS WITH S/N
NOT SHOWN:
FOOTNOTES:
NOTE:
21
ID0035729
32

REF PART
NO. NUMBER
34. 105-823
35. 105-003
36. 344-800
344-875
37. 344-878
38. 106-709
39. 106-559
40. 344-801
344-876
41. 110-981
42. 350-275
43. 178-190
44. 116-431
45. 105-826
46. 105-059
47. 105-834
48. 105-708
QTY
8
8
1
1
1
17
17
1
1
AR
4
1
1
2
2
2
1
DESCRIPTION
FLG LK BOLT (5/16-NC X 3/4")

REAR ROD SUPPORT
SIDE PLATE
DRILL PIPE GUARD
FLG LK NUT (M12-1.75)
SCREW (M12-1.75 X 25mm)
FRONT ROD SUPPORT
SIDE PLATE
BULK CABLE (1/16", SOLD PER FT)
ALUMINUM SLEEVE (1/16")
BAR (1.75 X 8 TPRD PIN W/CMFR)
OUTBOARD SPOILS FLAP
WASHER (7/16")
FLG LOCKNUT (3/8"-NC)
SET SCREW (3/8-NC X 3/8", NLK)
REMARKS
USE WITH JT921

USE WITH JT921S
USE WITH JT921

USE WITH JT921S
USE 2 @ 18"
NOT SHOWN:
FOOTNOTES:
1. TORQUE CASTLE NUT TO 475 N-M (350 FT-LBS)

NOTE:
21
ID0035729
33
34
FRONT WRENCH
23
40
41
37
31
24
32
22
35
18
21
2
3
17
36
16
38
19
39
19
5
6
15
14
30
29
25
27
13
34
33
12
26
4
7
9
11
28
10
20
20
18
ID0035756
35
FRONT WRENCH
REF PART
NO. NUMBER
QTY
1. 106-806
2. 106-397
3. 307-806
4. 105-059
5. 117-017
6. 183-966
7. 307-884
8. 301-973
9. 106-685
10. 183-818
11. 110-033
12. 106-618
13. 305-678
14. 106-380
15. 106-260
16. 117-052
17. 184-945
18. 150-725
19. 110-078
20. 346-800
309-585
325-629
21. 214-692
22. 346-726
23. 191-047
24. 105-826
25. 105-834
26. 149-578
27. 307-665
28. 115-505
29. 115-001
30. 106-333
31. 115-170
32. 154-482
33. 107-453
34. 305-866
35. 106-427
36. 106-850
37. 214-691
38. 308-946
39. 106-428
40. 106-205
41. 106-138
1
1
1
2
2
2
1
1
4
4
4
2
1
1
1
1
1
1
4
1
1
1
2
2
1
1
1
1
2
1
1
1
2
2
2
1
1
2
1
1
DESCRIPTION

SLIDE PLATE
WASHER (7/16")
COMPRESSION SPRING
BUSHING (.530" X 1" X 3.6")
PIPE GUIDE BEARING
FRONT WRENCH SUPPORT
LOCKNUT (M12-1.75, PRV TRQ, 10.9)
PIN (19mm X 220mm)
CLIP PIN (1/8" X 1/2")
SCREW (M12-1.75 X 130mm)
WRENCH PLATE
WASHER (3/8")
COMPRESSION SPRING
SPRING GUIDE
CYLINDER (1" X 2.5") STROKE THRD
MACHINERY BUSHING (1",14 GA)
10'DRILL FRAME
WELDMENT, JT920 DRILL FRAME
WELDMENT, JT920 DRILL FRAME
PROXIMITY SWITCH
GAUGE MOUNT ASS'Y
GAUGE KIT
FLG LOCK BOLT (3/8-NC X 1")
ROD WIPER
PIPE GUIDE
INTERNAL SNAP RING (5.118")
ZERK (02N)
SCREW (M12-1.75 X 40mm)
COLLAR (04NF)
CONNECTOR (04N-04O90)
RETAINER RING
GUIDE BEARING
SCREW (M5-0.80 X 22MM, SOC)
LOCKNUT (M5-0.80)
STRAIGHT JUMPER HARNESS
SHEET, WRENCH MOUNT BOLT-ON MNT
SCREW (M5-0.80 X 14MM,SOC)
WASHER (.191")
NUT (M5-0.80)
REMARKS
USED ON JT920L
USED ON JT920.
USED ON JT921, JT921S, JT921P & JT92SP
OBSOLETE
NOT SHOWN:
FOOTNOTES:
NOTE:
18
ID0035756
36
CARRIAGE
38
1
8
2
9
19
4
10
37
11
12
14
16
53
41
43
42
24
46
44
26
15
40
19
17
47
50
25
29
51
30
46
23
18
39
31
28
21
20
33
46
32
27
19
34
46
35
22
45
50
19
27
13
45
36
49
48
19
45
52
21
ID0042825
37
CARRIAGE
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
107-044
158-881
500-641
500-711
500-758
185-067
185-074
106-865
184-749
153-242
106-397
166-113
115-534
118-033
106-806
107-035
343-192
347-605
150-724
106-660
157-019
106-685
105-151
301-891
353-763
106-081
106-031
344-574
344-761
125-770
105-894
107-045
107-043
306-489
150-723
343-046
343-047
343-038
106-332
125-117
346-738
QTY
4
1
1
1
1
1
1
4
1
1
1
2
2
1
1
2
8
1
14
2
1
1
6
4
1
2
4
12
8
2
1
1
8
16
4
12
1
1
DESCRIPTION
BOLT (M12-1.75 X 40mm, SOC)

HYD MOTOR
MOUNTING FLANGE
SEAL REPAIR KIT - REAR
SEAL REPAIR KIT SHAFT
THRUST LOCKNUT(1.767-NF-18)
TANG LOCK WASHER (1.792")
NUT (3.25")
SPACER
WATER SWIVEL
GEARBOX (1.78:1, ROTATION)
INTERNAL SNAP RING (5.485")
EXTERNAL SNAP RING (2.5")
FLG LK SCREW (M12-1.75X25mm)
BOLT (7/16-NC X 3",GD8)
BEARING HOUSING
SLIDING SPINDLE SHAFT
CYL (1" X 2")
SCREW (M12-1.75 X 30mm, SOC)
O-RING (139 D90)
LOCKNUT (M12-1.75, PRV TRQ, 10.9)
LOCKNUT (7/16-NC)
SAVER SUB (1.41-6 FM DS)
WRENCH COLLAR
SCREW (M10-1.5 X 35mm, 12.9)
LOCKNUT (M12-1.75, NLK)
PUSH PLATE
WEAR PAD
COMPOSITION BUSHING (1")
LOCKNUT (M10-1.50,PRV TRQ,10.9)
SCREW (M16-2.0 X 35mm, 10.9)
SHLD BOLT (M12 X 35mm, M10-1.5)
WELDMENT, JT920L CARRIAGE 120P
CYL (1" X 2")
SLIDE
SPACER
CLAMP PLATE
SCREW (M10-1.5 X 70mm)
BALL BEARING (_.___")
LOWER HOSE TRACK MOUNT
REMARKS
USE 242 LOCTITE THREAD LOCKER

USE 518 LOCTITE FLANGE SEALANT
1.78:1 ROTATION DRIVE
USE 242 LOCTITE TORQUE TO 55 FT. LBS
NOT SHOWN:
FOOTNOTES:
NOTE:
21
ID0042825
38
CARRIAGE
REF PART
NO. NUMBER
39.
40.
41.
105-338
105-351
130-526
129-006
42. 130-524
43. 343-053
44. 105-384
45. 106-334
46. 343-058
47. 105-273
48. 346-730
49. 346-729
50. 346-737
51. 130-530
52. 346-763
53. 110-095
QTY
1
1
1
1
2
1
2
4
4
2
1
1
2
1
1
AR
DESCRIPTION
LOCKNUT (3/4-NC)
HEX NUT (3/4-NC)
ROLLER CHAIN (#120, 215P)
ROLLER CHAIN #120 171P
CONNECTOR LINK (#120H) (REX)
CHAIN ADJUSTER
WASHER (3/4")
SCREW (M12-1.75 X 50mm)
BUSHING
SCREW (M12-1.75 X 30mm)
BACK AUX WRENCH
BACKUP WRENCH
AUXILIARY WRENCH MOUNT
OFFSET LINK (#120H)
PIN
MACHINERY BUSHING (3/4" X 18GA)
REMARKS
THIS ITEM IS USED ON JT920L ONLY
NOT SHOWN:
FOOTNOTES:
NOTE:
21
ID0042825
39
40
ROTATION GEARBOX
13
4
14
21
20
12 19
17
18
4
22
3
1
4 5
6
16
15
10
08
11
ID0134795
41
ROTATION GEARBOX
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
166-113
162-002
162-001
106-866
106-771
126-099
126-100
165-800
165-801
165-802
126-076
126-075
155-869
115-165
115-211
514-123
159-003
165-828
165-829
165-830
162-003
165-187
165-188
QTY
1
1
2
10
2
2
5
5
5
2
2
2
1
1
1
1
5
5
5
1
1
1
DESCRIPTION
REMARKS
GEAR BOX (1.78:1, ROTATION)

GEARBOX HOUSING
COVER "B"
DOWEL PIN (M10 X 30MM)
TAPERED RACE (3.25")
BEARING CONE
SHIM (.002")
SHIM (.003")
SHIM (.007")
TAPERED RACE (5.118")
TAPERED BEARING (3.346")
INTERNAL SEAL (3.250")
PLUG (08N, SOC)
PLUG (08N, SQ, MAG)
PICKUP TUBE (02N-02NF90-2")
AIR VENT (02N)
SHIM
SHIM
SHIM
OUTPUT SHAFT
INPUT PINION
OUTPUT GEAR
NOT SHOWN:
FOOTNOTES:
NOTE:
08
ID0134795
42
TRACK GROUP
3
9
4
5
20
5
6
7
8
11
18
10
19
7
6
5
17
16
15
21
29
23
22
24
14
13
27
12
28
26
25
03
ID0145841
43
TRACK GROUP
REF PART
NO. NUMBER
QTY
DESCRIPTION
1.
2.
353-784
347-019
2
2
RUBBER TRACK (230MM, 56P, 72MM)

IDLER
3.
4.
5.
6.
356-272
356-273
105-248
105-475
2
2
4
4
YOKE
GREASE CYLINDER
SCREW (M12-1.75 X 25MM,SOC)
WASHER (1/2")
7.
8.
9.
10.
184-540
183-975
356-271
151-076
2
1
2
1
SPACER
PIN (25.4MM X 68MM)
JT3510 SPRING ASS'Y
CYL (2.0" X 1.00" X 10.00")
11.
12.
13.
14.
183-901 1
355-972 12
302-917 2
166-846 2
PIN (31.8MM X 68M)

ROLLER
WELDMENT MOTOR SPROCKET
WOODRUFF KEY (5/16" X 1")
15.
16.
105-065
158-826
157-701
8
2
LOCKNUT (1/2-NC)
HYDRAULIC MOTOR (GEROLER)
SHAFT SEAL
17.
18.
19.
106-197
125-770
125-771
8
1
1
BOLT (1/2-NC X 2-1/2", GD8)

COMPOSITION BUSHING (1")
20.
21.
22.
23.
309-584
353-629
105-518
106-488
1
1
2
2
WELDMENT,JT920 TRACK FRAME

TRACK FRAME
COTTER PIN (1/8" X 1-1/2")
24.
25.
26.
27.
107-034
344-577
106-381
106-551
2
1
6
4
CASTLE NUT (1-20 NEF)

SKID PLATE
CLIP NUT (M8-1.25)
28.
29.
106-386 2
115-704 AR

REMARKS
TIGHTEN TO 250-350 FT-LBS
USE 9"
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0145841
44
FUEL RESERVOIR
1
3
17
15
12
9
10
11
14
13
13
14
16
7
8
5
FROM INJECTOR
6
5
TO FUEL PUMP
804-740
45
FUEL RESERVOIR
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
105-214
217-549
165-704
156-239
110-249
116-108
156-253
116-624
116-218
306-602
216-026
115-320
106-381
106-386
350-503
116-108
111-004
111-065
QTY
DESCRIPTION
5
1
1
2
4
AR
1
AR
1
1
AR
1
6
6
1
AR
1
FLG SCREW (#10-24 X 1/2")

FUEL SENDER
GASKET
S/O SHUT-OFF (02N-05H90)
WORM CLAMP (1/4" TO 5/8")
S/O COUPLER (03H-05H)
SIGHT GLASS (2")
ALARM
FLEX GUARD (1/4", SOLD PER 1")
GROMMET (1-1/2")
MOBILING STATION
BULK HOSE (5/16", SOL PER 1")
FUEL FILLER NECK
FUEL CAP LOCKING, VENTED
REMARKS
USE 32"
USE 32"
USE 9 1/2"
USE 3"
FOOTNOTES
NOTE:
804-740
46
COVERS (CATERPILLAR DIESEL)

4
18
20
6
22
36
21
24
13
16
22
15
13
13
22
9
25
10
13
11
19
23
9
5
19
12
14
17
9
13
13
7
9
9
13
13
11
38
13
3
27
1
5
15
37
28
29
30
13
5
34
35
32
26
33
31
07
ID0028397
47
COVERS (CATERPILLAR DIESEL)

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
322-521
322-525
110-582
105-836
105-832
117-558
214-961
217-309
110-596
322-517
323-844
106-551
106-162
115-686
353-613
107-095
106-386
106-991
322-509
115-686
323-198
110-794
323-196
179-825
118-211
118-146
118-144
320-619
118-143
118-145
353-305
250-622
110-560
215-244
184-723
183-934
353-709
353-154
322-612
350-503
105-117
QTY
1
1
1
20
22
6
1
1
37
6
AR
1
34
6
27
1
AR
1
2
1
1
3
1
1
1
1
1
1
1
4
1
1
1
1
1
1
3
DESCRIPTION
COVER PANEL - RIGHT WELDMENT

ACCESS DOOR
HINGE (20.5")
FLG LOCK BOLT (1/4-NC X 1/2")
ADJUST LEVR LATCH (LOCKING)
KEY, PAIR (BASE CODE)
LOCK PLUG 4/LATCH (BASE CODE)
KEYS (PAIR)
COVER PANEL - LEFT WELDMENT
ACCESS PANEL
CLIP NUT(M8-1.25)
FLG SCREW (M8-1.25 X 20MM, GD8)
LOUVER
HOOD
ACCESS PANEL
HINGE (11.39")
ACCESS PANEL
PROP ROD
GROMMET (1/4")
SOUND INSULATION
SOUND INSULATION
INSTRUMENT PANEL
SOUND INSULATION
SOUND INSULATION
TANK COVER
MANUAL COMPARTMENT
POP RIVET (3/16" X 1/2", ALUM)
BATTERY (12V, 800 AMP)
BATTERY BOLT
BATTERY BOLT
BATTERY HOLDER
BATTERY COVER
HOSE TRACK STAND
MOBLING STATION
WASHER (5/16")
REMARKS
USE 2 @ 18"
USE 1 @ 31"
NOT SHOWN:
FOOTNOTES:
NOTE:
07
ID0028397
48
REAR STABILIZER
9
2
14
12
13
11
12
11
4
5
10
8
3
803-579
49
REAR STABILIZER
REF PART
NO. NUMBER
QTY
DESCRIPTION
1. 179-052 1 TAPERED PIN (1.75" X 6.6")

2. 181-975 1 TAPERED INSERT (1.75")
3. 105-969 2 FLG BOLT (5/8-NC X 1-1/2", GD8)
4. 125-773 1 COMPOSITION BUSHING (1.75")
5. 151-147 1 CYL (3" X 1.5" X 20") 32"
6. 125-772 1 COMPOSITION BUSHING (1.5")
7. 353-291 1 STABILIZER BASE
8. 181-974 1 TAPERED INSERT (1.5")
9. 353-598 1 VALVE ENCLOSURE
10. 179-033 1 TAPERED PIN (1.5" X 5.4")
11. 106-551 8 CLIP NUT (M8-1.25)
12. 106-381 8 FLG LK SCREW (M8-1.25 X 25MM)
13. 353-289 1 UPPER STABILIZER TUBE
14. 353-290 1 UPPER STABILIZER TUBE (WET)
REMARKS
W/O WATER TANK
BEGINS WITH S/N 2M2288

BEGINS WITH 2M2288
W/O WATER TANK
WITH WATER TANK
W/O WATER TANK

WITH WATER TANK - ENDS W/ SN 2M2287
FOOTNOTES
NOTE:
803-579
50
IDLER
5
6
4
1
3
4
6
6
14
7
8
13
9
10
12
11
5
10
9
8
09
ID0088452
51
IDLER
REF PART
NO. NUMBER QTY DESCRIPTION
1. 347-019 1 IDLER
REMARKS
SEE FOOTNOTES 1 & 3
2.
167-340
IDLER SHAFT
3.
125-550
BALL BEARING (1.378") GREASABLE
4.
115-465
EXTERNAL SNAP RING (1.375")
5.
105-561
ROLL PIN (3/8" X 2-3/4")
6.
347-023
PUSH BLOCK
7.
118-021
EXTERNAL SNAP RING
8.
110-478
MACHINERY BUSHING (1.585")
(1.500")
9.
157-650
INTERNAL SEAL (1.574")
10.
115-464
INT SNAP RING (3.149")
11.
125-107
BALL BEARING (1.574")
12.
347-024
IDLER SHAFT
13.
375-277
IDLER
14.
115-001
ZERK (02N)
SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REF NO'S 1 - 6 & 14, NEW STYLE (DOUBLE BEARING)
2. REF NO'S 5 - 13 OLD STYLE (SINGLE BEARING)
3. AFTER ASSEMBLY, ADD GREASE TO IDLER.
09
ID0088452
52
53
54
GREASE CYLINDER
3
4
01
ID0149028
55
GREASE CYLINDER
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
QTY
DESCRIPTION
151-177
356-971
356-273
115-019
GREASE CYLINDER
GREASE CYLINDER PARTS ASS'Y
GREASE CYLINDER
ZERK (02N)
159-093
157-078
155-712
356-970
347-038
356-969
347-039
1
1
1
1
1
1
1
RELIEF
O-RING
BACKUP
GREASE
GREASE
GREASE
GREASE
VALVE (5/8-NF,02N)
(222 D90)
RING (222 D90)
CYLINDER BARREL
CYLINDER WELDMENT
CYLINDER ROD
CYLINDER ROD
REMARKS
INCL REF NO'S 3 - 6; SEE FOOTNOTE 1

EARLY STYLE
USE ON 921 ONLY
USE ON 921 ONLY

USE ON 921 ONLY
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0149028
56
NOTES:
ID0134963
57
OPERATORS
STATION
58
SEAT MOUNT
2
3
18
11
4
5
15
17
13
23
21
10
16
14
21
22
20
11
12
26
19
25
24
12
ID0033915
59
SEAT MOUNT
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
344-714
117-402
117-230
190-884
344-758
106-640
106-670
353-626
353-617
106-205
110-348
125-800
184-609
181-981
106-079
105-003
106-551
106-381
184-806
353-242
353-243
178-145
110-981
350-275
110-981
115-349
307-984
337-479
344-0001
500-1962
QTY
1
1
1
8
8
1
1
8
8
2
1
1
1
4
12
12
1
1
2
1
AR
4
AR
1
1
1
1
-
DESCRIPTION
COVER PLATE
SEAT/ARM REST
SEAT W/O ARM REST
ARMREST KIT
GUIDE BAR
SCREW (M6-1 X 20mm, SOC BUT)
NUTSERT (M6-1.00)
TOP PLATE
SEAT PIVOT
WASHER (3/16")
POP RIVET (3/16" X .664")
PIN (25.4MM X 190MM)
SCREW (M10-1.50 X 30MM)
CLIP NUT (M8-1.25)
SEAT LATCH PIN (1/2" X 5.8")
TOP PLATE
SHIFTER BOOT (RUBBER)
PIN
BULK CABLE (1/16", SOLD PER 1")
ALUMINUM SLEEVE (1/16")
BULK CABLE (1/16")
GROMMET (1/2", SOLD PER 1")
ACCESS PANEL
COVER PLATE
UMBRELLA (16")
UMBRELLA POLE
REMARKS
USE 10"
USE 12"
NOT SHOWN:
FOOTNOTES:
NOTE:
12
ID0033915
60
OPERATORS STATION GAUGES
3
4
5
2
2
7
9
2
5
6
11
10
808-321
61
OPERATORS STATION GAUGES

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
217-764
362-823
215-754
217-762
217-940
110-641
110-560
214-943
346-725
106-205
353-243
274-940
QTY
1
3
1
1
1
1
6
1
4
1
1
DESCRIPTION
REMARKS
ROCKER SWITCH (SPDT)

COVER
MC INSULATOR (2-TERMINAL)
FLUID FLOW POTENTIOMETER
KNOB (1/8", BLK)
POP RIVET (3/16" X 1/2", ALUM)
BUTTON SWITCH (SPST)
COVER PLATE
WASHER (.191")
SHIFTER BOOT (RUBBER)
INDICATOR
FOOTNOTES
NOTE:
808-321
62
CONSOLE GAUGES
JT920 / JT920C / JT921
1
4
2
3
19
17
16
15
13
11
12
12
14
10
7
18
8
09
ID0028401
63
CONSOLE GAUGES
JT920 / JT920C / JT921
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
215-133
215-129
217-512
215-150
258-067
306-603
214-852
214-961
214-962
306-607
116-192
217-789
306-608
217-762
217-036
217-028
217-020
217-046
217-027
217-021
215-128
320-619
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
-
DESCRIPTION
FUEL GAUGE
VOLT METER
WATER TEMPERATURE GAUGE
RESTRICTION INDICATOR (20", H20)
RESTRICTION INDICATOR (25", H20)
AUDIO ALARM
IGNITION SWITCH
KEYS (PAIR)
SWITCH MOUNTING NUT
HORN BUTTON
ROCKER SWITCH
BUTTON COVER
INSERT (YEL) HYD OIL PSI
INSERT (BLK) BLANK
PILOT LIGHT
BULB (12V DC)
INSERT (RED) HYD OIL HI TEMP
INSERT (RED) ENG OIL PSI
HOUR METER
INSTRUMENT PANEL
REMARKS
USE WITH LISTER-PETTER ENGINE

USE WITH CATERPILLAR ENGINE
INCL. KEYS & NUT
USE @ 55"
NOT SHOWN:
FOOTNOTES:
NOTE:
09
ID0028401
64
NOTES:
ID0134963
65
HYDRAULICS
ID0135071
66
HYDRAULIC SCHEMATIC
W/AUTOBORE SHUTOFF
BACKUP
WRENCH
POWER BEYOND
RETURN
100 PSI
1000
PSI
RIGHT ANCHOR
THRUST
2750
PSI
1000
PSI
LEFT ANCHOR
ROTATION
2550
PSI
STAKE DRIVERS
OPTIONAL ANCHOR
SYSTEM
IN
1500
PSI
1500
PSI
MUD
3000
PSI
2000
PSI
IN
3000
PSI
REAR
WRENCH
1000 PSI
500
PSI
500
PSI
500
PSI
500
PSI
3000
PSI
.5
CID
.5
CID
2.05
CID
FRONT
WRENCH
14
ID0043871
67
HYDRAULIC SCHEMATIC
W/AUTOBORE SHUTOFF
FROM RETURN
COOLER
FILTER
TRACK
EXTEND
STABILIZER
FRAME
TILT
TRACK
DRIVE
TRACK
DRIVE
1850 psi
POWER BEYOND
14
ID0043871
68
HYDRAULIC DIAGRAM
AUTOBORE SHUTOFF
3
27
22
25
4
5
24
6
23
17
21
20
7
10
26
26
8
19
20
15
11
16
12
16
13
PRESSURE
RETURN
SUPPLY
14
806-591
69
HYDRAULIC DIAGRAM
AUTOBORE SHUTOFF
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
158-420
158-601
158-814
158-687
157-784
516-027
158-881
158-826
158-908
190-728
159-029
151-054
151-117
151-076
158-937
360-383
306-829
306-830
150-724
159-030
158-815
516-028
155-259
159-081
155-622
151-125
350-503
158-403
149-495
155-724
217-941
500-620
158-569
QTY
1
1
-
DESCRIPTION
REMARKS
HYD PUMP
HYD RELIEF VALVE (3000 PSI)
CONTROL VALVE
PRIORITY VALVE
HYD FLOW VALVE
HYD CONTROL VALVE (2-SPOOL)
HYD MOTOR
HYD MOTOR (GEROLER)
SEAL REPAIR KIT
QDC BODY (08-08SF)
CYL (3.0" X 1.50" X 4.00")
CYL (3.0" X 1.50" X 20.00")
CYL (2.0" X 1.00" X 10.00")
HYD CONTROL VALVE (_-SPOOL)
OIL COOLER & RADIATOR ASS'Y
OIL COOLER
RADIATOR
CYL, 1" BORE X 2" STROKE THRD
QDC ADAPTER (08-08SF)
FLOW DIVIDER
CHECK VALVE
HYD OIL FILTER (20SF-20SF)
HYD RELIEF VALVE (2000 PSI)
CYL (1.5" X 0.44" X 2.50")
MOBILING STATION
GEAR MOTOR (3.0 CUI\ REV)
HYD SOLENOID VALVE
O-RING (217 D70)
SOLENOID COIL
SEAL REPAIR KIT
SOLENOID DIVERSION VALVE
FOOTNOTES
NOTE:
806-591
70
HYDRAULIC DIAGRAM
27
18
THRUST
22
BACKUP
WRENCH
ROTATION
25
26
THRUST
27
ROTATION
25
ANCHOR
2
2
10 MUD
PUMP
DRIVE
4
5
24
BREAKOUT
CONTROL
6
23
PIPE
ROTATION
FRONT
WRENCH
20
21
17
17
9
PIPE
THRUST
19
GROUND
DRIVE 8
THRUST/
ROTAT
20
8
15
11
FRAME
TILT
12
16
16
SPINDLE
COLLAR
STABILIZER
13
TRACK
WIDTH
DRIVE
CONTROL
PRESSURE
RETURN
SUPPLY
14
805-128
71
HYDRAULIC DIAGRAM
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
QTY
DESCRIPTION
REMARKS
158-420 - HYD PUMP

158-601 - HYD RELIEF VALVE (300PSI)
158-814 - CONTROL VALVE
500-906
CONTROL VALVE CARTRIDGE
190-643
SEAL REPAIR KIT
158-687 - PRIORITY VALVE
157-784 - HYD FLOW VALVE
516-027 - HYD CONTROL VALVE (2-SPOOL)
158-881 - HYD MOTOR
158-826 - HYD MOTOR (GEROLER)
158-908 - HYD MOTOR (THRUST)
158-469 - GEAR MOTOR (3.0 CUI/REV)
151-054 - CYL (3.0" X 1.50" X 4.00")
151-147 - CYL (3" X 1.5" X 20")32"
151-076 - CYL (2.0" X 1.00" X 10.00")
158-937 - HYD CONTROL VALVE (_-SPOOL)
360-383 - OIL COOLER & RADIATOR ASS'Y
306-829 - OIL COOLER
306-830 - RADIATOR
150-724 - CYL, 1" BORE X 2." STROKE THRD
149-495 - HYD SOLENOID VALVE
217-941 1 SOLENOID COIL
500-620 1 SEAL REPAIR KIT
158-944 - HYD CONTROL VALVE
516-124 - HYD CONTROL VALVE 2 SECTION
155-259 - CHECK VALVE
159-081 - HYD OIL FILTER (20SF-20SF)
516-098 - SOLENOID VALVE (SINGLE)
150-725 - CYL, 1" BORE X 2.5" STROKE THRD
350-503 - MOBILING STATION
158-700 - HYD MOTOR
150-723 - CYL, 1" X 2" STROKE
151-096 - CYL (2" X 1" X 24")
FOOTNOTES
NOTE:
805-128
72
HYDRAULIC DIAGRAM
27
18
THRUST
22
BACKUP
WRENCH
ROTATION
25
26
THRUST
27
ROTATION
25
ANCHOR
2
2
10 MUD
PUMP
DRIVE
4
5
24
BREAKOUT
CONTROL
6
23
PIPE
ROTATION
FRONT
WRENCH
20
21
17
17
9
PIPE
THRUST
19
GROUND
DRIVE 8
THRUST/
ROTAT
20
8
15
11
FRAME
TILT
12
16
16
SPINDLE
COLLAR
STABILIZER
13
TRACK
WIDTH
DRIVE
CONTROL
PRESSURE
RETURN
SUPPLY
14
805-128
73
HYDRAULIC DIAGRAM
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
QTY
DESCRIPTION
REMARKS
158-420 - HYD PUMP

158-601 - HYD RELIEF VALVE (300PSI)
158-814 - CONTROL VALVE
500-906
190-643
SEAL REPAIR KIT
158-687 - PRIORITY VALVE
157-784 - HYD FLOW VALVE
516-027 - HYD CONTROL VALVE (2-SPOOL)
158-881 - HYD MOTOR
158-826 - HYD MOTOR (GEROLER)
158-908 - HYD MOTOR (THRUST)
158-469 - GEAR MOTOR (3.0 CUI/REV)
151-054 - CYL (3.0" X 1.50" X 4.00")
151-147 - CYL (3" X 1.5" X 20")32"
151-076 - CYL (2.0" X 1.00" X 10.00")
158-937 - HYD CONTROL VALVE (_-SPOOL)
360-383 - OIL COOLER & RADIATOR ASS'Y
306-829 - OIL COOLER
306-830 - RADIATOR
150-724 - CYL, 1" BORE X 2." STROKE THRD
149-495 - HYD SOLENOID VALVE
217-941 1 SOLENOID COIL
500-620 1 SEAL REPAIR KIT
158-944 - HYD CONTROL VALVE
516-124 - HYD CONTROL VALVE 2 SECTION
155-259 - CHECK VALVE
159-081 - HYD OIL FILTER (20SF-20SF)
516-098 - SOLENOID VALVE (SINGLE)
150-725 - CYL, 1" BORE X 2.5" STROKE THRD
350-503 - MOBILING STATION
158-700 - HYD MOTOR
150-723 - CYL, 1" X 2" STROKE
151-096 - CYL (2" X 1" X 24")
FOOTNOTES
NOTE:
805-128
74
HYDRAULIC RESERVOIR
ANCHOR
RETURN
TO
AUX BACKUP
WRENCH
13
12
11
9
20
19
10
19
20
20
27
TO RELIEF
16
15
TO
AUX BACKUP
WRENCH
21
2
4
6
26
4
24
2
25
22
2
23
17
18
14
4
4
02
ID0138159
75
HYDRAULIC RESERVOIR
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
QTY
105-825 3
155-168 4
154-248 1
110-133 6
159-081 217-765 159-079
116-587 AR
110-336 1
215-148 214-819 1
154-233 1
110-996 1
165-626 1
153-766 1
154-942 1
154-272 1
154-265 1
116-587 AR
515-179 1
350-503 158-420 155-279 1
154-828 2
154-266 3
515-041 1
116-587 AR
154-342 1
154-722 1
117-676 1
154-330 1
153-900 1
105-189 2
DESCRIPTION

S/O CPLR (20S-20H90)
REDUCER STEM (04O)
WORM CLAMP (1-1/16" TO 1-15/16")
HYD OIL FILTER (20SF-20SF)
INDICATOR SWITCH
FILTER ELEMENT (1-1/2-UNF)
BULK HOSE (1.250")
STRAINER
TEMPERATURE SWITCH
TEMPERATURE SWITCH
CONNECTOR (08S-08O)
FILLER BREATHER (2-1/8")
GASKET
LOCKING CAP (VENTED)
HOSE (08OFX90S-13"-3000)
REDUCER NUT (08OF)
UNION RUN TEE (04OFX-04O-04O)
BULK HOSE (1.250", SOLD PER 1')
HOSE (04OFX90-11"-3000)
MOBILING STATION
HYDRAULIC PUMP
S/O RUN TEE (20S-20H-20H)
HOSE (08OFX-17"-3000)
HOSE (04OFX90-20"-3000)
BULK HOSE (1.250")
CONNECTOR (06S-06O90)
HOSE (06OFX-32"-3000)
ABRASUIB SLEEVE (1.00" X 30")
PLUG (06O)
STRAINER
SCREW (#6-32 X 1/2")
REMARKS
USE 19.5"
ENDS WITH S/N __________
BEGINS WITH S/N __________
ENDS WITH S/N, SEE FOOTNOTE 1
ENDS WITH S/N
BEGINS WITH S/N 2V0893 JT920L
USE WITH JT920 ONLY
USE 1@ 12"
USE 1@ 8.25"
NOT SHOWN:
FOOTNOTES:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOTE:
02
ID0138159
76
OIL COOLER HYDRAULICS
19
1
2
20
11
3
4
10
9
17
8
12
13
6
FROM
DRILL CONTROL
VALVES
7
8
14
8
18
RETURN FROM
VALVE BODY
15
16
8
804-026
77
OIL COOLER HYDRAULICS

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
QTY
154-269 1
156-563 1
154-368 1
515-242 1
515-230 1
154-292 1
158-576 1
155-245 514-043 1
110-133 4
116-587 AR
514-027 1
154-368 1
154-249 1
154-271 1
115-924 1
115-903 1
155-168 1
159-081 1
159-079 1
515-218 1
116-587 AR
360-383 306-829 306-830 154-457 1
DESCRIPTION
CONNECTOR (12S-12O)
HYD LINE (-12)
HOSE (12OFX90-95"-3000)
HOSE (12OFX-54"-4000)
RUN TEE (12S-12O-12O)
CHECK VALVE (12SF-12SF)
FLOW CHECK VALVE (12SF-12SF)
S/O BR TEE (12S-20H-20H)
WORM CLAMP (1-1/6" - 1-15/16")
BULK HOSE (1.250", SOLD PER 1")
S/O COUPLER (12S-20H90)
REDUCER STEM (08O)
REDUCER NUT (12OF)
ABRASION SLEEVE (1.59" X 88")
SLIP-ON COUPLER (20S-20H90)
HYDRAULIC OIL FILTER (20SF-20SF)
HOSE 12OFX90-80"-3000)
BULK HOSE ((1.250", SOLD PER 1")
RADIATOR/OIL COOLER
OIL COOLER
RADIATOR
UNION (12O-12OFX90)
REMARKS
WITH WATER TANK. USE WITH JT920 & JT921

WITHOUT WATER TANK. USE WITH JT921S
ENDS WITH S/N 2N1740
BEGINS WITH S/N 2N1741
USE 17"
WITH WATER TANK

WITHOUT WATER TANK
USE 65"
FOOTNOTES
NOTE:
804-026
78
OIL COOLER HYDRAULICS (CATERPILLAR DIESEL)

19
1
2
20
11
4
10
17
8
3
12
13
6
FROM
DRILL CONTROL
VALVES
7
8
14
RETURN FROM
VALVE BODY
8
18
15
16
8
05
ID0028229
79
OIL COOLER HYDRAULICS (CATERPILLAR DIESEL)

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
QTY
154-269 1
159-639 1
159-640 1
515-242 1
515-001 1
154-294 1
155-245 1
514-043 1
110-133 4
116-587 AR
514-027 1
154-368 1
154-249 1
154-271 1
115-924 1
115-903 1
155-168 1
159-081 1
159-079 1
515-218 1
116-587 AR
194-463 154-455 1
DESCRIPTION
CONNECTOR (12S-12O)
HYD LINE (-12)
HYD LINE (-12)
HOSE (12OFX90-95"-3000)
HOSE 12OFX-90-60"-3000)
BRANCH TEE (12S-12O-12O)
FLOW CHECK VALVE (12SF-12SF)
S/O BR TEE (12S-20H-20H)
WORM CLAMP (1-1/6" - 1-15/16")
BULK HOSE (1.250", SOLD PER 1")
S/O COUPLER (12S-20H90)
REDUCER STEM (08O)
REDUCER NUT (12OF)
SLIP-ON COUPLER (20S-20H90)
HYDRAULIC OIL FILTER (20SF-20SF)
HOSE 12OFX90-80"-3000)
BULK HOSE ((1.250", SOLD PER 1")
RADIATOR/HOC
TEE (120)
REMARKS
WITH WATER TANK

WITHOUT WATER TANK
USE 19"
WITH WATER TANK

WITHOUT WATER TANK
USE 61.5"
NOT SHOWN:
FOOTNOTES:
NOTE:
05
ID0028229
80
DRIVE CONTROL SUPPLY HYD.
3
5
TO POWER BEYOND
2
4
3
805-307
81
DRIVE CONTROL SUPPLY HYD.

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
516-124
115-961
117-995
515-513
515-514
154-273
158-937
499-333
154-251
QTY
1
1
1
1
1
1
DESCRIPTION
HYD CONTROL VALVE 2 SECTION

HOSE (12OFX45-195"-3000)
HOSE (12OFX45-160"-3000)
CONNECTOR (10S-12090)
VALVE SECTION (GROUND DRIVE)
REMARKS
BEGINS WITH S/N N2T1062

WITH WATER TANK. USEWITH JT920 & JT921
FOOTNOTES
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
805-307
82
GROUND DRIVE HYDRAULICS
17
15
1
3
4
14
3
11
4
10
10
11
13
16
5
5
7
8
10
9
LEFT
11
12
15
10
11
RIGHT
ID0039296
83
GROUND DRIVE HYDRAULICS

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
QTY
105-827
158-937
500-562
500-563
500-558
500-559
499-333
191-159
500-512
500-877
154-438
154-256
158-826
107-034
166-846
499-433
499-434
157-701
500-510
500-1576
500-1577
115-963
115-903
105-178
159-302
500-819
157-096
154-322
515-241
515-192
515-243
515-191
154-279
115-938
115-903
154-233
105-845
105-095
150-1064
3
-
2
4
-
1
1
8
2
4
2
2
2
2
2
2
2
1
1
2
3
8
1
DESCRIPTION
FLG LK BOLT (3/8-NC X 1-1/4")

SPOOL END CAP
SPRING CENTERING KIT
VALVE SECTION (#V12W-1FBCAS)
VALVE SECTION (#V12W-1FBCJLEE)
VALVE SECTION V12W-1FBCJS(GRNDDRV)
CONTROL LEVER BRACKET
LEVER PIVOT (CLEVIS)
SPOOL CLEVIS (YOKE)
CONNECTOR (08S-08O, LG)
UNION (08O-08OFX90)
HYD MOTOR (GEROLER)
CASTLE NUT (1-20 NEF)
WOODRUFF KEY (5/16" X 1")
COUPLING SHAFT
OUTER SHAFT BEARING
SHAFT SEAL
SEAL REPAIR KIT
ASSEMBLY BOLT
SERVICE HOUSING
BOLT (5/16-NC X 2-1/2",GD8)
COUNTERBALANCE MANIFOLD
COUNTERBALANCE CARTRIDGE KIT
O-RING (017 D70)
CONNECTOR (08O-10S90)
HOSE (08OFX90L-82"-3000)
HOSE (08OFX90L-54"-3000)
HOSE(08OFX90-66"-3000)
HOSE (08OFX90S-54"-3000)
CONNECTOR (08O-10S)
CONNECTOR (08S-08O)
WASHER (1/4")
PILOT OPERATED RELIEF(ADJ.1850 PSI)
REMARKS
SEE
SEE
SEE
SEE
SEE
SEE
SEE
SEE
FOOTNOTE
FOOTNOTE
FOOTNOTE
FOOTNOTE
FOOTNOTE
FOOTNOTE
FOOTNOTE
FOOTNOTE
1
1
1
1
1
1
1
1
WITH WATER TANK

WITHOUT WATER TANK
WITH WATER TANK

WITHOUT WATER TANK
WITH WATER TANK
WITHOUT WATER TANK
WITH WATER TANK
WITHOUT WATER TANK
BEGINS WITH S/N: 2z1825
FOOTNOTES:
1. THESE PART ARE RELATIVE TO 158-801 AND 158-937 VALVES.
NOTE:
15
ID0039296
84
DRIVE CONTROL VALVE & LEVERS
ORANGE
BLACK
ORANGE
GREEN
BLACK
15
10
3
11
6
12
13
NA
14
14
ID0031131
85
DRIVE CONTROL VALVE & LEVERS

REF PART
NO. NUMBER
QTY
1. 110-531
2. 353-140
3. 353-141
4. 105-044
5. 158-937
6. 105-827
7. 105-845
8. 110-465
9. 110-530
10. 353-311
11. 500-565
12. 500-559
13. 500-558
14. 500-556
15. 150-1064
2
3
1
5
1
3
3
2
1
1
1
DESCRIPTION
HANDLE (1/2-NC, BLACK)

CONTROL LEVER
CONTROL LEVER
JAM NUT (1/2-NC)
FLG LK BOLT (3/8-NC X 1-1/4")
KNOB (1/2-NC, ORANGE)
HANDLE (1/2-NC, GREEN)
CONTROL LEVER
OUTLET COVER.
VALVE SECTION (#V12W-1FBCAS)
VALVE SECTION (#V12W-1FBCJLEE)
INLET COVER
PILOT OPERATED RELIEF (ADI, 1850 PSI)
REMARKS
USE 242 LOCTITE

USE 242 LOCTITE
BEGIN WITH S/N 2N2402
USE 242 LOCTITE
NOT SHOWN:
FOOTNOTES:
NOTE:
14
ID0031131
86
FRAME TILT
1
DRIVE CONTROL VALVE
6
2
4
3
9
4
5
13
ID0031128
87
FRAME TILT
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
154-261
515-239
154-933
116-633
116-787
154-226
151-054
154-255
154-742
155-488
158-937
158-801
117-194
QTY
2
1
1
1
1
2
1
1
1
1
1
DESCRIPTION
CONNECTOR (04O-08S)
HOSE 04OFX90-116"-3000)
HOSE (04OFX90-94"-3000)
CYL (3.0" X 1.50" X 4.000")
UNION (04O-04OFX90)
HOSE (04OFX-130"-3000)
HOSE (04OFX90-106"-3000
REMARKS
WITH WATER TANK. USE WITH JT920 & 921

WITHOUT WATER TANK.USE WITH JT921S
WITH WATER TANK. USE WITH JT920 & JT921S
ENDS WITH S/N 2N2401
NOT SHOWN:
FOOTNOTES:
NOTE:
13
ID0031128
88
TRACK EXTEND HYDRAULICS

7
DRIVE CONTROL VALVE
11
ID0042838
89
TRACK EXTEND HYDRAULICS

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
154-261
155-488
515-074
115-902
115-935
154-252
151-076
154-771
515-074
158-937
QTY
2
1
1
1
1
2
1
1
1
-
DESCRIPTION
CONNECTOR (04O-08S)
HOSE (04OFX90-106"-3000)
HOSE(04OFX90-77"-3000)
CYL (2.0" X 1.00" X 10.00")
HOSE (04OFX90-110"-3000)
HOSE (04OFX90-77"-3000)
REMARKS
WITH WATER TANK

WITHOUT WATER TANK
WITH WATER TANK
WITHOUT WATER TANK
WITH WATER TANK

WITHOUT WATER TANK
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS
11
ID0042838
90
STABILIZER
JT921/JT921S
DRIVE CONTROL VALVE

12
1
14
11
13
1
2
3
6
5
3
10
4
11
8
7
15
809-807
91
STABILIZER
JT921/JT921S
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
154-261
154-255
515-240
515-210
115-935
115-754
154-403
155-254
151-147
154-226
154-743
154-355
515-074
515-744
158-937
353-289
353-290
125-773
125-772
QTY
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
CONNECTOR (04O-08S)
UNION (04O-04OFX90)
HOSE (04OFX90-72"-3000)
HOSE (04OFX90-28"-3000)
CONNECTOR (04S-04O, XL)
REDUCER (06S-04SF)
CYL (3" X 1.5" X 20")
CONNECTOR (040-06S90)
HOSE (04OFX90-23"-3000)
BK CONNECTOR (040-04O90BK)
HOSE (04OFX90-77"-3000)
HOSE (04OFX90S-28"-3000)
UPPER STABILIZER TUBE
UPPER STABILIZER TUBE-WET
REMARKS
WITH WATER TANK

WITH WATER TANK
WITHOUT WATER TANK
WITH WATER TANK
WITHOUT WATER TANK
WITH WATER TANK

WITHOUT WATER TANK
WITHOUT WATER TANK
WITH WATER TANK
FOOTNOTES
NOTE:
REFER TO O-RING CHART ( 800-301 ) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
809-807
92
MAIN SUPPLY HYDRAULICS
THRUST AND ROTATION

CONTROL VALVE
15
14
17
14
15
16
BREAK-OUT CONTROL
VALVE
17
4
10
FROM FRONT SECTION

OF PUMP
6
11
TO RETURN ON
OIL COOLER
12
FROM MID SECTION
OF PUMP
13
805-037
93
MAIN SUPPLY HYDRAULICS

REF PART
NO. NUMBER
QTY
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
2
1
1
1
1
1
2
1
1
1
1
6
6
1
5
154-269
154-907
515-213
154-292
515-218
154-338
516-027
516-124
154-322
515-242
154-249
154-271
154-902
105-292
105-117
106-386
107-096
DESCRIPTION
CONNECTOR (12S-12O)
HOSE (08OFX90-32"-3000)
HOSE (12OFX-20"-3000)
RUN TEE (12S-120-120)
HOSE (12OFX90-80"-3000)
CONNECTOR (12S-12O90, XL)
HYDRAULIC CONTROL VALVE (2-SPOOL)
HYDRAULIC CONTROL VALVE 2 SECTION
HOSE (12OFX90-95"-3000)
REDUCER STEM (08O)
REDUCER NUT (12OF)
HOSE (08OFX90S-66"-3000)
WASHER (5/16")
LOCKNUT (M8-1.25,NLK)
REMARKS
BEGINS WITH S/N 2N2T1062
FOOTNOTES
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF ORS AND SAE O-RINGS,
NOTE:
805-037
94
HYDRAULIC CONTROL VALVE
2-SPOOL
INLET
8
6
WRENCH
4
1
6
WRENCH
6
4
OUTLET
9
6
3
2
10
02
ID0138780
95
HYDRAULIC CONTROL VALVE

2-SPOOL
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
516-027
500-592
500-302
155-709
500-951
500-948
500-587
500-949
500-580
500-581
500-962
500-585
500-950
500-952
N/A
500-588
500-582
500-418
105-053
QTY
2
1
1
2
2
2
1
1
4
1
1
3
3
DESCRIPTION

STANDARD SPOOL POSITIONER KIT
PLUG (12S, SOC)
O-RING (912 D90)
OUTLET COVER
VALVE SECTION (#_)
SPOOL SEAL REPAIR KIT
SECTION SERVICE REPAIR KIT
NR MAIN RELIEF PLUG KIT
SEAL REPAIR KIT
RC RELIEF CARTRIDGE (500PSI)
SEAL REPAIR KIT
RELIEF CARTRIDGE SEAL REPAIR KIT
POWER BEYOND SLEEVE KIT
INLET COVER
SECTIONAL O-RING REPAIR KIT
TIE-BOLT KIT (2-SECTION)
BOLT (3/8-NC X 6")
NUT (3/8-NC)
REMARKS
INCL REF NO'S
1 THRU 10
INCL REF NO'S
2, 7 & 9
INCL REF NO
SEE FOOTNOTE 1
NOT SHOWN:
499-179
CLEVIS ADAPTER
FOOTNOTES:
1. TORQUE TO 32 FT LBS; INCL'S 3 BOLTS & 3 NUTS.
NOTE:
02
ID0138780
96
CONTROL VALVE/LEVERS - 3-SPOOL
BREAK-0UT CONTROL
VALVE
5
3
THRUST AND ROTATION

CONTROL VALVE
4
5
805-044
97
CONTROL VALVE/LEVERS - 3-SPOOL

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
516-027
110-575
105-213
499-020
499-019
499-018
500-965
499-021
499-179
185-146
185-145
516-124
107-096
106-206
QTY
1
3
3
1
1
1
3
1
1
1
1
6
6
DESCRIPTION

ROD END
LOCK NUT
STUD, ROD END
SCREW, ROD END
SLIDE, ROD END
JOYSTICK TOWER
SPACER
CLEVIS ADAPTER ASS'Y
JOYSTICK LEVER (OFFSET)
JOYSTICK LEVER (STRAIGHT)
LOCKNUT (M8-1.25 NLK)
SCREW (M10-1.50 X 90mm)
REMARKS
BEGINS WITH S/N N2T1062
FOOTNOTES
NOTE:
805-044
98

INLET
7
2
13
10
ROTATE
5
THRUST
10
11
12
4
OUTLET
3
2
6
1
807-271
99

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
516-124
500-588
500-592
500-302
155-709
500-961
500-960
500-949
500-959
500-949
155-074
155-706
500-956
500-957
500-321
500-585
500-588
500-587
499-402
500-585
499-406
500-585
N/A
QTY
4
2
2
1
1
1
1
1
2
4
4
1
1
1
1
1
DESCRIPTION
REMARKS

STANDARD SPOOL POSTIONER KIT
PLUG (12S, SOC)
O-RING (912 D90)
OUTLET COVER
VALVE SECTION (#)
VALVE SECTION (#)
PLUG (08S, SOC, FM)
O-RING (908 D90)
WH RELIEF CARTRIDGE (3000PSI)
SEAL REPAIR KIT
LOAD CHECK PLUG KIT
SEAL REPAIR KIT
SPOOL SEAL REPAIR KIT
PORT RELIEF CARTRIDGE 2750 ADJ
SEAL REPAIR KIT
PORT RELIEF CARTRIDGE 2550 ADJ
SEAL REPAIR KIT
INLET COVER
INCL REF NO'S. 1 THRU 16
INCL REF NO'S. 2, 14 & 15

INCL REF NO 14
INCL REF NO 14
F/N 2
F/N 3
FOOTNOTES
1. TORQUE TO 32 FT LBS: INCLS 3 BOLTS & 3 NUTS

2. SET AT 2750 PSI - ADJUSTABLE FROM 2550 TO 2750 PSI
3. SET AT 2550 PSI - ADJUSTABLE FROM 2550 TO 2750 PSI
NOTE:
807-271
100
CONTROL VALVE/LEVERS
6
BRN BLK BLU
1
CAV.
PLUG
SEE FOOTNOTE 1
16
15
BREAK-0UT CONTROL
VALVE
5
1
BRN BLK BLUE CAV.
PLUG
4
2
3
1
8
16
SEE FOOTNOTE 1
THRUST AND
ROTATION
CONTROL VALVE
2
10
14
13
10
14
11
10
12
14
2
4
3
09
ID0035762
101
CONTROL VALVE/LEVERS
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
516-027
106-206
107-096
516-028
214-466
501-822
217-946
214-133
217-202
217-203
217-204
308-646
214-467
501-823
217-946
214-133
217-202
217-203
308-646
185-146
185-145
500-965
110-575
499-018
499-019
499-020
105-213
217-271
105-044
QTY
1
6
6
1
1
1
1
1
1
6
2
2
2
6
1
2
DESCRIPTION
REMARKS

SCREW (M10-1.5 X 90)
LOCKNUT (M8-1.25, NLK)
JOYSTICK (ON-OFF-(ON))
JOYSTICK (ON-OFF-(ON))
MICRO SWITCH (JOYSTICK)
TERMINAL PIN (DEUTSCH)
CAVITY PLUG-DEUTSCH
4-WAY MALE LOCK-DEUTSCH
4-WAY MALE CONN. (DEUTSCH)
ROCKER BOOT (RUBBER)
JOYSTICK (ON-OFF-ON)
JOYSTICK (ON-OFF-(ON
MICRO SWITCH (JOYSTICK)
TERMINAL PIN (DEUTSCH)
CAVITY PLUG-DEUTSCH
4-WAY MALE LOCK-DEUTSCH
ROCKER BOOT (RUBBER)
JOYSTICK LEVER (OFFSET)
JOYSTICK LEVER (STRAIGHT)
L.H. JOYSTICK 'TOWER'
ROD END (5/16-NF,FM)
"SLIDE" BOLT ROD END
SCREW ROD END
STUD (ROD END)
NUT (5/16-NF)
R.H. JOYSTICK "TOWER"
JAM NUT (1/2-NC)
NOT SHOWN:
FOOTNOTES:
1. SUPPLIER CHANGE WIRE COLOR ON JOYSTICK. RED IS NOW BLUE, GREY IS NOW BLACK AND YELLOW IS NOW BROWN.
NOTE:
09
ID0035762
102
CARRIAGE ROTATION HYDRAULICS

2
TO RETURN ON DRIVE
CONTROL VALVE
1
12
13
11
2
10
4
5
3
7
16
19
15
15
17
14
18
805-040
103
CARRIAGE ROTATION HYDRAULICS

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
154-308
515-432
515-436
154-870
514-090
154-399
515-048
117-683
516-124
158-881
117-843
154-278
515-185
117-841
154-300
149-495
149-496
155-724
217-941
500-620
106-561
106-160
105-117
153-907
QTY
4
2
2
2
2
2
1
1
1
1
1
1
2
2
1
1
1
2
2
2
1
DESCRIPTION
CONNECTOR (10O-12S)
HOSE (10OFX90S-154"-3000)
HOSE (10OF-112"-3000)
HOSE(10OFX-84"-2750)
CONNECTOR (10O-10O90)
HOSE (1O0FX45-18"-3000)
HYDRAULIC MOTOR
CONNECTOR (04S-04O)
HOSE (04OFX90M-238"-3000)
ASS'Y HYD. SOLENOID VALVE
STEEL, MANIFOLD BLOCK
O-RING (217 D70)
SOLENOID COIL
SEAL REPAIR KIT
WASHER (5/16")
HOSE (10OFX45-16"-3000)
REMARKS
SEE FOOTNOTE 1
SEE FOOTNOTE 2
FOOTNOTES
1. USED WITHOUT OPERATORS PRESENCE SWITCH

2. USED WITH OPERATORS PRESENCE SWITCH
NOTE:
805-040
104
ROTATION HYDRAULICS
1
2
17
9
BOTTOM PORT
7
8
19
18
5
6
16
TO THRUST
ROTATION VALVE
15
14
10
13
11
12
805-086
105
ROTATION HYDRAULICS
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
501-153
105-832
344-726
105-836
158-814
190-643
500-906
115-153
154-344
515-583
154-228
154-271
154-459
154-270
158-420
154-368
515-242
115-924
159-157
159-148
156-067
155-130
QTY
2
2
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
DESCRIPTION
REMARKS

SUPPORT PLATE
CONTROL VALVE
SEAL REPAIR KIT
VALVE CARTRIDE (1000PSI)
PLUG (04N, SQ)
HOSE (06OFX90-12"-3000)
UNION (06O-06OFX90)
REDUCER NUT (12OF)
REDUCER STEM (06O)
HYDRAULIC PUMP
HOSE (12OFX90-95"-3000)
QDC ADAPTER (02-06OF)
DUST CAP (1/8")
CONNECTOR (06S-06O, ORF .031")
PLUG (06S)
FOOTNOTES
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.
805-086
106
107
108
CARRIAGE THRUST HYDRAULICS

8
7
9
10
5
4
11
TO RETURN ON
DRIVE CONTROL
VALVE
13
ID0042871
109
CARRIAGE THRUST HYDRAULICS

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
154-301
515-216
117-842
154-470
155-222
355-586
106-385
516-124
158-908
190-728
154-226
154-220
154-921
QTY
2
2
1
2
2
1
4
1
1
1
DESCRIPTION
CONNECTOR (10S-10O)
HOSE (10OFX45-132"-3000)
REDUCER (16S-12SF)
HOSE RETAINER
SEAL REPAIR KIT
CONNECTOR (04O-06S)
HOSE (04OFX-54"-3000-AR)
REMARKS
WITH WATER TANK

WITHOUT WATER TANK
NOT SHOWN:
FOOTNOTES:
NOTE:
13
ID0042871
110
THRUST HYDRAULICS
1
3
2
16
6
5
17
6
15
TO BREAKOUT
VALVE
20
7
9
8
7
14
11
13
21
TEST PORT
22
12
19
18
11
10
TO RETURN
805-092
111
THRUST HYDRAULICS
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
158-814
190-643
500-906
156-066
156-065
159-157
159-148
154-344
154-737
154-262
154-279
154-266
154-942
154-298
158-420
514-079
153-675
153-219
154-971
154-221
117-713
154-488
159-159
159-148
515-583
154-310
154-312
QTY
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
CONTROL VALVE
SEAL REPAIR KIT
CONNECTOR (06S-06O, ORF)
DUST CAP (1/8")
HOSE (06OFX90-17"-3000)
REDUCER (06O-08OF)
CONNECTOR (08O-10S)
HOSE (08OFX90-13"-3000)
HYDRAULIC PUMP
UNION (10S-10OFX)
ADJ HYD RELIEF VALVE 3000 PSI
WH-A RELIEF CARTRIDGE (3000PSI)
HOSE (08OFX90-78"-3000)
CONNECTOR (06S-06O)
UN RUN TEE (100FX-10O-10O)
QDC ADAPTER (02-100FX)
DUST CAP (1/8")
HOSE (06OFX90-12"-3000)
REDUCER NUT (10OF)
REDUCER STEM (08O)
REMARKS
BEGIN WITH S/N 2V0571
FOOTNOTES
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.
805-092
112
THRUST HYDRAULICS
WITH AUTOBORE SELECT
21
1
3
2
16
6
5
24
17
22
20
TO BREAKOUT
VALVE
15
7
9
8
18
19
7
14
11
TEST PORT
26
13
12
23
25
27
9
10
11
TO RETURN
806-478
113
THRUST HYDRAULICS
WITH AUTOBORE SELECT
REF PART
NO. NUMBER
QTY
1. 158-814
2. 156-066
3. 156-065
4. 159-157
159-148
5. 154-344
6. 154-737
7. 154-262
8. 154-279
9. 154-266
10. 154-942
11. 154-298
12. 158-420
13. 514-079
14. 153-675
153-219
15. 154-971
16. 154-221
17. 154-731
18. 154-225
19. 158-569
20. 154-227
21. 515-583
22. 515-377
23. 159-159
159-148
24. 117-713
25. 154-488
26. 154-310
27. 154-312
1
1
1
1
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
DESCRIPTION
CONTROL VALVE
DUST CAP (1/8")
HOSE (06OFX90-17"-3000)
REDUCER (06O-08OF)
CONNECTOR (08O-10S)
HOSE (08OFX90S-13"-3000)
HYDRAULIC PUMP
UNION (10S-10OFX)
ADJ HYD RELIEF VALVE 3000PSI
WH-A RELIEF CARTRIDGE
HOSE (08OFX90-78"-3000)
CONNECTOR (06S-06O)
HOSE (060FX-17"-3000)
SOLENOID DIVERSION VALVE
CONNECTOR (060-08S90)
HOSE (06OFX90-12"-3000)
HOSE (06OFX90-9"-3000)
QDC ADAPTER (02-10OFX)
DUST CAP (1/8")
UN RUN TEE (10OFX-100-10O)
REDUCER NUT (10OF)
REDUCER STEM (080)
REMARKS
FOOTNOTES
NOTE:
806-478
114
BREAKOUT HYDRAULICS
BEGINS WITH S/N 2P0770
19
3
25
27
3
3
23
20
2
3
20
28
21
24
22
6
24
24
24
4
24
18
18
27
14
15
17
26
9
13
13
16
11
17
10
10
12
13
13
12
805-464
115
BREAKOUT HYDRAULICS
BEGINS WITH S/N 2P0770
REF PART
NO. NUMBER
QTY
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
4
4
2
2
1
1
1
1
2
1
4
1
1
1
2
2
2
1
1
2
7
2
1
2
1
516-027
154-261
154-727
105-843
106-076
154-379
515-189
150-725
156-860
154-252
154-725
150-724
154-278
156-861
156-862
156-863
154-424
515-433
154-355
154-725
117-741
115-924
155-259
154-220
106-353
115-817
338-101
155-623
DESCRIPTION
REMARKS

CONNECTOR (04O-08S)
HOSE (040FX90-30"-3000)
WASHER (1/4")
UN BR TEE (04OFX-04O-04O)
HOSE (04OFX90L-88"-3000)
CYL (1" X 2.5")
HYD LINE (-04)
HOSE (04OFX-90"-3000)
CYL (1" X 2")
CONNECTOR (04S-04O)
HYD LINE (-04)
HYD LINE (-04)
HYD LINE (-04)
BK RUN TEE (04O-04O-04OBK)
HOSE (04OFX-144"-3000)
BK CONNECTOR (04O-04O90BK)
HOSE (04OFX-90"-3000)
CHECK VALVE
CONNECTOR (04O-06S)
FLG NUT (M6-1.00)
CLAMP STRAP
DOUBLE LOCKOUT VALVE
FOOTNOTES
NOTE:
805-464
116
AUXILIARY BACKUP WRENCH HYDRAULICS
16
TO
CASE
DRAIN
15
12
14
9
PIPE LOADER
ANCHORS
11
17
3
10
4
2
ORIFICE
SIDE
TO
TANK
13
TO
TANK
13
ID0037447
117
AUXILIARY BACKUP WRENCH HYDRAULICS

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
516-098
157-208
157-209
157-210
157-212
159-505
217-948
154-220
154-715
515-041
322-612
154-355
117-841
514-431
154-401
154-246
154-283
150-723
154-255
154-950
515-161
117-741
154-252
QTY
1
1
1
3
1
1
1
1
1
1
1
2
1
1
2
DESCRIPTION
REMARKS
SOLENOID VALVE (SINGLE)

O-RING (012 D70)
O-RING (012 D90)
O-RING (018 D70)
O-RING (008 D90)
SOLENOID TUBE
COIL, 12VDC
CONNECTOR (04O-06S)
HOSE (04OFX90S-18"-3000)
HOSE (04OFX90-20"-3000)
HOSE TRACK STAND
BRANCH TEE (06S-04O-04O, ORF)
CONNECTOR (04OFX-16"-3000)
CONNECTOR (06S-08O)
CYL (1" x 2") W/EYE
UNION (04O-04OFX90)
HOSE (04OFX-150"-3000)
HOSE (04OFX-160"-3000)
NOT SHOWN:
FOOTNOTES:
1. THIS SYSTEM BEGINS WITH S/N 2R0582.
NOTE:
13
ID0037447
118
MUD MOTOR HYDRAULICS
52
DRIVE CONTROL
VALVE
53
41
2
RETURN
33
26
14
23
42
15
16
35
36
19
17
18
39
34
TO
OIL COOLER
40
3
38
FROM CASE
DRAIN ON
THRUST MOTOR
PRESSURE
PILOT LINE
12
4
13
5
11
7
10
MOUNTS
TO FRAME
28
27
RETURN
48
23
20
43
45
46
44
29
30
32
31
TO GAUGE ON
FRONT WRENCH
49
22
24
25
50
45
21
31
29
32
RETURN
31
37
47
51
ID0025455
119

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20
21
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
158-403
190-725
158-469
154-711
117-679
156-973
157-784
155-748
106-602
154-264
154-293
153-675
153-219
154-680
106-386
515-170
217-864
154-273
154-368
515-242
515-230
154-249
154-271
154-266
156-500
353-396
115-963
154-322
158-420
154-318
158-937
158-687
190-760
159-581
514-079
154-317
154-310
154-312
154-711
QTY
1
3
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
2
1
2
2
1
DESCRIPTION
GEAR MOTOR (3.0 CUI/REV)

SEAL REPAIR KIT
GEAR MOTOR(3.0 CUI/REV)
HOSE (08OFX-30"-3000)
BRANCH TEE (08O-04O-10S)
PROPORTIONAL HYD FLOW VALVE
O-RING (916 D90)
BRANCH TEE (045-04O-040)
HYDRALIC CONTROL VALVE
WH-A RELIEF CARTRIDGE
HOSE (08OFX-74"-3000))
HOSE (04OFX-86"-3000))
COIL (12V)
UN RUN TEE (12OFX-12O-12O)
HOSE (12OFX90-95"-3000)
HOSE (12OFX-54"-4000)
REDUCER STEM (080)
REDUCER NUT (12OF)
HYD LINE (-08)
DIVIDER PLATE
HYDRAULIC PUMP
BRANCH TEE (10S-10O-10O)
HYDRAULIC CONTROL VALVE (_ sPOOL)
PRIORITY VALVE
SEAL REPAIR KIT
HOSE (08OFX45-114"-3000)
UNION (10S-10OFX)
REDUCER NUT (10OF)
REDUCER STEM (08O)
HOSE (08FX-30"-3000)
REMARKS
EARLY STYLE JT920

BEGINS WITH S/N 2N2090.USE WITH JT920 & JT921.
USE WITH JT921
USE WITH JT920 AND JT921

USE WITH JT921S
NOT SHOWN:
FOOTNOTES:
NOTE:
31
ID0025455
120

REF PART
NO. NUMBER
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
QTY
154-708
154-272
154-248
154-828
154-921
154-924
154-255
514-378
158-842
500-756
117-679
115-924
154-662
154-396
105-460
154-288
514-968
117-713
154-315
159-159
154-233
150-1064
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
DESCRIPTION
HOSE (08OFX-34"-3000)
REDUCER NUT (08OF)
REDUCER STEM (04O)
HOSE (08OFX-17"-3000)
HOSE (04OFX-54"-3000-AR)
HOSE (040FX-38"-3000-AR)
UNION (04O-04OFX90)
BRANCH TEE (080-10S-08S)
RELIEF VALVE (2000PSI)
SEAL REPAIR KIT
HOSE (08OFX-98"-3000)
BK CONNECTOR (08O90BK)
WASHER (13/16")
CONNECTOR (10S-10O90, XL)
HOSE (040FX90-122"-3000)
UNION (10O-10OFX90)
QDC ADAPTER (02-10OFX)
CONNECTOR (08S-080)
PILOT OPERATED RELIEF (ADJ. 1850 PSI)
REMARKS
WITH TANK
WITH OUT TANK
NOT SHOWN:
FOOTNOTES:
NOTE:
31
ID0025455
121
122
ANCHOR HYDRAULICS
JT921 & JT921S
39
10
14
38
4
4
2
6
35
LEFT MOTOR
LEFT CYLINDER
RIGHT MOTOR
RIGHT CYLINDER
32
18
36
33
2
37
40
1
41 7 8
34
9
19
19
42
13
BACK-UP
WRENCH VALVE
26
SUPPLY
25
15
12
22
20
11
17
23
22
21
27
23
16
20
23
23 16
25
29
28
24
24
31
31
30
28
07
ID0036556
123
ANCHOR HYDRAULICS
JT921 & JT921S
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
158-944
499-443
190-641
499-143
365-414
154-220
154-221
154-224
154-235
500-908
154-284
155-492
115-925
154-716
154-396
154-662
154-778
117-566
515-015
154-229
159-843
117-655
117-676
515-707
157-822
117-679
154-369
158-700
154-250
154-706
515-210
154-226
QTY
4
2
2
1
4
1
1
1
1
2
1
2
4
2
1
2
3
1
2
4
2
1
1
2
DESCRIPTION
HYD CONTROL VALVE

VP RELIEF
SEAL REPAIR KIT
LEVER CONTROL & BOOT
M10 THREAD LEVER
CONNECTOR (04O-06S)
CONNECTOR (06S-06O)
LEVER (M8-1.25, BLACK)
HOSE (08OFX-39"-3000)
HOSE (08OFX90-48"-3000)
HOSE (08OFX-98"-3000)
HOSE (08OFX-120"-3000)
HOSE (06OFX90M-44"-3000)
HOSE (06OFX90M-34"-3000)
HOSE (06OFX90-32"-3000)
HOSE (06OFX90-30"-3000)
CONNECTOR (06O-10S)
HYDRAULIC MOTOR
HOSE (04OFX90S-40"-3000)
HOSE (04OFX90L-28"-3000)
REMARKS
SEE FOOTNOTE #2
NOT SHOWN:
FOOTNOTES:
1. YOU WILL NEED TO NOTCH SLEEVE TO ALLOW SHORT HOSE TO COME THROUGH.
2. KEYWAY 165-909 COMES WITH THE 158-700 MOTOR.
NOTE:
07
ID0036556
124
ANCHOR HYDRAULICS
JT921 & JT921S
REF PART
NO. NUMBER
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
154-840
149-064
151-214
117-690
117-691
325-629
350-466
106-551
106-991
350-470
217-297
106-570
106-386
115-924
QTY
1
1
1
1
1
4
4
1
1
3
3
1
DESCRIPTION
HOSE (04OFX90S-66"-3000)
HOSE (04OFX90L-54"-3000)
HYDRAULIC CYLINDER
DRILL FRAME
VALVE SUPPORT
CLIP NUT (M8-1.25)
COVER
STROBE LIGHT-GREEN MEDIUM
REMARKS
SEE FOOTNOTE 1
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
NOTE:
07
ID0036556
125
126
127
128
HYDRAULIC MOTOR
TAPERED KEYED SHAFT 1-1/4"
08
ID0051772
129
HYDRAULIC MOTOR
TAPERED KEYED SHAFT 1-1/4"

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
155-579
155-580
153-280
500-347
155-771
155-760
165-915
105-418
105-501
QTY
1
3
1
1
1
1
DESCRIPTION
REMARKS
HYDRAULIC MOTOR
HYDRAULIC MOTOR
HYDRAULIC MOTOR
SEAL REPAIR KIT
O-RING (011 D70)
O-RING (904 D90)
KEY (5/16" X 1")
LOCKNUT (1-20 NEF)
COTTER PIN (1/8" X 2")
INCL
INCL
INCL
INCL
REF
REF
REF
REF
NO.'S
NO.'S
NO.'S
NO.'S
1
1
1
2
THRU 6, SEE FOOTNOTES 1 AND 4

THRU 5, SEE FOOTNOTES 2 AND 3
THRU 5, SEE FOOTNOTE 2
AND 3, SEE FOOTNOTE 4
NOT SHOWN:
FOOTNOTES:
1. USED ON ROTO WITCH II BORING UNITS.

2. USED ON ROTO WITCH 111 AND 1V BORING UNITS.
3. SHAFT AND BEARING KIT- 500-1469
4. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.
NOTE:
08
ID0051772
130
HYDRAULIC CYLINDERS (2.0" X 1.0")
6
11
13
12
5
4
8
9
3
10
2
03
ID0015823
131

REF PART
NO. NUMBER
QTY
DESCRIPTION
1
2
151-094
152-029
153-007
149-667
149-761
149-728
151-027
150-282
150-414
151-038
150-290
150-421
151-039
150-291
150-422
151-044
150-294
150-424
151-031
150-285
150-417
151-076
152-017
150-444
149-668
150-286
149-729
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CYL (2.0 X 1.0 X 2.0)

CYLINDER BARREL (2.0 X 2.0)
CYLINDER ROD (1.00 X 2.0)
CYL (2.0 X 1.0 X 2.5)
CYL (2.0 X 1.0 X 3.0)
CYL (2.0 X 1.0 X 4.0)
CYL (2.0 X 1.0 X 5.0)
CYL (2.0 X 1.0 X 6.0)
CYL (2.0 X 1.0 X 8.0)
CYL (2.0 X 1.0 X 10.0)
CYL (2.0 X 1.0 X 12.0)
3
4
5
6
7
8
9
10
11
12
13
150-772
150-778
150-775
106-096
157-022
155-732
157-540
157-537
125-774
157-534
157-018
1
1
1
1
1
1
1
1
1
1
1
CYLINDER HEAD (2.0 X 1.00)

LOCK RING (2.0)
CYLINDER PISTON (2.0 X 1.00)
FLG BOLT (1/2-NC X 1-3/4",GD8)
O-RING (224 D90)
BACKUP RING (224 D90)
U-SEAL (1.000")
WIPER SEAL (1.000")
WEAR RING
O-RING (131 D90)
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
REMARKS
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTE 3
NOT SHOWN:
259-100
259-235
259-239
259-241
259-188
U-SEAL INSTALLER (1" - 1.499")

1.00 ROD WIPER TOOL
WIPER/SEAL INSTALLER (2")
PISTON INSTALLER (2")
CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS
2. SEAL REPAIR KIT P/N: 190-165
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS
NOTE:
03
ID0015823
132
6
11
13
12
7
8
4
9
10
02
ID0015860
133

REF PART
NO. NUMBER
QTY
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CYL (3.0 X 1.5 X 2.5)

CYL (3.0 X 1.5 X 3.0)
CYL (3.0 X 1.5 X 4.0)
CYL (3.0 X 1.5 X 5.0)
CYL (3.0 X 1.5 X 6.0)
CYL (3.0 X 1.5 X 8.0)
CYL (3.0 X 1.5 X 10.0)
CYL (3.0 X 1.5 X 12.0)
CYL (3.0 X 1.5 X 16.0)
CYL (3.0 X 1.5 X 20.0)
3
4
5
6
7
8
9
10
11
12
13
150-774
150-911
150-777
106-098
155-734
155-733
157-542
157-539
125-776
157-536
157-020
1
1
1
1
1
1
1
1
1
1
1
CYLINDER HEAD (3.0 X 1.50)

LOCK RING (3.0)
CYLINDER PISTON (3.0 X 1.50)
FLG BOLT (3/4-NC X 2", GD8)
O-RING (334 D90)
U-SEAL (1.500")
WIPER SEAL (1.500")
WEAR RING
O-RING (230 D90)
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
REMARKS
DESCRIPTION
149-682
149-804
149-731
151-049
150-299
150-431
151-054
152-004
150-434
151-179
152-068
153-038
151-086
152-008
153-003
151-136
152-014
153-027
151-029
150-284
150-416
151-043
150-293
150-426
151-034
150-288
150-419
151-117
152-054
150-669
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTE 3
NOT SHOWN:
259-040
259-237
259-065
259-066
259-188
U-SEAL INSTALLER (1.5" - UP)

ROD WIPER INSTALLER (1.5")
PISTON SEAL INSTALLER (3")
PISTON INSTALLER (3")
CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-167
3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS
NOTE:
02
ID0015860
134
NOTES:
ID0134963
135
ELECTRICAL
ID0135070
136
ELECTRICAL SCHEMATIC
JT921 w/AUTOBORE SHUTOFF BEGINS w/2Z0259

POWER CIRCUIT
FUSED BAT
BATTERY
PRIMARY
FUSE
F4
100A
BT1
5 4 3 2
30A
ACC
ST
4
5
S2
TO UMB
CONN
28
REMOTE START
SWITCH S1
ST
IGN
10
MASTER
DISCONNECT
SWITCH
F6
TO
ACC
1B
31
STARTER
SOLENOID
TO ACC
S6
FUEL SENDER
MOBILE POSITION
SWITCH
GLOW PLUG
RELAY
K15
30
87
12
60A
WATER TEMP
GAUGE
S7
33
14
COLD START
SWITCH
FP THROTTLE
SWITCH
1A
AUTOBORE SHUTOFF
SOLENOID
1A
57
S8
ALTERNATOR
9
TO REMOTE START SWITCH

TO FLUID ADJUST POT "A"
TO FLUID ADJUST POT "B"
TO FLUID SWITCH "MAX"
TO "ESS ALARM/STROBE"
TO "PP THROTTLE"
TO "ENGINE STOP SWITCH"
DS1
40
R2
ALARM
1A
LS2
D6
G1
1A
IND
ELECTRICAL STRIKE
SYSTEM ALARM BOX
38
BAT FUSED
3
36
CURRENT COIL
1A
FLUID CONTROL POT
46
FLUID SHUTOFF
SWITCH
TO
Q1
ACC
U3
CURRENT COIL
VOLTAGE STAKE
FLUID SHUTOFF
RELAY
4
K1
VOLTAGE
STAKE
41
28
53
52
51
38
33
18
1A
TO
BAT
2
VOLTAGE
LIMITER
42
56
+V
+V
1
5
4
2
UMBILICAL
CABLE PIN #
UMBILICAL CONNECTION
TO IGN
38
WATER TEMP
SENDER
AUTOBORE SHUTOFF
SWITCH
HR1-4
STROBE
17
L1
GLOW PLUG BUSS BAR

TO AUX
LIGHTS
I S G
TO UMB CONN
S3
30A
1B
1A
8
15
ELECTRICAL STRIKE SYSTEM
1B
16
30
GLOW PLUG
FUSE
13
I S G
8
1A
THROTTLE
DOWN RELAY
4
K5
AUX LIGHTS
FUSE
FUEL GAUGE
8
OPERATOR
SWITCH
STARTER
M MOTOR
11
5
TO UMB CONN
ESS ALARM/STROBE
29
1A
F3
IGN
20A
B1
20A
66
F8
+
21
VOLTMETER
S5
START RELAY
K13
87a
30
87
START
FUSE
F5
UP RELAY
K4
32
2A
BT2
TO FUEL
SOLENOID
1A
BAT
F1
F2 20A
IGNITION SWITCH
MAIN
FUSE
ACC
SOCKET
HOURMETER
B2
VARIABLE
LINEAR
ACTUATOR
ACC
F7 20A
GAUGES
VARIABLE THROTTLE CONTROL

& AUTOBORE SHUTOFF
A
FLUID
FLOW
ADJUST
POT
45
7
10
9
6
14
8
4
1
R3
43
STATUS INDICATOR
TO IGN
EOP SWITCH
ENGINE OIL
PRESSURE
SP1
44
1B
VAR
DS2
1B
23
HOT SWITCH
TO IGN
27
JT920
D4
LIGHT TEST
RELAY
4
K12
26
3
TO
UMB
CONN
25
D3
TO
IGN
TO ACC
K7
23
EOP RELAY
4
K14
3
20
21
TO HOURMETER
IN5402
1A
+5V E
55
POT D
DRILL FLUID
CONTROLLER +12V C
U4
PWMB
54
1A
1B
GND
5
SW
24
OUT
U1
F9
3A
1B
FUSE
TRACKER CONTROL
TRACKER STROBE
DS5
ACC
AUXILLARY WRENCH
SWITCH UP/DOWN
64
8
65
WRENCH UP
BATT
U2
WRENCH DOWN
REMOTE
DISPLAY
1A
58
63
62
TRACKER
CONTROL
RELAY
K3
K8
1A
SEAT
SWITCH 34
S11
58
L3
35
L4
60
64
A
B
C
DOWNLOAD
CONNECTION
30
87a
87
59
ROTATION
SOLENOID
ROTATION ENABLE
RELAY
3
L6
L7
04
50
DRILL FLUID
CONTROL
SOLENOID L2
1A
AUXILLARY WRENCH
TO UMB
CONN
50
+12V
START
BYPASS
DELAY
53
GND A
TO IGN
TO UMB
CONN
55
L5
IN5402
52
5VOLT RELAY
WATER
SELECT
SWITCH
1A
49
49
D5
TO ACC
TO UMB
CONN
54
FP
D2
K2
FUEL SOLENOID
19
9
50
51
S10
TO ST
S13
ENGINE
STOP RELAY
4
K9
WIPER RELAY
49
DS4
27
2
HYDRAULIC
FILTER
26
SP2
LS1
ENGINE
STOP SWITCH
FLUID MAX RELAY

4
K6
48
1A
HYD FILTER SWITCH
18
MAX
FLUID
SWITCH
DS3
ST1
WARNING LIGHT
ALARM
47
OFF
S9
HYDRAULIC
OIL HI TEMP
27
1A
TRACKER CONTROL
KEY
1A
S14
ID0044163
137
COMPONENT DESCRIPTIONS
Ref.
No.
B1
B2
BT1
BT2
D1
D2
D3
D4
D5
D6
DS1
DS2
DS3
DS4
DS5
F1
F4
F7
F2
F6
F5
F8
F3
F9
G1
HR1
HR2
HR3
HR4
K1
K2
K3
K4
K5
K6
K7
K8
K9
K12
K13
K14
K15
04
Part No.
215-231
213-104
217-296
217-297
211-311
211-295
211-293
211-293
211-310
211-295
211-289
215-189
211-296
211-296
211-296
211-296
211-296
211-296
211-296
211-298
211-296
211-297
211-298
211-296
217-701
Component
Notes
STARTER
VARIABLE LINEAR ACTUATOR
BATTERY
BATTERY
DIODE
DIODE
DIODE
DIODE
DIODE
DIODE
ESID STROBE
ENGINE OIL PRESSURE
HYDRAULIC OIL HI TEMPERTURE
HYDRAULIC FILTER
TRACKER CONTROLLER STROBE
PRIMARY FUSE
MAIN FUSE
ACC FUSE
ACC SOCKET
IGNITION FUSE
STATRER FUSE
GLOW PLUG FUSE
AUX LIGHTS FUSE
DRILL FLUID CONTROLLER FUSE
ALTERNATOR
GLOW PLUG
GLOW PLUG
GLOW PLUG
GLOW PLUG
FLUID SHUTOFF RELAY
WIPERE RELAY
TRACKER CONTROL RELAY
UP RELAY
THROTTLE DOWN RELAY
FLUID MAX RELAY
5V RELAY
ROTATION ENABLE RELAY
ENGINE STOP RELAY
LIGHT TEST RELAY
STARTER RELAY
EOP RELAY
GLOW PLUG RELAY
INCLUDES SOLENOID
CMW# 215-231
12V,875CCA
1N5402
1N5402
AMBER
GREEN
100A
30A
20A
20A
20A
20A
60A
30A
3A
12V, 60A
ID0044163
138
COMPONENT DESCRIPTIONS
L1
L2
L3
L4
L5
L6
L7
LS1
LS2
M1
M2
M3
M4
Q1
Q2
R1
R2
R3
R4
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
SP1
SP2
ST1
U1
U2
U3
U4
04
306-602
215-128
215-133
214-449
217-940
217-549
214-852
217-849
214-647
217-762
214-467
217-935
see notes
214-854
217-937
SUBSITE
220-1024
AUTOBORE SHUTOFF SOLENOID

DRILL FLUID CONTROL SOLENOID
ROTATION SOLENOID
ROTATION SOLENOID
FUEL SOLENOID
WRENCH UP SOLENOID
WRENCH DOWN SOLENOID
WARNING LIGHT ALARM
ESID ALARM
HOURMETER
FUEL GAUGE
WATER TEMP GAUGE
VOLT METER
FLUID SHUTOFF SWITCH
ENGINE WATER TEMERTURE SENDER
ALTERNATOR DIODE RESISTOR
FLIUD FLOW ADJUST POTENTIONMETER
FUEL LEVEL SENDER
REMOTE START SWITCH
IGNITION SWITCH
COLD START SWITCH
MASTER DISCONNECT SWITCH
OPERATOR SWITCH
MOBILE POSITION SWITCH
FP THROTTLE SWITCH
AUTOBORE SHUTOFF SWITCH
FLUID SWITCH
WATER SELECT SWITCH
SEAT SWITCH (OPERATOR PRESENCE)
AUXILLARY WRENCH SWITCH UP/DOWN
ENGINE STOP SWITCH
TRACKER CONTROL KEY
EOP SWITCH
HYD. FILTER SWITCH
HOT SWITCH
START BYPASS DELAY
REMOTE DISPLAY
ESID MODULE
DRILL FLUID CONTROLLER
WITH 215-939 HARNESS
SP1/217-721 OIL PRESSURE SWITCH

component of 157-458
ID0044163
139
CIRCUIT DESCRIPTIONS
Circuit
Number
1
1A
1B
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
04
Wire Color Function

blk
blk/red
blk/blu
red
red
red/blu
org/blu
wht/blk
org/blu
org/yel
org
org/grn
pur/blk
pur
gra
yel
gra
pur/wht
brn
grn
yel/red
yel/gra
blu
org/gra
org/blk
wht/blu
wht/org
blk/yel
gra/yel
gra/blk
red/blk
pur/org
blu/org
grn/org
wht/org
yel/blk
gra/grn
gra/red
System Ground
Medium Ground
Low Ground
Battery Positive (100 Amp Primary Power Fuse)
Fused Alternator (Battery to starter)Un-fused
Individually Fused Battery Circuit
Accessory circuit
Start Circuit
Ignition Circuit
Fused Accessory Socket Circuit
Fused Accessory Circuit
Ignition Circuit
Fused Start Circuit
Start Relay to Starter Solenoid
Fused Glow Plug Circuit
Fused Auxiliary Light Connector
Glow Plug Relay to Glow Plugs
Glow Plug Switch to Glow Plug Relay
Fuel Sender to Fuel Gauge
Water Temperature Sender to Water Temperature Gauge
Engine Stop Switch to Diode Anode & Umbilical Connector
Diode Cathode to Engine Stop Relay
Engine Stop Relay to Engine Oil Pressure Relay
Engine Oil Pressure Relay to Diode Anode & Hourmeter
Diode Cathode to Fuel Shutoff Solenoid
Engine Oil Pressure Switch toEOP Relay & EOP Indicator
Start Bypass Delay to EOP Relay
Light Test Relay toDiode Cathodes
Hydraulic Fliter Switch to Diode Anode & Hydraulic Filter Light
Hydraulic Oil Temperature Switch to Doide Anode & Hot light
Remote Start Switch to Umbilical Connector
Throttle Switches toThrottle Up Relay
Throttle Switches toThrottle Down Relay
Throttle Down Relay to Linear Actuator
Throttle Up Relay to Linear Actuator
FP Throttle Switch to Umbilical Connector
Seat Switch to Rotation Enable relay
Rotation Enable Relay to Rotation Solenoids
ID0044163
140

CIRCUIT DESCRIPTIONS
Circuit
Number
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
Wire Color
red/yel
tan/blk
wht/pur
wht/yel
wht/grn
*******
*******
wht
grn
grn/blu
blu/grn
blk/yel
blk/wht
yel/blu
blk/wht
blu/wht
gra/grn
gra/blu
tan/grn
tan/blu
org/blu
yel/blk
tan/red
gra/pur
tan/pur
blk
wht
yel
yel/grn
pur/grn
red
Function
ESID module to Delay Timer,Strobe Relay, Shutdown Relay & Diode
delay Timer to Shutdown Relay
ESID module to Strobe Relay, Delay Timer& Umbilical Connector
Strobe Relay to Strobe
ESID Module to Alarm
Voltage Limiter Cable
Current Transformer Cable
Fluid Shutoff Switch to Fuild Relay
Fluid Shutoff Relay to Wiper Relay
Fluid Flow Adjust Potentiometer To Fluid Shutoff Relay
Fluid Flow Adjust Potentiometer 5V
Fliud Switch to Fluid Flow Adjust Potentiometer
Fliud Switch to Fluid Max Relay
Water Select Switch to wiper Relay, Fluid Max Relay, & 5V Relay
Fluid Max Relay to Drill Fluid Solenoid & Drill Fluid Controller
Fluid Max Relay to Umbilical Connector
Wiper Relay to Umbilical Connector
5v Relay to Umbilical Connector
Wiper Relay to Drill Fluid Controller
5v Relay to Drill Fluid Controller
Diode Pack to Alternator Exciter Circuit
Autobore Switch to Autobore Solenoid
Tracker Control Switch to Remote Display & Tracker Control Relay
Tracker Control Relay to Strobe
Tracker Control Relay to Seat Switch
Remote Display to Download Connector "A"
Remote Display to Download Connector "B"
Remote Display to Download Connector "C"
Auxillary Wrench Switch to Aux. Wrench Up Solenoid
Auxillary Wrench Switch to Aux. Wrench Down Solenoid
Primary Power & Glow Plug Fuse Supply Power
WIRING HARNESSES
Ref.
No.
1
2
3
4
5
6
7
8
9
04
Part No. Quantity Description

215-1177
1
JT922 ENGINE FRAME HARNESS
215-1178
1
JT922 DRILL FRAME HARNESS
215-1164
1
DUAL ELEMENT COLD START HARNESS
215-310
1
BATTERY CABLE (RED)
215-1029
1
BATTERY CABLE (BLACK)
215-1035
1
213-002
1
215-333
1
BATTERY CABLE (RED)
215-1566
1
HOME SWITCH HARNESS
ID0044163
141
142
143
JT920 TIER 2
REF. #
B1
B2
BT1
BT2
D1-D7
DS1
DS2
DS3
DS4
DS5
E1
F1
F2
F3
F4
F5
F6
F7
F8
F9
G1
HR1
HR2
HR3
HR4
J1
J2
J3
K1
K2
K3
K4
K5
K6
K7
K8
K9
K10
K11
K12
K13
K14
K15
04
215-231
211-293
211-295
211-295
211-293
211-311
211-310
211-296
211-298
211-296
211-297
211-298
211-296
217-701
COMPONENT
NOTES
Starter motor
Linear actuator
CMW# 215-231
Battery
12V
Battery
Dual battery option
Diodes
1N5402
Engine low oil pressure indicator
Hydraulic oil filter restricted light
Hydraulic oil high temperature light
E.S.I.D. Strobe light
Tracker control strobe
Acc socket
Accessory fuse
20A Mini-ATC
Accessory socket fuse
Auxillary light fuse
30A Mini-ATC
Main fuse
30A Mini-ATC
Start fuse
20A Mini-ATC
Ignition fuse
Primary Power Fuse
100A BK/AMI
Glow plug fuse
60A BK/AMI
Drill fluid controller fuse
3A ATC
Alternator
55A 12V
Glow plug
Glow plug
Glow plug
Glow plug
Auxillary light connector
Umbilical connector
Download connector
Fluid shutoff relay
Wiper relay
Tracker control relay
Bussmann Component (Micro)
Throttle up relay
Throttle down relay
Fluid max relay
5V relay
Rotation enable relay
Bussmann Component (Mini)
Engine stop relay
Shutdown relay
Bussmann Component (4-Pin Micro)
Strobe relay
Light test relay
Start relay
Bussmann Component (Mini)
Engine oil pressure relay
Glow plug relay
(60 AMP, SPST 12V DC
ID0029556
144
JT920 TIER 2
REF. #
L1
L2
L3
L4
L5
L6
L7
L8
LS1
LS2
M1
M2
M3
M4
Q1
R1
R2
R3
R4
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
U1
U2
U3
U4
U5
W1
04
Part #
306-602
215-133
215-128
214-449
217-549
217-940
217-736
306-607
214-467
217-762
217-935
214-466
217-937
215-914
214-502
217-232
COMPONENT
NOTES
Starter solenoid
Fuel shutoff solenoid
Rotation solenoid
Rotation solenoid
Drill fluid control solenoid
Autobore shutoff solenoid
Aux. Wrench down solenoid
Aux. Wrench up solenoid
Warning alarm (status)
ESID alarm
Voltmeter
Fuel gauge
Engine Water temperature gauge
Engine Hourmeter
Fluid shutoff proximity switch
Alternator Diode Resistor
Fuel level sender
Engine water temperature sender
Fluid flow adjust potentiometer
Battery disconnect switch
Ignition switch
Engine stop switch
Cold start switch
Engine low oil pressure switch
Hydraulic oil filter restricted switch
Hydraulic oil high temperature switch
Fluid Pac Remote start switch
With 306-608 cover
Operator's Throttle Switch "Joystick"
Mobile Position Throttle Switch @ Rear
Aux. Wrench up/down switch
Fluid Pac remote throttle switch
Seat switch (Operator Presence)
With 215-939 harness
Tracker control switch
Fluid on-off-(maximum) switch "Joystick"
Fluid Pump select switch
Autobore shutoff switch
Start Bypass Delay Timer
Drill fluid controller
Delay timer (1min)
ESID module
Remote display
Glow plug buss bar
ID0029556
145
JT920 TIER 2
CIRCUIT
WIRE COLOR
NUMBER
1
blk
1A
blk/red
1B
blk/blu
2
red
2A
red
3
red/blu
4
org/brn
5
wht/blk
6
org/blu
7
org/yel
8
org
9
org/grn
10
pur/blk
11
pur
12
gra
13
yel
14
gra
15
pur/wht
16
brn
17
grn
18
yel/red
19
yel/gra
20
blu
21
org/gra
22
org/blk
23
wht/blu
24
wht/org
25
blk/yel
26
gra/yel
27
gra/blk
28
red/blk
29
pur/org
30
blu/org
31
grn/org
32
wht/org
33
yel/blk
04
FUNCTION
High current ground
Medium current ground
Low current ground
Protected Battery circuit (100 amp primary power fuse)
Battery cable (Battery to starter motor) un-fused
Individually Fused battery circuit
Accessory circuit
Start circuit
Ignition circuit
Fused accessory socket circuit
Fused accessory circuit
Fused ignition circuit
Fused start circuit
Start relay to starter solenoid
Fused glow plug circuit
Fused auxillary light connector
Glow plug relay to glow plugs
Glow plug switch to glow plug relay
Fuel sender to fuel gauge
Water temperature sender to water temperature gauge
Engine stop switch to diode anode & umbilical connector
Diode cathode to engine stop relay
Engine stop relay to engine oil pressure relay
Engine oil pressure relay to diode anode & hourmeter
Diode cathodes to fuel shutoff solenoid
Engine oil pressure switch to EOP relay & EOP indicator
Start bypass delay to EOP relay
Light test relay to diode cathodes
Hydraulic filter switch to diode anode & hydraulic filter light
Hydraulic oil termperature switch to diode anode & HOT light
Remote start switch to umbilical connector
Throttle switches to throttle up relay
Throttle switches to throttle down relay
Throttle down relay to linear actuator
Throttle up relay to linear actuator
FP throttle switch to umbilical connector
ID0029556
146
JT920 TIER 2
CIRCUIT
WIRE COLOR
NUMBER
34
gra/grn
35
gra/red
36
red/yel
37
tan/blk
38
wht/pur
39
wht/yel
40
wht/grn
41
*******
42
*******
43
wht
44
grn
45
grn/blu
46
blu/grn
47
blk/yel
48
blk/wht
49
yel/blu
50
blk/wht
51
blu/wht
52
gra/grn
53
gra/blu
54
tan/grn
55
tan/blu
56
org/blu
57
yel/blk
58
tan/red
59
gra/pur
60
tan/pur
61
blk
62
wht
63
yel
64
yel/grn
65
pur/grn
66
red/grn
04
FUNCTION
Seat switch to rotation enable relay
Rotation enable relay to rotation solenoids
ESID module to delay timer, strobe relay, shutdown relay, & diode
Delay timer to shutdown relay
ESID module to strobe relay, delay timer, & umbilical connector
Strobe relay to strobe
ESID module to alarm
Voltage limiter cable
Current transformer cable
Fluid shutoff switch to fluid shutoff relay
Fluid shutoff relay to wiper relay
Fluid flow adjust potentiometer to fluid shutoff relay
Fluid flow adjust potentiometer 5V
Fluid switch to fluid flow adjust potentiometer
Fluid switch to fluid max relay
Water select switch to wiper relay, fluid max relay, & 5V relay
Fluid max relay to drill fluid solenoid & drill fluid controller
Fluid max relay to umbilical connector
Wiper relay to umbilical connector
5V relay to umbilical connector
Wiper relay to drill fluid controller
5V relay to drill fluid controller
Diode pack to alternator exciter circuit
Autobore switch to autobore solenoid
Tracker control switch to remote display & Tracker control relay
Tracker control relay to strobe
Tracker control relay to seat switch
Remote display to download connector "A"
Remote display to download connector "B"
Remote display to download connector "C"
Auxillary wrench switch to Aux. Wrench up solenoid
Auxillary wrench switch to Aux. Wrench down solenoid
Primary power & glow plug fuse supply power
ID0029556
147
JT920 TIER 2
04
Ref. No.
Part No.
Qty.
1
2
3
4
5
6
214-175
214-293
214-295
214-296
215-939
213-171
1
1
1
1
1
1
Description
STROBE PIGTAIL HARNESS
GAUGE HARNESS
RELAY HARNESS
BORING CONSOLE HARNESS
SEAT SWITCH HARNESS
ENGINE FRAME HARNESS old # 214-294
ID0029556
148
ELECTRICAL DIAGRAM
GAUGE HARNESS W/AUTOBORE SELECT

JT920 / JT920C / JT920L / JT921
TO ENGINE/FRAME HARNESS
RED
{4}
BLK
{1}
RED/BLK
GRN
A B
WHT/BLK
{14}
GRA
WHT/BLU
{17}
{15}
{25}
{31}
12 11 10 9
BLU/GRN
{30}
ORG/BLK
{12}
YEL/BLU
{48}
YEL/BLK
{51}
W HT
A
B
CAVITY PLUG
WHT/BLK
ORG/BLU
{8}
{5}
BRN/ORG
{6}
ORG
{3}
A
B
YEL/BRN
{52}
BLK
10
HYDRAULIC
TEMP LIGHT
ENGINE OIL
PSI LIGHT
11
HYDRAULIC
FILTER LIGHT
17
12
16
FUEL SENDER
8
ORG/BLU
{5}
ORG/BLU
{5}
WHT/BLK
18
BRN
{29}
GRA
{17}
{14}
W HT
HOUR METER
WHT/BLU
{15}
WARNING LIGHT
ALARM
BLU/GRN
{30}
BLK {1}
ORG/BLK
{12}
BLK
FUEL GAUGE
FLUID SELECT SWITCH
7 8
4
5 2
6 3
15
I
PUR
{3A}
ORG
{3}
S
BLK
{1}
YEL/BLU {48}
GRA
VOLT METER
GAUGE
{29}
AUTOBORE SELECT
7
4
5
6
PUR
{3A}
I
G
BLK
{1}
15
YEL/BRN
{52}
8
1
2
3
ORG (3)
YEL/BLK
{51}
PUR
{3A}
WATER
GAUGE
I
G
S
COLD START SWITCH
BLK
{1}
GRA
{33}
2
3
ORG/BLU
{5}
BRN/ORG
{6}
REMOTE START
SWITCH
ORG
{3}
RED/BLK
{25}
14
05
ORG/BLU
{5}
IGN
RED
{4}
ST
WHT/BLK
{8}
13
BAT
ACC
ORG
{3}
ID0043895
149
ELECTRICAL DIAGRAM
GAUGE HARNESS W/AUTOBORE SELECT

JT920 / JT920C / JT920L / JT921
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
QTY
215-133
215-415
306-603
215-128
217-789
165-817
214-852
214-961
214-962
215-129
215-415
217-512
215-415
217-020
217-046
217-028
217-021
217-027
217-036
306-607
306-608
217-762
165-817
217-549
214-293
214-495
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
1
1
DESCRIPTION
FUEL GUAGE
NITE-LIGHT KIT (12V DC)
AUDIO ALARM
HOUR METER
ROCKER SWITCH
SWITCH GASKET
IGNITION SWITCH
KEY, PAIR
SWITCH MOUNTING NUT
VOLT METER
WATER TEMPERATURE GUAGE
PILOT LIGHT
BULB (12V DC)
INSERT (BLK) BLANK
INSERT (RED) ENG OIL PSI
INSERT (RED) HYD OIL HI TEMP
INSERT (YEL) HYD OIL PSI
HORN BUTTON
BUTTON COVER
SWITCH GASKET
FUEL SENDER
GUAGE HARNESS
AUTO BORE JUMPER
REMARKS
OFF-MOMENTARY ON
ON-ON
NOT SHOWN:
FOOTNOTES:
NOTE:
ALL CONNECTORS ARE SHOWN WITH REAR VIEWS
05
ID0043895
150
ELECTRICAL DIAGRAM
JT921, JT921S,
JT921P, JT92SP
8C
7C
6C
GND
B068-7033-AB
20A
20A
B068-7034-C
D5
D6
D5
1A
D6
1A
START
D4
3A
20A
30A
30A
EOP
30A
B068-7034-H
11A
12D
12C
12B
12A
1D
1C
R4-85
R4-30
R6-30
R5-30
F3
R6-87
R7-30
R7-87
R13-86
R13-87
R5-85
R5-85
R5-85
R6-87a
R6-87a
R3-86
R3-86
R7-87a
R8-86
11E
11F
11G
11H
12E
12F
12G
12H
1E
1B
D2
D3
4H
4G
4F
4E
R8-30
-EE-
B068-7034-B
11B
R10-87
RED
-DD-
11C
4A
30A
GREY
11D
3H
K14
D4
5V
-QQ-
-FF-
K11
K12
K13
BROWN
-PP-
LIGHT TEST
3G
10A
FLUID
MAX
F6
3F
R4-85
THROTTLE
DOWN
K7
20
IGN
20
START
R10-86
10B
20A
K6
F5
F3
R14-86
K5
THROTTLE
UP
30
WRK
LT
F2
R14-87a
R4-85
10G
R7-85
B068-7034-E
10F
R4-87
YELLOW
F2
10D
10E
R4-87
K4
10
ACC
SCKT
STROBE
R14-86
9A
F1
(K10)
SHUTDOW N
K10
R11-86
R3-87
20
ACC
F4
3A
9B
(R10)
30
MAIN
-GG-
3B
R2-87
K9
K8
K3
R10-87
ENGINE
STOP
D3
D3
3A
D3
D2
4B
3A
D2
R11-87
3A
D1
3C
9C
K2
BUSS1139-3
R2-87a
ROTATION
ENABLE
GREY
B068-7034-G
BLACK
TRACKER
CONTROL
WIPER
-HH-
B068-7034-A
GREY
GREEN
-JJ-
D1
Bussmann
9D
BLUE
R3-87a
9F
R1-87a
B068-7034-D
9E
R1-85
-NN-
GND
ORANGE
BLACK
K1
BLACK
-KK-
FLUID
SHUTOFF
5C
B068-7033-AB
-LL-
-MM-
5A
B068-7034-F
1A
2D
2C
2B
2A
R13-86
D5
D5
D6
D6
R11-86
R8-87
R8-87
R9-30
R9-30
R14-85
1F
1G
1H
2E
2G
809-834
151
152
ENGINE/FRAME HARNESS
JT921, JT921S,
JT921P, JT921SP
M3
TO
TEMP.
SWITCH
1
GRN
(17)
G1
TO GRND
BLK/RED
(1A)
BLK
(1)
-ARED
(2)
TO B+
ALTERNATOR
BLK
(1)
ORG/BLU
(56)
G1
A
TO
ENGINE BLOCK
STARTER SIDE
ORG/BLU
(56)
ORG/GRN
(9)
BLK/RED
(1A)
TO
RESISTOR/ALTERNATOR
TO
D+
ALTERNATOR
GRND
YEL/BLK
(57)
PUR
(11)
G1
G1
BLK/RED
(1A)
TO
AUTO BORE
SHUTOFF
SOLENOID
TO
STARTER
SOLENOID
86
L6
GRA
(12)
L1
GRA
(14)
TO
#30
K15
RED
(2)
TO
#87
PUR/WHT
(15)
85
BLK/RED
(1A)
TO
GLOW PLUG
RELAY
K15
GRA
(12)
TO
TO
60 AMP
100 AMP
PRIMARY POWER GLOW PLUG
FUSE
FUSE
F7
YEL/BLK
(33)
TO OPERATOR
CONSOLE
HARNESS
F8
WHT/PUR
(38)
-AA-
GRN/ORG
(31)
BLU/ORG
(30)
WHT/ORG
(32)
ORG
(8)
WHT/YEL
(39)
BLK/WHT
(50)
ORG/GRN
(9)
BLU/WHT
(51)
GRA/GRN
BLK/RED
(52)
(1A)
GRA/BLU
(53)
PUR/ORG
(29)
S
N
E
F
WHT/BLU
(23)
PUR
(11)
GRN
(17)
G
W
K
X
RED/BLK
(28)
BLK
(1)
ORG/BLK
(22)
YEL/RED
(18)
PUR/WHT YEL/BLK
(15)
(57)
TO GAUGE BUSS
HARNESS
-BB-
03
ID0042472
153
JT921, JT921S,
JT921P, JT921SP
-A-
DC:
DT0625
LK:W25
<2>
BLK/RED
(1A)
ORG/BLK
(22)
TO
FUEL
SOLENIOD
GRA
(14)
WHT/BLU
(23)
BLK/RED
(1A)
1
L2
TO
ENGINE OIL
PRESSURE
SWITCH
#10 UNINSUL RING

W/HEAT SHRINK
TO
GLOW PLUG
BUSS BAR
S5
PC: 12010717
C B A
BLK/RED
(1A)
W1
WHT/ORG
(32)
TO
LINEAR
ACTUATOR
GRN/ORG
(31)
B2
A
B
BLK/RED
(1A)
DS4
J2
#14
CAVITY PLUG
CAVITY PLUG
TO UMBILICAL FOR
POWER PACK
PN: 112263-90
#4
14
CAVITY PLUG
CAVITY PLUG
CAVITY PLUG
PN: 112264
DC: HD34-24-14PN
13
12
#6
#1
11
10
7
8
CAVITY PLUG
#10
#7
#8
PC: 12015792
WHT/YEL
(39)
TO
E.S.I.D.
STOBE LIGHT
#9
BLK
(1`)
3/8" UNINSUL RING
3/8" RING
PN:
HDC36-24
W/HEAT SHRINK
WHDS-24-1
TO
DRILL FLUID
SOLENOID
L5
ORG
(8)
A
B
BLK/WHT
(50)
PC: 12015792
VCH: 999-16716-001
PT: 630 SERIES
TO
MOBILING
THROTTLE
S10
03
PUR/ORG
(29)
ORG
(8)
8
1
7
4
BLU/ORG
(30)
ID0042472
154
JT921, JT921S,
JT921P, JT921SP
REF PART
NO. NUMBER
QTY
1. 213-171
DESCRIPTION
REMARKS
ENGINE/FRAME HARNESS JT920C
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0042472
155
156
23
12
14
11
13
4
5
16
6
15
19
8
9
18
17
10
21
20
02
22
ID0042384
157

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
362-620
105-836
105-832
217-310
217-311
121-055
105-815
106-048
363-507
105-825
115-671
353-289
353-290
106-670
215-799
216-032
211-042
220-027
274-483
274-727
217-241
197-232
197-079
214-173
214-554
214-175
106-386
305-997
217-331
211-083
101-143
318-993
105-843
106-640
QTY
1
3
3
1
1
1
3
3
1
4
4
1
1
1
1
1
1
1
4
1
1
1
1
1
4
4
DESCRIPTION
LIGHT COVER
STROBE LIGHT (12V DC)
BULB (12 V DC)
LENS (AMBER)
BOLT (#10-24 X 1", PAN SLT)
LOCKNUT (#10-24)
LIGHT POST WELDM'T
BULK EDGE (1/16" SOLD PER 1")
UPPER STABILIZER TUBE - WET
NUTSERT (M6-1.00)
VOLTAGE STAKE
VOLT LIMITER (EL STR SYSTM)
VOLTAGE LIMITER CABLE
CONTROL MODULE
ESID GRAPHIC OVERLAY
"Z" FCC LABEL W/ (CE) MARK
ESID MODULE
ESID MODULE REBUILT
ESID MODULE - REBUILT
ELEC STR SYS CABLE (3.7M)
CURRENT COIL CABLE
STROBE PIGTAIL HARNESS
BACK COIL COVER
SMALL FERRITE CLAMP-ON
CURRENT TRANSFORMER
CURRENT TRANSFORMER KIT, SM
COIL COVER
SCREW (M6-1.00 X 20mm, BUT SOC)
REMARKS
W/O WATER TANK

WITH WATER TANK
REPLACEMENT FOR 217-232

REBUILT 217-241
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0042384
158
CONSOLE HARNESS
JT921, JT921S,
JT921P, JT921SP
R4
MUD POT
GRN/BLU
(45)
YEL/GRN
(64)
AUXILLARY
UP/DOWN WRENCH
ORG
SWITCH
(8)
S11
1
2
3
S3
BLK/YEL
(47)
C B A
BLU/GRN
(46)
E-STOP
SWITCH
ORG/GRN
(9)
FLUID PAC
REMOTE THROTTLE
ORG
SWITCH
(8)
S12
1
2
3
S9
OPERATOR'S
THROTTLE SWITCH
"JOYSTICK"
PUR/GRN
(65)
CAVITY
PLUG
ORG
(8)
YEL/RED
(18)
YEL/BLK
(33)
BLU/ORG
(30)
PUR/ORG
(29)
-ATAN/PUR
(60)
TO SEAT
SWITCH HARNESS
S13
GRA/GRN
(34)
BLK
(1)
L3
GRA/RED
(35)
B
A
BLK
(1)
TO ROTATION
DUMP SOLENOIDS
L4
GRA/RED
(35)
TO
FLUID ON/OFF
(MAX.) SWITCH
"JOYSTICK"
S15
TO
REMOTE DISPLAY
U5
BLK/WHT
(48)
BLK/BLU
(1B)
1
CAVITY
PLUG
BLK/YEL
(47)
WHT
(36)
ORG
(8)
A
B
BLU
(1A)
2
BLK/BLU
(1B)
3
5
BRN
(40)
GRN/YEL
(38)
BLK
(3)
TO
E.S.I.D. MODULE
U4
TAN/RED
(58)
03
ID0042807
159
CONSOLE HARNESS
JT921, JT921S,
JT921P, JT921SP
Q1
T0
FLUID SHUTOFF
PROXIMITY
SWITCH
ORG
(8)
WHT
(43)
TO
TRACKER CONTROL
STROBE LIGHT
BLK/RED
(1A)
GRA/PUR
(59)
DS5
BLK/BLU
(1B)
TO E.S.I.D.
ALARM
TO
ENGINE/FRAME
HARNESS
LS2
WHT/GRN
(40)
BLK/RED
(1A)
-AA-
YEL/BLK
(33)
WHT/PUR
(38)
1
TAN/RED
WHT
(58)
(43)
RED/YEL
(36)
GRA/RED
(35)
CAVITY PLUG
-A-
W
V
YEL/RED
(18)
BLK
(1)
BLU/ORG
(30)
K
G
PUR/ORG
(29)
ORG
(8)
BLU/GRN
(46)
BLK/WHT
(48)
B
A
T
S
L
C
GRA/PUR
(59)
M
N
RED/BLU
(3)
GRA/GRN
(34)
GRN/BLU
(45)
BLK/RED
(1A)
BLK/BLU
(1B)
WHT/PUR
(38)
ORG/GRN TAN/PUR
(60)
(9)
TO
BUSS GAUGE
HARNESS
A
PUR/GRN
(65)
UP
L8
BLK/RED
(1A)
YEL/GRN
(64)
TO
AUX. WRENCH
SOLENOIDS
-CC-
BLK/RED
(1A)
DOWN
L7
S11
03
ID0042807
160
CONSOLE HARNESS
JT921, JT921S,
JT921P, JT921SP
REF PART
NO. NUMBER
QTY
1. 213-170
DESCRIPTION
REMARKS
CONSOLE HARNESS JT920C
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0042807
161
162
GAUGE BUSS HARNESS

JT921, JT921S,
JT921P, JT921SP
F7
FOR LOADING CONNECTOR ONLY

BK
TO
FUSED
PRIMARY
POWER
BLK
(1)
BLK
(1)
COLE HERSEE
4 WAY FEMALE
YEL
(13)
YEL
(13)
TO
AUX. LIGHT
CONNECTION
RED
(2)
F8
GLOW PLUG
FUSE
SUPPLY
STRIP & TIN 0.25"
BLK
(1)
F7
S1
YEL
(13)
BLK/RED
(1A)
BLK/BLU
(1B)
PRIMARY POWER
FUSE SUPPLY
GRA/PUR
(59)
LOW MED. HIGH

LOAD LOAD LOAD
D C B A
E F G H
WHT
(43)
GRN/BLU
(45)
BLK
(1)
CAVITY PLUG
GRA/GRN
(52)
TAN/PUR
(60)
TAN/GRN
(54)
BATTERY
DISCONNECT SWITCH
PUR/ORG
(29)
D C B A
E F G H
CAVITY PLUG
CAVITY PLUG
ORG
(8)
GRA/BLK
(27)
PUR/ORG
(29)
ORG/YEL
(7)
CAVITY PLUG
YEL/BLU
(49)
ORG
(8)
S6
HYD. FILTER SWITCH
BLU
(9)
RED/GRN
(66)
H.O.T. SWITCH
TO BUSSMANN
CONNECTOR #10
TO BUSSMANN
CONNECTOR #9
F3
S7
-NN-
-MM-
RED/GRN
(66)
GRA/YEL
(26)
YEL
(10)
BT1
E1
R2
TO BATTERY
12V SUPPLY
TO ACC.
OUTLET
FUEL LEVEL
SENDER
RED/GRN
(66)
BLK/RED
ORG/YEL
(1A)
(7)
B A
BLK/BLU
(1B)
BRN
(16)
-AGRA/GRN
(52)
BLK/RED
(1A)
BLU/W HT
(51)
BLK/W HT
(50)
GRA/BLU
(53)
ORG/GRN
(9)
CAVITY
PLUG
WHT/ORG
(32)
BLU/GRN
(46)
TO OPERATOR
CONSOLE HARNESS
YEL/RED
(18)
BLK
(1)
GRN/BLU
(45)
-CC-
GRA/RED
(35)
CAVITY PLUG
RED/YEL
(36)
WHT
(43)
ORG
(8)
BLK/WHT
(48)
RED/BLU
(3)
PUR/ORG
(29)
BLU/ORG
(30)
X
H
T
S
E
A
B
C
K
TO
ENGINE/FRAME
HARNESS
ORG
(8)
GRN/ORG
(31)
YEL/BLK
(57)
V
PUR/ORG
(29)
K
L
BLU/ORG
(30)
-BB-
PUR
(11)
PUR/WHT
(15)
T
S
ORG/GRN
(9)
BLK
(1)
YEL/RED
(18)
DS1
GRN
(17)
ORG/BLK
(22)
GRA/YEL
(26)
ORG/GRN
(9)
H.O.T. LIGHT
ORG/GRN
(9)
HYD. FILTER ORG/GRN GRA/BLK

(9)
(27)
REST.LIGHT
WARNING ALARM
DS2
LS1
DS3
RED/BLK
(28)
WHT/BLU
(23)
GRA/BLK
WHT/BLU (27)
(23)
E.O.P. LIGHT
CAVITY
PLUG
BLK/BLU
(1B)
ORG/GRN
(9)
TAN/PUR
(60)
BLK/RED
(1A)
GRA/GRN
(34)
TAN/RED
(58)
GRA/PUR
(59)
WHT/ORG
(24)
TO START BYPASS
DELAY TIMER
U1
BLK
(8)
WHT/BLK
(5)
C
A
BLK/RED
(1A)
CAVITY PLUG
B
BLK/BLU
(1B)
ORG/GRN
(9)
GRA
(7)
C
A
ORG/BRN
(4)
CAVITY PLUG
TO BUSSMANN
CONNECTOR #8
-LLTO BUSSMANN
CONNECTOR #7
-KK-
BLK/BLU
(1B)
TO DRILL FLUID
CONTROLLER
U2
BLK/W HT
(50)
ORG
(8)
TAN/GRN
(54)
TAN/BLU
(55)
A
B
BLK
(6)
C
D
C
A
RED
(2)
CAVITY PLUG
TO BUSSMANN
CONNECTOR #6
-JJ-
E
F
CAVITY PLUG
GRA
(5)
B C D
RED/YEL
(36)
WHT/PUR
(38)
C
A
BLK/RED
(1A)
ORG/BLU
(6)
TO BUSSMANN
CONNECTOR #5
-HH-
BLK/BLU
(1B)
TAN/BLK
(37)
TO 1 MINUTE
TIMER
U3
03
ID0042680
163
GAUGE BUSS HARNESS

JT921, JT921S,
JT921P, JT921SP
S2
IGNITION SWITCH
-QQ-PP-
TO BUSSMANN
CONNECTOR #12
TO BUSSMANN
CONNECTOR #11
WHT/ORG
(32)
BAT
BLU/ORG
(30)
BLK/WHT
(50)
D C B A
E F G H
BLK/W HT
(50)
TAN/RED
(58)
BLU/ORG
(30)
ORG/BLU
(6)
GRA/BLU
(53)
GRN/ORG
(31)
D C B A
E F G H
BLU/GRN
(46)
BLU/WHT
(51)
YEL
(13)
BLK/WHT
(48)
CAVITY
PLUG
RED/BLU
(3)
ORG/BRN
(4)
M3
IGN
ST
ACC
EWT GAUGE
M2
M1
FUEL GAUGE
VOLTMETER
TAN/BLU
(55)
BLK
(1B)
TAN/RED
(58)
BLK
(1B)
BRN
(12)
GRN
(11)
WHT/BLK
(5)
PUR
(8)
A
C
C
ST
PUR
(8)
PUR
(8)
WHT/BLU
(16)
BAT
I
G
N
WHT/BLU
(17)
BLK
(1B)
GRD
DATCOM:
06370-07
DATCOM:
06370-07
S GRD I
GRD
-A-
7 4
ORG/GRA
(21)
BLK/BLU
(1B)
HOURMETER
M4
8 1
5
2
ORG/GRN
(9)
7 4
8 1
ORG
(8)
YEL/BLK
(57)
CAVITY PLUG
S8
ORG/GRN
H G F E
(9)
A B C D
GRA/YEL
CAVITY
(26)
PLUG
GRA/BLK
GRA/BLK
(27)
(27)
CAVITY PLUG
AUTOBORE
SHUTOFF
SWITCH
GRA
(1)
S17
CAVITY PLUG
GRA/RED
(35)
H G F E
A B C D
GRA/YEL
(26)
WHT/BLK
(5)
ORG
(8)
TO FLUID PAC
REMOTE START
SWITCH
WHT/ORG
(24)
YEL/BLU
(49)
FLUID PUMP
SELECTSWITCH
S16
RED/BLK
(28)
RED
(2)
7 4
8 1
ORG/GRN
ORG/GRN (9) PUR/W HT
(15)
(9)
COLD START SWITCH
S4
TO BUSSMANN
CONNECTOR #2
-EE-
GRA/GRN
(34)
WHT/BLU
(5)
PUR
(11)
TO BUSSMANN
CONNECTOR #1
-DDBLK
(3)
ORG
(4)
WHT/BLU
(23)
RED/BLU
(3)
TAN/RED BLK/BLU
(58)
(1B)
TO TRACKER
CONTROL
SWITCH
S14
03
ORG/BLK
(22)
YEL/RED
(18)
ORG/GRA
(21)
CAVITY
PLUG
H G F E
A B C D
YEL/RED
(18)
RED/YEL
(36)
CAVITY
PLUG
H G F E
A B C D
CAVITY PLUG
CAVITY PLUG
CAVITY PLUG
CAVITY PLUG
WHT/BLU
(23)
WHT/PUR
(38)
TO BUSSMANN
CONNECTOR #4
TO BUSSMANN
CONNECTOR #3
-GG-
-FF-
ID0042680
164
GAUGE BUSS HARNESS

JT921, JT921S,
JT921P, JT921SP
REF PART
NO. NUMBER
QTY
1. 213-169
DESCRIPTION
REMARKS
GAUGE BUSS HARNESS JT920C
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0042680
165
166
NOTES:
ID0134963
167
LUBRICATOR
SYSTEMS
ID0135204
168
THREAD LUBRICATOR
27
25
20
6
9
23
24
11
26
19
21
7
2
27
18
15
11
34
10
32
7
3
30
16
29
14
31
PIP
EL
UB
E
13
28
12
17
33
12
22
07
ID0042993
169
THREAD LUBRICATOR
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
105-818
106-070
110-573
117-257
307-879
303-371
125-301
105-085
105-890
125-136
130-331
307-873
329-298
359-925
157-716
359-869
359-871
256-663
256-026
154-342
149-879
514-163
322-289
106-386
149-221
307-874
110-095
105-106
105-047
106-382
106-162
307-414
118-461
106-327
106-386
117-162
QTY
1
2
2
1
1
1
2
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
4
2
2
2
1
1
2
2
1
DESCRIPTION
BOLT (1/4-NC X 1-1/2")

SHLD BLT (1/2" X 3/8", 3/8-NC)
BOLT-ON CLAMP (1",SOLD PER SET)
TORSION SPRING
SHAFT
PEDAL
COMPOSITION BUSHING (.750")
LOCKNUT (1/4-NC)
SEAL WASHER (7/16")
DETENT BALL (.187", CHROME)
CONNECTOR LINK (1-1/4")
PIVOT BRACKET
PIVOT BRACKET
LUBER BASE
GREASE SEAL
GREASE BARREL
PLUNGER
GREASE (14 OZ CARTRIDGE)
GREASE (14 OZ CART, ARTIC GD)
HYD LINE (-06)
BK CONNECTOR (06O-06OBK)
BACKUP (BOLT-ON)
NOZZLE
PLUNGER
MACHINERY BUSHING (3/4", 18GA)
BOLT (1/4-NC X 2")
LOCKNUT (3/8-NC)
FLG SCREW (M8-1.25 X 20mm)
POLY GUIDE BLOCK
SHIM (.135)
COMPRESSION SPRING (.438")
REMARKS
BEFORE S/N
AFTER S/N
NOT SHOWN:
FOOTNOTES:
NOTE:
07
ID0042993
170
NOTES:
ID0134963
171
ANCHOR
SYSTEMS
172
ANCHOR SYSTEM
5
18
7
10
2
17
11
8
16
3
9
15
14
12
20
13
19
22
08
21
ID0036676
173
ANCHOR SYSTEM
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
QTY
329-299
316-767
316-801
166-605
158-700
500-658
166-278
6. 165-909
7. 106-707
8. 106-771
9. 105-052
10. 115-503
11. 179-736
12. 106-685
13. 107-336
14. 106-355
15. 151-214
500-1542
16. 318-631
17. 318-658
18. 107-196
19. 327-457
131-259
20. 158-238
21. 107-331
22. 327-460
1
2
2
2
2
4
2
2
8
4
4
4
4
2
2
2
4
2
2
-
DESCRIPTION
ANCHOR FRAME
UPPER TUBE
ANCHOR DRIVER
SHAFT
HYD MOTOR
SEAL REPAIR KIT
SHAFT ASSEMBLY
KEY (5/16" X 1-1/8")
BOLT (3/8-NC X 1-1/4")
KLIP RING (.750")
PIN
LOCKNUT(M12-1.75,PRV TRQ,10.9)
FLG SCREW (M16-2.00X45MM,10.9)
FLG NUT (M16-2.00, 10.9)
HYD CYL
SEAL KIT
BOLT-ON CLAMP (1.88")
BULKHEAD BRACKET
BOLT (1/4-NC X 3")
ROCK ANCHOR
INSERT BIT - CARBIDE TIPPED
CENTERING CAP
ROLL PIN (M12 X 50MM)
AUGER (4")
REMARKS
INCL. REF #6
NOT SHOWN:
FOOTNOTES:
NOTE:
08
ID0036676
174
175
176
177
178
179
180
NOTES:
ID0134963
181
FLUID
SYSTEMS
ID0135021
182
TANK SUPPORT
3
1
2
10
11
8
9
12
13
805-030
183
TANK SUPPORT
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
QTY
106-992 12
353-864 1
344-760 1
106-098 2
105-340 4
353-822 1
364-276 1
157-488
157-490
157-189
190-053
353-168 1
105-248 4
106-551 12
106-188 2
105-834 3
105-825 3
DESCRIPTION

VALVE COVER
VALVE COVER
FLG BOLT (3/4-NC X 2", GD8)
WATER TANK SUPPORT
WATER TANK (63.0 GAL)
CAP/LID (WATER TANK)
BK CONNECTOR (16NF, POLY)
O-RING (325 D70)
POLY PATCH TANK REPAIR KIT
SIDE PLATE
SCREW (M12-1.75 X 25mm, SOC)
CLIP NUT (M8-1.25)
BOLT (3/4-NC X 10")
REMARKS
BEGINS WITH S/N 2W0228

SEE FOOTNOTE 2
SEE FOOTNOTE 1
FOOTNOTES
1. TORQUE BOLT TO 271 N-M (200FT-LBS)

2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.
NOTE:
805-030
184
185
186
2 22
MUD PUMP
9 GPM
4
A
1
2
3
1
06
ID0042991
187
MUD PUMP
9 GPM
REF PART
NO. NUMBER
QTY
DESCRIPTION
158-465 - MUD PUMP

1. 190-933 1 PACKING REPAIR KIT (MUD PUMP)
2. 190-815 2 VALVE REPAIR KIT
3. 500-903 2 CERAMIC CYLINDER
4. 499-015 1 FLUID CYLINDER (HEAD)
REMARKS
NOT SHOWN:
499-086
VALVE COVER
FOOTNOTES:
NOTE:
06
ID0042991
188
MUD PUMP PLUMBING
25
5
7
6
12
11 10
13
24
17
14
23
19
15
17
16
21
8
1
18
22
20
17
4
17
807-037
189
MUD PUMP PLUMBING

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
159-240
153-242
515-003
154-490
149-324
190-963
154-747
154-829
154-296
117-672
154-396
158-465
514-145
154-248
154-272
156-732
154-466
159-088
190-186
155-936
154-971
154-349
515-073
155-706
116-632
117-713
115-754
158-579
110-538
156-590
154-352
QTY
1
AR
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
DESCRIPTION
WATER SWIVEL
WATER SWIVEL
HOSE (08OFX90-31"-3000)
FLOW CHECK (08NF-08NF/64PSI)
REPAIR KIT (CHECK VALVE)
HOSE (08OFX45-21"-3000)
HOSE (08OFX45-19"-3000)
CAP (040F)
MUD PUMP
CROSS (08O)
REDUCER STEM (04O)
REDUCER NUT (08OF)
CONNECTOR (08J-08O)
CONNECTOR (08S-08S)
QDC BODY (08-08SF)
SEAL REPAIR KIT
DUST PLUG (1/2"-3/4")
HOSE (08OFX90-78"-3000)
CONNECTOR (08N-08O)
HOSE (08OFX-127"-3000)
O-RING (908 D90)
SHUTOFF (08NF-08NF)
VALVE LEVER
HYD LINE (-08)
REMARKS
OBSOLITE
USE WITH JT921S
FOOTNOTES
NOTE:
807-037
190
MUD PUMP PLUMBING W/OUT TANK

TO PRIORITY
VALVE
2
24
22
TO DRIVE
CONTROL
VALVE
TO TANK
29
12
12
4
10
11
23
6
14
25
15
26
20
28
30
13
27
TO DRILL
CARRIAGE
16
19
21
17
18
13
ID0035754
191
MUD PUMP PLUMBING W/OUT TANK

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
QTY
158-465 1
115-924 1
154-972 1
154-322 1
106-386 2
157-784 1
106-602 2
154-255 1
154-694 1
154-473 1
117-679 1
115-811 2
515-197 1
154-711 1
154-233 2
158-469 1
190-725 1
350-622 1
105-826 4
105-971 2
105-340 2
105-265 2
117-189 1
154-747 1
154-352 1
154-674 1
158-842 1
154-322 1
514-378 1
154-256 1
117-672 1
DESCRIPTION
MUD PUMP
HOSE (08OFX-94"-3000)
HYD FLOW VALVE
UNION (04O-04OFX90)
HOSE (04OFX-98"-3000)
ABRASION SLEEVE (1.59 X 20")
HOSE (08OFX90-23"-3000)
HOSE (08OFX-30"-3000)
CONNECTOR (08S-08O)
GEAR MOTOR (3.0 CUI/REV)
SEAL REPAIR KIT
MUD PUMP / WEIGHT SUPPORT
BOLT (3/4-NC X 10-1/2")
FLG BOLT(1/2-NC X 2")
HOSE (08OFX45-21"-3000)
HOSE (08OFX-24"-3000)
RELIEF VALVE (2000PSI)
BRANCH TEE (080-10S-08S)
UNION (080-08OFX90)
REMARKS

NOT SHOWN:
FOOTNOTES:
NOTE:
13
ID0035754
192
MUD TANK PLUMBING
11
11
5
4
12
3
18
13
5
16
19
9
14
10
7
8
15
10
14
7
17
TO MUD
PUMP
805-085
193
MUD TANK PLUMBING

REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
QTY
115-206 1
115-208 1
155-232 1
155-233 1
110-353 2
116-460 AR
115-440 2
149-137 1
149-113 1
115-163 2
115-174 2
364-276 157-488
157-490
157-189 190-053 158-579 1
514-024 1
115-151 2
153-133 1
153-198 155-137 1
105-003 2
157-490 1
107-563 1
DESCRIPTION
NIPPLE (16N-2-1/2")
ELBOW (16NF-16NF90)
FHC ADAPTER (16-16N)
FHC BODY (16-16H)
WORM CLAMP (3/4" - 1-1/5")
BULK HOSE (1", SOLD PER 1')
FHC BODY (16FM-16N)
3-WAY SHUT-OFF (16NF) VALVE
ALL THREAD (12N) SCH 80
NIPPLE (12N-1.500" LG) SCH 40
WATER TANK
CAP/LID 5" (NEW THREAD)
BK CONNECTOR (16NF, POLY)
O-RING (325 D70)
POLY PATCH TANK REPAIR KIT
SHUT-OFF (08NF-08NF)
BRANCH TEE (08N-16N-16NF)
REDUCER (16N-12NF)
STRAINER (12NF)
SCREEN (20-MESH)
S/O COUPLER (16N-16H90)
BK CONNECTOR (16NF POLY)
U-BOLT (5/16-NC X 1 7/8")
REMARKS
USE 1@ 42"
STEEL
BEGINS WITH S/N 2W0228

SEE FOOTNOTE 2
FOOTNOTES
1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.
NOTE:
805-085
194
FLUID PUMP PLUMBING
21
22
19
24
20
14
11
12 13
17
10
15
16
23
9
6
25
4 5
18
7
03
ID0039543
195
FLUID PUMP PLUMBING

REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
350-622
158-465
115-440
115-151
115-163
514-033
149-137
158-161
115-235
115-217
153-701
514-369
110-217
116-881
300-3724
105-032
105-003
107-563
353-289
106-992
300-1577
149-382
150-1901
106-386
153-133
QTY
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
2
4
2
1
4
1
1
1
4
1
DESCRIPTION
MUD WELDMENT
MUD PUMP
REDUCER (16N-12NF)
ALL THREAD (12N) SCH 80
TEE (16NF)
FHC CONNECTOR
DUST PLUG (-24 FHC)
PIPE BUSHING (1NPT TP 3/8NPT)
SHUTOFF (-06N X -06NF)
WORM CLAMP (7/16" TO 1")
BULK HOSE (3/8", SOLD PER FT)
STRAINER MOUNT
BOLT (3/8-NC X 3/4")
U-BOLT (5/16-NC X 1-3/8")
TANK MOUNT BRACKET
WATER TANK (1 GAL.)
FITTING (06H-08N)
STRAINER
REMARKS
USE 1 @ 20"
NOT SHOWN:
FOOTNOTES:
STRAINER SUPPORT KIT 190-1186 INCLUDES REF #'s 15-18

JT921 ANTI-FREEZE KIT 190-1059 INCLUDES REF #'s 13, 14, 20-24
NOTE:
03
ID0039543
196
NOTES:
ID0134963
197
PIPE LOADER
SYSTEMS
ID0135289
198
199
200
NOTES:
ID0134963
201
ACCESSORIES
202
FLUID MIXING ACCESSORIES
1
3
2
8
6
10
11
10
ID0109085
203
FLUID MIXING ACCESSORIES

REF PART
NO. NUMBER
QTY
DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
VISCOSITY FUNNEL
VISCOSITY CUP
BENTONITE, QUIK-GEL (50 LB)
LIQUID POLYMER, EZ-MUD (5 GAL)
BENTONITE, BORE-GEL (50 LB)
VISCOSIFIER, LIQUI-TROL (5 GAL)
POWDER POLYMER, QUIK-TROL (20 LB)
WET AGENT, CON-DET (5 GAL)
'PAC-R' FILTRATION CONTROL
'BARAZAN D+' VISCOSIFIER
'NO SAG' (20# BOX/10-2#BAGS)
259-195
259-196
259-804
259-805
259-807
259-808
259-809
259-810
259-821
259-822
259-832
REMARKS
NOT SHOWN:
191-158
259-487
1
1
DRILLING FLUID TEST KIT

SHEAROMETER
FOOTNOTES:
NOTE:
10
ID0109085
204
205
206
207
208
WASH WAND
1
2
7
8
07
ID0133890
209
WASH WAND
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
259-374
155-242
115-170
259-353
259-197
190-179
514-141
154-804
154-233
159-089
190-186
QTY
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
WATER SPRAY GUN (PARTS ASS'Y)

NOZZLE (04N, ORF. 047", TC)
COLLAR (04NF)
WASH WAND (04N-36")
SPRAY GUN
SEAL REPAIR KIT
CONNECTOR (06N-08O)
HOSE (08OFX-290"-3000)
CONNECTOR (08S-08O)
QDC ADAPTER (08-08SF)
SEAL REPAIR KIT
REMARKS
INCL REF NO.'S 1 THRU 8
NOT SHOWN:
FOOTNOTES:
NOTE:
07
ID0133890
210
GARDEN HOSE ADAPTER
1
2
3
02
ID0091310
211
GARDEN HOSE ADAPTER

REF PART
NO. NUMBER
1
2
3
4
159-891
114-038
115-271
115-134
159-500
QTY
1
1
1
1
DESCRIPTION
GARDEN HOSE ADAPTER

NIPPLE (12N-12NH)
REDUCER (24N-12NF)
COLLAR (24NF)
FHC BODY (24-24N)
REMARKS
INCL. REF No's 1 - 4
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0091310
212
213
214
NOTES:
ID0134963
215
MISCELLANEOUS
ID0135063
216
SAE Bolt and Nut Torque Value Chart

Grade 5: UNC or UNF Thread
Size
Hex nut, or bolt tapped into hex

nut, or d&t hole
Hex top deformed locknut
Flange nut, locknut, or bolt tapped

into flange nut or d&t* hole
ftlb
Nm
ftlb
Nm
ftlb
Nm
1/4
12
16
11
20
27
5/16
25
34
15
20
45
60
3/8
40
54
25
34
75
100
7/16
65
90
40
55
125
170
1/2
100
135
60
80
190
260
9/16
150
200
90
125
270
370
5/8
200
270
120
165
370
500
3/4
350
475
210
285
650
880
7/8
560
760
340
460
1250
1425
840
1140
500
680
1580
2145
1-1/8
1030
1400
320
840
1950
3645
1-1/4
1460
1980
880
1195
2760
3475
Grade 8: UNC or UNF Thread

Size
Hex nut, or bolt tapped into hex

nut, or d&t hole
Hex top deformed locknut
Flange nut, locknut, or bolt tapped

into flange nut or d&t* hole
ftlb
Nm
ftlb
Nm
ftlb
Nm
1/4
14
19
10
14
24
33
5/16
30
40
18
25
50
70
3/8
55
73
35
50
90
125
7/16
85
115
50
70
140
190
1/2
130
175
80
110
220
300
9/16
190
260
110
150
310
420
5/8
260
355
160
245
430
585
3/4
450
610
270
365
750
1015
7/8
730
990
440
600
1210
1640
1090
1480
650
880
1320
2465
1-1/8
1550
2100
930
1260
2580
3500
1-1/4
2180
2955
1310
1780
3640
4935
*drilled and tapped
217
Metric Bolt and Cap Screw Torque Values

Size
Class 4.8
Class 8.8 and 9.8
Class 10.9
Class 12.9
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
Nm
ftlb
Nm
ftlb
Nm
ftlb
Nm
ftlb
Nm
ftlb
Nm
ftlb
Nm
ftlb
Nm
ftlb
M6
4.8
3.5
4.5
6.5
11
8.5
13
9.5
17
12
15
11.5
19
14.5
M8
12
8.5
15
11
22
16
28
20
32
24
40
30
37
28
47
35
M10
23
17
29
21
43
32
55
40
63
47
80
60
75
55
95
70
M12
40
29
50
37
75
55
95
70
110
80
140
105
130
95
165
120
M14
63
47
80
60
120
88
150
110
175
130
225
165
205
150
260
190
M16
100
73
125
92
190
140
240
175
275
200
350
225
320
240
400
300
M18
135
100
175
125
260
195
330
250
375
275
475
350
440
325
560
410
M20
190
140
240
180
375
275
475
350
530
400
675
500
625
460
800
580
M22
260
190
330
250
510
375
650
475
725
540
925
675
850
625
1075
800
M24
330
250
425
310
650
475
825
600
925
675
1150
850
1075
800
1350
1000
M27
490
360
625
450
950
700
1200
875
1350
1000
1700
1250
1600
1150
2000
1500
M30
675
490
850
625
1600
950
1650
1200
1850
1350
2300
1700
2150
1600
2700
2000
M33
900
675
1150
850
1750
1300
2200
1650
2500
1850
3150
2350
2900
2150
3700
2750
M36
1150
850
1450
1075
2250
1650
2850
2100
3200
2350
4050
3000
3750
2750
4750
3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
218
Hydraulic Cylinder Bolt Torque Chart

Bolt Size
(inch)
Bolt
Part No.
Cylinder Repair Kit

Part No.
Torque (ftlb)
Torque (Nm)
1/2
106-096
190-165
90-100
120-135
5/8
106-097
190-166 & 190-169
180-200
245-270
3/4
106-098
190-167 & 190-170
290-325
395-440
7/8
106-122
190-172 & 190-174
410-640
550-625
106-145
190-175 & 190-189
630-700
855-950
1-1/8
106-146
190-177
770-850
1045-1170
As a general rule:
1/2-inch bolts are used in cylinders with 1-inch rods
5/8-inch bolts are used in cylinders with 1 1/4-inch rods
1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
SAE & ORS Hydraulic Fitting Replacement O-Ring

Chart
Fraction
Size
Dash
Size
SAE
(Port Seal O-Ring)
ORS
(Face Seal O-Ring)
Thread Size
O-Ring P/N
Thread Size
O-Ring P/N
1/16
NA
NA
NA
NA
1/8
5/16 - 24
NA
NA
NA
3/16
3/8 - 24
NA
NA
NA
1/4
7/16 - 20
155-760
9/16 - 18
157-037
5/16
1/2 - 20
NA
NA
NA
3/8
9/16 - 18
155-705
11/16 - 16
157-038
1/2
3/4 -16
155-706
13/16 - 16
157-039
5/8
10
7/8 - 14
155-707
1 - 14
157-040
3/4
12
1-1/16 - 12
155-709
1-3/16 - 12
157-017
7/8
14
1-3/16 - 12
155-747
NA
NA
16
1-5/16 - 12
155-748
1-7/16 - 12
155-714
1-1/4
20
1-5/8 - 12
155-702
1-11/16 - 12
NA
1-1/2
24
1-7/8 - 12
157-001
2 -12
NA
32
2-1/2 - 12
NA
NA
NA
2-1/2
40
3 - 12
NA
NA
NA
48
3-1/2 - 12
NA
NA
NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
219
220
JT921
Related Publications
Component
Assy
P/N
Model:
JT921 ................. Parts Manual ........................................................... ............ 053-151
JT921 ................. Operators Manual ................................................... ............ 054-135
JT921 ................. Repair Guide (Service Manual) .............................. ............ 055-498
Engine:
Caterpillar 3024C or Perkins 404C-22 Parts Manual........... 053-144
Caterpillar 3024C or Perkins 404C-22 Mnt. Manual..... 054-128
Caterpillar 3024C or Perkins 404C-22 Service Manual ... 055-076
Caterpillar/PerkinsUser Handbook .. 056-005
WATER TRANSFER SYSTEM OPTION:
Honda 5.5hp ....... Parts Manual - GX160K1TX ........................... 195-028 .... 053-042
Honda 5.5hp ....... Operators Manual - GX160K1TX ............................ ................ N/A
Honda 5.5hp ....... Service (Shop) Manual - GX160K1TX .................... ................ N/A
Filters
Engine:
Caterpillar 3024C or Perkins 404C-22
Air Filter Parts Assy . 194-297
Element (Safety) .. 194-758
Element (Primary) 194-759
Oil Filter Element .. 153-113
Fuel Filter Element (30 Micron) .. 194-491
Fuel Filter Element (2 Micron) . 194-551
WATER TRANSFER SYSTEM OPTION:

Air Filter Parts Assy - Honda 5.5hp (GX160K1TX) ................................................ N/A
Element Set (primary, paper) - Honda (GX160K1TX) ......................... 194-001
(secondary, foam) - Honda (GX160K1TX) ...................... 194-001
Fuel Filter (04H-04H, in-line) - Honda 5.5hp (GX160K1TX) ............................... 194-002
Hydraulic:
Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ....................................... 159-079
Element (1-1/2-UNF, spin-on, Break-In) .............................................. 149-840
Oil Strainer (24S-20SF) ...................................................................................... 110-336
Optional Kits
VER.03
ID0096460
221
JT921
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................... 190-051
O-ring Repair Kit - Field Service (46 different O-rings) ...................................... 190-052
VER.03
ID0096460
222
223
Parts Manual Change Request

(Please print clearly)
Date: _______________________
Dealer No. (required): _____________________________
Your Name: _____________________________

Phone: _________________
Position: _____________________________
Fax: _________________
E-mail: __________________
Publication Information:
Parts Manual No.: _____-_____
Model: __________
Illustration Part No.:

Manual Page No.:
1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:
Text
Graphics
Missing Information
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
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________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Please fax completed form to
Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001
224
225
ID0040564
226
ID0135281

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JT921

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This manual contains information concerning the following models:

POLICY 1: DITCH WITCH EQUIPMENT AND REPLACEMENT PARTS

Rotation Hydraulics ........................................ 104

DECAL KIT - JT921S

APPLY DECAL OVER THROTTLE

1. NOT PART OF KIT.

ENGINE SERVICE (CATERPILLAR / PERKINS DIESEL)

OTHER SIDE OF ENGINE

ENGINE SERVICE (CATERPILLAR / PERKINS DIESEL)

ENGINE (CATERPILLAR DIESEL T2)

FUEL TRANSFER PUMP SEAL

ENGINE INSTALLATION (CATERPILLAR / PERKINS DIESEL)

ENGINE INSTALLATION (CATERPILLAR / PERKINS DIESEL)

ENGINE (CATERPILLAR DIESEL T2)

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

ENGINE (CATERPILLAR / PERKINS DIESEL)

ENGINE (CATERPILLAR / PERKINS DIESEL)

ENGINE (CATERPILLAR DIESEL T2)

USE LOCTITE 242 OR EQUIVALENT

BEGINS WITH S/N:

USE LOCTITE 271 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

RADIATOR (CATERPILLAR / PERKINS DIESEL)

RADIATOR (CATERPILLAR / PERKINS DIESEL)

FORWARD ENGINE MOUNT

AIR FILTER SYSTEM (CATERPILLAR / PERKINS DIESEL)

AIR FILTER SYSTEM (CATERPILLAR / PERKINS DIESEL)

194-453 194-670 320-618 320-621 194-297 1

ENGINE (CATERPILLAR DIESEL T2)

USE WITH PIPE THREAD SEALANT

FUEL FILTER SYSTEM (CATERPILLAR/PERKINS DIESEL)

TO FINAL FUEL FILTER

OTHER SIDE OF ENGINE

FUEL FILTER SYSTEM (CATERPILLAR/PERKINS DIESEL)

ENGINE (CATERPILLAR DIESEL T2)

THROTTLE (CATERPILLAR / PERKINS DIESEL)

THROTTLE (CATERPILLAR / PERKINS DIESEL)

DRILL FRAME COMPONENTS

DRILL FRAME COMPONENTS

BEGINS WITH S/N 253690

USE WITH JT921

USE WITH EARLY STYLE JT920

PRIOR TO S/N______, USE 106-470

BEGINS WITH S/N

DRILL FRAME COMPONENTS

FLG LK BOLT (5/16-NC X 3/4")

USE WITH JT921

USE WITH JT921

1. TORQUE CASTLE NUT TO 475 N-M (350 FT-LBS)

FLG LK SCREW (M12-1.75 X 25mm)

BOLT (M12-1.75 X 40mm, SOC)

USE 242 LOCTITE THREAD LOCKER

1.78:1 ROTATION DRIVE

USE 242 LOCTITE TORQUE TO 55 FT. LBS

THIS ITEM IS USED ON JT920L ONLY

GEAR BOX (1.78:1, ROTATION)

RUBBER TRACK (230MM, 56P, 72MM)

PIN (31.8MM X 68M)

BOLT (1/2-NC X 2-1/2", GD8)

WELDMENT,JT920 TRACK FRAME