Professional Documents
Culture Documents
OPERATOR’S MANUAL
5303 And 5403 Tractors
OMRE264654 Issue I6 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
READ THIS MANUAL carefully to learn how to operate BEFORE DELIVERING THIS MACHINE, your dealer
and service your machine correctly. Failure to do so performed a predelivery inspection. After operating for
could result in personal injury or equipment damage. the first 100 hours, schedule an after-sale inspection
This manual and safety signs on your machine may with your dealer to ensure best performance.
also be available in other languages (see your John
Deere dealer to order). THIS TRACTOR IS DESIGNED SOLELY for use in
customary agricultural or similar operations
THIS MANUAL SHOULD BE CONSIDERED a ("INTENDED USE"). Use in any other way is
permanent part of your machine and should remain considered as contrary to the intended use. The
with the machine. manufacturer accepts no liability for damage or injury
resulting from this misuse, and these risks must be
MEASUREMENTS in this manual are given in both borne solely by the user. Compliance with and strict
metric and customary U.S. unit equivalents. Use only adherence to the conditions of operation, service and
correct replacement parts and fasteners. Metric and repair as specified by the manufacturer also constitute
inch fasteners may require a specific metric or inch essential elements for the intended use.
wrench.
THIS TRACTOR SHOULD BE OPERATED, serviced
RIGHT-HAND AND LEFT-HAND sides are determined and repaired only by persons familiar with all its
by facing the direction of forward travel. particular characteristics and acquainted with the
relevant safety rules (accident prevention). The
WRITE TRACTOR SERIAL (CHASSIS) NUMBER in accident prevention regulations, all other generally
the Specification or Identification Numbers section. recognized regulations on safety and occupational
Accurately record all the numbers to help in tracing the medicine and the road traffic regulations must be
machine should it be stolen. Your dealer also needs observed at all times. Any arbitrary modifications
these numbers when you order parts. File the carried out on this tractor will relieve the manufacturer
identification numbers in a secure place off the of all liability for any resulting damage or injury.
machine.
PY80265,000010A –19–01SEP06–1/3
091406
PN=2
Introduction
–UN–06SEP06
PY6176
John Deere 5303 tractor
–UN–31AUG06
PY6174
091406
PN=3
Introduction
PY80265,000010A –19–01SEP06–3/3
091406
PN=4
Contents
Page Page
i 091406
PN=1
Contents
Page Page
ii 091406
PN=2
Contents
Page Page
Check MFWD Axle Oil Level . . . . . . . . . . . . . . 100-1 Work In Ventilated Area . . . . . . . . . . . . . . . . . . 145-2
Clean and Check Battery . . . . . . . . . . . . . . . . . 100-2 Clean Vehicle of Hazardous Pesticides . . . . . . 145-2
Inspect All Tires . . . . . . . . . . . . . . . . . . . . . . . . 100-2 Engine Break-In Oil . . . . . . . . . . . . . . . . . . . . . 145-3
Lubricate Front Axle Pivot Pin(s) . . . . . . . . . . . 100-3 Using High-Pressure Washers . . . . . . . . . . . . . 145-3
Lubricate Steering Spindles . . . . . . . . . . . . . . . 100-3 Additional Service Information . . . . . . . . . . . . . 145-3
Lubricate Swivel Housing (MFWD) . . . . . . . . . . 100-4 Opening Hood . . . . . . . . . . . . . . . . . . . . . . . . . 145-4
Inspect Tractor for Loose Hardware . . . . . . . . . 100-5 Removing Side Screens . . . . . . . . . . . . . . . . . . 145-5
Removing Hood . . . . . . . . . . . . . . . . . . . . . . . . 145-5
Service—100 Hours Air Intake System Components . . . . . . . . . . . . 145-6
Change Engine Oil and Filter . . . . . . . . . . . . . . 105-1 Service Air Cleaner at Regular Intervals . . . . . . 145-6
Replace Transmission-Hydraulic Filter . . . . . . . 105-1 Checking Air Intake System . . . . . . . . . . . . . . . 145-6
Removing Primary Air Cleaner Element . . . . . . 145-7
Service—250 Hours Cleaning Primary Element . . . . . . . . . . . . . . . . 145-7
Service Air Cleaner . . . . . . . . . . . . . . . . . . . . . 110-1 Washing Primary Element . . . . . . . . . . . . . . . . 145-8
Inspect and Adjust Alternator/Fan Belt . . . . . . . 110-1 Inspecting Element . . . . . . . . . . . . . . . . . . . . . . 145-8
Lubricate 3-Point Hitch . . . . . . . . . . . . . . . . . . . 110-2 Storing Element . . . . . . . . . . . . . . . . . . . . . . . . 145-9
Check Neutral Start System . . . . . . . . . . . . . . . 110-2 Replacing Alternator/Fan Belt . . . . . . . . . . . . . . 145-9
Check and Adjust Clutch Pedal Free Play . . . . 110-3 Fuel System Components . . . . . . . . . . . . . . . 145-10
Check and Adjust Brake Pedal Free Play. . . . . 110-4 Do Not Modify Fuel System . . . . . . . . . . . . . . 145-10
Bleeding Fuel System. . . . . . . . . . . . . . . . . . . 145-11
Service—500 Hours Bleed Fuel System At Fuel Injection
Replace Fuel Filter . . . . . . . . . . . . . . . . . . . . . . 115-1
Nozzles. . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-11
Engine Cooling System Components . . . . . . . 145-12
Service—600 Hours
Cleaning Grille, Screens, Radiator and
Change Oil in MFWD Axle . . . . . . . . . . . . . . . . 120-1
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . 145-13
Clean Engine Crankcase Vent Tube. . . . . . . . . 120-2
Flush Cooling System. . . . . . . . . . . . . . . . . . . 145-13
Pack Front Wheel Bearing . . . . . . . . . . . . . . . . 120-3
Winterize Cooling System. . . . . . . . . . . . . . . . 145-14
Check Hoses and Hose Clamps for
Prevent Battery Explosions. . . . . . . . . . . . . . . 145-14
Tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-4
Observe Electrical Service Precautions . . . . . 145-14
Lubricate Rear Axle Bearings . . . . . . . . . . . . . . 120-5
Check Engine Idle Speeds . . . . . . . . . . . . . . . . 120-5 Battery Access . . . . . . . . . . . . . . . . . . . . . . . . 145-15
Check Front Axle Pivot Pin. . . . . . . . . . . . . . . . 120-6 Removing Battery . . . . . . . . . . . . . . . . . . . . . . 145-15
Adjust Engine Valve Clearance . . . . . . . . . . . . 120-6 Checking Battery Condition . . . . . . . . . . . . . . 145-16
Servicing Battery . . . . . . . . . . . . . . . . . . . . . . 145-17
Service—1000 Hours Charging Battery . . . . . . . . . . . . . . . . . . . . . . 145-19
Change Transmission-Hydraulic Oil and Battery Replacement Specifications . . . . . . . . 145-19
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125-1 Connecting Starter Wiring. . . . . . . . . . . . . . . . 145-20
Clean Transmission-Hydraulic Pickup Connecting Alternator Wiring . . . . . . . . . . . . . 145-20
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125-2 Locating Fusible Link . . . . . . . . . . . . . . . . . . . 145-21
Locating Fuses . . . . . . . . . . . . . . . . . . . . . . . . 145-21
Service—Annually Fuse Size and Function . . . . . . . . . . . . . . . . . 145-22
Change Engine Oil and Filter . . . . . . . . . . . . . . 130-1 Aiming Headlights. . . . . . . . . . . . . . . . . . . . . . 145-23
Replace Air Cleaner Elements . . . . . . . . . . . . . 130-2 Adjusting Headlights . . . . . . . . . . . . . . . . . . . . 145-24
Replace Headlight Bulb . . . . . . . . . . . . . . . . . 145-24
Service—2 Years/2000 Hours Replace Tail Light and Warning Light
Flush Cooling System. . . . . . . . . . . . . . . . . . . . 135-1 Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-25
Replace Flood Lamp Bulb . . . . . . . . . . . . . . . 145-26
Service—As Required Checking Tires . . . . . . . . . . . . . . . . . . . . . . . . 145-26
Service Air Cleaner . . . . . . . . . . . . . . . . . . . . . 140-1 Tubeless Tire Repair . . . . . . . . . . . . . . . . . . . 145-27
Adjust Throttle Friction . . . . . . . . . . . . . . . . . . . 140-1 Keep ROPS Installed Properly . . . . . . . . . . . . 145-28
Keep Canopy Installed Properly . . . . . . . . . . . 145-30
Service
Service Tractor Safely . . . . . . . . . . . . . . . . . . . 145-1 Continued on next page
iii 091406
PN=3
Contents
Page
Troubleshooting
Engine Troubleshooting . . . . . . . . . . . . . . . . . . 150-1
Transmission Troubleshooting . . . . . . . . . . . . . 150-5
Hydraulic System Troubleshooting . . . . . . . . . . 150-6
Brakes Troubleshooting . . . . . . . . . . . . . . . . . . 150-6
Rockshaft and Quick-Coupler 3-Point Hitch
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 150-7
Remote Hydraulic Cylinders Troubleshooting . . 150-8
Electrical System Troubleshooting . . . . . . . . . . 150-9
Tractor Storage
Storing Tractor . . . . . . . . . . . . . . . . . . . . . . . . . 155-1
Removing Tractor From Storage . . . . . . . . . . . 155-3
Specifications
Machine Specifications . . . . . . . . . . . . . . . . . . . 160-1
Drain and Refill Capacities . . . . . . . . . . . . . . . . 160-3
Permissible Load Specifications . . . . . . . . . . . . 160-4
Ground Speed Estimates . . . . . . . . . . . . . . . . . 160-6
Metric Bolt and cap screw Torque Values . . . . 160-7
Unified Inch Bolt and cap screw Torque
Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-8
Emissions Control System Certification
Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-9
Limited Battery Warranty . . . . . . . . . . . . . . . . 160-10
Identification Numbers
Identification Plates . . . . . . . . . . . . . . . . . . . . . 165-1
Record Tractor Serial Number . . . . . . . . . . . . . 165-1
Record Front Axle (2-WD) Serial Number. . . . . 165-1
Record Mechanical Front Wheel Drive
(MFWD) Serial Number. . . . . . . . . . . . . . . . . 165-2
Record Engine Serial Number . . . . . . . . . . . . . 165-2
Record Transmission Serial Number . . . . . . . . 165-2
Keep Proof of Ownership . . . . . . . . . . . . . . . . . 165-3
Keep Machines Secure . . . . . . . . . . . . . . . . . . 165-3
iv 091406
PN=4
Safety
Recognize Safety Information
–UN–07DEC88
Follow recommended precautions and safe operating
practices.
T81389
DX,ALERT –19–29SEP98–1/1
–19–30SEP88
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
TS187
DX,SIGNAL –19–03MAR93–1/1
–UN–23AUG88
available from your John Deere dealer.
DX,READ –19–03MAR93–1/1
05-1 091406
PN=7
Safety
–UN–11JAN89
NEVER start engine while standing on ground. Start
engine only from operator’s seat, with transmission in
neutral.
TS177
PY05032,0000101 –19–20MAY03–1/1
–19–02JUN97
• Tractor upsets
• Improper starting procedures
• Crushing and pinching during hitching
• Collisions with other motor vehicles
M47224A
• Getting entangled in PTO shafts
• Falls from tractors
LV,5010SA,A –19–06JUN97–1/1
05-2 091406
PN=8
Safety
–UN–23AUG88
When driving on icy, wet or graveled surfaces, reduce
speed and be sure tractor is properly ballasted to avoid
skidding and loss of steering control. For best control,
TS216
engage mechanical front wheel drive (if equipped).
MX,SAIP,B –19–18MAR92–1/1
05-3 091406
PN=9
Safety
–UN–15SEP95
stretched condition.
TS1645
wheels. Place boards behind the wheels to provide a solid
base and try to back out slowly. If necessary, dig mud
from the front of all wheels and drive slowly ahead.
PY,OMPY0142,003 –19–07JUL99–1/1
DX,AIR –19–17FEB99–1/1
05-4 091406
PN=10
Safety
• Disengage PTO.
• Lower equipment to the ground.
•
–UN–26APR89
Put gear shift lever in PARK.
• STOP the engine.
• Remove key.
M35691
Before you leave the operator’s seat, wait for engine and
attachment parts to stop moving.
MX,SAIP,AAA1 –19–29JUL94–1/1
–UN–23AUG88
in the machine being operated in an unsafe manner.
TS290
DX,RIDER –19–03MAR93–1/1
outdoors.
DX,FIRE1 –19–03MAR93–1/1
05-5 091406
PN=11
Safety
–UN–23AUG88
hospital, and fire department near your telephone.
TS291
DX,FIRE2 –19–03MAR93–1/1
–UN–22APR94
LV611
MX,SAIP,JA2 –19–24JUL95–1/1
–UN–23AUG88
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
TS206
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,WEAR –19–10SEP90–1/1
05-6 091406
PN=12
Safety
–UN–23AUG88
uncomfortable loud noises.
TS207
DX,NOISE –19–03MAR93–1/1
05-7 091406
PN=13
Safety
–UN–23AUG88
Always follow all label directions for effective, safe, and
legal use of agricultural chemicals.
TS220
• Wear appropriate personal protective equipment as
recommended by the manufacturer. In the absence of
manufacturer’s instructions, follow these general
guidelines:
– Chemicals labeled ’Danger’: Most toxic. Generally
require use of goggles, respirator, gloves, and skin
protection.
–UN–11OCT88
– Chemicals labeled ’Warning’: Less toxic. Generally
require use of goggles, gloves, and skin protections.
– Chemicals labeled ’Caution’: Least toxic. Generally
require use of gloves and skin protection.
• Avoid inhaling spray or dusts.
A34471
• Always have soap, water, and towel available when
working with chemicals. If chemical contacts skin,
hands, or face, wash immediately with soap and water.
If chemical gets into eyes, flush immediately with water.
• Wash hands and face after using chemicals and before
eating, drinking, smoking, or urination.
• Do not smoke or eat while applying chemicals.
• After handling chemicals, always bathe or shower and
change clothes. Wash clothing before wearing again.
• Seek medical attention immediately if illness occurs
during or shortly after use of chemicals.
• Keep chemicals in original containers. Do not transfer
chemicals to unmarked containers or to containers used
for food or drink.
• Store chemicals in a secure, locked area way from
human or livestock food. Keep children away.
• Always dispose of containers properly. Triple rinse
empty containers and puncture or crush containers and
dispose of properly.
DX,WW,CHEM01 –19–05APR04–1/1
05-8 091406
PN=14
Safety
–UN–23AUG88
Always follow all label directions for effective, safe, and
legal use of agricultural chemicals.
TS272
• Wear appropriate personal protective equipment as
recommended by the manufacturer. (See ‘Handle
agricultural chemicals safely’ found in the Safety
Section.)
• Fill, flush, calibrate, and decontaminate sprayer in an
area where runoff will not reach ponds, lakes or
streams, livestock areas, or gardens, or near other
people.
• Keep children away from the chemicals, chemical
–UN–23AUG88
solutions, and rinsates
• If spray or chemical concentrate contacts skin, hands,
or face, wash immediately with soap and water.
TS220
If spray or chemical concentrate gets into eyes, flush
immediately with water
• If nozzle clogs or system malfunctions, stop engine and
relieve spray pressure from system.
• Do not place nozzle tips or other components to the
mouth to clear obstructions. Keep spare tips on hand
for replacement.
• Minimize risk of spray drift.
– Use large nozzle tips operated at lower pressures
– Do not operate solution delivery system at pressures
exceeding 345kPa (3.5 bar) (50 psi).
– Do not spray when winds exceed 16 km/h (10 mph).
– Do not spray when wind is blowing towards a nearby
sensitive crop, garden, or populated area.
• Properly dispose of unused chemicals, flushing solution,
and empty chemical containers.
• Decontaminate equipment used in mixing, transferring,
and applying chemicals after use.
DX,WW,CHEM02 –19–05APR04–1/1
05-9 091406
PN=15
Safety
–UN–22AUG95
at all times. Make sure rotating shields turn freely.
TS1644
connections, or cleaning out PTO driven equipment.
DX,PTO –19–12SEP95–1/1
–UN–12APR90
lighting and marking that has been damaged or lost. An
implement safety lighting kit is available from your John
Deere dealer.
TS951
DX,FLASH –19–07JUL99–1/1
05-10 091406
PN=16
Safety
–UN–23AUG88
location. Provide only enough slack in the chain to permit
turning.
TS217
rating equal to or greater than the gross weight of the
towed machine. Do not use safety chain for towing.
DX,CHAIN –19–03MAR93–1/1
–UN–22APR94
tow.
LV610
MX,SAIP,LA1 –19–29JUL94–1/1
05-11 091406
PN=17
Safety
–UN–23AUG88
Observe these recommended maximum road speeds, or
local speed limits which may be lower:
TS216
• If towed equipment does not have brakes, do not travel
more than 32 km/h (20 mph) and do not tow loads more
than 1.5 times the tractor weight.
• If towed equipment has brakes, do not travel more than
40 km/h (25 mph) and do not tow loads more than 4.5
times the tractor weight.
DX,TOW –19–02OCT95–1/1
DX,ROPS3 –19–03MAR93–1/1
05-12 091406
PN=18
Safety
–UN–23AUG88
or welding on machine.
TS218
welding on machine.
DX,SERV –19–17FEB99–1/1
05-13 091406
PN=19
Safety
–UN–08AUG94
engine power, always support front wheels in a similar
manner. Engaging front-wheel drive will pull rear wheels
off support if front wheels are not raised.
LV828
Tighten wheel hardware to correct torque as specified in
Wheels, Tires and Tread section. Torque at intervals
shown in Break-In Period and Lubrication and
Maintenance sections, to ensure that wheel hardware
does not loosen.
MX,SAIP,MA1 –19–29JUL94–1/1
–UN–23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual. TS229
DX,LOWER –19–24FEB00–1/1
05-14 091406
PN=20
Safety
–UN–23AUG88
Remove paint before heating:
TS220
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.
DX,PAINT –19–24JUL02–1/1
DX,TORCH –19–10DEC04–1/1
05-15 091406
PN=21
Safety
–UN–23AUG88
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
X9811
and body from high pressure fluids.
DX,FLUID –19–03MAR93–1/1
–UN–23AUG88
If radiator cap must be removed, do not remove when
engine is hot. Shut engine off and wait until cap is cool
enough to touch with bare hands. Slowly loosen cap to
first stop to relieve pressure before removing completely. TS281
MX,SAIP,KA1 –19–22JUL94–1/1
05-16 091406
PN=22
Safety
–UN–23AUG88
storage area.
TS219
DX,STORE –19–03MAR93–1/1
–UN–23AUG88
If acid is swallowed:
DX,POISON –19–21APR93–1/1
05-17 091406
PN=23
Safety
–UN–23AUG88
TS211
DX,RIM –19–24AUG90–1/1
–UN–26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into TS1133
any water source.
DX,DRAIN –19–03MAR93–1/1
05-18 091406
PN=24
Safety Signs
Warning Labels
–UN–08FEB06
–19–02JUL90
M71026
PY4480
PY80265,05H0401 –19–17AUG06–2/6
–UN–08FEB06
–UN–23AUG06
PY4513
PY6007
10-1 091406
PN=25
Safety Signs
–19–04NOV05
–UN–25JUN01
LV4307
PY1057
PY80265,05H0401 –19–17AUG06–4/6
–UN–17AUG06
–UN–17AUG06
PY6141
PY6142
10-2 091406
PN=26
Safety Signs
–UN–16JUL01
–19–29AUG97
PY1089
LV1933
PY80265,05H0401 –19–17AUG06–6/6
10-3 091406
PN=27
Controls and Instruments
Tractor Controls
–UN–06MAR06
PY5545
A—Hand Throttle D—Light Switch G—Turn Signal Switch J—Foot Throttle
B—Steering Wheel E—Key Switch H—Clutch Pedal K—Brake Pedals
C—Horn F—Hazard Switch I—Fuel Shut-of Knob
15-1 091406
PN=28
Controls and Instruments
–UN–16FEB06
–UN–06MAR06
PY5501
PY5544
Right-hand side
Left-hand side
–UN–19JUN06
–UN–06JUN06
PY4350
PY5781
A—Selective Control Lever C—Rockshaft Draft Control E—PTO Clutch Lever H—Differential Lock Pedal
(Single or triple SCV Lever F—Range Shift Lever
option) D—Gear Shift Lever G—Rockshaft Rate-Of-Drop
B—Rockshaft Position Control Valve
Lever
PU00210,000020D –19–06JUL06–2/2
15-2 091406
PN=29
Controls and Instruments
Instrument Panel
–UN–30MAY06
PY5698
A—PTO Engaged Indicator E—Charging System Indicator G—Coolant Temperature I—Turn Signal Direction
B—Air Restriction Indicator F—Engine Oil Pressure Gauge Indicators
C—High Beam Indicator Indicator H—Tachometer J—Fuel Gauge
D—Hour Meter
PU00210,000023B –19–12JUL06–1/1
15-3 091406
PN=30
Lights
Light Switch Positions
–UN–12JUL06
vehicle.
PY5918
Turn switch to this position before meeting other vehicles.
PU00210,000023C –19–12JUL06–1/1
20-1 091406
PN=31
Lights
Using Headlights
–UN–12JUL06
Keep headlights adjusted properly, (see Adjusting
Headlights in Service section).
PY5918
A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail Lights and Warning Light
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—Bright Headlights
F—Headlights
–UN–04JAN06
PY4384
PU00210,000023D –19–25JUL06–1/1
PU00210,000023E –19–12JUL06–1/1
20-2 091406
PN=32
Lights
–UN–12JUL06
CAUTION: Prevent collisions between other
road users, slow moving tractors with
PY5918
attachments or towed equipment, and
self-propelled machines on public roads.
Frequently check for traffic from the rear,
especially in turns, and use hand signals or
turn signal lights.
–UN–04AUG06
Keep lighting and marking visible and in good
working order. Replace or repair lighting and
marking that has been damaged or lost. An
implement safety lighting kit is available from
PY6090
your John Deere dealer.
A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail Lights and Warning Light
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—Bright Headlights
F—Tail Lights
G—Turn Signal Lights
PU00210,000023F –19–04AUG06–1/1
20-3 091406
PN=33
Lights
–UN–21AUG06
–UN–29DEC04
PY6150
PY4359
–UN–06JUN06
When lever is up, front and rear turn lights on right-hand
side (C) will flash. When lever is down, front and rear turn
lights on left-hand side (B) will flash.
PY5700
NOTE: Be sure to manually return lever to center position
after turning.
A—Turn Signal Lever
B—Left-hand Lights
C—Right-hand Lights
D—Dash Indicator Lights
PU00210,0000240 –19–21AUG06–1/1
20-4 091406
PN=34
Lights
–UN–15FEB06
–UN–15FEB06
PY4377
PY4390
.
All 4 turn signal lights ( 2 front and 2 rear) start to blink
when hazard light switch (C) is pulled out. Use harzard
lights to warn approaching vehicles when tractor is
stopped on the road
–UN–16FEB06
B— Turn Signal Light On Front Side
C— Hazard Light Switch
PY1072
.
PY80265,05H0809 –19–06SEP05–1/1
20-5 091406
PN=35
Lights
–UN–29DEC04
A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail Lights and Warning Light
PY4358
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—High Beam Light
F—Horn
G—Flood Lamp
H—Flood Light switch
–UN–20FEB06
PY4150
PY80265,05H0810 –19–25JUL06–1/1
20-6 091406
PN=36
Lights
–UN–17JUL04
NOTE: Matching plug is available through your John
Deere dealer.
PY4028
1 Ground Black
2 Flood Lamp Purple
3 Left Turn Dark Green
4 Accessory Red
5 Right Turn Dark Green
6 Tail Lamp Gray
7 Accessory Red
–UN–23FEB06
A—Seven-Terminal Outlet
PY5606
PU00210,0000256 –19–12JUL06–1/1
20-7 091406
PN=37
Operator’s Platform
Operating Foldable ROPS
–UN–09FEB06
(e.g. to enter a low building) drive with extreme
caution and DO NOT use seat belt.
PY5480
is operated under normal conditions.
ROPS—Operating Position
To Lower ROPS Crossbar (A):
–UN–10JAN05
1. Lift crossbar (A) of ROPS to position shown.
PY4451
A—ROPS Crossbar
B—Quick-lock Pins
C—Headed Pins
–UN–20MAY03
PY1421
ROPS—Folded
PY80265,05H0812 –19–25JUL06–1/1
25-1 091406
PN=38
Operator’s Platform
A—Seat Belt
–UN–23FEB06
PY5603
PY80265,0000136 –19–25JUL06–1/1
–UN–24JAN05
PY4546
PU00210,00001F9 –19–05JUL06–1/1
25-2 091406
PN=39
Operator’s Platform
–UN–24JUN01
suspension will function properly relative to operators
weight.
A—Adjustment Knob
PY1033
PU00210,00001F8 –19–10JUL06–1/1
25-3 091406
PN=40
Break-In Period
Observe Engine Operation Closely
–UN–30MAY06
feel of your new tractor. Stay extra
attentive and alert.
PY5701
pressure (B) warning indicator lights and coolant
temperature gauge (C).
PU00210,0000241 –19–12JUL06–1/1
30-1 091406
PN=41
Break-In Period
Break-In Service
1
See Engine Break-In Oil in Service section for additional information.
PY80265,05H0816 –19–06SEP05–1/1
30-2 091406
PN=42
Prestarting Checks
Service Daily Before Start-Up
1. Check the engine oil level. Wipe dipstick (A) off and
reinsert it fully. Remove and locate oil level.
–UN–16FEB06
dipstick. Do not operate engine when oil level is below
lower mark on dipstick. Add seasonal viscosity grade
oil through filler hole (B). (See Fuel, Lubricants, and
Coolant section for oil specifications.)
PY5507
A—Engine Oil Dipstick
B—Engine Oil Filler Hole
C—Dipstick Oil Level Mark
–UN–27JUN06
PY5862
PU00210,00001FA –19–05JUL06–1/2
–UN–11JAN05
operating in extremely wet or muddy conditions.
PU00210,00001FA –19–05JUL06–2/2
35-1 091406
PN=43
Operating the Engine
Before Starting the Engine
–UN–23AUG88
–UN–20FEB06
TS220
PY5520
CAUTION: Prevent asphyxiation. Engine
exhaust fumes can cause sickness or death to
you or someone else.
–UN–11JUN02
1. Check fuel gauge to be sure tractor has plenty of fuel.
2. Place range shift lever (A) in neutral (N) and PTO lever
PY1238
(B) in OFF position. Starter will not operate if range
shift lever and PTO lever are not in these positions.
A—Range Shift Lever
3. Place rockshaft control levers (C and D) in lowered B—PTO Lever
position. C—Rockshaft Draft Control Lever
D—Rockshaft Position Control Lever
4. Check indicator lights. Indicators should illuminate
when key switch is turned to the “ON” position.
PY80265,05H0818 –19–06SEP05–1/1
40-1 091406
PN=44
Operating the Engine
–UN–11JAN89
CAUTION: Avoid possible injury or death from a
machine runaway.
TS177
terminals. Machine will start in gear and move if
normal circuitry is bypassed.
–UN–13JAN05
engine starts. If key is released before engine starts,
wait until starter and engine stop turning before trying
again.
PY4497
IMPORTANT: DO NOT operate starter more than 20
seconds at a time. If engine does not
start, wait at least two minutes for the A—Hand Throttle
starter motor to cool before trying B—Key Switch On
again. If engine does not start in four
attempts, refer to “Troubleshooting”
section.
PY80265,05H0819 –19–06SEP05–1/1
PU00210,0000242 –19–12JUL06–1/1
40-2 091406
PN=45
Operating the Engine
–UN–30MAY06
IMPORTANT: NEVER operate engine without
sufficient oil pressure. If indicator stays
lit for longer than five seconds under
normal operating conditions, stop
PY5702
engine and check for cause.
If low oil level is not the problem, see your John Deere
dealer. A—Oil Pressure Indicator
PU00210,0000243 –19–12JUL06–1/1
–UN–30MAY06
If indicator stays lit for longer than five seconds in normal
operation, stop engine and check for cause. If loose or
broken fan belt is not the cause, see your John Deere
dealer.
PY5703
A—Charging System Indicator
PU00210,0000244 –19–12JUL06–1/1
PU00210,0000245 –19–12JUL06–1/1
40-3 091406
PN=46
Operating the Engine
–UN–31MAY06
Check coolant level in coolant recovery tank and radiator
when engine cools. Also check grille, radiator and radiator
screen for plugging. Check fan belt tension. If problem is
not corrected, see your John Deere dealer.
PY5705
A—Coolant Temperature Gauge
PU00210,0000246 –19–12JUL06–1/1
–UN–06JUN06
specifications.
Should tractor run out of fuel and not start in several tries,
air must be bled from fuel system. (See Bleeding Fuel
PY5706
System in Service section).
A—Fuel Gauge
PU00210,0000247 –19–12JUL06–1/1
–UN–09FEB06
A—Hand Throttle
B—Foot Throttle
PY5461
PY5482
PY80265,05H0826 –19–06SEP05–1/1
40-4 091406
PN=47
Operating the Engine
–UN–31MAY06
4 minutes in cold weather) .
PY5705
NOTE: If hydraulic functions are slow, see Warming
Hydraulic Oil in Rockshaft and 3-Point Hitch
section.
PU00210,0000248 –19–12JUL06–1/1
PY80265,05H0828 –19–06SEP05–1/1
PU00210,0000249 –19–12JUL06–1/1
40-5 091406
PN=48
Operating the Engine
–UN–30MAY06
speed. Within these limits engine can be put under full
load.
PY5707
standard 540 rpm operation .
PU00210,000024A –19–12JUL06–1/1
–UN–30MAY06
(C).
PY5708
A—Tachometer
C—2400 rpm Mark
D—Hour Meter
PU00210,000024B –19–12JUL06–1/1
40-6 091406
PN=49
Operating the Engine
–UN–13JAN05
to these parts by overheating or lack of
lubrication.
PY4501
4. Pull manual fuel shut-off knob (B) (at lower left side of
control support) rearward and hold until engine has
completely stopped.
–UN–23FEB06
A—Hand Throttle
B—Key Switch Off Position
C—Fuel Shut-Off Knob
PY4886
PY80265,05G1231 –19–10JUL06–1/1
40-7 091406
PN=50
Operating the Engine
–UN–19JUL06
other starting aids available.)
PY5960
1. Activate the intake air heater system by turning key (B)
to the RUN position. Hold the key in for 10 or 15
seconds for temperatures above —18°C (0°F). Hold
key in for 30 seconds when ambient temperature is
below 0°C (32°F).
–UN–14JAN05
system by holding in on the key switch (B) until engine
runs smooth.
PY4502
B—Key Switch
C—Key Switch On
PY80265,0000134 –19–25JUL06–1/1
40-8 091406
PN=51
Operating the Engine
–UN–12JUL06
DO NOT charge frozen battery.
• DO NOT connect booster battery negative (—) cable to
starting vehicle negative (—) terminal.
PY5821
1. Access battery. (See procedure in Service section.)
PU00210,00001FB –19–05JUL06–1/1
40-9 091406
PN=52
Driving the Tractor
Operator Training Required
• Study the Operation section of this manual before • Learn use of all controls.
operating tractor. • Operator experience is required to learn moving,
• Operate tractor in an open, unobstructed area under stopping, turning and other operating characteristics
direction of an experienced operator. of tractor.
PY80265,05H0836 –19–06SEP05–1/1
–UN–29DEC04
tractor on the road:
PY4348
lock brake pedals together. Use brake lightly
and cautiously at transport speeds.
1. Couple brake pedals together using brake locking bar A—Brake Locking Bar
(A). Avoid hard applications of brakes. Reduce speed if
towed load weighs more than the tractor and is not
equipped with brakes.
50-1 091406
PN=53
Driving the Tractor
–UN–21AUG06
–UN–12JUL06
PY6151
PY5916
2. Check local laws and regulations for lighting
requirements. Be sure turn signal lights (B) and tail
lights (A) are clean and visible.
–UN–10JAN06
Always turn light switch to dim lights position (E) when
meeting another vehicle. Never use flood lamps or any
other lights which could blind or confuse other drivers.
PY4469
4. Use turn signal when turning. Be sure to return lever
(F) to center position after turning.
PU00210,000024C –19–21AUG06–2/2
50-2 091406
PN=54
Driving the Tractor
Operating Transmission
–UN–23FEB06
–UN–10JAN06
PY4000
PY3099
left side Right side
Range shift lever (A) provides three forward speed Range shift must be in neutral for the engine to be
ranges, (A,B, & C). started.
PY80265,05H0838 –19–06SEP05–1/1
Shifting Transmission
–UN–29DEC04
pedal gradually to take up load smoothly.
A—Clutch Pedal
PY4357
PY80265,05H0839 –19–06SEP05–1/1
50-3 091406
PN=55
Driving the Tractor
Selecting a Gear
–UN–30MAY06
The tractor may be operated in any gear with engine
speeds between 1400 rpm and 2400 rated engine rpm.
Within these limits the engine can be put under full load.
PY5707
For light load operation, use a higher gear and lower
engine speed. This saves fuel and reduces wear.
PU00210,000024D –19–12JUL06–1/1
Using Brakes
–UN–29DEC04
IMPORTANT: To prevent unnecessary wear, never
ride the brakes by resting a foot on the
pedals.
PY4348
Reduce speed if towed load is not equipped with brakes
and weighs more than the tractor. Avoid hard braking A—Brake Pedal Locking Bar
applications. Use additional caution when transporting
towed loads under adverse conditions, when turning or
stopping on inclines.
PU00210,000024E –19–04AUG06–1/1
50-4 091406
PN=56
Driving the Tractor
–UN–28AUG03
IMPORTANT: To prevent damage to drive train, DO
NOT engage differential lock when one
wheel is spinning and the other is
PY1466
completely stopped by the rspective
brake.
A—Differential Lock Pedal
When one wheel starts to lose traction, engage differential
lock by depressing pedal (A) down.
Keep the pedal pressed till the traction at both the tyres
equalizes & tractor comes out of the diych. If lock does
not disengage, depress one brake pedal and then the
other.
PU00210,000024F –19–12JUL06–1/1
50-5 091406
PN=57
Driving the Tractor
–UN–16AUG06
increase traction. When this option is used,
extra caution is needed on slopes. Compared to
2-Wheel drive, a mechanical front wheel drive
tractor maintains traction on steeper slopes,
PY6138
increase the possibility of a tip over.
PU00210,00002F3 –19–16AUG06–1/1
50-6 091406
PN=58
Driving the Tractor
Stopping Tractor
–UN–01JUN06
IMPORTANT: Tractor must be stopped before placing
gear shift lever in park. Park pawl will
not engage, and the transmission may
PY4003
be damaged if tractor is moving.
1. Stop the tractor and place gear shift lever (A) in Park
position.
–UN–28AUG03
3. Pull hand throttle (B) down to slow idle position. Allow
engine to idle for one to two minutes.
PY1467
provided by engine oil. Stopping a hot
engine suddenly could cause damage
to these parts by overheating or lack of
lubrication.
–UN–28AUG03
4. Turn key switch to OFF position.
PY1469
C—Rockshaft Draft Control Lever
D—Rockshaft Position Control Lever
PU00210,0000250 –19–12JUL06–1/1
50-7 091406
PN=59
Rockshaft and 3-Point Hitch
Match Tractor Power to Implement
PU00210,00003FE –19–05SEP06–1/1
–UN–23FEB06
PY4939
MITA Rockshaft
55-1 091406
PN=60
Rockshaft and 3-Point Hitch
–UN–24NOV05
PY5279
New JD Rockshaft
PU00210,00003FF –19–05SEP06–2/2
55-2 091406
PN=61
Rockshaft and 3-Point Hitch
–UN–25JAN05
The rockshaft position control lever (A) raises the hitch
when pulled rearward, and lowers the hitch when moved
forward. See Using Rockshaft Position Control in this
section for more information.
PY4547
The rockshaft draft control lever (B) controls hitch position
relative to draft loads. See Using Draft Control in this
A—Rockshaft Position Control Lever
section for more information.
B—Rockshaft Draft Control Lever
PU00210,0000400 –19–05SEP06–1/1
–UN–27JAN05
proper depth or height.
PY4548
clockwise direction. Rockshaft will now lower to same
position each time control lever is pushed forward to
the stop.
A—Lever Stop
PU00210,0000401 –19–05SEP06–1/1
55-3 091406
PN=62
Rockshaft and 3-Point Hitch
–UN–14JUL04
forward position before attaching an implement.
PY4004
as attaching implement to tractor.
–UN–31JAN92
A—Rockshaft Position Control Lever
B—Rockshaft Draft Control Lever
C—Position Control Lever in Rearward Position
D—Position Control Lever in Desired Depth Position
M47168
E—Position Control Lever and Draft Control Lever in
Float Position
PU00210,0000402 –19–05SEP06–1/1
55-4 091406
PN=63
Rockshaft and 3-Point Hitch
–UN–27JAN05
• Operating with a fully mounted implement in hill and
swale terrain. The implement will raise and lower to
follow the ground contours while maintaining a nearly
PY4549
constant depth.
• Operating in varying soil conditions. The implement is
raised slightly to get through tough spots so you do not
have to shift to a lower gear.
–19–29JAN92
control lever stop (D) so control lever can be brought
back to the same position. The operating depth set-up
will prevent the rockshaft from lowering all the way
M47169
when the tractor begins to slip. Then pull draft sensing
lever (B) rearward until desired draft sensing sensitivity
is obtained.
• The position control lever (A) can also be raised slightly A—Rockshaft Position Control Lever
to override the draft control setting to help get through B—Rockshaft Draft Control Lever
C—Draft Sensing Off Position
slippery spots without getting stuck.
D—Position Control Lever Stop
• The position control lever (A) can be moved fully
rearward to raise the hitch at the end of the field.
PU00210,0000403 –19–05SEP06–1/1
55-5 091406
PN=64
Rockshaft and 3-Point Hitch
–UN–23JAN05
Rockshaft drops faster when a heavy implement is
attached. Adjust rate-of-drop knob so that it is slow
enough to be safe and prevent implement damage.
PY4543
MITA Rockshaft - Turn rockshaft rate-of-drop knob (A), MITA Rockshaft
located under the seat, clockwise to slow rockshaft drop.
–UN–24NOV05
Rate-of-drop knob is also called implement lock. When
knob is fully screw in, implement will not lower down even
if position control lever is fully down. Use implement lock
while transporting implement.
PY5280
A—Rockshaft Rate-Of-Drop Knob cum Implement
New JD Rockshaft
Lock
PU00210,0000404 –19–05SEP06–1/1
55-6 091406
PN=65
Rockshaft and 3-Point Hitch
–UN–24NOV05
–UN–11APR05
PY5281
PY4890
MITA Rockshaft New JD Rockshaft
–UN–24NOV05
will not function.
A—Preselector Knob
PY5282
B—Auxilliary Port
New JD Rockshaft
PU00210,0000405 –19–05SEP06–1/1
Preparing Implement
PU00210,0000406 –19–05SEP06–1/1
55-7 091406
PN=66
Rockshaft and 3-Point Hitch
–UN–14JUL04
Move the center link attachment to holes (B) if:
PY4005
operation.
• The rear of the implement raises too much when lifted. MITA Rockshaft
The implement weight which can be lifted is reduced
slightly with the center link attachment in the lower
holes.
• The draft control lever range is too small.
–UN–24NOV05
raising the rockshaft.
• The rear of the implement droops and drags the ground
as the implement is lifted.
PY5283
Upper hole (A) eliminates nearly all draft sensing.
New JD Rockshaft
NOTE: Implements with Category II mast height 610 mm
(24 in.) will use the upper two holes. A—Upper Hole
B—Middle Hole
C—Lower Hole
PU00210,0000407 –19–05SEP06–1/1
55-8 091406
PN=67
Rockshaft and 3-Point Hitch
–UN–09DEC05
CAUTION: Prevent unexpected movement of
rockshaft by placing draft sensing lever in the
forward or OFF position before attaching
implement to hitch.
PY5374
2. Back tractor up to implement (A) so hitch points align.
Place transmission in neutral (N), stop the engine and
engage brakes BEFORE leaving the tractor seat.
–UN–23FEB06
holes in sway chain ears) when not in use.
PY5538
link clip.
MITA Rockshaft
5. Attach center link to implement top mast.
–UN–23FEB06
quick coupler, or other attachment is connected
to the tractor 3-Point Hitch, check full range of
operation for interference, binding or PTO
separation.
PY5539
7. Using Rockshaft Position Control Lever (E), lower and New JD Rockshaft
raise implement slowly and check for any point of
interference.
A—Implement
B—Implement Hitch Pins
C—Center Link Locking Clip
D—Tab
E—Rockshaft Position Control Lever
F—Rockshaft Draft Control Lever
–UN–22FEB06
PY5530
PU00210,0000408 –19–05SEP06–1/1
55-9 091406
PN=68
Rockshaft and 3-Point Hitch
–UN–14APR05
completely. If chain prevents hitch from
raising, hydraulic relief valve will open,
causing excessive oil heating, pump
damage or equipment damage.
PY4892
NOTE: Use spring or rubber strap to keep draft links out
of rear tyres when draft links are not attached to A—Threaded Link
implement.
PU00210,0000409 –19–05SEP06–1/1
55-10 091406
PN=69
Rockshaft and 3-Point Hitch
–UN–23APR05
NOTE: Maximum adjustment range of the center link can
only be obtained if the ends are positioned equally
within the body when attached to an implement.
PY4968
2. Adjust center link to level implement front-to-rear.
Unlatch locking clip (A). Rotate center link body (B)
clockwise to lengthen center link or counterclockwise to MITA Rockshaft
shorten it. Be sure to latch the locking clip.
–UN–24NOV05
Turn crank handle (C) counterclockwise to lower draft
link.
PY5285
After adjustment, lift handle (C) and turn to engage slot
(D) onto the lower body to prevent change of New JD Rockshaft
adjustment during operation.
–UN–09JAN06
Adjust left and right lift links to accommodate various
tyre sizes. Set the lift links to have fully-lowered draft
link balls approximately seven inches off the ground for
greatest range of usable hitch motion.
PY5459
A—Locking Clip
B—Center Link Body
C—Locking Handle
D—Slot
PU00210,000040A –19–05SEP06–1/1
55-11 091406
PN=70
Rockshaft and 3-Point Hitch
–UN–15JUN06
Use lift link pins in the float position for hitch-mounted
implements such as a cultivator or mower, which have
ground gauging skids or wheels which may cause the
PY1649
implement to twist relative to the tractor.
–UN–15JUN06
PY1648
PU00210,000040B –19–05SEP06–1/1
55-12 091406
PN=71
Rockshaft and 3-Point Hitch
–UN–10DEC05
–UN–10DEC05
PY4406
PY4385
A—Adjustment Set Screw B—Adjustment Set Screw
Back Side Of Control Front Side Of Control
Lever Lever
If the rockshaft position control lever or rockshaft draft friction by tightening the set screws for the appropriate
control lever do not stay in set position, increase lever lever until the proper friction is obtained.
PU00210,000040C –19–05SEP06–1/1
REASON:
PROCEDURE:
–UN–17SEP05
NOTE: SCV levers, right-hand fender and console
removed for clarity.
PU00210,000040D –19–05SEP06–1/1
55-13 091406
PN=72
Rockshaft and 3-Point Hitch
–UN–22FEB06
Steering may be slow until system warms up.
PY4407
A—Hydraulic Oil Filter
PU00210,000040E –19–05SEP06–1/2
–UN–31MAY06
1. Depress clutch pedal, start engine and idle at about
1000 RPM.
PY5734
PU00210,000040E –19–05SEP06–2/2
55-14 091406
PN=73
Remote Hydraulic Cylinders
Use Correct Hose Tips
1
International Standards Organization
2
Society of Automotive Engineers
PU00210,000040F –19–05SEP06–1/1
–UN–08JUN06
Coupler has a detented float position when lever (A) is
moved in the fully forward direction.
A—SCV Lever
PY5789
B—SCV Receptacles
SCV Lever
–UN–08JUN06
PY5792
SCV Receptacles
PU00210,0000410 –19–05SEP06–1/1
60-1 091406
PN=74
Remote Hydraulic Cylinders
Connecting Hoses
–UN–23AUG88
all connections before applying pressure.
Search for leaks with a piece of cardboard.
Protect hands and body from high pressure
fluids.
X9811
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be
surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with
this type of injury should reference a
knowledgeable medical source. Such
information is available from Deere & Company
Medical Department in Moline, Illinois, U.S.A.
PU00210,0000411 –19–05SEP06–1/3
–UN–08JUN06
receptacle (B) in order for cylinder to extend when
SCV levers are moved rearward or inward.
PY5796
A—Dust Plug
B—Receptacle –UN–08JUN06
PY5792
60-2 091406
PN=75
Remote Hydraulic Cylinders
–UN–08JUN06
coupler receptacle. Pull lightly on hose to make sure
positive connection was made.
PY5795
PU00210,0000411 –19–05SEP06–3/3
–UN–08JUN06
IMPORTANT: Volume of oil required to extend
cylinder must not lower
transmission-hydraulic oil level below
lower sight glass. Check oil level with
PY5789
cylinder fully extended. (See Check
Transmission-Hydraulic Oil Level in
Service—50 Hours chapter.)
–UN–08JUN06
A—SCV Control Lever
B—SCV Outlet
PY5797
PU00210,0000412 –19–05SEP06–1/1
PU00210,0000413 –19–05SEP06–1/1
60-3 091406
PN=76
Remote Hydraulic Cylinders
–UN–08JUN06
A—SCV Lever
PY5789
PU00210,0000414 –19–05SEP06–1/1
Extending/Retracting Cylinder
Extending Cylinder
–UN–08JUN06
connected to couplers and in most cases raises
implement. Lever returns to neutral when released.
Retracting Cylinder
PY5789
Push lever (A) forward and hold it against spring pressure.
This retracts cylinder (B) connected to SCV couplers and
in most cases lowers implement. Lever returns to neutral
when released.
Float Position
PU00210,0000415 –19–05SEP06–1/1
60-4 091406
PN=77
Remote Hydraulic Cylinders
Disconnecting Hoses
–UN–23AUG88
penetrate the skin causing serious injury. Avoid
the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure.
X9811
Search for leaks with a piece of cardboard.
Protect hands and body from high pressure
fluids.
–UN–08JUN06
knowledgeable medical source. Such
information is available from Deere & Company
Medical Department in Moline, Illinois, U.S.A.
PY5796
2. With as much hydraulic pressure relieved as possible
from hoses, pull hoses from couplers.
A—Dust Plug
3. Make sure dust plugs (A) for receptacles and dust
caps for hoses are clean, then install dust plugs.
PU00210,0000416 –19–05SEP06–1/1
60-5 091406
PN=78
Drawbar and PTO
Observe Drawbar / Wagon Hitch Load
Limitations
PY80265,05H0869 –19–06SEP05–1/1
–UN–31DEC04
PY4410
PY80265,05H0870 –19–06SEP05–1/1
65-1 091406
PN=79
Drawbar and PTO
–UN–22AUG95
at all times. Make sure rotating shields turn freely.
TS1644
connections, or cleaning out PTO driven equipment.
PY80265,05H0871 –19–06SEP05–1/1
65-2 091406
PN=80
Drawbar and PTO
–UN–06JAN05
mm (14 in.) between end of PTO shaft and center of
drawbar pin hole. Make sure drawbar locking pins and
spring pins are in place. If implement will be connected
to 3-Point Hitch, be sure drawbar will not interfere.
PY4458
Remove it if necessary.
PY80265,05H0872 –19–06SEP05–1/1
65-3 091406
PN=81
Drawbar and PTO
–UN–20FEB06
seconds if you leave seat with PTO
engaged.
PY5518
CAUTION: Turn key off to stop engine and
make sure all mechanisms have stopped before
cleaning out machine or making any
adjustments to PTO driven implement.
–UN–30MAY06
PY5709
PU00210,0000253 –19–12JUL06–1/1
65-4 091406
PN=82
Drawbar and PTO
–UN–19JUL06
5. Adjust length of arm (D) so the clip pin (B) can be
inserted with the rod pulled forward and the arm pulled
rearward to eliminate freeplay. Lengthen rod by 1/2
turn of the clevis to provide a slight amount of lever
PY4340
freeplay.
–UN–17MAY06
A—PTO Clutch Lever
B—Clip Pin
C—Jam Nut
D—Arm
E—Clevis
PY5673
F—Turnbuckle
PU00210,000013B –19–12MAY06–1/1
65-5 091406
PN=83
Ballast
Planning for Maximum Productivity
MX,BAIP,L –19–18MAR92–1/1
Match amount of ballast needed for each job. What is • Type of implement-integral/semi-integral or towed.
right for one job may be wrong for another job. Ballast • Travel speed-slow or fast.
for traction and stability. • Tractor power output-partial or full load.
• Tires-single, oversize, or dual.
Factors determining amount of ballast: • Type of front axle.
MX,BAIP,MA2 –19–01JUN99–1/1
70-1 091406
PN=84
Ballast
MX,BAIP,NA3 –19–10JAN96–1/1
MX,BAIP,OA3 –19–10JAN96–1/1
70-2 091406
PN=85
Ballast
–UN–31JAN92
Slippage Chart” to determine slippage. 10—15 percent
for two wheel drive or 8—12 percent.
M47166
NOTE: Available horsepower is greatly reduced when
wheel slip drops below 10 percent.
MX,BAIP,PA3 –19–10JAN96–1/1
70-3 091406
PN=86
Ballast
Ballast Limitations
MX,BAIP,QA2 –19–24JUL95–1/1
70-4 091406
PN=87
Ballast
–UN–24JAN05
much ballast is used.
PY4523
equipment. Approximate weight of starter
weight (C) is : 49 kg (109 lb). Approximate
weight of QUIK-TATCH weights (D) are 45 kg
A—Ballast Center
(99 lb). B—Ballast Retaining Bolts
C—Starter Weight
Specification D—QUIK-TATCH Weights
Starter Weight (Ballast)—Weight ............................... 50 kg (110 lb) Each
QUIK-TATCH Weight
(Ballast)—Weight .......................................................... 45 kg (99 lb) Each
Specification
Ballast Weights Retaining Bolts—
Torque ........................................................................ 230 N•m (170 lb-ft)
Starter Weight Bolts—Torque ...................................... 385 N’m (284 lb-ft)
70-5 091406
PN=88
Ballast
PY05032,0000131 –19–20MAY03–1/1
PY05032,0000132 –19–20MAY03–1/1
70-6 091406
PN=89
Ballast
IMPORTANT: DO NOT overload tires. If maximum loads in the first three gears. When
weight shown in chart is not enough using mechanical front wheel drive,
for safety, reduce load or install ballasting to one gear slower is
heavier ply tires. appropriate.
To extend drive train life, avoid Chart shows carrying capacity per tire.
excessive soil compaction and
rolling resistance, avoid adding too MAXIMUM LOAD PER WHEEL
much ballast. Ballast should never Tire Size Capacity
exceed the weight required to Bias Ply Tires Ply Rating kg (lb)
provide traction for continuous full 14.9-28 8 1881 (4146)
power loads in 3rd gear for 2-WD 16.9-28 8 2181 (4808)
tractors. Remove ballast if tractor
engine labors when pulling heavy
PY05032,0000133 –19–20MAY03–1/1
Use appropriate front ballast for a particular operating for safety, reduce load or install tires
condition. Two-wheel drive tractors should only have with a higher load rating.
enough ballast to maintain safe steering control.
MFWD equipped tractors should have adequate ballast MAXIMUM LOAD PER WHEEL
to properly load front wheels. Remove ballast when it 2-WD
is no longer needed. 7.50-16 6 750 (1650)
MFWD
Chart shows carrying capacity per tire.
Capacity
Tire Size Ply Rating kg (lb)
IMPORTANT: DO NOT overload tires. If maximum
9.5-24 6 709 (1563)
weight shown in chart is not enough
PY80265,000010B –19–26JUN06–1/1
Specification
Cast Iron Weights—Weight .................................................. 48 kg (106 lb)
M47215
MX,BAIP,W –19–18MAR92–1/1
70-7 091406
PN=90
Ballast
–UN–17FEB06
1. To install weights on wheel, it is necessary to remove
wheel. (See “Wheels, Tires and Treads” section.)
PY1635
2. Attach first weight to wheel disks.
LV,5010B,B –19–29AUG97–1/1
70-8 091406
PN=91
Ballast
PY80265,000010C –19–26JUN06–1/1
70-9 091406
PN=92
Ballast
70-10 091406
PN=93
Wheels, Tires and Treads
Service Tires Safely
–UN–23AUG88
TS211
DX,RIM –19–24AUG90–1/1
–UN–31JAN92
When large diameter rear tires are
installed on a tractor with a 3-Point
Hitch, a quick coupler or similar device
M47177
is required to provide adequate
implement-to-tire clearance.
A—Clearance
MX,WTIP,AA1 –19–21APR94–1/1
75-1 091406
PN=94
Wheels, Tires and Treads
Check tires daily for damage or noticeably low 2. Operation of tires at the inflation pressures listed on
pressure. chart will result in optimum tractive performance of
the tire/vehicle system. Correctly inflated radial tires
At least every 100 hours of operation, check inflation will show a large deflection of the sidewall or
pressure with a gauge. Use an accurate gauge having “cheeks”. This is normal and will not hurt the tire if
10 kPa (0.1 bar) (1 psi) graduations. the inflation pressure is maintained.
If tires contain liquid ballast, use a special air-water 3. Inflation pressures less than 80 kPa (12 psi) should
gauge and measure with valve stem at bottom. be monitored regularly because of the increased
risk of low pressure air leaks (especially due to
NOTE: When furrow plowing or during hillside leaking valve cores).
operation, tire pressure can be increased 28
kPa (0.28 bar) (4 psi) ABOVE maximum to 4. Tractors operating on steep side slopes should
prevent tire wrinkling or buckling. increase inflation pressures 28 kPa (4 psi) above
the values listed to compensate for lateral weight
IMPORTANT: Always check inflation pressure with transfer.
an accurate tire gauge to prevent
over-inflation. Over-inflation reduces 5. Tires run as singles in high traction conditions
performance and increases strain of sometimes experience bead slip if the bead was not
both tire and rim. fully seated or if too much lubricant was used to
mount the tire. Increasing the inflation pressure will
NOTE: Following inflation information applies to both compensate for this condition but will not cause
front and rear tires and Tire Inflation Pressure reduced traction. Consult your tire dealer if this
Chart. problem occurs.
1. All inflation pressures are calculated for 29 km/h 6. If higher load capacities are needed, contact your
(18 mph) travel speeds for both diagonal (bias) ply John Deere dealer for tire manufacturers load and
and radial ply tires. inflation table information.
MX,WTIP,BA1 –19–29JUL94–1/1
75-2 091406
PN=95
Wheels, Tires and Treads
PY80265,000010D –19–26JUN06–1/1
–UN–06APR89
A—Left-Hand Tire Viewed From Rear
B—Rolling Direction Of Tire
C—Tire Lugs
RW510
PY,OMPY0142,034 –19–24JUL95–1/1
LV,5010WT,I –19–09SEP97–1/1
75-3 091406
PN=96
Wheels, Tires and Treads
–UN–18JAN06
–UN–15JUN06
PY1487
2 WD
PY4471
Tighten bolts in the following locations to specifications:
Specification
Adjustable Front Axle—
Axle-to-Knee Bolts—Torque ........................................ 480 N•m (350 lb-ft)
Adjustable Front Axle—
Disk-to-Flange Bolts (2 WD)—
Torque ......................................................................... 210 N•m (130 lb-ft)
–UN–10JAN05
Adjustable Front Axle—
Disk-to-Flange Bolts (MFWD)—
Torque ......................................................................... 310 N•m (130 lb-ft)
PY4370
A—Axle-To-Knee
B—Disk-To-Flange MFWD
PY80265,0000133 –19–11JUL06–1/1
75-4 091406
PN=97
Wheels, Tires and Treads
Specification
Rear Axle Rim-to-Disk—Torque .................................. 245 N•m (180 lb-ft)
Rear Axle Disk-to-Flange—
Torque ......................................................................... 550 N•m (130 lb-ft)
A—Rim-To-Disk Bolts
–UN–15JUN06
B—Disk-To-Flange Bolts
PY4426
PU00210,00001C8 –19–16JUN06–1/1
–UN–31JAN92
M47179
MX,WTIP,DA1 –19–23JUN94–1/1
75-5 091406
PN=98
Wheels, Tires and Treads
75-6 091406
PN=99
Wheels, Tires and Treads
Specification
Multi-Position Rear Wheels
Rim-to-Disk—Torque ................................................... 245 N•m (180 lb-ft)
Multi-Position Rear Wheels
Disk-to-Flange—Torque .............................................. 175 N•m (130 lb-ft)
75-7 091406
PN=100
Wheels, Tires and Treads
–UN–10AUG95
LV858
OUO1043,0000E76 –19–11AUG06–3/3
75-8 091406
PN=101
Wheels, Tires and Treads
75-9 091406
PN=102
Wheels, Tires and Treads
–UN–22APR94
LV602
Tread Setting—Multi-Position MFWD Wheels
NR25796,0000382 –19–16AUG06–2/2
75-10 091406
PN=103
Wheels, Tires and Treads
–UN–05MAR96
–UN–15JUN06
LV1515
PY4471
A—Beam Adjustment Nut
TREAD SETTINGS
Centerline-to-Centerline
Tire Size 6.50-16 and 7.50-16
Wheel Position C D C D
Axle Pin Position A A B B
Tread Positiona
1 1435 mm (56.5 in.) 1568 mm (61.7 in.)
2 1485 mm (58.5 in.) 1618 mm (63.7 in.)
3 1535 mm (60.4 in.) 1668 mm (65.7 in.)
4 1585 mm (62.4 in.) 1717 mm (67.6 in.)
5 1635 mm (64.4 in.) 1768 mm (69.6 in.)
6 1685 mm (66.3 in.) 1818 mm (71.6 in.)
7 1735 mm (68.3 in.) 1868 mm (73.5 in.)
8 1785 mm (70.3 in.) 1918 mm (75.5 in.)
9 1835 mm (72.2 in.) 1968 mm (77.5 in.)
10 1885 mm (74.2 in.) 2018 mm (79.4 in.)
11 1935 mm (76.2 in.) 2068 mm (81.4 in.)
a
Number 1 position is with axle adjustment at its most inward location. See Adjust Front Axle Tread Width in this section.
PU00210,00001C9 –19–16JUN06–1/1
75-11 091406
PN=104
Wheels, Tires and Treads
–UN–26JUL06
2. When making large tread adjustments it may be
necessary to change the tie rod length (A) before or
during axle adjustments. See Check and Adjust Toe-In
PY6010
for your axle type.
3. Remove four bolts (B) and tapered nut (C) from front
axle (2 on each side).
–UN–26JUL06
5. Reinstall axle bolts (B) and nut (C) on each side.
Tighten bolts to specification.
PY6011
Specification
Front Axle Bolts—Torque ............................................ 480 N•m (350 lb-ft)
6. Set toe-in. See Check and Adjust Toe-In for your axle A—Tie rod
type. B—Bolts (4 used)
C—Tapered Nut (4 used)
PU00210,00002B9 –19–27JUL06–1/1
75-12 091406
PN=105
Wheels, Tires and Treads
–UN–03MAY06
PY5657
A—Front Axle Toe-In Distance
1. Park machine on level surface. between tyres at same point on tyre. Record
measurement.
2. Turn steering wheel so front wheels are in the
straight-ahead position. Stop engine. 5. Determine the difference between front and rear
measurements. If the front measurement is smaller,
3. Measure distance (A) between tyres at hub level in toe is “in”. If the rear is smaller, toe is “out”.
front of axle. Record measurement and mark the
tyres. 6. Distance (A) at front of tyres should be 3—6 mm
(1/8—1/4 in.) less than distance measured at rear
4. Move tractor back about 1 m (3 ft), so mark is at of tyres. Adjust toe-in if necessary. (See procedure
hub level behind the axle. Again, measure distance in this section.)
PU00210,00002BA –19–27JUL06–1/1
75-13 091406
PN=106
Wheels, Tires and Treads
1. Loosen lock nuts (A) and back out the bolts (B) on tie
rod tubes several turns.
–UN–27JUL06
rod. Adjust toe-in to 3 to 6 mm (1/8 to 1/4 in.)
PY6013
1/2 turn 8 mm (5/16 in.)
1 turn 16 mm (5/8 in.)
A—Lock Nuts
3. Tighten bolts (B) to specification. Do not overtighten as B—Tie Rod Bolts
damage to the tube may occur. C—Inner Tube
Specification
Tie Rod Bolts—Torque .................................................... 85 N•m (62 lb-ft)
Specification
Tie Rod Lock Nuts—Torque ........................................... 90 N•m (66 lb-ft)
PU00210,00002BB –19–27JUL06–1/1
–UN–27JUL06
hub level in front of axle, using an outside bar of each
tire or an inside bar of each tire. Record measurement
and mark the tires.
PU00210,00002BC –19–27JUL06–1/1
75-14 091406
PN=107
Wheels, Tires and Treads
–UN–16JAN05
1/8 turn 4 mm (3/16 in.)
1/4 turn 8 mm (3/8 in.)
1/2 turn 16 mm (5/8 in.)
PY4490
3. Tighten jam nuts to specification.
Specification
MFWD Tie Rod Jam Nuts— A—Tie Rod Jam Nuts
Torque ........................................................................... 120 N•m (88 lb-ft) B—Inner Rod
LV,5010WT,K –19–09SEP97–1/1
75-15 091406
PN=108
Wheels, Tires and Treads
–UN–30DEC04
3. Raise the left side of the axle against its stop and
measure the clearance between the tire and the
nearest tractor component. The distance should not be
PY4373
less than 25 mm (1 in.).
Specification
Steering Stop Bolt Retaining Lock
Nut—Torque .................................................................. 125 N•m (92 lb-ft)
LV,5010WT,E –19–21MAY99–1/1
75-16 091406
PN=109
Wheels, Tires and Treads
In order to achieve maximum drawbar pull, maintain tires, bias and radial or tires of
proper steerability, reduce tire wear and fuel different diameters or loaded radii
consumption, comply with the correct tire combinations can reduce tire life and overall
shown on Tire Compatibility Chart. tractor performance.
Should mechanical front wheel drive front tires show Using any tire combination, other
excessive wear in comparison with rear tire, the front than those listed on the Tire
tires must be replaced in order to maintain the Compatibility Chart, could result in
predetermined tire ratio. premature tire and driveline wear
due to excessive underspeed or
IMPORTANT: When replacing tires, consult your overspeed.
tire dealer. Mixing worn and new
MX,WTIP,OA1A –19–24JUL95–1/1
75-17 091406
PN=110
Transporting
Use Safety Lights and Devices
–UN–12APR90
lighting and marking that has been damaged or lost. An
implement safety lighting kit is available from your John
Deere dealer.
TS951
PY80265,05H0910 –19–06SEP05–1/1
–UN–23AUG88
location. Provide only enough slack in the chain to permit
turning.
TS217
rating equal to or greater than the gross weight of the
towed machine. Do not use safety chain for towing.
PY80265,05H0911 –19–06SEP05–1/1
80-1 091406
PN=111
Transporting
–UN–21AUG06
warning lights work properly. Install and use reflectors
and auxiliary lighting to equipment as required for
safety and by local regulations.
PY6152
CAUTION: NEVER operate flood lamp(s) when
transporting tractor.
–UN–14FEB06
3. Use turn signals when turning. Be sure to return
control lever (B) to center position after turning.
PY5489
road. Avoid hard applications of brakes.
80-2 091406
PN=112
Transporting
–UN–23AUG88
permit turning. See your John Deere dealer for
a chain with a strength rating equal to or
greater than the gross weight of the towed
machine. DO NOT use safety chain for towing.
TS217
IMPORTANT: Safety chain is provided for transport
only. It must not be used for pulling or
towing implements, or other items, not
attached to drawbar, or damage to your
tractor may result.
80-3 091406
PN=113
Transporting
–UN–23AUG88
Observe these recommended maximum road
speeds, or local speed limits which may be
lower:
TS216
If towed equipment does not have brakes, do
not travel more than 32 km/h (20 mph) and do
not tow loads more than 1.5 times the tractor
weight.
PY80265,05H012 –19–21AUG06–3/3
80-4 091406
PN=114
Transporting
Transport on Carrier
–UN–22APR94
haul it on a flatbed carrier.
LV610
turbocharger.
PY80265,05H0913 –19–06SEP05–1/1
Towing Tractor
–UN–31DEC04
To avoid damaging
transmission-hydraulic system, observe
the following precautions:
PY4399
1. Be sure transmission-hydraulic system oil is to the full
mark on the dipstick (A). If the tractor is to be towed A—Transmisison-Hydraulic Oil Dipstick
with the front wheels raised, add 1 liter of oil for each
90 mm (3-1/2 in.) the wheels are raised. DO NOT raise
front wheels more than 305 mm (12 in.) above ground.
PY80265,05H0914 –19–11JUL06–1/1
80-5 091406
PN=115
Fuels, Lubricants, and Coolant
Handle Fuel Safely—Avoid Fires
–UN–09MAR90
DO NOT refuel machine:
M73115
Fill fuel tank outdoors.
PY80265,05H0915 –19–06SEP05–1/1
–UN–23AUG88
Make sure machine is clean of trash, grease, and debris.
PY80265,05H0916 –19–06SEP05–1/1
85-1 091406
PN=116
Fuels, Lubricants, and Coolant
Fuel Storage
–UN–19JUN06
sediment from bottom.
PY5820
may be necessary to add John Deere Diesel Fuel
Conditioner (A) to prevent water condensation. (See your
John Deere dealer for proper service or maintenance
recommendations.) A—John Deere Diesel Fuel Conditioner
B—John Deere Fuel Flow Improver
PU00210,0000201 –19–05JUL06–1/1
PU00210,0000398 –19–29AUG06–1/1
85-2 091406
PN=117
Fuels, Lubricants, and Coolant
Diesel Fuel
Consult your local fuel distributor for properties of the Sulfur content:
diesel fuel available in your area.
• Diesel fuel quality and fuel sulfur content must
In general, diesel fuels are blended to satisfy the low comply with all existing emissions regulations for the
temperature requirements of the geographical area in area in which the engine operates.
which they are marketed. • Sulfur content less than 0.05% (500 ppm) is
preferred.
Diesel fuels specified to EN 590 or ASTM D975 are • If diesel fuel with sulfur content greater than 0.05%
recommended. (500 ppm) is used, crankcase oil service intervals
may be affected. (See recommendation for Diesel
In all cases, the fuel shall meet the following Engine Oil.)
properties: • Diesel fuel sulfur content greater than 0.5% (5000
ppm) is not recommended.
Cetane number of 45 minimum. Cetane number • DO NOT use diesel fuel with sulfur content greater
greater than 50 is preferred, especially for than 1.0%
temperatures below -20°C (-4°F) or elevations above
1500 m (5000 ft). IMPORTANT: Do not mix used diesel engine oil or
any other type of lubricating oil with
Cold Filter Plugging Point (CFPP) below the diesel fuel.
expected low temperature OR Cloud Point at least
5°C (9°F) below the expected low temperature. IMPORTANT: Improper fuel additive usage may
cause damage on fuel injection
Fuel lubricity should pass a minimum load level of equipment of diesel engines.
3100 gram as measured by ASTM D6078 or maximum
scar diameter of 0.45 mm as measured by ASTM
D6079 or ISO 12156-1.
PY80265,05H0919 –19–06SEP05–1/1
85-3 091406
PN=118
Fuels, Lubricants, and Coolant
Bio-Diesel Fuel
Consult your local fuel distributor for properties of the leaving deposits on injectors and in
bio-diesel fuel available in your area. the combustion chamber.
Bio-diesel fuels may be used ONLY if the bio-diesel A major environmental benefit of bio-diesel fuel is its
fuel properties meet the latest edition of ASTM D6751, ability to biodegrade. This makes proper storage and
EN 14214, or equivalent specification. handling of bio-diesel fuel especially important. Areas
of concern include:
It is recommended to purchase bio-diesel fuel blended
with B100 from a BQ-9000 Accredited Producer or a • Quality of new fuel
BQ-9000 Certified Marketer as recommended by the • Water content of the fuel
National Bio-diesel Board. • Problems due to aging of the fuel
The maximum allowable bio-diesel concentration is a Potential problems resulting from deficiencies in the
5% blend (also known as B5) in petroleum diesel fuel. above areas when using bio-diesel fuel in
It has been found that bio-diesel fuels may improve concentrations above 5% may lead to the following
lubricity in concentrations up to this 5% blend. symptoms:
When using a blend of bio-diesel fuel, the engine oil • Power loss and deterioration of performance
level must be checked daily when the air temperature • Fuel leakage
is –10°C (14°F) or lower. If oil becomes diluted with • Corrosion of fuel injection equipment
fuel, shorten oil change intervals accordingly. • Coked and/or blocked injector nozzles, resulting in
engine misfire
IMPORTANT: Raw pressed vegetable oils are NOT • Filter plugging
acceptable for use as fuel in any • Lacquering and/or seizure of internal components
concentration in John Deere • Sludge and sediments
engines. • Reduced service life of engine components
These oils do not burn completely, Consult your fuel supplier for additives to improve
and will cause engine failure by storage and performance of bio-diesel fuels.
PU00210,000039A –19–29AUG06–1/1
85-4 091406
PN=119
Fuels, Lubricants, and Coolant
–UN–23AUG88
Always stop engine before refueling machine.
Fill fuel tank outdoors.
TS202
accumulated trash, grease and debris. Always
clean up spilled fuel.
Specification
5303 and 5403 Fuel Tank—
Capacity ............................................................ 68 L (18 gal) Approximate
PY80265,0000108 –19–28JUL06–1/1
85-5 091406
PN=120
Fuels, Lubricants, and Coolant
PY80265,05h0921 –19–06SEP05–1/1
Lubricant Storage
Your equipment can operate at top efficiency only Make certain that all containers are properly marked to
when clean lubricants are used. identify their contents.
Use clean containers to handle all lubricants. Properly dispose of all old containers and any residual
lubricant they may contain.
Whenever possible, store lubricants and containers in
an area protected from dust, moisture, and other
contamination. Store containers on their side to avoid
water and dirt accumulation.
PY80265,05h0922 –19–06SEP05–1/1
85-6 091406
PN=121
Fuels, Lubricants, and Coolant
–UN–31OCT03
Consult your John Deere dealer for more information.
TS1675
• John Deere TORQ-GARD SUPREME
• API Service Category CI-4
• API Service Category CH-4
• ACEA Oil Sequence E3
85-7 091406
PN=122
Fuels, Lubricants, and Coolant
Oil Filters
PY80265,05H0924 –19–06SEP05–1/1
85-8 091406
PN=123
Fuels, Lubricants, and Coolant
The engine cooling system is filled to provide Other low silicate ethylene glycol base coolants for
year-round protection against corrosion and cylinder heavy-duty engines may also be used if they meet one
liner pitting, and winter freeze protection to -37°C of the following specifications:
(-34°F). If protection at lower temperatures is required,
consult your John Deere dealer for recommendations. • ASTM D4985 ethylene glycol base prediluted (50%)
coolant
John Deere COOL-GARD Prediluted Coolant is • ASTM D4985 ethylene glycol base coolant
preferred for service. concentrate in a 40% to 60% mixture of concentrate
with quality water
John Deere COOL-GARD Prediluted Coolant is
available in a concentration of either 50% ethylene Coolants meeting ASTM D4985 require an initial
glycol or 55% propylene glycol. charge of supplemental coolant additives, formulated
for protection of heavy duty diesel engines against
Additional recommended coolants corrosion and cylinder liner erosion and pitting. They
also require periodic replenishment of additives during
The following engine coolant is also recommended: the drain interval.
COOL-GARD is a trademark of Deere & Company Continued on next page PY80265,05H0925 –19–06SEP05–1/2
85-9 091406
PN=124
Fuels, Lubricants, and Coolant
IMPORTANT: Do not use cooling system sealing IMPORTANT: Do not mix ethylene glycol and
additives or antifreeze that contains propylene glycol base coolants.
sealing additives.
PY80265,05H0925 –19–06SEP05–2/2
–UN–14DEC88
CAUTION: Coolant conditioner contains alkali.
AVOID contact with eyes. Avoid prolonged or
repeated contact with skin. DO NOT take
RG4690
internally. In case of contact, immediately wash
skin with soap and water. For eyes, flush with
large amounts of water for at least 15 minutes.
Call physician. Keep out of reach of children.
PY80265,0000109 –19–16AUG06–1/1
85-10 091406
PN=125
Fuels, Lubricants, and Coolant
–UN–02MAY97
fill system with a regular viscosity oil at temperature
indicated on chart. Steering circuit should be drained
when changing oils to avoid mixing oils of different
viscosities.
LV1939
HY-GARD is a registered trademark of Deere & Company. PY80265,05H0927 –19–06SEP05–1/1
PY80265,05H0928 –19–06SEP05–1/1
85-11 091406
PN=126
Fuels, Lubricants, and Coolant
Gear Oil
–UN–14MAR96
TS1653
EXTREME-GARD is a trademark of Deere & Company. PY80265,05H0929 –19–06SEP05–1/1
Grease
85-12 091406
PN=127
Lubrication and Maintenance
Avoid Heating Near Pressurized Fluid Lines
–UN–15MAY90
accidentally cut when heat goes beyond the immediate
flame area.
TS953
PY80265,05H31 –19–06SEP05–1/1
PY80265,05H0932 –19–06SEP05–1/1
90-1 091406
PN=128
Lubrication and Maintenance
–UN–30MAY06
IMPORTANT: Recommended service intervals are for
average conditions. Service MORE
OFTEN if tractor is operated under
PY5710
adverse conditions.
A—Hour Meter
PY80265,05H0933 –19–11JUL06–1/1
PY80265,05H0934 –19–06SEP05–1/1
90-2 091406
PN=129
Lubrication and Maintenance
Break-In Service
1
See Engine Break-In Oil in Service section for additional information.
PY80265,05H0935 –19–06SEP05–1/1
90-3 091406
PN=130
Lubrication and Maintenance
Service Intervals
1
Only necessary when operating in extremely wet and muddy
conditions.
2
See Engine Break-In Oil in Service section for additional
information.
3
See a previous interval for procedure.
90-4 091406
PN=131
Lubrication and Maintenance
3
See a previous interval for procedure.
PU00210,0000202 –19–11JUL06–2/2
90-5 091406
PN=132
Service—10 Hours
Check Engine Oil Level
–UN–16FEB06
2. If level is low, add oil through oil filler hole (B) until
even with upper mark. DO NOT over fill. Use seasonal
viscosity grade oil. (See Fuels, Lubricants and Coolant
PY5507
section.)
–UN–27JUN06
PY5862
PU00210,0000254 –19–12JUL06–1/1
95-1 091406
PN=133
Service—10 Hours
–UN–23AUG88
IMPORTANT: Periodically check coolant level in
radiator. If cap should become
defective, coolant would not be drawn
from recovery tank, and could cause
TS281
the engine to overheat. Replace cap as
necessary.
A—Radiator Cap
B—Coolant Tank
–UN–13JAN05
PY4491
PY80265,05H0938 –19–06SEP05–1/1
95-2 091406
PN=134
Service—10 Hours
–UN–14FEB06
1. Open fuel tank fitting (A) to bleed accumulated
moisture and sediment from the fuel tank. Tighten
fitting closed when clear fuel runs from fitting.
PY5484
2. Open fuel filter drain (B) to bleed accumulated
moisture and sediment from filter. Tighten drain when
clear fuel runs from drain.
–UN–01JAN05
PY4353
PY80265,05H0939 –19–06SEP05–1/1
Lubricate as Necessary
PY80265,05H0940 –19–06SEP05–1/1
95-3 091406
PN=135
Service—50 Hours
Check Transmission-Hydraulic System Oil
Level
–UN–31DEC04
Coolant section.)
PY4399
PY80265,05H0941 –19–06SEP05–1/1
–UN–31DEC04
PY4413
Continued on next page LV,5010S50,A –19–03JUN97–1/2
100-1 091406
PN=136
Service—50 Hours
–UN–06JAN05
PY4428
LV,5010S50,A –19–03JUN97–2/2
–UN–10DEC05
Clean and tighten connections if needed. Check fluid level
in each cell, fill to bottom of filler neck with clean
mineral-free water. (See Servicing Battery in Service
section.)
PY4018
A—Positive Terminal
B—Negative Terminal
PY80265,05H0943 –19–06SEP05–1/1
PY80265,00001AA –19–06SEP05–1/1
100-2 091406
PN=137
Service—50 Hours
–UN–18JAN05
–UN–15JUN06
PY4511
PY4375
MFWD Axle
Lubricate MFWD front pivot (A) and rear pivot (B) with MFWD Axle
several shots of multipurpose grease. Adjustable axle
pivot pin (C) also requires lubrication of the front and rear
pivot bushing zerks with multipurpose grease. (See Fuels,
Lubricants and Coolant section).
–UN–23FEB06
B—MFWD Rear Pivot Zerk
C—2WD Axle Pivot Pin
PY4496
2WD Axle
PU00210,00001CE –19–11JUL06–1/1
2WD Axle
NR25796,000030F –19–28JUL06–1/1
100-3 091406
PN=138
Service—50 Hours
–UN–17OCT03
LV8955
Lower Swivel Housing Jerk
–UN–17OCT03
LV8954
NR25796,0000310 –19–28JUL06–1/1
100-4 091406
PN=139
Service—50 Hours
NR25796,0000311 –19–18AUG06–1/1
100-5 091406
PN=140
Service—100 Hours
Change Engine Oil and Filter
–UN–18JUL06
8.5 L (9 qt).
PY5941
3. Replace engine oil filter (B) while changing oil. Apply a
film of oil on the new oil filter gasket and install new
filter. Hand tighten plus 1/2 turn. A—Engine Oil Drain Plug
B—Engine Oil Filter
Specification
Engine Crankcase Oil—Capacity ............................................. 8.5 L (9 qt)
PU00210,00002BD –19–27JUL06–1/1
PY80265,05H0948 –19–06SEP05–1/1
105-1 091406
PN=141
Service—250 Hours
Service Air Cleaner
–UN–03SEP04
IMPORTANT: Check unloader valve (B) frequently.
Empty as often as needed to keep it
from filling with dust. If valve is allowed
to fill with dust, air cleaner element will
PY4179
plug rapidly.
PY80265,05H0949 –19–06SEP05–1/1
–UN–14FEB06
Let a hot belt cool for 15 minutes before
adjustment.
PY5485
Belt should deflect about 19 mm (3/4 in.) at 89 N (20 lb
force).
IMPORTANT: Pry against alternator frame only. A—Tension Adjustment Cap Sscrew
B—Alternator Mounting Bolt
C—Alternator Frame
Adjust tension by loosening cap screw (A) and mounting
bolt (B). Apply force to alternator frame (C) until belt
tension is correct. Tighten cap screw and bolt.
PY80265,05H0950 –19–06SEP05–1/1
110-1 091406
PN=142
Service—250 Hours
Lubricate right lift link (A) and left lift link (B) with several
shots of multipurpose grease. (See Fuels, Lubricants and
Coolant section.)
–UN–15JUN06
PY4415
PY80265,05H0951 –19–06SEP05–1/1
–UN–20FEB06
exist:
PY4473
CAUTION: If starter turns engine in any of the
following steps, have the neutral start system
repaired by your John Deere dealer.
PY80265,05H0952 –19–06SEP05–1/1
110-2 091406
PN=143
Service—250 Hours
–UN–02JUN05
A—Clutch Pedal Free Play
B—Lock Nut
C—Clip Pin
PY1502
D—Clevis
–UN–27JUL06
PY6016
PU00210,00002BE –19–27JUL06–1/1
110-3 091406
PN=144
Service—250 Hours
–UN–20JUN06
PY5828
1. Park on level surface. Chock wheels to prevent
machine movement.
–UN–18AUG06
4. Linkage must be to specification.
Specification
Brake Pedal—Free Play .................................................................. 60 mm
PY6147
5. To adjust linkage, loosen jam nut (C).
A—Brake Pedal Free Play
6. Remove clip pin (B) from yoke (E) on either end of B—Clip Pin
linkage. C—Jam Nut
D—Arm
E—Yoke
7. Turn arm (D) until free play is to specification.
NR25796,0000313 –19–21AUG06–1/1
110-4 091406
PN=145
Service—500 Hours
Replace Fuel Filter
–UN–03JAN05
Bleeding Fuel System in Service section).
PY4429
C—Retaining Ring
115-1 091406
PN=146
Service—600 Hours
Change Oil in MFWD Axle
–UN–03JAN05
(C) is in the 6 o’clock position. Drain oil.
PY4430
4. Install drain plug (A).
Specification
MFWD Differential Housing Axle
Oil—Capacity ....................................................... 5 L (5.2 qt) Approximate
MFWD Wheel Hub Axle Oil
(Each)—Capacity.............................................. 0.6 L (0.6 qt) Approximate
–UN–03JAN05
MFWD Assembly Axle Oil—
Capacity ............................................................ 6.2 L (5.7 qt) Approximate
PY4431
flows very slowly through bearings and
axle housings. Fill through hub fill port
(C) on both sides and differential
housing port (D) to reduce fill time. Add A—Drain Plug
oil as needed. B—Oil Level Fill Mark
C—Wheel Hub Drain/Fill Port Plug
D—Differential Housing Drain/Fill Port Plug
PU00210,0000206 –19–16AUG06–1/1
120-1 091406
PN=147
Service—600 Hours
–UN–06DEC04
protection equipment including eye protection.
PY4289
vent tube breather cap to engine. Be sure vent tube is not
kinked or pinched.
PY80265,05H0956 –19–06SEP05–1/1
120-2 091406
PN=148
Service—600 Hours
–UN–17OCT03
CAUTION: Support tractor securely on stands
before removing a wheel.
3. Remove Wheel.
LV8746
4. Remove cover (A), cotter pin (C) and nut (B) to remove
wheel hub (E). A—Cover
B—Retaining Nut
5. Pack inner bearing (F) and outer bearing (D) with C—Cotter Pin
multipurpose grease (See Fuels, Lubricants and D—Outer Bearing
E—Wheel Hub
Coolant section ) F—Inner Bearing
Specification
Adjustable Front Axle Lug Bolts—
Torque ......................................................................... 175 N•m (130 lb-ft)
NR25796,00002D4 –19–25JUL06–1/1
120-3 091406
PN=149
Service—600 Hours
–UN–23FEB06
–UN–23FEB06
PY4290
PY4291
–UN–23FEB06
–UN–23FEB06
PY4446
PY4530
–UN–23FEB06
PY4293
LV,5010S600,B –19–28JUN06–1/1
120-4 091406
PN=150
Service—600 Hours
–UN–16JUL04
A—Rear Axle Fittings
PY4025
PY80265,05H0957 –19–06SEP05–1/1
Specification
Engine—Slow Idle—Speed ................................................. 800—875 rpm
Engine—Fast Idle (with No
Load)—Speed.................................................. 2575—2650 rpm Maximum
PY80265,05H0958 –19–06SEP05–1/1
120-5 091406
PN=151
Service—600 Hours
Ask your John Deere dealer to check the front axle pivot
pin (A or C) for correct end play.
–UN–18JAN05
PY4511
MFWD Axle
–UN–23FEB06
PY4496
2WD Axle
LV,5010S600,C –19–28JUN06–1/1
PY80265,05H0960 –19–06SEP05–1/1
120-6 091406
PN=152
Service—1000 Hours
Change Transmission-Hydraulic Oil and Filter
–UN–30AUG99
–UN–30AUG99
LV4220
LV4221
Transmission Drain Plug Drop Housing Drain Plug
–UN–30AUG99
–UN–06JAN05
LV4222
Oil Filter
PY4434
Dipstik
A—Transmission Case Drain B—MFWD Drop Housing Drain C—Oil Filter D—Dipstick
Plug Plug
1. Lower rockshaft to remove trapped oil. 5. Fill system with transmission-hydraulic oil. (See
Fuels, Lubricants and Coolant section.)
NOTE: The approximate transmission case oil
capacity is 38 L (10 gal) Specification
Transmission Oil—Capacity ........................................... 38 L (10 gal)
2. Remove drain plug (A) from transmission case and
drain out oil. Dispose of waste oil properly. 6. Check oil level at dipstick (D) after filling, and again
after operating for five minutes.
3. If equipped with MFWD axle, also remove drain
plug (B) in drop housing.
NR25796,000033E –19–31JUL06–1/1
125-1 091406
PN=153
Service—1000 Hours
PY80265,05H0962 –19–11JUL06–1/3
–UN–16MAR04
necessary. Clean screen in solvent and blow dry with
compressed air.
PY2250
inserted in hole at front of differential case.
PY80265,05H0962 –19–11JUL06–2/3
PY80265,05H0962 –19–11JUL06–3/3
125-2 091406
PN=154
Service—Annually
Change Engine Oil and Filter
PY80265,05H0963 –19–06SEP05–1/1
130-1 091406
PN=155
Service—Annually
–UN–06DEC04
4. Remove primary element (C).
PY4295
5. Clean out any dirt in canister taking care not to
damage the secondary filter element.
–UN–06DEC04
removal of the primary element.
PY4271
7. Install secondary element, primary element and cover.
A—Clips
B—Cover
C—Primary Element
D—Secondary Element
–UN–06DEC04
PY4294
PY80265,05H0964 –19–06SEP05–1/1
130-2 091406
PN=156
Service—2 Years/2000 Hours
Flush Cooling System
–UN–30DEC04
–UN–04JAN05
PY4448
PY4380
For efficient operation, drain old coolant, flush the entire
system, and fill with clean antifreeze solution at least once
every two years.
–UN–20FEB06
should be below the green striped zone).
Always loosen radiator cap or drain cock slowly
to relieve any excess pressure.
PY5521
1. Drain coolant - Remove radiator cap (A). Open drain
valve (B) on radiator and drain coolant from radiator.
Drain coolant from engine block: A—Radiator Cap
B—Drain Valve
IMPORTANT: Thermostat must be removed to ensure D—Thermostat Cover
a thorough flush.
Specification
Thermostat Cover Cap Screws—
Torque ............................................................................. 47 N•m (35 lb-ft)
135-1 091406
PN=157
Service—2 Years/2000 Hours
PY80265,05H0965 –19–06SEP05–2/3
Specification
Thermostat Cover Cap Screws—
–UN–20FEB06
Torque ............................................................................. 47 N•m (35 lb-ft)
PY5522
conditioner as specified in the Fuels, Lubricants, and
Coolant section.
A—Thermostat Cover
8. Check coolant level - Fill radiator to the top of the filler
neck and fill the recovery tank to the “LOW” mark. Run
the engine until operating temperature is reached. Let
the engine cool (preferably overnight) and recheck the
coolant level. Coolant level with a cold engine should
be at the “LOW” mark. An engine at operating
temperature should have a coolant level at the “FULL”
mark. When filling the cooling system it may require
several operating/cooling periods to stabilize the
coolant level in the system. Add make-up coolant to
the recovery tank as needed to bring the coolant level
to the correct mark.
PY80265,05H0965 –19–06SEP05–3/3
135-2 091406
PN=158
Service—As Required
Service Air Cleaner
–UN–08JUN06
Hours section.)
A—Primary Element
B—Secondary Element
PY5790
PU00210,0000207 –19–05JUL06–1/1
–UN–18JAN05
PY4509
PY80265,05H967 –19–11JUL06–1/1
140-1 091406
PN=159
Service
Service Tractor Safely
–UN–06SEP06
PY6176
5303 Tractor Shown
Disengage power to attachments and stop engine Before you work on any part of the engine, stop the
before making any repairs or adjustments. engine, and let it cool. Hot engine parts can burn skin
on contact.
Do not change engine governor setting or overspeed
engine. Be careful to prevent clothing, jewelry, or long hair
from getting caught in the fan blades, drive belts, or
Keep the vehicle and attachments in good operating any other moving engine parts.
condition.
Unauthorized modifications to the machine may impair
Keep safety devices in place and in working condition. the function and/or safety and affect machine life.
PU00210,00003A9 –19–31AUG06–1/1
145-1 091406
PN=160
Service
–UN–23AUG88
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.
TS220
PY80265,05H0969 –19–06SEP05–1/1
PY80265,05H0970 –19–06SEP05–1/1
145-2 091406
PN=161
Service
New engines are filled at the factory with John Deere • API Service Classification CG-4
ENGINE BREAK-IN OIL. During the break-in period, • API Service Classification CF-4
add John Deere ENGINE BREAK-IN OIL as needed to • ACEA Specification E3
maintain the specified oil level. • ACEA Specification E2
Change the oil and filter after the first 100 hours of After the break-in period, use John Deere PLUS-50
operation of a new or rebuilt engine. oil or other diesel engine oil as recommended in this
manual.
If engine has been under light load during the first 100
hours of operation, continue to use ENGINE IMPORTANT: Do not use John Deere PLUS-50 oil
BREAK-IN OIL for the first 2—3 oil changes. or engine oils meeting API CG4 or
API CF4 during the first 100 hours of
If John Deere ENGINE BREAK-IN OIL is not available, operation of a new or rebuilt engine.
use a diesel engine oil with oil viscosity based on the These oils will not allow the engine
expected air temperature range, and meeting one of to break-in properly.
the following:
–UN–18OCT88
sensitive parts and components may
cause product malfunctions. Reduce
pressure, and spray at a 45 to 90
degree angle.
T6642EJ
PY80265,05H0972 –19–06SEP05–1/1
PY80265,05H0973 –19–06SEP05–1/1
145-3 091406
PN=162
Service
Opening Hood
–UN–16FEB06
3. Insert the hood support rod into the hood latch striker
slot (C) to hold hood in raised position.
PY5508
B—Hood Support Rod
C—Hood Latch Striker
–UN–19JAN05
PY4514
PY80265,05H0974 –19–06SEP05–1/1
145-4 091406
PN=163
Service
A—Side Screens
–UN–13JAN05
PY4498
PY80265,05H0975 –19–11JUL06–1/1
Removing Hood
–UN–19JUN06
3. Release the hood support rod from the hood latch and
secure the rod in the stored position.
PY5813
4. Remove hood from tractor.
PU00210,0000208 –19–05JUL06–1/1
145-5 091406
PN=164
Service
Air enters the intake system through the open end of the
air cleaner canister (A). A major portion of the dust is
separated out by air turbulence action of the primary air
cleaner element (B) and passed out into the radiator inlet
air flow through the dust unloader valve (C). If the primary
–UN–16JUN06
element becomes plugged, dust is filtered out by the
secondary element (D).
PY5791
B—Primary Air Cleaner Element
C—Dust Unloader Valve
D—Secondary Element
PU00210,0000209 –19–05JUL06–1/1
PY80265,05H0978 –19–06SEP05–1/1
–UN–14JUL04
PY4016
PY4017
PY80265,05H0979 –19–06SEP05–1/1
145-6 091406
PN=165
Service
–UN–29JUL01
damage the secondary filter element.
PY1100
removal of the primary element.
–UN–29JUL01
sure that the dust cup/ejector hose is
facing downward.
PY1113
A—Rubber Strap
B—Clip
C—Primary Element
PY80265,05H0980 –19–11JUL06–1/1
PY80265,05H0981 –19–06SEP05–1/1
145-7 091406
PN=166
Service
–UN–31JUL01
of warm water . Let element soak at least 15 minutes,
then agitate gently to flush out dirt.
PY1122
2. Rinse element thoroughly from inside with clean water.
Use element cleaning gun or a free-running hose.
Keep water pressure low (below 280 kPa or 40 psi) to
avoid damaging element.
PY80265,05H0982 –19–06SEP05–1/1
Inspecting Element
–UN–19JUN06
quickly wear a hole in filter.
A—Light Source
B—Element
C—Rubber Sealing Surface
PU00210,000020A –19–11JUL06–1/1
145-8 091406
PN=167
Service
Storing Element
–UN–26FEB90
RW471
PY80265,05H0984 –19–06SEP05–1/1
1. Loosen cap screw (A) and bolt (B) and rotate the
alternator (C) to free the belt.
–UN–14FEB06
3. Belt can be pulled around fan to remove.
PY5485
5. Adjust belt tension. (See Inspect and Adjust
Alternator/Fan Belt in Service—250 Hours section.)
A—Alternator Cap Screw
B—Alternator Bolt
C—Alternator
PY80265,05H0985 –19–06SEP05–1/1
145-9 091406
PN=168
Service
–UN–06DEC04
G—Hand Priming Pump
H—Fuel Shut-off Lever
I—Acclerator
J—FIP Lubrication
PY4297
–UN–18JAN05
PY4512
FuelGard is a trademark of Deere & Company. PY80265,05H1578 –19–08SEP05–1/1
PY80265,05G1367 –19–12SEP05–1/1
145-10 091406
PN=169
Service
3. Operate the hand primer until fuel flow is free from air
–UN–18JAN05
bubbles.
PY4510
system. Tighten securely.
PY80265,05G1368 –19–12SEP05–1/1
–UN–06NOV03
2. Using two open-end wrenches, loosen fuel line on
three nozzles.
3. Turn over engine with starter motor until fuel flows free
PY1743
from bubbles out of loosened fuel nozzle connections.
Retighten connections.
PY80265,05G1369 –19–12SEP05–1/1
145-11 091406
PN=170
Service
–UN–20FEB06
–UN–13JAN05
PY5523
PY4494
IMPORTANT: Never pour cold water into the cooling
system of a hot engine, as it might
crack cylinder block or head. DO NOT
operate engine without coolant for even
a few minutes.
–UN–06JAN05
The tractors utilize a remote coolant recovery tank.
Make-up coolant is added to the coolant recovery tank
rather than directly to the radiator.
PY4450
A—Radiator Cap
B—Radiator
C—Coolant Recovery Tank
D—Upper Radiator Hose
E—Thermostat Housing
F—Radiator Drain
PY80265,05H0989 –19–06SEP05–1/1
145-12 091406
PN=171
Service
–UN–23AUG88
CAUTION: Reduce compressed air to less than
210 kPa (2 bar) (30 psi) when using for cleaning
purposes. Clear area of bystanders, guard
against flying chips, and wear personal
TS266
protection equipment including eye protection.
A—Grille
B—Side Screens
–UN–13JAN05
C—Radiator
PY4500
PY80265,05H0990 –19–11JUL06–1/1
PY80265,05H0991 –19–06SEP05–1/1
145-13 091406
PN=172
Service
IMPORTANT: Draining cooling system WILL NOT 2. After adding antifreeze, run engine until it reaches
protect against freezing if antifreeze operating temperature. This mixes solution
is weak, since system does not drain uniformly and circulates it through the entire
completely. system.
PY80265,05H0992 –19–06SEP05–1/1
–UN–23AUG88
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
TS204
PY80265,05H0993 –19–06SEP05–1/1
–UN–23AUG88
When using a booster battery, follow
instructions in “Operating the Engine” section.
TS204
negative (ground) cable (B) before servicing any
part of the electrical system, then remove
positive cable (A) if removing battery.
PY80265,05H0994 –19–06SEP05–1/1
145-14 091406
PN=173
Service
Battery Access
To gain access:
A—Side Screens
–UN–13JAN05
PY4498
PY80265,05H0995 –19–06SEP05–1/1
Removing Battery
–UN–10DEC05
remove the cable connection. Then remove positive
cable (A) and connection.
PY4018
holder down, freeing the battery.
2. Lift and slide the battery from the battery tray. A—Positive (+) Cable Nut
B—Negative (—) Cable Nut
PY80265,05H0996 –19–06SEP05–1/1
145-15 091406
PN=174
Service
–UN–23AUG88
Never check battery charge by placing a metal
object across the posts. Use a voltmeter or
hydrometer.
TS204
Always remove grounded (—) battery clamp
first and replace it last.
PY80265,05H0997 –19–06SEP05–1/1
145-16 091406
PN=175
Service
Servicing Battery
–UN–10DEC05
CAUTION: To avoid sparks, connect negative
(ground) (—) cable last and disconnect it first.
PY4018
2. Keep battery fully charged, especially during cold
weather. If a battery charger is connected, attach a
positive cable to the positive battery terminal (A). A—Positive (+) Battery Terminal
Connect the negative battery charger lead to a good B—Negative (—) Battery Terminal
ground on tractor frame.
145-17 091406
PN=176
Service
–UN–23AUG88
If acid is swallowed:
TS203
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do
not exceed 2 L (2 quarts).
3. Get medical attention immediately.
PY80265,05H0998 –19–06SEP05–2/2
145-18 091406
PN=177
Service
Charging Battery
–UN–23AUG88
Before connecting or disconnecting a battery
charger, turn charger off. Make last connection
and disconnection at a point away from battery.
TS204
1. With charger off, attach positive battery charger lead to
positive (+) battery terminal (A). Attach negative
charger lead to tractor frame away from the battery.
–UN–10DEC05
Remove negative charger lead first, follow by positive
charger lead.
PY4018
A—Positive (+) Battery Terminal
B—Negative (—) Battery Terminal
PY80265,05H0999 –19–06SEP05–1/1
Specification
Battery—Volts ................................................................................ 12 Volts
Ampere Rating................................................................................... 80 Ah
Cold Cranking Amps .................................................................... 622 CCA
PY80265,05H1001 –19–25JUL06–1/1
145-19 091406
PN=178
Service
–UN–17JUL04
Connect large battery cable (A) and alternator cable (B) to
large solenoid post (C). Connect the small white wire (D)
to solenoid terminal (E).
PY4037
A—Large Battery Cable
B—Alternator Cable
C—Large Solenoid Post
D—Small White Wire
E—Solenoid Terminal
PY80265,05H1002 –19–06SEP05–1/1
–UN–08JUN05
To prevent damage to electrical system,
disconnect alternator before making
any electrical weld repairs. If an
attached implement needs weld repair, PY5064
disconnect it from tractor before
welding, to prevent damage to tractor
electrical system. A—Alternator Wire
B—Alternator Wire
If alternator is disconnected for any reason, connect wires
(A) and (B) as shown at right.
PY80265,05H1003 –19–06SEP05–1/1
145-20 091406
PN=179
Service
A—Fusible Link
–UN–03JAN05
PY4439
PY80265,05H1004 –19–06SEP05–1/1
Locating Fuses
–UN–13JAN05
IMPORTANT: DO NOT replace original fuse with
higher rated fuse or machine damage
may occur. If original size fuse will not
carry electrical load and continues to
PY4499
PY80265,05H1005 –19–06SEP05–1/1
145-21 091406
PN=180
Service
–UN–16FEB06
PY5503
F1—30 amp—Key Switch F4—20 amp—High Beam Head F8—20 amp—Low Beam Head F11 – F16—Spare
Starting Circuit Lights Lights
F2—30 amp—Horn Light Brake F5—20 amp—Flasher F9—10 amp—White Lamp
Lamp F6—20 amp—Flood Lights F10—10 amp—Alternator,
F3—30 amp—7 Pin Outlet F7—20 amp—Tail Lights Instruments & Engine
Connector, Rocker Switch Related Warning
Indicators
PU00210,0000259 –19–13JUL06–1/1
145-22 091406
PN=181
Service
Aiming Headlights
–UN–21AUG06
5. From tractor centerline (C), mark a point 130 mm (5
in.) out in each direction (D). This mark locates a point
directly in front of center of each headlight.
PY6153
6. Turn light switch to dim position.
–UN–10JUN99
LV3020
PY80265,05H1006 –19–22AUG06–1/1
145-23 091406
PN=182
Service
Adjusting Headlights
–UN–17JAN05
(B and C) counterclockwise and screw (A) clockwise
an equal number of turns on each screw.
PY4505
A—Headlight Mounting Screw
B—Headlight Mounting Screw
C—Headlight Mounting Screw
D—Clips
PY80265,05H1007 –19–06SEP05–1/1
–UN–12DEC05
A—Headlight Connector
B—Dust Boot
PY4920
Continued on next page PY80265,05H1008 –19–06SEP05–1/2
145-24 091406
PN=183
Service
–UN–12DEC05
scratches.
PY4921
handling bulb. Turn power off when installing
and before removing bulb. Dispose of bulb with
care.
–UN–12DEC05
5. Install bulb, collar, seal and connector in reverse order.
C—Collar
D—Bulb
PY4922
PY80265,05H1008 –19–06SEP05–2/2
2. Remove lens.
PU00210,00002BF –19–27JUL06–1/1
145-25 091406
PN=184
Service
–UN–17JAN05
5. Reverse the procedure to reassemble the flood lamp
PY4506
PY80265,05H1009 –19–06SEP05–1/1
Checking Tires
PY80265,05H1010 –19–06SEP05–1/1
145-26 091406
PN=185
Service
PY80265,05H1011 –19–06SEP05–1/1
145-27 091406
PN=186
Service
–UN–03JAN05
PY4441
–UN–09FEB06
PY5480
–UN–10JAN05
CAUTION: Make certain all parts are installed
correctly if roll-over protective structure (ROPS)
is loosened or removed for any reason. Tighten
mounting bolts to proper torque.
PY4423
The protection offered by ROPS will be
impaired if ROPS is subjected to structural A—ROPS Crossbar
damage, as in an overturn incident, or is in B—Mounting Bolts (8 used)
anyway altered by welding, bending, drilling, or C—Headed Pins
D—Quick-lock Pin
cutting. A damaged ROPS should be replaced,
not reused. Any alteration to the ROPS must be
approved by the manufacturer.
Specification
ROPS Mounting Bolts—Torque .................................. 335 N•m (250 lb-ft)
145-28 091406
PN=187
Service
PY80265,05H1012 –19–06SEP05–2/3
–UN–20MAY03
CAUTION: Always keep upper part of ROPS
pinned in vertical position (as pictured) when
operating tractor. If tractor is operated with
PY1421
ROPS folded (e.g. to enter a low building) drive
with extreme caution and DO NOT use seat belt.
PY80265,05H1012 –19–06SEP05–3/3
145-29 091406
PN=188
Service
–UN–21AUG06
PY6149
A—Canopy C—Nut (8 used) D—U-Bolt (4 used) E—ROPS Crossbar
B—Canopy Mounting Bracket
(2 used)
PY80265,000013C –19–22AUG06–1/1
145-30 091406
PN=189
Troubleshooting
Engine Troubleshooting
Symptom Problem Solution
Engine hard to start or will not Improper starting procedure. Reviewing starting procedure.
start
Water, dirt, or air in fuel system. Drain, flush, fill and bleed system.
Engine runs irregularly or stalls Low coolant temperature. See your John Deere dealer.
frequently
Water, dirt, or air in fuel system. Drain, flush, fill, and bleed system.
150-1 091406
PN=190
Troubleshooting
Below normal engine Defective temperature gauge or Check gauge, sender, and
temperature sender. conditions.
150-2 091406
PN=191
Troubleshooting
High oil consumption Crankcase oil too light. Use proper viscosity oil.
Engine emits white smoke Improper type fuel. Use proper fuel.
Cold start advance or light load See your John Deere dealer.
advance not functioning.
Engine emits black or gray Improper type of fuel. Use proper fuel.
exhaust smoke
150-3 091406
PN=192
Troubleshooting
Engine overheats Dirty radiator core, or grille screens. Remove all trash.
Low engine oil level. Check oil level. Add oil as required.
PY80265,05H1013 –19–06SEP05–4/4
150-4 091406
PN=193
Troubleshooting
Transmission Troubleshooting
Symptom Problem Solution
Transmission oil overheats Low oil supply. Fill system with correct oil.
Hitch feedback linkage improperly Reset linkage. See your John Deere
adjusted. dealer.
Low transmission pressure. Low oil supply. Fill system with correct oil.
PY80265,05H1013 –19–06SEP05–1/1
150-5 091406
PN=194
Troubleshooting
Entire hydraulic system fails to Low oil supply. Fill system with correct oil.
function
Hydraulic oil overheats Low oil supply. Fill system with correct oil.
Hitch feedback linkage improperly Reset linkage. See your John Deere
adjusted. dealer.
PY80265,05H1014 –19–06SEP05–1/1
Brakes Troubleshooting
Symptom Problem Solution
No solid pedal feel Air in system. See your John Deere dealer.
Pedal settles Rear brake piston seal leaking. See your John Deere dealer.
Excessive pedal travel Air in system. See your John Deere dealer.
Brakes drag during transport Brakes out of adjustment. See your John Deere dealer.
PY80265,05H1015 –19–06SEP05–1/1
150-6 091406
PN=195
Troubleshooting
Insufficient transport clearance Center link too long. Adjust center link.
Front of center link in upper holes. Move center link to lower holes.
Hitch drops slowly Rockshaft rate-of-drop control not Adjust rate-of-drop knob.
properly set.
Hitch fails to lift or lifts slowly Excessive load on hitch. Reduce load.
Implement will not operate at Lift links too short. Adjust lift links.
desired depth
150-7 091406
PN=196
Troubleshooting
Insufficient or no hitch response Front attachment of center link in Move center link attachment to lower
to draft load upper holes. bracket holes.
Hitch too responsive Front attachment on center link in Move center link attachment to
lower bracket holes. upper bracket holes.
Hitch drops too fast Rate-of-drop set too fast. Adjust rate-of-drop.
Rockshaft control levers “drift”. Friction disks are loose. Adjust rockshaft control lever friction.
Levers too loose. See procedures in “Rockshaft and
3-Point Hitch” section or see your
John Deere dealer.
PY80265,05H1017 –19–06SEP05–2/2
Hoses will not couple Improper hose male tips. Replace tip with ISO standard tips.
Remote cylinder will not lift load Excessive load. Reduce load.
Direction of travel reverses on #2 SCV lever moved to regenerate Reverse hose couplings.
SCV. position.
PY80265,05H1018 –19–06SEP05–1/1
150-8 091406
PN=197
Troubleshooting
Battery will not charge Loose or corroded connections. Clean and tighten connections.
Starter cranks slowly Low battery output. Check electrolyte level and specific
gravity.
Entire electrical system does not Faulty battery connections. Clean and tighten connections.
function
Relay(s) sticking or Diode to protect circuit from arcing See your John Deere dealer.
nonfunctional; repeated failures has failed.
PY80265,05H1019 –19–06SEP05–1/1
150-9 091406
PN=198
Tractor Storage
Storing Tractor
–UN–12DEC05
1. Service air cleaner (A). (See Servicing Air Cleaner in
Service section.)
PY4442
cooling system (B). (See Flushing Cooling System in
Service section.) Add 50 percent antifreeze water
mixture. Test coolant for adequate cold weather
protection.
A—Air Cleaner
–UN–17JAN05
B—Cooling System
C—Engine Oil Drain Plug
D—Engine Oil Filter
PY4495
–UN–27JUL06
PY6018
Continued on next page PU00210,000020B –19–27JUL06–1/4
155-1 091406
PN=199
Tractor Storage
–UN–03JAN05
PY4443
PU00210,000020B –19–27JUL06–2/4
–UN–23JUN06
throttle back to slow idle position. Crank engine only a
few revolutions.
PY5851
11. Remove and clean battery. Store in a cool, dry place.
Keep it charged.1
1
Disconnect battery ground cable for short-term storage periods (20 to
90 days).
Continued on next page PU00210,000020B –19–27JUL06–3/4
155-2 091406
PN=200
Tractor Storage
14. Use tape to seal air inlet hole (A), dust unloader valve
(C), exhaust pipe, crankcase filler (B), fuel caps and
transmission-hydraulic system filler cap.
16. Raise tyres off ground. Protect them from heat and
sunlight.
–UN–29JAN05
17. Thoroughly clean tractor. Touch up any painted
surfaces that are scratched or chipped.
PY4550
18. If tractor must be stored outside, cover it with a
waterproof material.
–UN–20FEB06
PY5524
PU00210,000020B –19–27JUL06–4/4
1. Check tyre inflation pressure. (See Wheels, Tyres 6. Drain a small amount of fuel from fuel tank to purge
and Treads section.) Lower tyres to ground. any moisture condensation that has collected.
155-3 091406
PN=201
Tractor Storage
10. Pull hand throttle (A) all the way down, depress clutch
–UN–16FEB06
pedal, and crank engine until oil pressure rises.
PY4485
carefully and check all systems before placing tractor
under load.
A—Hand Throttle
PY80265,05H1021 –19–06SEP05–2/2
155-4 091406
PN=202
Specifications
Machine Specifications
Cylinders Quantity 3
Cylinders Quantity 3
160-1 091406
PN=203
Specifications
Power Take-Off
Hydraulic System
1
Flow rate at 90% pump efficiency and engine at rated speed.
PY80265,05H1022 –19–28JUL06–2/2
160-2 091406
PN=204
Specifications
Fuel Tank
Cooling System
Engine
Transmission/Hydraulic System
PY80265,05H1023 –19–06SEP05–1/1
160-3 091406
PN=205
Specifications
160-4 091406
PN=206
Specifications
PY80265,05H1024 –19–06SEP05–2/2
160-5 091406
PN=207
Specifications
NOTE: Ground Speed (km/h) at 2400 rpm engine 5403 Tractor ( Rear tire size : 16.9 x 28 )
speed. Gear Speed (km/h)
A1 2.1
5303 Tractor ( Rear tyre size : 14.9 x 28)
A2 2.9
Gear Speed (km/h)
A3 4.4
A1 2.0
B1 5.8
A2 2.8
B2 8.3
A3 4.2
B3 12.5
B1 5.5
C1 13.3
B2 7.9
C2 19.2
B3 11.9
C3 28.9
C1 12.7
A-R 3.5
C2 18.3
B-R 9.6
C3 27.6
C-R 22.3
A-R 3.3
B-R 9.2
C-R 21.3
PY80265,0000107 –19–28JUL06–1/1
160-6 091406
PN=208
Specifications
–UN–07SEP99
TORQ2
Top, Property Class and Head Markings; Bottom, Property Class and Nut Markings
DO NOT use these values if a different torque value or tightening Make sure fastener threads are clean and that you properly start
procedure is given for a specific application. Torque values listed are thread engagement. This will prevent them from failing when
for general use only. Check tightness of fasteners periodically. tightening.
Shear bolts are designed to fail under predetermined loads. Always Tighten plastic insert or crimped steel-type lock nuts to approximately
replace shear bolts with identical property class. 50 percent of the dry torque shown in the chart, applied to the nut,
not to the bolt head. Tighten toothed or serrated-type lock nuts to the
full torque value.
Fasteners should be replaced with the same or higher property class.
If higher property class fasteners are used, these should only be
tightened to the strength of the original.
PY80265,05H1026 –19–06SEP05–1/1
160-7 091406
PN=209
Specifications
–UN–27SEP99
TORQ1A
Top, SAE Grade and Head Markings; Bottom, SAE Grade and Nut Markings
Grade 1 (No Mark) Grade 2a (No Mark) Grade 5, 5.1 or 5.2 Grade 8 or 8.2
b c b c b c
Size Lubricated Dry Lubricated Dry Lubricated Dry Lubricatedb Dryc
N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft)
1/4 3.8 (2.8) 4.7 (3.5) 6 (4.4) 7.5 (5.5) 9.5 (7) 12 (9) 13.5 (10) 17 (12.5)
5/16 7.7 (5.7) 9.8 (7.2) 12 (9) 15.5 (11.5) 19.5 (14.5) 25 (18.5) 28 (20.5) 35 (26)
3/8 13.5 (10) 17.5 (13) 22 (16) 27.5 (20) 35 (26) 44 (32.5) 49 (36) 63 (46)
7/16 22 (16) 28 (20.5) 35 (26) 44 (32.5) 56 (41) 70 (52) 80 (59) 100 (74)
1/2 34 (25) 42 (31) 53 (39) 67 (49) 85 (63) 110 (80) 120 (88) 155 (115)
9/16 48 (35.5) 60 (45) 76 (56) 95 (70) 125 (92) 155 (115) 175 (130) 220 (165)
5/8 67 (49) 85 (63) 105 (77) 135 (100) 170 (125) 215 (160) 240 (175) 305 (225)
3/4 120 (88) 150 (110) 190 (140) 240 (175) 300 (220) 380 (280) 425 (315) 540 (400)
7/8 190 (140) 240 (175) 190 (140) 240 (175) 490 (360) 615 (455) 690 (510) 870 (640)
1 285 (210) 360 (265) 285 (210) 360 (265) 730 (540) 920 (680) 1030 (760) 1300 (960)
1-1/8 400 (300) 510 (375) 400 (300) 510 (375) 910 (670) 1150 (850) 1450 (1075) 1850 (1350)
1-1/4 570 (420) 725 (535) 570 (420) 725 (535) 1280 (945) 1630 (1200) 2050 (1500) 2600 (1920)
1-3/8 750 (550) 950 (700) 750 (550) 950 (700) 1700 (1250) 2140 (1580) 2700 (2000) 3400 (2500)
1-1/2 990 (730) 1250 (930) 990 (730) 1250 (930) 2250 (1650) 2850 (2100) 3600 (2650) 4550 (3350)
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long,
and for all other types of bolts and screws of any length.
b
"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.
c
"Dry" means plain or zinc plated without any lubrication.
DO NOT use these values if a different torque value or tightening Make sure fastener threads are clean and that you properly start
procedure is given for a specific application. Torque values listed are thread engagement. This will prevent them from failing when
for general use only. Check tightness of fasteners periodically. tightening.
Shear bolts are designed to fail under predetermined loads. Always Tighten plastic insert or crimped steel-type lock nuts to approximately
replace shear bolts with identical grade. 50 percent of the dry torque shown in the chart, applied to the nut,
not to the bolt head. Tighten toothed or serrated-type lock nuts to the
full torque value.
Fasteners should be replaced with the same or higher grade. If
higher grade fasteners are used, these should only be tightened to
the strength of the original.
PY80265,05H1027 –19–06SEP05–1/1
160-8 091406
PN=210
Specifications
–19–25FEB99
those engines marketed by John Deere that have been
certified by the United States Environmental Protection
Agency (EPA) and/or California Air Resources Board
LV2010
(CARB); and used in the United States in non-road mobile
(self-propelled or portable/transportable1) equipment. The
presence of an emissions label like the one shown Sample Emission Label
signifies that the engine has been certified with the EPA
and/or CARB. The EPA and CARB warranties only apply
to new engines having the certification label affixed to the
engine and sold as stated above in the geographic areas
governed by the regulating agencies.
1
Equipment moved at least once every 12 months.
PY80265,05H1028 –19–06SEP05–1/1
160-9 091406
PN=211
Specifications
NOTE: Applicable in North America only. For complete Depreciation or damage caused by lack of reasonable
machine warranty, reference a copy of the and necessary maintenance or by improper
John Deere warranty statement. Contact your maintenance.
John Deere dealer to obtain a copy.
Transportation, mailing, or service call charges for
To Secure Warranty Service warranty service.
The purchaser must request warranty service from a Limitation of Implied Warranties and Purchaser’s
John Deere dealer authorized to sell John Deere Remedies
batteries, and present the battery to the dealer with the
top cover plate codes intact. To the extent permitted by law, neither John Deere nor
any company affiliated with it makes any warranties,
Free Replacement representations or promises as to the quality,
performance or freedom from defect of the products
Any new battery which becomes unserviceable (not covered by this warranty. IMPLIED WARRANTIES OF
merely discharged) due to defects in material or MERCHANTABILITY AND FITNESS FOR A
workmanship within 90 days of purchase will be PARTICULAR PURPOSE, TO THE EXTENT
replaced free of charge. Installation costs will be APPLICABLE, SHALL BE LIMITED IN DURATION TO
covered by warranty if (1) the unserviceable battery THE APPLICABLE ADJUSTMENT PERIOD SET
was installed by a John Deere factory or dealer, (2) FORTH HERE. THE PURCHASER’S ONLY
failure occurs within 90 days of purchase, and (3) the REMEDIES IN CONNECTION WITH THE BREACH
replacement battery is installed by a John Deere OR PERFORMANCE OF ANY WARRANTY ON JOHN
dealer. DEERE BATTERIES ARE THOSE SET FORTH
HERE. IN NO EVENT WILL THE DEALER, JOHN
Pro Rata Adjustment DEERE OR ANY COMPANY AFFILIATED WITH
JOHN DEERE BE LIABLE FOR INCIDENTAL OR
Any new battery which becomes unserviceable (not CONSEQUENTIAL DAMAGES. (Note: Some states do
merely discharged) due to defects in material or not allow limitations on how long an implied warranty
workmanship more than 90 days after purchase, but lasts or the exclusion or limitation of incidental or
before the expiration of the applicable adjustment consequential damages. So these limitations and
period, will be replaced upon payment of the battery’s exclusions may not apply to you.) This warranty gives
current list price less a pro rata credit for unused you specific legal rights, and you may also have some
months of service. The applicable adjustment period is rights which vary from state to state.
determined from the Warranty Code printed at the top
of the battery and chart below. Installation costs are No Dealer Warranty
not covered by warranty after 90 days from the date of
purchase. The selling dealer makes no warranty of it’s own and
the dealer has no authority to make any representation
This Warranty Does Not Cover or promise on behalf of John Deere, or to modify the
terms or limitations of this warranty in any way.
Breakage of the container, cover, or terminals.
160-10 091406
PN=212
Specifications
PY80265,05H1029 –19–06SEP05–2/2
160-11 091406
PN=213
Identification Numbers
Identification Plates
PY80265,05H1030 –19–06SEP05–1/1
–UN–25MAR05
PY4453
PY80265,05H1031 –19–06SEP05–1/1
PY80265,05H1032 –19–06SEP05–1/1
165-1 091406
PN=214
Identification Numbers
–UN–05JAN05
PY4454
PU00210,000020C –19–05JUL06–1/1
–UN–28APR97
LV1931
PY80265,05H1034 –19–06SEP05–1/1
PY80265,05H1035 –19–06SEP05–1/1
165-2 091406
PN=215
Identification Numbers
–UN–09DEC03
enforcement agencies and order duplicate plates.
3. Other steps you can take:
• Mark your machine with your own numbering system
• Take color photographs from several angles of each
TS1680
machine
DX,SECURE1 –19–18NOV03–1/1
–UN–24MAY89
• Remove any keys and batteries
TS230
4. When parking outdoors, store in a well-lighted and
fenced area.
5. Make note of suspicious activity and report any thefts
immediately to law enforcement agencies.
6. Notify your John Deere dealer of any losses.
DX,SECURE2 –19–18NOV03–1/1
165-3 091406
PN=216
Lubrication Maintenance Record Charts
50, 250, 500 Hour Service Chart
Hours Hours
Date Date
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
PY80265,05H1036 –19–06SEP05–1/1
170-1 091406
PN=217
Lubrication Maintenance Record Charts
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
PY80265,05H1036 –19–06SEP05–1/1
170-2 091406
PN=218
Lubrication Maintenance Record Charts
• Check and adjust valve clearance • Change transmission-hydraulic oil and filter
• Check engine speeds • Clean transmission-hydraulic pickup screen
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
PY80265,05H1037 –19–06SEP05–1/1
170-3 091406
PN=219
Lubrication Maintenance Record Charts
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
PY80265,05H1038 –19–06SEP05–1/1
170-4 091406
PN=220
Lubrication Maintenance Record Charts
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
PY80265,05H1039 –19–06SEP05–1/1
170-5 091406
PN=221
Lubrication Maintenance Record Charts
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
PY80265,05H1040 –19–06SEP05–1/1
170-6 091406
PN=222
John Deere Service
John Deere Parts
–UN–23AUG88
TS100
PY00013,0000003 –19–14JUN01–1/1
–UN–23AUG88
TS101
PY00013,0000004 –19–14JUN01–1/1
Result?
–UN–23AUG88
Experience you can count on!
TS102
PY00013,0000005 –19–14JUN01–1/1
Prompt Service
PY00013,0000006 –19–14JUN01–1/1
180-1 091406
PN=223
John Deere Service
180-2 091406
PN=224
Index
Page Page
A Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-10
Battery explosion . . . . . . . . . . . . . . . . . . . . . . 145-16
Acid burns, battery . . . . . . . . . . . . . . . . . . . . . 145-17 Bearings, front wheel, pack . . . . . . . . . . . . . . . 120-3
Adjusting rockshaft speed-of-drop Before starting the engine . . . . . . . . . . . . . . . . . 40-1
Implement lock . . . . . . . . . . . . . . . . . . . . . . . . 55-6 Bolts
Adjustments Front axle, tighten . . . . . . . . . . . . . . . . . . . . . . 75-4
Rockshaft sensing lever friction. . . . . . . . . . . 55-13 Rear axle, tighten . . . . . . . . . . . . . . . . . . . . . . 75-5
Air cleaner Booster battery . . . . . . . . . . . . . . . . . . . . . . . . . . 40-9
Inspecting primary element . . . . . . . . . . . . . . 145-8 Brake pedal free play
Replace elements . . . . . . . . . . . . . . . . . . . . . 130-2 Check and adjust . . . . . . . . . . . . . . . . . . . . . 110-4
Service . . . . . . . . . . . . . . . . . . . . . . . .110-1, 140-1 Brakes
Service/regular intervals . . . . . . . . . . . . . . . . 145-6 Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-4
Storing primary element . . . . . . . . . . . . . . . . 145-9 Brakes troubleshooting . . . . . . . . . . . . . . . . . . . 150-6
Air intake system Break-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1
Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-6 Break-in service . . . . . . . . . . . . . . . . . . . . .30-2, 90-3
Components . . . . . . . . . . . . . . . . . . . . . . . . . 145-6
Air restriction indicator . . . . . . . . . . . . . . . . . . . . 40-3
Alternator wiring
C
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . 145-20
Alternator/fan belt
Capacities
Inspect and adjust (5410 and 5510) . . . . . . . 110-1
Drain and refill . . . . . . . . . . . . . . . . . . . . . . . 160-3
Alternator/fan belt, replacing
Cast iron weights . . . . . . . . . . . . . . . . . . . . . . . . 70-7
5210 and 5310 . . . . . . . . . . . . . . . . . . . . . . . 145-9
Install rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-8
Attaching implements to three point hitch . . . . . . 55-9
Center link
Attaching PTO-driven implement . . . . . . . . . . . . 65-3
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-8
Charging system indicator . . . . . . . . . . . . . . . . . 40-3
Checking Toe-In . . . . . . . . . . . . . . . . . . . . . . . . 75-13
Clutch pedal free play
B
Check and adjust . . . . . . . . . . . . . . . . . . . . . 110-3
Cold weather starting procedure. . . . . . . . . . . . . 40-8
Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-1 Connecting single acting cylinder . . . . . . . . . . . . 60-3
Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-2 Control lever and coupler identification . . . . . . . . 60-1
Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-4 Coolant
Liquid weight. . . . . . . . . . . . . . . . . . . . . . . . . . 70-9 Check level . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-2
Matching to load work . . . . . . . . . . . . . . . . . . . 70-2 Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . 85-10
Maximum front . . . . . . . . . . . . . . . . . . . . . . . . 70-7 Diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . 85-9
Maximum rear. . . . . . . . . . . . . . . . . . . . . . . . . 70-7 Coolant temperature gauge . . . . . . . . . . . . . . . . 40-4
Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-1 Cooling system
Ballasting Components . . . . . . . . . . . . . . . . . . . . . . . . 145-12
Front end for transport . . . . . . . . . . . . . . . . . . 70-5 Flush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-13
MFWD tractors . . . . . . . . . . . . . . . . . . . . . . . . 70-6 Flush every two years . . . . . . . . . . . . . . . . . . 135-1
Two-wheel drive tractors . . . . . . . . . . . . . . . . . 70-6 Winterize. . . . . . . . . . . . . . . . . . . . . . . . . . . 145-14
Battery Correct hose tips . . . . . . . . . . . . . . . . . . . . . . . . 60-1
Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-15 Cylinder hoses, disconnecting . . . . . . . . . . . . . . 60-5
Acid burn treatment. . . . . . . . . . . . . . . . . . . 145-17 Cylinder, extending/retracting
Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-9 No. 1 SCV . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-4
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-19
Checking condition . . . . . . . . . . . . . . . . . . . 145-16
Clean and check . . . . . . . . . . . . . . . . . . . . . . 100-2
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . 145-15 D
Replacement specifications. . . . . . . . . . . . . 145-19
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-17 Dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3
Index-1 091406
PN=1
Index
Page Page
Index-2 091406
PN=2
Index
Page Page
Seat
O Selecting position . . . . . . . . . . . . . . . . . . . . . . 25-2
Seat belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-2
Oil Selecting a gear . . . . . . . . . . . . . . . . . . . . . . . . . 50-4
Engine break-in. . . . . . . . . . . . . . . . . . . . . . . 145-3 Service
Transmission-hydraulic . . . . . . . . . . . . . . . . . 85-11 Annually . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130-1
Warming hydraulic system . . . . . . . . . . . . . . 55-14 As required . . . . . . . . . . . . . . . . . . . . . . . . . . 140-1
Oil cooler, cleaning. . . . . . . . . . . . . . . . . . . . . 145-13 10 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-1
Oil filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-8 100 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 105-1
Index-3 091406
PN=3
Index
Page Page
Index-4 091406
PN=4
Index
Page
Weights
Cast iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-7
Install rear cast iron . . . . . . . . . . . . . . . . . . . . 70-8
Wheel slip
Measuring manually . . . . . . . . . . . . . . . . . . . . 70-3
Index-5 091406
PN=5
Index
Index-6 091406
PN=6