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5303 And 5403 Tractors

OPERATOR’S MANUAL
5303 And 5403 Tractors
OMRE264654 Issue I6 (ENGLISH)

CALIFORNIA
Proposition 65 Warning

Diesel engine exhaust and some of its constituents are


known to the State of California to cause cancer, birth
defects, and other reproductive harm.

If this product contains a gasoline engine:

WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.

The State of California requires the above two warnings.

John Deere Equipment Private Limited


Litho in India
Introduction
Foreword

READ THIS MANUAL carefully to learn how to operate BEFORE DELIVERING THIS MACHINE, your dealer
and service your machine correctly. Failure to do so performed a predelivery inspection. After operating for
could result in personal injury or equipment damage. the first 100 hours, schedule an after-sale inspection
This manual and safety signs on your machine may with your dealer to ensure best performance.
also be available in other languages (see your John
Deere dealer to order). THIS TRACTOR IS DESIGNED SOLELY for use in
customary agricultural or similar operations
THIS MANUAL SHOULD BE CONSIDERED a ("INTENDED USE"). Use in any other way is
permanent part of your machine and should remain considered as contrary to the intended use. The
with the machine. manufacturer accepts no liability for damage or injury
resulting from this misuse, and these risks must be
MEASUREMENTS in this manual are given in both borne solely by the user. Compliance with and strict
metric and customary U.S. unit equivalents. Use only adherence to the conditions of operation, service and
correct replacement parts and fasteners. Metric and repair as specified by the manufacturer also constitute
inch fasteners may require a specific metric or inch essential elements for the intended use.
wrench.
THIS TRACTOR SHOULD BE OPERATED, serviced
RIGHT-HAND AND LEFT-HAND sides are determined and repaired only by persons familiar with all its
by facing the direction of forward travel. particular characteristics and acquainted with the
relevant safety rules (accident prevention). The
WRITE TRACTOR SERIAL (CHASSIS) NUMBER in accident prevention regulations, all other generally
the Specification or Identification Numbers section. recognized regulations on safety and occupational
Accurately record all the numbers to help in tracing the medicine and the road traffic regulations must be
machine should it be stolen. Your dealer also needs observed at all times. Any arbitrary modifications
these numbers when you order parts. File the carried out on this tractor will relieve the manufacturer
identification numbers in a secure place off the of all liability for any resulting damage or injury.
machine.

SETTING FUEL DELIVERY BEYOND PUBLISHED


factory specifications or otherwise overpowering will
result in loss of warranty protection for this machine.

PY80265,000010A –19–01SEP06–1/3

091406
PN=2
Introduction

–UN–06SEP06
PY6176
John Deere 5303 tractor

–UN–31AUG06
PY6174

John Deere 5403 Tractor


PY80265,000010A –19–01SEP06–2/3

091406
PN=3
Introduction

NOTE: Tractors shown may have optional equipment.

PY80265,000010A –19–01SEP06–3/3

091406
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Contents
Page Page

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-1 Avoid Idling the Engine. . . . . . . . . . . . . . . . . . . . 40-5


Observe Engine Work and Idle Speeds . . . . . . . 40-6
Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Working With Speed/Hour Meter . . . . . . . . . . . . 40-6
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . 40-7
Controls and Instruments Cold Weather Starting Procedure Using
Tractor Controls . . . . . . . . . . . . . . . . . . . . . . . . . 15-1 Intake Air Heater System (Optional) . . . . . . . . 40-8
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . 15-3 Using Booster Battery. . . . . . . . . . . . . . . . . . . . . 40-9

Lights Driving the Tractor


Light Switch Positions. . . . . . . . . . . . . . . . . . . . . 20-1 Operator Training Required . . . . . . . . . . . . . . . . 50-1
Using Headlights . . . . . . . . . . . . . . . . . . . . . . . . 20-2 Driving on Public Roads . . . . . . . . . . . . . . . . . . . 50-1
Using High Beam Indicator . . . . . . . . . . . . . . . . . 20-2 Operating Transmission . . . . . . . . . . . . . . . . . . . 50-3
Using Tail Lights. . . . . . . . . . . . . . . . . . . . . . . . . 20-3 Shifting Transmission . . . . . . . . . . . . . . . . . . . . . 50-3
Using Turn Signals . . . . . . . . . . . . . . . . . . . . . . . 20-4
Selecting a Gear . . . . . . . . . . . . . . . . . . . . . . . . 50-4
Using Hazard Lights . . . . . . . . . . . . . . . . . . . . . . 20-5
Using Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-4
Using Flood Lamp . . . . . . . . . . . . . . . . . . . . . . . 20-6
Using Differential Lock . . . . . . . . . . . . . . . . . . . . 50-5
Seven-Terminal Outlet—If Equipped. . . . . . . . . . 20-7
Operating Mechanical Front Wheel Drive . . . . . . 50-6
Stopping Tractor. . . . . . . . . . . . . . . . . . . . . . . . . 50-7
Operator’s Platform
Operating Foldable ROPS . . . . . . . . . . . . . . . . . 25-1
Using Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . 25-2 Rockshaft and 3-Point Hitch
Selecting Seat Position. . . . . . . . . . . . . . . . . . . . 25-2 Match Tractor Power to Implement. . . . . . . . . . . 55-1
Adjusting Ride Comfort. . . . . . . . . . . . . . . . . . . . 25-3 3-Point Hitch Components . . . . . . . . . . . . . . . . . 55-1
Rockshaft Control Levers . . . . . . . . . . . . . . . . . . 55-3
Break-In Period Setting Position Control Lever Stop . . . . . . . . . . 55-3
Observe Engine Operation Closely. . . . . . . . . . . 30-1 Using Rockshaft Position Control . . . . . . . . . . . . 55-4
Break-In Service. . . . . . . . . . . . . . . . . . . . . . . . . 30-2 Using Draft Control. . . . . . . . . . . . . . . . . . . . . . . 55-5
Adjusting Rockshaft Rate-of-Drop/
Prestarting Checks Implement lock . . . . . . . . . . . . . . . . . . . . . . . . 55-6
Service Daily Before Start-Up . . . . . . . . . . . . . . . 35-1 Attaching Tipping Trailer. . . . . . . . . . . . . . . . . . . 55-7
Preparing Implement . . . . . . . . . . . . . . . . . . . . . 55-7
Operating the Engine Positioning Center Link. . . . . . . . . . . . . . . . . . . . 55-8
Before Starting the Engine . . . . . . . . . . . . . . . . . 40-1 Attaching Implements to 3-Point Hitch . . . . . . . . 55-9
Starting the Engine. . . . . . . . . . . . . . . . . . . . . . . 40-2 Adjusting Hitch Side Sway . . . . . . . . . . . . . . . . 55-10
Check Instruments After Starting . . . . . . . . . . . . 40-2 Leveling the Hitch. . . . . . . . . . . . . . . . . . . . . . . 55-11
Oil Pressure Indicator . . . . . . . . . . . . . . . . . . . . . 40-3 Adjusting Lateral Float . . . . . . . . . . . . . . . . . . . 55-12
Charging System Indicator . . . . . . . . . . . . . . . . . 40-3 Adjusting Rockshaft Control Lever Friction -
Air Restriction Indicator . . . . . . . . . . . . . . . . . . . 40-3 MITA Rockshaft . . . . . . . . . . . . . . . . . . . . . . 55-13
Coolant Temperature Gauge . . . . . . . . . . . . . . . 40-4 Adjusting Rockshaft Lever Friction
Watch Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . 40-4 Adjustment - New JD Rockshaft . . . . . . . . . . 55-13
Changing Engine Speeds . . . . . . . . . . . . . . . . . . 40-4 Warming Hydraulic System Oil . . . . . . . . . . . . . 55-14
Warming Up the Engine . . . . . . . . . . . . . . . . . . . 40-5
Restart Stalled Engine . . . . . . . . . . . . . . . . . . . . 40-5 Continued on next page

All information, illustrations and specifications in this manual are based on


the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
COPYRIGHT  2005
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual

i 091406
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Contents

Page Page

Remote Hydraulic Cylinders Checking Toe-In—MFWD Tractor. . . . . . . . . . . 75-14


Use Correct Hose Tips . . . . . . . . . . . . . . . . . . . . 60-1 Adjusting Toe-In—MFWD Tractor . . . . . . . . . . . 75-15
Control Lever and Coupler Identification—If Set MFWD Steering Stops Turning Radius. . . . 75-16
Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-1 Use Correct Tire Combinations. . . . . . . . . . . . . 75-17
Connecting Hoses . . . . . . . . . . . . . . . . . . . . . . . 60-2
Connecting Single-Acting Cylinder . . . . . . . . . . . 60-3 Transporting
Correcting Reversed Cylinder Response . . . . . . 60-3 Use Safety Lights and Devices. . . . . . . . . . . . . . 80-1
Neutral Lever Position . . . . . . . . . . . . . . . . . . . . 60-4 Use a Safety Chain . . . . . . . . . . . . . . . . . . . . . . 80-1
Extending/Retracting Cylinder. . . . . . . . . . . . . . . 60-4 Driving Tractor on Roads . . . . . . . . . . . . . . . . . . 80-2
Disconnecting Hoses . . . . . . . . . . . . . . . . . . . . . 60-5 Transport on Carrier . . . . . . . . . . . . . . . . . . . . . . 80-5
Towing Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . 80-5
Drawbar and PTO
Observe Drawbar / Wagon Hitch Load Fuels, Lubricants, and Coolant
Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-1 Handle Fuel Safely—Avoid Fires . . . . . . . . . . . . 85-1
Using Swinging Drawbar . . . . . . . . . . . . . . . . . . 65-1 Handle Fluids Safely—Avoid Fires . . . . . . . . . . . 85-1
Stay Clear of Rotating Drivelines . . . . . . . . . . . . 65-2 Fuel Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-2
Attaching PTO-Driven Implement . . . . . . . . . . . . 65-3 Handling and Storing Diesel Fuel . . . . . . . . . . . . 85-2
Operating Tractor PTO . . . . . . . . . . . . . . . . . . . . 65-4 Cold Weather Operation . . . . . . . . . . . . . . . . . . . 85-3
Adjusting PTO Clutch Operating Rod . . . . . . . . . 65-5 Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-3
Bio-Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 85-4
Ballast Fill Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-5
Planning for Maximum Productivity. . . . . . . . . . . 70-1 Alternative and Synthetic Lubricants. . . . . . . . . . 85-6
Selecting Ballast Carefully . . . . . . . . . . . . . . . . . 70-1 Lubricant Storage . . . . . . . . . . . . . . . . . . . . . . . . 85-6
Matching Ballast to Load Work . . . . . . . . . . . . . . 70-2 Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . 85-7
Checking for Correct Ballast . . . . . . . . . . . . . . . . 70-2 Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-8
Measuring Wheel Slip—Manually . . . . . . . . . . . . 70-3 Diesel Engine Coolant . . . . . . . . . . . . . . . . . . . . 85-9
Ballast Limitations. . . . . . . . . . . . . . . . . . . . . . . . 70-4 Liquid Coolant Conditioner . . . . . . . . . . . . . . . . 85-10
Ballasting Front End for Transport . . . . . . . . . . . 70-5 Anti-Chatter Transmission/Hydraulic Oil . . . . . . 85-11
Ballasting Two-Wheel Drive Tractors . . . . . . . . . 70-6 Use Correct Hydraulic-Transmission Filter
Ballasting MFWD-Equipped Tractors . . . . . . . . . 70-6 Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-11
Determining Maximum Rear Ballast . . . . . . . . . . 70-7 Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-12
Determining Maximum Front Ballast . . . . . . . . . . 70-7 Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-12
Using Cast Iron Weights. . . . . . . . . . . . . . . . . . . 70-7
Installing Rear Cast Iron Weights . . . . . . . . . . . . 70-8 Lubrication and Maintenance
Using Liquid Weight . . . . . . . . . . . . . . . . . . . . . . 70-9 Avoid Heating Near Pressurized Fluid Lines. . . . 90-1
Using Implement Codes . . . . . . . . . . . . . . . . . . 70-10 Clean Vehicle of Hazardous Pesticides . . . . . . . 90-1
Observe Service Intervals. . . . . . . . . . . . . . . . . . 90-2
Wheels, Tires and Treads Use Correct Lubricant. . . . . . . . . . . . . . . . . . . . . 90-2
Service Tires Safely . . . . . . . . . . . . . . . . . . . . . . 75-1 Break-In Service. . . . . . . . . . . . . . . . . . . . . . . . . 90-3
Check Implement-to-Tire Clearance . . . . . . . . . . 75-1 Service Intervals. . . . . . . . . . . . . . . . . . . . . . . . . 90-4
Check Tire Inflation Pressure . . . . . . . . . . . . . . . 75-2
Tire Inflation Pressure Chart. . . . . . . . . . . . . . . . 75-3 Service—10 Hours
Selecting Front Tire Rolling Direction . . . . . . . . . 75-3 Check Engine Oil Level . . . . . . . . . . . . . . . . . . . 95-1
Tighten Wheel/Axle Hardware Correctly . . . . . . . 75-3 Check Coolant Level . . . . . . . . . . . . . . . . . . . . . 95-2
Tighten Bolts—Adjustable Front Axle . . . . . . . . . 75-4 Drain Water and Sediment From Fuel
Tighten Bolts—Rear Axle . . . . . . . . . . . . . . . . . . 75-5 Tank and Fuel Filter . . . . . . . . . . . . . . . . . . . . 95-3
Observe Rear Wheel Tread Width Limitations . . 75-5 Lubricate as Necessary . . . . . . . . . . . . . . . . . . . 95-3
Tread Settings—Multi-Position Rear Wheels . . . 75-6
Tread Setting—Multi-Position MFWD Wheels. . . 75-9 Service—50 Hours
Tread Settings—Adjustable Front Axle . . . . . . . 75-11 Check Transmission-Hydraulic System
Adjust Front Axle Tread Width . . . . . . . . . . . . . 75-12 Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-1
Checking Toe-In- Two-Wheel Drive Tractor . . . 75-13
Adjusting Toe-In—Two-Wheel Drive Tractor . . . 75-14 Continued on next page

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Check MFWD Axle Oil Level . . . . . . . . . . . . . . 100-1 Work In Ventilated Area . . . . . . . . . . . . . . . . . . 145-2
Clean and Check Battery . . . . . . . . . . . . . . . . . 100-2 Clean Vehicle of Hazardous Pesticides . . . . . . 145-2
Inspect All Tires . . . . . . . . . . . . . . . . . . . . . . . . 100-2 Engine Break-In Oil . . . . . . . . . . . . . . . . . . . . . 145-3
Lubricate Front Axle Pivot Pin(s) . . . . . . . . . . . 100-3 Using High-Pressure Washers . . . . . . . . . . . . . 145-3
Lubricate Steering Spindles . . . . . . . . . . . . . . . 100-3 Additional Service Information . . . . . . . . . . . . . 145-3
Lubricate Swivel Housing (MFWD) . . . . . . . . . . 100-4 Opening Hood . . . . . . . . . . . . . . . . . . . . . . . . . 145-4
Inspect Tractor for Loose Hardware . . . . . . . . . 100-5 Removing Side Screens . . . . . . . . . . . . . . . . . . 145-5
Removing Hood . . . . . . . . . . . . . . . . . . . . . . . . 145-5
Service—100 Hours Air Intake System Components . . . . . . . . . . . . 145-6
Change Engine Oil and Filter . . . . . . . . . . . . . . 105-1 Service Air Cleaner at Regular Intervals . . . . . . 145-6
Replace Transmission-Hydraulic Filter . . . . . . . 105-1 Checking Air Intake System . . . . . . . . . . . . . . . 145-6
Removing Primary Air Cleaner Element . . . . . . 145-7
Service—250 Hours Cleaning Primary Element . . . . . . . . . . . . . . . . 145-7
Service Air Cleaner . . . . . . . . . . . . . . . . . . . . . 110-1 Washing Primary Element . . . . . . . . . . . . . . . . 145-8
Inspect and Adjust Alternator/Fan Belt . . . . . . . 110-1 Inspecting Element . . . . . . . . . . . . . . . . . . . . . . 145-8
Lubricate 3-Point Hitch . . . . . . . . . . . . . . . . . . . 110-2 Storing Element . . . . . . . . . . . . . . . . . . . . . . . . 145-9
Check Neutral Start System . . . . . . . . . . . . . . . 110-2 Replacing Alternator/Fan Belt . . . . . . . . . . . . . . 145-9
Check and Adjust Clutch Pedal Free Play . . . . 110-3 Fuel System Components . . . . . . . . . . . . . . . 145-10
Check and Adjust Brake Pedal Free Play. . . . . 110-4 Do Not Modify Fuel System . . . . . . . . . . . . . . 145-10
Bleeding Fuel System. . . . . . . . . . . . . . . . . . . 145-11
Service—500 Hours Bleed Fuel System At Fuel Injection
Replace Fuel Filter . . . . . . . . . . . . . . . . . . . . . . 115-1
Nozzles. . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-11
Engine Cooling System Components . . . . . . . 145-12
Service—600 Hours
Cleaning Grille, Screens, Radiator and
Change Oil in MFWD Axle . . . . . . . . . . . . . . . . 120-1
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . 145-13
Clean Engine Crankcase Vent Tube. . . . . . . . . 120-2
Flush Cooling System. . . . . . . . . . . . . . . . . . . 145-13
Pack Front Wheel Bearing . . . . . . . . . . . . . . . . 120-3
Winterize Cooling System. . . . . . . . . . . . . . . . 145-14
Check Hoses and Hose Clamps for
Prevent Battery Explosions. . . . . . . . . . . . . . . 145-14
Tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-4
Observe Electrical Service Precautions . . . . . 145-14
Lubricate Rear Axle Bearings . . . . . . . . . . . . . . 120-5
Check Engine Idle Speeds . . . . . . . . . . . . . . . . 120-5 Battery Access . . . . . . . . . . . . . . . . . . . . . . . . 145-15
Check Front Axle Pivot Pin. . . . . . . . . . . . . . . . 120-6 Removing Battery . . . . . . . . . . . . . . . . . . . . . . 145-15
Adjust Engine Valve Clearance . . . . . . . . . . . . 120-6 Checking Battery Condition . . . . . . . . . . . . . . 145-16
Servicing Battery . . . . . . . . . . . . . . . . . . . . . . 145-17
Service—1000 Hours Charging Battery . . . . . . . . . . . . . . . . . . . . . . 145-19
Change Transmission-Hydraulic Oil and Battery Replacement Specifications . . . . . . . . 145-19
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125-1 Connecting Starter Wiring. . . . . . . . . . . . . . . . 145-20
Clean Transmission-Hydraulic Pickup Connecting Alternator Wiring . . . . . . . . . . . . . 145-20
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125-2 Locating Fusible Link . . . . . . . . . . . . . . . . . . . 145-21
Locating Fuses . . . . . . . . . . . . . . . . . . . . . . . . 145-21
Service—Annually Fuse Size and Function . . . . . . . . . . . . . . . . . 145-22
Change Engine Oil and Filter . . . . . . . . . . . . . . 130-1 Aiming Headlights. . . . . . . . . . . . . . . . . . . . . . 145-23
Replace Air Cleaner Elements . . . . . . . . . . . . . 130-2 Adjusting Headlights . . . . . . . . . . . . . . . . . . . . 145-24
Replace Headlight Bulb . . . . . . . . . . . . . . . . . 145-24
Service—2 Years/2000 Hours Replace Tail Light and Warning Light
Flush Cooling System. . . . . . . . . . . . . . . . . . . . 135-1 Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-25
Replace Flood Lamp Bulb . . . . . . . . . . . . . . . 145-26
Service—As Required Checking Tires . . . . . . . . . . . . . . . . . . . . . . . . 145-26
Service Air Cleaner . . . . . . . . . . . . . . . . . . . . . 140-1 Tubeless Tire Repair . . . . . . . . . . . . . . . . . . . 145-27
Adjust Throttle Friction . . . . . . . . . . . . . . . . . . . 140-1 Keep ROPS Installed Properly . . . . . . . . . . . . 145-28
Keep Canopy Installed Properly . . . . . . . . . . . 145-30
Service
Service Tractor Safely . . . . . . . . . . . . . . . . . . . 145-1 Continued on next page

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Page

Troubleshooting
Engine Troubleshooting . . . . . . . . . . . . . . . . . . 150-1
Transmission Troubleshooting . . . . . . . . . . . . . 150-5
Hydraulic System Troubleshooting . . . . . . . . . . 150-6
Brakes Troubleshooting . . . . . . . . . . . . . . . . . . 150-6
Rockshaft and Quick-Coupler 3-Point Hitch
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 150-7
Remote Hydraulic Cylinders Troubleshooting . . 150-8
Electrical System Troubleshooting . . . . . . . . . . 150-9

Tractor Storage
Storing Tractor . . . . . . . . . . . . . . . . . . . . . . . . . 155-1
Removing Tractor From Storage . . . . . . . . . . . 155-3

Specifications
Machine Specifications . . . . . . . . . . . . . . . . . . . 160-1
Drain and Refill Capacities . . . . . . . . . . . . . . . . 160-3
Permissible Load Specifications . . . . . . . . . . . . 160-4
Ground Speed Estimates . . . . . . . . . . . . . . . . . 160-6
Metric Bolt and cap screw Torque Values . . . . 160-7
Unified Inch Bolt and cap screw Torque
Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-8
Emissions Control System Certification
Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-9
Limited Battery Warranty . . . . . . . . . . . . . . . . 160-10

Identification Numbers
Identification Plates . . . . . . . . . . . . . . . . . . . . . 165-1
Record Tractor Serial Number . . . . . . . . . . . . . 165-1
Record Front Axle (2-WD) Serial Number. . . . . 165-1
Record Mechanical Front Wheel Drive
(MFWD) Serial Number. . . . . . . . . . . . . . . . . 165-2
Record Engine Serial Number . . . . . . . . . . . . . 165-2
Record Transmission Serial Number . . . . . . . . 165-2
Keep Proof of Ownership . . . . . . . . . . . . . . . . . 165-3
Keep Machines Secure . . . . . . . . . . . . . . . . . . 165-3

Lubrication Maintenance Record Charts


50, 250, 500 Hour Service Chart . . . . . . . . . . . 170-1
600 Hour Service Chart . . . . . . . . . . . . . . . . . . 170-2
1000, 1200 Hour Service Chart . . . . . . . . . . . . 170-3
Annual Service Chart . . . . . . . . . . . . . . . . . . . . 170-4
2000 Hour Service Chart . . . . . . . . . . . . . . . . . 170-5
As Required Service Chart . . . . . . . . . . . . . . . . 170-6

John Deere Service


John Deere Parts . . . . . . . . . . . . . . . . . . . . . . . 180-1
The Right Tools . . . . . . . . . . . . . . . . . . . . . . . . 180-1
Well Trained Technician . . . . . . . . . . . . . . . . . . 180-1
Prompt Service. . . . . . . . . . . . . . . . . . . . . . . . . 180-1

iv 091406
PN=4
Safety
Recognize Safety Information

This is a safety-alert symbol. When you see this symbol


on your machine or in this manual, be alert to the
potential for personal injury.

–UN–07DEC88
Follow recommended precautions and safe operating
practices.

T81389
DX,ALERT –19–29SEP98–1/1

Understand Signal Words

A signal word—DANGER, WARNING, or CAUTION—is


used with the safety-alert symbol. DANGER identifies the
most serious hazards.

DANGER or WARNING safety signs are located near

–19–30SEP88
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.

TS187
DX,SIGNAL –19–03MAR93–1/1

Follow Safety Instructions

Carefully read all safety messages in this manual and on


your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are

–UN–23AUG88
available from your John Deere dealer.

Learn how to operate the machine and how to use


controls properly. Do not let anyone operate without
instruction. TS201

Keep your machine in proper working condition.


Unauthorized modifications to the machine may impair the
function and/or safety and affect machine life.

If you do not understand any part of this manual and need


assistance, contact your John Deere dealer.

DX,READ –19–03MAR93–1/1

05-1 091406
PN=7
Safety

Prevent Machine Runaway

Avoid possible injury or death from machinery runaway.

Do not start engine by shorting across starter terminals.


Machine will start in gear if normal circuitry is bypassed.

–UN–11JAN89
NEVER start engine while standing on ground. Start
engine only from operator’s seat, with transmission in
neutral.

TS177
PY05032,0000101 –19–20MAY03–1/1

Operate Tractor Safely

Features designed into your tractor make operation safer


and let it perform a wide variety of jobs. Use your tractor
only for specified jobs it was designed to perform:
implement carrier, load mover, remote power source, or
transport unit—not a recreational vehicle.

Careless use or misuse can result in unnecessary


accidents. Be alert to hazards of tractor operation.
Understand causes of accidents and take every
precaution to avoid them. Most common accidents are
caused from:

–19–02JUN97
• Tractor upsets
• Improper starting procedures
• Crushing and pinching during hitching
• Collisions with other motor vehicles

M47224A
• Getting entangled in PTO shafts
• Falls from tractors

Avoid accidents by taking the following precautions:

Put transmission in PARK before dismounting. Leaving


transmission in gear with engine stopped will NOT prevent
the tractor from moving.
–UN–23AUG88

Be sure everyone is clear of tractor and attached


equipment before starting engine.

Never try to get on or off a moving tractor.


TS276

When tractor is left unattended, place in PARK, lower


implements to the ground, stop the engine, and remove
the key.

LV,5010SA,A –19–06JUN97–1/1

05-2 091406
PN=8
Safety

Shift to Low Gear on Hills

Shift to a low gear before descending a steep hill to


improve your control of the tractor with little or no braking.
Use engine braking to reduce speed before applying
tractor brakes. Run-away tractors often tip over. Never
coast downhill.

–UN–23AUG88
When driving on icy, wet or graveled surfaces, reduce
speed and be sure tractor is properly ballasted to avoid
skidding and loss of steering control. For best control,

TS216
engage mechanical front wheel drive (if equipped).

Additional ballast may be needed for transporting heavy


hitch mounted implements. When implement is raised,
drive slowly over rough ground, regardless of how much
ballast is used.

MX,SAIP,B –19–18MAR92–1/1

05-3 091406
PN=9
Safety

Freeing a Mired Machine

Attempting to free a mired machine can involve safety


hazards such as the mired tractor tipping rearward, the
towing tractor overturning, and the tow chain or tow bar (a
cable is not recommended) failing and recoiling from its

–UN–15SEP95
stretched condition.

Back your tractor out if it gets mired down in mud. Unhitch


any towed implements. Dig mud from behind the rear

TS1645
wheels. Place boards behind the wheels to provide a solid
base and try to back out slowly. If necessary, dig mud
from the front of all wheels and drive slowly ahead.

If necessary to tow with another unit, use a tow bar or a


long chain (a cable is not recommended). Inspect the
chain for flaws. Make sure all parts of towing devices are
of adequate size and strong enough to handle the load.

Always hitch to the drawbar of the towing unit. Do not


hitch to the front pushbar attachment point. Before
moving, clear the area of people. Apply power smoothly to
take up the slack: a sudden pull could snap any towing
device causing it to whip or recoil dangerously.

PY,OMPY0142,003 –19–07JUL99–1/1

Work In Ventilated Area

Engine exhaust fumes can cause sickness or death. If it is


necessary to run an engine in an enclosed area, remove
the exhaust fumes from the area with an exhaust pipe
extension.
–UN–23AUG88

If you do not have an exhaust pipe extension, open the


doors and get outside air into the area
TS220

DX,AIR –19–17FEB99–1/1

05-4 091406
PN=10
Safety

Park Tractor Safely

To park tractor safely:

• Disengage PTO.
• Lower equipment to the ground.

–UN–26APR89
Put gear shift lever in PARK.
• STOP the engine.
• Remove key.

M35691
Before you leave the operator’s seat, wait for engine and
attachment parts to stop moving.

MX,SAIP,AAA1 –19–29JUL94–1/1

Keep Riders Off Machine

Only allow the operator on the machine. Keep riders off.

Riders on machine are subject to injury such as being


struck by foreign objects and being thrown off of the
machine. Riders also obstruct the operator’s view resulting

–UN–23AUG88
in the machine being operated in an unsafe manner.

TS290
DX,RIDER –19–03MAR93–1/1

Handle Fuel Safely—Avoid Fires

Handle fuel with care: it is highly flammable. Do not refuel


the machine while smoking or when near open flame or
sparks.

Always stop engine before refueling machine. Fill fuel tank


–UN–23AUG88

outdoors.

Prevent fires by keeping machine clean of accumulated


trash, grease, and debris. Always clean up spilled fuel.
TS202

DX,FIRE1 –19–03MAR93–1/1

05-5 091406
PN=11
Safety

Prepare for Emergencies

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service,

–UN–23AUG88
hospital, and fire department near your telephone.

TS291
DX,FIRE2 –19–03MAR93–1/1

Do Not Use Starting Fluid

DO NOT use starting fluid in tractors equipped with an


intake air heater system. (See your John Deere dealer for
a complete list of other starting aids available).

Tractors are equipped with an intake air heater system.

–UN–22APR94
LV611
MX,SAIP,JA2 –19–24JUL95–1/1

Wear Protective Clothing

Wear close fitting clothing and safety equipment


appropriate to the job.

Prolonged exposure to loud noise can cause impairment


or loss of hearing.

–UN–23AUG88
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
TS206
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.

DX,WEAR –19–10SEP90–1/1

05-6 091406
PN=12
Safety

Protect Against Noise

Prolonged exposure to loud noise can cause impairment


or loss of hearing.

Wear a suitable hearing protective device such as


earmuffs or earplugs to protect against objectionable or

–UN–23AUG88
uncomfortable loud noises.

TS207
DX,NOISE –19–03MAR93–1/1

05-7 091406
PN=13
Safety

Handle Agricultural Chemicals Safely

Chemicals used in agricultural applications such as


fungicides, herbicides, insecticides, pesticides,
rodenticides, and fertilizers can be harmful to your health
or the environment if not used carefully.

–UN–23AUG88
Always follow all label directions for effective, safe, and
legal use of agricultural chemicals.

Reduce risk of exposure and injury:

TS220
• Wear appropriate personal protective equipment as
recommended by the manufacturer. In the absence of
manufacturer’s instructions, follow these general
guidelines:
– Chemicals labeled ’Danger’: Most toxic. Generally
require use of goggles, respirator, gloves, and skin
protection.

–UN–11OCT88
– Chemicals labeled ’Warning’: Less toxic. Generally
require use of goggles, gloves, and skin protections.
– Chemicals labeled ’Caution’: Least toxic. Generally
require use of gloves and skin protection.
• Avoid inhaling spray or dusts.

A34471
• Always have soap, water, and towel available when
working with chemicals. If chemical contacts skin,
hands, or face, wash immediately with soap and water.
If chemical gets into eyes, flush immediately with water.
• Wash hands and face after using chemicals and before
eating, drinking, smoking, or urination.
• Do not smoke or eat while applying chemicals.
• After handling chemicals, always bathe or shower and
change clothes. Wash clothing before wearing again.
• Seek medical attention immediately if illness occurs
during or shortly after use of chemicals.
• Keep chemicals in original containers. Do not transfer
chemicals to unmarked containers or to containers used
for food or drink.
• Store chemicals in a secure, locked area way from
human or livestock food. Keep children away.
• Always dispose of containers properly. Triple rinse
empty containers and puncture or crush containers and
dispose of properly.

DX,WW,CHEM01 –19–05APR04–1/1

05-8 091406
PN=14
Safety

Service and Operate Chemical Sprayers


Safely

Chemicals used in agricultural sprayers can be harmful to


your health or the environment if not used carefully.

–UN–23AUG88
Always follow all label directions for effective, safe, and
legal use of agricultural chemicals.

Reduce risk of exposure and injury:

TS272
• Wear appropriate personal protective equipment as
recommended by the manufacturer. (See ‘Handle
agricultural chemicals safely’ found in the Safety
Section.)
• Fill, flush, calibrate, and decontaminate sprayer in an
area where runoff will not reach ponds, lakes or
streams, livestock areas, or gardens, or near other
people.
• Keep children away from the chemicals, chemical

–UN–23AUG88
solutions, and rinsates
• If spray or chemical concentrate contacts skin, hands,
or face, wash immediately with soap and water.

TS220
If spray or chemical concentrate gets into eyes, flush
immediately with water
• If nozzle clogs or system malfunctions, stop engine and
relieve spray pressure from system.
• Do not place nozzle tips or other components to the
mouth to clear obstructions. Keep spare tips on hand
for replacement.
• Minimize risk of spray drift.
– Use large nozzle tips operated at lower pressures
– Do not operate solution delivery system at pressures
exceeding 345kPa (3.5 bar) (50 psi).
– Do not spray when winds exceed 16 km/h (10 mph).
– Do not spray when wind is blowing towards a nearby
sensitive crop, garden, or populated area.
• Properly dispose of unused chemicals, flushing solution,
and empty chemical containers.
• Decontaminate equipment used in mixing, transferring,
and applying chemicals after use.

DX,WW,CHEM02 –19–05APR04–1/1

05-9 091406
PN=15
Safety

Stay Clear of Rotating Drivelines

Entanglement in rotating driveline can cause serious injury


or death.

Keep tractor master shield and driveline shields in place

–UN–22AUG95
at all times. Make sure rotating shields turn freely.

Wear close fitting clothing. Stop the engine and be sure


PTO driveline is stopped before making adjustments,

TS1644
connections, or cleaning out PTO driven equipment.

DX,PTO –19–12SEP95–1/1

Use Safety Lights and Devices

Prevent collisions between other road users, slow moving


tractors with attachments or towed equipment, and
self-propelled machines on public roads. Frequently check
for traffic from the rear, especially in turns, and use turn
signal lights.

Use headlights, flashing warning lights, and turn signals


day and night. Follow local regulations for equipment
lighting and marking. Keep lighting and marking visible,
clean, and in good working order. Replace or repair

–UN–12APR90
lighting and marking that has been damaged or lost. An
implement safety lighting kit is available from your John
Deere dealer.

TS951
DX,FLASH –19–07JUL99–1/1

05-10 091406
PN=16
Safety

Use a Safety Chain

A safety chain will help control drawn equipment should it


accidentally separate from the drawbar.

Using the appropriate adapter parts, attach the chain to


the tractor drawbar support or other specified anchor

–UN–23AUG88
location. Provide only enough slack in the chain to permit
turning.

See your John Deere dealer for a chain with a strength

TS217
rating equal to or greater than the gross weight of the
towed machine. Do not use safety chain for towing.

DX,CHAIN –19–03MAR93–1/1

Safely Transporting the Tractor

A disabled tractor is best transported on a flatbed carrier.


Use chains to secure the tractor to the carrier.

Never tow a tractor at a speed greater than 16 km/h (10


mph). An operator must steer and brake the tractor under

–UN–22APR94
tow.

LV610
MX,SAIP,LA1 –19–29JUL94–1/1

05-11 091406
PN=17
Safety

Tow Loads Safely

Stopping distance increases with speed and weight of


towed loads, and on slopes. Towed loads with or without
brakes that are too heavy for the tractor or are towed too
fast can cause loss of control. Consider the total weight of
the equipment and its load.

–UN–23AUG88
Observe these recommended maximum road speeds, or
local speed limits which may be lower:

TS216
• If towed equipment does not have brakes, do not travel
more than 32 km/h (20 mph) and do not tow loads more
than 1.5 times the tractor weight.
• If towed equipment has brakes, do not travel more than
40 km/h (25 mph) and do not tow loads more than 4.5
times the tractor weight.

Ensure the load does not exceed the recommended


weight ratio. Add ballast to recommended maximum for
tractor, lighten the load, or get a heavier towing unit. The
tractor must be heavy and powerful enough with adequate
braking power for the towed load. Use additional caution
when towing loads under adverse surface conditions,
when turning, and on inclines.

DX,TOW –19–02OCT95–1/1

Keep ROPS Installed Properly

Make certain all parts are reinstalled correctly if the


roll-over protective structure (ROPS) is loosened or
removed for any reason. Tighten mounting bolts to proper
torque.
–UN–23AUG88

The protection offered by ROPS will be impaired if ROPS


is subjected to structural damage, is involved in an
overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
TS212

replaced, not reused.

DX,ROPS3 –19–03MAR93–1/1

05-12 091406
PN=18
Safety

Practice Safe Maintenance

Understand service procedure before doing work. Keep


area clean and dry.

Never lubricate, service, or adjust machine while it is


moving. Keep hands, feet , and clothing from
power-driven parts. Disengage all power and operate
controls to relieve pressure. Lower equipment to the
ground. Stop the engine. Remove the key. Allow machine
to cool.

Securely support any machine elements that must be


raised for service work.

Keep all parts in good condition and properly installed. Fix


damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery ground


cable (-) before making adjustments on electrical systems

–UN–23AUG88
or welding on machine.

On towed implements, disconnect wiring harnesses from


tractor before servicing electrical system components or

TS218
welding on machine.

DX,SERV –19–17FEB99–1/1

05-13 091406
PN=19
Safety

Service Tractor Safely

Do not service the tractor while it is in motion or while the


engine is running.

When servicing front-wheel-drive-equipped tractor with


rear wheels supported off ground and rotating wheels by

–UN–08AUG94
engine power, always support front wheels in a similar
manner. Engaging front-wheel drive will pull rear wheels
off support if front wheels are not raised.

LV828
Tighten wheel hardware to correct torque as specified in
Wheels, Tires and Tread section. Torque at intervals
shown in Break-In Period and Lubrication and
Maintenance sections, to ensure that wheel hardware
does not loosen.

Reinstall shields removed during service.

MX,SAIP,MA1 –19–29JUL94–1/1

Support Machine Properly

Always lower the attachment or implement to the ground


before you work on the machine. If the work requires that
the machine or attachment be lifted, provide secure
support for them. If left in a raised position, hydraulically
supported devices can settle or leak down.

–UN–23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual. TS229

When implements or attachments are used with a


machine, always follow safety precautions listed in the
implement or attachment operator’s manual.

DX,LOWER –19–24FEB00–1/1

05-14 091406
PN=20
Safety

Remove Paint Before Welding or Heating

Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated


by welding, soldering, or using a torch.

–UN–23AUG88
Remove paint before heating:

• Remove paint a minimum of 100 mm (4 in.) from area


to be affected by heating. If paint cannot be removed,

TS220
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.

Do not use a chlorinated solvent in areas where welding


will take place.

Do all work in an area that is well ventilated to carry toxic


fumes and dust away.

Dispose of paint and solvent properly.

DX,PAINT –19–24JUL02–1/1

Avoid Heating Near Pressurized Fluid Lines

Flammable spray can be generated by heating near


pressurized fluid lines, resulting in severe burns to
yourself and bystanders. Do not heat by welding,
soldering, or using a torch near pressurized fluid lines or
other flammable materials. Pressurized lines can
–UN–15MAY90

accidentally burst when heat goes beyond the immediate


flame area.
TS953

DX,TORCH –19–10DEC04–1/1

05-15 091406
PN=21
Safety

Avoid High-Pressure Fluids

Escaping fluid under pressure can penetrate the skin


causing serious injury.

Avoid the hazard by relieving pressure before

–UN–23AUG88
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands

X9811
and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid


injected into the skin must be surgically removed within a
few hours or gangrene may result. Doctors unfamiliar with
this type of injury should reference a knowledgeable
medical source. Such information is available from Deere
& Company Medical Department in Moline, Illinois, U.S.A.

DX,FLUID –19–03MAR93–1/1

Service Cooling System Safely

Explosive release of fluids from pressurized cooling


system can cause serious burns.

Add make-up coolant through the recovery tank, not


directly to the radiator.

–UN–23AUG88
If radiator cap must be removed, do not remove when
engine is hot. Shut engine off and wait until cap is cool
enough to touch with bare hands. Slowly loosen cap to
first stop to relieve pressure before removing completely. TS281

MX,SAIP,KA1 –19–22JUL94–1/1

05-16 091406
PN=22
Safety

Store Attachments Safely

Stored attachments such as dual wheels, cage wheels,


and loaders can fall and cause serious injury or death.

Securely store attachments and implements to prevent


falling. Keep playing children and bystanders away from

–UN–23AUG88
storage area.

TS219
DX,STORE –19–03MAR93–1/1

Prevent Acid Burns

Sulfuric acid in battery electrolyte is poisonous. It is strong


enough to burn skin, eat holes in clothing, and cause
blindness if splashed into eyes.

Avoid the hazard by:

1. Filling batteries in a well-ventilated area.


2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.

If you spill acid on yourself:

1. Flush your skin with water.


2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 15—30 minutes. Get
medical attention immediately.

–UN–23AUG88
If acid is swallowed:

1. Do not induce vomiting.


2. Drink large amounts of water or milk, but do not
TS203
exceed 2 L (2 quarts).
3. Get medical attention immediately.

DX,POISON –19–21APR93–1/1

05-17 091406
PN=23
Safety

Service Tires Safely

Explosive separation of a tire and rim parts can cause


serious injury or death.

Do not attempt to mount a tire unless you have the proper


equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate


the tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension


hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.

Check wheels for low pressure, cuts, bubbles, damaged


rims or missing lug bolts and nuts.

–UN–23AUG88
TS211
DX,RIM –19–24AUG90–1/1

Dispose of Waste Properly

Improperly disposing of waste can threaten the


environment and ecology. Potentially harmful waste used
with John Deere equipment include such items as oil, fuel,
coolant, brake fluid, filters, and batteries.

–UN–26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.

Do not pour waste onto the ground, down a drain, or into TS1133
any water source.

Air conditioning refrigerants escaping into the air can


damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of waste


from your local environmental or recycling center, or from
your John Deere dealer.

DX,DRAIN –19–03MAR93–1/1

05-18 091406
PN=24
Safety Signs
Warning Labels

Keep warning labels in good repair, replace if not in


readable condition.
PY80265,05H0401 –19–17AUG06–1/6

–UN–08FEB06

–19–02JUL90
M71026
PY4480

PY80265,05H0401 –19–17AUG06–2/6
–UN–08FEB06

–UN–23AUG06
PY4513

PY6007

Continued on next page PY80265,05H0401 –19–17AUG06–3/6

10-1 091406
PN=25
Safety Signs

–19–04NOV05
–UN–25JUN01

LV4307
PY1057

PY80265,05H0401 –19–17AUG06–4/6

–UN–17AUG06
–UN–17AUG06

PY6141
PY6142

Continued on next page PY80265,05H0401 –19–17AUG06–5/6

10-2 091406
PN=26
Safety Signs

–UN–16JUL01

–19–29AUG97
PY1089

LV1933
PY80265,05H0401 –19–17AUG06–6/6

10-3 091406
PN=27
Controls and Instruments
Tractor Controls

–UN–06MAR06
PY5545
A—Hand Throttle D—Light Switch G—Turn Signal Switch J—Foot Throttle
B—Steering Wheel E—Key Switch H—Clutch Pedal K—Brake Pedals
C—Horn F—Hazard Switch I—Fuel Shut-of Knob

Continued on next page PU00210,000020D –19–06JUL06–1/2

15-1 091406
PN=28
Controls and Instruments

–UN–16FEB06

–UN–06MAR06
PY5501

PY5544
Right-hand side
Left-hand side

–UN–19JUN06
–UN–06JUN06

PY4350
PY5781

A—Selective Control Lever C—Rockshaft Draft Control E—PTO Clutch Lever H—Differential Lock Pedal
(Single or triple SCV Lever F—Range Shift Lever
option) D—Gear Shift Lever G—Rockshaft Rate-Of-Drop
B—Rockshaft Position Control Valve
Lever

PU00210,000020D –19–06JUL06–2/2

15-2 091406
PN=29
Controls and Instruments

Instrument Panel

–UN–30MAY06
PY5698
A—PTO Engaged Indicator E—Charging System Indicator G—Coolant Temperature I—Turn Signal Direction
B—Air Restriction Indicator F—Engine Oil Pressure Gauge Indicators
C—High Beam Indicator Indicator H—Tachometer J—Fuel Gauge
D—Hour Meter

PU00210,000023B –19–12JUL06–1/1

15-3 091406
PN=30
Lights
Light Switch Positions

Tractor light switch has five positions:

A—Turns off all lights.

B—Turns on warning lights only. Use for parking the

–UN–12JUL06
vehicle.

C—Turns on dim headlights, tail lights, and warning lights.

PY5918
Turn switch to this position before meeting other vehicles.

D—Turns on bright headlights, tail lights, and warning


lights. For highway driving during night time. A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail lights and Warning Light
E—Turns on bright headlights . Position
D—Bright Headlights, Tail lights and Warning
Lights Position
E—Bright Headlights

PU00210,000023C –19–12JUL06–1/1

20-1 091406
PN=31
Lights

Using Headlights

Dual-beam headlights (F) are switched on, “Bright


Headlight” (D) or “Dim Headlight” (C) light switch
positions.

Always dim lights before meeting another vehicle.

–UN–12JUL06
Keep headlights adjusted properly, (see Adjusting
Headlights in Service section).

PY5918
A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail Lights and Warning Light
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—Bright Headlights
F—Headlights

–UN–04JAN06
PY4384
PU00210,000023D –19–25JUL06–1/1

Using High Beam Indicator

High beam indicator (A) should glow when light switch is


turned to “Bright Headlight” position on. Bright headlights,
tail lights, flood light and warning lights should be on. –UN–30MAY06

A—High Beam Indicator


PY5699

PU00210,000023E –19–12JUL06–1/1

20-2 091406
PN=32
Lights

Using Tail Lights

Red tail lights (F) are switched on by either bright


headlight or dim headlight light switch position.

Be sure tail light lenses are clean before driving on a


road, so other drivers can see it easily.

–UN–12JUL06
CAUTION: Prevent collisions between other
road users, slow moving tractors with

PY5918
attachments or towed equipment, and
self-propelled machines on public roads.
Frequently check for traffic from the rear,
especially in turns, and use hand signals or
turn signal lights.

Use headlights, flashing warning lights, and


turn signals day and night. Follow local
regulations for equipment lighting and marking.

–UN–04AUG06
Keep lighting and marking visible and in good
working order. Replace or repair lighting and
marking that has been damaged or lost. An
implement safety lighting kit is available from

PY6090
your John Deere dealer.

A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail Lights and Warning Light
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—Bright Headlights
F—Tail Lights
G—Turn Signal Lights

PU00210,000023F –19–04AUG06–1/1

20-3 091406
PN=33
Lights

Using Turn Signals

–UN–21AUG06
–UN–29DEC04

PY6150
PY4359

Move turn signal lever (A) down to indicate left-hand turn


or up for right-hand turn. Indicator lights (D) will flash to
signal turn direction.

–UN–06JUN06
When lever is up, front and rear turn lights on right-hand
side (C) will flash. When lever is down, front and rear turn
lights on left-hand side (B) will flash.

PY5700
NOTE: Be sure to manually return lever to center position
after turning.
A—Turn Signal Lever
B—Left-hand Lights
C—Right-hand Lights
D—Dash Indicator Lights

PU00210,0000240 –19–21AUG06–1/1

20-4 091406
PN=34
Lights

Using Hazard Lights

–UN–15FEB06

–UN–15FEB06
PY4377

PY4390
.
All 4 turn signal lights ( 2 front and 2 rear) start to blink
when hazard light switch (C) is pulled out. Use harzard
lights to warn approaching vehicles when tractor is
stopped on the road

A—Turn Signal Light On Rear Side

–UN–16FEB06
B— Turn Signal Light On Front Side
C— Hazard Light Switch

PY1072
.

PY80265,05H0809 –19–06SEP05–1/1

20-5 091406
PN=35
Lights

Using Flood Lamp

Flood lamp (G) is switched on by “Flood Light Switch (H)”


switch. Horn (F) is located just right side of light switch

CAUTION: When operating on a road, move


light switch to either “Bright or Dim Head
Lamp” positions Never use flood lamp when
transporting. A clear, bright light at the rear of
the tractor could confuse drivers of other
vehicles as they approach from the rear.

–UN–29DEC04
A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail Lights and Warning Light

PY4358
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—High Beam Light
F—Horn
G—Flood Lamp
H—Flood Light switch

–UN–20FEB06
PY4150
PY80265,05H0810 –19–25JUL06–1/1

20-6 091406
PN=36
Lights

Seven-Terminal Outlet—If Equipped

Outlet (A) is used to connect lights, turn signals, and


remote electrical equipment on trailers or implements.
Always use auxiliary light on towed implement when
tractor rear signals and other lights are obscured.

–UN–17JUL04
NOTE: Matching plug is available through your John
Deere dealer.

Terminal Function Wire Color

PY4028
1 Ground Black
2 Flood Lamp Purple
3 Left Turn Dark Green
4 Accessory Red
5 Right Turn Dark Green
6 Tail Lamp Gray
7 Accessory Red

–UN–23FEB06
A—Seven-Terminal Outlet

PY5606
PU00210,0000256 –19–12JUL06–1/1

20-7 091406
PN=37
Operator’s Platform
Operating Foldable ROPS

CAUTION: Make certain all parts are installed


correctly if roll-over protective structure (ROPS)
is loosened or removed for any reason. Tighten
mounting bolts to proper torque.

The protection offered by ROPS will be


impaired if ROPS is subjected to structural
damage, as in an overturn incident, or is in
anyway altered by welding, bending, drilling or
cutting. A damaged ROPS should be replaced,
not reused. Any alteration to the ROPS must be
approved by the manufacturer.

Always keep upper part of ROPS pinned in


vertical position (as pictured) when operating
tractor. If tractor is operated with ROPS folded

–UN–09FEB06
(e.g. to enter a low building) drive with extreme
caution and DO NOT use seat belt.

Fold the ROPS up again as soon as the tractor

PY5480
is operated under normal conditions.
ROPS—Operating Position
To Lower ROPS Crossbar (A):

1. Remove quick-lock pins (B) and headed pins (C).

2. Lower crossbar (A) of ROPS onto stops.

3. Reinstall pins (C and B) into holes in ROPS to lock


crossbar down.

To Put ROPS in Operating Position:

–UN–10JAN05
1. Lift crossbar (A) of ROPS to position shown.

2. Install pins (C) and quick-lock pins (B).

PY4451
A—ROPS Crossbar
B—Quick-lock Pins
C—Headed Pins
–UN–20MAY03
PY1421

ROPS—Folded
PY80265,05H0812 –19–25JUL06–1/1

25-1 091406
PN=38
Operator’s Platform

Using Seat Belt

CAUTION: Use a seat belt when you operate


with a roll-over protective structure (ROPS) to
minimize chance of injury from an accident
such as an overturn. DO NOT use seat belt
when ROPS is folded down.

To properly retain operator, seat belt (A) must fit snugly


across abdomen. To adjust belt, belt must be completely
extended and length adjusted by pulling belt tail through
buckle.

A—Seat Belt

–UN–23FEB06
PY5603
PY80265,0000136 –19–25JUL06–1/1

Selecting Seat Position

Seat can be moved forward or backward depending on


operator’s requirement. To move seat on either side, just
lift lever (A) and push the seat.

A—Seat Adjustment Lever

–UN–24JAN05
PY4546

PU00210,00001F9 –19–05JUL06–1/1

25-2 091406
PN=39
Operator’s Platform

Adjusting Ride Comfort

Adjustment knob is located behind seat.

Weight markings are given on the rear of seat. Turn


adjustment knob (A) for a firm or soft ride. Seat

–UN–24JUN01
suspension will function properly relative to operators
weight.

A—Adjustment Knob

PY1033
PU00210,00001F8 –19–10JUL06–1/1

25-3 091406
PN=40
Break-In Period
Observe Engine Operation Closely

IMPORTANT: The engine is ready for normal


operation. Be extra cautious during the
first 100 hours, until you become
thoroughly familiar with the sound and

–UN–30MAY06
feel of your new tractor. Stay extra
attentive and alert.

Warm up tractor carefully. Check charging (A) and oil

PY5701
pressure (B) warning indicator lights and coolant
temperature gauge (C).

Avoid unnecessary engine idling. A—Charging Indicator


B—Oil Pressure Indicator
C—Coolant Temperature Indicator
Check engine oil, coolant, transmission/hydraulic and
mechanical front wheel drive (if equipped) fluid levels
frequently. Watch for fluid leaks.

NOTE: If engine oil must be added, use seasonal


viscosity grade oil. Use only lubricants meeting
specifications given in the Fuels, Lubricant, and
Coolant section.

PU00210,0000241 –19–12JUL06–1/1

30-1 091406
PN=41
Break-In Period

Break-In Service

IMPORTANT: Keep wheel hardware tight to avoid


tractor damage. Check wheel hardware
torque before operating, twice during
first ten hours of operation, after fifty
hours of operation, and periodically
thereafter.

During the First 10 Hours of Operation:

Perform daily or 10 hours service. (See Service Intervals


in Lubrication and Maintenance section)

Tighten wheel hardware. (See Wheels, Tires, and Treads


section)

After the First 50 Hours of Operation:

Tighten wheel hardware. (See Wheels, Tires, and Treads


section)

Check alternator/fan belt tension and tighten air intake


and cooling system hose clamps

Perform 50 Hours Service

After the First 100 Hours of Operation:

Replace transmission-hydraulic filter element

Change engine oil and filter1

1
See Engine Break-In Oil in Service section for additional information.
PY80265,05H0816 –19–06SEP05–1/1

30-2 091406
PN=42
Prestarting Checks
Service Daily Before Start-Up

1. Check the engine oil level. Wipe dipstick (A) off and
reinsert it fully. Remove and locate oil level.

Safe operating range is between two marks on

–UN–16FEB06
dipstick. Do not operate engine when oil level is below
lower mark on dipstick. Add seasonal viscosity grade
oil through filler hole (B). (See Fuel, Lubricants, and
Coolant section for oil specifications.)

PY5507
A—Engine Oil Dipstick
B—Engine Oil Filler Hole
C—Dipstick Oil Level Mark

–UN–27JUN06
PY5862
PU00210,00001FA –19–05JUL06–1/2

2. Check coolant level in recovery tank (A). If engine is


COOL and level is below “LOW” mark, add coolant to
recovery tank to bring level to “LOW” mark.

NOTE: Coolant level with a cold engine should be at the


“LOW” mark. A tractor at operating temperature
should have a coolant level at the “FULL” mark.

3. Lubricate the following items at 10 hour intervals if

–UN–11JAN05
operating in extremely wet or muddy conditions.

• Front axle pivot pin(s)


• Steering spindles
• Tie rod ends
PY4482

Use multipurpose grease. (See Fuels, Lubricants, and


Coolants section for grease specifications.) A—Coolant Recovery Tank

For detailed information see Lubrication and


Maintenance section.

PU00210,00001FA –19–05JUL06–2/2

35-1 091406
PN=43
Operating the Engine
Before Starting the Engine

–UN–23AUG88

–UN–20FEB06
TS220

PY5520
CAUTION: Prevent asphyxiation. Engine
exhaust fumes can cause sickness or death to
you or someone else.

If you must operate engine in a building, be


positive there is adequate ventilation. Either use
an exhaust pipe extension to remove the
exhaust fumes or open doors and windows to
bring enough outside air into the area.

–UN–11JUN02
1. Check fuel gauge to be sure tractor has plenty of fuel.

2. Place range shift lever (A) in neutral (N) and PTO lever

PY1238
(B) in OFF position. Starter will not operate if range
shift lever and PTO lever are not in these positions.
A—Range Shift Lever
3. Place rockshaft control levers (C and D) in lowered B—PTO Lever
position. C—Rockshaft Draft Control Lever
D—Rockshaft Position Control Lever
4. Check indicator lights. Indicators should illuminate
when key switch is turned to the “ON” position.

If any indicator does not function properly, see your


John Deere dealer.

PY80265,05H0818 –19–06SEP05–1/1

40-1 091406
PN=44
Operating the Engine

Starting the Engine

1. Push hand throttle (A) forward off idle position


(approximately 1/3 of full throttle). Engine may not start
with throttle pulled completely down.

–UN–11JAN89
CAUTION: Avoid possible injury or death from a
machine runaway.

Do not start engine by shorting across starter

TS177
terminals. Machine will start in gear and move if
normal circuitry is bypassed.

Start engine only from operator’s seat with


transmission in NEUTRAL.

NEVER start engine while standing on ground.

IMPORTANT: DO NOT run a cold engine at full


throttle.

2. Depress clutch pedal and turn key switch fully


clockwise (B) to engage starter. Release key when

–UN–13JAN05
engine starts. If key is released before engine starts,
wait until starter and engine stop turning before trying
again.

PY4497
IMPORTANT: DO NOT operate starter more than 20
seconds at a time. If engine does not
start, wait at least two minutes for the A—Hand Throttle
starter motor to cool before trying B—Key Switch On
again. If engine does not start in four
attempts, refer to “Troubleshooting”
section.

PY80265,05H0819 –19–06SEP05–1/1

Check Instruments After Starting

IMPORTANT: If charging system (A) or oil pressure


(B) indicators fail to go out, or
temperature gauge (C) indicates hot,
stop engine and determine the cause.
–UN–30MAY06

A—Charging System Indicator


B—Oil Pressure Indicator
C—Temperature Gauge
PY5701

PU00210,0000242 –19–12JUL06–1/1

40-2 091406
PN=45
Operating the Engine

Oil Pressure Indicator

Oil pressure indicator (A) will light if engine oil pressure is


low. Indicator should light when key is turned to engage
starter and go out when engine starts.

–UN–30MAY06
IMPORTANT: NEVER operate engine without
sufficient oil pressure. If indicator stays
lit for longer than five seconds under
normal operating conditions, stop

PY5702
engine and check for cause.

If low oil level is not the problem, see your John Deere
dealer. A—Oil Pressure Indicator

PU00210,0000243 –19–12JUL06–1/1

Charging System Indicator

Charging system indicator (A) will light when alternator


output is low. Indicator should light when key is turned to
engage starter and go out when engine starts.

–UN–30MAY06
If indicator stays lit for longer than five seconds in normal
operation, stop engine and check for cause. If loose or
broken fan belt is not the cause, see your John Deere
dealer.

PY5703
A—Charging System Indicator

PU00210,0000244 –19–12JUL06–1/1

Air Restriction Indicator

Air restriction indicator (A) will light if air cleaner becomes


plugged. Service air cleaner as soon as possible.

Indicator should light momentarily when key is turned


–UN–30MAY06

slowly to starter engagement position.

A—Air Restriction Indicator


PY5704

PU00210,0000245 –19–12JUL06–1/1

40-3 091406
PN=46
Operating the Engine

Coolant Temperature Gauge

The needle on the temperature gauge (A) rises as engine


warms up. If needle reaches red zone, stop engine and
determine the cause.

–UN–31MAY06
Check coolant level in coolant recovery tank and radiator
when engine cools. Also check grille, radiator and radiator
screen for plugging. Check fan belt tension. If problem is
not corrected, see your John Deere dealer.

PY5705
A—Coolant Temperature Gauge

PU00210,0000246 –19–12JUL06–1/1

Watch Fuel Level

Stop to refuel before gauge (A) reaches empty mark.

IMPORTANT: Use diesel fuel only. See Fuel and


Lubricants section for fuel

–UN–06JUN06
specifications.

Should tractor run out of fuel and not start in several tries,
air must be bled from fuel system. (See Bleeding Fuel

PY5706
System in Service section).

A—Fuel Gauge

PU00210,0000247 –19–12JUL06–1/1

Changing Engine Speeds

To increase speed, push hand throttle (A) forward.

To temporarily increase engine speed above hand throttle


setting, depress foot throttle (B).
–UN–10JAN06

–UN–09FEB06

A—Hand Throttle
B—Foot Throttle
PY5461

PY5482

PY80265,05H0826 –19–06SEP05–1/1

40-4 091406
PN=47
Operating the Engine

Warming Up the Engine

Do not place tractor under full load until it is properly


warmed up.

1. Idle engine at about 1200 rpm for 1 to 2 minutes (2 to

–UN–31MAY06
4 minutes in cold weather) .

2. Run engine at about 1900 rpm and under light load


until engine reaches normal operation condition.

PY5705
NOTE: If hydraulic functions are slow, see Warming
Hydraulic Oil in Rockshaft and 3-Point Hitch
section.

PU00210,0000248 –19–12JUL06–1/1

Restart Stalled Engine

Should the engine stall when operating under load,


depress clutch and restart it immediately to prevent
abnormal heat build up and continue with normal
operation or operate at slow idle for one or two minutes
before stopping.

PY80265,05H0828 –19–06SEP05–1/1

Avoid Idling the Engine

Allowing engine to idle at low rpm uses fuel inefficiently,


and can cause a build-up of carbon in the engine.

If tractor must be left with the engine running more than


–UN–30MAY06

three or four minutes, minimum engine speed should be


1200 rpm.
PY5707

PU00210,0000249 –19–12JUL06–1/1

40-5 091406
PN=48
Operating the Engine

Observe Engine Work and Idle Speeds

Slow idle speed should be 825—875 rpm. At light or no


load, full throttle speed will increase to 2600 rpm.

Normal working speed is 1600 rpm to 2400 rpm rated

–UN–30MAY06
speed. Within these limits engine can be put under full
load.

For correct PTO speed, run engine at 2400 rpm for

PY5707
standard 540 rpm operation .

PU00210,000024A –19–12JUL06–1/1

Working With Speed/Hour Meter

Tachometer (A) shows engine rpm, read in hundreds.

For standard 540 rpm PTO speed, increase engine speed


until tachometer needle is aligned with 2400 rpm mark

–UN–30MAY06
(C).

Hour meter (D) shows hours of operation in full hours and


tenths.

PY5708
A—Tachometer
C—2400 rpm Mark
D—Hour Meter

PU00210,000024B –19–12JUL06–1/1

40-6 091406
PN=49
Operating the Engine

Stopping the Engine

1. Pull hand throttle (A) down to slow idle position. Allow


engine to idle for one to two minutes.

2. Put range shift lever in Park position.

IMPORTANT: Cooling of certain engine parts is


provided by engine oil. Stopping a hot
engine suddenly could cause damage

–UN–13JAN05
to these parts by overheating or lack of
lubrication.

3. Turn key switch to the OFF position.

PY4501
4. Pull manual fuel shut-off knob (B) (at lower left side of
control support) rearward and hold until engine has
completely stopped.

CAUTION: Remove key from key switch to


prevent operation by untrained personnel.

–UN–23FEB06
A—Hand Throttle
B—Key Switch Off Position
C—Fuel Shut-Off Knob

PY4886
PY80265,05G1231 –19–10JUL06–1/1

40-7 091406
PN=50
Operating the Engine

Cold Weather Starting Procedure Using


Intake Air Heater System (Optional)

CAUTION: DO NOT use starting fluid in tractor


equipped with an intake air heater system. (See
your John Deere dealer for a complete list of

–UN–19JUL06
other starting aids available.)

Tractors are equipped with an intake air heater system.


An electric heating element (A) warms the intake air.

PY5960
1. Activate the intake air heater system by turning key (B)
to the RUN position. Hold the key in for 10 or 15
seconds for temperatures above —18°C (0°F). Hold
key in for 30 seconds when ambient temperature is
below 0°C (32°F).

2. Depress clutch pedal and turn key switch clockwise (C)


to start engine.

3. If engine runs rough, activate the intake air heater

–UN–14JAN05
system by holding in on the key switch (B) until engine
runs smooth.

A—Electric Heating Element

PY4502
B—Key Switch
C—Key Switch On

PY80265,0000134 –19–25JUL06–1/1

40-8 091406
PN=51
Operating the Engine

Using Booster Battery

Battery gas is explosive:

• DO NOT smoke while you charge battery.


• Keep all flames and sparks away.

–UN–12JUL06
DO NOT charge frozen battery.
• DO NOT connect booster battery negative (—) cable to
starting vehicle negative (—) terminal.

PY5821
1. Access battery. (See procedure in Service section.)

2. Connect positive (+) booster cable to booster battery


positive (+) post (D). A—Tractor Battery Positive (+) Post
B—Engine Ground
C—Booster Battery Negative (—) Post
3. Connect the other end of positive (+) booster cable to: D—Booster Battery Positve (+) Post

Open station: Tractor battery positive (+) post (A).

4. Connect negative (—) booster cable to booster battery


negative (—) post (C).

5. Connect the other end of negative (—) booster cable to


engine ground (B), away from battery or starter.

PU00210,00001FB –19–05JUL06–1/1

40-9 091406
PN=52
Driving the Tractor
Operator Training Required

• Study the Operation section of this manual before • Learn use of all controls.
operating tractor. • Operator experience is required to learn moving,
• Operate tractor in an open, unobstructed area under stopping, turning and other operating characteristics
direction of an experienced operator. of tractor.

PY80265,05H0836 –19–06SEP05–1/1

Driving on Public Roads

CAUTION: When transporting on a public road


or highway, use accessory lights and devices
for adequate warning to operators of other
vehicles. Check local governmental regulations.
Various safety devices are available from you
John Deere dealer. Keep safety items in good
condition. Replace missing or damaged items.

Observe the following precautions when operating the

–UN–29DEC04
tractor on the road:

CAUTION: Before operating tractor on a road,

PY4348
lock brake pedals together. Use brake lightly
and cautiously at transport speeds.

1. Couple brake pedals together using brake locking bar A—Brake Locking Bar
(A). Avoid hard applications of brakes. Reduce speed if
towed load weighs more than the tractor and is not
equipped with brakes.

Use additional caution when transporting towed loads


under adverse surface conditions and when turning or
braking on inclines. Be sure wheel tread is adjusted
wide to provide maximum stability.

IMPORTANT: To prevent unnecessary wear, never


ride the brakes by resting a foot on the
pedals.

Continued on next page PU00210,000024C –19–21AUG06–1/2

50-1 091406
PN=53
Driving the Tractor

–UN–21AUG06

–UN–12JUL06
PY6151

PY5916
2. Check local laws and regulations for lighting
requirements. Be sure turn signal lights (B) and tail
lights (A) are clean and visible.

3. Turn light switch to position (D).

–UN–10JAN06
Always turn light switch to dim lights position (E) when
meeting another vehicle. Never use flood lamps or any
other lights which could blind or confuse other drivers.

PY4469
4. Use turn signal when turning. Be sure to return lever
(F) to center position after turning.

5. Drive slowly enough to maintain safe control at all A—Tail Lights


times. Before descending a hill, shift to a gear low B—Turn Signal Lights
C—Reflex Reflector
enough to control speed without using brakes. Slow D—Bright Headlight Switch Position
down for rough ground, and sharp turns, especially E—Dim Headlight Switch Position
when transporting heavy, rear mounted equipment. F—Turn Signal Switch

PU00210,000024C –19–21AUG06–2/2

50-2 091406
PN=54
Driving the Tractor

Operating Transmission

–UN–23FEB06
–UN–10JAN06
PY4000

PY3099
left side Right side

A—Range Shift Lever B—Speed Shift Lever

Range shift lever (A) provides three forward speed Range shift must be in neutral for the engine to be
ranges, (A,B, & C). started.

Using range and speed shift levers in different


combinations, nine forward speeds and three reverse
speeds can be obtained.

PY80265,05H0838 –19–06SEP05–1/1

Shifting Transmission

IMPORTANT: To prevent transmission damage, do


not use speed shift on-the-go. To
prevent unnecessary wear, never “ride”
the clutch by resting a foot on the
pedal.

Depress clutch pedal (A) and stop tractor before shifting


either range shift lever or gear shift lever. Release clutch

–UN–29DEC04
pedal gradually to take up load smoothly.

A—Clutch Pedal
PY4357

PY80265,05H0839 –19–06SEP05–1/1

50-3 091406
PN=55
Driving the Tractor

Selecting a Gear

IMPORTANT: To extend drive train life and avoid


excessive soil compaction and rolling
resistance when using ballast, operate
one gear lower than normal.

–UN–30MAY06
The tractor may be operated in any gear with engine
speeds between 1400 rpm and 2400 rated engine rpm.
Within these limits the engine can be put under full load.

PY5707
For light load operation, use a higher gear and lower
engine speed. This saves fuel and reduces wear.

Ground Speed Estimates for different tyre sizes are


located in Specifications section.

PU00210,000024D –19–12JUL06–1/1

Using Brakes

CAUTION: Before operating tractor on a road,


lock pedals together. Use brake lightly and
cautiously at transport speeds.

Use individual brakes to assist in making sharp turns.


Disengage brake pedal locking bar (A) and depress only
one brake pedal.

To stop tractor, depress both brake pedals.

–UN–29DEC04
IMPORTANT: To prevent unnecessary wear, never
ride the brakes by resting a foot on the
pedals.

PY4348
Reduce speed if towed load is not equipped with brakes
and weighs more than the tractor. Avoid hard braking A—Brake Pedal Locking Bar
applications. Use additional caution when transporting
towed loads under adverse conditions, when turning or
stopping on inclines.

PU00210,000024E –19–04AUG06–1/1

50-4 091406
PN=56
Driving the Tractor

Using Differential Lock

CAUTION: DO NOT operate tractor at high


speed or attempt to turn with differential lock
engaged.

–UN–28AUG03
IMPORTANT: To prevent damage to drive train, DO
NOT engage differential lock when one
wheel is spinning and the other is

PY1466
completely stopped by the rspective
brake.
A—Differential Lock Pedal
When one wheel starts to lose traction, engage differential
lock by depressing pedal (A) down.

Keep the pedal pressed till the traction at both the tyres
equalizes & tractor comes out of the diych. If lock does
not disengage, depress one brake pedal and then the
other.

If tyres repeatedly slip, then get to traction, then slip


again, hold pedal in the engaged position.

PU00210,000024F –19–12JUL06–1/1

50-5 091406
PN=57
Driving the Tractor

Operating Mechanical Front Wheel Drive

Use mechanical front wheel drive (MFWD) as required for


better traction.

CAUTION: Mechanical front wheel drive greatly

–UN–16AUG06
increase traction. When this option is used,
extra caution is needed on slopes. Compared to
2-Wheel drive, a mechanical front wheel drive
tractor maintains traction on steeper slopes,

PY6138
increase the possibility of a tip over.

When driving on icy, wet or graveled surfaces,


reduce speed and be sure tractor is properly
ballasted to avoid skidding and loss of steering
controls, engage mechanical front wheel drive.

IMPORTANT: To extend tire life engage mechanical


front heel drive when needed . DO NOT
engage when driving on hard surfaces.

DO NOT install tire chains will strike


and damage tractor.

To prevent transmission damge, DO


NOT engage or disengage mechanical
front wheel drive on the go.

Depress clutch pedal and stop tractor before engaging or


disengaging MFWD. Push shift lever (A) forward to
engage, and pull lever back to disengage MFWD.

PU00210,00002F3 –19–16AUG06–1/1

50-6 091406
PN=58
Driving the Tractor

Stopping Tractor

CAUTION: Always place the gear shift lever in


Park before dismounting. Leaving transmission
in gear with engine off MAY NOT prevent tractor
from moving.

–UN–01JUN06
IMPORTANT: Tractor must be stopped before placing
gear shift lever in park. Park pawl will
not engage, and the transmission may

PY4003
be damaged if tractor is moving.

1. Stop the tractor and place gear shift lever (A) in Park
position.

2. Lower all equipment to ground using rockshaft position


control lever (C & D).

–UN–28AUG03
3. Pull hand throttle (B) down to slow idle position. Allow
engine to idle for one to two minutes.

IMPORTANT: Cooling of certain engine parts is

PY1467
provided by engine oil. Stopping a hot
engine suddenly could cause damage
to these parts by overheating or lack of
lubrication.

CAUTION: Remove the key from key switch to


prevent operation by untrained personnel.

–UN–28AUG03
4. Turn key switch to OFF position.

A—Gear Shift Lever


B—Hand Throttle

PY1469
C—Rockshaft Draft Control Lever
D—Rockshaft Position Control Lever

PU00210,0000250 –19–12JUL06–1/1

50-7 091406
PN=59
Rockshaft and 3-Point Hitch
Match Tractor Power to Implement

IMPORTANT: Tractor power should be matched to the


size of certain implements. Excessive
power can damage an implement, and
too large an implement can damage the
tractor. (Refer to your implement
operator’s manual for minimum and
maximum power requirements before
attaching an implement.)

PU00210,00003FE –19–05SEP06–1/1

3-Point Hitch Components

–UN–23FEB06
PY4939

MITA Rockshaft

A—Lift Arms C—Draft Links D—Center Link E—Sway Chains


B—Lift Links

Continued on next page PU00210,00003FF –19–05SEP06–1/2

55-1 091406
PN=60
Rockshaft and 3-Point Hitch

–UN–24NOV05
PY5279
New JD Rockshaft

A—Center Link C—Lift Links D—Sway Chains E—Draft links


B—Lift Arms

PU00210,00003FF –19–05SEP06–2/2

55-2 091406
PN=61
Rockshaft and 3-Point Hitch

Rockshaft Control Levers

The rockshaft position is controlled by two levers, the


rockshaft position control lever (A) and the rockshaft draft
control lever (B)

–UN–25JAN05
The rockshaft position control lever (A) raises the hitch
when pulled rearward, and lowers the hitch when moved
forward. See Using Rockshaft Position Control in this
section for more information.

PY4547
The rockshaft draft control lever (B) controls hitch position
relative to draft loads. See Using Draft Control in this
A—Rockshaft Position Control Lever
section for more information.
B—Rockshaft Draft Control Lever

PU00210,0000400 –19–05SEP06–1/1

Setting Position Control Lever Stop

NOTE: Position control lever stop is used when operating


depth or height needs to be repeated.

1. Operate implement for a few minutes to determine

–UN–27JAN05
proper depth or height.

2. Loosen lever stop (A), and slide against position


control lever. Lock stop in position by turning in a

PY4548
clockwise direction. Rockshaft will now lower to same
position each time control lever is pushed forward to
the stop.

A—Lever Stop

PU00210,0000401 –19–05SEP06–1/1

55-3 091406
PN=62
Rockshaft and 3-Point Hitch

Using Rockshaft Position Control

CAUTION: To prevent unexpected movement of


rockshaft, place draft control lever (B) in a full

–UN–14JUL04
forward position before attaching an implement.

Put draft control lever (B) forward when you DO NOT


want rockshaft to adjust automatically to draft load, such

PY4004
as attaching implement to tractor.

Use position control lever (A) to control hitch movement


and depth. Position control should be used for the
following applications:

TRANSPORT of implements and end of field turn-around.


Position control lever should be moved fully rearward (C)
for transport for both load and non-load sensing usage.

CONSTANT DEPTH of implements on level terrain and


for non- ground engaging implements such as spreaders
or sprayers. Place position control lever at depth desired
(D).

FLOAT operation for implements with skids or depth


gauge wheels designed to carry full implement weight.
Push both levers all the way forward (E) so implement
can follow the ground contour.

NOTE: Lift links can be adjusted for lateral float. (See


Lateral Float in this section.)

–UN–31JAN92
A—Rockshaft Position Control Lever
B—Rockshaft Draft Control Lever
C—Position Control Lever in Rearward Position
D—Position Control Lever in Desired Depth Position

M47168
E—Position Control Lever and Draft Control Lever in
Float Position

PU00210,0000402 –19–05SEP06–1/1

55-4 091406
PN=63
Rockshaft and 3-Point Hitch

Using Draft Control

The rockshaft is equipped with variable draft control


system.

Use draft load sensing when:

–UN–27JAN05
• Operating with a fully mounted implement in hill and
swale terrain. The implement will raise and lower to
follow the ground contours while maintaining a nearly

PY4549
constant depth.
• Operating in varying soil conditions. The implement is
raised slightly to get through tough spots so you do not
have to shift to a lower gear.

Draft control lever (B) controls amount of load required


before hitch responds. With lever placed fully forward to
the position marked “off” (C), there is no draft sensing.
Placing the lever toward the rear position reduces the
amount of draft load required to override the position
setting set by the position control lever (A) and raise the
rockshaft.

Draft sensitivity ranges can be changed by repositioning


the center link. (See Positioning Center Link in this section
for additional information.)

For draft load sensing operation:

• Initially place position control lever (A) in its fully


rearward position and the draft control lever (B) in the
fully forward (least draft) position.
• With tractor moving, push position control lever (A)
forward to set implement operating depth. Set position

–19–29JAN92
control lever stop (D) so control lever can be brought
back to the same position. The operating depth set-up
will prevent the rockshaft from lowering all the way

M47169
when the tractor begins to slip. Then pull draft sensing
lever (B) rearward until desired draft sensing sensitivity
is obtained.
• The position control lever (A) can also be raised slightly A—Rockshaft Position Control Lever
to override the draft control setting to help get through B—Rockshaft Draft Control Lever
C—Draft Sensing Off Position
slippery spots without getting stuck.
D—Position Control Lever Stop
• The position control lever (A) can be moved fully
rearward to raise the hitch at the end of the field.

PU00210,0000403 –19–05SEP06–1/1

55-5 091406
PN=64
Rockshaft and 3-Point Hitch

Adjusting Rockshaft Rate-of-Drop/ Implement


lock

CAUTION: Excessive rate-of-drop may cause


damage or injury. Fully lowering implement
should require at least two seconds.

–UN–23JAN05
Rockshaft drops faster when a heavy implement is
attached. Adjust rate-of-drop knob so that it is slow
enough to be safe and prevent implement damage.

PY4543
MITA Rockshaft - Turn rockshaft rate-of-drop knob (A), MITA Rockshaft
located under the seat, clockwise to slow rockshaft drop.

New JD Rockshaft - Turn rockshaft rate-of-drop knob (A),


located under right-hand rear of seat, clockwise to slow
rockshaft drop.

Turn knob counterclockwise to increase rate-of-drop.

–UN–24NOV05
Rate-of-drop knob is also called implement lock. When
knob is fully screw in, implement will not lower down even
if position control lever is fully down. Use implement lock
while transporting implement.

PY5280
A—Rockshaft Rate-Of-Drop Knob cum Implement
New JD Rockshaft
Lock

PU00210,0000404 –19–05SEP06–1/1

55-6 091406
PN=65
Rockshaft and 3-Point Hitch

Attaching Tipping Trailer

–UN–24NOV05
–UN–11APR05

PY5281
PY4890
MITA Rockshaft New JD Rockshaft

Hydraulic power can be extended to tipping trailer through


auxiliary port (B). When preselector knob (A) is fully
screwed-in, hydraulic oil will move to tipping trailer. Use
draft control lever for lowering or raising of trailer.

NOTE: When tipping trailer is not attached to tractor, fully


screw-out preselector knob, otherwise rockshaft

–UN–24NOV05
will not function.

A—Preselector Knob

PY5282
B—Auxilliary Port

New JD Rockshaft

PU00210,0000405 –19–05SEP06–1/1

Preparing Implement

Category II implements should have the top hole of the


implement mast located 610 mm (24 in.) above the lower
pins. Drill another hole in top mast or extend top mast if
necessary.
–UN–07JUN06

Category Mast Width Pin Size


Height Between
Lower Pins
Lower Upper
PY2274

II 610 mm 824 mm 28.7 mm 25.5 mm


(24 in.) (32-7/16 in.) (1-1/8 in.) (1 in.)

PU00210,0000406 –19–05SEP06–1/1

55-7 091406
PN=66
Rockshaft and 3-Point Hitch

Positioning Center Link

The draft sensing rockshaft center link attaching bracket


has holes which allow three different positions for
attaching the center link. The position effects the draft
sensing sensitivity.

Standard position is (C).

–UN–14JUL04
Move the center link attachment to holes (B) if:

• Excessive hitch activity or hunting occurs in draft control

PY4005
operation.
• The rear of the implement raises too much when lifted. MITA Rockshaft
The implement weight which can be lifted is reduced
slightly with the center link attachment in the lower
holes.
• The draft control lever range is too small.

Move the center link attachment to holes (C) if:

• The hitch seems unresponsive in draft control operation


and allows the engine speed to drop too far before

–UN–24NOV05
raising the rockshaft.
• The rear of the implement droops and drags the ground
as the implement is lifted.

PY5283
Upper hole (A) eliminates nearly all draft sensing.
New JD Rockshaft
NOTE: Implements with Category II mast height 610 mm
(24 in.) will use the upper two holes. A—Upper Hole
B—Middle Hole
C—Lower Hole

PU00210,0000407 –19–05SEP06–1/1

55-8 091406
PN=67
Rockshaft and 3-Point Hitch

Attaching Implements to 3-Point Hitch

1. Be sure drawbar will not interfere. If necessary, move


drawbar ahead, or remove it. Check for any other
potential interference.

–UN–09DEC05
CAUTION: Prevent unexpected movement of
rockshaft by placing draft sensing lever in the
forward or OFF position before attaching
implement to hitch.

PY5374
2. Back tractor up to implement (A) so hitch points align.
Place transmission in neutral (N), stop the engine and
engage brakes BEFORE leaving the tractor seat.

3. Slip draft links over implement hitch pins (B), and


retain with quick-lock pins.

NOTE: Locking pins can be stored on draft links (through

–UN–23FEB06
holes in sway chain ears) when not in use.

4. To remove center-link from transport hook, lift center


link locking clip (C), and rotate tab (D) to rear of center

PY5538
link clip.
MITA Rockshaft
5. Attach center link to implement top mast.

6. Adjust center link and lift links as necessary. (See


Leveling the Hitch in this section.)

CAUTION: To avoid bodily injury or machine


damage whenever an implement, implement

–UN–23FEB06
quick coupler, or other attachment is connected
to the tractor 3-Point Hitch, check full range of
operation for interference, binding or PTO
separation.

PY5539
7. Using Rockshaft Position Control Lever (E), lower and New JD Rockshaft
raise implement slowly and check for any point of
interference.
A—Implement
B—Implement Hitch Pins
C—Center Link Locking Clip
D—Tab
E—Rockshaft Position Control Lever
F—Rockshaft Draft Control Lever
–UN–22FEB06
PY5530

PU00210,0000408 –19–05SEP06–1/1

55-9 091406
PN=68
Rockshaft and 3-Point Hitch

Adjusting Hitch Side Sway

NOTE: Check implement operator’s manual for instruction


on whether to allow side sway.

IMPORTANT: DO NOT shorten chains so short that


they do not allow hitch to be raised

–UN–14APR05
completely. If chain prevents hitch from
raising, hydraulic relief valve will open,
causing excessive oil heating, pump
damage or equipment damage.

PY4892
NOTE: Use spring or rubber strap to keep draft links out
of rear tyres when draft links are not attached to A—Threaded Link
implement.

Implement side sway should be adjusted when the


rockshaft is raised for transport by loosening the jam nut
on the threaded link (A) and turning the center rod to
increase or decrease the length of chain. Tighten jam nut
again when adjusted.

PU00210,0000409 –19–05SEP06–1/1

55-10 091406
PN=69
Rockshaft and 3-Point Hitch

Leveling the Hitch

1. Lower implement to take weight off hitch.

IMPORTANT: DO NOT attempt to overextend center


link beyond limits of locking clip or lift
links past the stops. Link body threads
could be damaged.

–UN–23APR05
NOTE: Maximum adjustment range of the center link can
only be obtained if the ends are positioned equally
within the body when attached to an implement.

PY4968
2. Adjust center link to level implement front-to-rear.
Unlatch locking clip (A). Rotate center link body (B)
clockwise to lengthen center link or counterclockwise to MITA Rockshaft
shorten it. Be sure to latch the locking clip.

3. Adjust right-hand link to level implement side-to-side.


Lift locking handle (C) and turn 1/4 turn to engage slot
(D) onto roll-pin in the center portion of the lift link.

Turn crank handle (C) clockwise to raise draft link.

–UN–24NOV05
Turn crank handle (C) counterclockwise to lower draft
link.

PY5285
After adjustment, lift handle (C) and turn to engage slot
(D) onto the lower body to prevent change of New JD Rockshaft
adjustment during operation.

4. The left-hand lift link is also adjustable in length to


accommodate different tyre sizes.

To change the left-hand lift link length, remove the


upper lift link pin and rotate the upper end assembly
clockwise to shorten or counterclockwise to lengthen,
and then reinstall the upper pin and locking pin.

–UN–09JAN06
Adjust left and right lift links to accommodate various
tyre sizes. Set the lift links to have fully-lowered draft
link balls approximately seven inches off the ground for
greatest range of usable hitch motion.
PY5459

A—Locking Clip
B—Center Link Body
C—Locking Handle
D—Slot

PU00210,000040A –19–05SEP06–1/1

55-11 091406
PN=70
Rockshaft and 3-Point Hitch

Adjusting Lateral Float

To allow the draft link to raise slightly as implement


follows ground contour, place head of float pin and the
rectangular washer on the inside end of the pin in a
vertical position (A).

To hold implement rigid, place head of float pin and the


rectangular washer in the horizontal position (B).

–UN–15JUN06
Use lift link pins in the float position for hitch-mounted
implements such as a cultivator or mower, which have
ground gauging skids or wheels which may cause the

PY1649
implement to twist relative to the tractor.

Use the rigid position for implements such as plows and


ground engaging implements that should not twist relative
to the tractor.

A—Pin In Vertical Position


B—Pin In Horizontal Position

–UN–15JUN06
PY1648
PU00210,000040B –19–05SEP06–1/1

55-12 091406
PN=71
Rockshaft and 3-Point Hitch

Adjusting Rockshaft Control Lever Friction - MITA Rockshaft

–UN–10DEC05

–UN–10DEC05
PY4406

PY4385
A—Adjustment Set Screw B—Adjustment Set Screw
Back Side Of Control Front Side Of Control
Lever Lever

If the rockshaft position control lever or rockshaft draft friction by tightening the set screws for the appropriate
control lever do not stay in set position, increase lever lever until the proper friction is obtained.

PU00210,000040C –19–05SEP06–1/1

Adjusting Rockshaft Lever Friction


Adjustment - New JD Rockshaft

REASON:

To keep the rockshaft position and draft-sensing levers in


their set positions.

PROCEDURE:

–UN–17SEP05
NOTE: SCV levers, right-hand fender and console
removed for clarity.

1. Loosen jam nuts (A).


PY5210

2. Turn adjusting cap screws (B) clockwise to increase


friction, counterclockwise to decrease friction. Turn cap A—Jam Nut
screws equal number of times. B—Cap Screw

3. Retighten jam nuts (A) when adjustment is complete.

PU00210,000040D –19–05SEP06–1/1

55-13 091406
PN=72
Rockshaft and 3-Point Hitch

Warming Hydraulic System Oil

Hydraulic system may be slow to function when tractor is


started in cold weather. This is because cold oil will not
flow as easily through the hydraulic system filter (A).

–UN–22FEB06
Steering may be slow until system warms up.

Hydraulic system will function normally when oil warms


up.

PY4407
A—Hydraulic Oil Filter

PU00210,000040E –19–05SEP06–1/2

IMPORTANT: To prevent damaging hydraulic pump or


relief valve, DO NOT exceed two to
three minutes warm-up time with
steering wheel held in full left or full
right turn position.

–UN–31MAY06
1. Depress clutch pedal, start engine and idle at about
1000 RPM.

2. Turn and hold steering wheel in full left or right turn.

PY5734
PU00210,000040E –19–05SEP06–2/2

55-14 091406
PN=73
Remote Hydraulic Cylinders
Use Correct Hose Tips

If your tractor is equipped with a selective control valve


(SCV), the couplers receptacles accept a standard hose
tip as recommended by ISO1 and SAE2. Adapters are
available to allow connecting the older John Deere hose
tips to the ISO couplers on your tractor.

1
International Standards Organization

2
Society of Automotive Engineers

PU00210,000040F –19–05SEP06–1/1

Control Lever and Coupler Identification—If


Equipped

Movement of SCV lever (A) fore and aft operates coupler


receptacles (B).

–UN–08JUN06
Coupler has a detented float position when lever (A) is
moved in the fully forward direction.

A—SCV Lever

PY5789
B—SCV Receptacles

SCV Lever

–UN–08JUN06
PY5792

SCV Receptacles
PU00210,0000410 –19–05SEP06–1/1

60-1 091406
PN=74
Remote Hydraulic Cylinders

Connecting Hoses

CAUTION: Escaping fluid under pressure can


penetrate the skin causing serious injury. Avoid
the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten

–UN–23AUG88
all connections before applying pressure.
Search for leaks with a piece of cardboard.
Protect hands and body from high pressure
fluids.

X9811
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be
surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with
this type of injury should reference a
knowledgeable medical source. Such
information is available from Deere & Company
Medical Department in Moline, Illinois, U.S.A.

1. Remove dust caps (if equipped) from hose end.

PU00210,0000411 –19–05SEP06–1/3

2. Pull dust plug (A) from couplers.

3. Make sure hose end and coupler receptacles are


clean.

4. Check hoses to see which is used for extending


cylinder. This hose must be connected to a coupler

–UN–08JUN06
receptacle (B) in order for cylinder to extend when
SCV levers are moved rearward or inward.

PY5796
A—Dust Plug
B—Receptacle –UN–08JUN06
PY5792

Continued on next page PU00210,0000411 –19–05SEP06–2/3

60-2 091406
PN=75
Remote Hydraulic Cylinders

CAUTION: Hydraulic hoses can fail due to


physical damage, kinks, age and exposure.
Check hoses regularly. Replace damaged
hoses. See your John Deere dealer.

5. To connect each hose, push hose tip firmly into

–UN–08JUN06
coupler receptacle. Pull lightly on hose to make sure
positive connection was made.

PY5795
PU00210,0000411 –19–05SEP06–3/3

Connecting Single-Acting Cylinder

In order for lever (A) to work properly, a single-acting


cylinder should be connected only to SCV outlet in the
extend position (top coupler) (B).

–UN–08JUN06
IMPORTANT: Volume of oil required to extend
cylinder must not lower
transmission-hydraulic oil level below
lower sight glass. Check oil level with

PY5789
cylinder fully extended. (See Check
Transmission-Hydraulic Oil Level in
Service—50 Hours chapter.)

Push SCV control lever full forward to use “float” position


to lower single-acting cylinder.

“Float” position allows a cylinder to extend and retract


freely and uses no engine power.

–UN–08JUN06
A—SCV Control Lever
B—SCV Outlet

PY5797
PU00210,0000412 –19–05SEP06–1/1

Correcting Reversed Cylinder Response

CAUTION: If cylinder response is reversed,


extending when it should retract, reverse
cylinder hose connections at coupler.

PU00210,0000413 –19–05SEP06–1/1

60-3 091406
PN=76
Remote Hydraulic Cylinders

Neutral Lever Position

Spring pressure returns lever (A) to a centered position


(except when lever is fully forward in the “Float” position).
When the control levers are in the centered position, the
remote cylinder is hydraulically locked in position.

–UN–08JUN06
A—SCV Lever

PY5789
PU00210,0000414 –19–05SEP06–1/1

Extending/Retracting Cylinder

Extending Cylinder

Pull lever (A) to the rear of neutral and hold it against


spring pressure. This extends cylinder (B) (up arrow)

–UN–08JUN06
connected to couplers and in most cases raises
implement. Lever returns to neutral when released.

Retracting Cylinder

PY5789
Push lever (A) forward and hold it against spring pressure.
This retracts cylinder (B) connected to SCV couplers and
in most cases lowers implement. Lever returns to neutral
when released.

Float Position

Push lever full forward into detent to operate Float feature.


–UN–31JAN92

Float operation allows cylinder to extend and retract


freely, such as when an implement follows ground
contour.
M47174

IMPORTANT: When “Float” is not needed, manually


move lever back to neutral position to
prevent accidental use of “Float”.
A—Control Lever
B—Extend and Retract Cylinder

PU00210,0000415 –19–05SEP06–1/1

60-4 091406
PN=77
Remote Hydraulic Cylinders

Disconnecting Hoses

1. If possible, retract remote cylinder as much as possible


to protect cylinder rod from damage.

CAUTION: Escaping fluid under pressure can

–UN–23AUG88
penetrate the skin causing serious injury. Avoid
the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure.

X9811
Search for leaks with a piece of cardboard.
Protect hands and body from high pressure
fluids.

If an accident occurs, see a doctor immediately.


Any fluid injected into the skin must be
surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with
this type of injury should reference a

–UN–08JUN06
knowledgeable medical source. Such
information is available from Deere & Company
Medical Department in Moline, Illinois, U.S.A.

PY5796
2. With as much hydraulic pressure relieved as possible
from hoses, pull hoses from couplers.
A—Dust Plug
3. Make sure dust plugs (A) for receptacles and dust
caps for hoses are clean, then install dust plugs.

PU00210,0000416 –19–05SEP06–1/1

60-5 091406
PN=78
Drawbar and PTO
Observe Drawbar / Wagon Hitch Load
Limitations

IMPORTANT: Certain heavy equipment, such as a


loaded single-axle trailer, can place
excessive strain on drawbar. Strain is
greatly increased by speed and rough
ground.

Static vertical load on drawbar/wagon


hitch should not exceed 556 kg (1225
lb).

Drive slowly with heavy loads.

PY80265,05H0869 –19–06SEP05–1/1

Using Swinging Drawbar

Drawbar cap screws (A) can be removed to let drawbar


swing free. This is helpful when turning under load.

A—Drawbar Cap Screws

–UN–31DEC04
PY4410
PY80265,05H0870 –19–06SEP05–1/1

65-1 091406
PN=79
Drawbar and PTO

Stay Clear of Rotating Drivelines

Entanglement in rotating driveline can cause serious injury


or death.

Keep tractor master shield and driveline shields in place

–UN–22AUG95
at all times. Make sure rotating shields turn freely.

Wear close fitting clothing. Stop the engine and be sure


PTO driveline is stopped before making adjustments,

TS1644
connections, or cleaning out PTO driven equipment.

PY80265,05H0871 –19–06SEP05–1/1

65-2 091406
PN=80
Drawbar and PTO

Attaching PTO-Driven Implement

CAUTION: Stop engine before attaching


implement or working in area of implement
hitch.

1. Turn key to OFF position to stop engine.

2. If PTO driven implement will be attached to drawbar


(A), the drawbar must be positioned so there is 355

–UN–06JAN05
mm (14 in.) between end of PTO shaft and center of
drawbar pin hole. Make sure drawbar locking pins and
spring pins are in place. If implement will be connected
to 3-Point Hitch, be sure drawbar will not interfere.

PY4458
Remove it if necessary.

NOTE: There are two holes at the front of the drawbar.


A—Drawbar
Place the drawbar pin in the second hole for the
proper 355 mm (14 in.) length.

3. Attach implement to tractor before connecting PTO


drive line. Raise hitch to upward position if it is not to
be used.

4. Rotate PTO shield upward for clearance. With engine


off, turn shaft slightly by hand if necessary to line up
splines. Connect drive line to PTO shaft. Pull out on
shaft to be sure drive line is locked to PTO shaft. Place
PTO shield in downward position.

5. Be sure all shields are in place and in good condition.


Never operate PTO unless master shield is properly
installed. WITH ENGINE STOPPED, check integral
shields on drive line by making sure they rotate freely
on shaft. Lubricate or repair as necessary.

6. Check carefully for any interference, make sure hitch is


raised to the upper position if it is not used.

PY80265,05H0872 –19–06SEP05–1/1

65-3 091406
PN=81
Drawbar and PTO

Operating Tractor PTO

1. Move control lever (A) inward and forward to engage


PTO. PTO indicator (B) will light when PTO is
engaged.

IMPORTANT: A warning alarm will sound for a few

–UN–20FEB06
seconds if you leave seat with PTO
engaged.

PY5518
CAUTION: Turn key off to stop engine and
make sure all mechanisms have stopped before
cleaning out machine or making any
adjustments to PTO driven implement.

2. Pull control lever back to disengage PTO.

A—PTO Control Lever


B—PTO Indicator

–UN–30MAY06
PY5709
PU00210,0000253 –19–12JUL06–1/1

65-4 091406
PN=82
Drawbar and PTO

Adjusting PTO Clutch Operating Rod

1. Move PTO lever (A) to rearward (disengaged) position.

2. Remove clip pin (B) from forward end of PTO clutch


rod.

3. Check for equal thread engagement at turnbuckle (G).


Loosen jam nuts (F) and (C). Turn rod (D) until threads
on each side of turnbuckle are equal. Tighten jam nut
(F).

4. Loosen jam nut (C) from rear of front clevis (E).

–UN–19JUL06
5. Adjust length of arm (D) so the clip pin (B) can be
inserted with the rod pulled forward and the arm pulled
rearward to eliminate freeplay. Lengthen rod by 1/2
turn of the clevis to provide a slight amount of lever

PY4340
freeplay.

NOTE: Adjust turnbuckle (G) if you cannot make proper


adjustment with clevis.

6. Reinstall clip pin (B) in clevis (E) and arm (D).

7. Tighten jam nut (C) at clevis.

–UN–17MAY06
A—PTO Clutch Lever
B—Clip Pin
C—Jam Nut
D—Arm
E—Clevis

PY5673
F—Turnbuckle

PU00210,000013B –19–12MAY06–1/1

65-5 091406
PN=83
Ballast
Planning for Maximum Productivity

Proper ballasting is an important factor in tractor


performance. maximum productivity can be achieved only
if tractor weight is appropriate for the job.

John Deere FMO (Fundamentals of Machine Operations)


Tractors, discusses methods of determining correct tractor
weight and ballast selection. FMO-Machinery
Management includes information on tractor and
implement matching and increasing productivity. (These
publications may be ordered using the form in the back of
this manual.)

Your John Deere dealer can assist you with information


on these subjects.

MX,BAIP,L –19–18MAR92–1/1

Selecting Ballast Carefully

Match amount of ballast needed for each job. What is • Type of implement-integral/semi-integral or towed.
right for one job may be wrong for another job. Ballast • Travel speed-slow or fast.
for traction and stability. • Tractor power output-partial or full load.
• Tires-single, oversize, or dual.
Factors determining amount of ballast: • Type of front axle.

• Soil surface-loose or firm.

MX,BAIP,MA2 –19–01JUN99–1/1

70-1 091406
PN=84
Ballast

Matching Ballast to Load Work

Use no more ballast than necessary, and remove


ballast when it is no longer needed.

Rather than weighing tractor down to pull heavy loads,


try to reduce load. Pulling a lighter load at a higher
speed is more economical and more efficient.

Too Little Ballast Too Much Ballast


1. Excessive wheel slip 1. Increased load
2. Power loss due to 2. Power loss due to
churning soil carrying extra weight
3. Tire wear 3. Tire strain
4. Fuel waste 4. Soil compaction
5. Lower productivity 5. Fuel waste
6. Lower productivity

MX,BAIP,NA3 –19–10JAN96–1/1

Checking for Correct Ballast

The best way to check for correct ballast is to measure


amount of travel reduction (% slip) of the drive wheels.
Under normal field conditions, travel reduction should be
10—15 percent.

Add more weight to drive wheels if slip is excessive. If


there is less than 10 percent slip, weight should be
removed.

MX,BAIP,OA3 –19–10JAN96–1/1

70-2 091406
PN=85
Ballast

Measuring Wheel Slip—Manually

1. Place a mark (A) on a rear tire which is easily


observed (a chalk mark is recommended).

2. With tractor working, mark a starting point (B) on the


ground at the place where the tire mark (A) meets the
ground.

3. Mark the ground again where the tire mark (A)


completes 10 full revolutions (C).

4. With implement raised return in the opposite direction.


At the second mark on the ground (C) remark the tire
(D).

5. While driving the tractor along the same path


(implement raised), count the tire revolutions required
to reach the starting point (B).

6. Use the return tire revolutions count and “Wheel

–UN–31JAN92
Slippage Chart” to determine slippage. 10—15 percent
for two wheel drive or 8—12 percent.

7. Adjust ballast or load to give correct slippage.

M47166
NOTE: Available horsepower is greatly reduced when
wheel slip drops below 10 percent.

WHEEL SLIPPAGE CHART


Non-Loaded Wheel Estimated % Slip Recommended
Revolutions (Step 5) Action
10 0 Remove Ballast
9-1/2 5 Remove Ballast
9 10 Proper Ballast
8-1/2 15 Proper Ballast
8 20 Add Ballast
7-1/2 25 Add Ballast
7 30 Add Ballast

MX,BAIP,PA3 –19–10JAN96–1/1

70-3 091406
PN=86
Ballast

Ballast Limitations

Ballast should be limited by either tire capacity or tractor


capacity. Each tire has a recommended carrying capacity
which should not be exceeded (see Wheels, Tires and
Treads section). If a greater amount of weight is needed
for traction, a larger single tire should be considered.

Ballast can be added as either liquid or cast iron.

MX,BAIP,QA2 –19–24JUL95–1/1

70-4 091406
PN=87
Ballast

Ballasting Front End for Transport

CAUTION: Additional front ballast may be


needed for transporting rear-mounted
implements. When implement is raised, drive
slowly over rough ground, regardless of how

–UN–24JAN05
much ballast is used.

CAUTION: Weights are heavy. Use proper lifting

PY4523
equipment. Approximate weight of starter
weight (C) is : 49 kg (109 lb). Approximate
weight of QUIK-TATCH weights (D) are 45 kg
A—Ballast Center
(99 lb). B—Ballast Retaining Bolts
C—Starter Weight
Specification D—QUIK-TATCH Weights
Starter Weight (Ballast)—Weight ............................... 50 kg (110 lb) Each
QUIK-TATCH Weight
(Ballast)—Weight .......................................................... 45 kg (99 lb) Each

Installing QUIK-TATCH Weights: QUIK-TATCH


weights can be installed on the front of the tractor.

One starter weight and up to 8 QUIK-TATCH weights


can be installed.

1. Install weights in pairs, one on each side of center (A).

2. To hold weights in place, run retaining bolts (B)


through holes from side-to-side. Tighten to
specification.

Specification
Ballast Weights Retaining Bolts—
Torque ........................................................................ 230 N•m (170 lb-ft)
Starter Weight Bolts—Torque ...................................... 385 N’m (284 lb-ft)

QUIK-TATCH is a trademark of Deere & Company PU00210,0000258 –19–12JUL06–1/1

70-5 091406
PN=88
Ballast

Ballasting Two-Wheel Drive Tractors

Add weight to front end if needed for stability. Heavy


pulling and heavy rear-mounted implements tend to lift
front wheels. Add enough ballast to maintain steering
control and prevent tip-over.

Refer to the implement operator’s manual, along with


“Using Implement Codes” in this section, to determine the
minimum number of front weights that are required for
your tractor model.

PY05032,0000131 –19–20MAY03–1/1

Ballasting MFWD-Equipped Tractors

Ideal tire slippage for MFWD-equipped tractors is 8—12


percent. To reduce wheel slip to this level, more weight is
needed on the front than with two-wheel-drive tractors.
The ideal weight split is 40 percent front, 60 percent rear,
of total tractor weight. In some cases liquid ballast will be
needed in front tires to obtain this weight split.

NOTE: Implement codes are used to determine proper


ballast for stability and steering control. Refer to
the implement code in your implement operator’s
manual, along with “Using Implement Codes” in
this section, to determine the minimum number of
front weights that are required for your tractor
model. In some cases, additional front ballast is
required for optimum field performance. If more
assistance is needed, see your John Deere
dealer.

PY05032,0000132 –19–20MAY03–1/1

70-6 091406
PN=89
Ballast

Determining Maximum Rear Ballast

IMPORTANT: DO NOT overload tires. If maximum loads in the first three gears. When
weight shown in chart is not enough using mechanical front wheel drive,
for safety, reduce load or install ballasting to one gear slower is
heavier ply tires. appropriate.

To extend drive train life, avoid Chart shows carrying capacity per tire.
excessive soil compaction and
rolling resistance, avoid adding too MAXIMUM LOAD PER WHEEL
much ballast. Ballast should never Tire Size Capacity
exceed the weight required to Bias Ply Tires Ply Rating kg (lb)
provide traction for continuous full 14.9-28 8 1881 (4146)
power loads in 3rd gear for 2-WD 16.9-28 8 2181 (4808)
tractors. Remove ballast if tractor
engine labors when pulling heavy

PY05032,0000133 –19–20MAY03–1/1

Determining Maximum Front Ballast

Use appropriate front ballast for a particular operating for safety, reduce load or install tires
condition. Two-wheel drive tractors should only have with a higher load rating.
enough ballast to maintain safe steering control.
MFWD equipped tractors should have adequate ballast MAXIMUM LOAD PER WHEEL
to properly load front wheels. Remove ballast when it 2-WD
is no longer needed. 7.50-16 6 750 (1650)
MFWD
Chart shows carrying capacity per tire.
Capacity
Tire Size Ply Rating kg (lb)
IMPORTANT: DO NOT overload tires. If maximum
9.5-24 6 709 (1563)
weight shown in chart is not enough

PY80265,000010B –19–26JUN06–1/1

Using Cast Iron Weights

Cast iron weights are available in a 48 kg (106 lb) size.


Weights can be installed on the inside or outside of wheel.
See your John Deere dealer for more information and
recommendations on weight use and placement.
–UN–29JAN92

Specification
Cast Iron Weights—Weight .................................................. 48 kg (106 lb)
M47215

MX,BAIP,W –19–18MAR92–1/1

70-7 091406
PN=90
Ballast

Installing Rear Cast Iron Weights

CAUTION: Optional cast iron weight weighs 48


kg (106 lb). Handle with care! Use appropriate
equipment or have the job done by your John
Deere dealer.

–UN–17FEB06
1. To install weights on wheel, it is necessary to remove
wheel. (See “Wheels, Tires and Treads” section.)

PY1635
2. Attach first weight to wheel disks.

3. To install additional weights (A), install bolts in previous A—Additional Weight


weight (B). Rotate the added weight to align bolts with B—Weight
weight holes (C). C—Weight Holes

4. Tighten attaching bolts securely. Tighten again after a


few hours service. Check tightness regularly.

LV,5010B,B –19–29AUG97–1/1

70-8 091406
PN=91
Ballast

Using Liquid Weight

rim, possibly causing corrosion. Tube-type tires may


CAUTION: Installing liquid ballast requires
be filled to any level below 90 percent.
special equipment and training. Have the job
done by your John Deere dealer or a tire
Charts on this page show how much each tire size
service store.
holds if filled to 75 percent full.
IMPORTANT: NEVER fill tire to more than 90 LIQUID WEIGHT FOR FRONT TIRES
percent full. More solution would With 0.6 kg/L (5 lb/gal) Calcium Chloride Solution
leave too little air space to absorb 2-WD
shocks. Damage to tire could occur.
Liquid Weight per Tire
Tire Size kg (lb)—75% Full
A solution of water and calcium chloride provides safe,
7.50-16 49 (107)
economical ballast. Used properly, it will not damage
tires, tubes, or rims. MFWD
Liquid Weight per Tire
Use calcium chloride to prevent water from freezing. A Tire Size kg (lb)—75% Full
mixture of 0.4 kg per liter (3.5 lb of calcium chloride 9.5-24 85 (187)
per gal) will not freeze solid above —45°C (—50°F).
LIQUID WEIGHT FOR REAR TIRES
NOTE: Use of alcohol as liquid ballast is not With 0.6 kg/L (5 lb/gal) Calcium Chloride Solution
recommended. Calcium chloride solution is Liquid weight per Tire
heavier and more economical. Tire Size kg (lb)—75% Full
14.9-28 260 (574)
Fill tubeless tires slightly above valve level (minimum 16.9-28 339 (747)
75 percent full). Less solution would expose part of

PY80265,000010C –19–26JUN06–1/1

70-9 091406
PN=92
Ballast

Using Implement Codes

With maximum front ballast, do not attempt to


CAUTION: DO NOT attempt to transport an
transport an implement whose code exceeds:
implement without adequate front ballast.
Lack of steering control may result.
• 115 for 2-WD Tractor
• 137 for MFWD Tractor
John Deere engineers have developed a code to
determine how much front ballast is needed for NUMBER OF QUIK-TATCH WEIGHTS NEEDED
stability and steering control.
2-WD

1. Find implement code in implement operators Without Liquid With Liquid in


Implement Code in Front Tires Front Tires
manual.
0—65 0 —
2. Use the following chart to determine how many 66—75 2 0
QUIK-TATCH front weights are required on your 76—85 4 2
tractor model. 86—95 6 4
96—105 8 6
To use chart, find the implement code range in the
106—115 — 8
left-hand column into which your implement code
fits. Then move to the right until you are beneath MFWD
the column which identifies your tractor Without Liquid in With Liquid in
configuration. The number you find at this point in Implement Code Front Tires Front Tires
the chart is the number of QUIK-TATCH weights 0—87 0 —
needed. 88—97 2 0
98—107 4 2
For example, an implement with a code 100 to be 108—117 6 4
used on an MFWD tractor with a quick-coupler, but
118—127 8 6
without liquid in the front tires, requires 4 front
weights. 128—137 — 8

QUIK-TATCH is a trademark of Deere & Company. MX,BAIP,ZA3 –19–20JAN96–1/1

70-10 091406
PN=93
Wheels, Tires and Treads
Service Tires Safely

Explosive separation of a tire and rim parts can cause


serious injury or death.

Do not attempt to mount a tire unless you have the proper


equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate


the tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension


hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.

Check wheels for low pressure, cuts, bubbles, damaged


rims or missing lug bolts and nuts.

–UN–23AUG88
TS211
DX,RIM –19–24AUG90–1/1

Check Implement-to-Tire Clearance

IMPORTANT: Check for adequate clearance (A)


between outside diameter of the tire
and implement with hitch in raised
position.

–UN–31JAN92
When large diameter rear tires are
installed on a tractor with a 3-Point
Hitch, a quick coupler or similar device

M47177
is required to provide adequate
implement-to-tire clearance.

A—Clearance

MX,WTIP,AA1 –19–21APR94–1/1

75-1 091406
PN=94
Wheels, Tires and Treads

Check Tire Inflation Pressure

Check tires daily for damage or noticeably low 2. Operation of tires at the inflation pressures listed on
pressure. chart will result in optimum tractive performance of
the tire/vehicle system. Correctly inflated radial tires
At least every 100 hours of operation, check inflation will show a large deflection of the sidewall or
pressure with a gauge. Use an accurate gauge having “cheeks”. This is normal and will not hurt the tire if
10 kPa (0.1 bar) (1 psi) graduations. the inflation pressure is maintained.

If tires contain liquid ballast, use a special air-water 3. Inflation pressures less than 80 kPa (12 psi) should
gauge and measure with valve stem at bottom. be monitored regularly because of the increased
risk of low pressure air leaks (especially due to
NOTE: When furrow plowing or during hillside leaking valve cores).
operation, tire pressure can be increased 28
kPa (0.28 bar) (4 psi) ABOVE maximum to 4. Tractors operating on steep side slopes should
prevent tire wrinkling or buckling. increase inflation pressures 28 kPa (4 psi) above
the values listed to compensate for lateral weight
IMPORTANT: Always check inflation pressure with transfer.
an accurate tire gauge to prevent
over-inflation. Over-inflation reduces 5. Tires run as singles in high traction conditions
performance and increases strain of sometimes experience bead slip if the bead was not
both tire and rim. fully seated or if too much lubricant was used to
mount the tire. Increasing the inflation pressure will
NOTE: Following inflation information applies to both compensate for this condition but will not cause
front and rear tires and Tire Inflation Pressure reduced traction. Consult your tire dealer if this
Chart. problem occurs.

1. All inflation pressures are calculated for 29 km/h 6. If higher load capacities are needed, contact your
(18 mph) travel speeds for both diagonal (bias) ply John Deere dealer for tire manufacturers load and
and radial ply tires. inflation table information.

MX,WTIP,BA1 –19–29JUL94–1/1

75-2 091406
PN=95
Wheels, Tires and Treads

Tire Inflation Pressure Chart


With Maximum Ballast or Heavy
Front Tires With Little or No Added Weight Mounted Implement
Tire Size Ply Rating Tread kPa (bar) (psi) kPa (bar) (psi)
7.50-16 6 F2 170 (1.7) (24) 303 (3.0) (44)
9.5-24 6 R1 83 (0.83) (12) 207 (2.1) (30)
With Maximum Ballast or Heavy
Rear Tires With Little or No Added Weight Mounted Implement
Tire Size Ply Rating Tread kPa (bar) (psi) kPa (bar) (psi)
14.9-28 8 R1 83 (0.83) (12) 138 (1.4) (26)
16.9-28 8 R3 83 (0.83) (12) 124 (1.2) (24)

PY80265,000010D –19–26JUN06–1/1

Selecting Front Tire Rolling Direction

Under most conditions, front tires should be mounted with


the direction of the tire lugs the same as the tire rolling
direction.

–UN–06APR89
A—Left-Hand Tire Viewed From Rear
B—Rolling Direction Of Tire
C—Tire Lugs

RW510
PY,OMPY0142,034 –19–24JUL95–1/1

Tighten Wheel/Axle Hardware Correctly

1. After driving tractor about 100 m (109 yd), and


CAUTION: NEVER operate tractor with a
before placing it under load, tighten hardware to
loose rim, wheel, hub, or axle.
specified torque.
Any time hardware is loosened, tighten to specified
2. Check hardware after working three hours and
torque.
again after 10 hours.
NOTE: Follow checking procedure when a new tractor
3. Check all hardware frequently and keep it tight.
is first used, or wheels have been off.

LV,5010WT,I –19–09SEP97–1/1

75-3 091406
PN=96
Wheels, Tires and Treads

Tighten Bolts—Adjustable Front Axle

–UN–18JAN06
–UN–15JUN06

PY1487
2 WD

PY4471
Tighten bolts in the following locations to specifications:

Specification
Adjustable Front Axle—
Axle-to-Knee Bolts—Torque ........................................ 480 N•m (350 lb-ft)
Adjustable Front Axle—
Disk-to-Flange Bolts (2 WD)—
Torque ......................................................................... 210 N•m (130 lb-ft)

–UN–10JAN05
Adjustable Front Axle—
Disk-to-Flange Bolts (MFWD)—
Torque ......................................................................... 310 N•m (130 lb-ft)

PY4370
A—Axle-To-Knee
B—Disk-To-Flange MFWD

PY80265,0000133 –19–11JUL06–1/1

75-4 091406
PN=97
Wheels, Tires and Treads

Tighten Bolts—Rear Axle

Tighten bolts in the following locations to specifications:

Specification
Rear Axle Rim-to-Disk—Torque .................................. 245 N•m (180 lb-ft)
Rear Axle Disk-to-Flange—
Torque ......................................................................... 550 N•m (130 lb-ft)

A—Rim-To-Disk Bolts

–UN–15JUN06
B—Disk-To-Flange Bolts

PY4426
PU00210,00001C8 –19–16JUN06–1/1

Observe Rear Wheel Tread Width Limitations

IMPORTANT: Tires must have at least 25 mm (1 in.)


clearance with fenders (A). When large
diameter rear tires are installed, check
clearance between tire and fenders.

–UN–31JAN92
M47179
MX,WTIP,DA1 –19–23JUN94–1/1

75-5 091406
PN=98
Wheels, Tires and Treads

Tread Settings—Multi-Position Rear Wheels

Wheel tread on rear axle with multi-position wheels can


be adjusted by repositioning or exchanging the rims or by
reversing the wheel disks.

Wheel tread can also be adjusted by exchanging the


complete wheel to the opposite side of the tractor (this
maneuver permits the change from disk-dished-in to
disk-dished-out operations without disassembling the
wheel). When changing rear wheels from one side to the
other, the arrow on side wall of tire points in the direction
of forward rotation.

The relationship of the wheel disk and rim in obtaining the


different tread settings is shown in the diagrams on the
facing page.

NOTE: A1 is a steel disk and A2 is a cast disk (unless


otherwise noted).

A study of these diagrams, before attempting to change


tread settings, will save unnecessary labor.

Continued on next page OUO1043,0000E76 –19–11AUG06–1/3

75-6 091406
PN=99
Wheels, Tires and Treads

IMPORTANT: After setting wheel spacing, tighten


rim-to-disk and disk-to-flange bolts.
Drive tractor 100 m (109 yd) and tighten
again.

Specification
Multi-Position Rear Wheels
Rim-to-Disk—Torque ................................................... 245 N•m (180 lb-ft)
Multi-Position Rear Wheels
Disk-to-Flange—Torque .............................................. 175 N•m (130 lb-ft)

NOTE: Tread settings are measured at bottom of


centerline.

STEEL AND CAST DISKS


REAR TREAD WIDTH
Centerline-to-Centerline
STEEL DISK CAST DISK
Diagram Tire Sizes Diagram Tire Sizes
13.6-28
14.9-24
14.9-28 16.9-30
16.9-24 16.9-30 18.4-30
16.9-28 18.4-30 15.5-38
A1 Not available Not available A2 Not available
B1 Not available Not available B2 Not available
a
C1 Not available Not available C2 Not available
D1 1417 mm (55.8 in.) 1366 mm (53.8 in.) D2 Not available
E1 1513 mm (59.6 in.) 1563 mm (61.5 in.) E2 1535 mm (60.4 in.)
F1 1617 mm (63.7 in.) 1665 mm (65.6 in.) F2 1634 mm (64.3 in.)
G1 1716 mm (67.6 in.) 1668 mm (65.7 in.) G2 1729 mm (68 in.)
G1b 1919 mm (75.6 in.) 1871 mm (73.7 in.) G2b 1933 mm (76.1 in.)
H1 1820 mm (71.7 in.) 1770 mm (69.7 in.) H2 1838 mm (72.4 in.)
H1b 2024 mm (79.7 in.) 1973 mm (77.7 in.) H2b 2042 mm (80.4 in.)
a
1313 mm (51.7 in.) for 14.9-24, 36.6-28 and 14.9-28 tires only.
b
Requires 102 mm (4.0 in.) axle spacers.

Continued on next page OUO1043,0000E76 –19–11AUG06–2/3

75-7 091406
PN=100
Wheels, Tires and Treads

–UN–10AUG95
LV858

OUO1043,0000E76 –19–11AUG06–3/3

75-8 091406
PN=101
Wheels, Tires and Treads

Tread Setting—Multi-Position MFWD Wheels

Wheel tread on MFWD axle with multi-position wheels can


be adjusted by repositioning or exchanging the rims or by
reversing the wheel disks.

Wheel tread can also be adjusted by exchanging the


complete wheel to the opposite side of the tractor .(This
maneuver permits the change from disk-dished-in to
disk-dished out operations without disassembling the
wheel). When Changing MFWD wheels from one side to
other, the arrow on side wall of tire points in the direction
of forward rotation. In certain applications, MFWD
equipped tractors may operate with the arrows in the
opposite direction. See Selecting Front Tire Rolling
Direction.

The relationship of the wheel disk and rim in obtaining the


different tread setting is shown in the diagrams, before
attempting to change tread settings, will save unnecessary
labour.

Continued on next page NR25796,0000382 –19–16AUG06–1/2

75-9 091406
PN=102
Wheels, Tires and Treads

IMPORTANT: After setting wheel spacing, tighten


MFWD wheel rim-to-disk bolts and
MFWD wheel disk-to-hub nuts to
specification. Drive tractor 100 m (109
yd) and tighten again.

–UN–22APR94
LV602
Tread Setting—Multi-Position MFWD Wheels

Item Measurement Specification

MFWD Wheel Rim-to-Disk Nuts Torque 245 N.m (180 lb.ft)

MFWD Wheel Disk-to-Hub Nuts Torque 310 N.m (228 lb.ft)

NOTE: Tread settings are measured at bottom centerline


of tire.

MULTI-POSITION MFWD WHEELS TREAD WIDTH


Centerline-to-centerline
Diagram
Tire A B C D E F G H
9.5-24 6PR R1 1340 mm 1452 mm 1493 mm 1605 mm 1640 mm 1753 mm 1792 mm 1905 mm
(52.8 in.) (57.2 in.) (58.8 in.) (63.2 in.) (64.6 in.) (69.0 in.) (70.6 in.) (75.0 in.)

NR25796,0000382 –19–16AUG06–2/2

75-10 091406
PN=103
Wheels, Tires and Treads

Tread Settings—Adjustable Front Axle

–UN–05MAR96
–UN–15JUN06

LV1515
PY4471
A—Beam Adjustment Nut

Front rims are offset. With some tires, this provides


two tread spacings, at each axle setting.

TREAD SETTINGS
Centerline-to-Centerline
Tire Size 6.50-16 and 7.50-16
Wheel Position C D C D
Axle Pin Position A A B B
Tread Positiona
1 1435 mm (56.5 in.) 1568 mm (61.7 in.)
2 1485 mm (58.5 in.) 1618 mm (63.7 in.)
3 1535 mm (60.4 in.) 1668 mm (65.7 in.)
4 1585 mm (62.4 in.) 1717 mm (67.6 in.)
5 1635 mm (64.4 in.) 1768 mm (69.6 in.)
6 1685 mm (66.3 in.) 1818 mm (71.6 in.)
7 1735 mm (68.3 in.) 1868 mm (73.5 in.)
8 1785 mm (70.3 in.) 1918 mm (75.5 in.)
9 1835 mm (72.2 in.) 1968 mm (77.5 in.)
10 1885 mm (74.2 in.) 2018 mm (79.4 in.)
11 1935 mm (76.2 in.) 2068 mm (81.4 in.)
a
Number 1 position is with axle adjustment at its most inward location. See Adjust Front Axle Tread Width in this section.

PU00210,00001C9 –19–16JUN06–1/1

75-11 091406
PN=104
Wheels, Tires and Treads

Adjust Front Axle Tread Width

IMPORTANT: DO NOT place jack under engine oil


pan.

1. Jack up front end of tractor.

–UN–26JUL06
2. When making large tread adjustments it may be
necessary to change the tie rod length (A) before or
during axle adjustments. See Check and Adjust Toe-In

PY6010
for your axle type.

3. Remove four bolts (B) and tapered nut (C) from front
axle (2 on each side).

4. Slide axle knees to desired position. Both sides should


be adjusted to same spacing. Pins and bolts may have
to be moved to the companion holes (D) in some
settings.

–UN–26JUL06
5. Reinstall axle bolts (B) and nut (C) on each side.
Tighten bolts to specification.

PY6011
Specification
Front Axle Bolts—Torque ............................................ 480 N•m (350 lb-ft)

6. Set toe-in. See Check and Adjust Toe-In for your axle A—Tie rod
type. B—Bolts (4 used)
C—Tapered Nut (4 used)

PU00210,00002B9 –19–27JUL06–1/1

75-12 091406
PN=105
Wheels, Tires and Treads

Checking Toe-In- Two-Wheel Drive Tractor

–UN–03MAY06
PY5657
A—Front Axle Toe-In Distance

1. Park machine on level surface. between tyres at same point on tyre. Record
measurement.
2. Turn steering wheel so front wheels are in the
straight-ahead position. Stop engine. 5. Determine the difference between front and rear
measurements. If the front measurement is smaller,
3. Measure distance (A) between tyres at hub level in toe is “in”. If the rear is smaller, toe is “out”.
front of axle. Record measurement and mark the
tyres. 6. Distance (A) at front of tyres should be 3—6 mm
(1/8—1/4 in.) less than distance measured at rear
4. Move tractor back about 1 m (3 ft), so mark is at of tyres. Adjust toe-in if necessary. (See procedure
hub level behind the axle. Again, measure distance in this section.)

PU00210,00002BA –19–27JUL06–1/1

75-13 091406
PN=106
Wheels, Tires and Treads

Adjusting Toe-In—Two-Wheel Drive Tractor

1. Loosen lock nuts (A) and back out the bolts (B) on tie
rod tubes several turns.

2. Adjust tie rods on both sides of the tractor equally by


rotating the inner tube (C) to lengthen or shorten tie

–UN–27JUL06
rod. Adjust toe-in to 3 to 6 mm (1/8 to 1/4 in.)

Tie Rod Rotation Approximate Change in Toe-in

PY6013
1/2 turn 8 mm (5/16 in.)
1 turn 16 mm (5/8 in.)

A—Lock Nuts
3. Tighten bolts (B) to specification. Do not overtighten as B—Tie Rod Bolts
damage to the tube may occur. C—Inner Tube

Specification
Tie Rod Bolts—Torque .................................................... 85 N•m (62 lb-ft)

4. Tighten the lock nuts (A) to specification.

Specification
Tie Rod Lock Nuts—Torque ........................................... 90 N•m (66 lb-ft)

PU00210,00002BB –19–27JUL06–1/1

Checking Toe-In—MFWD Tractor

1. Disengage MFWD and park tractor on smooth, level


surface. Steer front wheels straight ahead. Stop
engine.

2. Measure distance (A) between centerline of tires at

–UN–27JUL06
hub level in front of axle, using an outside bar of each
tire or an inside bar of each tire. Record measurement
and mark the tires.

3. Move tractor back about 1 m (3 ft), so mark is at hub PY6015


level behind the axle. Again, measure distance
between tires at same point on tire. Record A—MFWD Axle Toe-In Distance
measurement.

4. Determine the difference between front and rear


measurements. If the front measurement is smaller, toe
is “in”. If the rear is smaller, toe is “out”. The difference
may be in either direction (toe-in or toe-out), but should
be less than 3 mm (1/8 in.). Adjust toe-in if necessary.
(See procedure in this section.)

PU00210,00002BC –19–27JUL06–1/1

75-14 091406
PN=107
Wheels, Tires and Treads

Adjusting Toe-In—MFWD Tractor

1. Loosen jam nuts (A) on both ends of tie rod.

2. Adjust both sides equally by rotating the inner rod (B)


to lengthen or shorten tie rod, as needed to obtain
toe-in of less than 3 mm (1/8 in.).

Tie Rod Rotation Approximate Change

–UN–16JAN05
1/8 turn 4 mm (3/16 in.)
1/4 turn 8 mm (3/8 in.)
1/2 turn 16 mm (5/8 in.)

PY4490
3. Tighten jam nuts to specification.

Specification
MFWD Tie Rod Jam Nuts— A—Tie Rod Jam Nuts
Torque ........................................................................... 120 N•m (88 lb-ft) B—Inner Rod

LV,5010WT,K –19–09SEP97–1/1

75-15 091406
PN=108
Wheels, Tires and Treads

Set MFWD Steering Stops Turning Radius

1. Raise and support the front of the tractor so the MFWD


axle can be oscillated to its stops.

2. Slowly turn the steering wheel to the left until the


steering cylinder travel has reached its limit, the
steering stops, or the tires are within 25 mm (1 in.) of
the grille screen or the side panels.

–UN–30DEC04
3. Raise the left side of the axle against its stop and
measure the clearance between the tire and the
nearest tractor component. The distance should not be

PY4373
less than 25 mm (1 in.).

4. Loosen the locking nut (A) on the steering stop and


adjust the steering stop bolt (B) so it touches the A—Steering Stop Locking Nut
steering stop (C). It may be necessary to shorten the B—Steering Stop Bolt
C—Steering Stop
stop bolt (B) in order to obtain the maximum turning
angle.

5. Tighten steering stop bolt retaining lock nut (A) to 125


N•m (92 lb-ft).

6. Turn wheel fully to the left. Impact knuckle housing to


steering stop five times.

7. Tighten steering stop bolt retaining nuts again to


specification.

Specification
Steering Stop Bolt Retaining Lock
Nut—Torque .................................................................. 125 N•m (92 lb-ft)

8. Repeat above steps for the right side.

NOTE: Wide tread settings and large tire sizes will


increase turn radius slightly.

LV,5010WT,E –19–21MAY99–1/1

75-16 091406
PN=109
Wheels, Tires and Treads

Use Correct Tire Combinations

In order to achieve maximum drawbar pull, maintain tires, bias and radial or tires of
proper steerability, reduce tire wear and fuel different diameters or loaded radii
consumption, comply with the correct tire combinations can reduce tire life and overall
shown on Tire Compatibility Chart. tractor performance.

Should mechanical front wheel drive front tires show Using any tire combination, other
excessive wear in comparison with rear tire, the front than those listed on the Tire
tires must be replaced in order to maintain the Compatibility Chart, could result in
predetermined tire ratio. premature tire and driveline wear
due to excessive underspeed or
IMPORTANT: When replacing tires, consult your overspeed.
tire dealer. Mixing worn and new

MX,WTIP,OA1A –19–24JUL95–1/1

75-17 091406
PN=110
Transporting
Use Safety Lights and Devices

Prevent collisions between other road users, slow moving


tractors with attachments or towed equipment, and
self-propelled machines on public roads. Frequently check
for traffic from the rear, especially in turns, and use turn
signal lights.

Use headlights, flashing warning lights, and turn signals


day and night. Follow local regulations for equipment
lighting and marking. Keep lighting and marking visible,
clean, and in good working order. Replace or repair

–UN–12APR90
lighting and marking that has been damaged or lost. An
implement safety lighting kit is available from your John
Deere dealer.

TS951
PY80265,05H0910 –19–06SEP05–1/1

Use a Safety Chain

A safety chain will help control drawn equipment should it


accidentally separate from the drawbar.

Using the appropriate adapter parts, attach the chain to


the tractor drawbar support or other specified anchor

–UN–23AUG88
location. Provide only enough slack in the chain to permit
turning.

See your John Deere dealer for a chain with a strength

TS217
rating equal to or greater than the gross weight of the
towed machine. Do not use safety chain for towing.

PY80265,05H0911 –19–06SEP05–1/1

80-1 091406
PN=111
Transporting

Driving Tractor on Roads

CAUTION: Observe the following precautions


when operating on a road.

1. Before operating tractor on highway be sure flashing

–UN–21AUG06
warning lights work properly. Install and use reflectors
and auxiliary lighting to equipment as required for
safety and by local regulations.

PY6152
CAUTION: NEVER operate flood lamp(s) when
transporting tractor.

IMPORTANT: Refer to Lights section for detailed


descriptions of lighting operations and
functions.

2. Turn light switch (C) to warning, high beam headlights


or low beam headlights position. Never use bright
lights which are visible from the rear. Always dim
headlights before meeting another vehicle. Keep
headlights properly adjusted.

–UN–14FEB06
3. Use turn signals when turning. Be sure to return
control lever (B) to center position after turning.

4. Couple brake pedals (D) together before driving on a

PY5489
road. Avoid hard applications of brakes.

5. Drive slowly enough to maintain safety control at all A—Warning Lights


times. Slow down for hillsides, rough ground, and B—Turn Signal Control Lever
sharp turns, especially when transporting heavy, C—Light Switch
rear-mounted equipment. D—Brake Pedals

6. Before going down a hill, shift to a gear low enough to


control speed without using brakes. Never coast down
hill.

7. When transporting downhill on icy or graveled grades,


be alert for skids which could result in loss of steering
control. To decrease chance of skids, reduce speed
and be sure tractor has proper ballast.

Continued on next page PY80265,05H012 –19–21AUG06–1/3

80-2 091406
PN=112
Transporting

CAUTION: A safety chain will help drawn


equipment should it accidentally separate from
the drawbar. Using the appropriate adapter
parts, attach the chain to the tractor drawbar
support or other specified anchor location.
Provide only enough slack in the chain to

–UN–23AUG88
permit turning. See your John Deere dealer for
a chain with a strength rating equal to or
greater than the gross weight of the towed
machine. DO NOT use safety chain for towing.

TS217
IMPORTANT: Safety chain is provided for transport
only. It must not be used for pulling or
towing implements, or other items, not
attached to drawbar, or damage to your
tractor may result.

NOTE: Attach trailer brakes (if equipped) and check for


proper operation.

8. Transporting Towed Loads:

Lock drawbar pin in place, and use safety chain to help


control drawn equipment should it accidentally
separate from drawbar while transporting.

Continued on next page PY80265,05H012 –19–21AUG06–2/3

80-3 091406
PN=113
Transporting

CAUTION: Stopping distance increases with


speed and weight of towed loads, and on
slopes. Towed loads with or without brakes that
are too heavy for the tractor or are towed too
fast can cause loss of control. Consider the
total weight of the equipment and its load.

–UN–23AUG88
Observe these recommended maximum road
speeds, or local speed limits which may be
lower:

TS216
If towed equipment does not have brakes, do
not travel more than 32 km/h (20 mph) and do
not tow loads more than 1.5 times the tractor
weight.

If towed equipment has brakes, do not travel


more than 40 km/h (25 mph) and do not tow
loads more than 4.5 times the tractor weight.

Ensure the load does not exceed the


recommended weight ratio. Add ballast to
recommended maximum for tractor, lighten the
load, or get a heavier towing unit. The tractor
must be heavy and powerful enough with
adequate braking power for the towed load. Use
additional caution when towing loads under
adverse surface conditions, when turning, and
on inclines.

9. Use caution when operating tractor at transport


speeds. Reduce speed if towed load weighs more than
tractor and is not equipped with brakes. (See Towed
Equipment operator’s manual for recommended
transport speeds.)

10. Use additional caution when transporting towed loads


under adverse surface conditions, when turning and
on inclines.

11. Heavy towed or rear mounted implements may start


swaying in transport. Excessive swaying will result in
loss of steering control. Drive slowly and avoid quick
turns of steering wheel. Refer to your implement
operator’s manual regarding maximum travel speed
limitations.

PY80265,05H012 –19–21AUG06–3/3

80-4 091406
PN=114
Transporting

Transport on Carrier

CAUTION: Chain tractor to carrier securely.


Drive carrier slowly.

The best method of transporting a disabled tractor is to

–UN–22APR94
haul it on a flatbed carrier.

IMPORTANT: Seal exhaust to prevent dirt from


entering and damaging engine and/or

LV610
turbocharger.

PY80265,05H0913 –19–06SEP05–1/1

Towing Tractor

CAUTION: NEVER tow tractor faster than 16


km/h (10 mph). Have an operator steer and
brake tractor.

IMPORTANT: DO NOT tow any tractor faster than 16


km/h (10 mph) if oil temperature is
below 0°C (32°F).

–UN–31DEC04
To avoid damaging
transmission-hydraulic system, observe
the following precautions:

PY4399
1. Be sure transmission-hydraulic system oil is to the full
mark on the dipstick (A). If the tractor is to be towed A—Transmisison-Hydraulic Oil Dipstick
with the front wheels raised, add 1 liter of oil for each
90 mm (3-1/2 in.) the wheels are raised. DO NOT raise
front wheels more than 305 mm (12 in.) above ground.

NOTE: After transporting tractor, drain oil that was added


for towing.

2. Make sure the differential lock is disengaged.

3. Make sure range and gear levers are in neutral.

PY80265,05H0914 –19–11JUL06–1/1

80-5 091406
PN=115
Fuels, Lubricants, and Coolant
Handle Fuel Safely—Avoid Fires

Use only diesel fuel.

Handle fuel with care, it is highly flammable.

–UN–09MAR90
DO NOT refuel machine:

• While you smoke.


• When machine is near open flame or sparks.
• When engine is running. STOP engine.

M73115
Fill fuel tank outdoors.

Help prevent fires:

• Clean oil, grease and dirt from machine.


• Clean up spilled fuel immediately.

Do not store machine with fuel in tank in a building where


fumes may reach an open flame or spark.

PY80265,05H0915 –19–06SEP05–1/1

Handle Fluids Safely—Avoid Fires

When you work around fuel, do not smoke or work near


heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not


incinerate or puncture pressurized containers.

–UN–23AUG88
Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn


spontaneously. TS227

PY80265,05H0916 –19–06SEP05–1/1

85-1 091406
PN=116
Fuels, Lubricants, and Coolant

Fuel Storage

Buy good quality, clean fuel from a reputable supplier.

Proper fuel storage is critically important. Use clean


storage and transfer tanks. Periodically drain water and

–UN–19JUN06
sediment from bottom.

Avoid storing fuel over long periods of time. If there is a


very slow turnover of fuel in the fuel tank or supply tank, it

PY5820
may be necessary to add John Deere Diesel Fuel
Conditioner (A) to prevent water condensation. (See your
John Deere dealer for proper service or maintenance
recommendations.) A—John Deere Diesel Fuel Conditioner
B—John Deere Fuel Flow Improver

Store fuel in a convenient place away from buildings.

NOTE: To reduce fuel gelling and control wax separation


during cold weather, John Deere Fuel Flow
Improver (B), or equivalent, may be added to fuel
or bulk storage tank.

PU00210,0000201 –19–05JUL06–1/1

Handling and Storing Diesel Fuel

When using bio-diesel fuel, the fuel filter may require


CAUTION: Handle fuel carefully. Do not fill
more frequent replacement due to premature plugging.
the fuel tank when engine is running.
Check engine oil level daily prior to starting engine. A
DO NOT smoke while you fill the fuel tank or
rising oil level may indicate fuel dilution of the engine
service the fuel system.
oil.
Fill the fuel tank at the end of each day’s operation to
IMPORTANT: The fuel tank is vented through the
prevent water condensation and freezing during cold
filler cap. If a new filler cap is
weather.
required, always replace it with an
original vented cap.
Keep all storage tanks as full as practicable to
minimize condensation.
When fuel is stored for an extended period or if there
is a slow turnover of fuel, add a fuel conditioner to
Ensure that all fuel tank caps and covers are installed
stabilize the fuel and prevent water condensation.
properly to prevent moisture from entering.
Contact your fuel supplier for recommendations.
Monitor water content of the fuel regularly.

PU00210,0000398 –19–29AUG06–1/1

85-2 091406
PN=117
Fuels, Lubricants, and Coolant

Cold Weather Operation

Additional information on cold weather operation is


available from your John Deere dealer.
PY80265,05H0918 –19–06SEP05–1/1

Diesel Fuel

Consult your local fuel distributor for properties of the Sulfur content:
diesel fuel available in your area.
• Diesel fuel quality and fuel sulfur content must
In general, diesel fuels are blended to satisfy the low comply with all existing emissions regulations for the
temperature requirements of the geographical area in area in which the engine operates.
which they are marketed. • Sulfur content less than 0.05% (500 ppm) is
preferred.
Diesel fuels specified to EN 590 or ASTM D975 are • If diesel fuel with sulfur content greater than 0.05%
recommended. (500 ppm) is used, crankcase oil service intervals
may be affected. (See recommendation for Diesel
In all cases, the fuel shall meet the following Engine Oil.)
properties: • Diesel fuel sulfur content greater than 0.5% (5000
ppm) is not recommended.
Cetane number of 45 minimum. Cetane number • DO NOT use diesel fuel with sulfur content greater
greater than 50 is preferred, especially for than 1.0%
temperatures below -20°C (-4°F) or elevations above
1500 m (5000 ft). IMPORTANT: Do not mix used diesel engine oil or
any other type of lubricating oil with
Cold Filter Plugging Point (CFPP) below the diesel fuel.
expected low temperature OR Cloud Point at least
5°C (9°F) below the expected low temperature. IMPORTANT: Improper fuel additive usage may
cause damage on fuel injection
Fuel lubricity should pass a minimum load level of equipment of diesel engines.
3100 gram as measured by ASTM D6078 or maximum
scar diameter of 0.45 mm as measured by ASTM
D6079 or ISO 12156-1.

PY80265,05H0919 –19–06SEP05–1/1

85-3 091406
PN=118
Fuels, Lubricants, and Coolant

Bio-Diesel Fuel

Consult your local fuel distributor for properties of the leaving deposits on injectors and in
bio-diesel fuel available in your area. the combustion chamber.

Bio-diesel fuels may be used ONLY if the bio-diesel A major environmental benefit of bio-diesel fuel is its
fuel properties meet the latest edition of ASTM D6751, ability to biodegrade. This makes proper storage and
EN 14214, or equivalent specification. handling of bio-diesel fuel especially important. Areas
of concern include:
It is recommended to purchase bio-diesel fuel blended
with B100 from a BQ-9000 Accredited Producer or a • Quality of new fuel
BQ-9000 Certified Marketer as recommended by the • Water content of the fuel
National Bio-diesel Board. • Problems due to aging of the fuel

The maximum allowable bio-diesel concentration is a Potential problems resulting from deficiencies in the
5% blend (also known as B5) in petroleum diesel fuel. above areas when using bio-diesel fuel in
It has been found that bio-diesel fuels may improve concentrations above 5% may lead to the following
lubricity in concentrations up to this 5% blend. symptoms:

When using a blend of bio-diesel fuel, the engine oil • Power loss and deterioration of performance
level must be checked daily when the air temperature • Fuel leakage
is –10°C (14°F) or lower. If oil becomes diluted with • Corrosion of fuel injection equipment
fuel, shorten oil change intervals accordingly. • Coked and/or blocked injector nozzles, resulting in
engine misfire
IMPORTANT: Raw pressed vegetable oils are NOT • Filter plugging
acceptable for use as fuel in any • Lacquering and/or seizure of internal components
concentration in John Deere • Sludge and sediments
engines. • Reduced service life of engine components

These oils do not burn completely, Consult your fuel supplier for additives to improve
and will cause engine failure by storage and performance of bio-diesel fuels.

PU00210,000039A –19–29AUG06–1/1

85-4 091406
PN=119
Fuels, Lubricants, and Coolant

Fill Fuel Tank

CAUTION: Handle fuel with care: It is highly


flammable. DO NOT refuel the machine while
smoking or when near open flame or sparks.

–UN–23AUG88
Always stop engine before refueling machine.
Fill fuel tank outdoors.

Prevent fires by keeping machine clean of

TS202
accumulated trash, grease and debris. Always
clean up spilled fuel.

Fill fuel tank at end of each days operation. This prevents


condensation in tank as moist air cools.

Specification
5303 and 5403 Fuel Tank—
Capacity ............................................................ 68 L (18 gal) Approximate

IMPORTANT: The fuel tank uses a sealed filler cap. If


a new filler cap is required, always
replace it with a sealed cap.

NOTE: To reduce fuel gelling and control wax separation


during cold weather, John Deere Fuel Flow
Improver, or equivalent, may be added to fuel or
bulk storage tank.

PY80265,0000108 –19–28JUL06–1/1

85-5 091406
PN=120
Fuels, Lubricants, and Coolant

Alternative and Synthetic Lubricants

Conditions in certain geographical areas may require


lubricant recommendations different from those printed in
this manual.

Some John Deere brand coolants and lubricants may not


be available in your location.

Consult your John Deere dealer to obtain information and


recommendations.

Synthetic lubricants may be used if they meet the


performance requirements as shown in this manual.

The temperature limits and service intervals shown in this


manual apply to both conventional and synthetic oils.

Re-refined base stock products may be used if the


finished lubricant meets the performance requirements.

PY80265,05h0921 –19–06SEP05–1/1

Lubricant Storage

Your equipment can operate at top efficiency only Make certain that all containers are properly marked to
when clean lubricants are used. identify their contents.

Use clean containers to handle all lubricants. Properly dispose of all old containers and any residual
lubricant they may contain.
Whenever possible, store lubricants and containers in
an area protected from dust, moisture, and other
contamination. Store containers on their side to avoid
water and dirt accumulation.

PY80265,05h0922 –19–06SEP05–1/1

85-6 091406
PN=121
Fuels, Lubricants, and Coolant

Diesel Engine Oil

Use oil viscosity based on the expected air temperature


range during the period between oil changes.

John Deere PLUS-50 oil is preferred.

Oils meeting one of the following specifications are also


recommended

• ACEA Oil Sequence E5


• ACEA Oil Sequence E4

Extended service intervals may apply when John Deere


PLUS-50, ACEA E5, or ACEA E4 engine oils are used.

–UN–31OCT03
Consult your John Deere dealer for more information.

Other oils may be used if they meet one or more of the


following:

TS1675
• John Deere TORQ-GARD SUPREME
• API Service Category CI-4
• API Service Category CH-4
• ACEA Oil Sequence E3

Multi-viscosity diesel engine oils are preferred.

Diesel fuel quality and fuel sulfur content must comply


with all existing emissions regulations for the area in
which the engine operates.

If diesel fuel with sulfur content greater than 0.05% (500


ppm) is used, reduce the service interval by 100 hours.

If diesel fuel with sulfur content greater than 0.5% (5000


ppm) is used, reduce the service interval by 50%.

DO NOT use diesel fuel with sulfur content greater than


1.0% (10 000 ppm).

PLUS-50 is a trademark of Deere & Company


TORQ-GARD SUPREME is a trademark of Deere & Company PY80265,05H0923 –19–06SEP05–1/1

85-7 091406
PN=122
Fuels, Lubricants, and Coolant

Oil Filters

Filtration of oils is critical to proper operation and


lubrication.

Always change filters regularly as specified in this manual.

Use filters meeting John Deere performance


specifications.

PY80265,05H0924 –19–06SEP05–1/1

85-8 091406
PN=123
Fuels, Lubricants, and Coolant

Diesel Engine Coolant

The engine cooling system is filled to provide Other low silicate ethylene glycol base coolants for
year-round protection against corrosion and cylinder heavy-duty engines may also be used if they meet one
liner pitting, and winter freeze protection to -37°C of the following specifications:
(-34°F). If protection at lower temperatures is required,
consult your John Deere dealer for recommendations. • ASTM D4985 ethylene glycol base prediluted (50%)
coolant
John Deere COOL-GARD Prediluted Coolant is • ASTM D4985 ethylene glycol base coolant
preferred for service. concentrate in a 40% to 60% mixture of concentrate
with quality water
John Deere COOL-GARD Prediluted Coolant is
available in a concentration of either 50% ethylene Coolants meeting ASTM D4985 require an initial
glycol or 55% propylene glycol. charge of supplemental coolant additives, formulated
for protection of heavy duty diesel engines against
Additional recommended coolants corrosion and cylinder liner erosion and pitting. They
also require periodic replenishment of additives during
The following engine coolant is also recommended: the drain interval.

• John Deere COOL-GARD Coolant Concentrate in a Other coolants


40% to 60% mixture of concentrate with quality
water. If a coolant known to meet the requirements of coolant
specifications shown in this manual is not available,
John Deere COOL-GARD coolants do not require use use either:
of supplemental coolant additives, except for periodic
replenishment of additives during the drain interval. • ethylene glycol or propylene glycol base prediluted
(40% to 60%) coolant
Other fully formulated coolants • ethylene glycol or propylene glycol base coolant
concentrate in a 40% to 60% mixture of concentrate
Other fully formulated low silicate ethylene or with quality water
propylene glycol base coolants for heavy-duty engines
may be used if they meet one of the following The coolant concentrate or prediluted coolant shall be
specifications: of a quality that provides cavitation protection to cast
iron and aluminum parts in the cooling system.
• ASTM D6210 prediluted (50%) coolant
• ASTM D6210 coolant concentrate in a 40% to 60% Water quality
mixture of concentrate with quality water
Water quality is important to the performance of the
Coolants meeting ASTM D6210 do not require use of cooling system. Distilled, deionized, or demineralized
supplemental coolant additives, except for periodic water is recommended for mixing with ethylene glycol
replenishment of additives during the drain interval. and propylene glycol base engine coolant concentrate.

Coolants requiring supplemental coolant additives

COOL-GARD is a trademark of Deere & Company Continued on next page PY80265,05H0925 –19–06SEP05–1/2

85-9 091406
PN=124
Fuels, Lubricants, and Coolant

IMPORTANT: Do not use cooling system sealing IMPORTANT: Do not mix ethylene glycol and
additives or antifreeze that contains propylene glycol base coolants.
sealing additives.

PY80265,05H0925 –19–06SEP05–2/2

Liquid Coolant Conditioner

John Deere Liquid Coolant Conditioner (part number


RE23182) is recommended for wet-sleeve diesel engines
not having a coolant filter option. Other conditioners may
be used if they contain non-chromate inhibitors.

–UN–14DEC88
CAUTION: Coolant conditioner contains alkali.
AVOID contact with eyes. Avoid prolonged or
repeated contact with skin. DO NOT take

RG4690
internally. In case of contact, immediately wash
skin with soap and water. For eyes, flush with
large amounts of water for at least 15 minutes.
Call physician. Keep out of reach of children.

IMPORTANT: DO NOT use liquid conditioner if engine


is equipped with a John Deere Coolant
Filter Conditioner, since the correct
inhibitors are already contained inside
the filter. If both are used, a gel-type
deposit is created which could inhibit
heat transfer and block coolant flow.
John Deere Liquid Coolant Conditioner
does not protect against freezing.

Add 30 ml of John Deere Liquid Coolant Conditioner for


every liter of coolant added (4 fluid ounces per gallon).
When servicing cooling system at 750 hours, only 1/2 of
the original charge is required.

Coolant Conditioner Required


Coolant With Fresh At 750 Hour
Model Capacity Coolant Service
5303 and 5403 9.5 L (10 qt) 285 mL (10 142 mL (5 oz)
oz)

PY80265,0000109 –19–16AUG06–1/1

85-10 091406
PN=125
Fuels, Lubricants, and Coolant

Anti-Chatter Transmission/Hydraulic Oil

Depending upon the expected air temperature range


during the drain interval, use oil viscosity shown on the
adjoining temperature chart.

John Deere HY-GARD Transmission/Hydraulic Oil is


recommended. HY-GARD oil is specially formulated to
minimize wet brake chatter and to provide maximum
protection against mechanical wear, corrosion, and
foaming.

Other oils may be used if they meet John Deere Standard


JDM J20C or J20D.

Oils meeting Military Specification MIL-L-46167A may be


used as arctic oils for temperatures below —40°C (—
40°F).

For operation below —25°C (—13°F) use of J20D oil is


required to protect hydraulic system. Be sure to drain and

–UN–02MAY97
fill system with a regular viscosity oil at temperature
indicated on chart. Steering circuit should be drained
when changing oils to avoid mixing oils of different
viscosities.

LV1939
HY-GARD is a registered trademark of Deere & Company. PY80265,05H0927 –19–06SEP05–1/1

Use Correct Hydraulic-Transmission Filter


Element

To protect systems, replace transmission-hydraulic oil filter


with a John Deere service filter element. Minimum and
maximum performance specifications are printed on John
Deere filters. Other filters may be used if they meet these
performance specifications.

See Lubrication and Maintenance section for


recommended filter change intervals.

PY80265,05H0928 –19–06SEP05–1/1

85-11 091406
PN=126
Fuels, Lubricants, and Coolant

Gear Oil

Use oil viscosity based on the expected air temperature


range during the period between oil changes.

The following oils are preferred:

• John Deere GL-5 GEAR LUBRICANT


• John Deere EXTREME-GARD

Other oils may be used if they meet API Service


Classification GL-5.

–UN–14MAR96
TS1653
EXTREME-GARD is a trademark of Deere & Company. PY80265,05H0929 –19–06SEP05–1/1

Grease

Use grease based on NLGI consistency numbers and the


expected air temperature range during the service interval.

John Deere SD POLYUREA GREASE is preferred.

The following greases are also recommended

• John Deere HD LITHIUM COMPLEX GREASE


• John Deere HD WATER RESISTANT GREASE
• John Deere GREASE-GARD

Other greases may be used if they meet the following:


–UN–31OCT03

NLGI Performance Classification GC-LB

IMPORTANT: Some types of grease thickeners are


not compatible with others. Consult
TS1673

your grease supplier before mixing


different types of grease

GREASE-GARD is a trademark of Deere & Company PY80265,05H0930 –19–06SEP05–1/1

85-12 091406
PN=127
Lubrication and Maintenance
Avoid Heating Near Pressurized Fluid Lines

Flammable spray can be generated by heating near


pressurized fluid lines, resulting in severe burns to
yourself and bystanders. Do not heat by welding,
soldering, or using a torch near pressurized fluid lines or
other flammable materials. Pressurized lines can be

–UN–15MAY90
accidentally cut when heat goes beyond the immediate
flame area.

TS953
PY80265,05H31 –19–06SEP05–1/1

Clean Vehicle of Hazardous Pesticides

CAUTION: During application of hazardous


pesticides, pesticide residue can build up on
the inside or outside of the vehicle. Clean
vehicle according to use instructions of
hazardous pesticides.

When exposed to hazardous pesticides, clean exterior


and interior of vehicle daily to keep free of the
accumulation of visible dirt and contamination.

1. Wash entire exterior of vehicle.

2. Dispose of any wash water with hazardous


concentrations of active or non-active ingredients
according to published regulations or directives.

PY80265,05H0932 –19–06SEP05–1/1

90-1 091406
PN=128
Lubrication and Maintenance

Observe Service Intervals

Using hour meter (A) as a guide, perform all services at


the hourly intervals indicated on the following pages. Keep
a service record on charts provided in the Lubrication and
Maintenance Record Charts section.

–UN–30MAY06
IMPORTANT: Recommended service intervals are for
average conditions. Service MORE
OFTEN if tractor is operated under

PY5710
adverse conditions.

A—Hour Meter

PY80265,05H0933 –19–11JUL06–1/1

Use Correct Lubricant

IMPORTANT: Use only lubricants meeting


specifications outlined in Fuels,
Lubricants, and Coolant section when
performing tractor service.

PY80265,05H0934 –19–06SEP05–1/1

90-2 091406
PN=129
Lubrication and Maintenance

Break-In Service

IMPORTANT: Keep wheel hardware tight to avoid


tractor damage. Check wheel hardware
torque before operating, twice during
first ten hours of operation, after fifty
hours of operation, and periodically
thereafter.

During the First 10 Hours of Operation:

Perform daily or 10 hours service. (See Service Intervals


in Lubrication and Maintenance section.)

Tighten wheel hardware. (See Wheels, Tires, and Treads


section.)

After the First 50 Hours of Operation:

Tighten wheel hardware. (See Wheels, Tires, and Treads


section.)

Check alternator/fan belt tension and tighten air intake


and cooling system hose clamps

Perform 50 Hours Service

After the First 100 Hours of Operation:

Replace transmission-hydraulic filter element

Change engine oil and filter1

1
See Engine Break-In Oil in Service section for additional information.
PY80265,05H0935 –19–06SEP05–1/1

90-3 091406
PN=130
Lubrication and Maintenance

Service Intervals

Every 10 Hours Every 500 Hours

• Check engine oil level • Replace fuel filter


• Check coolant level
• Drain water and sediment from fuel tank and fuel Every 600 Hours
filter
• Lubricate tie rod ends1 • Change oil in MFWD axle housing
• Lubricate steering spindles1 • Clean engine crankcase vent tube
• Lubricate front axle pivot pin(s)1 • Repack front wheel bearings (Adjustable front axle)
• Lubricate rear axle bearings1 • Check and tighten all hoses and hose clamps
• Check cooling system for leaks
Every 50 Hours • Lubricate rear axle bearings
• Check engine idle speeds
• Check transmission-hydraulic system oil level • Have your John Deere dealer:
• Check MFWD axle hub oil level Check front axle pivot pin
• Clean and check battery Adjust engine valve clearance
• Inspect all tires Inspect fuel injectors
• Lubricate front axle pivot pin(s)
• Lubricate steering spindles Every 1200 Hours
• Inspect tractor for loose nuts and bolts
• Change transmission-hydraulic oil and filter
First 100 Hours • Clean transmission-hydraulic pickup screen

• Change engine oil and filter2 Annually


• Replace transmission-hydraulic filter
• Change engine oil and filter3
Every 250 Hours • Replace air cleaner elements3

• Service air cleaner Every 2 Years or 2000 Hours (Whichever Comes


• Change engine oil and filter3 First)
• Replace transmission-hydraulic filter3
• Clean and check battery3 • Flush cooling system
• Inspect and adjust alternator/fan belt
• Lubricate 3-point hitch Service As Required
• Check neutral start system
• Check clutch pedal free travel • Service air cleaner

1
Only necessary when operating in extremely wet and muddy
conditions.

2
See Engine Break-In Oil in Service section for additional
information.

3
See a previous interval for procedure.

Continued on next page PU00210,0000202 –19–11JUL06–1/2

90-4 091406
PN=131
Lubrication and Maintenance

• Adjust throttle friction


• Drain water and sediment from fuel tank and fuel
filter3

3
See a previous interval for procedure.
PU00210,0000202 –19–11JUL06–2/2

90-5 091406
PN=132
Service—10 Hours
Check Engine Oil Level

1. Park tractor on level ground and pull out dipstick (A).


Oil level should be between two marks on dipstick .
DO NOT operate engine when oil level is below low
mark on dipstick.

–UN–16FEB06
2. If level is low, add oil through oil filler hole (B) until
even with upper mark. DO NOT over fill. Use seasonal
viscosity grade oil. (See Fuels, Lubricants and Coolant

PY5507
section.)

Filler Cap and Dipstick


A—Engine oil dipstick
B—Engine oil filler hole
C—Dipstick Oil Level Mark

–UN–27JUN06
PY5862
PU00210,0000254 –19–12JUL06–1/1

95-1 091406
PN=133
Service—10 Hours

Check Coolant Level

CAUTION: Only remove radiator cap (A) when


engine is cold. Slowly loosen cap to first stop
to relieve pressure before removing completely.

–UN–23AUG88
IMPORTANT: Periodically check coolant level in
radiator. If cap should become
defective, coolant would not be drawn
from recovery tank, and could cause

TS281
the engine to overheat. Replace cap as
necessary.

1. Check level in coolant tank (B).

2. If engine is cool and level is below “LOW” add coolant


to recovery tank to bring to “LOW”. (See Fuels,
Lubricants and Coolant section.)

A—Radiator Cap
B—Coolant Tank

–UN–13JAN05
PY4491
PY80265,05H0938 –19–06SEP05–1/1

95-2 091406
PN=134
Service—10 Hours

Drain Water and Sediment From Fuel Tank


and Fuel Filter

NOTE: Place a small container under drain fitting to catch


draining fuel. Dispose of waste properly.

–UN–14FEB06
1. Open fuel tank fitting (A) to bleed accumulated
moisture and sediment from the fuel tank. Tighten
fitting closed when clear fuel runs from fitting.

PY5484
2. Open fuel filter drain (B) to bleed accumulated
moisture and sediment from filter. Tighten drain when
clear fuel runs from drain.

A—Fuel Tank Fitting


B—Fuel Filter Drain

–UN–01JAN05
PY4353
PY80265,05H0939 –19–06SEP05–1/1

Lubricate as Necessary

Lubrication required only when operating in extremely wet


and muddy conditions. Lubricate with several shots of
multipurpose grease specified in Fuels, Lubricants and
Coolant section.

• Tie rod ends


• Front axle pivot pin(s) (See Service—50 Hours)
• Rear axle bearings (See Service—600 Hours)

PY80265,05H0940 –19–06SEP05–1/1

95-3 091406
PN=135
Service—50 Hours
Check Transmission-Hydraulic System Oil
Level

1. Remove dipstick (A) and wipe it clean. Insert dipstick


fully. Oil level should be between full mark and end of
dipstick.

2. Add oil if level is low. (See Anti-Chatter


Transmission/Hydraulic Oil in Fuels, Lubricants and

–UN–31DEC04
Coolant section.)

A—Transmission-Hydraulic Oil Dipstick

PY4399
PY80265,05H0941 –19–06SEP05–1/1

Check MFWD Axle Oil Level

1. Park tractor so that oil fill mark (A) on MFWD hub is


level with the ground. Remove filler plug (B). Oil level
should be even with bottom of the filler plug hole.

A—MFWD Oil Fill Mark


B—MFWD Oil Fill Plug

–UN–31DEC04
PY4413
Continued on next page LV,5010S50,A –19–03JUN97–1/2

100-1 091406
PN=136
Service—50 Hours

2. Remove plug (C) to check oil level in axle housing. Oil


level should be even with bottom of hole.

3. If level is low, add John Deere GL5 Gear Lubricant or


its equivalent. (See Fuels, Lubricants and Coolant
section.)

C—Oil Level Check Plug

–UN–06JAN05
PY4428
LV,5010S50,A –19–03JUN97–2/2

Clean and Check Battery

To access battery, see procedure in Service section.

Engage PARKING brake, set brakes and pull fuel shut-off


knob to turn engine OFF. Wipe battery with a damp cloth.

–UN–10DEC05
Clean and tighten connections if needed. Check fluid level
in each cell, fill to bottom of filler neck with clean
mineral-free water. (See Servicing Battery in Service
section.)

PY4018
A—Positive Terminal
B—Negative Terminal

PY80265,05H0943 –19–06SEP05–1/1

Inspect All Tires

Inspect tires and check inflation pressures. (See


Wheels, Tires and Treads section.)

PY80265,00001AA –19–06SEP05–1/1

100-2 091406
PN=137
Service—50 Hours

Lubricate Front Axle Pivot Pin(s)

–UN–18JAN05

–UN–15JUN06
PY4511

PY4375
MFWD Axle

Lubricate MFWD front pivot (A) and rear pivot (B) with MFWD Axle
several shots of multipurpose grease. Adjustable axle
pivot pin (C) also requires lubrication of the front and rear
pivot bushing zerks with multipurpose grease. (See Fuels,
Lubricants and Coolant section).

A—MFWD Front Pivot Zerk

–UN–23FEB06
B—MFWD Rear Pivot Zerk
C—2WD Axle Pivot Pin

PY4496
2WD Axle

PU00210,00001CE –19–11JUL06–1/1

Lubricate Steering Spindles

On tractors equipped with 2WD or MFWD axle, apply


several shots of general purpose grease (See Fuels,
Lubricants and Coolant section) to steering spindle fitting
(A).

A—Spindle Fitting Jerk


–UN–31DEC04
PY4414

2WD Axle

NR25796,000030F –19–28JUL06–1/1

100-3 091406
PN=138
Service—50 Hours

Lubricate Swivel Housing (MFWD)

Lubricate swivel housing jerks (A and B) with several


shots of multipurpose grease. (See Fuels Lubricants and
Coolant Section.)

–UN–17OCT03
LV8955
Lower Swivel Housing Jerk

–UN–17OCT03
LV8954
NR25796,0000310 –19–28JUL06–1/1

100-4 091406
PN=139
Service—50 Hours

Inspect Tractor for Loose Hardware

Item Measurement Specification

Ballast Weights Retaining Bolts Torque 230 N•m (170 lb-ft)

Adjustable Front Axle-to-Knee Bolts Torque 480 N•m (350 lb-ft)

MFWD Axle Rim-to-Disk Nuts Torque 245 N.m (180 lb-ft)

MFWD Axle Disk-to-Flange Nuts Torque 310 N•m (130 lb-ft)

Adjustable Front Axle Disk-to-Flange Torque 175 N.m (130 lb-ft)


Bolts

Rear Axle Rim-to-Disk Bolts Torque 245 N•m (180 lb-ft)

Rear Axle Disk-to-Flange Bolts Torque 550 N•m (406 lb-ft)

Multi-position Rear Wheels Torque 175 N.m (130 lb-ft)


Rim-to-Disk

Front Axle Bolts Torque 480 N•m (350 lb-ft)

ROPS Mounting Bolts Torque 335 N•m (250 lb-ft)

NR25796,0000311 –19–18AUG06–1/1

100-5 091406
PN=140
Service—100 Hours
Change Engine Oil and Filter

NOTE: Change oil and filter a minimum of once a year.

1. Run engine to heat oil. Stop engine.

NOTE: The approximate engine crankcase oil capacity is

–UN–18JUL06
8.5 L (9 qt).

2. Remove oil drain plug (A) and drain oil.

PY5941
3. Replace engine oil filter (B) while changing oil. Apply a
film of oil on the new oil filter gasket and install new
filter. Hand tighten plus 1/2 turn. A—Engine Oil Drain Plug
B—Engine Oil Filter

4. Install drain plug.

IMPORTANT: Change engine oil every 125 hours if


diesel fuel has a sulfur content greater
than 0.7 percent.

5. Add seasonal viscosity grade oil. (See Fuels,


Lubricants and Coolant section.)

Specification
Engine Crankcase Oil—Capacity ............................................. 8.5 L (9 qt)

NOTE: Engine oil should be changed annually as a


minimum.

PU00210,00002BD –19–27JUL06–1/1

Replace Transmission-Hydraulic Filter

1. Remove filter (A). Apply a film of oil to new gasket and


install new filter. Hand tighten plus 1/2 turn.

2. Run engine several seconds and recheck


–UN–22FEB06

transmission-hydraulic oil level.

3. Add transmission fluid if required (See Fuels,


Lubricants and Coolant section).
PY4407

A—Transmission-Hydraulic Oil Filter

PY80265,05H0948 –19–06SEP05–1/1

105-1 091406
PN=141
Service—250 Hours
Service Air Cleaner

A dual element air cleaner is standard. A dirty primary


element is indicated when the air restriction indicator on
instrument panel illuminates. A dirty element can result in
loss of power or excessive smoke.

–UN–03SEP04
IMPORTANT: Check unloader valve (B) frequently.
Empty as often as needed to keep it
from filling with dust. If valve is allowed
to fill with dust, air cleaner element will

PY4179
plug rapidly.

Service air cleaner (A) when indicator light illuminates,


every 250 hours or at least once a year. A—Air Cleaner
B—Dust Unloader Valve

Replace primary element at least one a year.

The secondary element should be removed only when


being replaced, normally once a year.

See procedure in Removing Air Cleaner Elements in


Service section.

PY80265,05H0949 –19–06SEP05–1/1

Inspect and Adjust Alternator/Fan Belt

Replace if worn or damaged. (See procedure in Service


section.)

NOTE: Run engine for five minutes to warm a cold belt.

–UN–14FEB06
Let a hot belt cool for 15 minutes before
adjustment.

Check tension by pressing belt midway between pulleys.

PY5485
Belt should deflect about 19 mm (3/4 in.) at 89 N (20 lb
force).

IMPORTANT: Pry against alternator frame only. A—Tension Adjustment Cap Sscrew
B—Alternator Mounting Bolt
C—Alternator Frame
Adjust tension by loosening cap screw (A) and mounting
bolt (B). Apply force to alternator frame (C) until belt
tension is correct. Tighten cap screw and bolt.

PY80265,05H0950 –19–06SEP05–1/1

110-1 091406
PN=142
Service—250 Hours

Lubricate 3-Point Hitch

Lubricate right lift link (A) and left lift link (B) with several
shots of multipurpose grease. (See Fuels, Lubricants and
Coolant section.)

A—Right Lift Link


B—Left Lift Link

–UN–15JUN06
PY4415
PY80265,05H0951 –19–06SEP05–1/1

Check Neutral Start System

Your John Deere tractor is equipped with interlocks to


prevent inadvertent movement when the engine is started.
Turning the key switch with the clutch pedal depressed
should crank the engine if all of the following conditions

–UN–20FEB06
exist:

• Gear shift lever (A) in “Neutral”


• PTO lever (B) in disengaged position

PY4473
CAUTION: If starter turns engine in any of the
following steps, have the neutral start system
repaired by your John Deere dealer.

Turning the key switch to the start position should NOT


start the engine, if either of the following exist:

• Gear shift lever (A) in gear (not in Neutral position) –UN–20FEB06

• PTO lever (B) in engaged position

A—Gear Shift Lever


B—PTO Control Lever
PY5519

PY80265,05H0952 –19–06SEP05–1/1

110-2 091406
PN=143
Service—250 Hours

Check and Adjust Clutch Pedal Free Play

Measure free play (A) at top of pedal stroke. Adjust


linkage to obtain 20 mm to 25 mm free play.

To adjust linkage, loosen lock nut (B), unlatch the


connecting clip pin (C) and remove. Rotate clevis (D).
After making adjustment, replace clip, and recheck free
play. When free play is correct, tighten lock nut.

–UN–02JUN05
A—Clutch Pedal Free Play
B—Lock Nut
C—Clip Pin

PY1502
D—Clevis

–UN–27JUL06
PY6016
PU00210,00002BE –19–27JUL06–1/1

110-3 091406
PN=144
Service—250 Hours

Check and Adjust Brake Pedal Free Play

–UN–20JUN06
PY5828
1. Park on level surface. Chock wheels to prevent
machine movement.

2. Unlock brake pedals.

3. Check free play (A) of each brake pedal at top of


stroke.

–UN–18AUG06
4. Linkage must be to specification.

Specification
Brake Pedal—Free Play .................................................................. 60 mm

PY6147
5. To adjust linkage, loosen jam nut (C).
A—Brake Pedal Free Play
6. Remove clip pin (B) from yoke (E) on either end of B—Clip Pin
linkage. C—Jam Nut
D—Arm
E—Yoke
7. Turn arm (D) until free play is to specification.

8. Tighten jam nut.

9. Install clip pin.

NR25796,0000313 –19–21AUG06–1/1

110-4 091406
PN=145
Service—500 Hours
Replace Fuel Filter

Replace FuelGard filter element (A) at least once a year.

1. Close fuel shut-off (B).

2. Remove retaining ring (C) and filter.

3. Install new filter with retaining ring hand tight.

4. Open fuel shut-off and bleed air from filter. (See

–UN–03JAN05
Bleeding Fuel System in Service section).

A—FuelGard Fuel Filter Element


B—Fuel Shut-Off

PY4429
C—Retaining Ring

FuelGard is a trademark of Deere & Company. PY80265,05H0954 –19–25JUL06–1/1

115-1 091406
PN=146
Service—600 Hours
Change Oil in MFWD Axle

1. Tractor should be positioned on level ground to assure


correct oil levels when filling.

NOTE: Each front wheel hub has a drain/fill plug (C).

2. Remove drain/fill plugs (A, C and D). When draining


the wheel hubs, rotate the wheels so the drain/fill hole

–UN–03JAN05
(C) is in the 6 o’clock position. Drain oil.

3. Rotate the wheels so oil level mark (B) is parallel to


the ground.

PY4430
4. Install drain plug (A).

5. Fill differential housing at fill locations (C and D) with


SAE 80W-90 Gear Lubricant. (See Fuels, Lubricants
and Coolant section.) Fill hubs to level mark (B), and
differential housing to bottom of fill hole (D).

Specification
MFWD Differential Housing Axle
Oil—Capacity ....................................................... 5 L (5.2 qt) Approximate
MFWD Wheel Hub Axle Oil
(Each)—Capacity.............................................. 0.6 L (0.6 qt) Approximate

–UN–03JAN05
MFWD Assembly Axle Oil—
Capacity ............................................................ 6.2 L (5.7 qt) Approximate

IMPORTANT: Check oil level after 30 minutes. Oil

PY4431
flows very slowly through bearings and
axle housings. Fill through hub fill port
(C) on both sides and differential
housing port (D) to reduce fill time. Add A—Drain Plug
oil as needed. B—Oil Level Fill Mark
C—Wheel Hub Drain/Fill Port Plug
D—Differential Housing Drain/Fill Port Plug

PU00210,0000206 –19–16AUG06–1/1

120-1 091406
PN=147
Service—600 Hours

Clean Engine Crankcase Vent Tube

CAUTION: Reduce compressed air to less than


210 kPa (2 bar) (30 psi) when using for cleaning
purposes. Clear area of bystanders, guard
against flying chips, and wear personal

–UN–06DEC04
protection equipment including eye protection.

Remove crankcase vent tube (A) from engine. Wash in


solvent or blow clean with compressed air. Reassemble

PY4289
vent tube breather cap to engine. Be sure vent tube is not
kinked or pinched.

A—Crankcase Vent Tube

PY80265,05H0956 –19–06SEP05–1/1

120-2 091406
PN=148
Service—600 Hours

Pack Front Wheel Bearing

1. Loosen front wheel cap screw.

2. Jack up front end of tractor.

–UN–17OCT03
CAUTION: Support tractor securely on stands
before removing a wheel.

3. Remove Wheel.

LV8746
4. Remove cover (A), cotter pin (C) and nut (B) to remove
wheel hub (E). A—Cover
B—Retaining Nut
5. Pack inner bearing (F) and outer bearing (D) with C—Cotter Pin
multipurpose grease (See Fuels, Lubricants and D—Outer Bearing
E—Wheel Hub
Coolant section ) F—Inner Bearing

6. Install hub assembly and retaining nut. Tighten nut


untill a slight drag is felt while turning hub. Back off nut
just enough to install cotter pin in hole of spindle.

7. Apply flexible sealant to mating surface of cover (A)


and hub (E). Install cover.

8. Install hub cap and wheels. Tighten lug bolts to


specification. Tighten bolts again after driving tractor
100 m (109 yd) and again after three hours and 10
hours use.

Specification
Adjustable Front Axle Lug Bolts—
Torque ......................................................................... 175 N•m (130 lb-ft)

NR25796,00002D4 –19–25JUL06–1/1

120-3 091406
PN=149
Service—600 Hours

Check Hoses and Hose Clamps for Tightness

–UN–23FEB06

–UN–23FEB06
PY4290

PY4291
–UN–23FEB06

–UN–23FEB06
PY4446

PY4530
–UN–23FEB06
PY4293

Check the following systems hose clamps for tightness:

• Air Cleaner to engine intake or turbocharger


• Engine Cooling
• Hydraulics
• Fuel

Check all hoses for cracks which could cause leaks or


possible failure. Replace as necessary.

LV,5010S600,B –19–28JUN06–1/1

120-4 091406
PN=150
Service—600 Hours

Lubricate Rear Axle Bearings

Lubricate rear axle fittings (A), both sides, with several


shots of multi-purpose grease. (See Fuels, Lubricants and
Coolant section.)

–UN–16JUL04
A—Rear Axle Fittings

PY4025
PY80265,05H0957 –19–06SEP05–1/1

Check Engine Idle Speeds

Slow idle speed is 800—875 rpm.

With no load, fast idle speed should be a maximum of


2600 rpm.

If idle speeds are not correct, see your John Deere


dealer.

Specification
Engine—Slow Idle—Speed ................................................. 800—875 rpm
Engine—Fast Idle (with No
Load)—Speed.................................................. 2575—2650 rpm Maximum

PY80265,05H0958 –19–06SEP05–1/1

120-5 091406
PN=151
Service—600 Hours

Check Front Axle Pivot Pin

Ask your John Deere dealer to check the front axle pivot
pin (A or C) for correct end play.

A—MFWD Axle Pivot Pin


C—2WD Axle Pivot Pin

–UN–18JAN05
PY4511
MFWD Axle

–UN–23FEB06
PY4496
2WD Axle

LV,5010S600,C –19–28JUN06–1/1

Adjust Engine Valve Clearance

Ask your John Deere dealer to make engine valve (A)


clearance adjustment and inspect fuel injectors.

A—Engine Valve Cover


–UN–16FEB06
PY5509

PY80265,05H0960 –19–06SEP05–1/1

120-6 091406
PN=152
Service—1000 Hours
Change Transmission-Hydraulic Oil and Filter

–UN–30AUG99

–UN–30AUG99
LV4220

LV4221
Transmission Drain Plug Drop Housing Drain Plug

–UN–30AUG99

–UN–06JAN05
LV4222

Oil Filter

PY4434
Dipstik

A—Transmission Case Drain B—MFWD Drop Housing Drain C—Oil Filter D—Dipstick
Plug Plug

1. Lower rockshaft to remove trapped oil. 5. Fill system with transmission-hydraulic oil. (See
Fuels, Lubricants and Coolant section.)
NOTE: The approximate transmission case oil
capacity is 38 L (10 gal) Specification
Transmission Oil—Capacity ........................................... 38 L (10 gal)
2. Remove drain plug (A) from transmission case and
drain out oil. Dispose of waste oil properly. 6. Check oil level at dipstick (D) after filling, and again
after operating for five minutes.
3. If equipped with MFWD axle, also remove drain
plug (B) in drop housing.

4. Replace filter (B) while changing oil. Apply a film of


oil to new filter gasket and install new filter. Hand
tighten only.

NR25796,000033E –19–31JUL06–1/1

125-1 091406
PN=153
Service—1000 Hours

Clean Transmission-Hydraulic Pickup Screen

NOTE: The approximate transmission case oil capacity is


38 L (10 gal).

1. Drain transmission-hydraulic oil. (See Change


Transmission-Hydraulic Oil and Filter in this section.)

PY80265,05H0962 –19–11JUL06–1/3

2. Remove two cap screws (A) and remove screen cover


(B).

3. Remove screen and examine it for damage. Replace if

–UN–16MAR04
necessary. Clean screen in solvent and blow dry with
compressed air.

4. Carefully install screen so the front of screen is

PY2250
inserted in hole at front of differential case.

5. Fill system with transmission-hydraulic oil. (See


Changing Transmission-Hydraulic Oil and Filter in this
section.)

PY80265,05H0962 –19–11JUL06–2/3

6. Check oil level at dipstick (C) after filling and again


after operating for five minutes.

C—Transmission-Hydraulic Oil Dipstick


–UN–04JAN05
PY4447

PY80265,05H0962 –19–11JUL06–3/3

125-2 091406
PN=154
Service—Annually
Change Engine Oil and Filter

Change engine oil and filter at least once a year. See


Change Engine Oil and Filter in Service—100 Hours
section.

PY80265,05H0963 –19–06SEP05–1/1

130-1 091406
PN=155
Service—Annually

Replace Air Cleaner Elements

1. Open hood and remove side screen. (See Removing


Side Screen in Service chapter.)

2. Release clips (A).

3. Remove cover (B).

–UN–06DEC04
4. Remove primary element (C).

PY4295
5. Clean out any dirt in canister taking care not to
damage the secondary filter element.

IMPORTANT: Remove secondary element (inner


element) ONLY if it is to be replaced.
DO NOT attempt to clean secondary
element.

If secondary element is replaced, install


new element immediately to prevent
dust from entering air intake system.

6. Removal of the secondary element (D) is similar to

–UN–06DEC04
removal of the primary element.

NOTE: When installing the air cleaner canister, make


sure that the dust unloader valve is facing down.

PY4271
7. Install secondary element, primary element and cover.

8. Install side screens and close hood.

A—Clips
B—Cover
C—Primary Element
D—Secondary Element

–UN–06DEC04
PY4294

PY80265,05H0964 –19–06SEP05–1/1

130-2 091406
PN=156
Service—2 Years/2000 Hours
Flush Cooling System

–UN–30DEC04
–UN–04JAN05
PY4448

PY4380
For efficient operation, drain old coolant, flush the entire
system, and fill with clean antifreeze solution at least once
every two years.

CAUTION: DO NOT remove radiator cap or drain


coolant until coolant is cold (temperature gauge

–UN–20FEB06
should be below the green striped zone).
Always loosen radiator cap or drain cock slowly
to relieve any excess pressure.

PY5521
1. Drain coolant - Remove radiator cap (A). Open drain
valve (B) on radiator and drain coolant from radiator.
Drain coolant from engine block: A—Radiator Cap
B—Drain Valve
IMPORTANT: Thermostat must be removed to ensure D—Thermostat Cover
a thorough flush.

2. Remove thermostat cover (D), remove thermostat, and


install cover (without thermostat). Tighten cap screws
to specification.

Specification
Thermostat Cover Cap Screws—
Torque ............................................................................. 47 N•m (35 lb-ft)

3. Flush system with water - Close all drain valves/plugs


and fill system with clean water. Run engine about 10
minutes to stir up possible rust or sediment. Stop
engine and drain water from system before rust and
sediment settle.

Continued on next page PY80265,05H0965 –19–06SEP05–1/3

135-1 091406
PN=157
Service—2 Years/2000 Hours

4. Flush system with radiator cleaner - Close all drain


valve/plugs, reinstall coolant start aid switch, and fill
the cooling system with a good commercial radiator
cleaner and water. Follow instructions provided with
cleaner. Stop engine and immediately drain system.

5. Flush system with water - Close all drain valves/plugs,


reinstall coolant start aid switch, and fill with clean
water to flush the system. Run the engine about 10
minutes, then drain out flushing water.

PY80265,05H0965 –19–06SEP05–2/3

6. Remove thermostat cover (A) and clean off the gasket


material. Apply gasket sealant to new gasket and
install thermostat and cover. Tighten cap screws to
specification.

Specification
Thermostat Cover Cap Screws—

–UN–20FEB06
Torque ............................................................................. 47 N•m (35 lb-ft)

7. Fill with fresh coolant - Close all drain valves/plugs and


fill with a mixture of antifreeze, soft water, and coolant

PY5522
conditioner as specified in the Fuels, Lubricants, and
Coolant section.
A—Thermostat Cover
8. Check coolant level - Fill radiator to the top of the filler
neck and fill the recovery tank to the “LOW” mark. Run
the engine until operating temperature is reached. Let
the engine cool (preferably overnight) and recheck the
coolant level. Coolant level with a cold engine should
be at the “LOW” mark. An engine at operating
temperature should have a coolant level at the “FULL”
mark. When filling the cooling system it may require
several operating/cooling periods to stabilize the
coolant level in the system. Add make-up coolant to
the recovery tank as needed to bring the coolant level
to the correct mark.

PY80265,05H0965 –19–06SEP05–3/3

135-2 091406
PN=158
Service—As Required
Service Air Cleaner

Under dusty conditions, it may be necessary to service air


cleaner more often than every 250 hours. Whenever dirty
primary element is indicated by loss of power, excessive
smoke or air restriction indicator light, replace primary
element (A). (See Service Air Cleaner in Service—250

–UN–08JUN06
Hours section.)

A—Primary Element
B—Secondary Element

PY5790
PU00210,0000207 –19–05JUL06–1/1

Adjust Throttle Friction

When throttle linkage becomes loose and does not stay in


set position, adjust as follows:

NOTE: Instrument panel removed for illustration purpose.

1. Remove key switch panel.

2. Adjust spring tension by loosening or tightening lock


nut (A) until throttle lever movement is smooth
throughout range of travel with only slight drag.

A—Throttle Lever Lock Nut

–UN–18JAN05
PY4509

PY80265,05H967 –19–11JUL06–1/1

140-1 091406
PN=159
Service
Service Tractor Safely

–UN–06SEP06
PY6176
5303 Tractor Shown

Disengage power to attachments and stop engine Before you work on any part of the engine, stop the
before making any repairs or adjustments. engine, and let it cool. Hot engine parts can burn skin
on contact.
Do not change engine governor setting or overspeed
engine. Be careful to prevent clothing, jewelry, or long hair
from getting caught in the fan blades, drive belts, or
Keep the vehicle and attachments in good operating any other moving engine parts.
condition.
Unauthorized modifications to the machine may impair
Keep safety devices in place and in working condition. the function and/or safety and affect machine life.

Keep all nuts, bolts, and screws tight to be sure the


equipment is in safe working condition.

PU00210,00003A9 –19–31AUG06–1/1

145-1 091406
PN=160
Service

Work In Ventilated Area

Engine exhaust fumes can cause sickness or death. If it is


necessary to run an engine in an enclosed area, remove
the exhaust fumes from the area with an exhaust pipe
extension.

–UN–23AUG88
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.

TS220
PY80265,05H0969 –19–06SEP05–1/1

Clean Vehicle of Hazardous Pesticides

CAUTION: During application of hazardous


pesticides, pesticide residue can build up on
the inside or outside of the vehicle. Clean
vehicle according to use instructions of
hazardous pesticides.

When exposed to hazardous pesticides, clean exterior


and interior of vehicle daily to keep free of the
accumulation of visible dirt and contamination.

1. Wash entire exterior of vehicle.

2. Dispose of any wash water with hazardous


concentrations of active or non-active ingredients
according to published regulations or directives.

PY80265,05H0970 –19–06SEP05–1/1

145-2 091406
PN=161
Service

Engine Break-In Oil

New engines are filled at the factory with John Deere • API Service Classification CG-4
ENGINE BREAK-IN OIL. During the break-in period, • API Service Classification CF-4
add John Deere ENGINE BREAK-IN OIL as needed to • ACEA Specification E3
maintain the specified oil level. • ACEA Specification E2

Change the oil and filter after the first 100 hours of After the break-in period, use John Deere PLUS-50
operation of a new or rebuilt engine. oil or other diesel engine oil as recommended in this
manual.
If engine has been under light load during the first 100
hours of operation, continue to use ENGINE IMPORTANT: Do not use John Deere PLUS-50 oil
BREAK-IN OIL for the first 2—3 oil changes. or engine oils meeting API CG4 or
API CF4 during the first 100 hours of
If John Deere ENGINE BREAK-IN OIL is not available, operation of a new or rebuilt engine.
use a diesel engine oil with oil viscosity based on the These oils will not allow the engine
expected air temperature range, and meeting one of to break-in properly.
the following:

PLUS-50 is a trademark of Deere & Company PY80265,05H0971 –19–06SEP05–1/1

Using High-Pressure Washers

IMPORTANT: Directing pressurized water at


electronic/electrical components or
connectors, bearings and hydraulic
seals, fuel injection pumps or other

–UN–18OCT88
sensitive parts and components may
cause product malfunctions. Reduce
pressure, and spray at a 45 to 90
degree angle.

T6642EJ
PY80265,05H0972 –19–06SEP05–1/1

Additional Service Information

This is not a detailed service manual. It contains only


information needed for operation and routine
maintenance. If you want more detailed service
information, use the form in the back of this manual to
order a Parts Catalog and/or a Technical Manual.

PY80265,05H0973 –19–06SEP05–1/1

145-3 091406
PN=162
Service

Opening Hood

1. Push hood latch release (A) in to unlock hood.

2. Raise hood and lift the support rod (B).

–UN–16FEB06
3. Insert the hood support rod into the hood latch striker
slot (C) to hold hood in raised position.

A—Hood Latch Release

PY5508
B—Hood Support Rod
C—Hood Latch Striker

–UN–19JAN05
PY4514

PY80265,05H0974 –19–06SEP05–1/1

145-4 091406
PN=163
Service

Removing Side Screens

1. Raise the hood and secure with the support rod.

2. Pull side screen (A).

3. Tilt screen outward and lift from lower mounting slots.

A—Side Screens

–UN–13JAN05
PY4498
PY80265,05H0975 –19–11JUL06–1/1

Removing Hood

1. Remove side screens. (See Removing Side Screens in


this chapter.)

2. Remove two cap screws (A) securing hood.

–UN–19JUN06
3. Release the hood support rod from the hood latch and
secure the rod in the stored position.

PY5813
4. Remove hood from tractor.

A—Cap Screws (2 used)

PU00210,0000208 –19–05JUL06–1/1

145-5 091406
PN=164
Service

Air Intake System Components

Air enters the intake system through the open end of the
air cleaner canister (A). A major portion of the dust is
separated out by air turbulence action of the primary air
cleaner element (B) and passed out into the radiator inlet
air flow through the dust unloader valve (C). If the primary

–UN–16JUN06
element becomes plugged, dust is filtered out by the
secondary element (D).

A—Air Cleaner Canister

PY5791
B—Primary Air Cleaner Element
C—Dust Unloader Valve
D—Secondary Element

PU00210,0000209 –19–05JUL06–1/1

Service Air Cleaner at Regular Intervals

Service air cleaner if air restriction indicator illuminates or


at least every 250 hours. Replace air cleaner elements at
least once a year.

The smaller “secondary” element should be removed only


when being replaced, normally once a year. (See Service
Air Cleaner in Service—250 Hours section.)

PY80265,05H0978 –19–06SEP05–1/1

Checking Air Intake System


–UN–14JUL04

–UN–14JUL04
PY4016

PY4017

A—Air Intake System Clamps

Check all air intake system clamps (A) for tightness.

PY80265,05H0979 –19–06SEP05–1/1

145-6 091406
PN=165
Service

Removing Primary Air Cleaner Element

1. Disconnect rubber strap (A) at the front of the canister.

2. Lift clip (B) and pull canister cover.

3. Clean out any dirt in canister taking care not to

–UN–29JUL01
damage the secondary filter element.

4. Removal of the secondary element is similar to

PY1100
removal of the primary element.

IMPORTANT: Remove secondary element (inner


element) ONLY if it is to be replaced.
DO NOT attempt to clean secondary
element. If secondary element is
replaced, install new element
immediately to prevent dust from
entering air intake system. When
replacing the air cleaner canister, make

–UN–29JUL01
sure that the dust cup/ejector hose is
facing downward.

PY1113
A—Rubber Strap
B—Clip
C—Primary Element

PY80265,05H0980 –19–11JUL06–1/1

Cleaning Primary Element

1. Pat sides of element gently to loosen dirt. DO NOT tap


element against a hard surface.

2. clean element with compressed air (below 690 kPa or


100 psi). Hold nozzle next to inner surface, and move
–UN–29JUL01

up and down pleats.

IMPORTANT: DO NOT direct air against outside of


PY1114

element, as it might force dirt through


to inside.

3. Inspect element before reinstalling.

PY80265,05H0981 –19–06SEP05–1/1

145-7 091406
PN=166
Service

Washing Primary Element

IMPORTANT: Never wash element in gasoline or any


solvent. Never use compressed air on a
wet element. Do not oil element.

1. If element is coated with oil or soot, wash in a solution

–UN–31JUL01
of warm water . Let element soak at least 15 minutes,
then agitate gently to flush out dirt.

PY1122
2. Rinse element thoroughly from inside with clean water.
Use element cleaning gun or a free-running hose.
Keep water pressure low (below 280 kPa or 40 psi) to
avoid damaging element.

3. Allow element to dry completely before using. This


usually takes from one to three days. DO NOT oven
dry or use drying agents. Protect element from freezing
until dry.

4. Inspect element before installing.

PY80265,05H0982 –19–06SEP05–1/1

Inspecting Element

1. Hold a bright light (A) inside element (B) and check


carefully for holes. Discard any element which shows
the slightest hole.

2. Be sure outer screen is not dented. Vibration would

–UN–19JUN06
quickly wear a hole in filter.

3. Be sure rubber sealing surfaces (C) are in good


condition on both ends. If damaged, replace element.
PY5814

A—Light Source
B—Element
C—Rubber Sealing Surface

PU00210,000020A –19–11JUL06–1/1

145-8 091406
PN=167
Service

Storing Element

If element is not installed on tractor, seal element in a


plastic bag and store in its original shipping container to
protect against dust and damage.

–UN–26FEB90
RW471
PY80265,05H0984 –19–06SEP05–1/1

Replacing Alternator/Fan Belt

1. Loosen cap screw (A) and bolt (B) and rotate the
alternator (C) to free the belt.

2. Remove belt from drive pulley.

–UN–14FEB06
3. Belt can be pulled around fan to remove.

4. Install new belt in reverse order of removal.

PY5485
5. Adjust belt tension. (See Inspect and Adjust
Alternator/Fan Belt in Service—250 Hours section.)
A—Alternator Cap Screw
B—Alternator Bolt
C—Alternator

PY80265,05H0985 –19–06SEP05–1/1

145-9 091406
PN=168
Service

Fuel System Components

A—FuelGard Fuel Filter


B—Fuel Shut-off Valve
C—Priming Pump
D—Bleed Screw
E—Feed Pump
F—Fuel Injection Lines

–UN–06DEC04
G—Hand Priming Pump
H—Fuel Shut-off Lever
I—Acclerator
J—FIP Lubrication

PY4297
–UN–18JAN05
PY4512
FuelGard is a trademark of Deere & Company. PY80265,05H1578 –19–08SEP05–1/1

Do Not Modify Fuel System

IMPORTANT: Modification or alteration of the DO NOT attempt to service injection


injection pump, the injection pump pump or fuel injectors yourself.
timing, or the fuel injectors will Special training and special tools are
terminate the warranty obligation to required. (See your John Deere
the purchaser. (See warranty dealer.)
information .)

PY80265,05G1367 –19–12SEP05–1/1

145-10 091406
PN=169
Service

Bleeding Fuel System

1. Loosen fuel return line (A).

2. Unscrew hand primer (B) on fuel supply pump until it


can be pulled by hand.

3. Operate the hand primer until fuel flow is free from air

–UN–18JAN05
bubbles.

4. Simultaneously stroke the hand primer down and close


the fuel return port. This prevents air from entering the

PY4510
system. Tighten securely.

5. Lock hand primer in position.


A—Fuel Return Line
B—Hand Primer

PY80265,05G1368 –19–12SEP05–1/1

Bleed Fuel System At Fuel Injection Nozzles

If engine will not start after the bleeding procedures


described above, continue as follows:

1. Place throttle lever in fast idle position.

–UN–06NOV03
2. Using two open-end wrenches, loosen fuel line on
three nozzles.

3. Turn over engine with starter motor until fuel flows free

PY1743
from bubbles out of loosened fuel nozzle connections.
Retighten connections.

PY80265,05G1369 –19–12SEP05–1/1

145-11 091406
PN=170
Service

Engine Cooling System Components

–UN–20FEB06
–UN–13JAN05

PY5523
PY4494
IMPORTANT: Never pour cold water into the cooling
system of a hot engine, as it might
crack cylinder block or head. DO NOT
operate engine without coolant for even
a few minutes.

–UN–06JAN05
The tractors utilize a remote coolant recovery tank.
Make-up coolant is added to the coolant recovery tank
rather than directly to the radiator.

PY4450
A—Radiator Cap
B—Radiator
C—Coolant Recovery Tank
D—Upper Radiator Hose
E—Thermostat Housing
F—Radiator Drain

PY80265,05H0989 –19–06SEP05–1/1

145-12 091406
PN=171
Service

Cleaning Grille, Screens, Radiator and Oil


Cooler

1. Whenever trash builds up on front grille (A) or side


screens (B), stop engine and brush clean.

–UN–23AUG88
CAUTION: Reduce compressed air to less than
210 kPa (2 bar) (30 psi) when using for cleaning
purposes. Clear area of bystanders, guard
against flying chips, and wear personal

TS266
protection equipment including eye protection.

2. Remove side screens (B) and see if trash has built up


on radiator (C). If so, carefully remove it using a brush
or compressed air.

3. If a more thorough cleaning is necessary, clean


radiator from behind with compressed air or water.
Straighten any bent fins.

A—Grille
B—Side Screens

–UN–13JAN05
C—Radiator

PY4500
PY80265,05H0990 –19–11JUL06–1/1

Flush Cooling System

For efficient operation, drain old coolant, flush the entire


system, and fill with clean antifreeze solution at least once
every two years. (See procedure in Service—2
Years/2000 Hours section.)

PY80265,05H0991 –19–06SEP05–1/1

145-13 091406
PN=172
Service

Winterize Cooling System

IMPORTANT: Draining cooling system WILL NOT 2. After adding antifreeze, run engine until it reaches
protect against freezing if antifreeze operating temperature. This mixes solution
is weak, since system does not drain uniformly and circulates it through the entire
completely. system.

1. Prior to cold weather, be sure cooling system


contains 50 to 67 percent antifreeze. (See Engine
Coolant in Fuels, Lubricants, and Coolant section.)

PY80265,05H0992 –19–06SEP05–1/1

Prevent Battery Explosions

Keep sparks, lighted matches, and open flame away from


the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object


across the posts. Use a volt-meter or hydrometer.

–UN–23AUG88
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).

TS204
PY80265,05H0993 –19–06SEP05–1/1

Observe Electrical Service Precautions

CAUTION: Keep all sparks and flames away


from batteries, as gas given off by electrolyte is
explosive. To avoid sparks, connect negative
(ground) cable (B) last and disconnect it first.

–UN–23AUG88
When using a booster battery, follow
instructions in “Operating the Engine” section.

To avoid shocks and burns, disconnect battery

TS204
negative (ground) cable (B) before servicing any
part of the electrical system, then remove
positive cable (A) if removing battery.

Keep all electrical shields in place.

A—Positive (+) Battery Cable


B—Negative (—) Battery Cable
–UN–10DEC05
PY4018

PY80265,05H0994 –19–06SEP05–1/1

145-14 091406
PN=173
Service

Battery Access

Battery is located in front of the radiator.

To gain access:

1. Raise the hood.

2. Pull side screens (A) and remove from slots. (See


Removing Side Screens in this section.)

A—Side Screens

–UN–13JAN05
PY4498
PY80265,05H0995 –19–06SEP05–1/1

Removing Battery

CAUTION: To avoid sparks, disconnect negative


(ground) cable first and connect it last.

1. Remove negative (ground) battery cable (B) and

–UN–10DEC05
remove the cable connection. Then remove positive
cable (A) and connection.

Loosen nuts securing battery hold-down and rotate the

PY4018
holder down, freeing the battery.

2. Lift and slide the battery from the battery tray. A—Positive (+) Cable Nut
B—Negative (—) Cable Nut

PY80265,05H0996 –19–06SEP05–1/1

145-15 091406
PN=174
Service

Checking Battery Condition

CAUTION: Battery gas can explode. Keep


sparks and flames away from batteries. Use a
flashlight to check battery electrolyte level.

–UN–23AUG88
Never check battery charge by placing a metal
object across the posts. Use a voltmeter or
hydrometer.

TS204
Always remove grounded (—) battery clamp
first and replace it last.

1. Use a battery hydrometer to check specific gravity of


electrolyte in each cell. Charge battery if reading is
below 1.215. Replace battery if difference between
cells is more than 0.050 or if battery will not charge
above 1.225.

2. Always correct specific gravity reading for electrolyte


temperature variation. Add 0.004 to the reading
obtained in step one for every 10°F above 80°F (add
0.007 to the reading for every 10° above 27°C).
Subtract at same rate if electrolyte temperature is
below 80°F (27°C). Corrected specific gravity of a fully
charged battery is from 1.265 to 1.280.

3. A battery is considered fully charged when three


consecutive hydrometer readings, taken at hourly
intervals, show no rise in specific gravity.

PY80265,05H0997 –19–06SEP05–1/1

145-16 091406
PN=175
Service

Servicing Battery

1. Keep battery clean by wiping with a damp cloth. Keep


all connections (A and B) clean and tight. To remove
any corrosion, wash terminals with a solution of four
parts water to one part baking soda.

–UN–10DEC05
CAUTION: To avoid sparks, connect negative
(ground) (—) cable last and disconnect it first.

PY4018
2. Keep battery fully charged, especially during cold
weather. If a battery charger is connected, attach a
positive cable to the positive battery terminal (A). A—Positive (+) Battery Terminal
Connect the negative battery charger lead to a good B—Negative (—) Battery Terminal
ground on tractor frame.

Continued on next page PY80265,05H0998 –19–06SEP05–1/2

145-17 091406
PN=176
Service

CAUTION: Sulfuric acid in battery electrolyte is


poisonous. It is strong enough to burn skin, eat
holes in clothing, and cause blindness if
splashed into eyes.

Avoid the hazard by:

1. Filling batteries in a well-ventilated area.


2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is
added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.

If you spill acid on yourself:

1. Flush your skin with water.


2. Apply baking soda or lime to help neutralize
the acid.
3. Flush your eyes with water for 15—30
minutes. Get medical attention immediately.

–UN–23AUG88
If acid is swallowed:

TS203
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do
not exceed 2 L (2 quarts).
3. Get medical attention immediately.

IMPORTANT: DO NOT add water in freezing weather


unless tractor will be run at least 30
minutes to assure thorough mixing.

3. Check level of electrolyte in each cell (A) at least every


250 hours. If low, fill to bottom of filler necks with
CLEAN, SOFT water. DO NOT OVERFILL.

4. Coat terminals with a small amount of grease.

A—Battery Cells –UN–14JAN05


PY4503

PY80265,05H0998 –19–06SEP05–2/2

145-18 091406
PN=177
Service

Charging Battery

Keep battery fully charged, especially during cold weather.

CAUTION: Gas given off by battery is explosive.


Keep sparks and flames away from battery.

–UN–23AUG88
Before connecting or disconnecting a battery
charger, turn charger off. Make last connection
and disconnection at a point away from battery.

TS204
1. With charger off, attach positive battery charger lead to
positive (+) battery terminal (A). Attach negative
charger lead to tractor frame away from the battery.

2. Turn charger on and recharge the battery following


battery manufacturer’s instructions for using charger.
Check battery condition as described below.

3. To disconnect battery charger, turn charger off.

–UN–10DEC05
Remove negative charger lead first, follow by positive
charger lead.

PY4018
A—Positive (+) Battery Terminal
B—Negative (—) Battery Terminal

PY80265,05H0999 –19–06SEP05–1/1

Battery Replacement Specifications

When replacing battery, use recommended battery. See


your John Deere dealer.

Specification
Battery—Volts ................................................................................ 12 Volts
Ampere Rating................................................................................... 80 Ah
Cold Cranking Amps .................................................................... 622 CCA

PY80265,05H1001 –19–25JUL06–1/1

145-19 091406
PN=178
Service

Connecting Starter Wiring

IMPORTANT: Disconnect battery negative (ground)


cable before servicing any part of
electrical system. Make all other
connections before connecting ground
cable.

–UN–17JUL04
Connect large battery cable (A) and alternator cable (B) to
large solenoid post (C). Connect the small white wire (D)
to solenoid terminal (E).

PY4037
A—Large Battery Cable
B—Alternator Cable
C—Large Solenoid Post
D—Small White Wire
E—Solenoid Terminal

PY80265,05H1002 –19–06SEP05–1/1

Connecting Alternator Wiring

IMPORTANT: Disconnect battery negative (ground)


cable before servicing any part of
electrical system. Make all other
connections before connecting ground
cable.

–UN–08JUN05
To prevent damage to electrical system,
disconnect alternator before making
any electrical weld repairs. If an
attached implement needs weld repair, PY5064
disconnect it from tractor before
welding, to prevent damage to tractor
electrical system. A—Alternator Wire
B—Alternator Wire
If alternator is disconnected for any reason, connect wires
(A) and (B) as shown at right.

PY80265,05H1003 –19–06SEP05–1/1

145-20 091406
PN=179
Service

Locating Fusible Link

Electrical circuits are protected by fusible link(s).

Fusible link (A) is located under hood on right-hand side


of tractor, above fuel filter.

A—Fusible Link

–UN–03JAN05
PY4439
PY80265,05H1004 –19–06SEP05–1/1

Locating Fuses

NOTE: Front key switch panel is removed for photo


purposes.

All electrical circuits are protected by fuses. Amperage


rating is marked on each fuse, plus fuses are color coded
to ensure proper replacement.

–UN–13JAN05
IMPORTANT: DO NOT replace original fuse with
higher rated fuse or machine damage
may occur. If original size fuse will not
carry electrical load and continues to
PY4499

blow, have the electrical system


checked by your John Deere dealer.
Fuses for tractor

PY80265,05H1005 –19–06SEP05–1/1

145-21 091406
PN=180
Service

Fuse Size and Function

–UN–16FEB06
PY5503
F1—30 amp—Key Switch F4—20 amp—High Beam Head F8—20 amp—Low Beam Head F11 – F16—Spare
Starting Circuit Lights Lights
F2—30 amp—Horn Light Brake F5—20 amp—Flasher F9—10 amp—White Lamp
Lamp F6—20 amp—Flood Lights F10—10 amp—Alternator,
F3—30 amp—7 Pin Outlet F7—20 amp—Tail Lights Instruments & Engine
Connector, Rocker Switch Related Warning
Indicators

PU00210,0000259 –19–13JUL06–1/1

145-22 091406
PN=181
Service

Aiming Headlights

1. Park tractor on level ground, with lights 8 m (25 ft)


from a wall.

2. Measure from top of hood to the ground (A). Place a


strip of masking tape (B) on the wall at the same
height.

3. Place a piece of tape, folded in the middle to make a


point, on the top front center of the hood.

4. Using the hood tape as a guide, sight across steering


wheel and hood to locate tractor centerline. Mark
tractor centerline (C) on wall.

–UN–21AUG06
5. From tractor centerline (C), mark a point 130 mm (5
in.) out in each direction (D). This mark locates a point
directly in front of center of each headlight.

PY6153
6. Turn light switch to dim position.

7. Locate small zone of bright light projected by each


lamp. Cover other lamps if necessary. Top of zone (E)
should be 130 mm (5 in.) below the tape. Left edge of
zone (F) should be 130 mm (5 in.) left of lamp location
marked (D).

8. To adjust headlights, see Adjusting Headlights in this


section.

–UN–10JUN99
LV3020

PY80265,05H1006 –19–22AUG06–1/1

145-23 091406
PN=182
Service

Adjusting Headlights

1. Open the hood.

2. Turn screws (A—C) counterclockwise to lower beam or


clockwise to raise beam.

3. To adjust beam in toward center of tractor, turn screw


(A) counterclockwise and screws (B and C) clockwise
an equal number of turns on each screw.

4. To adjust beam out from center of tractor, turn screws

–UN–17JAN05
(B and C) counterclockwise and screw (A) clockwise
an equal number of turns on each screw.

NOTE: Clips (D) need not be removed for adjustment.

PY4505
A—Headlight Mounting Screw
B—Headlight Mounting Screw
C—Headlight Mounting Screw
D—Clips

PY80265,05H1007 –19–06SEP05–1/1

Replace Headlight Bulb

1. Remove headlight connector (A).

2. Remove dust boot (B).

–UN–12DEC05
A—Headlight Connector
B—Dust Boot

PY4920
Continued on next page PY80265,05H1008 –19–06SEP05–1/2

145-24 091406
PN=183
Service

3. Twist collar (C).

4. Remove bulb (D).

CAUTION: A halogen bulb is pressurized and


may shatter. Protect bulb against abrasions and

–UN–12DEC05
scratches.

To guard against personal injury, wear


protective eyeglasses and clothing when

PY4921
handling bulb. Turn power off when installing
and before removing bulb. Dispose of bulb with
care.

Allow bulb to cool before removing.

Read and follow all bulb manufacturers


installation instructions.

–UN–12DEC05
5. Install bulb, collar, seal and connector in reverse order.

C—Collar
D—Bulb

PY4922
PY80265,05H1008 –19–06SEP05–2/2

Replace Tail Light and Warning Light Bulbs

1. Remove screws (A).

2. Remove lens.

3. Push and twist to release bulb from socket.


–UN–27JUL06

4. Reverse this procedure to reassemble light.


PY6017

A— Cap Screws (2 used)

PU00210,00002BF –19–27JUL06–1/1

145-25 091406
PN=184
Service

Replace Flood Lamp Bulb

1. Loosen mounting hardware (A) and rotate flood lamp


up to access cover fastening screw

2. Remove screw, lamp cover and lamp from housing

3. Disconnect wiring leads from bulb

4. Rotate bulb counterclockwise and remove

–UN–17JAN05
5. Reverse the procedure to reassemble the flood lamp

PY4506
PY80265,05H1009 –19–06SEP05–1/1

Checking Tires

1. Check tires daily for damage or noticeably low


pressure.

2. Have any cuts or breaks repaired as soon as possible.

3. Protect tires from exposure to sunlight, petroleum


products and chemicals.

4. Drive carefully. Try to avoid rocks and sharp objects.

IMPORTANT: Minimum pressures may be used only


for light loads and only if tractor has no
added weight. If you install ballast or
mounted implements, or if you pull
heavy loads, increase pressure.

5. At least every 100 hours of operation, check tires with


an accurate gauge having 10 kPa (0.1 bar) (1 psi)
graduations. If tires contain liquid ballast, use a special
air-water gauge and measure with valve stem at
bottom.

Refer to Tire Inflation Pressure Chart in Wheels, Tires


and Treads section.

PY80265,05H1010 –19–06SEP05–1/1

145-26 091406
PN=185
Service

Tubeless Tire Repair

Certain sizes of tires are tubeless. Small tubeless tire


punctures can be temporarily repaired without dismounting
tire, avoiding down time during busy season. (See your
John Deere dealer or tire service store for repair kits and
instructions.)

IMPORTANT: A permanent, inside-out repair should


be made as soon as possible to prevent
tire damage.

PY80265,05H1011 –19–06SEP05–1/1

145-27 091406
PN=186
Service

Keep ROPS Installed Properly

–UN–03JAN05
PY4441
–UN–09FEB06
PY5480

–UN–10JAN05
CAUTION: Make certain all parts are installed
correctly if roll-over protective structure (ROPS)
is loosened or removed for any reason. Tighten
mounting bolts to proper torque.

PY4423
The protection offered by ROPS will be
impaired if ROPS is subjected to structural A—ROPS Crossbar
damage, as in an overturn incident, or is in B—Mounting Bolts (8 used)
anyway altered by welding, bending, drilling, or C—Headed Pins
D—Quick-lock Pin
cutting. A damaged ROPS should be replaced,
not reused. Any alteration to the ROPS must be
approved by the manufacturer.

When installation of equipment on a machine necessitates


loosening or removing Roll-Over Protective Structure
(ROPS) (A), mounting bolts (B) should be tightened to
specification.

Specification
ROPS Mounting Bolts—Torque .................................. 335 N•m (250 lb-ft)

Inspect ROPS mounting hardware every 250 hours for


proper torque or replacement.

Continued on next page PY80265,05H1012 –19–06SEP05–1/3

145-28 091406
PN=187
Service

TO LOWER ROPS CROSSBAR (A):

PY80265,05H1012 –19–06SEP05–2/3

1. Remove quick-lock pins (D) and headed pins (C).

2. Lower crossbar (A) of ROPS onto stops.

3. Reinstall pins (C and D) into holes in ROPS to lock


crossbar down.

–UN–20MAY03
CAUTION: Always keep upper part of ROPS
pinned in vertical position (as pictured) when
operating tractor. If tractor is operated with

PY1421
ROPS folded (e.g. to enter a low building) drive
with extreme caution and DO NOT use seat belt.

Fold the ROPS up again as soon as the tractor


is operated under normal conditions.

TO PUT ROPS IN OPERATING POSITION:

Lift crossbar (A) of ROPS to position shown. Install pins


(C) and quick-lock pins (D).

PY80265,05H1012 –19–06SEP05–3/3

145-29 091406
PN=188
Service

Keep Canopy Installed Properly

–UN–21AUG06
PY6149
A—Canopy C—Nut (8 used) D—U-Bolt (4 used) E—ROPS Crossbar
B—Canopy Mounting Bracket
(2 used)

When installation of equipment on a machine


CAUTION: Make certain all parts are installed
necessitates loosening or removing canopy (A),
correctly if canopy is loosened or removed
mounting U-bolt (D) and nut (C) should be tightened to
for any reason. Tighten mounting bolts to
specification.
proper torque.
Specification
The protection offered by canopy will be Canopy Mounting Bolts—
impaired if canopy is subjected to structural Torque................................................... 100 N•m - 110 N•m (74 lb-ft -
damage, as in an overturn incident, or is in 81 lb-ft)
anyway altered by welding, bending, drilling,
or cutting. A damaged canopy should be Inspect canopy mounting hardware every 250 hours
replaced, not reused. Any alteration to the for proper torque or replacement.
canopy must be approved by the
manufacturer.

PY80265,000013C –19–22AUG06–1/1

145-30 091406
PN=189
Troubleshooting
Engine Troubleshooting
Symptom Problem Solution

Engine hard to start or will not Improper starting procedure. Reviewing starting procedure.
start

No fuel. Check fuel tank.

Air in fuel tank. Bleed fuel tank.

Hand primer left raised. Push primer down.

Slow starter speed. See “Starter Cranks Slowly”.

Crankcase oil too heavy. Use oil of proper viscosity.

Improper type of fuel. Consult fuel supplier; use proper


type fuel for operating conditions.

Water, dirt, or air in fuel system. Drain, flush, fill and bleed system.

Clogged fuel filter. Replace filter element.

Dirty or faulty injectors. Have John Deere dealer check


injectors.

Fuel shut-off valve closed. Open fuel shut - off valve.

Engine knocks Insufficient oil. Add oil.

Injection pump out of time. See your John Deere dealer.

Low coolant temperature. See your John Deere dealer.

Engine overheating. See “Engine Overheats”.

Engine runs irregularly or stalls Low coolant temperature. See your John Deere dealer.
frequently

Clogged fuel filter. Replace filter element.

Water, dirt, or air in fuel system. Drain, flush, fill, and bleed system.

Dirty or faulty injectors. Have John Deere dealer check


injectors.

Improper type of fuel. Use proper fuel.

Continued on next page PY80265,05H1013 –19–06SEP05–1/4

150-1 091406
PN=190
Troubleshooting

Symptom Problem Solution

Below normal engine Defective temperature gauge or Check gauge, sender, and
temperature sender. conditions.

Lack of power Engine overloaded. Reduce load or shift to lower gear.

Low fast idle speed. See your John Deere dealer.

Intake air restriction. Service air cleaner.

Clogged fuel filter. Replace filter element.

Improper type of fuel. Use proper fuel.

Overheated engine. See “Engine Overheats”.

Below normal engine temperature. See your John Deere dealer.

Improper valve clearance. See your John Deere dealer.

Dirty or faulty injectors. Have John Deere dealer check


injectors.

Injection pump out of time. See your John Deere dealer.

Turbocharger not functioning . See your John Deere dealer.

Leaking exhaust manifold gasket . See your John Deere dealer.

Implement improperly adjusted. See implement operator’s manual.

Restricted fuel line. See your John Deere dealer.

Restricted return line. See your John Deere dealer.

Improper ballast. Adjust ballast to load.

Low oil pressure Low oil level. Add oil.

Improper type of oil. Drain, fill crankcase with oil of proper


viscosity and quality.

Continued on next page PY80265,05H1013 –19–06SEP05–2/4

150-2 091406
PN=191
Troubleshooting

Symptom Problem Solution

High oil consumption Crankcase oil too light. Use proper viscosity oil.

Oil leaks. Check for leaks in lines, around


gaskets and drain plugs.

Restricted crankcase vent tube. Clean vent tube.

Defective turbocharger . See your John Deere dealer.

Engine emits white smoke Improper type fuel. Use proper fuel.

Low engine temperature. Warm up engine to normal operating


temperature.

Defective thermostat. See your John Deere dealer.

Defective injection nozzles. See your John Deere dealer.

Engine out of time. See your John Deere dealer.

Cold start advance or light load See your John Deere dealer.
advance not functioning.

Engine emits black or gray Improper type of fuel. Use proper fuel.
exhaust smoke

Clogged or dirty air cleaner. Service air cleaner.

Engine overloaded. Reduce load or shift to a low gear.

Injection nozzles dirty. See your John Deere dealer.

Engine out of time. See your John Deere dealer.

Turbocharger not functioning. See your John Deere dealer.

Continued on next page PY80265,05H1013 –19–06SEP05–3/4

150-3 091406
PN=192
Troubleshooting

Symptom Problem Solution

Engine overheats Dirty radiator core, or grille screens. Remove all trash.

Engine overloaded. Shift to lower gear or reduce load.

Low engine oil level. Check oil level. Add oil as required.

Low coolant level. Fill radiator to proper level, check


radiator, coolant recovery tank, and
hoses for loose connection or leaks.

Faulty radiator cap. Replace cap.

Loose or defective fan belt(s). Adjust belt tension(s).

Cooling system needs flushing. Flush cooling system.

Defective thermostat. See your John Deere dealer.

Defective temperature gauge or See your John Deere dealer.


sender.

Incorrect grade of fuel. Use proper fuel.

High fuel consumption. Improper type of fuel. Use proper fuel.

Clogged or dirty air cleaner. Service air cleaner.

Engine overloaded. Reduce load or shift to a lower gear.

Improper valve clearance. See your John Deere dealer.

Injection nozzles dirty. See your John Deere dealer.

Engine out of time. See your John Deere dealer.

Implement improperly adjusted. See implement operator’s manual.

Low engine temperature. See your John Deere dealer.

Excessive ballast. Adjust ballast to load.

Defective turbocharger . See your John Deere dealer.

Restricted air intake system. Check system.

Plugged crankcase vent tube. Clean vent tube.

PY80265,05H1013 –19–06SEP05–4/4

150-4 091406
PN=193
Troubleshooting

Transmission Troubleshooting
Symptom Problem Solution

Transmission oil overheats Low oil supply. Fill system with correct oil.

Clogged transmission-hydraulic oil Replace filter.


filter.

Internal hydraulic leak. See your John Deere dealer.

Hitch feedback linkage improperly Reset linkage. See your John Deere
adjusted. dealer.

Hydraulic motor not plumbed See your John Deere dealer.


correctly.

Low transmission pressure. Low oil supply. Fill system with correct oil.

Clogged transmission-hydraulic oil Replace filter.


filter.

PY80265,05H1013 –19–06SEP05–1/1

150-5 091406
PN=194
Troubleshooting

Hydraulic System Troubleshooting


Symptom Problem Solution

Entire hydraulic system fails to Low oil supply. Fill system with correct oil.
function

Clogged transmission-hydraulic filter. Replace filter.

Clogged transmission-hydraulic Clean pickup screen.


pickup screen.

High-pressure internal leak. See your John Deere dealer.

Hydraulic oil overheats Low oil supply. Fill system with correct oil.

Clogged transmission-hydraulic oil Replace filter.


filter.

Internal hydraulic leak. See your John Deere dealer.

Hitch feedback linkage improperly Reset linkage. See your John Deere
adjusted. dealer.

Hydraulic motor not plumbed See your John Deere dealer.


correctly.

PY80265,05H1014 –19–06SEP05–1/1

Brakes Troubleshooting
Symptom Problem Solution

No solid pedal feel Air in system. See your John Deere dealer.

Pedal settles Rear brake piston seal leaking. See your John Deere dealer.

Excessive pedal travel Air in system. See your John Deere dealer.

Brakes drag during transport Brakes out of adjustment. See your John Deere dealer.

PY80265,05H1015 –19–06SEP05–1/1

150-6 091406
PN=195
Troubleshooting

Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting


Symptom Problem Solution

Insufficient transport clearance Center link too long. Adjust center link.

Lift links to long. Adjust lift links.

Implement not level. Level implement.

Implement not properly adjusted. See implement operator’s manual.

Front of center link in upper holes. Move center link to lower holes.

Sway chains adjusted to short. Lengthen sway chains.

Hitch drops slowly Rockshaft rate-of-drop control not Adjust rate-of-drop knob.
properly set.

Hitch fails to lift or lifts slowly Excessive load on hitch. Reduce load.

Low oil level. Fill system with proper oil.

Hydraulic oil too cold. Allow oil to warm.

Transmission-hydraulic oil filter Replace filter.


clogged.

Transmission-hydraulic pickup Clean or replace pickup screen.


screen clogged.

Implement will not operate at Lift links too short. Adjust lift links.
desired depth

Lack of penetration. See implement operator’s manual.

Improper setting of limit stop. Reset position limit.

Improper setting of draft lever. See Rockshaft and 3-Point Hitch


section.

Continued on next page PY80265,05H1017 –19–06SEP05–1/2

150-7 091406
PN=196
Troubleshooting

Symptom Problem Solution

Insufficient or no hitch response Front attachment of center link in Move center link attachment to lower
to draft load upper holes. bracket holes.

Draft control lever in “Off” position. Move lever rearward.

Lift links too short. Adjust lift links.

Lack of penetration. See implement operator’s manual.

Rate-of-drop too slow. Adjust rate-of-drop valve.

Hitch too responsive Front attachment on center link in Move center link attachment to
lower bracket holes. upper bracket holes.

Improper draft sensing adjustment. Move lever forward.

Hitch drops too fast Rate-of-drop set too fast. Adjust rate-of-drop.

Rockshaft control levers “drift”. Friction disks are loose. Adjust rockshaft control lever friction.
Levers too loose. See procedures in “Rockshaft and
3-Point Hitch” section or see your
John Deere dealer.

PY80265,05H1017 –19–06SEP05–2/2

Remote Hydraulic Cylinders Troubleshooting


Symptom Problem Solution

Direction of remote cylinder Improper hose connections. Reverse hose connections


travel is reversed

Hoses will not couple Improper hose male tips. Replace tip with ISO standard tips.

Remote cylinder will not lift load Excessive load. Reduce load.

Hoses not completely installed. Attach hoses correctly.

Incorrect remote cylinder size. Use correct size cylinder.

Direction of travel reverses on #2 SCV lever moved to regenerate Reverse hose couplings.
SCV. position.

PY80265,05H1018 –19–06SEP05–1/1

150-8 091406
PN=197
Troubleshooting

Electrical System Troubleshooting


Symptom Problem Solution

Battery will not charge Loose or corroded connections. Clean and tighten connections.

Sulfated or worn-out battery. Check electrolyte level and specific


gravity.

Loose or defective alternator/fan Adjust belt tension or replace belt.


belt.

Charging system indicator glows Low engine speed. Increase speed.


with engine running

Defective battery. Check electrolyte level and specific


gravity.

Defective alternator. See your John Deere dealer.

Slipping alternator/fan belt. Adjust belt tension.

Starter cranks slowly Low battery output. Check electrolyte level and specific
gravity.

Crankcase oil too heavy. Use proper viscosity oil.

Loose or corroded connections. Clean and tighten loose connections.

Light system does not function; Blown fuse. Replace fuse.


rest of electrical system
functions

Entire electrical system does not Faulty battery connections. Clean and tighten connections.
function

Sulfated or worn-out battery. Check electrolyte level and specific


gravity.

Blown fuse. Replace fuse.

Relay(s) sticking or Diode to protect circuit from arcing See your John Deere dealer.
nonfunctional; repeated failures has failed.

PY80265,05H1019 –19–06SEP05–1/1

150-9 091406
PN=198
Tractor Storage
Storing Tractor

IMPORTANT: Any time tractor will not be used for


several months, use this procedure to
minimize corrosion and deterioration.

–UN–12DEC05
1. Service air cleaner (A). (See Servicing Air Cleaner in
Service section.)

2. If coolant has been in tractor for two years, flush

PY4442
cooling system (B). (See Flushing Cooling System in
Service section.) Add 50 percent antifreeze water
mixture. Test coolant for adequate cold weather
protection.

3. Change engine oil (C) and filter (D). (See Change


Engine Oil and Filter in Service—250 Hours section.)

4. Drain fuel and add back 4 L of fuel. Then add 0.4 L of


corrosion inhibitor.

A—Air Cleaner

–UN–17JAN05
B—Cooling System
C—Engine Oil Drain Plug
D—Engine Oil Filter

PY4495
–UN–27JUL06
PY6018
Continued on next page PU00210,000020B –19–27JUL06–1/4

155-1 091406
PN=199
Tractor Storage

5. Add 0.25 L of corrosion inhibitor to


transmission-hydraulic system fill port (E).

6. Depress clutch and start engine. Run engine until it


reaches operating temperature. Also raise and lower
rockshaft several times. Shut off engine.

E—Transmission-Hydraulic System Fill Port

–UN–03JAN05
PY4443
PU00210,000020B –19–27JUL06–2/4

7. Add 0.5 L more inhibitor to fuel tank at filler cap (A).

8. Add 0.5 L inhibitor to engine crankcase at filler (B).

9. Remove air intake hose at manifold. Pour 0.1 L


inhibitor into manifold and replace hose. Pull hand

–UN–23JUN06
throttle back to slow idle position. Crank engine only a
few revolutions.

10. Loosen alternator/fan belt after they have cooled.

PY5851
11. Remove and clean battery. Store in a cool, dry place.
Keep it charged.1

12. Tie or block clutch pedal in the disengaged position.

13. Coat exposed bare (no paint) metal surfaces with


grease or a corrosion inhibitor.
–UN–20FEB06
A—Fuel Tank Filler Cap
B—Crankcase Filler
PY5524

1
Disconnect battery ground cable for short-term storage periods (20 to
90 days).
Continued on next page PU00210,000020B –19–27JUL06–3/4

155-2 091406
PN=200
Tractor Storage

14. Use tape to seal air inlet hole (A), dust unloader valve
(C), exhaust pipe, crankcase filler (B), fuel caps and
transmission-hydraulic system filler cap.

15. Cover dash with opaque material to prevent gauges


from fading.

16. Raise tyres off ground. Protect them from heat and
sunlight.

–UN–29JAN05
17. Thoroughly clean tractor. Touch up any painted
surfaces that are scratched or chipped.

PY4550
18. If tractor must be stored outside, cover it with a
waterproof material.

A—Air Cleaner Inlet Hole


B—Crankcase Filler
C—Dust Unloader Valve

–UN–20FEB06
PY5524
PU00210,000020B –19–27JUL06–4/4

Removing Tractor From Storage

1. Check tyre inflation pressure. (See Wheels, Tyres 6. Drain a small amount of fuel from fuel tank to purge
and Treads section.) Lower tyres to ground. any moisture condensation that has collected.

2. Unseal all openings sealed in “Storing Tractor”. 7. Fill fuel tank.

3. Install battery. 8. Perform all appropriate 10-hour, 50-hour, 250-hour,


and 600-hour services as instructed in Lubrication
4. Remove ties or block which secured clutch pedal and Maintenance section.
down.
9. Check all instruments and indicators by turning key
5. Check levels of engine oil, transmission-hydraulic switch to ON position.
oil, and engine coolant, Add if necessary.

Continued on next page PY80265,05H1021 –19–06SEP05–1/2

155-3 091406
PN=201
Tractor Storage

IMPORTANT: DO NOT operate starter more than 20


seconds at a time, and wait at least two
minutes for starter to cool before trying
again.

10. Pull hand throttle (A) all the way down, depress clutch

–UN–16FEB06
pedal, and crank engine until oil pressure rises.

11. Depress clutch pedal and start engine. Operate


engine at slow idle for several minutes. Warm up

PY4485
carefully and check all systems before placing tractor
under load.

A—Hand Throttle

PY80265,05H1021 –19–06SEP05–2/2

155-4 091406
PN=202
Specifications
Machine Specifications

Item Measurement Specification

5303—3029D Engine, Naturally


Aspirated

Factory Observed PTO Power 34.56 kW (47 hp) at 2400 RPM

Cylinders Quantity 3

Bore Distance 106.5 mm (4.19 in.)

Stroke Distance 110 mm (4.33 in.)

Displacement Volume 2.9 L (179 cu in.)

Cylinder Firing Order 1—2—3

Intake Valve Clearance 0.35 mm (0.014 in.)

Exhaust Valve Clearance 0.45 mm (0.018 in.)

Slow Idle Speed 800 - 875 RPM

Fast Idle Speed 2575 - 2650 RPM

Operating Range Speed 1400—2400 RPM

Injection Pump Timing Position 5.5° BTDC (Time Trac)

5403—3029T Engine, Turbocharged

Factory Observed PTO Power 40.8 kW (55 hp) at 2400 RPM

Cylinders Quantity 3

Bore Distance 106.5 mm (4.19 in.)

Stroke Distance 110 mm (4.33 in.)

Displacement Volume 2.9 L (179 cu. in.)

Cylinder Firing Order 1—2—3

Intake Valve Clearance 0.35 mm (0.014 in.)

Exhaust Valve Clearance 0.45 mm (0.018 in.)

Continued on next page PY80265,05H1022 –19–28JUL06–1/2

160-1 091406
PN=203
Specifications

Item Measurement Specification

Slow Idle Speed 800 - 875 RPM

Fast Idle Speed 2575 - 2650 RPM

Operating Range Speed 1400—2400 RPM

Injection Pump Timing Position 6° BTDC (Time Trac)

Electrical System—12-Volt, Negative


Ground

Battery Voltage 12-volt


Cold Cranking Amps 623 CCA

Alternator Amperage 40 amps

Starting Motor Voltage 12 volts

Item Measurement Specification

Power Take-Off

Engine—540 Speed 2400 rpm

Item Measurement Specification

Hydraulic System

Pump Displacement—Steering Displacement 11.9 cu cm (0.73 cu in.)

Pump Displacement—Implement Displacement 19.2 cu cm (1.17 cu in.)

Steering1 Flow Rate 25.7 L/min. (6.8 gpm)

Implement1 Flow Rate 44 L/min. (11.0 gpm)

Implement (Maximum) Pressure 19 000—19 700 kPa (190—197 bar)


(2755—2855 psi)

1
Flow rate at 90% pump efficiency and engine at rated speed.
PY80265,05H1022 –19–28JUL06–2/2

160-2 091406
PN=204
Specifications

Drain and Refill Capacities

Item Measurement Specification

Fuel Tank

Open Station—5303, and 5403 Capacity 68 L (18 gal) Approximate

Cooling System

5303, and 5403 Capacity 9.5 L (10 qt) Approximate

Engine

5303, and 5403 Capacity 8.5 L Approximate

Transmission/Hydraulic System

5303, and 5403 Capacity 38 L (10 gal) Approximate

PY80265,05H1023 –19–06SEP05–1/1

160-3 091406
PN=205
Specifications

Permissible Load Specifications

NOTE: (Specifications and design subject to change


without notice.)

Item Measurement Specification

Maximum Permissible Static Vertical


Load

Drawbar Fully Extended (PTO) Capacity 760 kg (1675 lb)

Maximum Permissible Axle Loads—2


Wheel Drive, No Loader

Front Tires: 6.50-16 6PR Capacity 1240 kg (2720 lb)

Front Tires: 7.50-16 6PR Capacity 1500 kg (3300 lb)

Front Tires: 9.5L-15 6PR Capacity 1540 kg (3400 lb)

Front Tires: 27/9.5L-15 6PR Capacity 1490 kg (3285 lb)

Front Tires: 11L-15 8PR Capacity 2140 kg (4700 lb)

Maximum Permissible Axle Loads—2


Wheel Drive, with Loader

Front Tires: 9.5L-15 6PR Capacity 2310 kg (5100 lb)

Front Tires: 11L-15 8PR Capacity 3210 kg (7050 lb)

IMPORTANT: Maximum permissible travel is 8 km/h (5


mph). Maximum front wheel tread is
1.80 m (71 in.).

Item Measurement Specification

Maximum Permissible Axle Loads—2


Wheel Drive and Mechanical Front
Wheel Drive

Rear Tires: 13.6-28 4PR Capacity 2200 kg (4840 lb)

Rear Tires: 14.9-24 6PR Capacity 3020 kg (6660 lb)

Rear Tires: 14.9-28 6PR Capacity 3230 kg (7120 lb)

Continued on next page PY80265,05H1024 –19–06SEP05–1/2

160-4 091406
PN=206
Specifications

Item Measurement Specification

Rear Tires: 16.9-24 6PR Capacity 3450 kg (7600 lb)

Rear Tires: 16.9-28 6PR Capacity 3680 kg (8100 lb)

Rear Tires: 16.9-30 6PR Capacity 3790 kg (8360 lb)

Rear Tires: 18.4-16.1 6PR Capacity 2549 kg (5620 lb)

Maximum Permissible Front Axle


Loads—Mechanical Front Wheel
Drive—without Loader

Front Tires: 9.5L-16 6PR Capacity 1603 kg (3534 lb)

Front Tires: 8.3-24 4PR Capacity 1260 kg (2760 lb)

Front Tires: 9.5-24 6PR Capacity 1880 kg (4140 lb)

Front Tires: 10.5/80-18 10PR Capacity 1260 kg (2760 lb)

Front Tires: 11.2-24 6PR Capacity 2095 kg (4620 lb)

Maximum Permissible Front Axle


Loads—Mechanical Front Wheel
Drive with Loader

Front Tires: 9.5L-15 6PR Capacity 2405 kg (5300 lb)

Front Tires: 9.5-24 6PR Capacity 2817 kg (6210 lb)

Front Tires: 10.8/80-18 10PR Capacity 3742 kg (8250 lb)

Front Tires: 11.2-24 6PR Capacity 3143 kg (6930 lb)

IMPORTANT: Maximum permissible travel speed is 8


km/h (5 mph). Maximum front wheel
tread is 1.80 m (71 in.).

PY80265,05H1024 –19–06SEP05–2/2

160-5 091406
PN=207
Specifications

Ground Speed Estimates

NOTE: Ground Speed (km/h) at 2400 rpm engine 5403 Tractor ( Rear tire size : 16.9 x 28 )
speed. Gear Speed (km/h)
A1 2.1
5303 Tractor ( Rear tyre size : 14.9 x 28)
A2 2.9
Gear Speed (km/h)
A3 4.4
A1 2.0
B1 5.8
A2 2.8
B2 8.3
A3 4.2
B3 12.5
B1 5.5
C1 13.3
B2 7.9
C2 19.2
B3 11.9
C3 28.9
C1 12.7
A-R 3.5
C2 18.3
B-R 9.6
C3 27.6
C-R 22.3
A-R 3.3
B-R 9.2
C-R 21.3

PY80265,0000107 –19–28JUL06–1/1

160-6 091406
PN=208
Specifications

Metric Bolt and cap screw Torque Values

–UN–07SEP99
TORQ2
Top, Property Class and Head Markings; Bottom, Property Class and Nut Markings

Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9


a b a b a b
Size Lubricated Dry Lubricated Dry Lubricated Dry Lubricateda Dryb
N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft)
M6 4.7 (3.5) 6 (4.4) 9 (6.6) 11.5 (8.5) 13 (9.5) 16.5 (12.2) 15.5 (11.5) 19.5 (14.5)
M8 11.5 (8.5) 14.5 (10.7) 22 (16) 28 (20.5) 32 (23.5) 40 (29.5) 37 (27.5) 47 (35)
M10 23 (17) 29 (21) 43 (32) 55 (40) 63 (46) 80 (59) 75 (55) 95 (70)
M12 40 (29.5) 50 (37) 75 (55) 95 (70) 110 (80) 140 (105) 130 (95) 165 (120)
M14 63 (46) 80 (59) 120 (88) 150 (110) 175 (130) 220 (165) 205 (150) 260 (190)
M16 100 (74) 125 (92) 190 (140) 240 (175) 275 (200) 350 (255) 320 (235) 400 (300)
M18 135 (100) 170 (125) 265 (195) 330 (245) 375 (275) 475 (350) 440 (325) 560 (410)
M20 190 (140) 245 (180) 375 (275) 475 (350) 530 (390) 675 (500) 625 (460) 790 (580)
M22 265 (195) 330 (245) 510 (375) 650 (480) 725 (535) 920 (680) 850 (625) 1080 (800)
M24 330 (245) 425 (315) 650 (480) 820 (600) 920 (680) 1150 (850) 1080 (800) 1350 (1000)
M27 490 (360) 625 (460) 950 (700) 1200 (885) 1350 (1000) 1700 (1250) 1580 (1160) 2000 (1475)
M30 660 (490) 850 (625) 1290 (950) 1630 (1200) 1850 (1350) 2300 (1700) 2140 (1580) 2700 (2000)
M33 900 (665) 1150 (850) 1750 (1300) 2200 (1625) 2500 (1850) 3150 (2325) 2900 (2150) 3700 (2730)
M36 1150 (850) 1450 (1075) 2250 (1650) 2850 (2100) 3200 (2350) 4050 (3000) 3750 (2770) 4750 (3500)
a
"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.
b
"Dry" means plain or zinc plated without any lubrication.

DO NOT use these values if a different torque value or tightening Make sure fastener threads are clean and that you properly start
procedure is given for a specific application. Torque values listed are thread engagement. This will prevent them from failing when
for general use only. Check tightness of fasteners periodically. tightening.

Shear bolts are designed to fail under predetermined loads. Always Tighten plastic insert or crimped steel-type lock nuts to approximately
replace shear bolts with identical property class. 50 percent of the dry torque shown in the chart, applied to the nut,
not to the bolt head. Tighten toothed or serrated-type lock nuts to the
full torque value.
Fasteners should be replaced with the same or higher property class.
If higher property class fasteners are used, these should only be
tightened to the strength of the original.

PY80265,05H1026 –19–06SEP05–1/1

160-7 091406
PN=209
Specifications

Unified Inch Bolt and cap screw Torque Values

–UN–27SEP99
TORQ1A
Top, SAE Grade and Head Markings; Bottom, SAE Grade and Nut Markings

Grade 1 (No Mark) Grade 2a (No Mark) Grade 5, 5.1 or 5.2 Grade 8 or 8.2
b c b c b c
Size Lubricated Dry Lubricated Dry Lubricated Dry Lubricatedb Dryc
N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft)
1/4 3.8 (2.8) 4.7 (3.5) 6 (4.4) 7.5 (5.5) 9.5 (7) 12 (9) 13.5 (10) 17 (12.5)
5/16 7.7 (5.7) 9.8 (7.2) 12 (9) 15.5 (11.5) 19.5 (14.5) 25 (18.5) 28 (20.5) 35 (26)
3/8 13.5 (10) 17.5 (13) 22 (16) 27.5 (20) 35 (26) 44 (32.5) 49 (36) 63 (46)
7/16 22 (16) 28 (20.5) 35 (26) 44 (32.5) 56 (41) 70 (52) 80 (59) 100 (74)
1/2 34 (25) 42 (31) 53 (39) 67 (49) 85 (63) 110 (80) 120 (88) 155 (115)
9/16 48 (35.5) 60 (45) 76 (56) 95 (70) 125 (92) 155 (115) 175 (130) 220 (165)
5/8 67 (49) 85 (63) 105 (77) 135 (100) 170 (125) 215 (160) 240 (175) 305 (225)
3/4 120 (88) 150 (110) 190 (140) 240 (175) 300 (220) 380 (280) 425 (315) 540 (400)
7/8 190 (140) 240 (175) 190 (140) 240 (175) 490 (360) 615 (455) 690 (510) 870 (640)
1 285 (210) 360 (265) 285 (210) 360 (265) 730 (540) 920 (680) 1030 (760) 1300 (960)
1-1/8 400 (300) 510 (375) 400 (300) 510 (375) 910 (670) 1150 (850) 1450 (1075) 1850 (1350)
1-1/4 570 (420) 725 (535) 570 (420) 725 (535) 1280 (945) 1630 (1200) 2050 (1500) 2600 (1920)
1-3/8 750 (550) 950 (700) 750 (550) 950 (700) 1700 (1250) 2140 (1580) 2700 (2000) 3400 (2500)
1-1/2 990 (730) 1250 (930) 990 (730) 1250 (930) 2250 (1650) 2850 (2100) 3600 (2650) 4550 (3350)
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long,
and for all other types of bolts and screws of any length.
b
"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.
c
"Dry" means plain or zinc plated without any lubrication.

DO NOT use these values if a different torque value or tightening Make sure fastener threads are clean and that you properly start
procedure is given for a specific application. Torque values listed are thread engagement. This will prevent them from failing when
for general use only. Check tightness of fasteners periodically. tightening.

Shear bolts are designed to fail under predetermined loads. Always Tighten plastic insert or crimped steel-type lock nuts to approximately
replace shear bolts with identical grade. 50 percent of the dry torque shown in the chart, applied to the nut,
not to the bolt head. Tighten toothed or serrated-type lock nuts to the
full torque value.
Fasteners should be replaced with the same or higher grade. If
higher grade fasteners are used, these should only be tightened to
the strength of the original.

PY80265,05H1027 –19–06SEP05–1/1

160-8 091406
PN=210
Specifications

Emissions Control System Certification Label

WARNING: Statutes providing severe penalties for


tampering with emissions controls may apply at the
user’s location.

The emissions warranty described below applies only to

–19–25FEB99
those engines marketed by John Deere that have been
certified by the United States Environmental Protection
Agency (EPA) and/or California Air Resources Board

LV2010
(CARB); and used in the United States in non-road mobile
(self-propelled or portable/transportable1) equipment. The
presence of an emissions label like the one shown Sample Emission Label
signifies that the engine has been certified with the EPA
and/or CARB. The EPA and CARB warranties only apply
to new engines having the certification label affixed to the
engine and sold as stated above in the geographic areas
governed by the regulating agencies.

NOTE: The hp/kW rating on the engine emissions


certification label specifies the gross engine
hp/kW, which is flywheel power without fan. In
most applications this will not be the same rating
as the advertised vehicle hp/kW rating.

1
Equipment moved at least once every 12 months.
PY80265,05H1028 –19–06SEP05–1/1

160-9 091406
PN=211
Specifications

Limited Battery Warranty

NOTE: Applicable in North America only. For complete Depreciation or damage caused by lack of reasonable
machine warranty, reference a copy of the and necessary maintenance or by improper
John Deere warranty statement. Contact your maintenance.
John Deere dealer to obtain a copy.
Transportation, mailing, or service call charges for
To Secure Warranty Service warranty service.

The purchaser must request warranty service from a Limitation of Implied Warranties and Purchaser’s
John Deere dealer authorized to sell John Deere Remedies
batteries, and present the battery to the dealer with the
top cover plate codes intact. To the extent permitted by law, neither John Deere nor
any company affiliated with it makes any warranties,
Free Replacement representations or promises as to the quality,
performance or freedom from defect of the products
Any new battery which becomes unserviceable (not covered by this warranty. IMPLIED WARRANTIES OF
merely discharged) due to defects in material or MERCHANTABILITY AND FITNESS FOR A
workmanship within 90 days of purchase will be PARTICULAR PURPOSE, TO THE EXTENT
replaced free of charge. Installation costs will be APPLICABLE, SHALL BE LIMITED IN DURATION TO
covered by warranty if (1) the unserviceable battery THE APPLICABLE ADJUSTMENT PERIOD SET
was installed by a John Deere factory or dealer, (2) FORTH HERE. THE PURCHASER’S ONLY
failure occurs within 90 days of purchase, and (3) the REMEDIES IN CONNECTION WITH THE BREACH
replacement battery is installed by a John Deere OR PERFORMANCE OF ANY WARRANTY ON JOHN
dealer. DEERE BATTERIES ARE THOSE SET FORTH
HERE. IN NO EVENT WILL THE DEALER, JOHN
Pro Rata Adjustment DEERE OR ANY COMPANY AFFILIATED WITH
JOHN DEERE BE LIABLE FOR INCIDENTAL OR
Any new battery which becomes unserviceable (not CONSEQUENTIAL DAMAGES. (Note: Some states do
merely discharged) due to defects in material or not allow limitations on how long an implied warranty
workmanship more than 90 days after purchase, but lasts or the exclusion or limitation of incidental or
before the expiration of the applicable adjustment consequential damages. So these limitations and
period, will be replaced upon payment of the battery’s exclusions may not apply to you.) This warranty gives
current list price less a pro rata credit for unused you specific legal rights, and you may also have some
months of service. The applicable adjustment period is rights which vary from state to state.
determined from the Warranty Code printed at the top
of the battery and chart below. Installation costs are No Dealer Warranty
not covered by warranty after 90 days from the date of
purchase. The selling dealer makes no warranty of it’s own and
the dealer has no authority to make any representation
This Warranty Does Not Cover or promise on behalf of John Deere, or to modify the
terms or limitations of this warranty in any way.
Breakage of the container, cover, or terminals.

Continued on next page PY80265,05H1029 –19–06SEP05–1/2

160-10 091406
PN=212
Specifications

Pro Rata Months of Adjustment

Warranty Code Warranty Period


A 40 Months
B 36 Months
C 24 Months
NOTE: If your battery is not labeled with a warranty code, it is a
warranty code "B".

PY80265,05H1029 –19–06SEP05–2/2

160-11 091406
PN=213
Identification Numbers
Identification Plates

Each tractor has the identification plates shown on these


pages. The letters and numbers stamped on the plates
identify a component or assembly. ALL these characters
are needed when ordering parts or identifying a tractor or
component for any John Deere product support program.
Also, they are needed for law enforcement to trace your
tractor if it is ever stolen. ACCURATELY record these
characters in the spaces provided in each of the following
photographs.

PY80265,05H1030 –19–06SEP05–1/1

Record Tractor Serial Number

Serial number plate (A) is located on the left front support


member of the tractor.

Tractor Serial Number

–UN–25MAR05
PY4453
PY80265,05H1031 –19–06SEP05–1/1

Record Front Axle (2-WD) Serial Number

The front-axle serial number plate (A) is located on rear


side of right-hand axle housing.

Front Axle Serial Number


–UN–14FEB06
PY5490

PY80265,05H1032 –19–06SEP05–1/1

165-1 091406
PN=214
Identification Numbers

Record Mechanical Front Wheel Drive


(MFWD) Serial Number

The MFWD serial number plate (A) is located on the rear


side of the right-hand axle housing.

MFWD Serial Number

–UN–05JAN05
PY4454
PU00210,000020C –19–05JUL06–1/1

Record Engine Serial Number

Serial number plate (A) is located on the right-hand side


of the engine block between the starter solenoid and the
hydraulic pump.

Engine Serial Number

–UN–28APR97
LV1931
PY80265,05H1034 –19–06SEP05–1/1

Record Transmission Serial Number

Transmission serial number is stamped into the lower


left-hand corner of rear housing (A).

Transmission Serial Number


–UN–30JAN06
PY1537

PY80265,05H1035 –19–06SEP05–1/1

165-2 091406
PN=215
Identification Numbers

Keep Proof of Ownership

1. Maintain in a secure location an up-to-date inventory of


all product and component serial numbers.
2. Regularly verify that identification plates have not been
removed. Report any evidence of tampering to law

–UN–09DEC03
enforcement agencies and order duplicate plates.
3. Other steps you can take:
• Mark your machine with your own numbering system
• Take color photographs from several angles of each

TS1680
machine

DX,SECURE1 –19–18NOV03–1/1

Keep Machines Secure

1. Install vandal-proof devices.


2. When machine is in storage:
• Lower equipment to the ground
• Set wheels to widest position to make loading more
difficult

–UN–24MAY89
• Remove any keys and batteries

3. When parking indoors, put large equipment in front of


exits and lock your storage buildings.

TS230
4. When parking outdoors, store in a well-lighted and
fenced area.
5. Make note of suspicious activity and report any thefts
immediately to law enforcement agencies.
6. Notify your John Deere dealer of any losses.

DX,SECURE2 –19–18NOV03–1/1

165-3 091406
PN=216
Lubrication Maintenance Record Charts
50, 250, 500 Hour Service Chart

Every 50 Hours • Replace transmission-hydraulic filter


• Service air cleaner
• Check transmission-hydraulic system oil level • Inspect and adjust alternator/fan belt
• Clean and check battery • Lubricate 3-point hitch
• Inspect all tires • Check neutral start system
• Lubricate front axle pivot pin • Check clutch pedal free play
• Lubricate steering spindles
• Inspect tractor for loose nuts and bolts Every 500 Hours

Every 250 Hours • Replace fuel filter

• Change engine oil and filter

Hours Hours
Date Date
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date

PY80265,05H1036 –19–06SEP05–1/1

170-1 091406
PN=217
Lubrication Maintenance Record Charts

600 Hour Service Chart

Every 600 Hours • Lubricate rear axle bearings


• Check engine idle speeds
• Clean crankcase vent tube • Have your John Deere dealer:
• Repack front wheel bearings – Adjust engine valve clearance
• Tighten engine air intake hose clamps – Check front axle pivot pin
• Check cooling system for leaks – Inspect fuel injectors

Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date

PY80265,05H1036 –19–06SEP05–1/1

170-2 091406
PN=218
Lubrication Maintenance Record Charts

1000, 1200 Hour Service Chart

Every 1000 Hours Every 1200 Hours

• Check and adjust valve clearance • Change transmission-hydraulic oil and filter
• Check engine speeds • Clean transmission-hydraulic pickup screen

Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date

PY80265,05H1037 –19–06SEP05–1/1

170-3 091406
PN=219
Lubrication Maintenance Record Charts

Annual Service Chart

Annually • Replace air cleaner elements

• Change engine oil and filter

Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date

PY80265,05H1038 –19–06SEP05–1/1

170-4 091406
PN=220
Lubrication Maintenance Record Charts

2000 Hour Service Chart

Every 2 Years or 2000 Hours (Whichever Comes • Flush cooling system


First)

Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date

PY80265,05H1039 –19–06SEP05–1/1

170-5 091406
PN=221
Lubrication Maintenance Record Charts

As Required Service Chart

Service as Required • Drain water and sediment from fuel tank


• Service air cleaner
• Replace fuel filter • Adjust throttle friction

Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date

PY80265,05H1040 –19–06SEP05–1/1

170-6 091406
PN=222
John Deere Service
John Deere Parts

We help minimize downtime by putting genuine John


Deere parts in your hands in a hurry. That’s why we
maintain a large and varied inventory to meet your spare
parts needs.

–UN–23AUG88
TS100
PY00013,0000003 –19–14JUN01–1/1

The Right Tools

Precision tools and testing equipment enable our Service


Department to locate and correct troubles quickly. They
save your time and money.

–UN–23AUG88
TS101
PY00013,0000004 –19–14JUN01–1/1

Well Trained Technician

School is never out for John Deere service technicians.


Training schools are held regularly to be sure our
personnel know your equipment and how to maintain it.

Result?

–UN–23AUG88
Experience you can count on!

TS102
PY00013,0000005 –19–14JUN01–1/1

Prompt Service

Our goal is to provide prompt, efficient care when you


want it and where you want it. We can make repairs at
your place or at ours, depending on the circumstances.

see us, depend on us.We’ll be around when you need us.


–UN–23AUG88
TS103

PY00013,0000006 –19–14JUN01–1/1

180-1 091406
PN=223
John Deere Service

180-2 091406
PN=224
Index
Page Page

A Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-10
Battery explosion . . . . . . . . . . . . . . . . . . . . . . 145-16
Acid burns, battery . . . . . . . . . . . . . . . . . . . . . 145-17 Bearings, front wheel, pack . . . . . . . . . . . . . . . 120-3
Adjusting rockshaft speed-of-drop Before starting the engine . . . . . . . . . . . . . . . . . 40-1
Implement lock . . . . . . . . . . . . . . . . . . . . . . . . 55-6 Bolts
Adjustments Front axle, tighten . . . . . . . . . . . . . . . . . . . . . . 75-4
Rockshaft sensing lever friction. . . . . . . . . . . 55-13 Rear axle, tighten . . . . . . . . . . . . . . . . . . . . . . 75-5
Air cleaner Booster battery . . . . . . . . . . . . . . . . . . . . . . . . . . 40-9
Inspecting primary element . . . . . . . . . . . . . . 145-8 Brake pedal free play
Replace elements . . . . . . . . . . . . . . . . . . . . . 130-2 Check and adjust . . . . . . . . . . . . . . . . . . . . . 110-4
Service . . . . . . . . . . . . . . . . . . . . . . . .110-1, 140-1 Brakes
Service/regular intervals . . . . . . . . . . . . . . . . 145-6 Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-4
Storing primary element . . . . . . . . . . . . . . . . 145-9 Brakes troubleshooting . . . . . . . . . . . . . . . . . . . 150-6
Air intake system Break-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1
Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-6 Break-in service . . . . . . . . . . . . . . . . . . . . .30-2, 90-3
Components . . . . . . . . . . . . . . . . . . . . . . . . . 145-6
Air restriction indicator . . . . . . . . . . . . . . . . . . . . 40-3
Alternator wiring
C
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . 145-20
Alternator/fan belt
Capacities
Inspect and adjust (5410 and 5510) . . . . . . . 110-1
Drain and refill . . . . . . . . . . . . . . . . . . . . . . . 160-3
Alternator/fan belt, replacing
Cast iron weights . . . . . . . . . . . . . . . . . . . . . . . . 70-7
5210 and 5310 . . . . . . . . . . . . . . . . . . . . . . . 145-9
Install rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-8
Attaching implements to three point hitch . . . . . . 55-9
Center link
Attaching PTO-driven implement . . . . . . . . . . . . 65-3
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-8
Charging system indicator . . . . . . . . . . . . . . . . . 40-3
Checking Toe-In . . . . . . . . . . . . . . . . . . . . . . . . 75-13
Clutch pedal free play
B
Check and adjust . . . . . . . . . . . . . . . . . . . . . 110-3
Cold weather starting procedure. . . . . . . . . . . . . 40-8
Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-1 Connecting single acting cylinder . . . . . . . . . . . . 60-3
Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-2 Control lever and coupler identification . . . . . . . . 60-1
Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-4 Coolant
Liquid weight. . . . . . . . . . . . . . . . . . . . . . . . . . 70-9 Check level . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-2
Matching to load work . . . . . . . . . . . . . . . . . . . 70-2 Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . 85-10
Maximum front . . . . . . . . . . . . . . . . . . . . . . . . 70-7 Diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . 85-9
Maximum rear. . . . . . . . . . . . . . . . . . . . . . . . . 70-7 Coolant temperature gauge . . . . . . . . . . . . . . . . 40-4
Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-1 Cooling system
Ballasting Components . . . . . . . . . . . . . . . . . . . . . . . . 145-12
Front end for transport . . . . . . . . . . . . . . . . . . 70-5 Flush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-13
MFWD tractors . . . . . . . . . . . . . . . . . . . . . . . . 70-6 Flush every two years . . . . . . . . . . . . . . . . . . 135-1
Two-wheel drive tractors . . . . . . . . . . . . . . . . . 70-6 Winterize. . . . . . . . . . . . . . . . . . . . . . . . . . . 145-14
Battery Correct hose tips . . . . . . . . . . . . . . . . . . . . . . . . 60-1
Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-15 Cylinder hoses, disconnecting . . . . . . . . . . . . . . 60-5
Acid burn treatment. . . . . . . . . . . . . . . . . . . 145-17 Cylinder, extending/retracting
Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-9 No. 1 SCV . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-4
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-19
Checking condition . . . . . . . . . . . . . . . . . . . 145-16
Clean and check . . . . . . . . . . . . . . . . . . . . . . 100-2
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . 145-15 D
Replacement specifications. . . . . . . . . . . . . 145-19
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-17 Dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3

Index-1 091406
PN=1
Index

Page Page

Diesel engine oil. . . . . . . . . . . . . . . . . . . . . . . . . 85-7 Fuel filter


Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . .85-3, 85-4 Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-3
Differential lock Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115-1
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-5 Fuel system
Draft control, using . . . . . . . . . . . . . . . . . . . . . . . 55-5 Bleeding fuel injection nozzles . . . . . . . . . . 145-11
Drain and refill capacities . . . . . . . . . . . . . . . . . 160-3 Bleeding (MICO injection pump) . . . . . . . . . 145-11
Drawbar Components . . . . . . . . . . . . . . . . . . . . . . . . 145-10
Load limitations . . . . . . . . . . . . . . . . . . . . . . . . 65-1 Fuel tank
Swinging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-1 Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-3
Driving on public roads . . . . . . . . . . . . . . . .50-1, 80-2 Fuels and lubricants . . . . . . . . . . . . . . . . . . . . . . 85-1
Fuses
Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-21
Size and function . . . . . . . . . . . . . . . . . . . . 145-22
E Fusible link, locating . . . . . . . . . . . . . . . . . . . . 145-21
Electrical service precautions . . . . . . . . . . . . . 145-14
Electrical system troubleshooting . . . . . . . . . . . 150-9
Engine
Avoid idling . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-5 G
Break-in oil . . . . . . . . . . . . . . . . . . . . . . . . . . 145-3
Change oil and filter . . . . . . . . . . . . . .105-1, 130-1 Gauge
Changing speeds . . . . . . . . . . . . . . . . . . . . . . 40-4 Coolant temperature . . . . . . . . . . . . . . . . . . . . 40-4
Check idle speeds . . . . . . . . . . . . . . . . . . . . 120-5 Gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-12
Check oil level . . . . . . . . . . . . . . . . . . . . . . . . 95-1 Grease
Cooling system . . . . . . . . . . . . . . . . . . . . . . 145-12 Extreme pressure and multipurpose . . . . . . . 85-12
Observe work and idle speeds . . . . . . . . . . . . 40-6 Grille screens, cleaning . . . . . . . . . . . . . . . . . 145-13
Stalled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-5 Ground speed estimates. . . . . . . . . . . . . . . . . . 160-6
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 150-1
Warming up . . . . . . . . . . . . . . . . . . . . . . . . . . 40-5
Engine crankcase vent tube H
Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-2
Engine oil
Hardware
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-7
Wheel/axle, tighten . . . . . . . . . . . . . . . . . . . . . 75-3
Engine valve clearance
Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2
Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-6
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-24
Aiming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-23
Replace bulb. . . . . . . . . . . . . . . . . . . . . . . . 145-24
F High beam indicator . . . . . . . . . . . . . . . . . . . . . . 20-2
Hitch
Fan/alternator belt, replacing Adjusting side sway . . . . . . . . . . . . . . . . . . . 55-10
5210 and 5310 . . . . . . . . . . . . . . . . . . . . . . . 145-9 Attaching implements to . . . . . . . . . . . . . . . . . 55-9
Front axle pivot pin Components . . . . . . . . . . . . . . . . . . . . . . . . . . 55-1
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-6 Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-11
Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-3 Lubricate three-point . . . . . . . . . . . . . . . . . . . 110-2
Front wheel bearings, pack . . . . . . . . . . . . . . . 120-3 Hood
Fuel Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-4
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . .85-3, 85-4 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-5
Fill tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-5 Hoses and hose clamps, check . . . . . . . . . . . . 120-4
Handling and storing . . . . . . . . . . . . . . . . . . . . 85-2 Hydraulic cylinder hoses, connecting . . . . . . . . . 60-2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-2 Hydraulic system troubleshooting . . . . . . . . . . . 150-6
Watch level . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-4 Hydraulic-transmission filter element . . . . . . . . 85-11

Index-2 091406
PN=2
Index

Page Page

I Oil Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-12


Oil pressure indicator . . . . . . . . . . . . . . . . . . . . . 40-3
Identification numbers. . . . . . . . . . . . . . . . . . . . 165-1 Operating foldable ROPS . . . . . . . . . . . . . . . . . . 25-1
Idle speeds, check . . . . . . . . . . . . . . . . . . . . . . 120-5 Operating transmission. . . . . . . . . . . . . . . . . . . . 50-3
Implement codes . . . . . . . . . . . . . . . . . . . . . . . 70-10 Operator training . . . . . . . . . . . . . . . . . . . . . . . . 50-1
Implement to tire clearance . . . . . . . . . . . . . . . . 75-1
Inch torque values . . . . . . . . . . . . . . . . . . . . . . 160-8
Indicator
Air restriction. . . . . . . . . . . . . . . . . . . . . . . . . . 40-3 P
Charging system . . . . . . . . . . . . . . . . . . . . . . . 40-3
Oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 40-3 Position center link . . . . . . . . . . . . . . . . . . . . . . . 55-8
Instrument panel. . . . . . . . . . . . . . . . . . . . . . . . . 15-3 Position control lever stop, setting . . . . . . . . . . . 55-3
Prestart checks. . . . . . . . . . . . . . . . . . . . . . . . . . 35-1
PTO
Adjusting clutch rod. . . . . . . . . . . . . . . . . . . . . 65-5
L Attach driven implement . . . . . . . . . . . . . . . . . 65-3
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-4
Label, certification
Emissions control system . . . . . . . . . . . . . . . 160-9
Lateral float, adjusting . . . . . . . . . . . . . . . . . . . 55-12
Light R
Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-5
Light switch Radiator, cleaning. . . . . . . . . . . . . . . . . . . . . . 145-13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1 Rear axle bearings, lubricate . . . . . . . . . . . . . . 120-5
Lighting and signals . . . . . . . . . . . . . . . . . . . . . . 20-1 Remote hydraulic cylinders troubleshooting . . . 150-8
Lubricant Removing tractor from storage . . . . . . . . . . . . . 155-3
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-6 Reversed cylinder response, correcting . . . . . . . 60-3
Lubrication and maintenance record charts . . . 170-1 Ride comfort, adjusting. . . . . . . . . . . . . . . . . . . . 25-3
Rockshaft
Postion control . . . . . . . . . . . . . . . . . . . . . . . . 55-4
Rate-of-drop adjustment . . . . . . . . . . . . . . . . . 55-6
M Rockshaft and quick-coupler 3-point hitch
troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 150-7
Metric torque values . . . . . . . . . . . . . . . . . . . . . 160-7 Rockshaft control lever friction, adjust . . . . . . . 55-13
MFWD axle Rockshaft control levers . . . . . . . . . . . . . . . . . . . 55-3
Check oil level . . . . . . . . . . . . . . . . . . . . . . . 100-1 Rockshaft sensing lever friction
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 55-13
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . 145-28, 145-30
N Operating foldable. . . . . . . . . . . . . . . . . . . . . . 25-1

Neutral lever position . . . . . . . . . . . . . . . . . . . . . 60-4


Neutral start system, check . . . . . . . . . . . . . . . 110-2
S

Seat
O Selecting position . . . . . . . . . . . . . . . . . . . . . . 25-2
Seat belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-2
Oil Selecting a gear . . . . . . . . . . . . . . . . . . . . . . . . . 50-4
Engine break-in. . . . . . . . . . . . . . . . . . . . . . . 145-3 Service
Transmission-hydraulic . . . . . . . . . . . . . . . . . 85-11 Annually . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130-1
Warming hydraulic system . . . . . . . . . . . . . . 55-14 As required . . . . . . . . . . . . . . . . . . . . . . . . . . 140-1
Oil cooler, cleaning. . . . . . . . . . . . . . . . . . . . . 145-13 10 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-1
Oil filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-8 100 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 105-1

Index-3 091406
PN=3
Index

Page Page

1200 hours . . . . . . . . . . . . . . . . . . . . . . . . . . 125-1 Tractor controls . . . . . . . . . . . . . . . . . . . . . . . . . 15-1


250 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 110-1 Tractor PTO, operating. . . . . . . . . . . . . . . . . . . . 65-4
50 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-1 Transmission troubleshooting . . . . . . . . . . . . . . 150-5
500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 115-1 Transmission, operating . . . . . . . . . . . . . . . . . . . 50-3
600 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-1 Transmission, shifting . . . . . . . . . . . . . . . . . . . . . 50-3
Service intervals . . . . . . . . . . . . . . . . . . . . . . . . . 90-4 Transmission-hydraulic system
Service intervals, observe. . . . . . . . . . . . . . . . . . 90-2 Change oil and filter . . . . . . . . . . . . . . . . . . . 125-1
Seven-terminal outlet . . . . . . . . . . . . . . . . . . . . . 20-7 Check oil level . . . . . . . . . . . . . . . . . . . . . . . 100-1
Side screens, removing . . . . . . . . . . . . . . . . . . 145-5 Clean pickup screen . . . . . . . . . . . . . . . . . . . 125-2
Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-11
Specifications Replace filter. . . . . . . . . . . . . . . . . . . . . . . . . 105-1
Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-5
Permissible load . . . . . . . . . . . . . . . . . . . . . . 160-4 Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-11
Speed/hour meter. . . . . . . . . . . . . . . . . . . . . . . . 40-6 Tread settings
Starter wiring, connecting . . . . . . . . . . . . . . . . 145-20 Adjustable front axle . . . . . . . . . . . . . . . . . . . 75-11
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . 40-2 Multi-position rear wheels . . . . . . . . . . . . . . . . 75-6
Steering spindles, lubricate. . . . . . . . . . . . . . . . 100-3 Tread width
Steering stops (MFWD), set . . . . . . . . . . . . . . . 75-16 Adjusting front axle . . . . . . . . . . . . . . . . . . . . 75-12
Stopping tractor . . . . . . . . . . . . . . . . . . . . . . . . . 50-7 Rear wheel limitations . . . . . . . . . . . . . . . . . . . 75-5
Storing fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-2 Troubleshooting
Storing lubricants . . . . . . . . . . . . . . . . . . . . . . . . 85-6 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150-6
Storing tractor. . . . . . . . . . . . . . . . . . . . . . . . . . 155-1 Electrical system . . . . . . . . . . . . . . . . . . . . . . 150-9
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150-1
Hydraulic system. . . . . . . . . . . . . . . . . . . . . . 150-6
Quick-coupler 3-point hitch . . . . . . . . . . . . . . 150-7
T Remote hydraulic cylinders . . . . . . . . . . . . . . 150-8
Rockshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 150-7
Tail light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3 Transmission. . . . . . . . . . . . . . . . . . . . . . . . . 150-5
Replace bulb. . . . . . . . . . . . . . . . . . . . . . . . 145-25 Turn signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-4
Three-point hitch, lubricate . . . . . . . . . . . . . . . . 110-2
Throttle friction, adjust . . . . . . . . . . . . . . . . . . . 140-1
Tires
Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . 145-26 U
Combinations . . . . . . . . . . . . . . . . . . . . . . . . 75-17
Front, rolling direction . . . . . . . . . . . . . . . . . . . 75-3 Using
Inflation pressure . . . . . . . . . . . . . . . . . . . . . . 75-2 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-4
Inflation pressure chart . . . . . . . . . . . . . . . . . . 75-3 Cast iron weights . . . . . . . . . . . . . . . . . . . . . . 70-7
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-2 Differential lock . . . . . . . . . . . . . . . . . . . . . . . . 50-5
Tubeless repair . . . . . . . . . . . . . . . . . . . . . . 145-27 Draft control . . . . . . . . . . . . . . . . . . . . . . . . . . 55-5
Toe-in, MFWD tractor Headlights. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-15 Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-2
Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-14 Tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3
Toe-in, 2-WD tractor Turn signals . . . . . . . . . . . . . . . . . . . . . . . . . . 20-4
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-14
Torque value
Inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-8
Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160-7 W
Torque values
Adjustable front axle . . . . . . . . . . . . . . . . . . . . 75-4 Warming hydraulic system oil . . . . . . . . . . . . . . 55-14
Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-5 Warning light
Wheels/axles. . . . . . . . . . . . . . . . . . . . . . . . . . 75-3 Replace bulb. . . . . . . . . . . . . . . . . . . . . . . . 145-25
Towing tractor . . . . . . . . . . . . . . . . . . . . . . . . . . 80-5 Warranty, battery . . . . . . . . . . . . . . . . . . . . . . 160-10

Index-4 091406
PN=4
Index

Page

Weights
Cast iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-7
Install rear cast iron . . . . . . . . . . . . . . . . . . . . 70-8
Wheel slip
Measuring manually . . . . . . . . . . . . . . . . . . . . 70-3

Index-5 091406
PN=5
Index

Index-6 091406
PN=6

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