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Journal of Nuclear Science and Technology

ISSN: 0022-3131 (Print) 1881-1248 (Online) Journal homepage: https://www.tandfonline.com/loi/tnst20

Current understanding of radiation-induced


degradation in light water reactor structural
materials

Koji Fukuya

To cite this article: Koji Fukuya (2013) Current understanding of radiation-induced degradation
in light water reactor structural materials, Journal of Nuclear Science and Technology, 50:3,
213-254, DOI: 10.1080/00223131.2013.772448

To link to this article: https://doi.org/10.1080/00223131.2013.772448

Published online: 15 Mar 2013.

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Journal of Nuclear Science and Technology, 2013
Vol. 50, No. 3, 213–254, http://dx.doi.org/10.1080/00223131.2013.772448

50TH ANNIVERSARY INVITED REVIEW

Current understanding of radiation-induced degradation in light water reactor structural materials


Koji Fukuya∗
Institute of Nuclear Safety System, 64 Sata, Mihama-cho, Fukui 919-1205, Japan
(Received 28 September 2012; accepted final version for publication 12 December 2012)

Current phenomenological knowledge and understanding of mechanisms are reviewed for radiation em-
brittlement of reactor pressure vessel low alloy steels and irradiation assisted stress corrosion cracking of
core internals of stainless steels. Accumulated test data of irradiated materials in light water reactors and
microscopic analyses by using state-of-the-art techniques such as a three-dimensional atom probe and elec-
tron backscatter diffraction have significantly increased knowledge about microstructural features. Charac-
teristics of solute clusters and deformation microstructures and their contributions to macroscopic material
property changes have been clarified to a large extent, which provide keys to understand in the degradation
mechanisms. However, there are still fundamental research issues that merit study for long-term operation
of reactors that requires reliable quantitative prediction of radiation-induced degradation of component
materials in low-dose rate high-dose conditions.
Keywords: light water reactor; neutron irradiation; radiation embrittlement; IASCC; low-alloy steel;
stainless steels

1. Introduction evaluation during long-term operation, continuous ef-


Structural components located near nuclear fuel forts are needed from both scientific and engineering as-
assemblies in light water reactors (LWRs) are ex- pects since experimental data and knowledge are still
posed to intense radiation fields. Neutron irradiation scarce at higher fluences. In radiation embrittlement, it
causes significant changes in material properties and is necessary to precisely predict changes in transition
in some cases results in degradation of structural in- temperature and fracture toughness at high fluences and
tegrity. Among various radiation-induced degradation this requires improved understanding of mechanisms for
phenomena, there are two major phenomena in LWRs. a physical basis. Radiation embrittlement of RPVs is
One is radiation embrittlement of reactor pressure ves- caused by microstructural changes in the material alone,
sels (RPVs) made of ferritic low alloy steels. This phe- while IASCC is a more complex phenomenon than radi-
nomenon appears as a decrease in fracture toughness ation embrittlement since more processes relating to ra-
and upper shelf energy and a shift of ductile brittle diation, materials, water environment and stress–strain
transition temperature to a higher temperature. The are simultaneously involved. Not only material damage
other is irradiation assisted stress corrosion cracking processes induced by neutron irradiation, but also corro-
(IASCC) of reactor core structural components made sion and water radiolysis processes induced by neutron
of austenitic stainless steels (SSs). IASCC appears as an and gamma radiation are involved in IASCC. Reliable
increase in cracking susceptibility and crack growth rate predictions of crack initiation and growth inevitably re-
(CGR) in high temperature water. Since both degrada- quire sound understanding of mechanisms.
tion phenomena become more pronounced as the neu- Recent development of microanalysis techniques
tron fluence increases, these are now of increasing con- such as three-dimensional atom probe (3DAP) and elec-
cern for the structural integrity of aged LWRs in long- tron backscatter diffraction (EBSD) techniques provides
term operations of 60 or 80 years. researchers with new knowledge of microstructural and
There have been a large number of experimental microchemical characteristics under irradiation. Fur-
and theoretical studies on radiation embrittlement and thermore such microstructural and microchemical data
IASCC, and reviews have been already published [1–7]. are obtained from LWR-irradiated materials such as
However, to improve the reliability of structural integrity surveillance specimens of RPVs and removed materials


Email: fukuya@inss.co.jp


C 2013 Atomic Energy Society of Japan. All rights reserved.
214 K. Fukuya

Figure 2. Maximum fluence or dose and typical tempera-


ture for 40-year operation of a reactor pressure vessel and core
internals.

PWRs for 40-year operation are shown in Figure 2. The


dose reaches ∼100 dpa for PWR core internals, while
it is ∼0.1 dpa for the PWR RPV. The neutron doses in
BWRs are almost one or two orders lower than those in
PWRs since BWRs have lower core power densities and
larger distances between the core and components than
PWRs.
Neutron irradiation causes displacement damage
and also the generation of He atoms through nuclear
transmutation reactions of thermal neutrons mainly
with B-10 and Ni-58. The He generation rate is esti-
mated to be about 5–20 appmHe/dpa in core internals
SSs. This rate is almost two orders higher than that in the
core of fast breeder reactors (FBRs). Exposure to neu-
trons and gamma rays causes water radiolysis by decom-
posing water molecules in coolant water. The maximum
Figure 1. Examples of (a) intensity distribution of neutrons
and gamma rays and (b) neutron energy spectrum within the dose rate absorbed in coolant water is estimated to be
RPV in a PWR (figures drawn using radiation transport cal- 103 –104 Gy/s in the core region of LWRs.
culation data from [8]).

3. Radiation embrittlement of pressure vessel steels


3.1. Radiation effects on embrittlement
of in-core components. These knowledge and data en- The measure of radiation embrittlement is the de-
able elucidation of the precise role of microscopic fea- crease in fracture toughness, and in Charpy V-notch im-
tures on degradation mechanisms. In this paper, cur- pact tests for surveillance programs, the shift of the duc-
rent phenomenological knowledge and understanding tile brittle transition temperature (hereafter transition
of mechanisms for radiation embrittlement and IASCC temperature shift) at a specific absorbed energy. It is well
in pressurized water reactors (PWRs) and boiling wa- known that the sensitivity to radiation embrittlement de-
ter reactors (BWRs) are summarized and discussed. The pends on material variables such as the chemical com-
major concern is focused on Mn–Mo–Ni steels for RPVs position and microstructural variation with thermome-
and type 304 and 316 SSs for core internals, with further chanical treatments, and irradiation variables such as
emphasis being placed on microscopic material changes temperature and neutron flux. Effects of these vari-
and their role in degradation processes. ables on the transition temperature or fracture tough-
ness are briefly summarized in this section. Figure 3
shows schematic figures depicting embrittlement trends
2. Radiation environment versus neutron fluence in BWRs and PWRs with varia-
Figure 1 shows examples of the intensity distribution tions of Cu and Ni contents and neutron flux.
of neutrons and gamma rays and neutron energy spec-
trum within the RPV in a PWR [8]. Neutron flux on a
structural component depends on its distance from the 3.1.1. Influences of material variables
reactor core as well as the reactor type and power. The Material composition. Cu, Ni, P and Mn have
estimated maximum fluence or dose and typical tem- been identified as solute elements that have a distinct
perature in the RPV and core internals of BWRs and influence on radiation embrittlement. The impurity
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 215

Mn is an alloying element, typical content of 0.5–


1.5% in RPV steels, and is known from recent data to
enhance radiation hardening and embrittlement [13,17–
19]. A clear enhancement was observed in high-Cu
model steels with increasing Mn from 0.01 to 1.63%
[17]. In simple Fe–Mn alloys, significant enhancement
of hardening by Mn addition up to 1.5% was observed
after MTR irradiation [19].
P is an impurity element, typical contents below
0.03% in RPV steels, and is known to enhance radiation
hardening and embrittlement in low-Cu steels [20,21].
Since P content generally varies with Cu content in com-
mercial steels, the P effect becomes unclear for high-Cu
commercial steels in which radiation embrittlement is
dominated by Cu content. P is also known to enhance
the sensitivity to intergranular fracture if P segregation
becomes significant at grain boundaries (GBs). The in-
tergranular fracture mode causes transition tempera-
ture shift without hardening. This effect is discussed in
Section 3.2.3.

Microstructures. The sensitivity to embrittlement is


known to depend on the pre-irradiation microstructure,
which is determined by fabrication and thermomechan-
ical processes, for example, by the plate, forge, weld and
heat affected zone (HAZ). The microstructural varia-
Figure 3. Schematic embrittlement trends in (a) low-flux tions include the amount and distribution of pre-existing
BWR and (b) high-flux PWR conditions. dislocations, carbides, other precipitates, impurity seg-
regation and so on. These microstructural variations re-
Cu, typical contents of 0.05–0.3% in RPV steels, has a sult in differences in irradiation-induced microstructural
dominant effect on radiation embrittlement. The words changes and resultant mechanical property changes. For
‘high-Cu’ and ‘low-Cu’ are often used in the literature, a similar chemical composition, the transition tempera-
and in this paper both are used for Cu contents higher ture shift is generally similar in plate and forged materi-
than 0.2% and lower than 0.07–0.08%, respectively. It als, and even in base metals and weld metals. However,
is recognized that Cu enhances the rise and saturation for example, a relatively large shift was reported partic-
of transition temperature shift (rise at a higher rate and ularly in weld metals such as Linde 80. The exact rea-
saturation at a lower fluence for higher Cu contents) son of the large shift has not been clarified yet, although
from model steel data with very high Cu content (up low upper shelf energy was considered as one of the pos-
to 0.5%), while the Cu effects become insignificant for sible reasons [22]. In the HAZ, the sensitivity to radia-
Cu contents lower than 0.07%. Recent surveillance data tion embrittlement varies with the distance from the fu-
and material test reactor (MTR) data in commercial sion line [23,24]. This generally reflects microstructural
steels containing Cu at less than 0.2% indicate that Cu variation with the distance due to thermal history vari-
has a clear influence even at contents less than 0.07% ations. It was reported that a coarse grain HAZ showed
[9,10]. The change in transition temperature shift per a higher transition temperature shift after MTR irradia-
unit fluence seems to be relatively insensitive to Cu tion than others such as a fine grain HAZ [23]. The size
contents at high fluences [9–11]. distribution of fine precipitates such as Mo2 C and AlN
Ni is an alloying element, typical contents of 0.5– was found to affect transition temperature shift in low-
1.5% in RPV steels, and is known to enhance hardening Cu A533B steels after MTR irradiation [25]. The transi-
and embrittlement. The Ni effect is more significant for tion temperature shift was smaller for steels containing
higher Cu steels, suggesting a combined effect with Cu finer and denser carbides [25]. The influence of the fine
[12,13]. The Ni effect seems to become less significant carbide distribution might be related to a recent obser-
for lower Cu steels [14,15] since recent data on high-Ni vation under heavy ion irradiation that radiation hard-
commercial steel A508Cr4N (3.3%Ni) showed a similar ening was larger in near-carbide regions compared to
transition temperature shift to that of low-Ni A508Gr2 matrix regions without carbides [26]. Influences of the
steel (<1%Ni). Data of ion-irradiated model alloys pre-irradiation microstructure and its mechanisms are
showed that Ni enhanced hardening regardless of Cu not fully understood compared to effects of material
content [16]. composition.
216 K. Fukuya

3.1.2. Influences of irradiation variables


Irradiation temperature. Radiation embrittlement
is generally lower for lower irradiation temperature. The
influence of irradiation temperature on hardening or
embrittlement is often expressed by the temperature
term FT using a linear function of temperature T: FT =
1.869 – 4.57 × 10−3 T (K). This expression was derived

Δ
from data of C–Mn steels in gas-cooled reactors over a
wide temperature range [27]. Similar linear irradiation
temperature dependence was also observed in weld met-
als and A533B steels irradiated in MTRs [25,28]. Tem-
perature dependence was clearer for higher Cu content,
while it seemed to be relatively small at temperatures
lower than 300◦ C for high-Cu steels.

Neutron flux or dose rate. Influence of neutron flux


or dose rate has been and is still a major concern in
the prediction of radiation embrittlement. A number of
studies on flux effects have been conducted mainly using
MTR irradiation. Knowledge and understanding ob- Δ
tained until 1990s were discussed and summarized in
2001, the Workshop on Dose Rate Effects in Reactor
Pressure Vessel Materials [29]. Additionally, there have
been publications on kinetic modeling of microstruc-
tural evolution [30,31]. Understanding of flux effects
(dose rate effects) on transition temperature shift based
on these studies was as follows:
Figure 4. Comparison of transition temperature shifts be-
(1) Flux effect varies with Cu content in steels tween surveillance data and MTR data: (a) high-Cu BWR
(higher or lower than 0.1%) and flux range surveillance material and (b) low-Cu PWR surveillance mate-
rial. The data from references [32,33] are replotted and trends
(lower than 5 × 109 n/cm2 /s, higher than 1011 are shown.
n/cm2 /s flux). In high-Cu steels, the flux effect
also depends on whether the fluence is larger
than the saturation fluence of embrittlement. (Figure 4a). For the high-flux, high-fluence region rel-
(2) In steels with higher Cu contents at fluences less evant to PWRs, PWR surveillance data at 1 × 1011
than the saturation fluence, the flux effect ap- n/cm2 /s were compared with MTR irradiation data on
pears both at lower and higher flux ranges. The two A533B steels (0.16 and 0.068%Cu) and one A508
saturation fluence is lower for lower flux in both steel (0.03%Cu) at a flux of 7 × 1012 n/cm2 /s. The tran-
lower and higher flux ranges. At fluences higher sition temperature shift was higher for MTR irradia-
than the saturation fluence, no clear flux effect tion in 0.16% and 0.068%Cu A533B steels, as shown in
appears. Figure 4(b) for 0.068%Cu steel, while the transition tem-
(3) In steels with lower Cu contents, no flux effect is perature shift was comparable in the low-Cu A508 steel.
observed at fluxes lower than 1012 n/cm2 /s, while These data demonstrate that the general understanding
the flux effect may appear at higher fluxes de- of flux effects summarized in 2001 is valid in flux condi-
pending on the contents of Ni and Mn. tions relevant to RPVs in operating BWRs and PWRs.
Such direct comparison of commercial surveillance ma-
Recently MTR irradiation experiments on archive terials at different fluxes is very effective for the confir-
materials of RPVs were conducted for direct compar- mation of the current understanding.
ison with surveillance data to provide a clear under-
standing of flux effects in both low- and high-flux ranges Thermal neutrons and gamma rays. Effects of ther-
[32,33]. For the low-flux, low-fluence region relevant to mal neutrons and gamma rays were discussed in the
BWRs, MTR irradiation of A302B steel (0.24%Cu) was 1990s, in order to understand mechanisms of acceler-
conducted at a flux of 7 × 1011 n/cm2 /s and the data ated radiation embrittlement observed in surveillance
were compared with BWR surveillance data at 2 × data of the High Flux Isotope Reactor (HFIR) [34].
109 n/cm2 /s (vessel wall position) and 2 × 1010 n/cm2 /s Gamma rays can cause displacement damage in mate-
(accelerated position). The results clearly showed that rials through high-energy electrons and positrons that
lower flux irradiation enhanced radiation embrittlement are produced through gamma–material interactions,
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 217

Compton scattering, pair production and the photoelec- features having dominant roles in radiation embrittle-
tric effect [35]. It was confirmed that electron irradia- ment have been recognized as Cu precipitates and ex-
tion with energies of several MeV causes hardening in tended secondary defects such as microvoids in the 1980s
low-alloy steels [36–38]. For thermal neutron effects, the [47]. Odette and Lucas [1] have categorized microstruc-
contributions to displacement damage production and tural features causing hardening and embrittlement and
additional damage production through the nuclear reac- noted Cu-rich precipitates (CRPs) and matrix damage
tion of boron were discussed. It was shown that thermal (MD) as major features. The Mn–Ni precipitate (MNP)
neutrons were almost two times more effective for caus- was proposed as the late blooming phase, which was
ing radiation embrittlement than fast neutrons at the thought to be thermodynamically formed after long-
same dpa [39,40]. The contributions of thermal flux and time irradiation of low-Cu, high-Ni steels. MD is divided
gamma rays to radiation embrittlement of pressure ves- into two types: stable MD (SMD) such as interstitial
sel steels were assessed for the HFIR and LWRs consid- clusters and unstable MD (UMD) such as small vacancy
ering the neutron and gamma-ray spectrum, core struc- clusters that may redissolve at irradiation temperatures
ture and water gap between the pressure vessel and core [48], although the exact nature of MD has not been
[34,41]. The enhanced embrittlement observed in the identified. Radiation-enhanced segregation at GBs and
HFIR was attributed to additional damage induced by its influence on intergranular fracture were discussed in
high-flux gamma rays [34]. On the other hand, the con- the 1990s [49]. Further improvement of analysis tech-
tributions of thermal neutrons and gamma rays to radi- niques such as local electrode atom probe and PA with
ation embrittlement in LWRs were estimated to be neg- coincidence Doppler broadening (PA-CDB) [50] and ap-
ligible. The displacement damage induced by thermal plication of these techniques to surveillance specimens
neutrons and gamma rays was less than ∼5% in pressure have brought detailed information on microstructural
vessels in BWRs and PWRs. In advanced BWRs (AB- evolution.
WRs), a large contribution (∼50%) from gamma rays At present, it is widely believed that there are three
was expected because of the larger water gap between the major microstructural features causing embrittlement:
core and pressure vessel. However, the flux in ABWRs is solute precipitates or clusters, MD and GB segregation.
very low and would cause negligible embrittlement [41]. The first two features cause embrittlement through ma-
terial hardening. The MD is a concept including all mi-
Tensile stress. Stress during irradiation is one of the crostructural features other than CRPs. However, recent
potential factors that can cause changes in radiation em- 3DAP analyses show that solute aggregates containing
brittlement. Stress effects are an issue related to the dif- Fe, Mn, Ni, Si, Cu and P are commonly formed in com-
ference between surveillance irradiation without stress mercial and model low-alloy steels regardless of the Cu
and pressure vessels under static tensile stress during op- content. The aggregates exhibit diffused images and have
eration. Data collected in the 1960s showed that the ten- a wide range of Cu fractions, and are now often called
sile stress had no effects or a suppressing effect on the ‘clusters’, rather than ‘precipitates’, in the recent liter-
transition temperature shift [42–44] For example, no ef- ature. In this paper, thus, ‘solute cluster’ is used as a
fects for a stress of 75% yield strength were observed in general term. ‘Cu-rich cluster’ is used for clusters with
A350 (0.08%Cu) and A302 (0.15%Cu) steels irradiated high Cu fraction formed in high-Cu steels and ‘Mn–Ni–
to (2–3) × 1019 n/cm2 [42], while the transition temper- Si cluster’ for clusters containing Mn, Ni and Si atoms
ature shift was smaller for a tensile stress of 20% yield with very low Cu fraction formed in low-Cu steels. Mn–
strength in A302B steels irradiated to 5 × 1019 n/cm2 Ni–Si clusters are not included as MD described in this
[44]. In order to understand the mechanisms of stress paper, although their clusters with no or very low Cu
effects, heavy ion irradiation experiments under stress fractions are sometimes treated as MD in the literature.
were recently conducted on A533B steels [45,46]. The
results showed that the tensile stress reduced radiation
hardening and produced smaller solute clusters. 3.2.1. Solute clusters
Recent observations in surveillance materials. Re-
cent 3DAP observations of surveillance materials have
3.2. Microstructural evolution and embrittlement provided key data for understanding microstructural
mechanisms evolution in actual vessel materials under operating con-
Understanding of radiation embrittlement mech- ditions. In surveillance specimens (16MND5 steels with
anisms is directly connected with understanding mi- 0.09 and 0.044%Cu) irradiated in French PWRs at 2
crostructural features formed under irradiation and × 1011 n/cm2 /s, fine clusters (3–4 nm in diameter) were
their role in hardening and the transition temperature detected and the cluster density increased with fluence
shift. Application of advanced microanalysis techniques up to 1.7 × 1020 n/cm2 [51,52]. The averaged compo-
such as small-angle neutron scattering (SANS), 3DAP, sition in the 0.044%Cu steel was Fe–6Mn–10Ni–8Si in
positron annihilation (PA) and transmission electron at% and did not change with fluence up to 7.6 × 1019
microscopy (TEM) has provided significant improve- n/cm2 . The clusters were uniformly formed in the ma-
ment for mechanistic understanding [3]. Microstructural terial although some clusters were present along line
218 K. Fukuya

dislocations. In high-Cu weld surveillance specimens


from Belgian PWRs, Doel-1 (0.13%Cu, 5.9 × 1019
n/cm2 ) and Doel-2 (0.30%Cu, 5.1 × 1019 n/cm2 ), the
formation of Cu-rich clusters was clearly identified [53].
The composition of the clusters, which varied with the
distance from the cluster center, was found to be 40Cu–
3Mn–2Ni–1Si–1P in at% at the center of the clusters.
The Cu content in the bulk rapidly decreased and sat-
urated at less than 0.1wt% in both steels at 1 × 1019
n/cm2 . The number density of the clusters decreased,
while the diameter increased with fluence. These data in-
dicated that the Cu-rich clusters rapidly nucleated at low
fluences and were coarsened at high fluences. These be-
haviors were well correlated with the results of PA-CDB
measurements. Positron lifetime measurements showed
that vacancy clusters with—three to four vacancies ap-
peared and accumulated with fluence. In VVER surveil-
lance specimens, formation of Mn–Ni–Si clusters was
found. Mn–Ni–Si clusters were formed in high-Ni, low-
Cu steels (0.03Cu–1.89Ni weld and 0.04Cu–1.0Ni plate)
[54], while Mn–Si clusters were found in low-Ni steels
(0.06Cu–0.07Ni) [55]. These findings indicated that the
clusters without Cu were commonly formed.
Systematic analyses were conducted on surveillance
Figure 5. Examples of 3DAP atom maps showing (a) Cu-rich
specimens from Japanese PWRs [0.03–0.16%Cu, 1 × clusters and (b) Mn–Ni–Si clusters in A533B steels irradiated
1011 n/cm2 /s, (3–6) × 1019 n/cm2 ] and BWRs (0.24%Cu, with heavy ions to 1 dpa at 290ºC (courtesy of Katsuhiko Fujii
1 × 109 n/cm2 /s, 1 × 1018 n/cm2 ) [32,33,56–59]. The of the Institute of Nuclear Safety System, Inc.). It should be
clusters containing Fe, Cu, Mn, Ni and Si were com- noted that Mn–Ni–Si clusters are also found in (a).
monly formed. The density, volume fraction and com-
position depended on the Cu content, while the clus-
ter diameter was not sensitive to it. In PWR surveil- case, at the same hardening level, Cu-rich clusters were
lance specimens [59], the number density and averaged dominant in the surveillance specimens at 4.2 × 108
atomic composition of the clusters were 23 × 1022 /m3 n/cm2 /s, while no clusters were found in MTR-irradiated
and 6Cu–10Ni–6Mn–7Si for 0.12%Cu steels, 12 × 1022 specimens at 3.6 × 1012 n/cm2 /s.
/m3 and 2Cu–11Ni–5Mn–9Si for 0.07%Cu steels, and
2 × 1022 /m3 and 0Cu–12Ni–6Mn–12Si for 0.04%Cu Characteristics of solute clusters. In addition to the
steels, respectively. In this range of Cu contents (0.03– surveillance specimen data mentioned above, a large
0.12%Cu), Cu atoms were not dominant in the clusters, sample of data from 3DAP, SANS and PA measure-
while the Cu content still had a strong effect on clus- ments have been reported on cluster formation in com-
ter density. In the clusters, the Si fraction increased as mercial steels and model alloys irradiated in MTRs and
the Cu fraction decreased, while the fractions of Ni and with charged particles [62–87]. Summaries of recent ob-
Mn remained unchanged. It was found that the clus- servations of solute cluster formation in low-alloy steels
ters in PWR surveillance specimens were larger and less are given below.
dense than those for MTR irradiation regardless of the
Cu content [33,56]. (1) The solute clusters are commonly formed in
In high-Cu BWR surveillance specimens [32,58], Cu- low-alloy steels regardless of alloy compositions.
rich clusters with an average composition of 11Cu–9Ni– Figure 5 shows the examples of 3DAP atom
7Mn–3Si in at% were formed at a density of 43 × 1022 maps indicating clusters formed by heavy ion
/m3 . This density was higher than densities in a higher irradiation in high-Cu and low-Cu steels [87].
flux surveillance specimen (1 × 1010 n/cm2 /s) and an The clusters identified by 3DAP generally have
MTR-irradiated specimen (7 × 1011 n/cm2 /s), indicat- neither a clear interface with the matrix nor a
ing a clear enhancement effect of flux on cluster for- specific lattice structure. The clusters are com-
mation. The enhancement of Cu-rich cluster formation posed of Fe, Mn, Ni, Si, Cu and occasionally P
in low-flux surveillance irradiation compared to high- atoms and the composition of the clusters de-
flux MTR irradiation was also reported in other high- pends on material composition. Although the
Cu BWR surveillance specimens (0.22%Cu weld) [60] composition of the clusters from 3DAP analysis
and high-Cu gas-cooled reactor surveillance specimens largely depends on the cluster definition method
(0.14–0.19%Cu C–Mn steels, 240◦ C) [61]. In the latter [76,88], data analysis based on a recursive search
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 219

Figure 6. CDB spectra in 0.12%Cu A533B steels irradiated


in a MTR at 290◦ C [37].

algorithm shows that Fe is the major element


and that the Fe atomic fraction often exceeds
50%. The fraction of Cu depends on the Cu con-
tent and is typically less than 20% in commer-
cial steels. The typical fractions of Ni, Mn and
Si in the clusters formed in commercial steels are
around 10%, 10% and 5%, respectively. Figure 7. 3DAP data of density and diameter for solute clus-
(2) Cu-rich clusters (Cu-enriched clusters in some ters in MTR-irradiated A533B steels with various Cu and Ni
contents [77]. Reprinted, with permission, from the Journal of
references) are formed in Cu-containing steels ASTM International, Volume 6, Issue 7, copyright ASTM In-
and alloys. The Cu-rich clusters also contain ternational, 100 Barr Harbor Drive, West Conshohocken, PA
Mn, Ni, Si and P, and are composed of the core 19428.
of Cu atoms and the surrounding shell region en-
riched in Mn, Ni and Si. The formation of Cu-
rich clusters, measured as the number density of clusters are also reported in a Mn–Ni model steel
the cluster, is enhanced by Cu content. The frac- and a very low Ni steel, respectively [53]. The
tion of Cu atoms in the clusters increases with formation of Mn–Ni–Si clusters was detected at
increasing Cu content. It is recognized that the fluences of the order of 1019 n/cm2 in low-Cu
formation of Cu-rich clusters is governed not by commercial steels by using 3DAP. Small Mn–
Cu content, but by solute Cu content. The Cu Ni–Si clusters coexist with Cu-rich clusters in
content is decreased with dose, due to Cu-rich high-Cu commercial steels, and the relative den-
cluster formation, and tends to saturate at 0.05– sity of the Mn–Ni–Si clusters to Cu-rich clusters
0.15%. The formation of Cu-rich clusters was increases with dose under high dose ion irradia-
detected at fluences of the order of 1017 n/cm2 tion in high-Cu commercial steels [87].
by using the PA-CDB technique. Figure 6 shows (4) The clusters observed in commercial steels are in
an example of CDB spectra in 0.12%Cu A533B the ranges of 2–4 nm in average diameter and of
steel irradiated in a MTR at 290◦ C, showing the 1022 –1023 /m3 in number density. The cluster size
rise of the Cu peak at 1 mdpa (∼5 × 1017 n/cm2 ) and density increase with increasing dose in most
[37]. The coarsening of Cu-rich clusters (increase cases. Figure 7 shows the 3DAP data of the den-
in size and decrease in density) is known to occur sity and size of solute clusters formed in A533B
in high-Cu model alloys, and was also recently steels with various Cu and Ni contents irradi-
reported in surveillance specimens (0.3%Cu) at ated in a MTR [77]. The Cu content has weak
high fluences [53]. However, detailed conditions influence on the size but strong influence on the
such as dose and dose rate for coarsening have density. The density and volume fraction are al-
not been given. most linearly dependent on the Cu content in a
(3) Mn–Ni–Si clusters without Cu atoms or with wide range of 0.02–0.25%. Obtained 3DAP and
a low Cu fraction are now recognized as com- SANS data indicate Ni enhances the formation
mon microstructural features formed under ir- of Cu-rich clusters, higher in density and smaller
radiation since they have been widely observed in size. This effect is more significant for higher
in steels and alloys with very low Cu and also Cu materials. Some SANS data suggest that P
in Cu-free model alloys. The clusters are com- and Mn enhance ‘precipitation’ in high-Cu steels
posed of Fe, Mn, Ni and Si atoms in commercial [62,82], while more recent 3DAP data show no
Mn–Mo–Ni low-alloy steels. Mn–Ni and Mn–Si such enhancement of cluster formation [77].
220 K. Fukuya

(5) The clusters are homogeneously formed in the


matrix and also heterogeneously formed along
dislocations and GBs. The latter suggests that
the cluster formation is related to cascade for-
mation and point defect flow near sinks. In high-
P steels, which often contain high Cu content,
the clusters often contain P atoms. Since P seg-
regates on dislocations and GBs, the cluster on
such areas contains both Cu and P.
(6) Recent 3DAP studies on surveillance speci-
mens comparing MTR irradiation provide clear
knowledge on dose rate (flux) effects on the
cluster formation. The Cu-rich clusters have a
higher number density with a larger size and a
larger volume fraction at lower fluxes in high- Figure 8. Relationship between cluster volume fraction
Cu steels under irradiation conditions relevant (Vf 1/2 ) and transition temperature shift (RTNDT ) in surveil-
to BWR surveillance specimens [32,60]. On the lance specimens [59]. Reprinted, with permission, from the
other hand, the clusters have a lower num- Journal of ASTM International, Volume 7, Issue 3, copy-
right ASTM International, 100 Barr Harbor Drive, West Con-
ber density with a larger size at lower fluxes shohocken, PA 19428.
in medium- to low-Cu steels (0.03–0.15%Cu)
under irradiation conditions relevant to PWR
surveillance specimens [33]. Previous knowledge, is estimated to be 0.6–0.8 in Cu-rich clusters which can
mostly from MTR irradiation, is that Cu-rich explain the hardening in medium- and high-Cu commer-
clusters formed in high-Cu steels and model al- cial steels [56,63,78]. For Mn–Ni–Si clusters, the suitable
loys are larger and less numerous with higher hardening model is unclear.
volume fraction for lower flux [64]. Recent data On the other hand, it is known that the cluster vol-
seem to be consistent with previous knowledge ume fraction has a good correlation with radiation hard-
in terms of volume fraction, while the forma- ening and transition temperature shift. The root of the
tion of Cu-rich clusters is enhanced at very low volume fraction determined by 3DAP analysis is pro-
fluxes (108 –109 n/cm2 /s) and low fluences (<1018 portional to the transition temperature shift and the in-
n/cm2 ). At high fluxes (1011 –1013 n/cm2 /s) and crease in hardness or yield strength. This relationship is
high fluences (>1019 n/cm2 ), the formation of widely found in surveillance data [59,69,71], MTR irra-
both Cu-rich clusters and Mn–Ni–Si clusters is diation data [77,79] and also various changed particle
enhanced for higher flux irradiation. Such en- irradiation data [37], and is irrespective of the Cu con-
hancement of solute cluster formation at higher tent and irradiation conditions. Figure 8 shows an exam-
fluxes is not consistent with the previous knowl- ple of the linear relationship between the cluster volume
edge that Cu-rich cluster formation is enhanced fraction and transition temperature shift [59]. This re-
at lower fluxes. This suggests that there may be lationship supports the belief that the cluster formation
different mechanisms in solute cluster formation is the dominant factor in hardening and embrittlement.
in the high-flux region. It also suggests that the contribution of the clusters to
(7) Data on effect of irradiation temperature on hardening is insensitive to the composition of the clus-
cluster formation are rare. However, a compila- ters, namely that Cu-rich clusters and Mn–Ni–Si clus-
tion of various data shows that the cluster size ters have almost the same hardening efficiency. How-
is insensitive to an irradiation temperature less ever, some difference in relationship is found between
than 300◦ C, while the cluster size rapidly in- surveillance data and MTR data, suggesting that there
creases with temperature above 300◦ C [89]. are some differences in cluster nature and/or there is a
contribution from microstructural features other than
Contribution to mechanical property changes. The clusters [33]. It was suggested that the Mn–Ni phase in
solute clusters act as obstacles for gliding dislocations irradiated low-Cu, high-Ni model alloys might have dif-
and cause hardening (increase in yield strength σ y ). ferent hardening efficiencies from those of Cu-rich clus-
It is well known that the transition temperature shift ters [2]. Influence of the cluster composition on the hard-
(T) is proportional to the increase in yield strength ening efficiency is still an issue to be investigated and it is
(T = (0.5–0.7)σ y ) [1]. For Cu-rich clusters, based on also related to experimental techniques for quantifying
knowledge from Cu precipitates in Fe–Cu model alloys diffuse clusters in 3DAP measurements.
that have a lower shear modulus than the matrix, the
Russell–Brown model is used to correlate σ y with clus- Formation processes of solute clusters. Recent
ter size and density [90]. The ratio of shear modulus val- 3DAP observations on solute clusters suggest that the
ues (G1/G2) between the cluster (G1) and matrix (G2) distinction between Cu-rich clusters and Mn–Ni–Si
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 221

clusters might be expediential and that it might be rea-


sonable to consider them as the same type of clusters.
This is mainly because the clusters have similar ranges
of size and number density in spite of wide variations
in material compositions and irradiation conditions,
and they have compositions that change continuously
with chemical composition. The cluster number density
and composition variations can be attributed to the
effects of the Cu content. However, this does not mean
that the clusters are formed through one common
mechanism. Since the solubility of Cu in Fe is very
low, it is widely accepted that Cu atoms form clusters
or precipitates through radiation-enhanced vacancy
diffusion. The aggregation mechanism of Mn, Ni and
Si atoms with Cu atoms in Cu-containing steels has
been proposed as Cu-catalyzed precipitation of Mn and
Ni, based on thermodynamical considerations [48]. The
clustering process was well simulated by kinetic Monte
Carlo calculations based on vacancy diffusion [91,92].
A similar calculation was also conducted considering Figure 9. Effect of dose rate on the number of vacancy jumps
both vacancy and interstitial diffusion mechanisms [93]. from kinetic Monte Carlo calculations [94].
These calculations gave dilute cluster compositions and
cluster structures of the Cu core and Mn–Ni–Si shell nucleation sites of Mn–Ni–Si clusters. If this process is
which were very similar to the actual composition and dominant in low-Cu steels, the observed enhancement
structure of the clusters in commercial steels observed of Mn–Ni–Si cluster formation at higher fluxes might
by using 3DAP. be explained by this process since the formation of dis-
Influences of the dose rate and temperature on Cu- location loops (self-interstitial clusters) is expected to be
rich cluster formation were discussed through radiation- enhanced for higher fluxes [94]. This process of Mn–Ni–
enhanced diffusion and diffusion controlled growth Si formation is expected to occur after the Cu content in
[1,48]. This consideration predicts that the formation of the bulk becomes very low due to Cu-rich cluster forma-
Cu-rich clusters in high-Cu steels is suppressed at higher tion in high-Cu steels. Such an example is seen in Figure
flux, while the flux effects disappear at fluxes lower than 5(a) showing both Cu-rich clusters and Mn–Ni–Si clus-
5 × 1011 n/cm2 /s, and it is also expected that thermal dif- ters in 0.16%Cu steels after high-dose ion irradiation.
fusion becomes important at very low fluxes. The dose However, neither data nor an understanding on the so-
rate effect on vacancy-driven clustering in a wide range lute behavior is sufficient in low-flux and high-fluence
of dose rates was reproduced by using the total num- conditions.
ber of vacancy jumps calculated from kinetic Monte
Carlo calculations considering both radiation-induced 3.2.2. Matrix damage
and thermal vacancies, as clearly shown in Figure 9 [94]. Dislocation loops. MD is microstructural feature
For Mn–Ni–Si clusters in very low Cu or no including point defect cluster, clusters with point de-
Cu steels, an aggregation mechanism other than the fects and solute atoms and fine precipitates such as
vacancy-driven thermodynamical process is important. carbides and nitrides [1] Full understanding of the ex-
In 3DAP maps, Ni, Mn and Si often segregate along pre- act nature of MD has not been obtained yet. How-
existing line dislocations and GBs in commercial steels ever, recent microstructural analyses have provided new
regardless of the Cu content [52,58,75,76]. It was re- knowledge mainly from TEM observations and PA mea-
ported that the composition of Mn–Ni–Si clusters near surements. TEM observations with improved specimen
dislocations was very similar to that of a segregated preparation techniques using focused ion beam tech-
region along a GB in a low-Cu surveillance specimen niques confirmed that dislocation loops are commonly
(0.044%Cu) [52]. These observations suggest that Ni, formed in irradiated commercial steels [58,59,77,98–
Mn and Si segregate to sinks during irradiation and that 101]. Figure 10 shows example TEM images indicat-
a non-equilibrium segregation process can be a poten- ing interstitial dislocation loops in A533B steels ir-
tial mechanism for aggregation of Mn, Ni and Si atoms radiated with heavy ions [98]. The Burgers vector of
to form Mn–Ni–Si clusters. Migration mechanisms of the loops in A533B steels was reported to be b = a
these solute atoms have been discussed [95–97]. Si and <100> and the loops were thought to be of inter-
Ni atoms are supposed to have strong binding with self- stitial type since they did not dissociate by anneal-
interstitials and migrate as mixed dumbbells. Disloca- ing at 450◦ C [98]. The dislocation loops tend to form
tion loops formed due to irradiation are expected to preferentially near pre-existing line dislocations. In the
be segregation sites of Mn, Ni and Si atoms and then literature, the diameter of loops is in the range of
222 K. Fukuya

Figure 10. TEM images showing interstitial dislocation


loops in A533B steels irradiated with heavy ions to 1 dpa at
290◦ C: weak-beam images with diffraction vectors (a) g = 011
and (b) g = 200 close to the [011] pole [98].

2–10 nm. The number density is of the order of 1021 –


1022 /m3 , which is almost one order lower than the num-
ber density of clusters. However, since the minimum size
of the dislocation loops is almost comparable to the res- Figure 11. Positron lifetime data in weld surveillance speci-
mens (0.13%Cu for Doel-1 and 0.30%Cu for Doel-2) [53].
olution limit of TEM (∼1 nm), the reported size and
density should be recognized as the values for ‘visible’
dislocation loops. As the dose increases, the number den-
sity shows a clear increase, while the size shows a very commercial steels [37,77,106–108]. Recent data on weld
slow increase [100]. surveillance specimens (0.13, 0.3%Cu) showed that va-
The influence of material composition on disloca- cancy clusters containing—three to four vacancies were
tion loop formation has been examined in simple model formed and that their density increased gently with in-
alloys, but data in commercial steels have not yet been creasing dose, as shown in Figure 11 [53]. These vacancy
reported in the literature. Compared to pure Fe, dislo- clusters are formed after initial Cu-rich cluster forma-
cation loop formation was reported to be enhanced by tion and their contribution to hardening might be small.
Ni and Mn addition [16,21,102], but it was reported to From experiments on binary model alloys, it is known
be suppressed by Mn, Ni and Cu [103]. A few refer- that the formation of vacancy clusters is enhanced by P
ences have studied influences of irradiation conditions addition [109]. However, the influence of material com-
such as flux and temperature on dislocation loop for- position on vacancy cluster formation is unclear in com-
mation in low-alloy steels, and enhanced formation for mercial steels.
a higher flux and a lower temperature may occur. In- The combination of post-irradiation annealing
terstitial dislocation loops are thought to be one of the (PIA) and PA measurements (change in the shape pa-
microstructural features of SMD. It was pointed out in rameter that is proportional to the amount of positron-
several papers that the contribution of visible disloca- trapping sites) can provide indirect information about
tion loops to hardening estimated using an Orowan-type the contribution of vacancy components on hardening.
hardening model was smaller than that of solute clusters Data in several references [37,57,58,108,110] showed
[77,100,104]. However, since the estimated contribution that vacancy components with short lifetimes have a
of dislocation loops to hardening or transition temper- negligible contribution to hardening since the anneal-
ature shift exceeded 10% of the total value, dislocation ing temperature where the recovery of hardening oc-
loops might have non-negligible contribution to radia- curs is not coincident with that of vacancy components.
tion embrittlement. Comparisons of PIA responses between surveillance ir-
radiation and higher flux MTR irradiation showed that
Vacancy components. Vacancy components such as vacancy components in the MTR irradiation started
vacancies and microvoids can be examined by using to recover at lower temperatures with a larger amount
PA techniques. Several studies using positron lifetime of recovery than in surveillance irradiation in 0.12%Cu
measurements showed that microvoids containing more and 0.06%Cu A533B steels [57,110,111]. This suggests
than 10 vacancies were formed in binary or ternary that the vacancy components formed at higher fluxes
model alloys [105,106]. A recent study showed that only are more thermally unstable and that these might cor-
vacancies and divacancies existed in irradiated Fe–Mn– respond to UMD.
Ni and Fe–Mn–Ni–Cu model alloys, while vacancy clus-
ters containing more than 10 vacancies were formed in Interrelationship between matrix damage and solute
Fe–Cu alloys [104]. Vacancy clusters or microvoids con- clusters. As mentioned above, knowledge on disloca-
taining more than one vacancy were not reported in tion loops has been significantly expanded. Dislocation
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 223

loops, mostly the interstitial type, are formed as a stable (1) P segregation occurs both during post-weld heat
microstructural feature in commercial steels regardless treatment of the fabrication process and dur-
of the material composition and irradiation conditions. ing service at operation temperatures and under
The dislocation loops have a definite but smaller contri- neutron irradiation. P segregation at GBs dur-
bution to radiation hardening than solute clusters. The ing thermal ageing is treated as thermal equilib-
detailed nature of vacancy-type MD is still unknown in rium segregation. Model estimation shows that
commercial steels. From current data by PA measure- the P concentration at GBs remains almost un-
ments, it is reasonable to conclude that vacancy clus- changed due to thermal aging alone for 60 years
ters containing more than one or two vacancies are not at around 300◦ C in commercial low-alloy steels
formed, which make a definite contribution to harden- [49,115].
ing. However, it is necessary to carefully consider inter- (2) Neutron irradiation significantly enhances P seg-
actions between point defects and solute atoms. It is ev- regation at GBs. This was confirmed by a sample
ident that Cu-rich clusters in high-Cu model alloys are of data in irradiated commercial steels [113,116–
formed in a manner that Cu atoms cover the inner sur- 121] and model alloys [122,123]. The enhance-
face of microvoids [84,105]. Some fraction of vacancies ment is thought to be caused by accelerating
must be assumed for explaining SANS data (mass den- thermal segregation due to radiation-enhanced
sity of the clusters) of the clusters formed in commer- diffusion (vacancy dragging) and also radiation-
cial steels [3]. These facts suggest that vacancies are con- induced diffusion (mobile P-interstitial dumb-
tained in the clusters and involved in cluster formation bells) [114,124–126]. P segregation at GBs be-
processes. comes higher for higher P content. In com-
Dislocation loops can be sinks for point defects. mercial Mn–Mo–Ni steels, P segregation seems
Thus, dislocation loops are expected to be decorated to saturate at high fluences and the saturation
with segregated solute atoms such as Ni, Si and Mn level seems to be about 0.2 monolayer coverage
and therefore can act as nucleation sites of clusters. En- at 1 × 1020 n/cm2 in steels containing P less
hanced formation of both dislocation loops and solute than <0.02%. P segregation in C–Mn steels and
clusters was observed along pre-existing line disloca- VVER-type vessel steels is found to be higher
tions. Unfortunately, no analytical methods are available than that in Mn–Mo–Ni steels [114] although
which can directly identify the state and distribution of the reason is unclear.
point defects and solute atoms at the same time. Detailed (3) Segregation of other elements, C, Ni, Mn, Si, Mo
correspondence of solute clusters with dislocation loops and Cu, is also known to exist at GBs both be-
or vacancy clusters is still unknown. Vacancy clusters, if fore and after irradiation in commercial steels
they exist as UMD, might act as point defect sinks and [57,121]. Irradiation enhances segregation of Ni,
change the concentration of point defects, resulting in a Mn and Si at GBs [52,57,121]. C desegregation
change in the diffusion coefficient of solute atoms and during irradiation has been discussed since P and
nucleation of solute clusters. Furthermore, the interre- C are competitive segregants in steels and C en-
lationship between MD and solute clusters might relate hances the GB cohesion [57,121–123]. The in-
with hardening processes. In the case that enhanced for- crease in P coverage is expected to cause a de-
mation of dislocation loops and solute clusters near pre- crease in C coverage. However, in commercial
existing line dislocations is dominant, source hardening A533B steels which typically contains less than
might be a dominant hardening process. Continuing re- 0.03% P, changes in C concentration at GBs due
search efforts to identify MD and its relation to solute to irradiation are so small that the trend is not
cluster evolution and hardening are essential to under- clear [121]. The influence of segregation of other
stand embrittlement mechanisms. elements on the irradiated mechanical behavior
has not been well examined.
(4) It is well established that high-level P segre-
3.2.3. Grain boundary segregation gation at GBs enhances intergranular fracture
GB embrittlement due to P segregation was initially and transition temperature shift in thermally
examined for understating effects of long-term thermal aged steels. In such cases, the transition tem-
ageing on embrittlement of weld HAZ [112]. Since in- perature shift is proportional to the P segrega-
tergranular fracture was found in an irradiated high-P tion level [112,116]. Recent studies carefully ex-
C–Mn weld [112], the influence of irradiation on P segre- amined the correlation between transition tem-
gation and GB embrittlement has been studied. Knowl- perature shift, radiation-induced hardening and
edge on the segregation behavior and its influence on P segregation in A533B-type steels containing
embrittlement, obtained until the early 2000s, has been a wide range of P contents (0.008–0.57%P),
summarized in the literature [49,114], and new studies and found that P segregation affects the tran-
have increased understanding of the critical condition sition temperature shift only when the P con-
for embrittlement due to P segregation. Major points are centration at GBs exceeds approximately 0.3
summarized below. monolayer coverage [120,121]. Figure 12 shows
224 K. Fukuya

tural components: radiation-enhanced solute clusters


(related to Cu clustering), radiation-induced solute clus-
ters (related to heterogeneous solute clustering) and MD
(related to point defect clustering). The model has Cu
and Ni contents, temperature and neutron flux as pa-
rameters, and other constants that are optimized for
the Japanese surveillance materials database. The model
assumes that the radiation-induced solute clusters are
formed from MD, and that MD is formed in proportion
to the neutron flux. Based on the proportional relation-
ship between the square root of the solute cluster volume
fraction and the transition temperature shift, the refer-
ence temperature shift is calculated by the square root
sum squared of the solute cluster contribution and MD
contribution. Detailed descriptions are given in [58,59].
The predicted shifts using this method are in good agree-
ment with measured data from both low-flux BWR
surveillance data and high-fluence PWR surveillance
Figure 12. Irradiation hardening (σ y ) versus transition data [10,32,128]. This correlation model will be modi-
temperature shift (T41J ) in MTR-irradiated A533B steels
fied based on the accumulation of high-fluence data for
with various levels of P segregation at GBs (CP gb ) [121].
Reprinted, with permission, from the Journal of ASTM Inter- further improving its reliability at high fluences.
national, Volume 6, Issue 7, copyright ASTM International, Mechanism-guided prediction equations have been
100 Barr Harbor Drive, West Conshohocken, PA 19428. proposed in the USA [129–131]: they are known as the
EWO model [129], ASTM E900 model [130] and EONY
model [131]. The last model was adopted in the evalu-
irradiation hardening (σ y ) versus transition
ation rule of pressurized thermal shock (PTS) in 2010
temperature shift (T41J ) in MTR-irradiated
[132]. These models consider two microstructural com-
A533B steels with various levels of P segregation
ponents that contribute to hardening: stable MD and
at GBs (CP gb ) [121]. Excess transition tempera-
CRP. The transition temperature shift is expressed by a
ture shift was observed only in the specimen with
simple sum of MD and CRP contributions which are
very high P segregation (CP gb = 0.32).
expressed as the product of a fluence term and a chem-
(5) In general, the influence of P segregation on em-
ical term. In the EONY model, the MD contribution is
brittlement does not seem to be significant even
a function of temperature, P and Mn contents and the
for long-term operation for Mn–Mo–Ni steels
square root of fluence. The CRP contribution is a func-
containing less than 0.03% P; it might be impor-
tion of the Cu, Ni and P contents and fluence. The effect
tant in high-P steels irradiated to very high flu-
of flux ϕ is incorporated as the effective fluence, which
ences and/or in steels subjected to annealing.
is modified by the factor (4.39 × 1010 /ϕ)0.259 at fluxes
lower than 4.39 × 1010 n/cm2 /s. The model equations
are optimized for the surveillance materials database in
3.3. Prediction and modeling of embrittlement
the USA, and different constants in the equations are
3.3.1. Transition temperature shift prepared for plate, forged and weld materials.
Evaluation of pressure vessel structural integrity for The mechanism-guided trend curve has also been
long-term operation requires a reliable prediction of ra- discussed for Belgian reactors considering MD and
diation embrittlement. Predictive models or correlation CRPs [133]. In this curve, the Cu content for CRPs, and
models for transition temperature shift (reference tem- Ni content and temperature for MD are included. Mod-
perature shift) from Charpy V-notch impact testing have ification of the prediction equations or trend curves is
been recently revised in some countries. This was to im- being discussed in other European countries based on
prove predictability at high fluences based on the ex- an empirical formulation using fluence and chemical fac-
panded understanding of embrittlement mechanisms. tors [134–137].
A new embrittlement correlation method was de- Current prediction methods are optimized to the
veloped in Japan and adopted in the 2007 revision surveillance materials database used in each country.
of the code JEAC4201 [127]. This method is a kind On the other hand, long-term operation requires a re-
of mechanism-guided correlation, which models mi- liable embrittlement prediction at fluences much higher
crostructural changes by a series of rate equations and than the fluence ranges of current surveillance databases.
correlates the predicted microstructural changes with Thus, there have been discussions on extending the ma-
mechanical properties based on the knowledge from ex- terials’ embrittlement databases, using MTR data and
tensive microstructural analyses of surveillance mate- constructing an international database [137]. Predic-
rials [32,58,59]. The model considers three microstruc- tion using MTR data requires careful considerations on
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 225

high-flux effects. It was proposed that the contribution


of UMD, which is assumed to be vacancy-type clusters
and formed more densely at higher fluxes, should be
added to the contributions to MD and Cu-rich clusters
[2,138].

3.3.2. Attenuation through the pressure vessel wall


For the evaluation of pressure vessel integrity, the
fracture toughness value at a given depth is required
based on an attenuation trend of mechanical proper-
ties. The fracture toughness at a given depth is usually
estimated using calculated attenuation trends of neu-
tron fluence or dpa and embrittlement prediction meth-
ods. Reliability of such estimations has been examined
using irradiation defect production calculations and me-
chanical property tests on decommissioned pressure ves-
sels [139]. For example, molecular dynamics calcula-
tions of freely migrating point defects with a neutron Figure 13. Plots of master curve reference temperature shift
transport calculation through pressure vessel steels re- T0 versus Charpy transition temperature shift T41J for
A533B steel data sets containing high-shift data. The dotted
vealed that the dpa attenuation trend was suitable to pre- line shows the correlation given by Sokolov and Nanstad [148].
dict the attenuation of damage production [140]. Data
from the decommissioned French PWR Chooz A pres-
sure vessel demonstrated that the change in measured this paper. Thus, only a brief description of some critical
transition temperature shift was in agreement with the technical subjects for continued study is made here.
trend of the predicted shift assuming a dependence of
(fluence)0.48 [141]. The attenuation issue has been con- (1) Equivalence of the master curve reference tem-
tinued to be examined in the 2000s. The attenuation perature shift (T0 ) with transition tempera-
of fracture toughness was examined in weld trepan of ture shift defined at the absorbed energy of
the decommissioned WWER-440, and the results in- 41 J (T41J ) has been extensively studied espe-
dicated nonsystematic changes and large data scatter cially for data about high embrittlement such as
[142]. A MTR irradiation program organized by IAEA obtained with high-fluence, high-Cu and high-
has been conducted. In this program, 180 mm stacks of Ni steels. The regression analyses of datasets
10mm thick impact and compact tension specimens for showed a trend that T0 is slightly higher than
commercial steels (0.14%Cu and 0.06%Cu) and high-Cu T41J : T0 = (1.03–1.08)·T41J [146,147]. Sev-
weld (0.3%Cu) were irradiated while being monitored by eral high T0 data (100–200◦ C) are in good
many dosimeters [143–145]. The results showed that the agreement with corresponding T41J data [146–
trends of the transition temperature shift and the mas- 148], while some recent T0 data showed about
ter curve T0 shift are generally in agreement with the dpa 40◦ C higher values [9]. Figure 13 shows an ex-
attenuation prediction although the degree of agreement ample graph of the correlation between T0
varied with material. and T41J [9]. The equivalence of the conven-
tional reference temperature (RTNDT ) and mas-
ter curve reference temperature (RTT0 ) in ASME
3.3.3. Fracture toughness code cases has been examined in various irradi-
In fracture mechanics evaluation of pressure vessel ated commercial steels such as surveillance mate-
integrity using transition temperature shift determined rials, MTR-irradiated archive materials and de-
by Charpy V-notch impact tests, the basic assumption commissioned pressure vessel steels [149–153]. It
is that the transition temperature shift is equivalent to was confirmed that the master curve reference
the reference temperature shift determined in fracture temperature generally gives conservative evalu-
toughness tests. Application of the master curve ap- ation of fracture toughness. However, some is-
proach to integrity evaluation requires precise assess- sues should be noted. One is the change in frac-
ment on irradiated fracture toughness, which includes ture mode from cleavage to intergranular, which
the shape of the fracture toughness curve (temperature might have a significant influence in some cases.
dependence of fracture toughness) and the equivalence In an A302B HAZ material, intergranular frac-
of the master curve reference temperature to the ref- ture induced by thermal aging (460◦ C for 168 h)
erence transition temperature in a wide range of flu- changed the shape of the temperature versus
ence and material conditions. A detailed review of these fracture toughness curve and gave almost 50◦ C
macroscopic mechanical issues is beyond the purpose of higher T41J than T0 [154].
226 K. Fukuya

(2) Influence of specimen size has long been one induced by cooling rates [165]. However, frac-
of the essential issues for determining fracture ture toughness distribution in pressure vessels of
toughness. For the master curve application, a decommissioned VVER, which had been an-
IAEA coordinated programs extensively exam- nealed after 13 years in operation, showed no
ined influences of specimen type and size (CT vs. clear trend with large scatter, although the rea-
pre-cracked Charpy V-notch), pre-crack depth son for the observed large scatter was unclear
and strain rate [155,156]. These factors affect the [166].
master curve reference temperature T0 and bring (5) Effects of warm pre-stress (WPS) on fracture
a bias to T0 determination compared to data toughness have been extensively studied in Eu-
from large CT specimens. Considering actual ropean countries. This is to establish a reason-
practice for determining fracture toughness from able margin for PTS evaluation since WPS is
surveillance specimens, applicability of 10 mm expected to increase fracture toughness at low
CT and 3.3 mm precracked Charpy V-notch temperatures. A sample of fracture toughness
specimens was examined [157–159]. The fracture data have been reported after various stress–
toughness obtained with 10 mm CT specimens temperature procedures, for example, load, cool-
was almost comparable to those with full-sized ing and fracture, and load, unload, cooling and
pre-cracked Charpy V-notch specimens in A508 fracture [167,168]. It was confirmed that WPS
surveillance material irradiated up to 3.8 × 1019 effects appear in unirradiated pressure vessel
n/cm2 [157]. steels. The WPS effect was also confirmed in irra-
(3) Some determination methods of fracture tough- diated steels. The increase
√ of fracture toughness

ness master curves from surveillance Charpy at 90◦ C from 100 MPa m to 238 MPa m af-
data have been proposed. One method calculates ter WPS (160◦ C) was observed in high-Cu weld
the temperature dependence of fracture tough- (0.22%Cu) irradiated to 1.1 × 1019 n/cm2 [169].
ness from Charpy absorbed energy data using The increase of fracture toughness after WPS
material properties such as work hardening co- was also reported in 1/2TCT surveillance spec-
efficient and tensile strength [160]. Another de- imens irradiated to 4.6 × 1019 n/cm2 [170].
termines the reference temperature of the mas-
ter curve of Charpy absorbed energy. Although
this method does not determine the tempera- 3.3.4. Multiscale modeling
ture dependence of fracture toughness, the ref- A large number of computer simulation works on
erence temperature of Charpy absorbed energy radiation embrittlement have been conducted and have
is almost of the same value as T0 obtained contributed to understanding the mechanisms of em-
from fracture toughness tests [161,162]. Further brittlement and fracture mechanics. Multiscale model-
studies are needed to assess the applicability of ing is a combination of physical and mechanical mod-
these methods to fracture toughness evaluation eling in various time and space scales. It consists of
of RPVs. modeling, for example, damage production processes
(4) The scatter of the fracture toughness value is by molecular dynamics calculations, diffusion processes
one of the key issues for both probabilistic and by ab initio calculations, clustering processes by kinetic
deterministic evaluation of structural integrity. Monte Carlo calculations, dislocation interactions by
The scatter initiates from microscopic variation dislocation dynamics calculations, and macroscopic de-
such as carbide distribution even in a homoge- formation and fracture processes by crystalline plastic-
neous material, and also from macroscopic vari- ity calculations. In European countries, a multiscale ap-
ation of microstructure and material properties proach was organized as the PERFECT project and has
within the volume of a pressure vessel. Influence been followed by the PERFORM60 project [171–173].
of macroscopic variation was recently reported The major results of the PERFECT project were sum-
using full size vessel products and trepans from marized in a special publication [174].
pressure vessels of decommissioned plants. In- The multiscale approaches provide both basic
fluence of macro-segregation in ingots on frac- knowledge of microstructural evolution and microme-
ture toughness was examined in French A508 chanics of fracture, although current modeling has not
forged rings and the scatter of surveillance tran- yet provided a prediction of fracture toughness changes
sition temperature shifts and some high shifts which is applicable to actual reactor evaluation. Some
data were explained by C macro-segregation in examples of knowledge that has come from using the
ingots [163,164]. Other studies showed that the approaches are: the interaction and diffusion energies
master curve reference temperature at the sur- of point defects and various solutes [175] and the dis-
face of unirradiated actual VVER440 pressure location pinning strength of various clusters [176]. For
vessel steels was 35–70◦ C lower than those of micromechanics, several models for crack initiation at
the mid-thickness region and that this differ- carbides and cleavage propagation were proposed to
ence came from the microstructural difference explain the shape and shift of the fracture toughness
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 227

curve [177–181]. These efforts are still of essential im- The fundamental cause of IASCC has been con-
portance to establish the physical basis of embrittlement sidered to be irradiation-induced changes in materi-
prediction. als. Neutron irradiation causes displacement damage
in materials, which consequently causes changes in mi-
crostructure, microchemistry and macroscopic proper-
ties. Neutron irradiation also causes changes in stress–
3.4. Summary of radiation embrittlement strain states through irradiation creep and stress relax-
Knowledge of microstructural features and under- ation. These changes are accumulated as the fluence in-
standing of mechanisms on radiation embrittlement creases. Furthermore, neutron irradiation together with
have been significantly improved by recent development gamma-ray irradiation causes radiolysis in water. The
of nano-scale analytical techniques such as 3DAP and radiolysis produces various active chemical products
PA. The formation of solute clusters of Cu, Mn, Ni causing ECP change in water containing DO, while
and Si, and dislocation loops has been confirmed in the products disappear through reactions with hydro-
low-alloy steels irrespective of the material composition gen causing no ECP change in water containing DH.
and irradiation condition. These features are now be- IASCC behavior has long been studied for two differ-
lieved to be dominant for radiation hardening and em- ent water conditions. In this paper, the following terms
brittlement, and are incorporated into recently devel- are used for water conditions: BWR water conditions
oped mechanism-guided embrittlement predictions used [288◦ C pure water containing DO, known as normal
in some countries, which give much better correlation water chemistry (NWC), and hydrogen water chemistry
with surveillance data than previous empirical correla- (HWC) adding hydrogen to NWC]; and PWR water con-
tions. However, there are still unresolved issues to ob- ditions [290–360◦ C water containing 500–1500 ppm B
tain a sound understanding of radiation embrittlement as H2 BO3 , ∼2 ppm Li as LiOH and ∼30 cc H2 /kgH2 O
at higher fluences in long-term operations. The issues in- (∼2.7 ppmDH)]
clude identifying microstructural features that are dom- IASCC data are obtained by conducting reactor
inant at high fluences for various material compositions irradiation in LWRs and MTRs followed by post-
and neutron fluxes, and formation and development irradiation examinations (PIEs) using hot cell facility
processes of the features. As a physical basis, studies on and involve large costs and long times; thus, system-
the interaction between point defects and solute atoms, atic databases are still scarce. However, in the past two
the interrelationship between MD and solute clusters, decades, initiation and growth data at high fluences have
and the contribution of each microstructural feature become available. In this section, current phenomeno-
to embrittlement are essential. Especially, the relation- logical knowledge on IASCC behavior is briefly summa-
ship between dislocation loops and Mn–Ni–Si clusters is rized. In Sections 4.2, 4.3 and 4.4, radiation effects on
important to understand the nucleation process and materials, water and stress–strain, and mechanisms are
high-dose behavior of solute clusters. The acquired discussed.
knowledge will be properly modeled and incorporated
into embrittlement prediction or correlation.
4.1.1. Susceptibility
IASCC susceptibility of LWR-irradiated materials
has been examined mostly using slow strain rate ten-
4. IASCC of core structural materials
sile (SSRT) tests. This method has provided knowledge
4.1. Radiation effects on SCC on influences of various parameters although the sus-
IASCC is an intergranular-type SCC (IGSCC) that ceptibility means only the qualitative relative easiness
occurs under the radiation environment in the core of of IASCC occurrence. Major points have been summa-
LWRs. The susceptibility, initiation and propagation rized in the literature [4–7]. IASCC susceptibility ap-
of IGSCC are enhanced by neutron irradiation. Fail- pears at ∼1 dpa in both oxygenated BWR water and hy-
ures of core structural SS components were found in drogenated PWR water conditions. This dose has been
both BWRs and PWRs [6]. The IASCC susceptibil- often recognized as the threshold dose for IASCC oc-
ity is mostly determined by the following primary fac- currence, but it does not mean substantial immunity to
tors: neutron fluence of materials, electrochemical cor- IASCC at doses lower than 1 dpa. The factors that en-
rosion potential (ECP) in water and applied tensile stress hance IASCC susceptibility are: higher DO, higher ECP,
level. Many secondary factors are also known to affect and lower strain rate in BWR water conditions [182];
IASCC: material conditions including alloy type, com- and lower DH, higher water temperature and lower
position and cold work (CW); irradiation conditions strain rate in PWR water conditions [183–185]. With re-
such as temperature, flux and spectrum; environmental spect to material factors, many elements have been ex-
conditions such as temperature, water purity and dis- amined by using SSRT tests and swelling tube tests. In
solved oxygen (DO) and dissolved hydrogen (DH) con- BWR water conditions, IASCC susceptibility was sup-
centrations; and stress–strain conditions such as strain pressed by the addition of Mo, Cr, C, N, Hf and Ti, and
rate. enhanced by the addition of Si, P, Nb and Ti [186–190].
228 K. Fukuya

Figure 15. Dose dependence of CGR in BWR water con-


ditions at both high ECP (>150 mVSHE ) and low ECP
(<–200 mVSHE ).

while there are data showing influence of water condi-


tions. In BWR water conditions, decreasing DO from
32 ppm to 0.02 ppm suppressed IASCC initiation [191].
In PWR water conditions, IASCC initiation was en-
hanced by increasing water temperature [197], increas-
ing DH concentration [198] and increasing Li con-
Figure 14. Constant load SCC test data in the stress ratio centration [199]. These trends are generally consistent
to yield strength (σ /σ y ) versus dose maps in (a) BWR water with those of IASCC susceptibility as found by SSRT
conditions (288◦ C, 32 ppm DO) and PWR water conditions
tests.
(320–340◦ C, 2.7 ppm DH).

4.1.3. Crack growth


Data showing effects of material composition on IASCC IASCC CGR dominantly depends on dose, stress
in PWR water conditions are very limited. and water conditions. Most crack growth data have been
obtained using irradiated SSs taken from in-core com-
ponents of LWRs; thus, CGR data have wide varia-
4.1.2. Initiation tions of material composition and irradiation condi-
IASCC initiation has been investigated using con- tions. Data compilation showed that very large scat-
stant load tests. The stress for IASCC initiation is de- ter was found in CGR databases, with ranges of three
creased with increasing dose and tends to saturate at to four orders [7]. This makes it difficult to find clear
high doses [191–197]. Figure 14 shows the constant load trends in some cases. Figure 15 shows the dose depen-
SCC test data in the stress ratio to yield strength (σ /σ y ) dence of CGR in BWR water conditions at both high
versus dose maps in BWR water conditions (288◦ C, ECP (>150 mVSHE ) and low ECP (<–200 mVSHE ). This
32 ppmDO) and PWR water conditions (320–340◦ C, figure contains a series of MTR irradiation data [200]
2.7 ppmDH). The tests were conducted using tensile and other PIE and in-reactor data [201,202]. The CGR
type, O- or C-ring type, and bend beam type speci- clearly increased with increasing dose up to ∼5 dpa
mens for test duration up to 5000 h. The initiation stress and tended to saturate at certain levels. CGR generally
was decreased to ∼0.4σ y at doses less than 10 dpa in shifted to lower values by lowing ECP, while it is slightly
high-DO BWR water conditions [191,192], while it de- increased with increasing dose at higher doses at low
creased to ∼0.4σ y at 30–40 dpa in PWR water con- ECP. The saturation dose for CGR seemed to be lower
ditions [194,195,197]. The lower bound of stress for than that for initiation stress in BWR water conditions
IASCC occurrence was almost the same for BWR and as shown in Figure 14. The dependence of CGR on stress
PWR water conditions. The crack initiation time in intensity K is expressed as the nth power of K. The n val-
PWR water conditions decreased with increasing ap- ues in the literature were within 1.5–2.5 in BWR water
plied stress and dose. At 60–75 dpa, the initiation time conditions [7], while some data showed lower n values of
became as short as 1–10 h. 1.2 at higher doses in MTR data [200,203]. These data
No systematic data showing influence of mate- suggested that K dependence might be altered by irradi-
rial variables on IASCC initiation have been reported, ation and became smaller at higher dose.
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 229

quantitative understanding of the in-core effects on


IASCC initiation and growth.

4.1.5. Simulation irradiation


Irradiation with ions and in FBRs has been used to
study the IASCC behavior. Ion irradiations have advan-
tages such as low activation and flexibility of irradiation
conditions. Irradiations with 60 MeV He ions [209] and
with 2–3 MeV protons (H ions) [210] were applied to
investigate IASCC susceptibility. In the case of proton
irradiation, irradiation temperature was selected to pro-
duce almost the same radiation-induced microstructure
and GB segregation as those in LWR-irradiated SSs. The
fact that the ion irradiation caused IASCC indicates that
the displacement damage is essential for IASCC and
that other factors specific to neutron irradiation such as
transmutation are secondary effects.
Use of FBR-irradiated materials [211,212] and irra-
Figure 16. CGR data of 304 SSs from in-pile tests and PIEs diation in FBRs at temperatures lower than 370◦ C [213]
in BWR NWC water conditions [208]. have been tried to study the IASCC behavior at higher
doses. Recent SSRT test results in PWR water condi-
In PWR water conditions, CGR was examined in tions showed that the IASCC susceptibility of FBR-
in-reactor tests and PIEs of LWR-irradiated or FBR- irradiated type 316 SSs was much lower than PWR-
irradiated SSs at doses up to 40 dpa [204–206]. Some irradiated data [213]. Since no significant differences in
data showed very high CGRs (>10−8 m/s). Very large mechanical properties and microstructures were found,
scatter was found, ranging by three orders. The up- helium effects were proposed as one of the causes for
per bound of data became higher for higher doses such difference. Helium generation was almost two or-
[7]; thus, CGR seemed to be higher for higher doses. ders higher in PWR-irradiated type 316 SSs. The influ-
The n value in K dependence in PWR water condi- ence of He on IASCC is still not clear and requires fur-
tions showed wide variation (1–4.5) at doses higher than ther studies in order to determine whether FBR data
10 dpa. The observed large variation in CGR data is can be used for understanding the IASCC behavior in
likely related to technical problems such as specimen an LWR environment.
size effects on K validity and K change with crack
growth, as well as differences in material and irradiation
conditions. 4.2. Radiation effects on materials
4.2.1. Microstructural evolution
Microstructural evolution in SSs under neutron ir-
4.1.4. In-core IASCC radiation has long been investigated and several reviews
Since water radiolysis causes ECP changes in the have already been published [214–216]. Recent careful
core region of BWRs, in-reactor IASCC behavior is of TEM observations of LWR-irradiated SSs [217–223] re-
essential importance for understanding the IASCC be- vealed that interstitial dislocation loops are the domi-
havior of BWR core internals. One unique CGR data set nant component of irradiated microstructures, that fine
on sensitized 304 SSs measured in an operating BWR cavities or voids are formed at higher doses (higher He
showed that much higher CGRs were observed at an in- concentration), and that nickel silicide (Ni3 Si, γ ’ phase)
core position than at an out-of-core position and these was found as radiation-induced precipitates. Figure 17
corresponded to higher ECP for the in-core position shows example TEM micrographs showing these fea-
[207]. In-core tests (in-pile or in-reactor tests) of SCC tures observed in type 316 SSs irradiated in a PWR to
growth of irradiated SSs have been conducted in the 53 dpa. The following subsections summarize the mi-
Halden reactor [202,204] and the Japan Material Test- crostructural features.
ing Reactor [208]. Figure 16 compares CGR data of 304
SSs from in-pile tests and PIEs in BWR NWC water Interstitial dislocation loops. Interstitial dislocation
conditions [208]. Comparison of the in-core data with loops (unfaulted Frank loops) are very fine and dense
corresponding PIE data (ex-core, out-of-core or out-of- (5–20 nm in size and 1022 –1023 /m3 in density) in LWR
pile data) showed that the in-core CGRs were similar to irradiation conditions. Such fine loop microstructure
or slightly higher than PIE data at high ECP in BWR remains almost unchanged even at very high doses
water conditions. Current data are insufficient to get (>70 dpa). The density increases with dose and saturates
230 K. Fukuya

higher than 320◦ C, while fine bubbles were observed at


temperatures lower than 320◦ C. The size of voids did
not exceed 10 nm. The fine bubbles (1–2 nm in diame-
ter) were homogeneously formed and their density was
of the order of 1023 /m3 . The calculated volume swelling
was within a range of 0.01–0.5%. The cavity formation
directly relates to volumetric swelling of core internal
components which results in the source of unexpected
stresses. Swelling data are still scarce in actual conditions
of PWR core internals (10−10 –10−8 dpa/s, >20 dpa, 300–
370◦ C).
Recently the fine bubble formation on GBs was evi-
denced in PWR-irradiated type 316 SSs to 33 and 70 dpa
[219]. Such GB bubbles might affect the sensitivity to GB
cracking. It was proposed that such an effect might have
a link to the difference in IASCC susceptibility between
FBR and PWR irradiations [213] since GB bubble for-
mation was not observed in FBR irradiation with lower
Figure 17. TEM images showing microstructural features He production than PWR irradiation.
observed in CW type 316 SSs PWR-irradiated to 53 dpa: (a)
rel-rod dark field image of dislocation loops; (b) dark field im-
Precipitates. The precipitate commonly identified
age of dislocation loops and black dots; (c) dark field image of
Ni3 Si precipitates; and (d) defocused image of bubbles [220]. in LWR-irradiated SSs by using TEM is the Ni3 Si phase
[218,220,223]. This phase is well known as radiation-
induced in SSs [216]. The size and density of Ni3 Si pre-
at doses of 1–5 dpa. Since the loops are very fine and cipitates determined by TEM were 3–5 nm and of the or-
dense at high doses, effects of material variables and ir- der of 1021 /m3 , respectively. Recent 3DAP observations
radiation conditions on dislocation loops have not been of irradiated SSs provided more detailed knowledge of
clearly identified. However, at low dose, these effects can radiation-induced phases [228–233]. In CW type 316 SSs
be identified. The effect of flux was clearly found in type irradiated to 12 dpa in a PWR, Si aggregates and Ni–
304 SSs at very low flux irradiation [224]. A number of Si clusters were identified [228]. The Ni–Si clusters were
studies have been conducted on dislocation loop for- ∼10 nm in diameter and ∼6 × 1023 /m3 in number den-
mation under LWR-relevant irradiation conditions us- sity, and their atomic composition was 50Ni–40Si. Mo
ing MTR or FBR irradiation [225,226] and rate equa- and P were enriched at the interface of the clusters. In
tion modeling [227]. Compiling LWR, MTR and FBR type 304 SSs irradiated to 24 dpa at 300◦ C in a PWR,
data, it was confirmed that the formation of dislocation Ni–Si clusters were found, which were ∼10 nm in di-
loops is enhanced for lower temperature and higher flux ameter and 4 × 1023 /m3 in density [232]. The averaged
in LWR irradiation conditions. atomic composition was 32Fe–40Ni–14Si–11Cr. The ra-
Since the size of dislocation loops formed in LWR tio of Ni/Si was consistent with that of the Ni3 Si phase.
irradiation conditions is comparable to the resolution Mn was enriched in some of the clusters and P was segre-
limit of TEM, the nature of small defect clusters is diffi- gated at the interface of the clusters. Both observations
cult to fully identify. The formation of black dots was confirmed the formation of Ni–Si clusters with similar
reported, which could not be identified as dislocation size and density. It is notable that the reported density
loops [220]. It was suggested that, since the black dots of the Ni–Si clusters by 3DAP was almost one order
showed slightly faster recovery during PIA than the dis- higher than the typical density of Ni3 Si precipitates in
location loops, the black dots contained some fraction the above TEM analyses [218,220,223] and also higher
of thermal unstable clusters, which might be the vacancy than the density of dislocation loops. Another detailed
type and induced from cascades [220]. 3DAP analysis on proton-irradiated type 304 SSs clearly
showed that Ni and Si atoms segregated at dislocation
Cavities. The formation of cavities was reported in loops, the same as at line dislocations and GBs [231]. It
LWR-irradiated SSs and was thought to be related to the is reasonable to think that the Ni–Si clusters are the pre-
high He generation rate (5–20 appmHe/dpa). The cav- cursors of Ni3 Si phases and nucleate preferentially at in-
ity formation was very sensitive to irradiation conditions terstitial dislocation loops. Si is an undersized atom and
such as irradiation temperature and flux as well as mate- preferentially migrates to sinks via a fast interstitial dif-
rial variables. The formation of fine bubbles was recently fusion mechanism of mixed dumbbells. Interestingly, no
reported in type 304 SSs irradiated in BWRs to 5–10 evidence was reported for Ni3 Si phase formation at GBs
dpa at 288◦ C [223]. The formation of fine bubbles and/or in spite of a sufficient level of Ni and Si segregation.
voids was commonly observed in PWR-irradiated SSs As to clusters or phases other than the Ni3 Si phase,
[218–220]. Voids were observed only at temperatures Si aggregates [228], Cu-rich clusters [231], Mn-rich
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 231

Ni–Si clusters [232] and carbides [234] were observed in Tensile property changes originate from the elastic
irradiated SSs. However, the generality of these features interaction of moving dislocations and microstructural
is unclear. features such as dislocation loops. The increase in yield
strength (σ y ) has a good correlation with the evolu-
tion of microstructural featurespredicted by the barrier

4.2.2. Mechanical properties hardening model [235]: σ y ∝ (Ni × di )2 , where Ni
Tensile properties. The formation of radiation- and di are the number density and diameter of the ith
induced microstructural features consequently causes microstructural feature, respectively. This relation was
changes in stress–strain response under tensile loading. confirmed in LWR-irradiated SSs assuming the proper
These include: hardening, increase in yield strength and hardening coefficient for each feature [218–220,223,
tensile strength, and decrease in ductility (uniform elon- 224].
gation and total elongation). Radiation-induced tensile Factors that affect microstructural evolution conse-
property changes in SSs have been well studied in wide quently cause variation of tensile property changes. Ma-
temperature ranges [235]. Tensile property data in LWR terial composition and CW, and irradiation temperature
irradiation conditions have been accumulated in the and flux are known as such factors. Variations in these
last two decades. Figure 18 shows the change in yield factors are probably the main reason for the observed
strength and total elongation of LWR-irradiated SSs variations in yield strength at low doses in Figure 18.
[194,196,236–239]. The yield strength increases rapidly Since the dominant microstructural feature is disloca-
with increasing dose and saturates to 800–1000 MPa at tion loops in LWR irradiation conditions, a faster in-
doses of 1–10 dpa. The increase in yield strength accom- crease and saturation in yield strength are caused by
panies the decrease in ductility and work hardening co- factors that enhance dislocation loop formation: for ex-
efficient. At an yield strength of 600–700 MPa, the uni- ample, higher flux, lower irradiation temperature, and
form elongation becomes very low and plastic instability addition of C, Si, P and Nb [196,224,238,239]. How-
appears. As the yield strength saturates, the elongation ever, effects of these factors on a saturation level of yield
saturates to ∼5%. Hardness is often used as a measure of strength have not been clearly identified.
mechanical properties. The increase in hardness (DHv)
is almost linear with the increase in yield strength (Dsy), Deformation mode and microstructure. Radiation-
and a correlation of σ y (MPa) = 3.03Hv (kg/mm2 ) induced microstructural changes cause significant
was derived based on data of LWR-irradiated SSs [240]. changes in deformation mode as well as hardening.
The deformation mechanisms in austenitic SSs are
slip formation at higher temperature and twinning
at lower temperature. Slip formation is dominant at
around 300◦ C. The deformation mode in irradiated SSs
becomes heterogeneous and planar from the homo-
geneous one in unirradiated conditions. This change
occurs due to the formation of dislocation channels in
which moving line dislocations clear away dislocation
loops, forming a path for subsequent slips. In such a
deformation mode, plastic strain is localized within
channels. In the last decade, channel formation and flow
localization in irradiated materials have been extensively
studied [241–244] and their influences on intergranular
fracture and IASCC have also been examined [245–249].
A detailed observation of deformation microstruc-
ture in LWR-irradiated SSs was reported in several ref-
erences [242,245,246,249]. The channel formation was
commonly observed in LWR-irradiated SSs after defor-
mation at around 300◦ C. Figure 19 shows an example
of dislocation channels observed near the surface region
in PWR-irradiated type 316 SSs after being slowly de-
formed to 3% at 300◦ C [245]. The width of the chan-
nels was found to be 20–100 nm and the estimated strain
within a channel might exceed 100%. It was confirmed
from crystalline plasticity calculations that the disloca-
tion channels were formed by the local shear compo-
Figure 18. Change in (a) yield strength and (b) fracture elon- nent of tensile stress [250]. The twin formation was ob-
gation in LWR-irradiated SSs. served and seemed to be pronounced after deformation
232 K. Fukuya

Figure 20. Schematic illustration depicting (a) three types of


interactions of dislocation channels with GBs; (b) SEM im-
age showing dislocation pileups in irradiated CW type 316 SSs
after slow deformation to 13% at 320◦ C; and (c) TEM image
showing channel transfer in irradiated CW type 316 SSs after
slow deformation to ∼3% at 320◦ C.

known as an essential parameter for deformation mi-


crostructure in non-irradiated conditions. It was con-
Figure 19. Near-surface deformation microstructure in CW
type 316 SSs deformed to 3% at 320◦ C: (a) irradiated to firmed that SFE also affected deformation mode after
35 dpa showing coarse slips and surface steps with an enlarged irradiation [253,254,257]. From data of average strain in
image of the dislocation channel and (b) unirradiated showing each channel obtained from surface step measurements
tangled dislocations [245]. on proton-irradiated austenitic alloys with different Cr
and Ni contents, a higher degree of strain localization
was found for lower SFE alloys. It is also known that
at room temperature or at a fast strain rate, and also in the formation of dislocation pileups results in microc-
the mid-thickness region of the specimens where high racking along GBs. This is described in Section 4.4.2.
constrain and multiaxiality exist [245]. Since the forma-
tion of channels (slips), twins and ε martensites occurs
on the (111) planes in SSs, these features may coexist in 4.2.3. Grain boundary segregation
a grain and in a slip band in irradiated and deformed Radiation-induced segregation (RIS) is a common
commercial SSs [241,245,246,249,251]. phenomenon in various alloys under irradiation. The
Dislocation channels terminate at GBs or free sur- phenomenology and underlying mechanisms of RIS at
faces. The interaction of dislocation channels with GBs GBs are generally well understood for SSs in LWR irra-
causes local concentration of stress–strain. There are diation conditions [5–7]. Figure 21 shows typical solute
three different interactions as schematically shown in distribution at GBs (PWR-irradiated type 316 SSs to 35
Figure 20. Channel transfer occurs when the misorienta- dpa) and changes in GB segregation (changes from the
tion between dominant slip planes in two adjacent grains in-grain level) of Cr, Ni and Si in LWR-irradiated com-
is small. This interaction produces steps on the GB, as mercial SSs [182,218,220,223,258,259]. Depletion of Cr
shown in Figure 20 (c). The absorption of dislocations and enrichment of Ni and Si are common RIS behav-
at GBs causes GB sliding. The absorption also produces iors in irradiated SSs. RIS rapidly evolves at doses lower
local strain in GBs. When channel transfer cannot occur than 5–10 dpa and its change becomes very gradual at
with the neighboring grain, dislocation pileup occurs at higher doses. For other elements, depletion is known for
the GB and produces a high stress field near the intersec- Mo and Mn, and enrichment for P and S. The width of
tion, as shown in Figure 20 (b). Detailed morphology of the RIS region is very narrow, typically less than 10 nm
these interactions was examined by SEM and TEM ob- from GBs, as shown in Figure 21. Recent 3DAP analy-
servations not only in neutron-irradiated SSs, but also in ses [228–233] confirmed that the RIS behavior is quanti-
ion-irradiated SSs [252–255]. Recent EBSD studies also tatively consistent with previous data from TEM-EDS
confirmed the existence of high local misorientation at (energy dispersive X-ray spectroscopy) analyses. Fur-
dislocation pileups near GBs [256,257]. thermore, 3DAP analyses confirmed enrichment of B, C
Deformation mode and microstructure are affected and S in proton-irradiated type 304 SSs [231], while these
by material variables and irradiation conditions through elements might be segregated before irradiation. RIS to
effects on microstructural evolution. With respect to dislocation loops has been clearly confirmed by 3DAP
material variables, stacking fault energy (SFE) is well analyses. Si and Ni co-segregation at dislocation loops
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 233

It is widely accepted that Cr depletion and Ni en-


richment occur mainly through an inverse Kirkendall
mechanism in the Fe–Cr–Ni system [265]. In this mech-
anism, the faster diffuser Cr preferentially diffuses away
from GBs via the vacancy flux to GB sinks, and then
the slower diffuser Ni is accumulated near GBs. The
depletion of oversized Mo and Mn atoms may be ex-
plained by this mechanism. The mechanism of enrich-
ment of undersized elements such as Si and P is con-
sidered to be the migration of solute-interstitial mixed
dumbbells [266]. Based on these mechanisms, several
RIS models have been developed and applied to mea-
sured data for discussing the influence of various factors:
for example, the contribution of Ni-interstitial binding,
and influences of temperature, dose rate and material
compositions [267–269]. Modeling efforts still continue,
for example, to develop multi-element RIS models for
commercial SSs [270,271], and as an ab initio approach
for determining reasonable physical parameters and the
contribution of interstitial diffusion [272].

4.3. Radiation effects on the water environment


and stress–strain
4.3.1. Water radiolysis and H2 O2 effects
In a radiolysis scheme, water is decomposed into
various radicals and molecules with the final radiolytic
products of H2 O2 , H2 and O2 . The effects of radioly-
sis on the water environment have been well reviewed
[4,6]. ECP increases significantly at a low-DO condition,
mainly due to the formation of H2 O2 . ECP is recognized
as a direct measure of water radiolysis effects on IASCC
and then one of the key factors for IASCC in BWR water
Figure 21. Typical solute distributions across a GB and condition [6]. In general, effects of bulk water chemistry
changes in GB segregation of Cr, Ni and Si with dose in LWR- on SCC (IASCC) for different DO and DH concentra-
irradiated SSs.
tions are recognized as effects of ECP. ECP at a given
temperature is dependent on concentrations of DO, DH
is believed to be the cause of Ni3 Si phase formation as and other oxidants, which is dominated by the radiation
described in Section 4.2.1. dose rate and water flow rate. In BWR water conditions,
RIS is affected by material variables and irradi- ECP changes with position in the core.
ation conditions such as irradiation temperature and Water conditions within narrow cracks and crevices
dose rate. The degree of RIS has a peak temperature may differ from bulk water conditions. The ECP at a
which is determined by the balance of RIS and ther- crack tip remains low due to oxygen consumption and is
mal back-diffusion induced by the concentration gradi- almost insensitive to bulk water chemistry. While it was
ent. LWR-relevant temperature (290–370◦ C) is probably pointed out that the influence of radiation on ECP at
lower than the peak temperature of Cr and Ni segre- crack tips may be negligible [6], the specific role of H2 O2
gation at LWR-relevant dose rates (10−10 –10−8 dpa/s). in oxidation, crack growth and ECP has been studied in
The RIS of major elements induced by a vacancy mech- the last decade [273–277]. It was found that the energy
anism is generally enhanced at a lower dose rate since deposition by radiation was enhanced within a crack due
the freely migrating vacancy concentration might be to back-scattered radiation from the surrounding mate-
higher. This trend was confirmed by recent comparisons rial [273]. This suggested that water radiolysis might be
between low-flux LWR data, high-flux FBR data, and enhanced within a crack compared to bulk water radi-
high-flux proton irradiation data in type 304 and 316 SSs olysis. It was pointed out that the difference in ECP be-
[260,261]. Effects of material composition and alloying havior of SSs exposed to water containing DO or H2 O2
elements on RIS in SSs have been well examined [262– was related to the difference in thickness and the evolu-
264]. In general, the addition of minor elements such as tion of inner layer oxides. These findings suggested that
C, N, Zr and Ti suppresses RIS by reducing diffusivity H2 O2 has an additional role in corrosion and IASCC
of vacancies and interstitials by trapping. under radiation field. However, quantitative estimation
234 K. Fukuya

Neglecting the swelling contribution to creep in


LWR irradiation conditions, irradiation creep strain ε
under stress σ at dose f is generally expressed by the sum
of transition creep and steady creep:

ε/σ = A1 {1 − exp (−A2 f )} + Bσ n f,

where A1 , A2 , B and n are constants. At low stresses


less than 200 MPa, typical values are: n ∼ 1 and B
∼ 1 × 10−6 /MPa/dpa. At higher stresses around 500
MPa in CW type 316 SSs, the n value of 3 was re-
ported in an in-pile experiment [286]. In-beam experi-
ments with 17 MeV protons at 288◦ C and 2 × 10−7
dpa/s showed that the n value was 5 at stresses higher
than 500 MPa in CW type 316 SSs [289]. Effects of
Figure 22. Data of stress relaxation in type 304 and 316L SSs material variables and irradiation conditions such as
under MTR irradiation at 288◦ C. temperature and dose rate are largely unknown in LWR
irradiation conditions since systematic in-reactor experi-
or data showing the influence of H2 O2 on initiation and ments are difficult to conduct. Model calculations based
growth of IASCC in an LWR environment have not been on creep mechanisms at low temperatures (<300◦ C) are
found. This issue is still important for quantitative un- effective tools to understand effects of material variables
derstanding of the difference between the IASCC behav- and irradiation conditions [290]. Dominant mechanisms
ior in LWRs and out-of-core PIE data as described in of creep are considered to be stress-induced preferen-
Section 4.1.4. tial nucleation of interstitial dislocation loops, disloca-
tion climb by stress-induced preferential absorption of
point defects, and preferred absorption and glide. Creep
4.3.2. Irradiation creep and stress relaxation strain becomes larger for low temperature and high dose
rate. These trends appear by interstitial dominant creep
Creep and stress relaxation are enhanced under mechanisms in low temperatures where vacancy mobil-
LWR irradiation conditions [215]. Stress relaxation ity is not high.
causes the decrease in stress under constant strain such With respect to material variables, the creep rate
as weld residual stress and bolt or spring load, and thus is known to be suppressed by increasing CW level,
may suppress IASCC initiation and growth. This results and addition of P, N, Si and Mo from data at higher
in beneficial effects on LWR core internal components. temperatures (>400◦ C). Recent well-controlled proton
On the other hand, irradiation creep enhances plastic beam experiments and accompanying model calcula-
strain at crack tips under constant stress and might re- tions showed that the creep rate of type 316L SSs was
sult in accelerating crack growth. lower for 25%CW than 5%CW and that the stress relax-
Understanding on irradiation creep has obtained ation of type 316L SSs was higher than that of type 304
mainly from data at temperatures higher than 400◦ C SSs [289,291].
[278] and experimental data at LWR-relevant temper-
atures (280–370◦ C) are scarce [279,280]. Recently data
on irradiation creep and stress relaxation at tempera- 4.4. Mechanisms of IASCC
tures around 300◦ C have been accumulated by MTR
4.4.1. Factors controlling IASCC
irradiation experiments in the last decade [281–287].
Figure 22 shows the data of irradiation stress relaxation Correlations of IASCC susceptibility with irradiated
in type 304 and 316L SSs at 288◦ C [280–284]. The ra- material properties have been discussed in the last two
tio of the measured stress (σ ) to the initial applied stress decades to find key factors for IASCC occurrence under
(σ 0 ) was decreased with dose and became less than 0.5 given water and applied stress conditions. Hardening as
at ∼5 dpa. Measurements of weld residual stress were a mechanical factor and GB segregation as a chemical
conducted by neutron diffraction techniques [283,284] factor have been the main concerns for IASCC occur-
and showed that the tensile stress was relaxed at a simi- rence. Major results of such correlations are summarized
lar rate to data from ring or tensile type measurements. below.
Large scatter observed in Figure 22 was due to scat-
ter of transition relaxation (corresponding to primary (1) Compilation of LWR-irradiated data revealed
creep), which appeared due to the relaxation of preexit- that IASCC susceptibility, as examined by SSRT
ing internal strains. The degree of transition relaxation tests, generally increased with decreasing GB
depends on the thermomechanical treatment and stress Cr concentration [5,182,186] in both BWR and
states [288]; methods for quantitative estimation have PWR water conditions. Similar correlation was
not been established yet. found in SSs containing Mo (Cr + Mo effects)
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 235

are not achieved in LWR irradiation conditions


[294,299,300]. These experiments showed that
hardening might have larger effects on IASCC
than GB segregation in PWR water conditions
and vice versa in BWR water conditions; im-
portantly, neither hardening nor GB segregation
alone could explain IASCC susceptibility.

Adding to the knowledge on the correlations, recent


TEM observations of IASCC crack tips have brought
forth important information on processes involved in
IASCC [301–304]. In type 316 SS bolts removed from a
PWR after a 17 cycle operation, cracks were filled with
oxides and porous Cr-rich spinel oxides on the crack
wall extended to the crack tips [301]. The oxides had
steps at the intersections with slip bands. In type 304
SS components removed from a BWR after a 23 year
Figure 23. Dose-dependent changes in IASCC, mechanical operation, similar things were seen: cracks were filled
properties and RIS in PWR-irradiated CW type 316 SSs [298].
with oxides and thin Cr-rich spinel oxides on the crack
wall extended to the crack tips [302]. The crack tip ox-
and having GB Cr enrichment before irradiation ides were finger-like with Ni enrichment ahead of the
[292]. Recent CGR data in BWR water condi- tips. These cracks in plant components were highly ox-
tions also showed a good correlation with GB idized and seemed not to be active. The observations
Cr concentration [293]. GB Cr concentration is of growing cracks at very high rates during PIE SCC
a key factor for the passivation behavior and ox- tests in PWR-irradiated type 316 SSs showed that oxi-
ide characteristics near GBs. dation near crack tips did not precede so much but that
(2) IASCC susceptibility appeared at the yield oxygen was detected near crack tips in both BWR and
strength of 500–600 MPa and increased with in- PWR water conditions [304]. Figure 24 shows the TEM
creasing yield strength in both BWR and PWR
water conditions [5,294]. CGRs of irradiated SSs
were slightly higher than the linear trend seen be-
tween CGR and yield strength in non-irradiated
CW SSs [295,296]. Higher CGRs of irradiated
SSs might be due to GB RIS effects.
(3) Dislocation microstructure in irradiated SSs
(dense dislocation loops) was quite different
from that in non-irradiated CW SSs (tangled line
dislocations). To identify the influence of this
difference, IASCC susceptibility in BWR wa-
ter conditions was examined in type 304 SSs by
changing the CW level and proton irradiation
dose while keeping the same total hardness [297].
IASCC occurred only in high-dose proton irra-
diated SSs with null or low CW level. This result
indicated that irradiation hardening has a spe-
cific role for IASCC initiation and that the de-
formation mode is more important for IASCC
than for macroscopic hardness.
(4) IASCC, mechanical properties and RIS gener-
ally show similar dose-dependent changes, as
shown in Figure 23 for PWR-irradiated CW type
316 SSs [298]. These show rapid change at doses
lower than 10 dpa and very slow change or
saturation at higher doses. To differentiate the
roles of the mechanical factor (hardening) and
Figure 24. TEM image and solute distribution near the
chemical factor (GB segregation) on IASCC, IASCC crack tip in CW type 316 SSs PWR-irradiated to
PIA and high temperature irradiation were ap- 38 dpa after the constant load test at 750 MPa in PWR wa-
plied to produce specific material states that ter conditions [304].
236 K. Fukuya

image and solute distributions near crack tips in CW Recent studies for IASCC mechanisms have placed the
type 316 SSs PWR-irradiated to 38 dpa after a constant focus on clarifying the role of deformation and oxidation
load test at stress of 750 MPa in PWR water conditions processes.
[304]. The oxygen concentration near the crack tip is
very low and the crack has steps on the wall. Such steps 4.4.2. Role of deformation
were also found in PWR-irradiated type 316 SSs [301] As described in Section 4.2.2, dislocation channeling
and corresponded to the intersection with slip bands is a distinguishing characteristic of the deformation mi-
or deformation twins. Although crack tip observations crostructure in irradiated SSs. The interactions between
of growing IASCC cracks are still scarce, the available dislocation channels and GBs cause high local strain–
observations have indicated that crack tip oxidation or stress near GBs. When dislocation pileups occur, micro-
oxygen penetration occurs within very narrow cracks, cracks can be initiated as Zener–Stroh type cracks by
typically less than 5 nm, in both BWR and PWR wa- coalescing dislocations piled up along a slip plane. GB
ter conditions, and that the crack propagation relates to separation also can occur if the local stress exceeds GB
deformation microstructure such as slip bands or twins cohesion strength. Such IG fracture can occur without
near GBs. any environmental factors and have been found in LWR-
To date it is widely accepted that IASCC occurrence irradiated SSs. IG fracture in an argon gas atmosphere
cannot be attributed to a single static material prop- was found in type 304 and 316 SSs LWR-irradiated to
erty and is the result of combined effects of multiple 7–73 dpa after tensile tests at low strain rates (<10−6 /s)
dynamic processes. The important factors are likely to and temperatures of 300–340◦ C [184,194,197,305,306].
be oxidation and deformation. The oxidation and corro- The IG cracking initiated from the specimen surface and
sion kinetics near GBs in a water environment are con- the sensitivity to IG fracture decreased with increasing
trolled by GB chemistry and water conditions, and also tensile strain rate [305]. Similar IG cracks in an argon
determine the fracture strength of oxidized or corroded atmosphere were not found at 288◦ C in type 304 SSs
GBs. GB chemistry includes not only RIS, but also the irradiated to 18 dpa [307] and in type 316 SSs irradi-
existence of other elements such as He generated un- ated in a FBR to 50 dpa [212], suggesting that the IG
der irradiation and H generated by corrosion processes. fracture is easier at higher temperatures (300–340◦ C vs.
He and H are likely to have influences on GB cohe- 288◦ C). The IG fracture without an environmental fac-
sion or strength. The deformation controls local stress– tor might be a common phenomenon in highly irradi-
strain exerted on GBs and GB fracture processes. Ma- ated SSs at high temperatures and a low strain rate [308].
terial variables and irradiation conditions affect defor- In such conditions, the dominant deformation mode is
mation and oxidation processes through microstructural slip/channeling in irradiated SSs.
evolution and RIS. Figure 25 shows a schematic illus- Characteristics of IG cracking have been exam-
tration depicting various processes related to IASCC. ined by surface observations after tensile tests were

Figure 25. Schematic illustration depicting various processes related to IASCC.


Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 237

the grain. These observations indicated that the cracks


were formed along GBs with high normal stress and with
dislocation pileups. Direct correlation between localized
deformation and IASCC in a water environment has
been examined in proton-irradiated SSs while chang-
ing material compositions and irradiation conditions
[247,253,257]. As shown in Figure 27 [247], it was clearly
confirmed that IASCC susceptibility (crack length per
unit area) became higher for a higher degree of deforma-
tion localization (average step height of the slip channel
on the surface). It was also confirmed that IASCC sus-
ceptibility was found to correlate with the slip continuity
at GBs [309], and relative spatial arrangement between
tensile direction, GB, Schmidt factors and channel di-
rections for both sides for grains [245,309,310].
IASCC initiation stress under constant load SCC
tests was in the yield strength range of 0.4–0.5 at higher
doses in both BWR and PWR water conditions (see Fig-
ure 14). These stress levels were comparable to the esti-
mated stress required to cause coarse slips on the planes
Figure 26. IG cracks formed in PWR-irradiated CW type with the most preferable orientation (Schmidt factor of
316 SSs after slow deformation to ∼3% at 300◦ C in an argon 0.5) [245], assuming that the local stress within a grain
atmosphere [245].
can reach two times the applied stress based on crys-
talline plasticity calculations [311]. Recent EBSD mea-
interrupted at low elongation levels. A typical example surements of misorientations in PWR-irradiated CW
of IG cracks formed in PWR-irradiated CW type 316 type 316 SSs showed that macroscopic elastic deforma-
SSs after slow deformation to ∼3% at 300◦ C is shown in tion at ∼50% of the yield strength caused detectable
Figure 26 [245]. The cracks were observed on GBs with strains near GBs [312]. Recent modeling studies for
angles of 60◦ –90◦ to the tensile direction and channel- channel–GB interactions also showed a similar role to
induced surface steps were observed for only one side of that of dislocation pileups [313,314]. Although more

Figure 27. Contribution of localized deformation as measured by the weighted average channel height to cracking in SSs irradiated
with protons to 1–5 dpa and SCC-tested in BWR water conditions [247].
238 K. Fukuya

evidence is needed to firmly correlate IASCC initiation data are needed for conclusive understanding, GB ox-
with dislocation pileups in channels, these findings sup- idation might be enhanced by RIS at GBs, possibly as
port the idea that the dislocation pileup in dislocation Cr depletion and Si enrichment. It was confirmed that
channels might be one of the key triggers for the IASCC as the Cr content in material decreased, the inner ox-
initiation site. Since there are incalculable variations in ide layer became thicker with lower Cr fraction and then
channel–GB interactions in a specimen due to varia- became less protective as a diffusion barrier [316]. A Si-
tions in the spatial configuration of grains and GBs, a enriched area might be easily oxidized and more soluble
probabilistic approach might be useful for a quantita- and then would enhance GB oxidation and GB fracture
tive understanding of the role of localized deformation [323,324]. This might be one of the reasons for enhance-
on IASCC initiation. ment of IASCC susceptibility by Si addition reported
Channel transfer to the neighboring grain and dis- in BWR-irradiated and proton-irradiated SSs [188,325].
location absorption can cause GB steps and GB slid- Preferential and accelerated oxidation at GBs may be a
ing, respectively, as described in Section 4.2.2. Such steps key factor for IASCC. However, detailed knowledge of
and sliding may break surface oxides if applied strain GB oxidation in irradiated SSs is still limited, especially
is sufficiently larger than the ductility of oxides. When considered in combination with water radiolysis effects.
this process continues in a channel and a GB, acceler-
ated oxidation is expected to occur at the intersection
and along the GB, and might result in triggering IASCC 4.4.4. Other contributors
initiation. However, these type of interactions might not Hydrogen effects. Hydrogen is known to affect
be dominant since IASCC cracks were more frequently cracking processes through various metallurgical fac-
found for GBs without slip continuity in BWR water tors. There are a number of studies concerning hy-
conditions [308]. drogen effects on cracking, mechanical properties, and
microstructure in various non-irradiated materials.
However, knowledge on hydrogen effects on irradiated
4.4.3. Role of oxidation
materials and IACC is limited. Several measurement re-
Oxidation kinetics and the nature of oxides are key sults of hydrogen concentration were reported for LWR-
information for the understanding of mechanisms of irradiated SSs [213,218,220,326,327]. The measured
IASCC as well as IGSCC in non-irradiated SSs. The values ranged from 10 to 200 wtppm with very large scat-
oxidation rate and structure of non-irradiated SSs in ter and showed no clear trend against dose. Since the
LWR water conditions have been well examined [315–
317]. The surface oxide is a double-layer structure: an
inner Cr-rich spinel layer and an outer Fe- and Ni-rich
spinel layer in PWR water conditions, and an inner Fe–
Cr–Ni spinel layer and an outer hematite layer in BWR
water conditions. There are proposed IGSCC mecha-
nisms of austenitic SSs in LWR water conditions such
as slip dissolution or slip oxidation [207,318], creep and
GB sliding [319], and hydrogen embrittlement [320]. In
these mechanisms, oxidation plays essential roles for not
only the oxidation itself, but also as a source of vacancies
and hydrogen atoms. Enhancement of oxidation results
in enhanced sensitivity to cracking in any mechanism.
While a similar role of oxidation is expected for IASCC
occurrence, experimental studies on the role of oxidation
in IASCC of irradiated SSs are scarce.
Morphology of oxides formed on irradiated SSs has
been examined in only a few papers. In type 316 SSs ir-
radiated to 5 dpa with protons and exposed to BWR
NWC water for 70 h, neither enhancement of oxidation
nor a difference in oxide structure was found compared
to unirradiated SSs [321]. In CW type 316 SSs irradi-
ated up to 73 dpa and exposed to PWR water condi-
tions for 1000 h, slight enhancement of the inner oxide
layer thickness was found [322]. Preferential oxidation
and Ni enrichment ahead of the oxides were also found
Figure 28. Distribution of Fe, Ni, Cr and O in the cross sec-
along several GBs, as shown in Figure 28 [322]. This in- tion of the surface oxide layer in type 316 SSs PWR-irradiated
dicated that the oxidation of both the matrix and GBs to 20 dpa after immersion in PWR water conditions for 1000 h
might be enhanced in irradiated SSs. Although more [322].
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 239

measured values were generally inconsistent with calcu- damaged area containing dense dislocation loops. High-
lated generation amounts from nuclear reactions [220], concentration hydrogen is expected to enhance deforma-
hydrogen in LWR-irradiated SSs is likely to originate tion localization and might have an enhancement effect
from the water environment probably through corrosion on IASCC initiation and growth.
reactions.
The relationship between hydrogen and IG crack- GB cohesion or strength. Among various mi-
ing in irradiated SSs has been discussed in a limited crostructural and microchemical changes, some changes
number of papers. The hydrogen measurements in type result in the decrease in cohesion or strength of GBs.
316 SSs irradiated to 6 and 53 dpa after SSRT tests This might not be a direct cause of IASCC but might
in PWR water conditions revealed that the hydrogen have an important role in crack initiation and propa-
concentration near the IG fracture surface was slightly gation. Possible factors are hydrogen, helium, RIS and
higher than that away from the fracture surface [184]. oxygen. As for hydrogen, it causes GB decohesion which
This provided evidence that hydrogen is associated with is one of the causes of hydrogen embrittlement.
cracking processes in irradiated SSs. Hydrogen charg- As described in the previous sections, He is gen-
ing effects on mechanical properties were examined in erated under LWR irradiation and helium bubbles are
type 304 SSs BWR-irradiated up to 20 dpa [328]. Af- formed on GBs in PWR-irradiated SSs to high doses
ter hydrogen charging and discharging at 100◦ C, IG [219]. The high generation rate of He in PWR irra-
fracture was found after tensile tests at room temper- diation compared to FBR irradiation was considered
ature and its fraction increased with increasing dose. as one of the reasons that PWR-irradiated SSs exhib-
The cause of IG fracture was attributed to combined ited higher IASCC susceptibility than FBR-irradiated
effects of hydrogen-induced martensite formation and SSs [213]. It is well known that He induces IG fracture
radiation-induced GB Cr depletion, based on the sim- and significantly reduces ductility in slow tensile and
ilarity to hydrogen-induced IG cracking in sensitized creep conditions at high temperatures (typically higher
type 304 SSs. Hydrogen charging effects were also exam- than 400–450◦ C) [235]. At LWR-relevant temperatures,
ined in type 304 SSs BWR-irradiated to 2–3 dpa [329]. high-temperature He embrittlement is not believed to be
IG cracking was found by bending at 23◦ C after hy- important. However, dense fine bubbles on GBs might
drogen charging, indicating that hydrogen caused IG reduce stresses that would lead to GB fracture. The cri-
cracking. Similar IG cracking was found by bending at teria for IG cracking in He-implanted SSs were reported
23◦ C after SSRT tests in BWR water conditions. How- to be ∼30 nm for cavity spacing and ∼4 nm for the
ever, steels that exhibited higher IASCC susceptibility cavity diameter at temperatures lower than 500◦ C [333].
by SSRT tests in BWR water conditions showed lower He bubbles observed in PWR-irradiated SSs seem to
sensitivity to IG cracking at 23◦ C after SSRT tests and satisfy these conditions. In recent micro-tensile tests on
hydrogen charging. Thus, these results seem to suggest helium-implanted type 316 SSs, preferential fracture on
that processes related to hydrogen might not be involved GBs was found [334]. Fine bubbles on GBs might pro-
in IASCC in BWR water conditions. Hydrogen embrit- vide a preferential path of fracture with probably lower
tlement or hydrogen-induced cracking might be a pos- strength than the matrix, but the exact role of helium
sible effect of hydrogen on IASCC. High yield strength and bubbles is not yet understood.
and well-developed RIS in highly irradiated SSs might GB segregation of solute elements is a potential fac-
provide more preferable conditions for hydrogen embrit- tor enhancing GB fracture. GB embrittlement due to
tlement. However, based on current irradiated data, it is segregation of impurities such as P has been extensively
still uncertain whether hydrogen is the cause or the result studied for body centered cubic (BCC) alloys and steels.
of the cracking. Recent ab initio calculations of GB cohesive energy
Another possible effect of hydrogen is the interac- showed GB decohesion by some elements in face cen-
tion of hydrogen with the deformation microstructure tered cubic (FCC) systems [335–337]. For Ni 5 (012)
[330,331]. It is known that hydrogen, if the concentra- symmetrical tilt GBs, most of the solute elements includ-
tion is sufficiently high, can relax elastic interactions ing helium have embrittling potency, while B, C and Si
between moving dislocations and obstacles enhancing can enhance the GB cohesion [335]. Other recent ab ini-
dislocation gliding and it can reduce SFE and cross-slip tio calculations showed that significant GB decohesion
enhancing the planar dislocation microstructure. These occurs for segregation of S and O atoms in Ni [336,337].
effects are expected to enhance dislocation channel for- It is known that S enhanced IASCC susceptibility in
mation in irradiated materials. This effect was confirmed BWR water [188,329]. S-induced decohesion might as-
by slow tensile tests on type 316 SSs irradiated to 5 dpa sist IG cracking in an argon atmosphere and also assist
with Fe ions [332]. The average spacing between sur- IASCC susceptibility, while Ni–S film formation at GBs
face slips after slow tensile tests at 300◦ C was larger in due to S and Ni segregation has been proposed [329]. In
an hydrogen atmosphere than in an argon atmosphere. LWR water conditions, O atoms are preferentially con-
TEM observations on the specimen cross sections con- sumed by forming oxides rather than being segregated
firmed that the surface slips were formed by disloca- at GBs. However, in the observations of rapidly grow-
tion channels which could penetrate the near-surface ing IASCC crack tips, O atoms penetrated into the GBs
240 K. Fukuya

ahead of the tips [304]. In such cases, O atoms at GBs


might have some role in GB separation ahead of the
crack tip and CGR might have relation with O diffusion
along GBs. The basic physical knowledge of GB cohe-
sion or strength is helpful to understand mechanisms of
IASCC from a wider viewpoint of IG cracking phenom-
ena in irradiated materials.

4.5. Prediction and modeling of IASCC


4.5.1. Crack initiation and crack growth rate
Empirical deposition curves for IASCC data
have been proposed for IASCC initiation and CGR
[7,196,338]. The curves of CGR (da/dt) are usually a
function of stress intensity factor (K): for example, da/dt
= AKn , where A and n are the constants depending on
the irradiation dose, and material and water conditions.
The constants were fitted to the CGR data from PIEs Figure 29. Swelling data in various SSs irradiated at LWR-
and in-rector experiments. For IASCC initiation, em- relevant temperatures of 290–390ºC.
pirical deposition curves in PWR conditions have also
been discussed [7,196]. The curves for IASCC initiation
were basically determined by the lower limit of applied for IASCC initiation and growth rate, but also for other
stress for failure in post-irradiation constant load SCC materials properties related to stress conditions. Un-
tests within 2000 h. While there are two curve types, der irradiation, the stress levels of components change
initiation time and initiation dose, limitation of data with dose due to irradiation-induced mechanical prop-
made it difficult to set curves applicable to high doses erty changes and irradiation creep and stress relaxation.
and long times. Since IASCC data have limitations in Swelling is also involved in stress increase for bolt com-
the number and quality and have large scatters, the reli- ponents in PWRs. Fracture toughness is a key prop-
ability of empirical curves depends on such limitations erty, when the integrity is evaluated by fracture mechan-
and needs to be improved by better understanding of ics. Irradiation creep and stress relaxation are discussed
the mechanisms. in Section 4.3.2 based on recently obtained irradiated
Mechanism-based modes for IASCC CGR have data. The current understanding of swelling and fracture
been proposed based on slip dissolution or slip oxidation toughness is briefly described here.
mechanisms of IGSCC, in which CGR is modeled by
the oxide rupture rate due to crack tip strain [207,318]. Swelling. Since swelling is very sensitive to irradi-
Assuming that IASCC and non-irradiated IGSCC are ation conditions, such as temperature and dose rate,
controlled by the same slip oxidation processes, the mod- swelling data are very scarce in PWR-relevant low-dose-
els have been applied to IASCC CGR by consider- rate, low-temperature conditions (10−10 –10−8 dpa/s,
ing radiation-induced changes, that is, the increase of >20 dpa, 300–370◦ C). Figure 29 shows the swelling
yield strength for crack tip strain and RIS for oxidation data from PWR-irradiated SSs and MTR-irradiated SSs
or repassivation rate. These models successfully predict at LWR-relevant temperatures [218,340–347]. The data
IASCC crack growth behavior. For IASCC initiation, show different trends in swelling evolution with mor-
no mechanism-based modeling has been reported yet. phology (bubble vs. void), reactor type (PWR vs. FBR)
To establish reliable prediction methods for IASCC ini- and materials (304 vs. others). A prediction curve of
tiation, continued efforts for modeling and data creation swelling for type 304 SSs was proposed based on low-
are needed. For example, trial modeling of an IASCC temperature, FBR-irradiated type 304 SS data [348]; it
initiation curve was reported by correlating IASCC with is an empirical one and a function of dose, dose rate
predicted increase in yield strength and GB Cr depletion and temperature. Since swelling is known to be lower
[339]. Furthermore, methods for correlating PIE data for higher dose rate, lower temperature and higher CW
with IASCC initiation in operating LWRs are required level [215], MTR-irradiation data at higher dose rates,
for realistic prediction, where materials are simultane- and data from removed bolts and thimble tubes which
ously exposed to irradiation, coolant water and stress– were made of CW type 316 SSs and irradiated at tem-
strain for long time and where the loading condition peratures less than 320◦ C, are not directly applicable
changes with time. to swelling prediction in PWRs. A swelling model cal-
culation for evolution of cavities observed in PWR-
4.5.2. Other related properties irradiated CW type 316 SSs to 53 dpa at 290–340◦ C
Evaluation of the structural integrity of LWR core showed that swelling might not exceed 0.2% at 100 dpa
internals requires not only precise prediction methods [340]. However, correlation studies for bridging different
Journal of Nuclear Science and Technology, Volume 50, No. 3, March 2013 241

condition data are needed based on theoretical modeling To establish a realistic prediction of IASCC in LWR
and data acquisition. conditions from available databases, relationships be-
tween PIE data and in-reactor data, and between LWR-
Fracture toughness. It is well known that irradiation irradiated data and FBR-irradiated data, must be clar-
causes reduced fracture toughness and that the reduc- ified. To overcome limitations of databases on irradi-
tion is related to loss of ductility [235]. Fracture tough- ated materials, mechanistic understanding is believed to
ness data of LWR-irradiated SSs have been accumu- be essential. Understanding of IASCC mechanisms has
lated in the last decade [223,236,349–352]. Data analy- been improved in this decade, although exact causes of
sis and assessment of failure analysis have been reported IASCC are yet uncertain. It has been confirmed that
[353,354]. Figure 30 shows the data of fracture toughness IASCC susceptibility can correlate with material prop-
in LWR-irradiated SSs. Fracture toughness generally de- erty changes such as RIS, dislocation microstructure
creased rapidly to 5–10 dpa and the lower bound of the and hardening but it cannot be explained by a single
data seems to saturate to ∼50 kJ/m2 . Current databases static material property change. Current consensus is
have large data scatters, probably due to large variation that IASCC is likely to be caused by combined effects of
of irradiation and material conditions, and also due to multiple dynamic processes. Recent studies focused on
test methods, and specimen size and shapes. Fracture the role of deformation and oxidation behaviors as es-
toughness depends on material and irradiation condi- sential processes for IASCC. Characteristics of disloca-
tions as well as test methods and conditions, while influ- tion channels and their interactions with GBs continue
ences of these parameters in LWR irradiation conditions to be examined, and the importance of localized defor-
are not well understood. Fracture toughness has a close mation on IG cracking has been confirmed. However,
link to tensile properties and correlations have been pro- changes in GB properties by oxidation and other pro-
posed [235,355,356]. Development of mechanistic un- cesses in irradiated SSs and changes under irradiation
derstanding and database improvement are needed for are not well understood. Degradation of GB cohesion
reliable prediction. or strength due to irradiation and oxidation needs to
be clarified considering effects of RIS and other factors
such as hydrogen and helium.
4.6. Summary of IASCC The evaluation of structural integrity of core inter-
Databases on IASCC initiation and CGR in LWR- nals requires prediction methods of stress relaxation,
irradiated SSs have been significantly expanded in the swelling and fracture toughness as well as IASCC ini-
last decade and they now provide phenomenological tiation and CGR. While empirical prediction curves for
knowledge on the general response of IASCC initiation these properties have been proposed, further improve-
and CGR to fluence, stress and water conditions. How- ment is needed not only by accumulation of irradiated
ever, the knowledge is still insufficient for a full descrip- data, but also by mechanistic modeling.
tion of effects of such parameters on IASCC. While initi-
ation stress and CGR tend to saturate at certain doses, it
is unclear where complete saturation occurs and at what 5. Conclusions
saturation level: these might depend on material and In this paper, current phenomenological knowledge
water conditions. Based on current databases, empirical and understanding of mechanisms on radiation embrit-
trend curves of IASCC initiation and CGR have been tlement and IASCC in PWRs and BWRs were reviewed,
developed but are applicable to only limited conditions. placing emphasis on microscopic material changes and
their role in degradation processes. Knowledge of mi-
crostructural evolution in LWR irradiation conditions
has been significantly improved by recent development
of nano-scale analytical techniques such as 3DAP and
by applying such techniques to LWR-irradiated mate-
rials. In RPV low-alloy steels, solute clusters of Cu,
Mn, Ni and Si and dislocation loops were identi-
fied as features causing hardening and embrittlement.
Mechanism-guided correlations of transition tempera-
ture shift have been developed based on improved un-
derstanding. In SSs for core internals, deformation and
oxidation have been recognized as potential processes
causing IASCC initiation and growth. However, full un-
derstanding of the mechanisms has not been achieved
yet and there are still many issues for improving the un-
derstanding of phenomenology and mechanisms of ra-
Figure 30. Fracture toughness data in LWR-irradiated SSs diation embrittlement and IASCC. Several important is-
tested at ∼300ºC. sues were pointed out in the review.
242 K. Fukuya

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