(Mrt-Ds00-P0bba-840508) MV Switchgear Commissioning Procedure - r2 - FC

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MUARA TAWAR COMBINED CYCLE

POWER PLANT BLOCK 2, 3 & 4 ADD-ON PROJECT
Document Title
[SITE COMMISSIONING PROCEDURE] MV SWITCHGEAR COMMISSIONING
PROCEDURE
Document No.
MRT- DS00-P0ZEN-840508
[SITE COMMISSIONING PROCEDURE] MV SWITCHGEAR
COMMISSIONING PROCEDURE
MRT-DS00-P0ZEN-840508
RECORD OF REVISION
Rev. Date Page Affected Description of Revision
0 22.02.2021 First Issue
1 27.03.2021 Page 3 – Page 86 For Approval
2 05.06.2021 Page 11, 12 and 67 As per comment sheet
Rev.2 2 of 100
CONTENTS
RECORD OF REVISION .................................................................................................................... 2
CONTENTS........................................................................................................................................... 3
FIGURES ............................................................................................................................................... 5
TABLES ................................................................................................................................................. 6
SECTION I INTRODUCTION ........................................................................................................... 7

1.1 INTRODUCTION............................................................................................................... 7
1.2 OBJECTIVE ....................................................................................................................... 7
1.3 SCOPE OF WORK............................................................................................................. 7
1.4 REFERRENCE ................................................................................................................... 9
SECTION II SAFETY PRECAUTION ............................................................................................ 10

2.1 HAZARD IDENTIFIED............................................................................................................... 10
SECTION III WORK PREPARATION & EXECUTION ............................................................. 11

3.1 WORKING AREA............................................................................................................ 11
3.2 WORK EXECUTION ...................................................................................................... 11
3.2.1 PREPARATION ..................................................................................................................11
3.2.2 WORK SCHEDULE ...........................................................................................................12
3.3 PERSONNEL & RESPONSIBILITY ............................................................................. 13
3.4 TOOLS ............................................................................................................................... 14
3.4.1 ELECTRICAL TEST TOOLS ........................................................................................ 14
3.4.2 MAJOR TOOLS FOR TERMINAL CONNECTION ACCESS.................................. 17
3.4.3 MECHANICAL TOOLS FOR SUPPORTING ............................................................. 17
3.4.5 MISCELLANEOUS ITEMS............................................................................................ 18
SECTION IV TESTING & COMMISSIONING PROCEDURE & METHODOLOGY ............ 19

4.1 VISUAL INSPECTION.................................................................................................... 19
4.2 LV & CONTROL POWER UP ....................................................................................... 21
4.3 INDIVIDUAL TEST......................................................................................................... 23
4.3.1 BUS WIRE & CONTROL CIRCUIT ..................................................................................23
4.3.2 CIRCUIT BREAKER ..........................................................................................................25
4.3.3 CURRENT TRANSFORMER ............................................................................................32
4.3.4 VOLTAGE TRANSFORMER ............................................................................................37
4.3.5 BUSBAR .............................................................................................................................42
4.3.6 RELAY AND METERING .................................................................................................46
4.3.7 MV POWER CABLE ..........................................................................................................54
Rev.2 3 of 100
4.4 EARTHING SWITCH ..................................................................................................... 57

4.5 SURGE ARRESTER (IF ANY) ....................................................................................... 58
4.6 FUNCTION TEST ............................................................................................................ 60
4.7 POWER ENERGIZE ....................................................................................................... 66
SECTION V FAT REPORT .............................................................................................................. 68
SECTION VI FORM TEST ............................................................................................................... 69
Rev.2 4 of 100
FIGURES
No table of figures entries found.
Rev.2 5 of 100
TABLES
Table 1 MV Switchgear List ................................................................................................................ 11

Table 2 Work schedule for MV Switchgear Testing and Commissioning .......................................... 12
Table 3 Personnel ................................................................................................................................. 13
Table 4 Electrical Teat Tools ............................................................................................................... 14
Table 5 Major Tools for Unloading ..................................................................................................... 17
Table 6 Mechanical Tools for Supporting ............................................................................................ 17
Table 7 Miscellaneous Items ................................................................................................................ 18
Table 8. Control circuit voltage............................................................................................................ 22
Table 9. Control circuit continuity ....................................................................................................... 24
Table 10. Control circuit insulation resistance ..................................................................................... 24
Table 11 Insulation resistance criteria .................................................................................................. 25
Table 12 Contact resistances criteria .................................................................................................... 26
Table 13 Opening and Closing time limit ............................................................................................ 27
Table 14. CB insulation resistance ....................................................................................................... 28
Table 15. CB contact resistance .......................................................................................................... 28
Table 16. CB Closing time contact ...................................................................................................... 29
Table 17. CB Opening time contact ..................................................................................................... 29
Table 18. CB cycle/ sequence time contact .......................................................................................... 30
Table 19. CB minimum pickup ............................................................................................................ 31
Table 20 CB motor current analysis ..................................................................................................... 31
Table 21 Primary Injection of Current Transformer Item Test ............................................................ 35
Table 22. CT test result ........................................................................................................................ 36
Table 23 Primary Injection of Voltage Transformer Item Test ............................................................ 40
Table 24. VT test result ........................................................................................................................ 41
Table 25. Busbar contact resistance ..................................................................................................... 43
Table 26. Busbar insulation resistance ................................................................................................. 44
Table 27. Busbar withstand test/ Hipot ................................................................................................ 45
Table 28. Voltage metering .................................................................................................................. 47
Table 29. Current & Power metering ................................................................................................... 47
Table 30. Relay protection test ............................................................................................................. 53
Table 31. Power cable continuity ......................................................................................................... 55
Table 32. Power cable insulation resistance ......................................................................................... 55
Table 33. Power cable withstand test/ HiPot ........................................................................................ 56
Table 34. Surge Arrester insulation resistance ..................................................................................... 59
Table 35. Function Open/Close CB local/ remote order ...................................................................... 62
Table 36. Interlock test ......................................................................................................................... 63
Table 37. Bust transfer system (HSBT) test ......................................................................................... 65
Rev.2 6 of 100
SECTION I
INTRODUCTION
1.1 INTRODUCTION
Medium Voltage Switchgear are the point in the power network where transmission lines and
distribution feeders are connected through MV circuit breaker or MV switches via busbars and
transformers. This allows for the control of power flows in the network and general switching
operations for maintenance purposes.
Test and commissioning personnel should have a good understanding of the equipment involved
and the modes of operation of the system. Safety of personnel and plant during commissioning is
also vital; this is best addressed by good planning and procedural and safety documentation.
Before a MV switchgear may be tested, this involves satisfactory Factory Acceptance Test (FAT)
of all various switchyard equipment should be compared. In cases of MV Switchgear test &
commissioning work will also include verification of correct interfacing between new test &
Factory Acceptance Test.
1.2 OBJECTIVE
The site testing & commissioning of a distribution plant are the final activities to confirm that the
plant operates correctly and fulfils specified requirements. Normally, the equipment is already
factory tested and it is the duty and responsibility of the commissioning engineers to make sure
that the equipment is assembled / installed correctly. The main objectives are:
 Specified equipment has been correctly installed as per specification and design.
 Equipment operates correctly and has not been damage during transportation or installation
process.
 That the required operations / functions are obtained with chosen design.
 Obtain a set of as-built drawings and test records as reference for future modifications and
periodic maintenance.
In order to be able to perform the test & commissioning work, this procedure was made to define
the process and control of the quality system, safety and technical services by giving a
fundamental procedure testing & commissioning MV Switchgear. This procedure applied to all
technical personnel and managed by quality management systems as outlined in the document
master list.
1.3 SCOPE OF WORK

The term of Medium Voltage of Switchgear is the switchgear that has Voltage level range
between 1.000 Volt to 70.000 Volt. The scope of work of Testing and Commissioning MV
Switchgear are below:
1. Visual Inspection
2. Mechanical Function Inspection
3. Testing and Commissioning
a. Circuit Breaker
- Insulation Resistance Test
- Contact Resistance Test
Rev.2 7 of 100
- Motor Analysis
- Sync Time (Open & Close)
- Sequence / Cycle Time
- Minimum Pick Up
b. Current Transformer
- CT Ratio, Polarity, and Burden
- Knee point (Magnitization Curve)
- Winding Resistance
- Insulation Resistance
- Primary Injection
c. Voltage Transformer
- VT Ratio, Polarity, and Burden
- Winding Resistance
- Primary Injection
d. Bus Bar
- Contact Resistance
- Hi-pot Test (HV Test)
e. MV Power Cables
- Continuity Test
- Hi-pot Test (HV Test)
f. Earthing Switch
- Insulation Resistance (Include on Proces of Busbar Insulation Resistance Test)
- Function Test
g. Relay
- Measurement Test
- Pick up and Drop up Test
- Characteristic Test
- Tripping Time Test
h. Panel Metering
- Measurement Test (current & Voltage test)
i. Surge Arrester
- Insulation Resistance Test (If Any)
j. Indication Lamp
- Function Test
k. Interlocking System
- Function Test
Rev.2 8 of 100
1.4 REFERRENCE
 ANSI/NETA ATS-2017, Standard for Acceptance Testing Specifications for Electrical Power
Equipment and Systems
 No. Doc. MRT-DD00-P0BAT-155124 – First FAT Report Block 2 & common
 No. Doc. MRT-DD00-P0BAT-155125 – Second FAT Report Block 3 and 4
 No. Doc. MRT-YF01-P0BBA-150106 – Logic Diagram MV Switchgear
 Keputusan Direksi PT PLN (PERSERO) Nomor :0520-2.K/DIR/2014
 IEC 60694 -2002, Common specifications for high voltage switchgear and control gear
standards
 PM/EC/MV SWGR/01 Rev.0, ABB Erecting, Testing and Commissioning Protocol for MV
SWITCHGEAR
 IEC 255-5, Insulation Tests for Electrical Relays
 IEC 255-6, Measuring Relay with More than one input energizing quantity
 IEC 255-7, Test and Measurement Procedures for Electromechanical All or nothing relays
 CPC 100, Instruction Manual
 CTAnalyzer, Instruction Manual
 ABB Manufacture, Manual Commissioning Procedure
 CIBANO 500, Instruction Manual
 Fluke 1555, Instruction Manual
 CMC 356, Instruction Manual
Rev.2 9 of 100
SECTION II
SAFETY PRECAUTION
2.1 HAZARD IDENTIFIED

All general site requirement shall apply to testing & commissioning. Suitable warning signs shall be
placed to ensure that personnel not involved with the testing & commissioning are aware that
additional hazards may exist. All personnel involved in the testing & commissioning shall be aware
of all safety requirements.
Relevant for Planned Work
Hazard
Workers Public
Material Hazards
Direct Radiation Sources NA NA
Solid, Liquid, Gaseous Contaminant NA NA
Fire or Explosion Hazards
Explosive Substances NA NA
Flammable Substances NA NA
Combustible / Flammable materials NA NA
Compressed Gas NA NA
Hydrogen Generation (or other cooling substances) NA NA
Overheating or Fire NA NA
Overload of electrical circuits (application of dismantle remove) ✔ NA
Electrical Hazards
High Voltages ✔ NA
Power overload and short circuits, power failures ✔ NA
Inadequately disconnected circuits ✔ NA
Radiation Hazards
Electromagnetic Radiation ✔ NA
Physical Hazards
Kinetic Energy NA NA
Potential Energy (Springs, Steel Structure) ✔ NA
Steam NA NA
Extreme temperature ✔ NA
High Pressure NA NA
Environment Hazards
Working at heights (Ladder, Scaffolding) NA NA
Excavations, Formation of underground cavities (subsidence), waste ✔ NA
degradation (structure collapse)
Vehicle traffic NA NA
Heavy Lifts, Material Handling, Heavy Equipment, Manual Lifting, Overhead NA NA
Hazards, Falling Object, Cranes
Inadequate Illumination ✔ NA
Inadequate Ventilation NA NA
Noise (high noise area and tools) NA NA
Dust ✔ NA
Sharp Object ✔ NA
Confined Space NA NA
Remote Work Area NA NA
Exits Way NA NA
Human Hazard
Human Error ✔ NA
Safety Culture Aspects ✔ NA
Protective measures for work step ✔ NA
Assigning inadequate training for work steps ✔ NA
Most Important Hazards High Voltages

Reason Its can electrocute personnel.
Rev.2 10 of 100
SECTION III
WORK PREPARATION & EXECUTION
3.1 WORKING AREA

As per document references, the list of MV Switchgear can be seen on SLD such as (but not
limited to this list (Table 1)):
Table 1 MV Switchgear List
MV
MV Voltage Current Short No of Cubicle
Switchgear
No circuit
Switchgear Location / Level Rating Rating Motor Trafo
Type Incomer BBVT Feeder Coupler
ID (kV) (A) Feeder feeder
Utility Load
50kA / 1
1 24BBA01 for Block 2 06.03 3.150 1 1 3 8 1 1
sec
SWGR
Utility Load
50kA / 1
2 34BBA01 for Block 3 06.03 4.000 1 1 3 8 3 2
sec
SWGR
Utility Load
50kA / 1
3 44BBA01 for Block 3 06.03 4.000 1 1 3 8 2 1
sec
SWGR
50kA / 1
4 34BBC01 06.03 2.000 1 - 1 4 3
COMMON sec
1
MV SWGR 50kA / 1
5 34BBC02 06.03 2.000 1 - 2 2 3
sec
Total Cubicle 5 3 12 30 12 5
3.2 WORK EXECUTION
3.2.1 PREPARATION
Prior execution of testing and Commissioning MV Switchgear, all preliminary condition shall be
fulfilled.
Below is the preliminary condition that required to prepare before Testing and Commissioning
of MV Switchgear:
1. All MV Switchgear Panel shall be installed correctly.
2. It is recommended to all auxiliary Power has been tested. (Auxiliary DC Power, either 110
VDC, 240VDC, or etc.)
3. All other simultaneous job that not related with this testing and commissioning shall be
communicated to leader team of commissioning.
4. Install adequate lighting.
5. Barricade the area of work.
6. All main power shall be isolated, and conduct LOTO
Supply Power
Supply power (AC 220V, 16 Amp) for Testing and commissioning tools will be provided by
other party or alternatively will provided onsite by Portable Genset 3 KVA. This power supply
will be feed testing tools such as Secondary testing tools, primary testing tools, and Hi-Pot testing
tools.
Rev.2 11 of 100
[SITE COMMISSIONING PROCEDURE] MV SWITCHGEAR COMMISSIONING PROCEDURE
3.2.2 WORK SCHEDULE

The work Schedule of testing and commissioning of Medium Voltage Switchgear will be described in Table 2 below. Each sub item equipment will be
tested by different team in order to optimize the testing and commissioning time, in this condition 3 different team will be appointed to conduct the
individual test.
Table 2 Work schedule for MV Switchgear Testing and Commissioning
D- D- D- D- D- D- D- D- D- D- D-
No MV Switchgear ID D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8 D-9 10 11 12 13 14 15 16 17 18 19 20
1 24BBA01
2 34BBC01
3 34BBC02
D- D- D- D- D- D- D- D- D- D- D- D- D- D- D- D- D- D- D- D-
No MV Switchgear ID
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
4 34BBA01
5 44BBA01
Remark:
Total Time Required per MV Switchgear
Rev.2 12 of 100
3.3 PERSONNEL & RESPONSIBILITY

Personnel who perform “Test & Commissioning MV Switchgear” with a background
specification electrical as well as having experience of power test and measurements and familiar
with MV Switchgear as well as understand the safety procedures. Personnel who will be involved
in this work as below:
Table 3 Personnel
No Position Qty Background

1 Project Manager 1 Engineer
Project Monitoring
2 1 Mechanical Engineer
Control
3 HSE Officer 1 Ahli K 3 Umum
Commissioning
4 1 Electrical Inspector
Coordinator
Testing &
5 2 Electrical Engineer
Commissioning Engineer
7 Electrical Technician 4 Technician
Commissioning Coordinator:
A Commissioning Coordinator is responsible to organize all works related to testing &
commissioning and to implement the “Site inspection and test plan for testing and
commissioning”.
Testing & Commissioning Engineer:
A Testing & commissioning engineer is responsible for the testing & commission of equipment
and to ensure that the correct procedures are followed. Upon completion of each test, he will sign
the appropriate test record and request any witnessing representative to do the same.
Rev.2 13 of 100
3.4 TOOLS
3.4.1 ELECTRICAL TEST TOOLS

Table 4 Electrical Teat Tools
Tool Brand & Country
No Function Picture Specification
Description of Origin
1 CPC-100 – Test and  DC Current 400 Omicron CPC-100

Austria Measurement Ampere. – Austria
Transformer/Motor/G  AC Current 800 –
Primary Test
enerator/ 2000 Ampere
&
Switchgear/CT/ PT
Measurement
2 CPC-100 - Cable and Cable standard IEC & Omicron CPC-100

Acessories connecting road for IEEE Accessories –
current primary Austria
injection.
- Clamp accessories
- Cable connection
for test and
measurement
3 Insulation Test and Measure  Test Voltage up to Fluke 1555 - USA

Resistance Insulation Resistance 10 kV
Tester & & Polarization Index  CAT III 1000V,
Polarization CAT IV 600V
Index  Automatic
calculation of
Dielectric
Absorption (DAR)
 Automatic
calculation of
Polarization Index
(PI)
 Resistance
measurement up to
2TΩ
4 True RMS - Measurement of  AC Ampere up to Fluke 376 – USA

AC/DC Ampere AC/DC, 2500 Ampere.
Clamp Meter Volt, Frequency,  DC Ampere up to
with iFlex Resistance. 999.9 Ampere
 AC Volt up to
1000 Volt
 DC Volt up to 1000
Volt
 Frequency up to
500 Hz
 Resistance up to
60,000 Ω
Rev.2 14 of 100

5 True RMS Measurement of  DC Voltage 0 to Fluke 187 – USA

Digital Ampere, Volt, 1000 V
Multimeter Frequency,  DC Current 0 to 20
Resistance, Ampere
Capacitance  AC Voltage 2.5
mV to 1000 V –
100 kHz Bandwith
 AC Current 25 µA
to 20 Ampere
 Resistance 0 – 500
Ω
 Capacitance 0.01
nF – 50 mF
 Temperature -200
Co to 1350 Co
 Frequency 0.5 Hz
to 1000 kHz
6 Earth Clamp Measurement of  Range 0.01 Ω to Kyoritsu 4202 –

Tester Ground Resistance 200 Ω Japan
 AC Current 0.1
Earth/Ground
mA to 30
Resistance
Ampere.
and Leakage
Current  IEC 61010-1 CAT
Measurement IV 300V
 Measurement Range
7 High Voltage Measurement of Kyoritsu 3125 –
from 500 Volt to
Insulation insulation resistance Japan
5000 Volt
Resistance Transformer, Cable,
 Insulation
Bus-Bar
Resistance Range
from up to 1000GΩ
 Capable to Measure
IR, PI, DAR
8 Current Measuremenr of CT-  Frequency 45 Hz CT Analyzer –

Transformato ratio and phase-angle to 65 Hz Omicron – Austria
r Analyzer accuracy, CT winding  Voltage 0 to 120
resistance, CT VAC
excitaion / saturation,  Current 0 to 5
burden impedance, Aeff Power 0 to
CT magnetism 400VAeff
Rev.2 15 of 100

9 CB Analyzer Test and  Frequency 15 Hz to Cibano-500 –

Measurement 400 Hz Omicron – Austria
LV/MV/HV Circuit  Power > 100 V 1500
Breaker W 1000 W
 Power Supply DC 0
to 300 V 27.5
Amp/Imax 30s 12
Amp/Imax 2 h
 Power Supply AC 0
to 240 20 Amp/Imax
30s 12 Amp/Imax 2h.
 Resistance
Measurements 30 mV
0.1 µΩ to 300 µΩ
Current measurement
range DC 0 to 55 Amp
AC 0 to 40 Amp.
10 Secondary Test, Calibration &  Dc Supply 0 to 264 CMC 356 –

Protection Simulation Secondary Volt Omicron – Austria
Protection.  Four Voltage Outputs
The
4 x 300 V or 1 x 600
Universal
V
Relay Test
Set and  Six Current Outputs 6
Commissioni x 32 A/ 6 x 430 VA
ng Tools  3 x 64 A / 3 x 860
VA
 1 x 128 A / 1 x 1000
VA
 4 x Binary outputs
 DC measuring input 0
to 10 V and 0 to 20
mA.
 10 x multifunctional
inputs, binary
(dry/wet) Option
ELT-1: analog
measurement.
 Generator
combination socket 3
x 300 V and 3 x 25
Amp.
11 VT Analyzer Voltage Transformer  Voltage Ratio 1 …. Omicron Votano

Tester 350 >350 …. 2450 100 - Austria
Voltage Level 0,6 kV –
35 kV > 35 kV … 245
kV
Rev.2 16 of 100

12 Hi-Pot AC Dielectric Test Tools Input: (ALT-120/60F) HIPOT Instrument -

120 Kv (AC) up to 120 kV 230 V, 50/60 Hz, 15 A ALT 120//60
Output: 0-120kV AC /
0-60 kV AC, 3.6 kVA
resistive load
Rate Voltage 220 V

13 Generator set Supply Power for HONDA –
Single Phase
3 KVA testing Generator set
Capacity 3 KVA
3.4.2 MAJOR TOOLS FOR TERMINAL CONNECTION ACCESS

Table 5 Major Tools for Unloading
ITEM
TOOLS DESCRIPTION
NO
1 Foot Step
2 Barricade
3.4.3 MECHANICAL TOOLS FOR SUPPORTING

Table 6 Mechanical Tools for Supporting
ITEM
TOOLS DESCRIPTION
NO
Spanners :
a) Double end (size-32)
1 b) Ring (size-32)
c) Box / socket type (size 6-36) with a/2” drive complete with ratchet, universal, ordinary
handle and extension bar of 75mm and 150mm
2 Single end spanners (8,10,11,12,14,16)
3 Torque wrench (1/2” drive) 5 to 22 kgm
4 Adjustable spanner 8” 12” 18” 24”
5 Screw Driver
6 Nose pliers insulated
Rev.2 17 of 100
3.4.5 MISCELLANEOUS ITEMS

Table 7 Miscellaneous Items
ITEM
TOOLS DESCRIPTION
NO
1 Torch light
2 Emergency Light
3 Flood lights fittings
4 Extension Cable roll
Rev.2 18 of 100
SECTION IV
TESTING & COMMISSIONING PROCEDURE & METHODOLOGY
4.1 VISUAL INSPECTION

Work tests are intended to check the visual appearance and condition of the equipment against
specified standards.
A. Objective
Work tests are intended to check the visual appearance and condition of the equipment against
B. References
 ANSI/NETA ATS 2017, Acceptance Testing Specifications for Electrical Power
Distribution Equipment and Systems
 PM/EC/MV SWGR/01 Rev.0, ABB Erecting, Testing and Commissioning Protocol for
MV SWITCHGEAR
C. Standard Criteria
 Suitability between actual condition and design/ drawing and standard
 There are no damage or difference in condition visually.
D. Check/ Inspection Details

Inspection items include but not limited to the following:
( ) Availability of approved GA/ BOM/ Scheme (As Build)
( ) Compare equipment nameplate data with drawings and specifications.
( ) Check the suitability panel/ board installation with drawing/ layout.
( ) Inspect anchorage, alignment, and grounding.
( ) Verify cell fit and element alignment.
( ) Check physical & mechanical panel/ bord condition for any damages.
( ) Verify that all maintenance devices such as special tools and gauges specified by the
manufacturer are available for servicing and operating the breaker.
( ) Verify the unit is clean.
( ) Perform all mechanical operation tests on the operating mechanism in accordance with
manufacturer’s published data.
( ) Verify racking mechanism operation.
( ) Verify appropriate lubrication on moving current-carrying parts and on moving and sliding
surfaces.
( ) Measure critical distances such as contact gap as recommended by manufacturer.
( ) Inspect bolted electrical connections for high resistance using one or more of the following
methods:
o Use of low resistance ohmmeter.
o Verify tightness of accessible bolted electrical connections by calibrated torque-
wrench.
o Perform thermographic surveillance.
Rev.2 19 of 100
( ) Check cable termination and ensure it installed properly.

( ) Check inter-panel Busbar connection.
( ) Check inter-panel wiring (Bus wire)
( ) Check cable tagging and ferrules.
( ) Check the suitability equipment connected to each feeder are as per approved drawing.
( ) Check for any shortage.
Rev.2 20 of 100
4.2 LV & CONTROL POWER UP

A. Objective
The power up is carried out at the beginning to provide the supply link so that individual tests
and function tests can be carried out.
B. References
MV SWITCHGEAR
 IEC 60439-1 – 2004 - LV switchgear and controlgear assemblies
Voltage Supply Panel
o Refer to IEC 60439-1 – 2004 - LV switchgear and controlgear assemblies. Actual voltage
within standard tolerance (Un±10%)
o And below is the report of FAT Document (No. Doc. MRT-DD00-P0BAT-155124 – First
FAT Report Block 2 & common and No. Doc. MRT-DD00-P0BAT-155125 – Second
FAT Report Block 3 and 4).
Rev.2 21 of 100

( )
Make sure bus wire and control circuit test have been completely.
( )
Turn Off all MCB and Fuse in the LV compartment
( )
Turn On power supply DC and AC.
( )
Check voltage in the terminal for DC supply and AC supply, and make sure the measured
voltage within the working voltage tolerance (VDC±10% or VAC±10%)
( ) Turn on one by one the MCB on the LV comparment, make sure the equipment associated
with the MCB is energized (refer to the drawing)
Table 8. Control circuit voltage
Criteria Measured
Test Point
[V] [V]
AC Supply VAC±10%
DC Supply VDC±10%
Rev.2 22 of 100
4.3 INDIVIDUAL TEST

Aims to determine the condition, function and characteristics of each component in the MV
switchgear.
4.3.1 BUS WIRE & CONTROL CIRCUIT

A. Objective
Aims to know the suitability and condition of MV circuit (bus wire & control)
B. References
Insulation Resistance Test
 Refer to ANSI/NETA ATS 2017, Acceptance Testing Specifications for Electrical Power
Rev.2 23 of 100
D. Step for Testing the Equipment

1. Inspect cable termination/ connection and make sure it is tagged.
2. Check the suitability of connection using continuity meter.
Table 9. Control circuit continuity
Criteria Measured
Test Point
[V] [V]
AC Supply Marked on Drawing
DC Supply Refer to Drawing Marked on Drawing
Control Circuit Marked on Drawing
3. Check insulation resistance with applied voltage of 1000VDC between terminal MV circuit
connected to another and earth using insulation tester.
Table 10. Control circuit insulation resistance
Temp : °C
Criteria Insulation
DC voltage test
Phase [MΩ] Resistance
[VDC]
[MΩ]
AC Supply 1000 > 100
DC Supply 600 >25
Rev.2 24 of 100
4.3.2 CIRCUIT BREAKER

A. Objective
Aims to determine the condition, function and characteristics of circuit breaker installed in the
panel.
B. References
 IEC 60694 -2002, Common specifications for high voltage switchgear and control gear
standards
 OMICRON CIBANO 500, user manual
 Insulation resistance
o ANSI/NETA ATS 2017, Acceptance Testing Specifications for Electrical Power
Table 11 Insulation resistance criteria
Rev.2 25 of 100
 Contact resistance
o IEC 60694 subsection 6.4 & 7.3
o The difference value with the previous measurement or typical equipment under
same condition is not more than 20%
Table 12 Contact resistances criteria
Type of Test Normal

R ≤ 120% of manufacturer's value or FAT Test
CB Contact Resistance Test
Value, the value when commissioning test
Rev.2 26 of 100
 Timing contact
Refer to Keputusan Direksi PT PLN (PERSERO) Nomor :0520-2.K/DIR/2014.
Table 13 Opening and Closing time limit
Type of Test Normal

Timing Contact ≤ 150 milidetik
 Minimum Pickup
Refer to FAT test Result and Datasheet from ABB.
 Motor Analysis
Refer to FAT test Result and Datasheet from ABB.

D.1. Preparation
1. Make sure the CB to be tested is in a state of no voltage / offline and energy isolation has
been done.
2. Dispose of residual voltage that may still be present on the CB by grounding (temporarily)
the terminal / lead CB.
3. Separate the CB to be tested from the system.
o Disconnect the cable that connected to the CB terminal for fixed type CB.
o Rack out the CB from panel for drawable type CB.
4. Clean the surface of the insulator and bushing CB for more accurate and precise
measurements.
5. Connect the CB body to the grounding system before testing - Installing local grounding.
6. Record as-found and as-left operation counter readings.
7. Prepare test equipment near the object.
D.2. Visual Inspection

( ) Inspect physical and mechanical condition.
( ) Verify that all maintenance devices such as special tools and gauges specified by the
( ) manufacturer is available for servicing and operating the breaker.
( ) Verify the finger CB is clean and lubricated.
D.3. Insulation Resistance Test

1. Make sure preparation step has been done completely.
Rev.2 27 of 100
2. Applied DC voltage for insulation resistance test.

o 2500 VDC for MV switchgear 6.3KV
3. Conduct measurement of CB insulation resistance in open condition for 1 minute:
o Upper-Lower Phase Terminal (R-r, S-s, T-t).
4. Conduct measurement of CB insulation resistance in closed condition 1 minute:
o Phase R terminal to Phase S, T and casing (body) / ground.
o Phase S terminal to Phase R, T and casing (body) / ground.
o Phase T terminal to Phase R, S and casing (body) / ground
5. Record the results of insulation resistance and ambient temperature during the test.
Table 14. CB insulation resistance

Temp : °C
Criteria Insulation
CB Condition Phase [MΩ] Resistance
[MΩ]
Open condition Phase R-r > 500 for 2500
Phase S-s VDC or 1500 for
Phase S-s 5000 VDC
Close condition R-STNground > 500 for 2500
S-RTNground VDC or 1500 for
T-RSNground 5000 VDC
6. Take off the local ground.
D.4. Contact Resistance

1. Make sure Insulation Resistance Test has been done completely
2. Measure the contact resistance when CB is closed with a 100ADC test current with a test
point:
o Measurement of contact resistance at R-r terminal.
o Measurement of contact resistance at S-s terminal.
o Measurement of contact resistance at T-t terminal.
3. Record the contact resistance test result included the ambient temperature during the test.
4. The results of this measurement are the latest data from the measurement results and as a
comparison evaluation material with the results of previous measurements.
Table 15. CB contact resistance
Temp : °C
Criteria Insulation Resistance
CB Condition Phase
[µΩ] [µΩ]
Close condition Phase R-r
Data FAT ±20%
Phase S-s
Phase S-s
5. Compare the test result with the FAT or latest measured data, ensure the deviation still within
the standard/ criteria
Rev.2 28 of 100
D.5. Timing Contact (Opening/ Closing/ Recloser Time)

1. Identify terminal no and voltage for closing coil, opening/ trip coil, motor and Blocking/
Protection, if available.
2. Connect the test equipment to closing coil terminal, opening/ trip coil, motor and Blocking/
Protection (if there are) and do the voltage supply settings on the test equipment
corresponding with the rating coil and CB motor.
3. Closing Time Test
3.1. Ensure CB on Open position
3.2. Active the motor supply for charging spring process, stop the supply motor after
charging process is done.
3.3. Ensure block/ CB Protection has been released (usually, supply is needed for block/
protection release).
3.4. Active the supply closing coil and record & monitor the closing time in each phase.
3.5. Compare the measured closing time with previous test data and synchronization
between phases.
3.6. Repeat the test if the obtained result is not appropriate for data verification.
Table 16. CB Closing time contact
Description Phase R Phase S Phase T

Closing time (ms)
Asynchronous time (ms)
4. Opening Time Test

4.1. Ensure CB on Close position.
4.2. Ensure block/ CB Protection has been released (usually, supply is needed for block/
protection release).
4.3. Active the supply opening/ tripping coil and record and monitor the closing time in
each phase.
4.4. Compare the measured opening time with previous test data and synchronization
between phases. (or FAT data / datasheet)
4.5. Repeat the test if the obtained result is not appropriate for data verification
Table 17. CB Opening time contact

Opening time (ms)
Rev.2 29 of 100
5. Sequence Time for 1 cycle

5.1. Make sure Closing & Opening time Test has been done completely
5.2. Input the CB sequence and time sequence data (according to the name plate) on the test
equipment.
5.3. Make sure the CB position is opposite to the CB sequence that will be tested.
5.4. Activate the motor supply for the charging spring process.
5.5. Perform the test according to the sequence of operations / CB sequences.
5.6. Compare the measured time with the input name plate data as well as previous test data
and simultaneity between the phases.
5.7. Repeat the test if the results are not suitable for data verification.
Table 18. CB cycle/ sequence time contact

Opening time (ms)
Delay-1
Closing time (ms)
Closing time (ms)
Delay-2
Closing time (ms)
Closing time (ms)
D.6. Minimum Pickup

1. Identify terminal no and voltage for closing coil, opening/ trip coil, motor and Blocking/
Protection, if available.
2. Connect the test equipment to closing coil terminal, opening/ trip coil, motor and Blocking/
Protection (if there are) and do the voltage supply settings on the test equipment
corresponding with the rating coil and CB motor.
3. Minimum Pickup Coil Close
3.1. Ensure CB on open position.
3.2. Activate the motor supply for the charging spring process, stop the motor supply after
the charging process is complete
3.3. Setting the voltage at the supply coil closing at low level (25% rating).
3.4. Increase supply coil closing voltage gradually until closing coil works and order CB to
Close.
3.5. Write/ record voltage value when coil closing start to work and compare it with the
previous test data.
Rev.2 30 of 100
4. Minimum Pickup Coil Open

4.1. Ensure CB on Open position.
4.2. Setting the voltage at the supply coil closing at low level (25% rating).
4.3. Increase supply coil closing voltage gradually until closing coil works and order CB to
Close.
4.4. Write/ record voltage value when coil closing start to work and compare it with the
previous test data.
Table 19. CB minimum pickup
Description Volt
Closing coil
Trip Coil
D.7. Motor Analysis

1. Activate the supply for motorized CB and CB will do the charging process, turn off the
supply when the charging process is complete
2. Write / record current data at start and motor operation and charging time and compare it
with previous test data.
3. Repeat the test if the results are not suitable for data verification.
Table 20 CB motor current analysis
Description Unit Measured

Start/ Peak Current Ampere
Stable working Current Ampere
Time Second
Rev.2 31 of 100
4.3.3 CURRENT TRANSFORMER

A. Objective
Aims to determine the condition, function and characteristics of current transformer installed in
the panel
B. References
 ANSI/NETA ATS 2017, Acceptance Testing Specifications for Electrical Power Distribution
 OMICRON CPC100, user manual
 OMICRON CTAnalyzer, user manual
o Refer to FAT test Result and Datasheet from ABB.
o Insulation resistance > 100MOhm for HV side

o Insulation resistance > 25MOhm for LV side
Rev.2 32 of 100
 Ratio
o Refer to ANSI/NETA ATS - 2017, Acceptance Testing Specification for Electrical
Power Equipment
 Polarity
o OK (The difference in the current angle of the primary and secondary CT is close to
0deg (<30deg)
 Burden
o Measured Burden value ≤ CT burden rating.
 Winding Resistance
o Refer to ANSI/NETA ATS 2017, The deviation for winding resistance per phase is
3% compare with the average of the three readings.
 Knee Point

( ) Inspect physical CT condition.

1. Make sure the earthing switch is opening.
o 2500 VDC for MV switchgear 6.3KV (primary CT) for 1 minute
o 5000 VDC for MV switchgear 15.7KV (primary CT) for 1 minute
o 500 VDC for switchgear 6.3KV & 15.7KV (secondary CT) for 1 minute
Rev.2 33 of 100
3. Conduct measurement of CB insulation resistance for1 minute in the terminal

o Insulation resistance primary - ground
o Insulation resistance secondary – ground
D.3. Ratio, Polarity and Burden

2. Identify unit CT, test point (primary and secondary)
3. Put AC current injector in the primary CT and AC amp meter in secondary CT (serial with
metering/ relay protection)
4. Put AC voltmeter parallel with phase & neutral seconder CT terminal
5. Make sure the polarity on current injector, ampmeter and volmeter installation is correct
6. Enter the CT specification to equipment test
7. Set and inject current minimal 10% of rating primary CT
8. Ensure the values read on the equipment test are in accordance with the CT rating/
specification
o Error ratio < 0.5% or refer to data FAT.
o Polarity OK (diff current phase angle < 30deg)
o Burden < rating burden CT
9. Repeat the test if the results are not match with CT rating to ensure the testing process is
correct.
D.4. Winding Resistance

1. Separate secondary CT with metering/ relay protection
2. Put DC current injector and DC voltmeter in the secondary CT.
3. Set DC current injector 1A, Start the test and record parameter current, voltage and resistance
in test equipment.
4. Ensure the values read on the test equipment are in accordance with the CT rating/
specification or according to the FAT test result.
correct.
D.5. Knee-point
1. Make sure connection between secondary CT and metering/ relay protection is separate.
2. Put AC volt injector and AC amp meter in the secondary CT.
3. Set limit value for voltage and current.
4. Start the test and record the graph.
5. Ensure the values read on the test equipment are in accordance with the CT rating/
correct.
Rev.2 34 of 100
D.6. Primary Injection

1. First input the CT name plate test parameter to the test card in the CPC-100.
2. Connect the CPC 100 equipotential terminal to protective earth (PE)
3. Make sure that the primary side of the CT is connected to PE on one side and open on the
other side.
4. Disconnect the hot side of all secondary windings of the CT in order to remove any load from
the CT. Every kind of load remaining on the secondary side of the CT during measurement
leads to incorrect measurement results or error messages.
5. Connect High Current injector of CPC 100 on the primary side CT.
6. Connect the ampere meter of CPC 100 on the secondary side CT.
7. After checking all the connection, start the measurement, and record the result.
Table 21 Primary Injection of Current Transformer Item Test
Measured Secondary Current

Applied
Core Current measured in IED
Primary Current in IED display
Ref back side
Current(A)
R S T R S T
Core-1 100 A
Core-2 100 A
Core-3 100 A
Rev.2 35 of 100
Table 22. CT test result
Rating Measured
Feeder No
S/N Phase Core Burden Polarity Burden R. Winding Kneepoint IR Primer IR Secondary
(Description) Ratio Class Ratio
VA OK / Not OK VA mΩ A; V MΩ MΩ
1S1 - 1S2
L1 2S1 - 2S2
3S1 - 3S2
1S1 - 1S2
L2 2S1 - 2S2
3S1 - 3S2
1S1 - 1S2
L3 2S1 - 2S2
3S1 - 3S2
1S1 - 1S2
L1 2S1 - 2S2
3S1 - 3S2
1S1 - 1S2
L2 2S1 - 2S2
3S1 - 3S2
1S1 - 1S2
L3 2S1 - 2S2
3S1 - 3S2
1S1 - 1S2
L1 2S1 - 2S2
3S1 - 3S2
1S1 - 1S2
L2 2S1 - 2S2
3S1 - 3S2
1S1 - 1S2
L3 2S1 - 2S2
3S1 - 3S2
Rev.2 36 of 100
4.3.4 VOLTAGE TRANSFORMER

A. Objective
Aims to determine the condition, function and characteristics of voltage transformer installed in
the panel.
B. References
 ANSI/NETA ATS 2017, Acceptance Testing Specifications for Electrical Power Distribution
 COMPANO, user manual
o Insulation resistance > 100MOhm for HV side

o Insulation resistance > 25MOhm for LV side
Rev.2 37 of 100
 Ratio
o Refer to ANSI/NETA ATS - 2017, Acceptance Testing Specification for Electrical
Power Equipment
 Polarity
o OK (The difference in the current angle of the primary and secondary CT is close to
0deg (< 30deg)
 Winding Resistance
o Refer to ANSI/NETA ATS 2017, The deviation for winding resistance per phase is
3% compare with the average of the three readings.

D.1. Preparation
1. Make sure the VT to be tested is in a state of no voltage / offline and energy isolation has
been done.
2. Dispose of residual voltage that may still be present on the VT by grounding (temporary)
the terminal / lead VT.
3. Separate the VT to be tested from the system.
o Disconnect the cable that connected to the VT terminal for fixed type VT.
o Rack out the VT from panel for drawable type VT.
4. Clean the surface of the insulator and bushing VT for more accurate and precise
measurements.
5. Identify terminal secondary VT.

( ) Inspect physical VT condition.
( ) Inspect condition of VT fuse, ensure VT not broken.
Rev.2 38 of 100
D.3. Ratio & Polarity

1. Put AC voltage injector in the primary VT and AC voltmeter in secondary VT (parallel with
metering/ relay protection)
2. Make sure the polarity on AC voltage injector and volmeter installation is correct
3. Enter the VT specification to equipment test
4. Set and inject voltage 150V in the primary VT
5. Ensure the values read on the equipment test are in accordance with the VT rating/
specification
o Error ratio < 0.5% or refer to data FAT.
o Polarity OK (diff voltage phase angle < 30deg)
6. Repeat the test if the results are not match with VT rating to ensure the testing process is
correct.
D.4. Burden
1. Separate secondary VT with metering/ relay protection
2. Put AC volt injector and AC amp meter in the secondary terminal metering/ relay protection.
3. Set AC volt injector in 110/√3 V, Start the test and record parameter voltage, current and
burden (VA)
4. Ensure the values read on the test equipment are in accordance with the VT rating/
correct.
6. test if the results are not match with VT rating to ensure the testing process is correct.
D.5. Winding Resistance
1. Separate secondary VT with metering/ relay protection
2. Put DC current injector and DC voltmeter in the secondary VT.
3. Set DC current injector 0.5A, Start the test and record parameter current, voltage, and
resistance in test equipment.
4. Ensure the values read on the test equipment are in accordance with the VT rating/
correct.

1. Rack out/ Disconnect VT from the busbar
o 2500 VDC for MV switchgear 6.3KV (primary VT) for 1 minute
o 5000 VDC for MV switchgear 15.7KV (primary VT) for 1 minute
o 500 VDC for switchgear 6.3KV & 15.7KV (secondary VT) for 1 minute
3. Conduct measurement of CB insulation resistance for1 minute in the terminal
o Insulation resistance primary - secondary
o Insulation resistance secondary – ground
Rev.2 39 of 100
D.7. Primary Injection

1. First input the VT name plate test parameter to the test card in the CPC-100.
2. Connect the CPC 100 equipotential terminal to protective earth (PE)
3. Make sure that the primary side of the VT is connected to PE on one side and open on the
other side.
4. Disconnect the hot side of all secondary windings of the VT in order to remove any load from
the VT. Every kind of load remaining on the secondary side of the VT during measurement
leads to incorrect measurement results or error messages.
5. Connect High Current injector of CPC 100 on the primary side VT.
6. Connect the ampere meter of CPC 100 on the secondary side VT.
7. After checking all the connection, start the measurement, and record the result.
Table 23 Primary Injection of Voltage Transformer Item Test
Measured Secondary Voltage

Applied
Core
Primary Current in IED display Current measured in IED back side
Ref
Voltage (V)
R S T R S T
Core-1 500 V
Core-2 500V
Rev.2 40 of 100
Table 24. VT test result
Rating Measured
Feeder No Ratio Burden Class Ratio Polarity Burden R.Winding IR HV-LV IR LV-GND
S/N Phase Core
(Description)
VA OK/ Not OK VA mΩ MΩ MΩ
a1-n1
L1
a2-n2
a1-n1
L2
a2-n2
a1-n1
L3
a2-n2
a1-n1
L1
a2-n2
a1-n1
L2
a2-n2
a1-n1
L3
a2-n2
a1-n1
L1
a2-n2
a1-n1
L2
a2-n2
a1-n1
L3
a2-n2
a1-n1
L1
a2-n2
a1-n1
L2
a2-n2
a1-n1
L3
a2-n2
Rev.2 41 of 100
4.3.5 BUSBAR
A. Objective
Aims to determine the condition, function and characteristics of Busbar installed in the panel
B. References
 COMPANO, user manual
o Refer to No. Doc. MRT-DD00-P0BAT-155124 – First FAT Report Block 2 &
common and No. Doc. MRT-DD00-P0BAT-155125 – Second FAT Report Block 3
and 4.
o Insulation resistance > 1000Mohm with applied voltage test 5000VDC
o But also can refer to ANSI/NETA ATS 2017, Acceptance Testing Specifications for
Electrical Power Distribution Equipment and Systems.
Rev.2 42 of 100
 Contact Resistance
o Refer to FAT test Result and
 HV Withstand Test (HiPot)

o No disruptive discharge during the testing

( ) Inspect physical and mechanical condition of busbar.
( ) Make sure the busbar has been installed properly and correctly.
D.2. Contact Resistance

1. Make sure earthing switch is opening.
2. Contact resistance testing will be carried out for the contact between the two feeder panels
connected to the busbar.
3. Put DC current injector and DC voltmeter in terminal lead feeder panels which connected
with busbar.
4. Measure contact resistance with the 100ADC test current at each busbar jointing.
5. Record the results of measurements of contact resistance and ambient temperature at the
time of the test.
6. Ensure the value of the contact resistance on each connection is in accordance with the target.
Tighten the bolt on the connection if the value of the contact resistance is outside the target
to be achieved.
7. Repeat the test for data verification.
Table 25. Busbar contact resistance
Temp: °C
Feeder / cell Phase R Phase S Phase T

(From – To) (uΩ) (uΩ) (uΩ)
Feeder #1 – Feeder #2
Etc
Rev.2 43 of 100

1. Make sure earthing switch is opening.
2. Rack out/ disconnect VT from busbar.
3. Close all CB in MV switchgear
4. Short link terminal secondary CTs
6. Conduct insulation resistance test for 1 minute per phase:
o Phase R to Phase S, T and ground.
o Phase S to Phase R, T and ground.
o Phase T to Phase R, S and ground
Table 26. Busbar insulation resistance
Temp : °C
Phase
[MΩ] [MΩ]
R-STGround > 500 for 2500
S-RTGround VDC /1000 for
T-RSGround 5000 VDC
Rev.2 44 of 100
D.4. HV AC Withstand Test (HiPot)

1. Ensure the insulation resistance test has been carried out and is going well. Record the result
of testing.
2. Close All CB in the MV switchgear
3. Rack out/ disconnect VT from busbar.
4. Disconnect surge arrester -if available
5. Prepare FAT withstand test data of MV switchgear.
6. Barricade the MV switchgear which tested included the test equipment (HiPot tester).
o Ensure no unauthorized personnel enter the Area of test.
7. Withstand/ HiPot test performed per phase with test connection:
o Phase R to Phase S, T, and ground.
o Phase S to Phase R, T, and ground.
o Phase T to Phase R, S, and ground
8. Target test voltage is 80% of data FAT.
9. Set the equipment in the busbar phase R with output in the 0 VAC.
10. Start the test and increase the voltage gradually to target test voltage and hold for 1 minute
in the target test voltage.
o Monitor and record the voltage injected and the leakage current metering.
o Ensure no disruptive discharge during the testing, stop the test it is indicate disruptive
discharge.
11. After 1 minute test, reduce voltage gradually to 0VAC and shutdown the test equipment.
12. Discharge the residual voltage in the busbar phase R.
13. Repeat step test #9 -#12 for phase S & phase T.
14. After all phase HiPot test finished, conduct retest insulation resistance, and make sure the
result within the range of standard.
Table 27. Busbars withstand test/ Hipot
Temp : °C
Voltage Current
Phase Criteria Test Leakage Test Result
[kV] [mA]
R-STGround No disruptive
S-RTGround discharge during the
T-RSGround testing
Rev.2 45 of 100
4.3.6 RELAY AND METERING

A. Objective
The purpose of this procedure is as a guideline and instruction in performing a series of protection
relay tests so that the tests performed can fulfil these aspects:
o Ensure that work is carried out systematically, in sequence, efficiently and can meet aspects
of work safety.
o Measuring the level of difficulty that might be found so that appropriate preventive measures
can be prepared.
o Minimize errors that might occur during testing.
o Provide information on documents that are used as references.
o To facilitate the work of engineers or technicians who do the testing.
B. References
o Standard IEC 255-5 : Insulation Tests for Electrical Relays
o Standard IEC 255-6 : Measuring Relay with More than one input energizing quantity
o Standard IEC 255-7 : Test and Measurement Procedures for Electromechanical All or nothing
relays
As per design and setting. Both pick up and time test.

D.1. Power Meter and Metering Relay
1. Ensure that the relay to be tested has been isolated / separated from the system.
2. Identify the current & voltage ratio that used by looking at the CT & VT nameplate or through
drawing.
3. Identify the terminal for inputted current & voltage in the protection relay.
4. Prepare the test equipment (secondary injector).
5. Assemble the test equipment with a relay,
o Connect the current output from the test equipment to the current test plug/ current
terminal block for metering.
o Connect the voltage output from the test equipment to the voltage test plug/ current
terminal block for metering.
6. Start the test with inject voltage.
o Phase R : 0.10*Un 0deg 50Hz
o Phase S : 0.15*Un -120deg 50Hz
o Phase T : 0.20*Un 120deg 50Hz
7. Ensure the reading on the metering matches the desired target, check the parameters and
wiring if the parameter readings do not match and repeat the test for data verification\
8. Start and inject similar volt (0.25*Un) and balance and record the volt reading.
o Phase R : 0.25*Un 0deg 50Hz
o Phase S : 0.25*Un -120deg 50Hz
o Phase T : 0.25*Un 120deg 50Hz
9. Repeat step # 8 for voltage injection 0.50*Un, 0.75*Un and 1.00*Un
Rev.2 46 of 100
Table 28. Voltage metering
0.25xVT %dev 0.5xVT %dev 0.75xVT %dev 1xVT %dev

V-RS
V-ST
V-TR
10. after the record voltage reading is complete. Keep doing 1.00*Un voltage injection with current
injection.
o Phase R : 0.10*In 0deg
o Phase S : 0.15*In -120deg
o Phase T : 0.20*In 120deg
11. Ensure the current reading on the metering matches the desired target, check the parameters and
wiring if the parameter readings do not match and repeat the test for data verification.
12. If the current metering is match, set current injector in similar current (0.25*In)
o Phase R : 0.25*In 0deg
o Phase S : 0.25*In -120deg
o Phase T : 0.25*In 120deg
13. Record the current and power reading in metering.
14. Repeat step # 12 - #13 for current injection 0.50*In, 0.75*In and 1.00*In
Table 29. Current & Power metering
0.25xCT %dev 0.5xCT %dev 0.75xCT %dev 1xCT %dev

I-R
KW
I-S
KW
I-T
KW
Rev.2 47 of 100
D.2. Relay Test

Relay testing aims to ensure that the installed relay is reliable, selective, responsive, and
sensitive so that if there is interference, it can immediately identify and secure disturbed
equipment or systems as quickly as possible to reduce the risk of damage to the equipment or
system.
In general, relay protection has certain characteristics that are used for certain protection. Relay
protection based on its operation can be divided into several relay protection, i.e:
o Relay based on Current (Current relay)
o Relay based on Voltage (Voltage relay)
o Relay based on Power (Power relay)
o Relay based on Frequency (Frequency relay)
o Relay based on Phase Sequence (Phase sequence relay)
a. Current Relay
The following is a relay protection function based on the parameters of the current level:
o Time Over Current (51),
o Instantaneous Over current (50/76),
o Voltage Controlled Overcurrent (27C),
o Negative Sequence (46),
o Overcurrent with Voltage Restraint (27R),
o Thermal Overcurrent (49),
o Differential Relay (87),
o Mechanical Jam (only for motor)
Testing Procedure:
1. Check the protection settings to be tested, make sure the parameter settings, logic and
input/ output relay have been set according to the approved design.
2. Record the active protection function and its parameter settings (set point, curve, and
time setting)
3. Ensure sure the current metering test has been carried out and produced with the
appropriate results.
4. Identify the current input terminal and relay output (as feedback) on the relay that will
be tested.
5. Install the connection between the Relay Tester and the relay that will be tested for
current connections, and the TRIP output of the Relay. Ensure the connection is in
accordance with the drawing type relay used.
6. Change the "output current" until the relay starts moving (see the indication light on the
test equipment). Record the magnitude of the current as the value obtained “as found”
from the Pickup.
7. For "instantaneous relays", the magnitude of the current required for relay testing is
very high. Therefore, we need a very high current source too. Meanwhile, to get a high
current source that can be generated from parallel connections from two or three current
sources (test equipment). And at least the test equipment is equipped with a high current
source. The "Thermal Over Current" relay also has an instantaneous unit. Change the
Rev.2 48 of 100
output current "output current" step by step and record the value. Adjust the
"Adjustment screw" if deviations from the standard are found.
8. For differential relays, do current injection on both phase and neutral sides or on one
side of the relay if it is for Feeder Protection / Line (differential protection functions
only exist in Generators and Lines). Differentiate the 1800's angle on both sides (to see
the Relay protection normal conditions - the relay reads differential current 0 under
normal conditions), then change the current value or angle (select one) to pick up the
relay.
9. For Unbalance current protection relays, do current injection in each phase (R, S, T)
with a normal angle of 120 difference, then change the current value in one of the
phases, until the relay indicates Pick up. If you use a Digital relay, you can see % of the
actual unbalance value.
10. Match the "as found" value with the standard value. Adjust the controller spring if there
is a value that does not match the default value. Repeat the test until you get the
specified value.
11. Timing Test is done to get the state of the value of the time characteristics toward the
characteristics of the relay settings.
12. Perform current injection according to the form for each protection function, do it with
several variations of the current (example: 1.2 x I set, 1.5 x Iset, 2 x Iset, 4 x I set), this
is useful for checking the TRIP time curve in the protection relay.
13. Record all of the results as values that can be "as found" and compare them to a standard
curve. Adjust the parameters if the value is found not in accordance with the standard
curve. Repeat the test until we get a value that is close to and record as the desired value
"as left".
b. Voltage Relay
The following is a relay protection function based on the parameters of the voltage level:
o Under Voltage Relay (27)
o Over Voltage Relay (59)
o Reverse Phase Voltage Relay
o Negative Sequence Voltage Relay
Testing Procedure:
time setting)
3. Ensure that the voltage metering test has been carried out and produced with the
appropriate results.
4. Identify the input voltage terminal and output relay (as feedback) on the relay that will
be tested.
5. Prepare test equipment, power connections and connect between other devices if
needed.
Rev.2 49 of 100
6. Install the connection between the test equipment with the relay to be tested. Ensure the
connection is in accordance with the terminal functions on the relay and the equipment.
7. Test equipment in the "output voltage" position is connected to the induction coil
terminal on the relay.
8. If two connections between the relay and the test equipment need two voltage sources,
set the phase angle between the two voltage sources.
9. Testing "Pick up", change the "voltage output" until the relay starts moving (see the
indicator light on the test equipment).
10. Record the magnitude of the voltage as the value obtained "as found" from the Pickup.
11. Match the value of "as found" with the setting value. Adjust relay if there are values
that do not match the setting values. Repeat the test until you get the specified setting
value and record it as "as left".
12. "Drop out" testing. Set the output voltage slightly below the "high voltage" indicator
(120 V or see the data table).
13. Decrease the "output voltage" slowly until the "indicator light" lights up. Record the
magnitude voltage on the display as the "as found” value.
14. If there is a deviation in values or results against the standard, adjust the relay according
to the settings. Repeat the test until you get the appropriate value and record it as the
"as left" value.
15. Timing Test is done to get the state of the value of the time characteristics toward the
characteristics of the relay settings.
16. Record all results as values that can be "as found". Adjust the parameters if the value is
found not in accordance with the settings. Repeat the test until we get a value that is
close to the setting and record it as the desired value "as left".
c. Power Relay
The following is a relay protection function based on the parameters of the power level:
o Overload Relay
o Reverse Power
Testing Procedure:
time setting)
3. Ensure that current and voltage metering tests have been carried out and the results are
suitable.
4. Identify the input terminals of the current and voltage and the relay output (as feedback)
on the relay that will be tested.
5. Prepare all test equipment. Check the power source and output from the devices, make
sure that all devices and sources are off.
Rev.2 50 of 100
6. Install the connection between the test equipment with the relay that will be tested.
Make sure the connection is in accordance with the terminal functions on the relay and
the device. Input power (energize) if all connections have been installed correctly.
7. Test equipment in the "voltage and current output" position is connected to the relay
terminal.
8. Change the "power" until the relay starts moving (see the indicator light on the test
equipment). Record magnitude of frequency as the value obtained "as found" from the
Pickup.
9. Match the "as found" value with the setting value. Adjust relay if there are values that
do not match the standard values. Repeat the test until you get the specified value and
record it as "as left".
10. Record the magnitude of power as the value obtained "as found" from the Pickup.
11. "Drop out" testing. Set the power output slightly below the "power" indicator (100%
load or see data table).
12. Lower the "Power" slowly until the "indication light" lights up. Record the magnitude
power on the display as the "as found” value.
13. If there is a deviation in the value or results of the settings, adjust the relay until the
values match the settings. Repeat the test until you get the desired value and record it
as an "as left" value.
d. Frequency Relay
The following is a relay protection function based on the parameters of the frequency level:
o Over Frequency
o Under Frequency
Testing Procedure:
time setting)
3. Ensure that current and voltage metering tests have been carried out and the results are
suitable.
4. Identify the input terminals of the current and voltage and the relay output (as feedback)
on the relay that will be tested.
5. Prepare all test equipment. Check the power source and output from the devices, make
sure that all devices and sources are off.
6. Install the connection between the test equipment with the relay that will be tested.
Make sure the connection is in accordance with the terminal functions on the relay and
the device. Input power (energize) if all connections have been installed correctly.
7. Test equipment in the "voltage" position is connected to the induction coil terminal on
the relay.
Rev.2 51 of 100
8. Change the "output frequency" until the relay starts moving (see the indicator light on
the test equipment). Record magnitude of frequency as the value obtained "as found"
from the Pickup.
9. Match the "as found" value with the setting value. Adjust relay if there are values that
do not match the standard values. Repeat the test until you get the specified value and
record it as "as left".
10. Record the magnitude of power as the value obtained "as found" from the Pickup.
11. "Drop out" testing. Set the frequency output a little below the "Frequency" indicator (50
Hz or see data table).
12. Lower the "Frequency" slowly until the "indication light" lights up. Record the
magnitude frequency on the display as the "as found” value.
13. If there is a deviation in the value or results of the settings, adjust the relay until the
values match the settings. Repeat the test until you get the desired value and record it
as an "as left" value.
Rev.2 52 of 100
Table 30. Relay protection test
Relay Protection Data

1. Merk/Type : 5. CT ratio HV :
2. Cubicle No : LV :
3. Description : 6. VT ratio :
4. Serial No : 7. Nominal Current HV :
LV :
Test Result
FUNCTION SETTING TEST RESULT
Expected
Description ANSI Code Curve Pickup TMS Value Injection
Result
Pickup Drop Off Trip
Rev.2 53 of 100
4.3.7 MV POWER CABLE

A. Objective
Aims to determine the condition, function and characteristics of MV Power cable connected
MV switchgear.
B. References
 HV Withstand Test (HiPot)

o No disruptive discharge during the testing

( ) Inspect the physical cable not stress, torn or damaged.
( ) Inspect the cable bending is according to standard.
( ) Inspect the cable armour wire/ tape is connected on the grounding MV switchgear.
( ) After individual test inspect the cable termination, ensure cable connection are tight and have
torque marker.
Rev.2 54 of 100
D.2. Continuity test

1. Disconnect cable installation from MV switchgear in both of side.
2. Hang both of side cable and prevent the conductor from connecting to ground or another
conductive object.
3. Jumper phase R to armour cable in the one of side cable and check the continuity in the
opposite side.
o Make sure the phase cable is correct with the test indication the cable is connected.
o Make sure the phase cable is marked.
o Record the test result.
4. Repeat the step #3 for phase S and phase T.
Table 31. Power cable continuity
Continuity
Phase Check
[Ok/ Not Ok]
Phase R -Phase R
Phase S -Phase S
Phase T -Phase T

1. Make sure the cables are disconnected from MV switchgear in both of side cable.
2. Hang the cable and prevent the conductor from connecting to ground or another conductive
object.
3. Barricade both side of cable terminal to be tested.
o Ensure area of both side of cable terminal to be tested is save.
o 2500 VDC for MV cable 6.3KV
o 5000 VDC for MV cable 15.7KV
o Phase R terminal to Phase S, T and cable armour wire / ground.
o Phase S terminal to Phase R, T and cable armour wire / ground.
o Phase T terminal to Phase R, S and cable armour wire / ground
Table 32. Power cable insulation resistance
Temp : °C
Phase
[MΩ] [MΩ]
R-STGround > 500 for 2500
S-RTGround VDC or 1500 for
T-RSGround 5000 VDC
Rev.2 55 of 100
D.4. HV Withstand Test (HiPot)

1. Ensure the insulation resistance test has been carried out and is going well. Record the result
of testing
2. Hang the cable and prevent the conductor from connecting to ground or another conductive
object in the both side of cable
3. Barricade the both side of cable terminal to be tested included the test equipment (HiPot
tester).
o Ensure area of both side of cable terminal to be tested is save
4. Withstand/ HiPot test performed per phase with test connection:
o Phase R terminal to Phase S, T and cable armour wire / ground.
o Phase S terminal to Phase R, T and cable armour wire / ground.
o Phase T terminal to Phase R, S and cable armour wire / ground
5. Target voltage test is 34.5 VDC (3* Up-n)
6. Set the equipment in the phase R with output in the 0VDC
7. Start the test and increase the voltage gradually to target test voltage, and hold for 10 minutes
in the target test voltage
o Monitor and record the voltage injected and the leakage current metering
o Ensure no disruptive discharge during the testing, stop the test it’s indicate disruptive
discharge
8. After 10 minutes test, reduce voltage gradually to 0VDC and shutdown the test equipment
9. Discharge the residual voltage in the busbar phase R
10. Repeat step test #6 -#9 for phase S & phase T
11. After all phase HiPot test finished, conduct retest insulation resistance and make sure the result
within the range of standard
Table 33. Power cable withstand test/ HiPot
Temp : °C
Voltage Current
Phase Criteria Test Leakage Test Result
[kV] [mA]
R-STGround No disruptive
S-RTGround discharge during the
testing
T-RSGround
Rev.2 56 of 100
4.4 EARTHING SWITCH

A. Objective
Aims to determine the condition of Earthing switch of MV Switchgear equipment
B. References
 PM/EC/MV SWGR/01 Rev.0, ABB Erecting, Testing and Commissioning Protocol for MV
SWITCHGEAR
Suitability between actual operation function with the standards / philosophy / design that has
been approved
Contact Resistance Test
( ) Close the Earthing Switch
( ) Inspect bolted electrical connections for High resistance using low-resistance ohmmeter.
( ) Ensure the contact resistance value is under 100 µΩ
( ) Check the continuity between ES to grounding bar.
Rev.2 57 of 100
4.5 SURGE ARRESTER (IF ANY)

A. Objective
Work test are intended to check the visual appearance and condition of the equipment against
B. References
 ANSI/NETA 2007, Acceptance Testing Specifications for Electrical Power Distribution
 Refer to ANSI/NETA ATS 2017, Acceptance Testing Specifications for Electrical Power
Distribution Equipment and Systems.

1. Check the erection of equipment is carried out as per the approved drawings
2. Compare equipment nameplate data with drawings and specifications.
3. Inspect physical and mechanical condition there is no damage to any part of surge arrester
assembly
4. Inspect physical of the insulators are cleaned and free from dust / dirt
5. Inspect earth connections from structure to earth
Rev.2 58 of 100

1. Make sure earthing switch is opening
2. Applied DC voltage for insulation resistance test
a. Phase R to Phase S, T and ground.
b. Phase S to Phase R, T and ground.
c. Phase T to Phase R, S and ground
4. Record the results of insulation resistance and ambient temperature during the test
Table 34. Surge Arrester insulation resistance
Temp : °C
Phase
[MΩ] [MΩ]
R-STGround
> 100
S-RTGround
T-RSGround
Rev.2 59 of 100
4.6 FUNCTION TEST

A. Objective
Aims to determine whether the operating function of the panel based on individual functions and
systems is in accordance with the standards / philosophy / design that has been approved
B. References
MV SWITCHGEAR
 No. Doc. MRT-YF01-P0BBA-150106 – Logic Diagram MV Switchgear
Suitability between actual operation function with the standards / philosophy / design that has
been approved

D.1. Check ES operation function
( ) Verify the connection between ES and Grounding
( ) Check the function of open & close ES operation using grounding stick
Mechanically operated 5 times in each direction, in order to ensure that the switching device
& removable part comply with the prescribed operating condition and that mechanical
interlock work properly
( ) Check the function of mechanical interlock ES
( ) Interlock between ES and HV compartment door
( ) Interlock between ES and CB rack-in/ rack out operation
( ) Check the function of electrical interlock ES
( ) Interlock between supply control and grounding stick shutter
D.2. Check CB operation function

( ) Check the function of Spring charge by manual handle & motorized
( ) Ensure CB status is charged
( ) Check the function of open & close operation from the CB local button
( ) Monitor status charging CB, ensure accordance with the command given
( ) Check the CB rack-in and rack-out operation as well as the mechanical shutter performance
( ) Check the CB mechanical interlock
( ) Interlock between CB position and CB compartment door
( ) Interlock between operation rack-in/ rack-out CB and ES status (ES close/ open)
( ) Interlock between operation rack-in/ rack-out CB and ES status (CB close/ open)
( ) Interlock between CB position with CB compartment shutter
Rev.2 60 of 100
D.3. Check Operation Function test

( ) Make sure LV & control have been powered up
( ) Make sure MV compartment is not yet on voltage
( ) Make sure Individual CB & relay protection have been completely
( ) Check the function of open & close from the front panel selector/ pushbutton – Local & CB
in the test position (rack out)
( ) Put local/ remote selector in the Local position – if available
( ) Put CB in the test position (rack out)
( ) Put selector/ pushbutton in the position close
( ) Monitor indicator status CB, and make sure CB status is closing (CB close
indicator light on)
( ) Put selector/ pushbutton in the position trip
( ) Monitor indicator status CB, and make sure CB status is opening (CB trip
indicator light off)
( ) Check the function of open & close from the front panel selector/ pushbutton – Local & CB
in the services position (rack in)
( ) Put local/ remote selector in the local position – if available
( ) Put CB in the test position (rack out)
( ) Put selector/ pushbutton in the position close
indicator light on)
( ) Put selector/ pushbutton in the position trip
( ) Check the function of open & close from the front panel selector/ pushbutton – Remote &
CB in the services position (rack in)
( ) Put local/ remote selector in the remote position – if available
( ) Give a close CB command from remote device or by force command on the related
terminal
indicator light on)
( ) Put selector in the position trip/ press trip button
Rev.2 61 of 100
( ) Check the function of open & close CB from local/ remote command/ order below the
matrix:
Table 35. Function Open/Close CB local/ remote order
RESULT
BUS COUPLER
TIE FEEDER
TIE FEEDER
TIE FEEDER
BLOCK-3/4
INCOMER-1
INCOMER-2
OUTGOING
BLOCK-3/4
MV SWGR
MV SWGR
MV SWGR
BLOCK-2
BLOCK-3
BLOCK-2
INCOMER
INCOMER
SUPPLY
FEEDER
FEEDER
MOTOR
TRAFO
FUNCTION TARGET
(52F)
(52A)
(52C)
(52D)
(52B)
(52C)
(52D)
(52D)
WET
CLOSE CB
LOCAL ORDER CB Close Push Button Close CB
REMOTE ORDER Close Order from TNC switch Close CB
Close order from DCS Close CB
Close order from HSBT Close CB
OPEN CB
LOCAL ORDER CB Open Push Button Open CB
REMOTE ORDER Open Order from TNC switch Open CB
Open order from DCS Open CB
Open order from HSBT Open CB
Intertrip Signal Open CB
Protection/ Lockout Relay Open CB
D.4. Check Interlock Function

( ) Make sure all related systems have been installed and are subjected to individual testing
( ) Make sure interconnection cables from the concerned system are installed and inspected for
address suitability
Rev.2 62 of 100
( ) Perform interlock function test follow the matrix in the table below:
Table 36. Interlock test

Interlock BLOCK2 - Incomer 52A
BLOCK 2 BLOCK 2
Incomer Anti Pumping Trafo protection Tie feeder
TCS (95)
Lockout relay relay (94) Lockout (86UP) Lockout relay
No Action description (86A) (86C) Target Test Result
1. Healthy 1. Reset 1. Not Operated 1. Reset 1. Reset
0. Unhealthy 0. Operated 0. Operated 0. Operated 0. Operated
x. don't care x. don't care x. don't care x. don't care x. don't care
1 x 0 x x x Can't close
2 x x 0 x x Can't close
Open Interlock
3 x x x 0 x Can't close
4 x x x x 0 Can't close
5 Close Interlock 1 1 1 1 1 Close
Interlock BLOCK 2- Tie Feeder 52C

BLOCK 2 BLOCK 3 BLOCK 2
Anti Pumping BLOCK 3
TCS Tie feeder Tie feeder Incomer
relay Tie feeder
(95) Lockout relay Lockout relay Lockout relay
(94) (52D)
No Action description (86C) (86D) (86A) Target Test Result
1. Healthy 1. Reset 1. Not Operated 1. Reset 1. Close 1. Reset
0. Unhealthy 0. Operated 0. Operated 0. Operated 0. Open 0. Operated
x. don't care x. don't care x. don't care x. don't care x. don't care x. don't care
1 x 0 x x x x Can't close
2 Open Interlock x x 0 x x x Can't close
3 x x x 0 x x Can't close
4 Close Interlock 1 1 1 1 0 1 Close
Interlock BLOCK 3- Tie Feeder 52D

BLOCK 3 BLOCK 2
BLOCK 2 Anti Pumping
TCS Tie feeder Tie feeder
Tie feeder relay
(95) Lockout relay Lockout relay
(52C) (94)
No Action description (86D) (86C) Target Test Result
1. Healthy 1. Reset 1. Close 1. Reset 1. Not Operated
0. Unhealthy 0. Operated 0. Open 0. Operated 0. Operated
2 Open Interlock x x x 0 x Can't close
3 x x x x 0 Can't close
Interlock BLOCK3//4 - Incomer 52B

BLOCK 3/4 BLOCK 2
Incomer #US-1A
Anti Pumping Trafo protection Tie feeder Tie feeder
TCS (95) Lockout relay
relay (94) Lockout (86UP) Lockout relay Lockout relay
(86B)
No Action description (86C) (89C) Target Test Result
1. Healthy 1. Reset 1. Not Operated 1. Reset 1. Reset 1. Reset
0. Unhealthy 0. Operated 0. Operated 0. Operated 0. Operated 0. Operated
2 Open Interlock x x 0 x x x Can't close
3 x x x 0 x x Can't close
Interlock BLOCK 3/4- Tie Feeder 52C

Other End
Anti Pumping Other End
TCS Breaker
Lockout relay Lockout relay relay Breaker
(95) Lockout relay
(86C) (86B) (94) (52D)
No Action description (86D) Target Test Result
1. Healthy 1. Reset 1. Reset 1. Reset 1. Not Operated 1. Close
0. Unhealthy 0. Operated 0. Operated 0. Operated 0. Operated 0. Open
2 Open Interlock x x x 0 x x Can't close
3 x x x x 0 x Can't close
Rev.2 63 of 100
Interlock SWGR Incomer-1 52D
Incomer-1 Anti Pumping Buscoupler

TCS
Lockout relay relay Lockout relay
(95)
(86D) (94) (86E)
No Action description Target Test Result
1. Healthy 1. Reset 1. Not Operated 1. Reset
0. Unhealthy 0. Operated 0. Operated 0. Operated
x. don't care x. don't care x. don't care x. don't care
1 x 0 x x Can't close
Open Interlock
2 x x 0 x Can't close
3 Close Interlock 1 1 1 1 Close
Interlock BLOCK 3- BUSCOUPLER COMMON 52E
Anti Pumping Incomer-1 Incomer-2

TCS
Lockout relay relay Lockout relay Lockout relay
(95)
(86E) (94) (86E) (86E)
1. Healthy 1. Reset 1. Not Operated 1. Reset 1. Reset
0. Unhealthy 0. Operated 0. Operated 0. Operated 0. Operated
Open Interlock
Interlock SWGR Incomer-2 52F
Incomer-1 Anti Pumping Buscoupler

TCS
Lockout relay relay Lockout relay
(95)
(86F) (94) (86E)
1. Healthy 1. Reset 1. Not Operated 1. Reset
0. Unhealthy 0. Operated 0. Operated 0. Operated
Open Interlock
Dry Transformer
Transformer
Anti Pumping
TCS feeder Downstream
relay Enclosure door
(95) Lockout relay breaker
(94)
No Action description (86) Target Test Result
1. Healthy 1. Reset 1. Not Operated 1. Closen 1. Close
0. Unhealthy 0. Operated 0. Operated 0. Open 0. Open
Open Interlock
Outgoing Feeder
Transformer
Anti Pumping
TCS feeder Downstream
relay
(95) Lockout relay breaker
(94)
1. Healthy 1. Reset 1. Not Operated 1. Closen
0. Unhealthy 0. Operated 0. Operated 0. Open
Open Interlock
Motor Feeder
Transformer
Anti Pumping
TCS feeder
relay
(95) Lockout relay
(94)
1. Healthy 1. Reset 1. Not Operated
0. Unhealthy 0. Operated 0. Operated
x. don't care x. don't care x. don't care
1 x 0 x Can't close
Open Interlock
2 x x 0 Can't close
3 Close Interlock 1 1 1 Close
Detail logic for MV switchgear attached in APPENDIX 1, BLOK LOGIC DRAWING

FOR MV SWITCHGEAR MRT-YF01-P0BBA-150106
Rev.2 64 of 100
D.1. Check HSBT function

( ) Make sure all related systems have been installed and are subjected to individual testing
( ) Make sure interconnection cables from the concerned system are installed and inspected for
address suitability
( ) Perform interlock function test follow the matrix in the table below:
Table 37. Bust transfer system (HSBT) test
Close Order from
Open Order from

Panel In Remote
CB test/services
Close Interlock
Antipump not
DCS selector
switch Auto
CB spring
CB Close
Operated
condition
Charged
HSBT IN
Position
position
HSBT
HSBT
DCS
Circuit Breaker Target T est Result
0 1 1 1 1 1 x 1 1 0 Close CB
Block-2 Incomer (52A)
1 x x x x x x x x 1 Open CB
0 1 1 1 1 1 1 1 1 0 Close CB
Block-2 Tie Feeder (52C)
N/A N/A
Block-3 Tie Feeder (52D)
N/A N/A
0 1 1 1 1 1 x 1 1 0 Close CB
Block 3/4 Incomer (52B)
N/A N/A
Block 3/4 T ie Feeder (52C)
N/A N/A
N/A N/A
Incomer-1 (52D)
N/A N/A
0 1 1 1 1 1 x 1 1 0 Close CB
Buscoupler (52E)
0 1 1 1 1 1 x 1 1 0 Close CB
Incomer-2 (52F)
Detail logic for MV switchgear attached in APPENDIX 1, BLOK LOGIC DRAWING

FOR MV SWITCHGEAR MRT-YF01-P0BBA-150106
Rev.2 65 of 100
4.7 POWER ENERGIZE

A. Power Receiving
( ) Energize permit has been approved
( ) VT compartment is in service position (rack in & connect with busbar)
( ) Make sure complete visual inspection with good results
( ) Make sure complete LV & control circuit power up with good results
( ) Make sure complete individual inspection with good result
( ) Bus wire & Control
( ) Circuit Breaker
( ) Current Transformer
( ) Voltage Transformer
( ) Busbar
( ) Relay Protection
( ) MV Power Cable
( ) Make sure complete function test with good result
( ) Function ES
( ) Function CB
( ) Operation Function Test
( ) Interlock test
( ) HSBT test
( ) Make sure all CB is opening in test position
( ) Send power to MV switchgear by energized UAT transformer
( ) Check indicator & parameter in feeder incoming MV switchgear
( ) Capacitive phase indicator lights up
( ) Metering & relay reading the voltage, ensure voltage reading are correct
( ) Check phase sequence in the metering & relay, ensure phasor voltage is correct/
indicate positive sequence in the metering relay
( ) Record parameter reading in the MV switchgear
( ) Hold and monitor the test for 1* 24 Hours
( ) Check possibility of anomaly in MV switchgear
( ) There are no indication trip or relay working
( ) After energize for 1* 24 Hours, continue for energize Busbar
B. Energize Busbar
( ) Make sure power receiving success without finding
( ) Check condition in feeder incoming
( ) Make sure lockout relay on the reset condition, reset lockout if there is lockout relay
operate
( ) Make sure close interlock is active (all permissive for interlock are fulfilled)
( ) Rack in CB in the feeder incoming MV switchgear
( ) Make sure CB motorized is charged
( ) Make sure anti pumping protection not operated
( ) Close CB in the feeder incoming MV switchgear
( ) Voltage reding in the bus / outgoing feeder with correct value
( ) Phase sequence in bus / outgoing feeder are correct
( ) Hold and monitor the test for 1* 24 Hours
Rev.2 66 of 100
C. Energize Load
( ) Make sure power receiving and energize busbar success without finding
( ) Determine the load will be energized
( ) Ensure the load has been tested and ready to energize
( ) Make sure CB downstream in the open condition
( ) Make sure lockout relay on the reset condition, reset lockout if there is lockout relay
operate
( ) Make sure close interlock is active (all permissive for interlock are fulfilled)
( ) Open ES in the outgoing feeder to energize
( ) Rack in CB feeder outgoing MV switchgear
( ) Make sure CB motorized is charged
( ) Make sure anti pumping protection not operated
( ) Close CB feeder outgoing MV switchgear
( ) Capacitive phase indicator lights up
( ) Record parameter reading in the MV switchgear
( ) Especially for outgoing feeder to LV panel, to be recommended to hold the power in the
upstream CB incoming for 1*24hours before energize the busbar
Rev.2 67 of 100
SECTION V
FAT REPORT
FAT DATA will be uploaded in the SLO shared folder
Rev.2 68 of 100
SECTION VI
FORM TEST
Rev.2 69 of 100
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(Mrt-Ds00-P0bba-840508) MV Switchgear Commissioning Procedure - r2 - FC

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(Mrt-Ds00-P0bba-840508) MV Switchgear Commissioning Procedure - r2 - FC

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FOR CONSTRUCTION

2 05.06.2021 EKO.S BIYAN .BP M.KAHLIL.F FOR CONSTRUCTION

MUARA TAWAR COMBINED CYCLE

Rev. Date Page Affected Description of Revision

0 22.02.2021 First Issue

1 27.03.2021 Page 3 – Page 86 For Approval

2 05.06.2021 Page 11, 12 and 67 As per comment sheet

RECORD OF REVISION .................................................................................................................... 2

SECTION I INTRODUCTION ........................................................................................................... 7

SECTION II SAFETY PRECAUTION ............................................................................................ 10

SECTION III WORK PREPARATION & EXECUTION ............................................................. 11

SECTION IV TESTING & COMMISSIONING PROCEDURE & METHODOLOGY ............ 19

4.4 EARTHING SWITCH ..................................................................................................... 57

SECTION V FAT REPORT .............................................................................................................. 68

SECTION VI FORM TEST ............................................................................................................... 69

No table of figures entries found.

Table 1 MV Switchgear List ................................................................................................................ 11

1.3 SCOPE OF WORK

2.1 HAZARD IDENTIFIED

Most Important Hazards High Voltages

3.1 WORKING AREA

3.2 WORK EXECUTION

3.2.2 WORK SCHEDULE

Table 2 Work schedule for MV Switchgear Testing and Commissioning

3.3 PERSONNEL & RESPONSIBILITY

No Position Qty Background

3.4.1 ELECTRICAL TEST TOOLS

1 CPC-100 – Test and  DC Current 400 Omicron CPC-100

2 CPC-100 - Cable and Cable standard IEC & Omicron CPC-100

3 Insulation Test and Measure  Test Voltage up to Fluke 1555 - USA

4 True RMS - Measurement of  AC Ampere up to Fluke 376 – USA

Tool Brand & Country

5 True RMS Measurement of  DC Voltage 0 to Fluke 187 – USA

6 Earth Clamp Measurement of  Range 0.01 Ω to Kyoritsu 4202 –

8 Current Measuremenr of CT-  Frequency 45 Hz CT Analyzer –

Tool Brand & Country

9 CB Analyzer Test and  Frequency 15 Hz to Cibano-500 –

10 Secondary Test, Calibration &  Dc Supply 0 to 264 CMC 356 –

11 VT Analyzer Voltage Transformer  Voltage Ratio 1 …. Omicron Votano

Tool Brand & Country

12 Hi-Pot AC Dielectric Test Tools Input: (ALT-120/60F) HIPOT Instrument -

Rate Voltage 220 V

3.4.2 MAJOR TOOLS FOR TERMINAL CONNECTION ACCESS

3.4.3 MECHANICAL TOOLS FOR SUPPORTING

3.4.5 MISCELLANEOUS ITEMS

4.1 VISUAL INSPECTION

D. Check/ Inspection Details

( ) Check cable termination and ensure it installed properly.

4.2 LV & CONTROL POWER UP

D. Check/ Inspection Details

Table 8. Control circuit voltage

4.3 INDIVIDUAL TEST

4.3.1 BUS WIRE & CONTROL CIRCUIT

D. Step for Testing the Equipment

Table 9. Control circuit continuity

Table 10. Control circuit insulation resistance

4.3.2 CIRCUIT BREAKER

Table 11 Insulation resistance criteria

Table 12 Contact resistances criteria

Type of Test Normal

Table 13 Opening and Closing time limit

Type of Test Normal

D. Step for Testing the Equipment

9. Repeat step # 8 for voltage injection 0.50Un, 0.75Un and 1.00*Un