MN-MCP003 EN-B

GE Oil & Gas
Drilling & Surface
Sondex* Wireline
Mule Surface Control Panel
Operation & Maintenance Manual
Tool Code: MCP003

Document: MN-MCP003
Revision: B
Date: 06 March 2014
* Denotes a trademark of the General Electric Company

MCP003
Mule Surface Control Panel Contents
Contents
0 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-1

0.1 Manual History .....................................................................................................................................0-1
0.2 References..............................................................................................................................................0-1
0.3 Technical Help ......................................................................................................................................0-1
0.4 Feedback.................................................................................................................................................0-1
1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.1 Applications ...........................................................................................................................................1-2
1.2 Specifications........................................................................................................................................1-3
2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1 Hazardous Areas and ‘Hot Work’ ................................................................................................2-1
2.2 Electrical Hazard .................................................................................................................................2-1
2.2.1 Hazardous Voltage 2-3
2.3 Danger from Machinery...................................................................................................................2-3
2.3.1 Weight 2-3
2.4 Hot Equipment Surfaces..................................................................................................................2-4
2.5 Electrostatic Discharge (ESD).........................................................................................................2-4
2.6 WEEE Disposal Information............................................................................................................2-4
2.7 EMC Classification...............................................................................................................................2-4
2.8 Transport and Storage .....................................................................................................................2-4
3 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1 MCP003 Assembly Identification/Connections .....................................................................3-1
3.1.1 Front Panel 3-1
3.1.2 Rear Panel 3-2
3.2 Functional Description......................................................................................................................3-2
3.2.1 Power Supply 3-2
3.2.2 Modem & Control Assembly 3-3
3.3 Function Switch Operation .............................................................................................................3-3
3.3.1 ON Position 3-3
3.3.2 SWITCH Position 3-4
3.3.3 PASSENGER Position 3-4
4 Operational Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.1 Installation..............................................................................................................................................4-1
4.2 Pre-Logging: Tool Checks................................................................................................................4-3
4.2.1 Electrical 4-4
4.2.2 Operational 4-4
4.3 Connection to the Toolstring .........................................................................................................4-4
4.4 Logging ....................................................................................................................................................4-5
4.5 Post-Logging: Toolstring Disassembly ......................................................................................4-5
4.6 Transport and Storage .....................................................................................................................4-6
Copyright © 2012 - 2014 Sondex Wireline Limited - All rights reserved. Proprietary Information.
Document: MN-MCP003 Revision: B Created: 06 March 2014 i
MCP003
Mule Surface Control Panel Contents
5 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.1 Mechanical.............................................................................................................................................5-1
5.2 Electrical ..................................................................................................................................................5-1
5.2.1 HV PSU 5-1
5.2.2 Modem Checks 5-2
Appendix A Equipment & Spares ..............................................................................A-1

A.1 Main Equipment.................................................................................................................................. A-1
A.2 Ancillary Equipment .......................................................................................................................... A-1
A.3 Maintenance Equipment ................................................................................................................ A-1
A.3.1 Service Tools A-1
A.4 Items Not to be Repaired/Serviced in the Field.................................................................... A-1
A.5 Transit Equipment.............................................................................................................................. A-1
Document: MN-MCP003 Revision: B Created: 06 March 2014 ii
MCP003
Mule Surface Control Panel Chapter 0. About This Manual
0 ABOUT THIS MANUAL
0.1 Manual History

Date Issue Description Auth Chk App
02/08/12 A First issue. BES JS/AM JG
06/03/14 B CE marking updates. SL JS/BES PR
0.2 References
Below are the manuals/links required for use in conjunction with this manual:
• Refer to: www.weeerohsinfo.com.

• Tool Safety Clamp manual (MN-TSC001).
• Mule Downhole Tractor (MN-MDT001).
• Downhole Electric Cutting Tool (MN-DECT001).
0.3 Technical Help

For further technical help contact GE Oil & Gas Technical Services as follows:
Address: GE Oil & Gas

Building X107
Range Road
Cody Technology Park
Farnborough
Hampshire
GU14 0FG
United Kingdom
Telephone: +44 (0)1252 862200

Fax: +44 (0)1252 862349
Web: www.geoilandgas.com/downholetechnology
0.4 Feedback
To help us improve future issues of this manual, please visit our website www.geoilandgas.com/
downholetechnology, reference the document number and add your comments or corrections.
Thank you.
Photographs and sketches are for illustration purposes only. Dependant on the tool model that you
have, certain features or dimensions can differ from those shown.
Documents from external sources (for example MSDS/SDS) supplied with or referenced to in this
manual, are considered the latest version at the time the manual was issued. However, the
document can be altered by the external source without prior notice to Sondex Wireline Ltd.
Document: MN-MCP003 Revision: B Created: 06 March 2014 0-1
MCP003
Mule Surface Control Panel Chapter 1. Overview
1 OVERVIEW
The MULE Surface Control Panel (MCP003) is the surface system required to power and control the Mule
Downhole Tractor (MDT) and the Downhole Electric Cutting Tool (DECT). It contains a modem to
communicate with the tool and a power supply to run the tool.
A minimal amount of easily transportable equipment is required at the surface to operate the MDT or the
DECT. A single panel is connected to the wireline, the USB ports of a PC/Laptop and, if required, to the
power supply of the passenger tool system via the PASSENGER LINE IN connector (for certain Tractor
operations only, refer to MDT001 manual). The only additional connection is to a mains power supply
(240VAC 13A or 110VAC 20A).
Figure 1-1 MCP003 in transit case
The panel is a combined control panel and power supply. It has four controls:
• Mains ON/OFF switch.

• Voltage Output Control.
• Function switch.
• ARM Safety interlock button.
The voltage output control adjusts the voltage sent to the tool, used for tool operation. Power cannot be
applied by this control, unless:
• The voltage output control is at 0 (zero) and a safety micro-switch is activated.

• The ARM button is held until a load current is detected by the MCP003.
The function switch changes operation from either MDT or DECT only functions to the operation of the
passenger equipment.
Two LCD displays are provided to display the monitored Line Voltage and Line Current together with a
single LED to indicate when the PSU has reached its current limit (2.2A).
Other LEDs indicate the MCP003 Line Out status.
A PC/Laptop is connected at the rear of the MCP003 via the USB connector to provide communications
and control data to the MCP003 from a dedicated software package.
MCP003
1.1 Applications
The purpose of the MCP003 is to provide:
• A modem for communication with the downhole tool.

• A data link to the logging PC/Laptop to communicate with the tool via the MCP003
modem. 
A USB link is provided to connect the PC/Laptop to the MCP003 and to carry commands
from the PC/Laptop to the MCP003. Both the surface voltage and the line current are
sensed, digitised and then transmitted to the PC/Laptop.
• A passenger panel connection directly into the MCP003 and is connected to the wireline
through the MCP003 when the function switch is in 'Passenger' mode. 
Both a Positive and a Negative passenger voltage is supported. However, negative
voltages are not displayed on the front panel.
• The mains input to the MCP003 can be 110VAC or 230VAC and is selected automatically.
MCP003
1.2 Specifications
Table 1-1 MCP003 Specifications
Parameter Specification Remarks

Temperature Range 5ºC (41ºF) to 40ºC (104ºF)
Altitude Limitations 0ft (0m) to 6562ft (2000m)
Ambient Humidity Range 20% to 80%
Environmental Use For indoor use only
Panel Dimensions:
Width 19” (483mm)
Height 5.236” (133mm)
Depth 20.9” (531mm)
Panel Weight 55lbs (25kg)
Transportation Dimensions:
Width 21” (533.4mm)
Height 8.5” (215.9mm)
Depth 27” (685.8mm)
Transportation Weight 88.2lbs (40kg) DLC009 included
Input Current Consumption at:
110VAC 20A
230VAC 13A
Output Voltage 0VDC to 1000VDC
Output Current 0A to 2A
PASSENGER LINE IN:
Maximum Voltage 1000VDC
Maximum Current 2A
Modem Frequency 4kHz to 5kHz
MCP003
Mule Surface Control Panel Chapter 2. Safety
2 SAFETY
In normal use, there are some specific safety instructions to safely handle GE Oil & Gas equipment. The
information in this section must be followed in addition to your specific Company and Local Rules &
Regulations (Directives).
Personnel must be qualified to operate or service this equipment. When the equipment is not installed,
commissioned, used and maintained in accordance with the specifications of GE Oil & Gas, protection will
likely be impaired.
When GE Oil & Gas equipment is incorporated with other equipment into a system, the safety of that
system is then the responsibility of the person who assembles the system.
When the warning symbols or are displayed on the equipment, the manual MUST be
consulted to understand fully any potential hazards and required safety precautions before the
equipment is used or serviced.
2.1 Hazardous Areas and ‘Hot Work’

HAZARDOUS AREAS AND 'HOT WORK'!
WARNING!
Under certain circumstances or failure modes this equipment can become a
potential source of ignition.
It can be used only in Safe Areas and cannot be used in classified Hazardous
Areas ('Zoned' areas) unless a approved system of work is in place (for example,
Hot Work Permit) and applicable precautionary measures have been followed
(for example, monitor for gas leaks, site inspection, equipment to fight fires,
work procedures).
This must be done in accordance with local and national legislation with regard
to the use of electrical equipment in potentially explosive atmospheres.
2.2 Electrical Hazard

ELECTRICAL HAZARD!
WARNING!
The Protective Earth terminal (refer to Section 3.1.2) on the rear of the equipment
MUST be connected to a local Protective Earth/Ground before the connection of
other cables to the MCP003.
ELECTRICAL HAZARD!
WARNING!
All cables, connectors and equipment to the unit must be rated for operation at
the voltages specified for the connectors (refer to Section 1.2, Specifications) and
be provided with insulation that meets at least the relevant requirements of IEC
60664-1 Overvoltage Category II, Pollution Degree 3.
MCP003
ELECTRICAL HAZARD!
WARNING!
The connection of an external power supply to the PASSENGER LINE IN connector
is outside the control of GE Oil & Gas. Therefore it is entirely the responsibilty of
the customer or person who assembles the system to make sure:
• The equipment is suitable for purpose and all the operational

instructions and safety guidance provided for the MCP003 and the
external equipment is adhered to.
• The PASSENGER LINE IN connector specifications are not exceeded, refer
to Section 1.2, Specifications.
• The operational modes of the external power supply and the MCP003
are known and understood. Refer to Section 3 for MCP003 operation.
ELECTRICAL HAZARD!
WARNING!
Switch off all supplies and make sure any residual power is dissipated from the
wireline before the removal of leads or disassembly of the equipment.
ELECTRICAL HAZARD!
WARNING!
The Tool Safety Clamp (TSC) is a back-up earth return upon tool failure
circumstances and MUST NOT be used as a substitute to the designed power
return of the tool.
The TSC is used to protect operators during the maintenance and the service of
downhole tools. For effective protection the TSC MUST be:
• Connected to a local Protective Earth.

• Connected to the toolstring.
• Used when a Dummy Logging Cable (DLC) is connected in the system.
Make sure you use the correct TSC, the MCP003 requires the use of TSC 
P/N: KITB-Earth Clip.
DO NOT handle the TSC until the attached toolstring is powered down and
disconnected from the supply.
Refer to the Tool Safety Clamp manual (MN-TSC001) for further information.
ELECTRICAL HAZARD!
WARNING!
DO NOT touch the exposed electrical connections or wires as they can be at a
dangerous potential.
ELECTRICAL HAZARD!
WARNING!
This unit must ONLY be connected to a suitable AC supply socket with an
integral ground (earth) contact and have easy operator access to the isolator
switch for rapid disconnection.
The MCP003 must be protected with an external over- current device rated at:
• 16A maximum for a 230VAC supply.

• 20A maximum for a 110VAC supply.
MCP003
ELECTRICAL HAZARD!
WARNING!
When the mains lead or the output lead are replaced, always use the
appropriate GE Oil & Gas cables as listed in Appendix A.2, Ancillary Equipment or
else use leads that are rated with similar voltage and current and similar
certification agency marks.
ELECTRICAL HAZARD!
WARNING!
When the equipment is cleaned ALWAYS isolate and disconnect from the supply.
This equipment MUST be cleaned ONLY with the use of a dry or an almost dry
cloth, water MUST be kept to a minimum. DO NOT use chemical cleaners.
2.2.1 HAZARDOUS VOLTAGE
HAZARDOUS VOLTAGE!
WARNING!
The Mule Surface Control Panel (MCP003) HV Line-out cable must have
connectors rated at 1000VDC at both ends. Plugs with exposed pins must not be
used.
Hazardous voltages are present in this equipment, take care when the cover is
removed.
DO NOT remove the red cover form the internal HV PSU of the MCP003. Faulty HV
PSU units MUST be returned to GE Oil & Gas for repair.
DO NOT attach or remove Test Probes before the power is isolated from the
panel.
2.3 Danger from Machinery
2.3.1 WEIGHT
HEAVY EQUIPMENT!
WARNING!
The equipment and some associated subassemblies are heavy. Care MUST be
taken when the equipment is lifted, moved or maintained.
GE Oil & Gas recommends the use of correct apparatus to lift the equipment in
accordance with local directives and safety standards.
Where equipment is mounted in a 19” rack, use only the telescopic sliders
supplied.
Make sure all heavy items are supported correctly at all times.
Wear applicable Personal Protective Equipment (PPE) for the task to be

undertaken.
Refer to the specification table in the relevant manual for the equipment weight.
MCP003
2.4 Hot Equipment Surfaces

HOT EQUIPMENT SURFACES!
WARNING!
In some circumstances or failure modes, the equipment can become hot.
The MCP003 is fitted with fans. Make sure that sufficient ventilation is provided
to allow the fans to operate effectively.
DO NOT place objects on the top of the equipment as this can present a fire
hazard.
After use leave the MCP003 powered with no load to allow the fans to operate
and cool the equipment before disassembly.
Wear protective gloves.
For suitable operational configurations refer to Section 4.1, Installation.
2.5 Electrostatic Discharge (ESD)

E LECTROSTATIC D ISCHARGE !
C AUTION !
The tool contains electronic circuits and devices that can suffer permanent damage
when exposed to electrostatic discharge (ESD).
ALL ESD precautions must be taken to prevent electrostatic discharge damage to

the electronics during tool maintenance.
2.6 WEEE Disposal Information

E LECTRICAL E QUIPMENT D ISPOSAL !
C AUTION !
Disposal of electrical equipment must be in accordance with Local/International
Rules and Regulations. They will recommend the collection framework available to
return, recycle and treatment of electrical wire and components.
For more information refer to: www.weeerohsinfo.com.
2.7 EMC Classification

EMC C LASSIF ICATION !
C AUTION !
This is a Class A product. In a domestic environment this product can cause radio
interference in which case the user can be required to take adequate measures.
2.8 Transport and Storage

Where the equipment is supplied in a carry tube and/or flight case, GE Oil & Gas recommends the
equipment is stored and transported in that carry tube and/or flight case for protection.
DO NOT subject the equipment to excessive shock and/or vibration.
MCP003
Mule Surface Control Panel Chapter 3. Theory of Operation
3 THEORY OF OPERATION
3.1 MCP003 Assembly Identification/Connections
3.1.1 FRONT PANEL

ARM push POWER SURFACE VOLTS (V) LINE POWER PASSENGER LINE-
button switch display LED POWER LED
POWER Voltage Output CURRENT LIMIT CURRENT (A)

Function Switch
LED Control LED display
Table 3-1 Front Panel Assembly Identification Details
Identification Details
ARM push button Initial two hand power up safety interlock.
POWER switch In the 0 position mains supply to the equipment is OFF.
In the 1 position mains supply to the equipment is ON.
POWER LED The red LED will illuminate when mains supply to the equipment is
ON.
Voltage Output Control Sets the output voltage supplied by the internal PSU.
SURFACE VOLTS (V) display Displays the positive surface volts supplied by the internal PSU or
an external power supply. However, negative surface volts from an
external power supply are NOT displayed.
CURRENT (A) display Displays the tool current consumption supplied by the internal PSU.
CURRENT LIMIT LED The red LED will illuminate when the current limit of 2.2A is reached
by the internal PSU.
Function Switch The applicable green LED will illuminate dependant upon the
position of the three way switch: ON, SWITCH & PASSENGER, see
below for further information.
LINE POWER LED The red LED will illuminate when the internal PSU is applied to the
Line Out connector only.
PASSENGER LINE-POWER LED The red LED will illuminate whenever power from an external
power supply (positive or negative) is applied to the PASSENGER
LINE IN connector on the rear of the panel.
MCP003
3.1.2 REAR PANEL

DIAGNOSTICS
PASSENGER Circuit Breaker
LINE DATA SYNC TENSION LINE OUT
LINE IN 20A
USB Protective Earth Power Input
Table 3-2 Rear Panel Assembly Identification Details
Identification Connector Type Details

LINE BNC An AC-coupled signal from the line to view the line data.
DATA BNC An output of the data received by the surface modem.
SYNC BNC The DCD line from the surface modem that is used to
trigger a scope to view DATA.
USB Type 2 USB PC/Laptop data connection.
TENSION 9-way D-Type Surface tension data in.
LINE OUT LEMO Coax A voltage output of 0VDC to 1000VDC at 0A to 2A.
PASSENGER LINE IN LEMO Coax A voltage input of 0VDC to 1000VDC at 0A to 2A.
Circuit Breaker 20A Press the button to reset the circuit breaker.
Power Input Mains input socket.
Protective Earth The Protective Earth terminal MUST be connected to an
appropriate system Earth BEFORE any other leads are
connected to the MCP003.
3.2 Functional Description
3.2.1 POWER SUPPLY
The High Voltage control assembly routes either the MCP003 internal PSU or the Passenger PSU to the
LINE OUT connector on the rear panel.
The HV PSU assembly is rated at 1000VDC, 2A output, but the actual voltage output level and the actual
current drawn will depend on:
• The position of the Voltage Output Control on the front panel.

• The load current drawn by the downhole tool in operation.
MCP003
The load current will vary in accordance to the tool in operation, the work performed by the tool and the
time for which that current is drawn - especially when the tool is in a stalled condition.
Where the maximum current value reaches 2.2A (approximately) then the red CURRENT LIMIT LED will
illuminate. When this condition persists for more than a few seconds, the voltage output will limit the
current to 2.2A.
When the current limit is held for a substantial period of time the HV PSU will enter a protective shutdown
state triggered by an internal thermal sensor and will remove the power output until the MCP003 has
cooled. In this circumstance, the unit must be left with the power switched in the 1 (ON) position to
operate the fans to allow the PSU to cool. This can take more than 15 minutes. If the protective shutdown
was activated it is an indication that the load drawn was excessive or the fans air flow was prohibited.
Before the MCP003 is reset make sure the air flow to the fans is assessed and the excessive load is
reviewed.
3.2.2 MODEM & CONTROL ASSEMBLY
This Modem & Control Assembly is low voltage and contains the modem and the analogue circuitry used
to control the functions of the panel. Inputs to this assembly allow the MCP003 output voltage and
current to be monitored and this is then digitised and sent to the PC/Laptop.
The surface modem is similar to the downhole modem in its operation. However, control of output data is
from the surface PC/Laptop. Data is received at the surface and decoded by the modem and sent to the
PC/Laptop. The PC/Laptop can then send a command downhole to the MDT or DECT. The modem is
inhibited and switched out of circuit in PASSENGER mode and is connected to the wireline in SWITCH
Mode prior to the selection of PASSENGER Mode.
3.3 Function Switch Operation

The three position Function Switch allows three modes of operation:
• ON - MCP003 internal PSU and Modem connected to the

LINE OUT connector ONLY.
• SWITCH - MCP003 internal PSU disconnected from the
LINE OUT connector. PASSENGER LINE IN connector and
MCP003 Modem connected to LINE OUT.
• PASSENGER - MCP003 internal PSU and Modem
disconnected from the LINE OUT, PASSENGER LINE IN
connector directly connected to the LINE OUT which allows normal Passenger tool
operation.
3.3.1 ON POSITION
Note: This selection can be used for both Tractor or DECT operation.
When the Function Switch is in the ON position, the green ON LED will illuminate only when the ARM
button is depressed and the safety interlock is activated and the LINE OUT will be:
• Directly connected to the MCP003 internal power supply.

• Directly connected to the MCP003 internal uphole modem.
To connect the power from the MCP003 internal power supply to the LINE OUT connector, the Voltage
Output Control on the front panel must be set to 0 (zero) and the ARM button pressed and held. The
voltage can then be increased. As the output power is increased the red LINE POWER LED will illuminate
and the ARM button can be released.
When the output voltage reaches more than 55V and less than 10mA are being drawn by a tool
connected to the line, a safety ‘Low current cut out’ circuit will activate, the interlock will disable and the
MCP003 power supply and Uphole modem will be disconnected from the LINE OUT connector.
MCP003
3.3.2 SWITCH POSITION
Note: This selection is for certain Tractor operations only.
When the Function Switch is in the SWITCH position, the green SWITCH LED will illuminate and the LINE
OUT will be:
• Directly connected to the PASSENGER LINE IN connector.

• Directly connected to the MCP003 internal uphole modem.
• Disconnected from the MCP003 internal power supply.
The red PASSENGER LED will illuminate when power is supplied by an external power supply via the
PASSENGER connector to the LINE OUT connector.
This scenario is used when the downhole Tractor is in STD configuration only and allows the operator to
control the downhole tractor electronics cartridge and activate the passenger relay system with the use
of the passenger PSU to power the tractor telemetry. It also enables the downhole modem to be switched
off before the PASSENGER position is selected on the MCP003 front panel that disconnects the MCP003
modem from the LINE OUT.
3.3.3 PASSENGER POSITION
Note: This selection is for certain Tractor operations only.
When the function switch is in the PASSENGER position, the green PASSENGER LED will illuminate and the
LINE OUT will be:
• Directly connected to the PASSENGER LINE IN connector ONLY.

• Disconnected from the MCP003 internal uphole modem.
• Disconnected from the MCP003 internal power supply.
MCP003
Mule Surface Control Panel Chapter 4. Operational Procedure
4 OPERATIONAL PROCEDURE
4.1 Installation
HEAVY EQUIPMENT!
WARNING!
Refer to Section 2.3.1, Weight.

WARNING!
Refer to Section 2.4, Hot Equipment Surfaces.
Note: The MCP003 MUST ALWAYS be removed from its transit case prior to use. Failure to do this can cause the
unit to overheat during operations.
DO NOT install and operate in a fully enclosed cabinet or rack.
The MCP003 can be installed and operated in the configurations:
• In a 19” rack with adequate ventilation around the two sides and the rear of the unit. In
particular, make sure the airflow on the left hand side and the rear ventilation grills are not
impeded.
• Placed on an open and stable work surface.
To remove the MCP003 from the Transit Case:
1 Rotate the four lock handles and remove the transit case lid. 
MCP003
2 Make sure the lid removed from the transit case shows the front of the panel, see below. If not,
replace the lid and remove the lid at the other end of the transit case. 
3 Place the transit case on the floor with the front panel faced upwards.
4 Unscrew and remove the fours Screws that hold the panel in position.
Note: The next two instructions require two people to lift the panel.
MCP003
5 Pull the panel out from the transit case until the button locks into the telescopic slider, see
below.
Button is locked
in the slider
6 To fully remove the panel:
i. Support the weight of the panel and push in both buttons.

ii. Lift the panel free from the telescopic sliders and transit case.
4.2 Pre-Logging: Tool Checks

ELECTRICAL HAZARD!
WARNING!
Refer to Section 2.2, Electrical Hazard.
HEAVY EQUIPMENT!
WARNING!

WARNING!
unit to overheat during operations. For suitable operational configurations refer to Section 4.1,
Installation.
MCP003
The MCP003 can be operated on a flat stable surface or mounted in a 19” rack. Make sure there is
sufficient ventilation at the rear and left hand side of the MCP003 to allow for the correct operation of the
fans.
4.2.1 ELECTRICAL
1 Set the Voltage Output Control to 0 (zero).
2 Make sure the MCP003 Control Panel is suitably grounded, refer to Section 2.2.
3 Connect a mains supply to the Power Input, refer to Section 3.1.2.
4 Turn the POWER switch to the 1 (ON) position.
5 Check the fans at the rear and to the left of the panel are operational.
6 Check the POWER LED is illuminated.
7 Check the SURFACE VOLTS (V) and CURRENT (A) displays read 0 (zero).
4.2.2 OPERATIONAL
Note: It is recommended that the MCP003 is left powered ON for as long as possible prior to operations. It
allows the fans to circulate air around the MCP003.
To perform an operational check, refer to the relevant operational manual:

4.3 Connection to the Toolstring

HEAVY EQUIPMENT!
WARNING!

WARNING!
Installation.
Refer to the relevant Operation manual:

Refer also Section 3.1.2, Rear Panel.
Note: It is recommended that the MCP003 is left powered ON for as long as possible prior to operations. It
allows the fans to circulate air around the MCP003.
MCP003
4.4 Logging
WARNING!

4.5 Post-Logging: Toolstring Disassembly

HEAVY EQUIPMENT!
WARNING!

WARNING!

If a external power supply has been used, switch this off first.
If the MCP003 has become warm during operation, it is recommended that the MCP003 is left powered
ON for as long as possible to allow the fans to circulate air around the MCP003.
Once the MCP003 is sufficiently cooled, turn the POWER switch into the 0 (zero) position (OFF) and
disconnect the mains supply and external power supply before the other connections are disconnected
from the MCP003.
Where the MCP003 is to be transported, make sure it is fitted into its transit case, refer to Section 4.6,
Transport and Storage.
MCP003
4.6 Transport and Storage

HEAVY EQUIPMENT!
WARNING!
Where the equipment is supplied in a transit case, GE Oil & Gas recommends the equipment is stored and
transported in that transit case for protection. To install the MCP003 into the Transit Case:
1 Rotate the four lock handles and remove the transit case lid. 
2 Make sure the lid removed from the transit case shows the front of the telescopic sliders. If not,
replace the lid and remove the lid at the other end of the transit case.
3 If the telescopic sliders are not pulled out, slide them out of the transit case until they lock into
place.
Note: Take care not to push the telescopic sliders out of the back of the transit case or they will become
detached.
4 Position the transit case on the floor and the open end faced upwards.
MCP003
5 Check the orientation of the transit case and the panel before the panel is lifted into the transit
case.
Bottom of
front panel
Transit Case feet Button
Slider button
location
Note: The next three instructions require two people to lift and manoeuvre the panel.
6 Locate the panel onto the telescopic sliders. Make sure the telescopic sliders and wheels are
located correctly.
7 Push the two buttons in so they locate into the telescopic slider button location, shown above.
8 Push the buttons in again to slide the panel fully into the transit case.
MCP003
9 Locate the fours Screws that hold the panel in position. Tighten with a Screwdriver.
10 Rotate the four lock handles to lock the transit case lid into position. 
DO NOT subject the tool to excessive shock and/or vibration.
MCP003
Mule Surface Control Panel Chapter 5. Extended Checks
5 EXTENDED CHECKS
ELECTRICAL HAZARD!
WARNING!
HEAVY EQUIPMENT!
WARNING!

WARNING!
Installation.
Refer also to the relevant Operation manual:

5.1 Mechanical
1 Check ALL the Screws are tight, especially on the base of the Control Panel, see Figure 5-1.
The blue circles

highlight the Screw
locations to be checked
Figure 5-1 Screw locations on the base of the Control Panel
5.2 Electrical
5.2.1 HV PSU
This unit MUST NOT be serviced in the field. Return the unit to GE Oil & Gas for ALL maintenance.
MCP003
5.2.2 MODEM CHECKS
ELECTRICAL HAZARD!
WARNING!
This section contains oscilloscope plots of typical waveforms the operator can expect to see when the
tool is operated. The three DIAGNOSTICS connections (LINE, DATA and SYNC) at the back of the MCP003
can be used to either fault find or check the system operation:
• SYNC: The Data Carrier Detect (DCD). SYNC is high whenever there is data on the Line.
• LINE: Line AC coupled.
• DATA: All data on the Line (uphole and downhole).
Note: In each of the three figures below, the Red trace is the SYNC signal and the Blue trace is the LINE signal.
The plot in Figure 5-2 shows:
• CH1 = SYNC.
• CH2 = LINE.
The data is from a tool on a short cable (approximately 70). This repeats every 0.5 second.
Figure 5-2 Short cable signal - typical
The plot in Figure 5-3 shows:
• CH1 = SYNC.
• CH2 = LINE.
A long cable (approx. 220) is used. The signal is 600mV (peak-to-peak).
MCP003
Note: The noise on this setup did not affect the received signal quality.
Figure 5-3 Long cable signal - typical
The plot in Figure 5-4 shows the uphole signal followed by a downhole surface command:
• CH1 = SYNC.
• CH2 = LINE (uphole data followed by a command from the surface).
Figure 5-4 Uphole signal followed by a downhole surface command - typical
MCP003
Mule Surface Control Panel Appendix A. Equipment & Spares
APPENDIX A EQUIPMENT & SPARES
A.1 Main Equipment

A.2 Ancillary Equipment
Part No Description Qty Remarks

414669 Power Cable, IEC to UK 1
415085 Power Cable, IEC to US 1
W027-AB3M0 USB Cable, Length 3m 1
A.3 Maintenance Equipment
A.3.1 SERVICE TOOLS

KITB-Earth Clip Tool Safety Clamp 1 Refer to the Tool Safety Clamp
manual (MN-TSC001)
A.4 Items Not to be Repaired/Serviced in the Field

413873 Control Panel Assembly 1 Return to GE Oil & Gas.
A.5 Transit Equipment

40257 MCP003 Transit Case 1
Document: MN-MCP003 Revision: B Created: 06 March 2014 A-1
GE Oil & Gas
Drilling & Surface
GE Oil & Gas
Building X107
Range Road
Cody Technology Park
Farnborough
Hampshire
GU14 0FG
United Kingdom
Tel: +44 (0)1252 862200

Fax: +44 (0)1252 862349
For complete contact information, please refer to our website:
www.geoilandgas.com/downholetechnology
Customer Support: +44 (0)1252 862200
www.ge.com/oilandgas
GE reserves the right to make changes in specifications or add improvements at any time without notice or obligation.
Copyright © 2012 - 2014 Sondex Wireline Limited - All rights reserved. Proprietary Information.

MN-MCP003 EN-B

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GE Oil & Gas

Drilling & Surface

Mule Surface Control Panel

Operation & Maintenance Manual

Tool Code: MCP003

* Denotes a trademark of the General Electric Company

0 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-1

3 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

4 Operational Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

5 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Appendix A Equipment & Spares ..............................................................................A-1

0 ABOUT THIS MANUAL

0.1 Manual History

• Refer to: www.weeerohsinfo.com.

0.3 Technical Help

Address: GE Oil & Gas

Telephone: +44 (0)1252 862200

Figure 1-1 MCP003 in transit case

• Mains ON/OFF switch.

• The voltage output control is at 0 (zero) and a safety micro-switch is activated.

Other LEDs indicate the MCP003 Line Out status.

• A modem for communication with the downhole tool.

Parameter Specification Remarks

2.1 Hazardous Areas and ‘Hot Work’

2.2 Electrical Hazard

• The equipment is suitable for purpose and all the operational

• Connected to a local Protective Earth.

• 16A maximum for a 230VAC supply.

2.2.1 HAZARDOUS VOLTAGE

2.3 Danger from Machinery

Wear applicable Personal Protective Equipment (PPE) for the task to be

2.4 Hot Equipment Surfaces

Wear protective gloves.

For suitable operational configurations refer to Section 4.1, Installation.

2.5 Electrostatic Discharge (ESD)

ALL ESD precautions must be taken to prevent electrostatic discharge damage to

2.6 WEEE Disposal Information

For more information refer to: www.weeerohsinfo.com.

2.7 EMC Classification

2.8 Transport and Storage

DO NOT subject the equipment to excessive shock and/or vibration.

3.1 MCP003 Assembly Identification/Connections

3.1.1 FRONT PANEL

POWER Voltage Output CURRENT LIMIT CURRENT (A)

Table 3-1 Front Panel Assembly Identification Details

3.1.2 REAR PANEL

USB Protective Earth Power Input

Table 3-2 Rear Panel Assembly Identification Details

Identification Connector Type Details

3.2 Functional Description

3.2.1 POWER SUPPLY

• The position of the Voltage Output Control on the front panel.

3.2.2 MODEM & CONTROL ASSEMBLY

3.3 Function Switch Operation

• ON - MCP003 internal PSU and Modem connected to the

• Directly connected to the MCP003 internal power supply.

3.3.2 SWITCH POSITION

Note: This selection is for certain Tractor operations only.

• Directly connected to the PASSENGER LINE IN connector.

3.3.3 PASSENGER POSITION

Note: This selection is for certain Tractor operations only.

• Directly connected to the PASSENGER LINE IN connector ONLY.

HOT EQUIPMENT SURFACES!

DO NOT install and operate in a fully enclosed cabinet or rack.