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https://doi.org/10.1007/s10971-021-05599-7
O R I G I N A L P A P E R : S O L - G E L A N D H Y B R I D M A T E R I A L S F O R O P T I CA L ,
PHOTONIC AND OPTOELECTRONIC APPLICATIONS
Received: 15 February 2021 / Accepted: 16 July 2021 / Published online: 11 August 2021
© The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature 2021
Abstract
This paper discuss the structural, optical and electrical properties of aluminium doped tin oxide thin films prepared by sol-gel
spin coating technique. The tetragonal rutile structure of SnO2 was confirmed from the XRD measurements and having a
preferential orientation along (1 1 0) plane. FESEM analysis reveals that the particles were uniformly distributed in the film
and they are in the range of 10.15–39.58 nm. UV-Vis spectroscopy studies shows that the films were highly transparent and
the band gap values are ranging from 3.30 to 3.57 eV. FTIR study reveals that the prepared films contain Sn–O–Sn, Sn–O,
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H–O–H, C–O and Sn–OH vibrations. Hall measurement analysis shows that the conductivity type was reversed from n-type
to p-type at higher doping concentration of aluminium. The calculated values of mean free path were ranging from 0.6052 to
5.3732 A0. The Figure Of Merit (FOM) values were calculated and are ranging from 5.58 × 10−7 Ω−1 to 1.74 × 10−5 Ω−1.
Graphical Abstract
The conductivity type was changed from n-type to p-type by doping tin oxide with 15 wt% aluminium.
Keywords Spin coating Aluminium doped tin oxide thin films Electrical properties and conductivity type inversion
● ●
* R. Vinodkumar
vinodkopto@gmail.com
1
Department of Physics, University college,
Thiruvananthapuram, Kerala, India
2
School of Pure and Applied Physics, Mahatma Gandhi University,
Kottayam, Kerala, India
Journal of Sol-Gel Science and Technology (2021) 99:636–649 637
Highlights
● XRD confirms the tetragonal rutile structure of SnO2 thin films.
● FESEM shows the agglomerated network like structures for 10 wt% aluminium doped tin oxide.
● The charge carrier concentration of the sample first decreases with increase in alumnium doping concentration up to
10 wt% aluminium doping and it decreases for 15 wt% aluminium doped tin oxide thin films.
● Conductivity type was inverted from n-type to p-type at 15 wt% aluminium doping.
1 Introduction oxide materials were used for thin film transistor applica-
tions, gas sensing [24], functional windows, photovoltaic
Materials in the form of thin films represent the key con- industry [4] and optoelectronic applications. In this work we
stituent of advanced electronics, photovoltaic technology, studied the structural, optical and electrical properties of
protective coatings technology and functional nano devices aluminium doped tin oxide thin films deposited on glass
[1]. In recent years so many studies focuses on thin films substrate by using sol-gel spin coating technique.
made from transparent conducting oxide materials. Trans-
parent conducting oxides received considerable attention
because of their applications in optoelectronics and optical 2 Experiment
and electrical devices. A good TCO must have low resis-
tivity, high transmittance in the visible region The starting materials were Tin(II) chloride dehydrate,
(400–800 nm), and high chemical stability. TCO films have SnCl2.2H2O (Purified by Merck), Aluminium nitrate
high optical transmittance and low electrical resistivity, nonahydrate, Al(NO3)3.9H2O and absolute ethanol.
which are the key elements for transparent electrodes in 1.128 gm of SnCl2.2H2O was dissolved in 10 ml of abso-
solar cell [2]. SnO2 is an n-type semiconductor with wide lute ethanol and add 0.0937 gm, 0.1875 gm and 0.2813 gm
band gap of 3.8 eV [3]. Besides the other transparent con- of Al(NO3)3.9H2O into this solution. So we get undoped,
ducting oxides, doped SnO2 is the best known representa- 5 wt%, 10 wt% and 15 wt% Aluminium doped SnO2
tive of the class of transparent conducting oxide and find solutions. Then the solution was stirred for 1 h at 323 K
use in the form of polycrystalline thin films [4]. Transparent using a magnetic stirrer to get the homogeneous solution.
conducting oxide thin films with large band gap energy The resulting solution was kept 24 h under room tem-
exhibit high electrical conductivity and high optical trans- perature for gelation. The glass substrates of dimension
mittance in the visible region and high reflectance in the IR 2.5 cm × 2.5 cm were cleaned and were dried using a drier
region [5]. Tin oxide has so many applications in the nano at 80 °C. The gelated solution was coated on the pre-
structured form. It is used in optoelectronic devices [6, 7], cleaned glass plate using a spin coating machine
solar cells [8], gas sensors [9, 10], lithium ion batteries [11], (SpinNXG-P1A). The spinning was done at 1500 rpm for
thin film transistors [12, 13], substrates for electro deposi- 30 s to get uniform coating. The coated glass plates were
tion [14], aerogels [15] and for humidity sensing purposes heated at 100 °C for 15 min using a hot plate to remove the
[16, 17]. volatile solvents present in the films. Thus we get the
SnO2 thin films can be prepared by using a number of required SnO2 thin films. Undoped, 5 wt%, 10 wt% and
methods. They are Sol-gel Dip coating technique [18, 19], 15 wt% Aluminium doped SnO2 thin films were named as
Sol-gel Spin coating technique [20], Ultrasonic Spray pyr- 0AlSn, 5AlSn, 10AlSn and 15AlSn. All the films were
olysis [21], Co-precipitation method, Ball milling method, annealed at 600 °C in a muffle furnace for 1 h to increase
Solvothermal method and pulsed laser deposition method the crystalline nature. Ensure slow cooling of the samples
[22]. In this paper sol-gel spin coating technique was used in the muffle furnace for the better oxidation of SnO
to synthesis tin oxide thin films. It is a chemical and low phases to SnO2. The softening temperature of the soda
cost method used for preparing uniformly coated thin films. lime glass substrate is 700 °C and its melting point is 1000
°
We can control the preparation parameters (such as con- C. Gokçen Gokçeli et al. reported that they annealed the
centration, viscosity, etc) easily by this method. Doping indium tin oxide thin films from 450 °C to 650 °C for
enhances the electrical and optical properties of tin oxide studying the optoelectronic properties [25]. So in this work
thin films and its applications. In this paper our aim is to we choose the annealing temperature as 600 °C.
fabricate a p-type tin oxide thin film using the n-type tin The structural analysis of the films were characterised by
oxide material by doping it with aluminium. Aluminium is using XRD (BRUKER D8 ADVANCE) measurements in
an extrinsic p-type dopant used in the thin film technology 2θ angle from 20 to 80° using CuKα radiation. Surface
[23]. So we choose aluminium as dopant for the preparation morphology of the films was studied using FESEM (NOVA
of p-type tin oxide thin film. P-type Transparent conducting NANOSEM 450) analysis and the film compositions were
638 Journal of Sol-Gel Science and Technology (2021) 99:636–649
Fig. 1 XRD spectra of undoped and aluminium doped tin oxide thin films by sol-gel spin coating technique
determined by using Energy dispersive X-ray analysis 10AlSn and 15AlSn shows intense peaks suggesting the
(EDAX METEK Materials Analysis Division). The thick- good crystalline nature of the films. The peaks present in all
ness of all the prepared films was measured using Dektak the films shows that they crystallise in tetragonal rutile
Stylus Profilometer. Optical studies of all the films were structure (JCPDS No.41-1445). The undoped SnO2 films
done by using a UV—Vis Double beam spectrophotometer shows peaks corresponding to the lattice reflections (1 1 0),
(JASCO V-730) in the spectral range of 300–900 nm. (1 0 1), (2 1 1) and (1 1 2) with a preferential orientation
Fourier Transform Infrared spectroscopy was done by using along (1 1 0) plane. All the aluminium doped films also
IRPrestige-21 Fourier Transform Infrared spectro- shows preferential orientation along (1 1 0) plane and all
photometer (SHIMADZU). Electrical study was done at other lattice reflection peaks were shown in Fig. 1. No
room temperature using Hall measurement apparatus residual peaks of any other impurities and secondary phase
(Ecopia HMS 3000). were found here, that confirms the proper phase formation
of the material [4]. No diffraction peaks corresponding to
aluminium were found in the aluminium doped tin oxide
3 Results and discussions thin films, that means aluminium gets properly incorporated
into the tin oxide lattice. The ionic radius of Al3+ ion is
3.1 XRD analysis 0.53 A0, Sn4+ is 0.71 A0 and for O2− is 1.4 A0. So the Al3+
ions can properly incorporated into the Sn4+ sites in the tin
Figure 1 shows the XRD spectrum of undoped and alumi- oxide lattice.
nium doped SnO2 thin films on glass substrates and post The texture coefficient (TC) represents the texture of a
annealed at 600 °C. The XRD patterns of 0AlSn, 5AlSn, particular plane, whose deviation from unity implies the
Journal of Sol-Gel Science and Technology (2021) 99:636–649 639
ðN ÞΣfIðh k lÞ =I0ðh k lÞ g
1
for all the films were calculated and were in good agreement
with the reported values. These values were shown in Table
W–H plot
Average crystallite size
6.15
21.09
24.99
22.35
Where h, k and l are the Miller indices and ‘a’ and ‘c’ are
(nm)
73.86
70.92
70.40
70.70
(A0)3
Lattice volume V ¼ a2 c
Lattice
U=a/c
(A0)
(1 10) (1 0 1) (2 1 1) a=b
Fig. 2 W–H plots of undoped and aluminium doped tin oxide thin films by sol-gel spin coating technique
crystallite size calculated by Debye-Scherrer formula may using a standard material (silicon) for taking XRD and
not be the actual crystallite size [31]. So we use subtracting that broadening from the sample [32]. Thus the
Williamson–Hall plot for the calculation of crystallite size actual particle size D can be calculated.
and the study of FWHM (β), of the XRD peak. Depending The dislocation density, δ, is inversely proportional to
on different θ positions the separation of size, the strain the square of the crystallite size according to Williamson
broadening analysis is done using Williamson and Hall plot and Smallman’s relation. For the minimum dislocation
using the equation [32]. density, the proportionality constant is equal to unity [28].
The dislocation density is calculated by the equation δ ¼ D12 .
kλ
β cos θ ¼ þ 4ε sin θ The calculated values were shown in the Table 1. The
D undoped sample has the dislocation density 32.94 × 10−3
Where D is the actual particle size, k is the correction factor dislocations/nm2 but the aluminium doping lowers the dis-
which can be taken as unity, ε is the strain in the film and θ location density to 1.60 × 10−3 dislocations/nm2. This
is the Bragg angle. Strains in the films were calculated from means that aluminium incorporation reduces the disloca-
the slope and the actual particle sizes were calculated from tions in the prepared thin films because these aluminium
the y intercept of W–H plot and were shown in Table 1. ions occupies the lattice and the interstitial sites of tin oxide
Figure 2 shows the W–H plot of all the samples. The thin films.
particle size calculated by W–H plot were ranging from The crystallite size calculated by Scherrer method and
3.09 to 36.23 nm and these values did not vary extensively the crystallite size obtained by W–H plot were plotted
from the values of crystallite size calculated by Debye- against the doping concentration of aluminium and were
Scherrer method, which indicate that the strain in the films shown in Fig. 3. From this we can understand that the
were less [33]. The instrumental broadening is corrected crystallite size increases with doping concentration up to
Journal of Sol-Gel Science and Technology (2021) 99:636–649 641
Fig. 5 SEM images of (a) 0AlSn, (b) 5AlSn, (c) 10AlSn and (d) 15AlSn thin films by sol-gel spin coating technique
transparency of the tin oxide thin films. The 5 wt% alumi- aluminium in the tin oxide thin films. 15 wt% aluminium
nim doped tin oxide thin films shows the lowest transpar- doped tin oxide thin films shows 72% transparency in the
ency in the lower wavelength region and the transparency wavelength range 400–900 nm and was steady in the visible
increases with increase in the doping concentration of range. The absorbance spectra of glass substrate and all the
Journal of Sol-Gel Science and Technology (2021) 99:636–649 643
Fig. 7 EDAX spectra of (a) 0AlSn, (b) 5AlSn, (c) 10AlSn and (d) 15AlSn thin films
Merit, φ (Ω−1)
1.74 × 10−5
2.91 × 10−6
5.58 × 10−7
2.83 × 10−6
Figure Of
Transmittance at
550 nm
79.82
67.32
65.14
71.90
sheet resistance,
Rs (KΩ)
6.0379
6.5691
24.6223
13.0557
Fig. 9 Absorption spectra of Glass substrate, 0AlSn, 5AlSn, 10AlSn
and 15AlSn thin films by sol-gel spin coating technique
path, L (A0)
Type Band gap Mean free
0.6052
3.9829
5.3732
2.5447
(eV)
3.50
3.57
3.52
3.30
n
n
n
p
σ (×103 Ω−1m−1)
Conductivity
Table 3 Hall measurement data of undoped and aluminium doped tin oxide thin films
0.9201
0.8012
0.1889
0.3101
Fig. 10 Direct optical band gap of 0AlSn, 5AlSn, 10AlSn and 15AlSn
thin films by sol-gel spin coating technique
ρ (×10−3 Ωm)
Resistivity
in Fig. 11. The optical band gap value of 5AlSn was higher
1.087
1.248
5.293
3.220
0.6758
12.220
39.460
3.172
−8.498 × 1019
18
17
6.111 × 1018
thin films recorded between 400 and 4000 cm−1. The absorp-
−4.098 × 10
−2.988 × 10
tion peaks between 400 and 700 cm−1 are assigned to Sn–O &
Sn–O–Sn vibrations of tin oxide molecule [36]. The minimum
transmittance at 616 cm−1 and 622 cm−1 corresponds to
O–Sn–O bridge functional group, which clearly indicates the
10AlSn
15AlSn
0AlSn
5AlSn
Fig. 13 Variation of Carrier concentration and mobility with alumi- where μimpurity, μgb, μphonon, and μhopping are factors that
nium doping concentration in the aluminium doped tin oxide thin films influence mobility from impurity scattering, grain boundary
scattering, phonon scattering and retardation by hopping
transport, and phonon scattering respectively. In TCO thin
films, the ionised impurities and grain boundaries are found
to be the main scattering mechanisms [21]. Since the L
values are considerably shorter than the grain size, the Hall
mobility is limited by the ionised impurity scattering rather
than the grain boundary scattering [48]. Matthiessen’s rule
indicates that the inverse relationship between dopant
concentration and mobility fundamentally limits conductiv-
ity in TCO films [49].
The sheet resistance, Rs of a thin film is given by the
equation [50]
Rs ¼ 1=σ t
Where σ is the conductivity of the film and t is the
thickness of the film. The calculated value of sheet
resistance was shown in Table 3. Sheet resistance of the
Fig. 14 Variation of resistivity and conductivity with aluminium aluminium doped tin oxide thin films increases with
doping concentration increase in aluminium doping concentration up to 10AlSn
because the carrier concentration decreases up to 10AlSn.
For 15AlSn the Sheet resistance decreases because the
doping concentration is shown in Fig. 14. The electrical p-type carrier concentration increases. Sk F Ahmed et al.
conductivity obtained in our samples were higher than the reported that for aluminium doped tin oxide thin films
reported values [4, 46]. Deyu et al. reported that the elec- conductivity decreases first and then increases with
trical conductivity were lower than the conductivity doping concentration of aluminium [34]. At first the
obtained in our work [41]. doping concentration of aluminium increases the genera-
Mean free path is the average distance of the ions tion of holes, but they recombine with the free carrier
between two successive collisions. The mean free path (L) electrons present in the tin oxide lattice. So conductivity
is calculated by using the following relation [44], decreases [34]. On exceeding a critical percentage of
aluminium doping (12.5%) conductivity increases with
h 3n 1=3 the increase of Al doping due to the generation of more
L¼ μ
2e π number of free carrier holes and there is no extra electrons
for recombination [34].
Where h is the Planck’s constant, e is the charge of the The figure of merit (FOM) of all the films were calcu-
electron, n is the carrier concentration and µ is the hall lated using the Haacke’s relations [51, 52]
mobility. The value of L was calculated for all the samples
φ ¼ T10 =Rs
and is shown in Table 3. The calculated values of L were
Journal of Sol-Gel Science and Technology (2021) 99:636–649 647
Where T is the transmittance at 550 nm and Rs is the sheet Publisher’s note Springer Nature remains neutral with regard to
jurisdictional claims in published maps and institutional affiliations.
resistance. Analogously to the procedure we did for the
electrical to optical conductivity ratio, we determined a model
for the FOM [53]. Figure of merit (FOM) is an important
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