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Power for the operation of the Digital Flight Guidance System is provided from both the left and right AC/DC aircraft power distribution
systems.
NOTE 1: Vertical Speed Control - Vertical speed control is provided by the pitch wheel located on the Flight Guidance Control panel. The pitch
wheel has a detent feel which provides altitude hold mode of operation. Manually rotating the pitch wheel for less than 100 feet per
minute readout in the increase or decrease position engages the autopilot into the altitude hold mode.
Genera1
A Mach Trim Indicator rod is located on the inboard side of the first officer’s control column.
Description
Operation
Central Air Data Computer Mach Trim Actuator
. Computed mach number . Connected to First Officer's Control Column
- Pitot (speed) - Mach command repositions jackscrew in actuator
- Static (altitude) - Jackscrew rotates a bellcrank
. Applied to monitor in DFGC - Increases tension on MTC spring
- Dual inputs - Acts on Control Column
- Both CADCs - Control Column positioned as function of mach
Digital Flight Guidance Computer number
. Central processor - Repositions elevator load-feel spring
- Generates mach trim command - New neutral position
- Converted from digital to analog form - Maintains normal centering characteristics
- Amplified . Actuator position loop
- Sent to mach trim actuator - Closed through position synchro in actuator
Flight Guidance Control Panel - Position damping provided by tach generator
. Selector switch . Mach trim compensator failures
- Guidance computer 1 - Monitor in DFGC detects failures
- Guidance computer 2 - Compares input/output signals of actuator
Mach Trim Compensator Switch - Servo command
. Location - Servo response
- Overhead switch panel - If signals do not cancel
- Lever lock type - Mismatch occurs
. Two position - Power to monitor removed
- Normal - Mach trim INOP light ON
- Mach trim mode in operation - Power to actuator removed
- Commands from guidance computer to mach trim Mach Trim INOP Light (Electronic Overhead
actuator Annunciator Panel
- Override . Selected computer monitor failure
- System disabled . Override selected on switch
- Power to retract actuator
- Mach trim INOP light ON
Required Conditions
. Mach trim comp
- Valid "A"
- Valid "B"
. Heartbeat monitor
- Valid "A"
- Valid "B"
. Central processor
- Enable signal
- Monitor closes switch
. Actuator motor
- Extend
- Retract
System Malfunctions
. Monitor failure
- Lose enable signal
. Mach trim inop light ON
. Switch to override
- Power to retract actuator
- Mach trim inop light ON
General
The Digital Flight Guidance System (DFGS) uses servos and actuators to control aircraft flight path and engine thrust. The functions of the
servos can be divided into three (3) groups: Stability Augmentation. Autothrottle (AT), and Autopilot (AP).
GENERAL
The yaw damp function of the Digital Flight Guidance Computer (DFGC) is provided to dampen aircraft Dutch roll characteristics. The yaw
damp servo actuator also provides turn coordination when the Autopilot (AP) is engaged. Yaw damp is a full time function for takeoff, climb,
cruise, and descend.
Operation . Dual Three-Axis Accelerometer
- Located in forward cargo compartment
Inputs - Output summed with Dual Lateral Accelerometer
. AP ON switch output
- Engages yaw damp when AP is on - Provides lateral (yaw) acceleration to the
- Allows yaw damp actuator to provide AP turn DFGCs for
coordination. - Yaw damp
.YAW DAMP switch - Turn coordination.
- OFF position Outputs
- Turns yaw damp off if AP is off. . Yaw damp servo actuator
- ON position - Provides series rudder control
- Turns yaw damp on. - Causes rudder movement without rudder pedal
- OVRD (override) position. movement
-Disables yaw damp when AP is on or off. -Manual rudder pedal commands have no effect
- Disconnects the yaw damp actuator on the yaw damper actuator.
from the DFGC output. - Receives command signal from the DFGC, via
. Central Air Data Computers (CADCs) - The YAW DAMP switch.
- Provide True Airspeed for gain programming for - The actuator is disengaged when
turn coordination. - Dual servo 10gfc requirements are satisfied.
. Attitude Systems . YAW DAMP OFF annunciation on when
- Provide bank angle information for turn - The Yaw damp function of the DFGC fails
coordination. - The YAW DAMP switch is turned off and AP is
. Dual Lateral Accelerometer off
- Located in the mid cargo compartment - The YAW DAMP switch is placed in the OVRD
- Provides lateral reference acceleration to the position
DFGCs for - The annunciation remains off if the actuator
- Yaw damp - Turn coordination. is disengaged by dual servo logic.
The accelerometers are located in the mid and fwd cargo compartments.
Locations
Dual 3-Axis Accelerometer
. Forward cargo compartment
- Ceiling area
- Left side
. Remove left hand overhead ceiling panel (marked)
Dual Lateral Accelerometer
. Mid cargo compartment
- Aft of bulkhead
- Ceiling area
. Aft bulkhead access door (marked)
Caution
Mounting Bracket . Do not disturb
- Aligned during manufacture - Realignment may be required - Support bolts
- Torqued
- Safetied
. Accelerometer removal
- Manually support
- Mounting flange damage
Procedures
Removal/Installation/Testing
Maintenance Manual
22-19-01
22-19-02
General
There are two types of accelerometers to provide acceleration signals to the DFGS.
Description
Dual 3-axis accelerometer is designed to provide signals in the normal, lateral, and longitudinal axis.
. Damping for
- Autopilot
- Autothrottle
. Consists of total of 6 accelerometers
- Two lateral
- Two longitudinal
- Two normal
Dual lateral accelerometer is designed to provide lateral accelerometer signals to derive lateral rates in
connection with the dual 3-axis.
. Provides signals for:
- Yaw damping
- Autopilot
. Consists of total of 2 accelerometers
- Two lateral
- Linear outputs
Operation
Yaw Damper switch in ON position. Data outputs from
Guidance Computer to extend/retract damper actuator
Required Conditions
. Series rudder
- Valid “A”
- Valid “B"
. Heartbeat monitor
- Valid “A”
- Valid “B"
. Central processor
- Enable signal
- Monitor closes switch
. Actuator motor
- Extend
- Retract
System Malfunctions
. Monitors failures
- Enable signal invalid
- YAW DAMP OFF annunciation light on (ground
activates annunciation)
. Switch to override
- Power removed from actuator
- YAW DAMP OFF annunciation light ON
Parallel rudder servodrive engaged
. YAW DAMP OFF annunciation light OFF
. No light if damper fails while in parallel
rudder mode.
YAW DAMP Switch to OFF (with AP disengaged)
. Enable signal invalid
. Sofware removes power to actuator
. YAW DAMP OFF annunciation light ON
MD80 Training Manual p.22-32 19/06/2007
MD80 Training Manual p.22-33 19/06/2007
YAW DAMPER OPERATION
General
Computed lateral acceleration from both the Dual Lateral, and the Dual 3-Axis accelerometers is applied to the central processor of the Flight
Guidance Computers.
Operation
Flight Guidance Control Panel
. Selector switch . Override selected
- Lever type Yaw Damper Actuator Output
- Below autopilot switch . Maximum movement, 2°, left/right
. Select controlling computer . No feedback to rudder pedals
- Guidance computer 1
- Guidance computer 2 NOTE: Yaw damper will be engaged when the autopilot
Yaw Damper Engage Switch is engaged if switch is in OFF position.
. Location
- Overhead panel
- Lever lock type
. Three position
- OFF
- Disables yaw damper operation
- Actuator is centered
- YAW DAMPER OFF light comes ON
- ON
- Yaw damper engaged
- Turn coordination to rudder
- Regardless of autopilot engagement
- Override
- Removes power from actuator
- Actuator remains in existing position
- YAW DAMPER OFF light comes ON
YAW DAMPER OFF Light
. Selected computer monitor fails
. OFF selected
General
Yaw control is provided to dampen airplane "dutchll roll characteristics. Yaw control is a full-time authority for take off, flight, and landing.
Operation
Yaw Damper Switch to ON . Outside the actuator
. Damper monitor circuit activated - Yaw damping commands
. Central processor activated - Cause rudder movement
Airplane Yaw Acceleration - No movement of rudder pedals
. Sensed by separate accelerometers - Manual rudder pedal commands
. Integrated to provide yaw rate - Cause rudder movement
Computed Yaw Rate - No affect on yaw damper
. Gain programmed with true airspeed Yaw Damper Automatic Disengagement
.Combined with turn coordination . Dual servo logic requirements satisfied
. Applied to yaw damper actuator - Command signals to series yaw damper actuator
Actuator Provides Mechanical Output removed
. Mechanical (gear train) drives a jackscrew - Command signals provided to dual rudder servo
- Jackscrew connected to a hydraulic powered drive for parallel operation
rudder control system . DFGC provides dual output control to the servodrive
- Jackscrew rotates
- Hydraulic actuator positions rudder - Ensure that a single failure will not affect the
- Provides yaw damping Fail Passive Autoland System
. Jackscrew motion monitored by a yaw damper - Provide rudder authority in the event a single
actuator transmitter engine go-around is necessary
- Transmitter send feedback signal to DFGC
- Error signal is cancelled
- Jackscrew stops moving
Yaw damper actuator, and rudder pedal
inputs are summed in series
. Summing point
General
The MD-80 Series aircraft has seven surface position sensors. The sensors provide the DFGS control surface information for
speed control computations and autopilot performance monitoring during the landing modes of operation.
Description
The position sensors are electromechanical synchro type assemblies that provide surface position deflection information to the
Flight Guidance System.
Sensor Operation
Sensor Installation/Testing
Position Sensors
. Mechanically coupled Seven Surface Position Sensors in Airplane
- Splined. shaft . Sensor locations
- To control surface - Two spoiler position
. Surface control movements causes - Two elevator position
- Mechanical movement of rotor - Single aileron position
- Inducing AC output signal - Single rudder position
. Signals sent to DFGC - Single horizontal stabilizer position
- Speed Control computations - Interchangeable
- Monitoring . Sensor testing
. Output signal magnitude and phase function of - Status test panel
- Mechanical inputs - Maintenance test
- Electrical inputs . Sensor identification
Sensor Construction - Identical
. Unitized packages consisting of
- Connector
- Brushless synchros Flap Position/Flap Handle Position Operation
- Splined shaft
- Gasket sealed housing
. Synchros are comprised of Left and right flap position transmitters indicate flap position on a dual
- Single winding rotor indicator.
- Three winding stator Flap handle position sensor is used with the Central Aural Warning System to
. Mechanical stop in sensor indicate proper flight control settings for take off.
- Limits shaft rotation to 125 (_ 15) degrees
- Left or right direction from center
General
Excitation power for all position sensors, dual servo drives, mach trim, and yaw damper actuator comes from
the same bus. Flap position transmitters (left and right) are furnished power from their respective buses.
Operation
Flight Guidance Control Panel
. Guidance Selector Switch
- Computer 1
- Computer 2
. Power bus
- Switch to 1 - 28VAC - left
- Switch to 2 - 28VAC - right
- Same voltage
- Same phase angle
Flight Guidance Computers
. Identical excitation power input
Flight Data Acquisition Unit
. Identical excitation power input
. Receives input information for recording
The autopilot engage interlock circuit is designed to inspect the position/condition of engage switch release, primary trim
override switch, up trim/down trim brake relays, left/right wheel button release switches, pusher servo actuator, elevator,
aileron. and rudder clutch positions, computer software (heart beat and power monitors), and the necessary valid inputs
(both 'A" and "B") that are available to the computer selected.
Description Operation
The power-up engage interlock test is completed in
The autopilot engage interlock test is.performed
automatically upon power application and again upon approximately eight seconds.
aircraft landing. Both FMA's will display PWR UP . Power-up test
TEST BOX ( ) after landing if all conditions are - Select guidance computer 1
satisfied. The autopilot engage, shutdown, and - Power provided from 28 VDC RAD-L Bus
warning logic is dual (channel A and B) tested - Power to BITE test relay (Kl)
logic. The A/B logic controls the A/B servo - Power through guidance control panel to
amplifiers, and switching relays that in turn contact of Kl
control the dual servo clutches and the autopi1ot - Computer software “A" valid
engage switch solenoid. - Heartbeat monitor "A"
Components - Power supply monitor "A"
- AND gate output closes switch
Flight Guidance Control Panel - Provides ground for K7 monitor relay
Digital Flight Guidance Computer - K7 monitor relay energized
Dual Elevator Servo Drive - 28 VDC-L through closed contacts to
Dual Aileron Servo Drive - Dual elevator servo drive high side clutch
Dual Rudder Servo Drive logic
Pusher (Stick) Servo Actuator - Signal through open contacts K7 hold relay
Left Control Wheel Release Button - Signal through open contacts K9 hold relay
Right Control Wheel Release Button - Dua1 aileron servo drive low side clutch
Up Trim Brake Relay 1ogic
Down Trim Brake Relay - Computer software "B" valid
Primary Trim Override Switch - Heartbeat monitor "B"
- Power supp1y monitor “B"
- AND gate output closes switch
- Provides ground for K9 monitor relay
- K9 monitor relay energized - Signal to AND gate of cross channel power hold
- 28 VDC-L through closed contact to - Output of AND gate of cross channel power hold
- Dual aileron servo drive high side clutch - Energizes K2 relay
logic - Cross channel power from 28 VDC-R Bus
- Signal through open contacts K9 hold relay - Provides 0.3 second hold over for loss of
- Signal through open contacts K7 hold relay power
28 VDC-L Bus power
- Dual elevator servo drive low side clutch - Through energized K7 monitor relay to
logic - Pusher servo actuator
- Power up test sequence complete in approximately - Left wheel button release switch
eight seconds - Right wheel button release switch
- If no servo failures detected - Up trim brake relay
- BITE test relay (Kl) deenergized - Down trim brake relay
- Any failure detected by test - Primary trim override switch
- Inhibits the autopilot valids - .05 second hold-up relay (DFGCP)
. - Servos cannot be engaged via selected DFGC - Ground of K7 hold relay
. Autopilot engage interlock sequence - Engage circuit complete of all switches in
- Select guidance computer 1 correct position
- Power provided from 28 VDC-L Bus - K7/K9 hold relay contacts provide ground for
- Power to off contact of AP engage switch - Dual elevator servo drive
- Autopilot channel “A" valids present - Dual aileron servo drive
- Signal through”OR" gate - Dual rudder servo drive
- Signal to engage hold "A" AND gate . Parallel rudder engage sequence
- Autopilot engage switch to ON - Engage software discrete enables both high and
- Power through closed contact AP engage switch low side of parallel rudder clutch
- Power to deenergize Kl relay contact - Power and ground to clutch are through
- Power to K7 monitor relay - Autopilot high side switching relays
- Power to K9 monitor relay - Autopilot low side switching relays
- Signal to engage hold "A” AND gate - Parallel rudder engage logic through
- Output of engage hold "A" - 0.2 second time delay
- To 0.6 second time delay - Relay K3 energized
- To K9 hold relay ground - High and low logic from OR gate
- To AND gate of cross channel power hold - End arounded for comparison
- Autopilot channel "B" valids present
- Signal through 0.6 second time delay
- Parallel rudder engage software discrete
- Signal to K7 hold relay ground
The two flight mode annunciators show the status of the autopilot/flight director and autothrottle functions of the digital flight
guidance system.
The annunciators show: The computer sets 1ogic derived modes when the
conditions are not sati satisfactory for the mode set by the
control panel.
. The flight mode displays for: As an example:The computer sets the SLAT LIM mode with
- The autothrottle mode the slats extended with the autothrott1es set to a speed higher
- The armed autopilot/flight director pitch than the slat limit.
and/or roll modes
- The set autopilot/flight director pitch and ARM MODE DISPLAY
roll modes
. The THROTTLE (autothrottle) and AP (autopilot) The amber arm mode display shows the armed
disconnect warning lights autopilot/flight director roll or pitch mode. A
. The AP TRIM (autopilot out of trim) mode arms when a person sets a mode, but the
annunciation necessary conditions do not occur for the mode.
.The NO AUTOLAND annunciation The mode automatically starts when the necessary
. The autopilot set by the 1 - 2 switch (AP 1 or conditions occur.
AP 2)
. The onside Flight Director on (FD). As an example, the arm display shows AUT G/A.
This shows the autopilot armed for an automatic
go-around. The mode can not start until the
THROTTLE MODE DISPLAY necessary conditions occur for an automatic
The green autothrott1e mode disp1ay shows with go-around.
the autothrottles on. The display shows the mode
set by the flight guidance control panel or logic . The necessary conditions for an automatic
derived modes. The throttle display also shows go-around occur when a person pushes one of the
the engine pressure ratio for the takeoff flex takeoff/go-around buttons on the throttles.
mode. - The pitch and roll displays show GO RND.
- The autothrottle mode display shows GA EPR.
As an example, the throttle mode display shows - The arm display blanks after the mode starts
SPD 135. This shows the autothrottles in the usual operation.
speed select mode with 135 knots set.
AUTOPILOT AND AUTOTHROJTLE DISCONNECT The amber AP TRIM light comes on with the
WARNINGS autopilot engaged and the elevator not aligned to
the horizontal stabilizer. The light stays on
The red THROTTLE light flashes when the
until the elevator aligns to the stabilizer or a
autothrott1es disconnect, but not during person sets the autopilot off. The RESET button
operation of the thrust reversers. Push the
does not make the light go off.
autothrottle disconnect button on one of the throttles to
make the light go off.
General
Minor maintenance may be performed on the FMA's on aircraft. Actions that may be taken are display element, fuses,and filter replacement.
Special Tools
Removal/Installation tool, Sperry PN 4037494
Procedures
Removal/Installation Maintenance Manual 22-17-00
Display logic to FMA's is provided from selected DFGC serial data inputs. Data is decoded through a Decoder/Memory and stored. One bit of
information is stored for each of the 16 segments of the 26 display characters. A multiplexer picks up the stored bits and determines which segments
are to receive power and which segments are to remain grounded to provide the proper alphanumeric display.
Components
- Signal sent to FMA select logic
Flight Guidance Computers - Logic determines which DFGC to monitor
. Location - E/E compartment - Resultant signal to select relay and
Flight Guidance Control Panel receiver/selector
. Location - windshield glareshield - 28VDC from selected power bus
- Flight Director switches - Through K1 relay contacts
- Autopilot switch - To variable power supply
- Guidance Computer selector switch - To +5 volt power supply
Flight Director Command Switch - Turn on appropriate annunciator and legend
. Location - overhead panel Flight Director (Command Switch Both on 1)
- Three position . Both F1fght Director switches ON
- Normal . Flight Director Command Switch Both on 1
- Both on 1 - Flight Director (blue) light on both FMA's
- Both on 2 illuminate
Flight Mode Annunciators - Signal sent to FMA select logic
. locations - logic determines which DFGC to monitor
- .Captain's instrument panel - Signal fed to select relay and
- First Officer's instrument panel receiver/se1ector
- 28 VDC from selected power bus
Operation - Through Kl re1ay contacts
- To variable power supply
Flight Director (Command Switch in Normal) - To +5 volt power supply
. Both Flight Director switches ON - Turn on appropriate annunciator and legend
- Flight Director (blue) light on both FMA's - Both FMA'S display identical data
illuminate - From selected guidance computer
- Selected serial data outputs from both DFGC's to:
- Captain's FMA
- - A1phanumeric bus 1 and 2
- First Officer's FMA
Autopilot Displays
. Both Flight Director switches ON
. Flight Director Command Switch - NORMAL
. Autopilot switch ON
. Guidance Computer No 1 selected
- Flight Director (blue) light on both FMA's illuminate
- API (blue) light on both FMA's illuminate
- Signal sent to FMA select logic
- Logic determines which DFGC to monitor
- Signal fed to select relay and receiver/selector
- 28 VDC from selected power bus
- Through Kl relay contacts
- To variable power supply
- To +5 volt power supply
- Turn on appropriate annunciator and legend
- Both FMA's display identical data
- From selected guidance computer
- Alphanumeric bus 1 and 2
Operation
Description
Two flight director switches are located on the Flight Guidance Control Panel; one for the Captain's PFD and one for the First
Officer's PFD. When the FD CMD switch on the overhead panel is in the NORM position and both flight director switches are ON,
inputs to the Captain's PFD are from DFGC-1 and inputs to the First Officer's PFD are from DFGC-2. If the FD CMD switch is
moved to either BOTH ON 1 or BOTH ON 2. both flight directors are controlled from the selected DFGC.
Components
Flight director Command Switch Captain's - Both flight guidance computers (flight director
FMA sections) activated
First Officer's FMA . Flight director command switch
Flight Guidance Control Panel - Overhead panel
Flight Director Mode Advisory Lights - NORM position
Captain's PFD . Flight mode annunciator
First Officer's PFD - Captain's FD blue light ON
Digital Flight Guidance Computer-l Digital - First Officer's FD blue light ON
Flight Guidance Computer-Z Symbol . Digital flight guidance computer-l
Generator-} - Channel lA energized
Symbol Generator-2 - Pitch and roll signals to symbol generator-l
- FD valid signal to symbol generator-l
Operation . Digital flight guidance computer-2
Normal Operation - Channel 28 energized
. Flight guidance control panel - Pitch and roll signals to symbol generator-2
- Both FD switches turned ON - FD valid signal to symbol generator-2
Both On 1
. Flight guidance control panel
General
The Digital Flight Guidance System (DFGS) uses servos and actuators to control aircraft flight path and engine thrust. The functions
of the servos can be divided into three (3) groups: Stability Augmentation, Autothrottle (AT), and Autopilot (AP).
Description
- Provides automatic pitch control for
- Selected AP pitch mode
Stability Augmentation - Operational in all phases of flight
. Mach Trim Servo Actuator - With AP engaged
- Provides automatic pitch trim. - Located in the Forward Cargo Compartment.
- Compensates for nose down pitch during high speed flight . Aileron Dual Servo Drive
- Operational when MACH TRIM switch is in the - Provides automatic roll control for
NORMAL position - Selected AP roll mode
- Located in the Forward Accessory Compartment. - Operational in all phases of flight
. Yaw Damp Servo Actuator - With AP engaged
. - Provides automatic yaw-rate damping and - Located in the Electrical and Electronics (E&E)
- AP turn coordination Compartment.
- Compensates for Dutch Roll . Rudder Dual Servo Drive
- Operational with YAW DAMP switch in the ON - Provides automatic yaw control for
position, or - Turn coordination and
- AP engaged and YAW DAMP switch in any - Runway alignment
position except OVERRIDE - Operational with AP engaged in:
- Located in the AFT Accessory Compartment. - Land mode or
Autothrottle - Takeoff/Go-around (TO/GA) mode
. AT Servo - Located in the Aft Cargo Compartment.
- Provides control of . Alternate Longitudinal Trim Motor
- Speed/Mach/Thrust - Provides automatic pitch trim
- Operational during all phases of flight - Operational with AP engaged, except
- With AT engaged - When on the ground or
- Located in the forward end of the pedestal. - In Turbulence mode
Autopilot - Automatic nose-up trim inhibited
. Elevator Dual Servo Drive - During TOIGA
- Located in the Vertical Stabilizer.
MD80 Training Manual p.22-78 19/06/2007
MD80 Training Manual p.22-79 19/06/2007
AILERON DUAL SERVO INSTALLATION
The duplex aileron servo drive and servo bracket are located in the left forward section of the electrical/electronics compartment and are
accessible through the compartment access door.
PROCEDURES
The removal, installation, adjustment, and testing procedures are found in the maintenance manua1.
Description
Left Outboard Spoiler Position Sensor
Selection of roll control modes of operation is Right Inboard Spoiler Position Sensor
provided through the flight guidance control panel. Captain's VHF NAV Panel
Roll control signal information is induced into First Officer's VHF NAV Panel
the DFGC, where computed signals are .processed and Advanced Flight Management Computer
transmitted to a dual aileron servo drive. The
aileron servo drive is coupled to the aileron control system, Operation
and when commanded signals from
the DFGC cause the servo drive to move, the Roll control maneuvers may be executed automatically
aileron control tabs are moved the proper amount when the autopilot is engaged
to execute.the commanded roll maneuver. Roll Control Modes .
Heading Hold
Components Heading Select .
Localizer
Flight Guidance Control Panel ILS
land
Digital Flight Guidance Computer VOR
Advanced Flight Management Computer Turbulence
Radio Altimeter Unit-l NAV
Radio Altimeter Unit-2
Central Air Data Computer-l Central Air
Data Computer-2 NOTE: A rheostat is coupled to the aileron cable drum assembly
IRS-l to attenuate servodrive force during a large airplane
IRS-2 aileron maneuver. The rheostat is actuated to a value to
IRS-AUX reduce the servodrive action by movement of the cable
Dual 3 Axis Accelerometer drum. The rheostat is inhibited during landing maneuvers
Dual Aileron Servo Drive when the flaps are extended greater than 26 degrees.
Aileron Torque Limiter (Rheostat)
Aileron Position Sensor
General
The duplex elevator servo drive is located in the forward right ceiling in the forward cargo compartment and
is accessible through the forward compartment loading door.
Procedures
Removal
Installation
Adjustment
Testing
Maintenance Manual 22-12-01
The servo force limiter is a double spring assembly connecting the elevator servo, horizontal stabilizer
followup system, and flap bus system.
Description
noseup direction, spring breakout force will increase. As the
horizontal stabilizer is moved from aircraft noseup to aircraft
The servo force limiter provides a method of nosedown position, spring breakout force will decrease. This
limiting the torque applied by the servo to the decrease will continue until stop bolt contacts stop pad.
elevator system with reference to horizontal stabilizer and Continued movement of horizontal stabilizer in this direction
flap position. will have no effect on spring breakout force. As the flaps are
Components extended, spring breakout force will increase and be fully
implemented as the flaps pass 35 degrees. As the flaps retract,
Servo Actuator spring breakout force will decrease as the flaps pass 35 degrees
Elevator Cables and continue to decrease until stops contact, then further
Bridle Cable retraction of flaps will have no effect on spring breakout force.
Augmentor In addition an augmentor is installed in conjunction with the
Horizontal Stabilizer Tension Spring elevator servo force limiter. The augmentor allows a bridle cable
Flap Tension Spring to be routed from the same side of the elevator servo drum. This
routing acts to equalize the breakout force of the bridle cables.
It also acts to prevent slack in the bridle cables when the servo
Operation has reached a hardover condition.
Description
Selection of pitch control modes of operation is provided Operation
through the flight guidance control panel. Pitch control signal
information is induced into the Digital Flight Guidance The flight guidance control panel provides a pitch profile
Computer (DFGC), where computed signals are processed and readout located above the pitch wheel. The readout displays
transmitted to a dual elevator servo drive. The elevator vertical speed reference, indicated airspeed reference, mach
servo drive is coupled to the elevator control system. When airspeed reference, and pitch attitude reference during
commanded signa1s from the DFGC cause the servo drive turbulence penetration, depending upon the mode that is
to move, the elevator control tabs are moved the proper selected. The pitch wheel can be used to adjust these
amount to execute the commanded pitch maneuver. reference values as required.
Components
. Flight Guidance Control Panel
. Digital Flight Guidance Computer
. Radio Altimeter Unit 1
. Radio Altimeter Unit 2
. Central Air Data Computer 1
. Central Air Data Computer 2
. Inertial Reference Unit 1
. Inertial Reference Unit 2
. Dual 3 Axis Accelerometer
. Left Flap Position Transmitter
. Right Flap Position Transmitter
. Ground Spoiler Control
. Proximity Switch Electronics Unit
. Flight Mode Annunciator (FMA)
. Alternate Trim Motor
. Dual Elevator Servo Drive
. Horizontal Stabilizer Position Sensor
. Left Elevator Position Sensor
. Right Elevator Position Sensor
. Advanced Flight Management Computer
. Windshear Computer (customer option)
The longitudinal trim actuating mechanism is attached to the front spar of the horizontal stabilizer center section. The mechanism's
gear box is driven by the primary or alternate trim motors and drives an acme screw. The acme screw moves through a nut in a
gimbal that is attached to the structure. Structural stops on the nut, the gear box, and the acme screw are provided to stop the
mechanism if the override or limit switches fail. The cable crank drives a cable loop to operate a number of system interfaces. USE
A SAFETY BELT DURING MAINTENANCE OPERATIONS. Attach the belt to the fitting on top of the vertical stabilizer.
Description
General
The alternate longitudinal trim control system consists of (1) a motor control switch and a brake switch (both connected to levers located on
the control pedestal), (2) an alternate longitudinal trim actuator motor (in the vertical stabilizer), and (3) two (2) limit switches (1ocated .at
the lower end of the trim indicating system control drum shaft). Rate-of-trim using the alternate trim System 1s approximately 1/10 degree
per second.
Operation
Manual Trim
. Move both control levers simultaneously to AND
- Brake release switch contact moves DN
- Trim switch contacts move to DN
Automatic Trim
. Up trim signal from controlling DFGC . Power Application
- Up trim relay energized - 115VAC phase A through trim switch
- 28VDC through deenergized contacts of DN TRIM - Power through deenergized contacts of UP TRIM
relay, through energized UP TRIM relay to relay
energize brake relay - Power through energized contacts of DN TRIM
. Power application relay
- 115VAC phase A through trim switch - Through up limit switch
- Power through deenergized contacts of DN TRIM - To energized brake relay, through brake switch
relay . - To brake rectifier assembly
- Power through energized contacts of UP TRIM - To brake release coil
relay - To trim motor
- Through down limit switch - 115VAC phase B through trim switch
- Through closed contacts of brake relay - Through deenergized UP TRIM relay contact
. - Through brake release switch to rectifier - Through energized DN TRIM relay contact
assembly - Through up limit switch
- To brake release coil - To trim motor
- To trim motor - 115VAC phase C through trim switch
- 115VAC phase B through trim switch - Through deenergized UP TRIM relay contact
- Power through deenergized contacts of DN TRIM - Through energized DN TRIM relay contact
relay - To trim motor
- Power through energized contacts of UP TRIM . Aural warning
relay - Tone warning every 1/20 stabilizer movement
- Through down limit switch - Voice warning
- To trim motor - "STABILIZER MOTION" if
- 115VAC phase C through trim switch - 2° stabilizer motion
- Power through deenergized contacts of DN TRIM - Within 30 seconds
relay - With Autopilot Auto Pitch Trim
- Through energized contacts of UP TRIM relay
- To trim motor
. Down trim signal from controlling DFGC
- Down trim relay energized
- 28VOC through deenergized contacts of UP TRIM
relay, through energized DN TRIM relay to
energize brake relay
General
The rudder system is controlled by cable inputs from the rudder pedals or rudder trim knob. Rudder hydraulic power is
controlled by cable inputs to the rudder power shutoff valve.
Description
Rudder Pedals
. Interconnected by torque tube
. Both sets move in unison Rudder Duplex Servo
. Operates two way cable system for inputs to a . Drives rudder system on auto land to maintain
drive sector airplanes alignment with instrument landing system
Rudder Trim center line
. Provides means to adjust neutral position of drive Drive Sector
. sector by adjusting position of trim actuator that . Rudder pedal inputs to drive sector provides inputs
- Repositions control valve and rudder (Hyd pwr ON) to control valve (press ON) or control tab (press
- Repositions rudder control tab (Hyd pwr OFF) OFF)
Rudder Hydraulic Power Shutoff Valve
. Controls supply of hydraulic pressure to rudder
power package Reference
- Cable operated
- Two position Maintenance/Manual 27-20-00
Rudder Torque Tube
. Drives rudder left and right
. Fastened to lower surface of rudder through rudder
drive fitting
Indicator Lights
. RUDDER TRAVEL UNRESTRICTED light
- Illuminated indicates full rudder travel to left
and right
- Not illuminated indicates rudder travel is
progressively restricted as airspeed increases
- Light OFF speed increasing____________knots
- Light ON speed decreasing____________knots
The rudder dual servo drive motor can be removed and replaced as an assembly, by disconnecting the assembly from the servo
bracket.
Description
Servo Drive Motor
. Consists of
- Two DC torque motors
- Electrical connectors
Servo Bracket
. Serves as mount for servo assembly
. Provides mechanical coupling between servo output
spline and control cables
Control Cables
. Adjust to tension with rudder cables
Adjust
Maintenance Manual 22-13-02
General
The rudder is normally operated with right hydraulic system pressure on the airplane. In the event pressure is lost the rudder system will
automatically revert to manual operation.
Description
Description
. Target in proximity with sensor
RUDDER TRAVEL UNRESTRICTED Light - Drives logic "1” into prox. detector
. Power 28 VDC - Detector triggers transistor
. OUT as airspeed climbs through…….. knots . Transistor
. ON as airspeed drops through ………..knots - Allows 28 VDC power standing by at transistor to
Proximity Switch Electronics Unit move to ground
. Processes signals - Turns ON light to indicate rudder travel is
- From proximity sensors unrestricted
. provides grounds to turn ON indicator lights - Provides ground for DFGC signal
Proximity Sensor . Airspeed increasing above knots
. Sends signal to prox. unit .28 VDC routed from bus
- Target in prox with sensor - Through light
- Target out of prox with sensor - To prox. unit
- To transistor
Digital Flight Guidance Computers 1 & 2 Target moves out of proximity with sensor
. Receives signals from prox. sensors - Logic “1” is removed from prox. detector
- Rudder travel unrestricted - Transistor shuts down inputs to
- Rudder travel restricted - TRAVEL UNRESTRICTED light
RUDDER CONTROL MANUAL Indication - DFGC circuits
. Manual switch RUDDER CONTROL MANUAL Indication
. Actuated by gripper arm .28 VDC power routed from bus
- ON as pressure drops through 950 psi and - Through light
reversion mechanism repositions gripper arms - To rudder control manual switch
actuating indicator circuit . System Control Lever positioned at Manual
- Pressure drops through
Operation - 950 psi
- Switch contacts CLOSE
RUDDER TRAVEL UNRESTRICTED Light - 28 volts is routed to ground
. Airspeed below___ knots
.28 VDC routed from bus . RUDDER CONTROL MANUAL indication illuminates
- Through l1ght
- To prox. unit References
- To transistor Maintenance Manual 27-20-00
General
Yaw axis control on the MD-80 series airplane is controlled automatically by the yaw damper system except during ILS, autoland, and go-around
modes. During an automatic landing: after glide slope and localizer track is established, and radio altitude is less than 1500 feet; command
signals to the yaw damper series actuator are removed. Command signals to the rudder is then provided by a duplex rudder servo drive. The
duplex rudder servo drive is in parallel with rudder pedals and provides the rudder authority needed during land operation. The duplex rudder
servo drive is also used if a go-around maneuver is to be accomplished
Description
When the autoland track modes are engaged; that is, yaw damper disengaged: the dual rudder servo drive receives dual output controls
from the selected Digital Flight Guidance Computer (DFGC) to operate the rudder. The dual redundancy design of the DFGC insures that
signals processed for use by the dual rudder servo drive are identical. Additionally, follow-up signals from the dual rudder servo drive to
the DFGC makes sure that only valid signal are acted upon. If the DFGC monitors detect any rudder failures that could result in an airplane
upset, the autopilot will be automatically disengaged before an upset can occur.
Components
Operation
Flight Guidance Control Panel
Digital Flight Guidance Computer During takeoff: before autopilot engage, climb,
Captains VHF NAV Panel cruise, and descent modes: the yaw damper servo
F/O's VHF NAV Panel provides rudder control. When ILS, autoland, and
Dual Rudder Servo Drive go-around modes are activated, the yaw damper is
Dual Lateral Accelerometer disengaged and rudder control is provided by the
Dual 3-axis Accelerometer dual rudder servo drive.
Rudder Position Sensor
Proximity Switch Electronics Unit . Yaw Damper Operation
VOR/ILS Receiver - 1 - 28VDC from 1-2 switch
VOR/ILS Receiver - 2 - Roll axis not in takeoff or go-around - Not
Radio Altimeter Unit - 1 in ILS or autoland
Radio Altimeter Unit - 2
The altitude advisory system has advisory and alert modes. LIGHT OPERATION
The advisory mode tells the flight crew when the aircraft
gets near to the preset altitude. The altitude alert mode tells
the flight crew when the aircraft moves away from the set
altitude. The altitude alert and advisory modes operate with The digital flight guidance computer supplies a ground when
or without the autopilot or flight director. the aircraft captures, or moves away from the altitude set in
the flight guidance control panel. The amber altitude alert
light, on the top-left corner of the altimeter, comes on. The
light stays off during usual conditions.
COMPONENTS
1. To advise the flight crew, the light stays on
A control panel lets the crew put in a preset altitude for the continuously during altitude capture when the aircraft is:
flight guidance system. The control panel sends the set a. Less than 750 feet from the set altitude
altitude, altitude arm and disarm signal to the digital flight b. More than 250 feet from the set altitude.
guidance computers. 2. To alert the flight crew, the light flashes when:
a. The aircraft is more than 250 feet from the set
The digital flight guidance computers receive altitude data altitude after altitude capture
from the air data computers and a set altitude from the flight b. The aircraft moves more than 750 feet from
control panel. The flight guidance computer sends this data the set altitude during altitude capture.
to the central aural warning unit for the altitude alert tone
and a optional digital voice. A discrete output goes to the
electric altimeter to set the alert light. The digital flight AUDIO OPERATION
guidance computers prevent altitude alerts during glideslope
capture. A customer option prevents altitude alerts if the The digital flight guidance computer supplies alert data when
flaps are greater than 26 degrees. the aircraft moves away from the altitude capture profile.
The alert light flashes on and off, and the central aural
warning unit tone and optional
A central aural warning unit supplies altitude alert aural voice circuits operate. The indications stay off during
tones, when commanded by the digital flight guidance usual conditions.
computer. The central aural warning unit also supplies an
optional digital voice message “ALTITUDE" for altitude
deviations only.
TEST
A flight compartment test of the alert function is as
follows:
1. Put the side select switch to position 1
2. Adjust the baro-set on the captain's altimeter to 0 feet
3. Set the altitude preselect readout to 1 ,000 feet
4. Turn the baro-set on the captain's altimeter
clockwise. The altimeter display will Increase toward the
set altitude
5. When the altimeter display is approximately 750 feet of
the set altitude, the alert light comes on steady
6. Continue to turn the baro-set on the captain's altimeter
clockwise. When the altimeter display is approximately
250 feet of the set altitude, the alert light goes off
7. Turn the baro-set knob more than 250 feet from the set
altitude, the aural alert operates and the alert light flashes
8. Set a new altitude with the altitude preselect knob
to stop the alert
The autothrottle servo drive unit is mounted under the forward end of the control pedestal. The throttle servo drives the throttle
levers and throttle control system through a reduction gear box, chain drive, and two separate no-back clutch assemblies.
General
The autothrottle system automatically adjusts engine power settings for controlled thrust throughout all flight modes from takeoff to automatic
retard mode, The system automatically controls the throttles to selected airspeed, mach number, or EPR limit. Airplane position sensors, air data
information, flight guidance control inputs, etc" are processed in the DFGCs to generate the speed/thrust signals for AT/SC. A single throttle
servo drives both throttle levers and throttle control system. Only one DFGC is in command during autothrottle operation. The throttles can be
manually overridden with no greater force than normal throttle operation when the autothrottle is engaged.
Components
. Airspeed .
Digital Flight Guidance Control Panel . Altitude
. Autothrottle engage switch Radio Altimeter
. Speed/Mach select knob . Throttle retard signal (slow retard)
. Speed/Mach readout window . Approximately 50 feet
. Speed select pushbutton Ground Spoiler Control Unit
. Mach select pushbutton . Wheel spin-up (fast retard)
. EPR limit pushbutton Flight Mode Annunciator
. DFGC select switch 1 - 2 . Throttle "OFF" light
Position Sensors . Flashes when autothrottle disengages
. Flaps Primary Flight Display
. Spoilers . Pitch command bar
. Slats . Slow-fast pointer
. Elevator
. Horizontal stabilizer
. Angle of attack
Dual 3-Axis Accelerometer Description
. Normal acceleration
. Longitudinal acceleration Placing the autothrottle engage switch to “AUTOTHROTTLE"
Attitude System position will automatically engage the throttle servo motor to
. Pitch attitude adjust engine power settings throughout all flight modes from
. Roll attitude takeoff to automatic retard mode. Basic autothrottle engage mode
Central Air Data Computer is speed or mach, whichever is displayed in the SPD/MACH
. Mach window
Operation
The autothrottle/speed control system receives sensor input and control logic data
from airframe and aerodynamic sensors such as angle-of-attack, flap, and spoiler
sensors, air data attitude system, etc. This data is processed within the DFGC to
provide the autothrottle/speed control commands to the slow-fast pointers, and a
throttle command signal to the autothrottle servo
. Operational modes (primary)
- Speed select
- Mach select
- EPR limit
. Operational modes (logic derived)
- Clamp
- Retard
- Alfa speed
- Flap limit
- - Slat limit
- Autothrottle limit
- Vmo 1imit
- - Mmo limit
- - Go-Around
GENERAL
The autothrottle engage and shutdown logic is configured to allow an independent test of the dual logic at power up. The power up
dual logic monitoring occurs at the same time the autopilot engage functions are tested.
Description
. Right/left elevator position
Only one DFGC is in command during autothrottle . Attitude data (pitch and roll)
operation. The other DFGC (off-side) is continuously . Horizontal stabilizer position
receiving and processing parallel input signals in the event . Flap handle position
selection is required. During autothrottle operation, a throttle . Proximity Switch Electronics Unit (PSEU) (slat
servo drives the throttle levers and throttle control system position left and right).
through a gear box chain drive and a clutch assembly.
Outputs from DFGCs 1 and 2
Operation . Autothrottle servo drive command
Inputs to DFGCs 1 and 2 . Autothrottle clamp signal
. Autothrottle engage switch position . Captain1s mach/airspeed indicator (bug)
. Speed/mach commanded speed . First Officer's mach/airspeed indicator (bug)
. Speed select (SPD SEL) mode . Flight Data Acquisition Unit (FDAU)
. Mach select (MACH SEL) mode . Captain's Flight Mode Annunciator (FMA)
. Engine Pressure Ratio Limit (EPR LIM) mode (THROTTLE light and operating mode)
. Disconnect switch position (throttle thumb) . First Officer's FMA (THROTTLE light and
. Reverse thrust switches (right/left) operating mode)
. Nose ground sensing . Symbol Generator 1 (Captain's Primary Flight
. Weight-On-Wheels (WOW) Display (PFD) fast-slow)
. Takeoff/Go-Around (TO/GA) switches . Symbol Generator 2 (First Officer's PFD
. Throttle low limit switches fast-slow).
. Digita1 bus data from the air data computers 1 and 2
. Radio altimeters 1 and 2
. Right/left EPR signals NOTE:
. Right/left angle-of-attack Fast-slow outputs from the DFGCs to the Symbol
. Flight Management Systems (FMS) 1 and 2 Generators are sent through the Fast-Slow Transfer Relays.
. Ground spoiler control box (wheel spin-up) These relays are installed but are not operational with the
. Right/left flap position FMS installed.
. Dual 3-axis accelerometer
System Components
The Digital Flight Guidance Computers accept air temperature, airspeed and altitude data from the Central Air Data Computer
(CADC), engine transducers and engine bleed conditions to provide EPR limit data and NO MODE data for display on the Engine
Display Panel (EDP) and Thrust Rating Panel (TRP).
Components
General
The Automatic Reserve Thrust (ART) system provides fully automatic engine failure detection during the takeoff mode and commands
an incremental increase for the remaining engine if a failure occurs.
Description
The ART system is enabled. self-tested and armed automatically. requiring no attention on the part of the flight crew. other than
monitoring. The system is enabled when both engines are running and the airplane is in the takeoff configuration. and armed when both
engines are advanced above the arming threshold (both N1’s above 64% RPM). The ART system is fail operational and undergoes a
complete functional test each time the system is enabled.
System Components
. ART solenoid
- Located on fuel control (each engine)
- Actuated by ART system
- Shifts speed cam in fuel control
- Causes incremental increase in thrust
lbs. ___________
- Reserves thrust follow-up switch
- Provides actuation confirmed logic to DFGC
- Illuminate ART annunciator light
Interface
Inputs to DFGC
. N1 tachometer (both engines)
. Slat position logic (left/right)
. Weight-on-wheels
. Ground sensing
. Flap handle position
. ART follow-up switch position
. ART switch position
Outputs from DFGC
. ART command (to fuel control)
. EPR TARGET (Primary Engine Panel)
. EPR bugs on EPR indicators
- ART INOP light
- ART READY light
- ART (actuated) light
GENERAL
The Auto Reserve Thrust (ART) self-test is designed to protect the ART function from any unlikely failure of the Digital Flight
Guidance Computer (DFGC), invalid ART logic inputs, or a power supply interruption that would permanently disarm ART.
Description
GENERAL
The ART system provides fully automatic engine failure detection during takeoff mode, and commands an incremental increase in thrust for the remaining engine if a
failure occurs.
Description
ART is enabled prior to takeoff. When both engines are running with one engine below the arming threshold, with slats extended, and
Weight-On -Wheels (WOW) logic, a self-test of the ART function logic is initiated. The ART function is ARMED when both engines are
advanced above the arming threshold.
Operation
ART Arming . No slat retraction
. Ground sensing and WOW . Nl/EPR cross check difference.
. Both ART switch contacts in Auto ART Disarming (Prior to Actuation)
. Slats not retracted . Both ART switch contacts in OFF
. Both Nl signals valid . Slat retraction
. Both Nl at or above 64%. . Engine power reduction, both engines below 49%.
Arm Arming latch
. After arm satisfied
. Provides for ground sense/WOW removal.
Arm Maintained
. Both ART switch contacts in Auto
. No slat retraction
. Either Nl speed above 49%.
ART Actuate (Armed)
. Loss of either Nl valid
. Nl (left/right) speed difference more than 30.2%
. Computer failure
. Selection of alternate Digital Flight Guidance
Computer (DFGC).
ART Actuate (Not Armed)
. Both ART switch contacts in Auto
GENERAL
The ART INOP annunciator indicates that Automatic Reserve Thrust (ART) is not available and that an ART dual input or solenoid test failure
has been detected by the self-test. The ART INOP annunciator also indicates that the ART AUTO/OFF switch is in the OFF position and either
slat is at mid or extend.
Description
When ART INOP displays due to a self-test failure, select the alternate Digital Flight Guidance Computer (DFGC). The ART INOP light will
be extinguished and if enabling logic is still present, the self-test will be repeated by the selected DFGC. If the ART INOP annunciator displays
again, place the ART switch to OFF.
. ART INOP (condition 1)
- ART switch is in AUTO
- Either slat is at mid or extend
- Ground sensing and Weight on Wheels (WOW) - Anyone of the following inputs:
- Either Nl fails
- Either N1 is less than 21.9%
- ART switch contacts disagree
- Flap handle position and slats disagree - Either follow-up switch is closed
- Functional Test fails.
. ART INOP (condition 2)
- Both ART switch contacts are in OFF
- Either slat is at mid or extend
- WOW.
General
The Auto Reserve Thrust (ART) function detects engine failures during takeoff by monitoring engine parameters. When an engine
failure is detected, ART provides a signal to the fuel controls on both engines which will increase thrust to the full certified value.
Components
NOTE: The fuel control incorporates a Reserve
Proximity Switch Electronics Unit Takeoff Thrust (RTT) Engine package which
. Slat position provides fuel flow for the Automatic Reserve
. Weight-an-Wheels Thrust (ART) Airframe requirements. Reset is
Tachometer Generators
. Nl speed left engine accomplished by translation of the 3-D speed
. Nl speed right engine set by a fuel control internal linkage
ART Status Lights connected to a fuel pressure activated
. READY servo. The servo is controlled by a solenoid valve
. ART remotely operated by an airframe supplied signal. If the
. ART INOP automatic reset
Flap Handle Position Transmitter fails, rated takeoff thrust can be obtained by manual
Digital Flight Guidance Computer (1 and 2) operation of the power lever.
Ground Sensing Switch
ART Swi tch The ART solenoid on the fuel control, when energized,
. AUTO shifts the 3-D speed cam set increasing the high rotor
. OFF
Engine Fuel Control (left and right) speed CN2),increasing the thrust from Normal Takeoff
. ART solenoid Setting to Takeoff Rating. This action initiates the ART
. Follow-up-switch follow-up switch on the fuel control, turning the amber
Thrust Rating Indicator ART light ON indicating successful ART operation and
Engine EPR Indicator (left and right) notifying an engine failure. Reserve thrust increase for
Primary Engine Panel the_______engine is______lbs.
. EPR limit
. EPR command
The engine synchronizer system automatically matches, upon selection, Nl or N2, of the left engine to the right engine. Rotor speed
matching inhibits the harmonic "beat" between engines. With the system selector switch in OFF, and the automatic throttle system ON
and in the EPR mode, the engine synchronizer system trims the left engine EPR to that of the right engine, allowing both engines to
automatically attain target EPR without manual adjustment of the lagging engine. System control range is plus or minus 2 to 6 percent
EPR (dependent upon ambient temperature and actual EPR), and plus or minus 1 percent rotor speeds (at cruise power). The system
selector switch and an indicator light are on the electronic overhead annunciator panel.
System Components
Controller .
Location
Selector Switch (H3I______)
. Location - Electrical/electronics compartment
- On overhead switch panel - Aft right radio rack
_ Outboard right aft side - Shelf number 2
. Description . Description
- 3 Position manual selector switch - Metal housing with integral mounting flanges
- NI
- N2 - Employs integrated comparator circuits
- OFF - Generates pulse signals for use by synchronizer
- Locked by spring loaded ball in each position actuator
ENG SYNC ON light Synchronizer Drive
. Location . Location
- On electronic overhead annunciator panel - Electrical/Electronics compartment
. Description - Aft left radio rack
- Upper shelf
- Illuminated during annunciator lights test . Description
- Illuminated when rotor speed synchronizing - Black anodized aluminum housing
selected (Nl or N2) and landing gear control - Employs discrete components on a circuit board
hand1e(s) is/are in DOWN position
- Provides for command switching between
controller signals and DFGC signals to
synchronizer actuator
NOTE: Selector switch must be OFF during takeoff, NOTE: ENG SYNC ON light will not illuminate with
Landing, thrust reversing and when the selector switch OFF.
aircraft is operating below 1500 A.G.L.
System Shutdown
Rotor Speed Synchronizing . Selector switch - OFF
. Selector switch to Nl or N2 . DFGC logic invalid
. Controller receives selected signals . Actuator centering circuit returns system to null (centered)
- Left engine rotor speed (slave engine) position
- Right engine rotor speed (master engine)
Description
STP Select
. Status test panel functions normally to test the
DFGC
EFIS Select .
. Status test panel FWD SPACE, BACK SPACE, and
VERIFY buttons perform EFIS test functions.
(EFIS display on both DU's. No display on STP)
Aircraft Register Words
. Aircraft option and check register words provide
coding to calibrate the symbol generators for the
options selected by a customer
Location
. Near the STP (Captain's briefcase stowage area or
OH switch panel)
General
The MD-80 series aircraft has a Status/Test Panel located in the flight compartment. The STP has the capability of accessing,
monitoring, and displaying BIT (Built-in-Test) information provided from the Digital Flight Guidance System (DFGS). The STP
displays 32 alphanumeric characters on two readout windows. The STP provides the operator with a display of English language
commands, questions, and failures.
Description
The Built-in-Test capability provides three modes - Airplane must be in flight mode for most faults
operation available to the STP: Continuous BIT, to be logged into the BIT memory
Return to Service (RTS) BIT, and System Maintenance - Failures are logged in a non-volatile memory for
BIT. subsequent recall by maintenance personnel as
. Continuous BIT (Flight Fault Review) "FLIGHT FAULT REVIEW?"
_ Automatic with power applied to DFGC . Return to service (RTS) BIT
- Does not interfere with normal operation of - Provides maximum possible assurance that after
DFGS repair action (LRU replacement) the airplane can
- Does not require any operator participation be placed back in service
- Provides failure detection - Non-restricted operation
- DFGS components - Including autoland
- Inputs power to DFGC - RTS functions require
- Sensor outputs - Minimal test set-up procedures
- Electro-mechanical actuators - Minimal operator action
- Isolating failures to maximum extent - RTS can only be performed "on ground" condition - Will
- Indicate failure information to STP
- Monitors DFGC operation automatically run to completion in
Input valid approximately five minutes
-Dual inputs - If test is successful, "GO" will appear on STP
-Reasonableness checks on inputs - If failure occurs, "NO GO - System Affected"
-End around checks on outputs will appear on STP
- Duplex servo drives
- Illuminates NO AUTOLAND if faults detected in
flight
. Operation
- Power to STP; sequence query is issued
- May then proceed with test
- May bypass the group of tests
- Initial STP message reads "Flight Fault Review?"
- Test not desired
- Press forwardspace key
- Indicates a "NO" response
- Test desired
- Press verify key.
- Indicates a "YES" response
- During system maintenance BIT
- Failures annunciate immediately
- Conclusion of test, failures appear in
"Failure Recap?"
- During return to service BIT
- Failure interruption does not occur
- Conclusions of test, failures to appear in
"Failure Recap?"
- Maintenance test displays
- Failure mode initial message: "Failure"
- Provided in English language
-Press verify causes diagnostic number to appear
- Press verify second time, failure message reappears
- Diagnostic numbers assigned to every test failure
- Press verify after failure, number appears
- Use maintenance manual with number for
trouble-shooting
NOTE: A complete list of diagnostic numbers and cross reference to
message displays are incorporated into the maintenance practices
portion of the maintenance manual.
The status test panel has the capability of accessing, monitoring, and displaying built-in-test information provided from the Digital
Flight Guidance System.
Description
The Status Test Panel provides the operator with a display of English language commands, questions, and failures. The STP
displays 32 alphanumeric characters. The message readout window allows two lines, each consisting of 16 characters.
Operation
. Forward Space Key
Power to Status Test Panel - Press to advance message callout to
. 28 VDC - Left Bus - Press "skip" specific tests
- To power supply in STP . Verify
- Output to pushbutton lights - Press to verify response to display messages
- Display readout windows
- Switches - Instructs the computer to conduct the displayed
- Logic functions test
Pushbutton Functions
. Power Key
- ON/OFF Switch
- Controls power application to STP
. CMPVLD 1,2 Key
- On when power pushbutton pressed
- CMPVLD 1 displayed upon initial power up
-Press CMPVLD push button for CMPVLD 2 display
. Backspace Key
- Press to reverse display message to previous
message callout
- Press to rerun failed test steps during
maintenance test
General The Flight Fault displays are listed in alphabetical order. A Failure Message along with a Failure Description and Failure
Symptom are provided. These tables should be used to collate written squawks to Digital Flight Guidance Computer (DFGC)
detected faults. Maintenance Test diagnostic numbers are also provided along with the appropriate Maintenance Action to be taken.
The first step in troubleshooting a DFGC related problem is to perform the Flight Fault Review procedure.
Note: The DFGC may log discrete logic failure that appear
only intermittently or for a short period of time (less
than one (1) second). These failures may not be visible
to the flight crew and will only appear during "FLIGHT
FAULT REVIEW?". Therefore, failure logging is not
sufficient justification for removing and replacing a
displayed Line Replaceable Unit (LRU) or Sensor.
Ground test the item as called out in the Flight Fault
displays and use the Troubleshooting Charts as called
out in column 4 as necessary
Procedure
.
MD-80 Maintenance Manual
22-01-05
Description
The Return To Service (RTS) Test is provided to Procedures
place the airplane back into a non-restricted (including
autoland) service after maintenance action has been Refer to MD-80 Maintenance Manual
performed (i.e. Line Replaceable Unit (LRU) replacement). 22-01-05
The Status Test Panel (STP)/Multipurpose Control Display
Unit (MCDU) is capable of performing 10 sequences of
tests 0 thru 9. Sequences 1, 2, 3, 4, 6, 7,8, and 9 are only
performed during the Return To Service Test. All sequences
of tests are performed during the Maintenance Test. The
RTS is run completely and failures are displayed at the end
of test..
General
Wiring Diagrams are used in conjunction with Maintenance Test procedures to isolate faults. The Maintenance Test is an extensive,
system troubleshooting test. It is structured so that specific tests can be performed . to isolate Digital Flight Guidance System
(DFGS) failures. This test checks all DFGS display information in the flight compartment including lights, flags, and aural devices.
The Maintenance Test checks the position of all flight crew selectable inputs including flaps, slats, push buttons, course selections,
heading selections, and switches. In addition, the operator will be able to check the values of input sensors and deviation
comparisons on sensors. There are also automatic checks of system nulls, discretes, sensor response, servo response in the
synchronized condition, and trim systems.
Description