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Chemical bonding states and solar selective characteristics of unbalanced


magnetron sputtered TixM1-x-yNy films

Article  in  RSC Advances · April 2016


DOI: 10.1039/C6RA02550A

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Chemical bonding states and solar selective


characteristics of unbalanced magnetron sputtered
TixM1xyNy films†
Cite this: RSC Adv., 2016, 6, 36373

M. Mahbubur Rahman,a Zhong-Tao Jiang,*a Paul Munroe,b Lee Siang Chuah,c


Zhi-feng Zhou,d Zonghan Xie,ef Chun Yang Yin,g Khalil Ibrahim,a Amun Amri,h
Humayun Kabir,i Md Mahbubul Haque,j Nick Mondinos,a
Mohammednoor Altarawnehk and Bogdan Z. Dlugogorskik

Transition metal nitride TixM1xyNy (M ¼ Al or AlSi) based thin films are evaluated as solar selective surfaces by
correlating their spectral selective features with their crystal structure and chemical bonding state including
mechanical strength. Ti0.5N0.5, Ti0.25Al0.25N0.5, and Ti0.25Al0.2Si0.05N0.5 films were synthesized on AISI M2
steel substrates via closed field unbalanced magnetron sputtering technology. These were investigated
using XRD, SEM, XPS, UV-Vis, FTIR and nanoindentation techniques. Analysis of the optical properties
showed the solar absorptance, in the visible range, of the TixM1xyNy films improved significantly from 51%
to 81% with AlSi-doping and an increase of solar absorptance of up to 66% was recorded from films doped
Received 28th January 2016
Accepted 14th March 2016
with Al. Moreover, the Al doping can reduce the thermal emittance in the infrared range from 6.06% to
5.11%, whereas doping with AlSi reduces the emittance to ca. 3.58%. The highest solar selectivity of 22.63
DOI: 10.1039/c6ra02550a
was achieved with TiAlSiN films. Mechanical studies showed enhanced hardness by 32%; enhanced yield
www.rsc.org/advances strength by 16% and enhanced plastic deformation by 110% of Al and AlSi doped TiN matrix.

possesses two characteristics: high absorptance, a in the visible


Introduction region of solar spectrum (0.3 to 2.5 mm) and low emittance, 3,
A spectrally selective surface is, generally, used to improve the (i.e., high reection) in the infra-red (IR) region ($2.5 mm) at
photothermal conversion performance and, as such, it operating temperatures. An excellent selective surface maxi-
mises the absorption of incoming photons in the visible region
and minimises photon emission through thermal radiation in
a
Surface Analysis and Materials Engineering Research Group, School of Engineering the IR energy region. Such a surface can be designed by an
and Information Technology, Murdoch University, Murdoch, Western Australia absorber–reector assembly. In such an approach, the reector
6150, Australia. E-mail: Z.Jiang@Murdoch.edu.au is coated with a highly absorbing layer over the visible solar
b
School of Materials Science and Engineering, University of New South Wales, NSW
spectrum, while the infrared region is made transparent.
2052, Australia
c
Various types of metal nitrides based selective solar surfaces
Department of Physics, School of Distance Education, Universiti Sains Malaysia,
11800 Minden, Penang, Malaysia such as TiN, ZrN, HfN, TiAlN, TiAlON, NbAlN, NbAlON, MoAlN,
d
Department of Mechanical and Biomedical Engineering, City University of Hong Kong, and WAlN have been investigated by numerous groups.1–11 Over
Kowloon, Hong Kong, China the past few years, transition metal nitride based thin lms have
e
School of Mechanical Engineering, University of Adelaide, SA 5005, Australia attracted signicant research interest as selective solar surfaces
f
School of Engineering, Edith Cowan University, Joondalup, WA 6027, Australia in solar thermal conversion devices. Generally, the energy
g
School of Science and Engineering, Teesside University, Borough Road, conversion performance of a selective solar surface depends on
Middlesbrough, TS1 3BA, UK
h
the lm materials, lm design and fabrication technique used.
Department of Chemical Engineering, Universitas Riau, Pekanbaru, Indonesia
i
A multi-layer lm stack with mixture of metal nitride, metal
School of Metallurgy and Materials, University of Birmingham, Edgbaston,
Birmingham, B15 2TT, UK oxide and metal oxynitride lms e.g., TiAlN/AlON, and TiAl/
j
Materials Science Division, Atomic Energy Centre Dhaka, Dhaka 1000, Bangladesh TiAlN/TiAlON/TiAlO has been explored for the potential
k
School of Engineering & Information Technology, Murdoch University, Murdoch, commercial development of selective solar surfaces.3,12 TiAlN/
Western Australia 6150, Australia TiAlON/Si3N4 selective absorbers have been produced on
† Electronic supplementary information (ESI) available: The details of the various substrates such as copper, nickel, stainless steel, glass
deposition parameters; and bonding states, elements/compounds, binding
and nimonic alloys.13 However, these materials are yet to be
energies, FWHMs, and percentages of the different components from XPS
tting curves of these lms are presented in Tables S1 and S2. See DOI:
commercialized for solar energy conversion applications.3,9,14 In
10.1039/c6ra02550a

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solar selective surface applications, transition metal oxides scanning electron microscopy (SEM) and nanoindentation
based thin lms also received signicant research interests.15–19 measurements will be undertaken to investigate and charac-
Various synthesis methods such as evaporation, electrode- terise the crystal structure, surface bonding structure, surface
position, chemical conversion, chemical vapour deposition and morphology, optical and mechanical parameters of the as-
magnetron sputtering have been employed in manufacturing deposited lms.
selective solar surfaces. Owing to its advantages in large area
deposition, dry, clean and environment friendly, magnetron
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sputtering technique is widely used for synthesizing selective Experimental section


solar absorbers. Moreover, magnetron sputtered lms have Thin lm deposition technique and synthesis conditions
already shown promising optical behaviour that potentially
Three thin lm lms (with nominal compositions Ti0.5N0.5,
allow them to be utilized in solar selective surfaces.13,20 The
Ti0.25Al0.25N0.5, and Ti0.25Al0.2Si0.05N0.5) were deposited onto
optical properties of transition metal based nitride lms can be
AISI M2 tool steel substrates via closed eld unbalanced
regulated by selecting and tuning the stoichiometry of the
magnetron sputtering system (UDP650, Teer Coating Limited,
nitrides. Furthermore, the density of free electrons in the d-
Droitwich, Worcestershire, UK). The magnetron sputtered
bands of transition metals is impacted by stoichiometry.11
system is equipped with a four-target conguration. The
Introduction of an appropriate dopant (e.g. Al or AlSi) in the
substrates were ultrasonically cleaned in acetone and methanol
transition metal nitride alters the bonding structure of the
solution and then dried with nitrogen gas, before putting them
matrix which, in turn, modies the optical properties and
into the vacuum chamber. A background pressure of 2  106
electrical behaviour of such lms. For this reason, a high solar
Torr was attained in the chamber before the deposition process.
absorptance and low thermal emittance can be achieved by
The substrates were sputter cleaned with Ar plasma at a bias of
TiAlN and TiAlSiN lms. Electronic properties of magnetron
450 V for 30 minutes. In order to achieve a homogeneous lm
sputtered Al, Si and Ni doped CrN thin lm coatings have been
thickness, the substrates were rotated at a speed of 10 rpm
reported in previous studies.21–23 The design, fabrication and
throughout the synthesis process. The Ti0.5N0.5 lm was
characterization of a diverse range of oxides, nitrides and oxy-
produced at a Ti target current of 8 A, while the Al target current
nitride based functional thin lm coatings have been exten-
was varied between 0 and 7 A for the synthesis of the TiAlN, and
sively studied for their structural, thermal, optical, electrical,
TiAlSiN lms. However, for the TiAlSiN lms, a Si target current
nanomechanical, photocatalytic and magnetic properties by
of 1.5 A was also applied. The nitride lms were prepared in
numerous authors.24–29
a mixed Ar + N2 mixed gas atmosphere. Prior to any measure-
The optical properties can be also regulated by integrating
ments, all the samples were mechanically cleaned in ultra-high
another metal component into the transition metal nitride
vacuum via a diamond needle le and tungsten-wire brush. The
systems which transforms the bonding nature from metallic to
details of the deposition parameters for the sputtered lms are
covalent.11 Since the solar selective surfaces are the easiest and
displayed in Table S1 (see the ESI†).
most direct way of harvesting solar energy, in recent years,
transition metal nitrides have received signicant attention for
mid and high temperature applications.3–6,8,9,20,30–34 Spectrally XRD studies
selective behaviour of transition metal nitride lms have been X-ray diffraction (XRD) measurements were performed to
previously studied.10 Studies of magnetron sputtered TiAlN/ determine the identity of the various phases in the lms. A
TiAlON lms synthesized onto a metal substrate exhibited Bruker Advance D8 X-ray Diffractometer equipped with a Lyn-
high absorptance and low emittance were reported by Barshilia xEye detector was used for this purpose. The XRD machine was
et al.5 The absorptance of the lms was substantially enhanced operated at 40 kV and 40 mA at room temperature. The XRD
to 0.95 by adding a Si3N4 anti-reective coating on the top of data of the lms were acquired with Cu-Ka radiation (l ¼ 1.5406
these lms.5 A higher thermal stability and high solar selectivity Å) over a 2q range of 30 to 50 with a step size of 0.01 .
of 13.57 was achieved by this tandem selective surface. The
electronic properties of titanium nitride-based materials have
been extensively studied under different experimental and Mechanical properties of the sputtered TixM1xyNy lms
theoretical approaches, but research on optical properties of Mechanical properties, such as Young's modulus and hardness,
these materials have been relatively scarce35–37 and this is of the thin lms were measured by a depth-sensing indentation
especially true for (the lack of) studies on optical selectivity.5,38–42 system (Ultra-Micro Indentation System, UMIS-2000, CSIRO,
In a recent study, we report on the post annealing effects on the Australia) equipped with a Berkovich indenter. The indenter tip
solar selective characteristics and chemical bonding states of was calibrated by conducting single-cycling indentation tests on
sputtered TiAlSiN thin lm coatings.43 Considering the above fused silica (a standard material having a known modulus of 72
circumstances, the objective of the present study is to investi- GPa) at different loads. Load–unload tests were run in a closed-
gate the potential development of magnetron sputtered Tix- loop under load control to determine the mechanical properties
M1xyNy (where M ¼ Al, AlSi, x ¼ 0.50, 0.25 and y ¼ 0.50) lms of the samples. A maximum load of 20 mN was applied in 10
as the selective solar surfaces. UV-Vis and Fourier transform increments. The loading rate set to 2.5 mN s1 represents the
infrared reectometry (FTIR), X-ray diffraction (XRD), X-ray static response of the materials. Following each increment there
photoelectron spectroscopy (XPS), band-gap analysis, were 10 decrements, from which the Young's modulus and

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hardness were calculated. Five indentation tests were per-


formed on each specimen.

SEM studies of the lms


The surface morphology of the lms were investigated with
scanning electron microscopy (SEM) using a PHILIPS XL 20
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(Eindhoven, The Netherlands) instrument. The SEM was oper-


ated at 25 kV. The elemental composition of the lms was ob-
tained by energy dispersive spectroscopy (EDS) from an
OXFORD Link ISIS unit attached to the SEM.

XPS analysis of sputtered TixM1xyNy thin lms


XPS analysis provides comprehensive information on the
Fig. 1 XRD spectra of the as-deposited TixM1xyNy sputtered films
chemical state, bonding structure and elemental composition (TiN, TiAlN and TiAlSiN respectively stand for Ti0.5N0.5, Ti0.25Al0.25N0.5
of the outermost layers of surfaces. XPS data of all thin lms was and Ti0.25Al0.2Si0.05N0.5).
acquired using a Kratos Axis Ultra XPS spectrometer (Kra-
tos,Manchester, UK) with Al-Ka monochromatic radiation (hn ¼
1486.6 eV) source and at an operating power of 10 mA and 15 Ti0.25Al0.2N0.5, and Ti0.25Al0.2Si0.05N0.5 lms. The main phase for
kV. The XPS machine is also equipped with a cold stage, and an all samples is TiN with a (111) preferred orientation. However,
Ar ion gun for etching and depth proling. The samples were with the addition of Al and the simultaneous addition of Al + Si
mounted on steel sample holder. The chamber pressure was to TiN, the principal (111) peak shis towards higher Bragg
reduced to 2.9  109 Torr and maintained at that level during angles by 0.68 and 0.52 respectively, due to Ti sites being
the analysis. XPS survey spectra were acquired with both etched occupied by smaller Al atoms to form a TiAl(Si)N solid solution.
(6 minutes of ion sputtering) and unetched samples. High These peak shis reveal lattice contraction, of the TiN phase, by
resolution XPS spectra were recorded immediately aer 6 replacement of Ti atoms with Al and Si atoms, and are listed in
minutes of Ar+ sputtering. Etching was done to remove any Table 1. Doping the cubic TiN sample with Al and simultaneous
surface oxide layers and to reduce the Ti4+ ions in order to lower Si + Al show extra XRD peaks at approximately 2q ¼ 36.06–36.71
oxidation states. A pass energy of 20 eV was used for high and 38.28 that are identied respectively as hexagonal AlN
resolution Ti2p, Al2p, Si2p, O1s, and N1s photoelectron lines (JCPDS 89-3446) and hexagonal Si3N4 (JCPDS 83-0701) phases.
measurement. CASA XPS (Version 2.3.15) soware was used for The formation of h-AlN in Ti0.25Al0.2N0.5 and simultaneous
processing and tting the peaks of the XPS spectra. formation of h-AlN and h-Si3N4 in Ti0.25Al0.2Si0.05N0.5 suggests
characteristic evidence of spinodal decomposition in these
Solar selectivity studies of the sputtered thin lms lms through the addition of these elements to TiN. This type of
Optical properties of the lms were analysed by measuring the spinodal decomposition of TiAlN reported in previous
optical reectance as function of wavelength from ultraviolet studies44,45 is also associated with the grain renement and
through visible to the infrared range via UV-Vis and FTIR modications of microstresses within AlN and Si3N4 domains.
spectrometers. A double-beam UV-Vis spectrophotometer
(Model: UV-670 UV-Vis spectrophotometer, JASCO, USA)
equipped with a unique, single monochromator design XRD analysis of the TixM1xyNy lms
covering a wavelength range from 250 to 2500 nm measured XRD data was used to estimate the average crystallite size for the
solar absorptance of the lms. The monochromator is designed TiN phase by the Debye–Scherrer equation,
with 1200 grooves per mm grating and a photo multiplier tube
0:9l
(PMT) detector. A PERKIN Elmer Spectrum 100 FTIR Spec- D¼ (1)
trometer (USA) was used for measuring the reectance of the b cos q
lms over the wavelength range from 2.5–15 mm. where l is the X-ray wavelength, b is the full width at half
maximum (FWHM) and q is the diffraction angle. Estimates of
Results and discussion the crystallite size are listed in Table 1.

X-ray diffraction (XRD) data for Ti0.5N0.5, Ti0.25Al0.2N0.5, and


Ti0.25Al0.2Si0.05N0.5 magnetron sputtered thin lm lms are Table 1 Structural properties, for TiN phase, of TixM1xyNy films
displayed in Fig. 1. XRD peaks at approximately 2q ¼ 44 are due
to the steel substrate. Ti0.5N0.5 lms have a single TiN phase, Grain size (10%), Lattice parameter,
Samples D (nm) a (nm)
with a face centred cubic (FCC) structure, and a maximum
intensity peak at 2q ¼ 36.63 consistent with a (111) Bragg Ti0.5N0.5 24 0.4257
reection with a minor peak at approximately 42.4 (JCPDS 87- Ti0.25Al0.25N0.5 22 0.4215
0633). In contrast, extra phases were identied for the Ti0.25Al0.2Si0.05N0.5 19 0.4195

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Analysis of Table 1 shows a decrease in lattice parameter and and (c)). Addition of Al reduced the grain sizes down to 30 nm
grain size of the TiN phase as Al and Si dopants are added to (10%), while simultaneous addition of Al and Si resulted in
TiN. The contraction of lattice parameter is due to the extra h- further decrease in grain size to 27 nm (10%). Concurrently
AlN and h-Si3N4 phases, formed from Al and Si interaction some ne grains are also developed around the surfaces of all
with N, around the grain boundaries of the TiN phase and the the lms. The SEM studies are consistent with XRD results,
atomic radii of Al (0.143 nm) and Si (0.134 nm) being smaller where the average grain sizes of these lms were found to be
than Ti (0.147 nm). The difference in atomic radius between reduced systematically with the addition of Al and AlSi dopants.
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titanium and the dopants (Al and/or Si) results in the solution Moreover with the addition of dopants, the surface morphology
strength which causes shrinkage in the lattice parameters and and shape of the grains are both altered with irregular mould-
thereby a change in the internal stress of these lms.46 A subtle like structures seen around the surface of the lms. Further
peak broadening and reduction of the residual stress in the inspection conrms that the higher surface roughness is
crystal lattices also results in a slight reduction in grain sizes of attained by the TiAlN lms. It suggests that Al and AlSi addi-
the lms. tions hinder the diffusion of Ti and N atoms during deposition
processes and thereby stimulate grain growth eventually acting
Analysis of the mechanical properties as nucleation sites for lattice distortions. Similarly, in TiAlSiN
lms, Al and Si reduce the mobility of both Ti and N atoms
The mechanical properties e.g., hardness and Young's modulus,
thereby slowing down their diffusion.
of the as-deposited thin lms, were determined from nano-
The surface roughness produces a gradient in the optical
indentation testing using a depth indentation system and are
constants, rather than a sharp discontinuity at the interface.
presented in Table 2.
Kang and Kim (1999) indicated that the gradient in the optical
Table 2 shows that aluminium addition, increase the hard-
constants strengthen optical behaviour.48 It was further noticed
ness (H) of TiN by 32%, (i.e., from 17.38 to 23.08 GPa), whilst
that the surface of TiAlN and TiAlSiN became more compact
the Young's modulus (E) is enhanced by 23%. Using the
and denser with the addition of Al to the Ti and AlSi to Ti,
measured H and E values, the yield strength (H/E) and plastic
respectively. The dense and closely packed structures show
deformation factor (H3/E2) of the lms were calculated. Whilst
more stability as a selective surface at high temperatures. These
the additions of Al and Si to TiN led to a 8 and 16% increase
kind of sputtered lms are mechanically more reliable than
in yield strength; and a 52 and 110% increase in plastic
similar lms with large columns and open pores.49
deformation factor. These data suggest that these lms also
EDS provided approximate elemental compositions of these
possess good wear resistance. With additions of Al and AlSi,
lms (see Table 3 below). The data are broadly consistent with
formation of AlN and Si3N4 phases (XPS results) help inhibit the
the expected compositions of these lms.
grain boundary sliding and thereby increasing toughness of
these lms. Furthermore the addition of subsequent dopants
Energy band-gap analysis of the lms
(Al/AlSi), the compressive residual stress of the lms is
increased which also enhances hardness.47 Thus, the higher The wavelength of light that a material absorbs is the charac-
hardness values developed in the TiAlN and TiAlSiN lms are teristic of its chemical assembly. Specic regions of the electro-
due the combined inuence of modication of the grain magnetic spectrum are absorbed by exciting specic types of
boundary structure and enhanced residual stresses. molecular and atomic motion to higher energy levels. Absorption
of ultraviolet and visible light is related with excitation of elec-
Investigations of the surface morphology trons, in both atoms and molecules, to higher energy states. Most
molecules require very high energy radiation. The dependence of
The surface morphology of the lms were analysed by SEM in optical absorption coefficient on the photon energy helps to
order to explore the effect of surface structure on optical prop- study the band structure and the type of electron transition
erties. The TiN lms exhibited a number of randomly dispersed involved in absorption process.50 In crystalline and amorphous
pores around the surface of the lms, together with a distribu- materials the photon absorption obeys the Tauc relation,
tion of non-uniform grains. The average grain size of this lm,
within 15% measurement error, was observed to be around 40 ahn ¼ A(hn  Eg)n (2)
nm (15%) (see Fig. 2(a)). With both the addition of Al and the
simultaneous addition of Al and Si to TiN, most of the pores where, a is the absorption coefficient, hn is the incident photon
were no longer present and grains were rened (see Fig. 2(b) energy, h is Planck's constant, n is the frequency of incident

Table 2 Mechanical properties of the TixM1xyNy films achieved via nanoindentation

Hardness H Young's Yield strength Plastic deformation


Samples (GPa) modulus E (GPa) H/E factor H3/E2 (GPa)

Ti0.5N0.5 17 281 0.062 0.067


Ti0.25Al0.25N0.5 23 347 0.067 0.102
Ti0.25Al0.2Si0.05N0.5 27 378 0.072 0.141

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Fig. 2 SEM of sputtered: (a) Ti0.5N0.5 (b) Ti0.25Al0.25N0.5, and (c) Ti0.25Al0.2Si0.05N0.5 films.

light, A is an energy independent constant, Eg is the band-gap intercepts of the linear part of the curves extrapolated to zero in
energy and n is an index depending on the type of optical the photon energy axis.
transition involved in photon absorption. From Fig. 4(B), hn vs. (ahn)1/2, the intercept of the linear part
The index n ¼ 1/2 and 2 for allowed direct and indirect of the curves extrapolated to zero in the x-axis gives the energy
transitions respectively. Thus, the direct transition energy gap gap involved in indirect transition. The energy values computed
(direct band-gap energy) can be obtained by plotting hn vs. for direct and indirect transitions for TiN, TiAlN and TiAlSiN
(ahn)2 and extrapolating the linear portion of the curve to (ahn)2 lms are presented in the Table 4. The results indicate a slight
¼ 0 in the energy axis. Similarly the indirect energy band-gap decrease in the energy band-gaps as the Al and Al + Si are
can be found by plotting hn vs. (ahn)1/2 and extrapolating the incorporated in the TiN system.
linear portion of the curve to (ahn)1/2 ¼ 0 in the x-axis.
In the present study UV-visible absorptance spectra, pre-
sented in Fig. 3, were used to investigate the solar absorptance, XPS analysis of the sputtered TixM1xyNy thin lms
optically induced transition and to acquire information about Table 5 summaries the details of the atomic compositions of the
the band structure of the lms. Plots from Fig. 3 display that in lms as obtained from the XPS studies both before and aer
the visible range of the spectra, the solar absorbance of these etching. It is apparent that 6 minutes of Ar+ etching removed the
lms increases with the increase in wavelengths and a broad- surface contamination (see the 3rd and 4th columns in Table 5).
ening of the absorption peak. At a wavelength of 500–530 nm, That is, the oxygen content of these lms decreased from 50
the absorbance values attain their maximum and then decrease at% before etching to 10 at% aerwards.
linearly until the near infra-red region. The spectral dependence High resolution XPS spectra of the characteristic Ti2p, Al2p,
of a on the photon energy (hn) helps to understand the band Si2p, N1s, and O1s peaks at different binding energies positions
structure and the type of electron transition involved in the are shown in Fig. 5–7. The Shirley method51 was used to remove
absorption process. Photon absorptions in crystalline and the background of spectra. The curve-tting of the high reso-
amorphous materials are known to follow the Tauc relation as lution peaks was performed using a nonlinear least squares
given in eqn (2). From this equation, the band-gap involved in tting of a mixed Gaussian–Lorentzian product function via
direct transition is estimated by plotting the photon energy hn CASA version 2.3.5.1 XPS soware. The photon energy scales of
vs. (ahn)2 and then extrapolating the linear portion of the curve all the spectra were calibrated by using the C1s peak of C–H (or
to (ahn)2 ¼ 0. Fig. 4 indicates two different slopes in the C–C) at 285 eV. The appearance of oxygen peaks reveals the
experimental photon energy ranges of these lms which can be existence of residual oxygen in the vacuum chamber, or
interpreted as the presence of direct and indirect optical tran- subsequently following heat treatment in air.
sitions involved in these lms. Plots of hn vs. (ahn)2 for TiN, Curve tting of the core-level photoelectron lines of Ti, Al, Si,
TiAlN and TiAlSiN lms are shown in Fig. 4(A) and energy gaps N and O was used to estimate the relative contributions of Ti–N,
involved in direct transitions were estimated from the Al–N, Si–N, Ti-related oxides, Al-related oxides, Si-related oxides

Table 3 EDS analysis for the elemental compositions of the as-deposited TixM1xyNy magnetron sputtered films

Element % Element % Element % Element %


Sample compositions of Ti of N of Al of Si

Ti0.5N0.5 48.4 51.6 — —


Ti0.25Al0.25N0.5 23.5 47.50 29.0 —
Ti0.25Al0.2Si0.05N0.5 22.9 45.2 26.8 5.1

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Table 4 Band-gaps of different sputtered TiN, TiAlN and TiAlSiN films


for direct and indirect allowed transitions (TiN, TiAlN and TiAlSiN
respectively stand for Ti0.5N0.5, Ti0.25Al0.25N0.5 and Ti0.25Al0.2Si0.05N0.5)

Band-gap Band-gap
Films name (direct transition), eV (indirect transition), eV

Ti0.5N0.5 2.65 0.90


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Ti0.25Al0.25N0.5 2.45 0.45


Ti0.25Al0.2Si0.05N0.5 2.35 0.25

Table 5 Details of the elemental compositions of the TixM1xyNy


unbalanced magnetron sputtered films acquired via XPS survey scans

Atomic percentages of the


Fig. 3 Energy dependence of UV-Vis absorption spectra of sputtered
elements
TiN, TiAlN and TiAlSiN films (TiN, TiAlN and TiAlSiN respectively stand
for Ti0.5N0.5, Ti0.25Al0.25N0.5 and Ti0.25Al0.2Si0.05N0.5). Aer 6 minutes
Samples Elements Before etching etching

Ti0.5N0.5 Ti 21.7 45.5


N 27.5 44.6
O 50.8 9.9
Ti0.25Al0.25N0.5 Ti 8.3 22.3
N 24.9 42.7
Al 21.2 21.6
O 45.6 14.4
Ti0.25Al0.2Si0.05N0.5 Ti 13.2 22.9
N 25.3 43.1
Al 14.8 18.4
Si 3.2 4.2
O 43.5 11.4

Ti2p1/2 peaks separated by a binding energy of 5.6 eV. The


doublet separation value 5.6 eV between the two lines of Ti2p3/2
and Ti2p1/2 reveals that the bonding state of Ti is in the form of
TiO2.52 In the TiN lms (see Fig. 5); the deconvolution of the
Ti2p spectrum can be assigned as three different chemical
bonding states. The binding energy of the features ranging from
455.1 to 458.6 eV is assumed as the presence of the Ti2p3/2 state.
The rst component at 455.1 eV (Ti2p3/2 together with Ti2p1/2 at
460.7 eV) corresponds to Ti–N bonds in TiN.53 The second
component at 456.8 eV is related to Ti2O3 bonds and another
component at 458.4 eV may be attributed to suboxides based on
TiO2 compounds.44 This reveals the fact that the surface of these
lms has been oxidized. In the case of the Ti2p photoelectron
lines of TiAlN, and TiAlSiN lms, a shi to lower binding energy
and peak broadening indicates the appearance of reduced Ti
ions. This is because of a larger number of oxygen vacancies
Fig. 4 Estimation of band-gaps of the sputtered TiN, TiAlN and TiAlSiN around the surface of the lms. It is also expected that the
films for: (A) direct and (B) indirect allowed transitions (TiN, TiAlN and possible formation of bonding states of Ti–Al(N) and Ti–AiSi(N)
TiAlSiN respectively stand for Ti0.5N0.5, Ti0.25Al0.25N0.5 and phases may cause the shiing and broadening of Ti2p peaks.
Ti0.25Al0.2Si0.05N0.5). Furthermore, some Ti may also exist as Ti3+ ions in the form of
TiN. Aer a tting, the N1s core level photoelectron spectra
exhibited three components located at 396.8, 397.6 and 399 eV:
to the lms. The details on the bonding states, elements/ the rst component from the low binding energy side corre-
compounds, binding energies, FWHMs, and percentages of sponds to nitrogen in TiN, AlN, and/or SiN bonds, the second
the different components from XPS tting curves of these lms fragment (in the middle) originates from titanium oxynitrides
are presented in Table S2 in the ESI.† The high-resolution Ti2p and the relatively low intense component centred at 399 eV is
spectra show the spin–orbit doublet which gives out Ti2p3/2 and due to the presence of impurities/pores/defects in the lms

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Fig. 5 Core level high resolution XPS spectra of Ti0.5N0.5 films and the peak fittings of (a) Ti2p (b) N1s and (c) O1s.

such as free N2 or nitrogen associated with carbons. However, a binding energy position of 75.0 eV. The rst component can
incorporation of aluminium and simultaneous addition of be assigned to AlN, while the component seen at 75.0 eV is
aluminium and silicon to the TiN system results in TiN/TiAlN, mainly due to the Al–O bonding in Al2O3.54 Similar features were
AlN and Ti-oxynitrides or Ti-and/or metal oxynitride phases at also observed in the Al2p spectrum of the TiAlSiN lms (as seen
similar binding energy positions. In the case of TiN lms, in Fig. 6 and 7; and in Table S2 in the ESI†). The Si2p core level
curves of O1s core level electrons were assigned into three electrons of the TiAlSiN lms are tted with two components:
different fragments: the rst component at 530.7 eV is ascribed the rst one at 101.7 eV is attributed to Si3N4 and the second
to TiO2, the second component at 531.6 eV is assigned as the peak at 103 eV is identied to be the characteristic for Si–O
elemental O (or physically adsorbed molecular H2O) and the bonds in SiOx phase.
third component at 532.8 eV is identied to be originated from
TiON phase.
Solar selectivity results
In the TiAlN and TiAlSiN lms, the deconvolution of Al2p
spectrum can resolved into two components: the rst one Using the reectance, R(l) data acquired via UV-Vis and FTIR
located at 74.2 eV and the second component is seen at measurements, the solar absorptance and the solar emittance
of a material can be conveniently estimated.55 For a range of

Fig. 6 Core level high resolution XPS spectra of Ti0.25Al0.25N0.5 films and the peak fittings of (a) Ti2p, (b) Al2p, (c) N1s and (d) O1s.

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Fig. 7 Core level high resolution XPS spectra of Ti0.25Al0.20Si0.05N0.5 and the peak fittings of (a) Ti2p, (b) Al2p, (c) Si2p (d) N1s and (e) O1s.

solar wavelengths, the total solar absorptance, a(l) is dened as the Duffie and Beckman method.55 The optical absorptance
a weighted fraction between absorbed radiation and incoming evaluated as an average value computed from 20 values corre-
solar radiation (Isol), while thermal emittance, 3(l) is dened as sponding to the solar spectrum range between 190 nm and 2500
a weighted fraction between emitted radiation and the Planck nm are shown in Table 6. As seen in Fig. 8(A), the lms exhibit
black-body distribution (Ip):56 moderate absorptance (a) of >70% to UV radiation, high
ð 2:5 absorptance of >80% in the visible spectrum and high reec-
Isol ðlÞð1  RðlÞÞdl tance (up to 94%) in the near-infrared region of the solar
a ¼ 0:19 ð 2:5 (3) spectrum. In the shorter wavelength region, all the reectance
Isol ðlÞdl spectra show a wavy curve with interference peaks along with
0:19
a sharp absorption edge. In the visible region, up to 650 nm,
ð 15:4 compared to the TiN and TiAlN lms, the reectivity of the
Ip ðlÞð1  RðlÞÞdl TiAlSiN lms was found to be decreased signicantly, whilst
3¼ 2:5
ð 15:4 (4) above the visible range, the reectance of the TiAlSiN lm was
Ip ðlÞdl quite steady over the near-infrared range up to 2500 nm. In all
2:5
three lms, the highest absorption of solar radiation was
measured in the visible spectrum and the lowest absorptance
The solar spectrum, Isol has an air mass (AM) of 1.5 in (>90% reectance) in the near-infrared region. The major
accordance with the ISO standard 9845-1 (1992). The gure of difference between the reectance spectra of the TiAlSiN lm
merit of a selective surface is expressed in terms of a parameter and the other two samples is that the reduction in infrared
known as the selectivity, s. The selectivity of a material is reectance is more pronounced. For this reason, the overall
dened by the ratio of the solar absorptance (a) to the thermal absorptance of the lm with AlSi-additions was enhanced
emittance (3):57 signicantly. Our observation is found to be consistent with
a previous investigations.13,58 High absorptance of the lm makes
s¼ (5) it an ideal candidate for use as a selective solar absorber. A
3
valuable approach of developing multilayer or gradient layer
structures of selective solar surfaces are thoroughly discussed in
The UV-Vis reectance spectra of the TiN, Ti0.25Al0.25N0.5 and
ref. 59. The increase in solar absorption is associated with the
Ti0.25Al0.20Si0.05N0.5 lms deposited on M2 steel substrates are
gradual increase in the refractive index of the lms from the
demonstrated in Fig. 8(A). The UV-Vis reectance spectra were
outer surface to the substrate. In the case of single layered lms
used to estimate the optical absorptance (a) of these lms using
on a steel substrate, we achieved the highest average solar

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Fig. 8 (A) UV-Vis and (B) FTIR reflectance spectra of the sputtered TixM1xyNy films (TiN, TiAlN and TiAlSiN respectively stand for Ti0.5N0.5,
Ti0.25Al0.25N0.5 and Ti0.25Al0.2Si0.05N0.5).

Table 6 Solar absorptance, emittance and solar selectivity of the Al2O3 (as conrmed by XPS studies) on the lm surface, which
sputtered TixM1xyNy films displays ionic character, has high electrical resistivity, good
chemical stability, and a refractive index between 1.5 and 1.9 in
Solar absorptance Emittance Solar selectivity
Name of the samples (a) (3) (s ¼ a/3) the visible range of the solar spectrum also play signicant role
in improving the optical properties of these lms.61,62 In addi-
Ti0.5N0.5 0.51 0.0606 8.42 tion, Al and AlSi dopants result in a change in structure of
Ti0.25Al0.25N0.5 0.66 0.0511 12.92 grains and grain boundaries, surface chemical bonding states
Ti0.25Al0.2Si0.05N0.5 0.81 0.0358 22.63
and surface oxide layers which contributes to the surface
morphology of the lms as observed from SEM studies. This
may also affect the overall optical constants, such as refractive
absorptance of 81% which may be substantially enhanced by index, optical dielectric constant and optical conductivity of the
designing multilayered transition metal nitride lms. Further- materials.
more, an addition of a dielectric antireection layer on the top The solar selectivity (s) values of our lms are listed in Table
of the outer lm surface would further increase the photo 6. The solar selectivity of TiN lm is improved signicantly by
absorption capacity of such lms. the addition of both Al and Al/Si. Barshilia et al.13 documented
The infrared reectance spectra of the TiN, Ti0.25Al0.25N0.5 sputtered TiAlN/TiAlON/Si3N4 lms on a stainless steel
and Ti0.25Al0.20Si0.05N0.5 lms measured via FTIR spectroscopy substrate for solar selective absorbers and obtained a solar
are presented in Fig. 8(B). The infrared thermal emittance (3) of selectivity of 7.4. These works utilized both a solar spectrum
these lms calculated via the Duffie and Beckman method55 are reectometer and emissometer to compute the solar absorp-
displayed in Table 6. As can be seen from Table 6, the thermal tance in the visible spectrum and thermal emittance in the
emittance of the lms decreased with the addition of Al and the infrared range. In addition to lms on stainless steel substrates,
simultaneous addition of Al and Si to TiN. When Al and Si are other researchers also deposited the TiAlN/TiAlON/Si3N4 selec-
added to TiN, the emittance decreased because the formation of tive absorbers onto glass, copper and nickel substrates and the
the surface oxidation layer (Al2O3, SiO2) resulted in high solar selectivity values recorded were 13.3, 13.6 and 6.7
infrared reectivity.60 This is consistent with Al2O3, SiO2 respectively.13 In the same study,13 TiAlN sputtered lms were
observed the XPS analysis. synthesized onto a copper substrate and a solar spectrum
TiN possesses metallic character, while AlN and Si3N4 are reectometer and emissometer were used to measure the solar
both dielectric in nature. Thus, the addition of Al and AlSi to the absorptance in the visible spectrum and thermal emittance in
TiN matrix also transforms the electronic properties of TiAlN the infrared range. An overall solar selectivity of 12.9 was
and TiAlSiN from metallic to a more dielectric character. The attained by TiAlN solar selective lms. In comparison with
solar absorptance and emittance of the lms is strongly related similar solar selective absorbers developed onto stainless steel
to the band-gap of the lms. TiN matrix possesses a band-gap of and other substrates, our lms were found to exhibit superior
2.65 eV. The addition of Al and AlSi to the TiN phase reduces the solar selectivity. The solar selectivity of these lms depends on
direct energy band-gap from 2.65 eV to 2.45 and 2.30 eV, the thicknesses of the lms, surface roughness, materials used,
respectively. This designates that addition of Al and AlSi, processing techniques, processing conditions, and the reec-
effectively modies the overall band structures of TiN lms, and tive nature of the substrate used. Thus, it has been clearly seen
thereby the overall solar selectivity of the TiAlN and TiAlSiN that incorporation of the dopants (Al and/or AlSi) lead to
lms is increased. Moreover, with addition of Al to TiN lms microstructural modication (from SEM observations), grain
change their colour from gold to blue grey. This change in renements (XRD data), lattice contraction (XRD data), reaction
colour also enhances the optical absorption of TiAlN lms and between the elements to generate additional phases (XPS data),
thereby solar selectivity is increased. Further, the occurrence of alternation in electronic bonding states (XPS results) and band

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structure of the lms (band-gaps data). These structural factors 8 N. Selvakumar and H. C. Barshilia, Sol. Energy Mater. Sol.
signicantly inuence the scattering and the reection of light Cells, 2012, 98, 1–23.
and therefore the overall optical properties of the materials are, 9 N. Selvakumar, N. T. Manikandanath, A. Biswas and
in turn, expected to be modied. As a result, the overall spectral H. C. Barshilia, Sol. Energy Mater. Sol. Cells, 2012, 102, 86–92.
selectivity of these lms is enhanced. 10 C. G. Ribbing and A. Roos, in Transition metal nitride lms for
optical applications, ed. R. L. Hall, San Diego, CA, USA, 1997.
11 A. Schüler, V. Thommen, P. Reimann, P. Oelhafen,
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Conclusions G. Francz, T. Zehnder, M. Düggelin, D. Mathys and


Magnetron sputtered Ti0.5N0.5, Ti0.25Al0.25N0.5 and Ti0.25Al0.2- R. Guggenheim, J. Vac. Sci. Technol., A, 2001, 19, 922–929.
Si0.05N0.5 lms were developed for solar selective applications. 12 L. Hao, S. Wang, L. Jiang, X. Liu, H. Li and Z. Li, Chin. Sci.
XPS measurements are in good agreement with the XRD anal- Bull., 2009, 54, 1451–1454.
ysis, in which, both Si3N4 and AlN phases were detected. No 13 H. C. Barshilia, N. Selvakumar, K. S. Rajam, D. V. Sridhara
signature peaks for either SiO2, Al2O3 were detected in XRD Rao and K. Muraleedharan, Thin Solid Films, 2008, 516,
suggesting that they are in low concentrations or in amorphous 6071–6078.
form. In TiAlSiN lms, sp3 Si bonding with sp2 N was noted by 14 N. Selvakumar, H. C. Barshilia, K. S. Rajam and A. Biswas,
XPS suggesting the formation of Si3N4 is consistent with the Sol. Energy Mater. Sol. Cells, 2010, 94, 1412–1420.
XRD studies. The appearance of a small amount of oxide indi- 15 A. Amri, X. Duan, C. Y. Yin, Z. T. Jiang, M. M. Rahman and
cated oxidation has occurred during the synthesis (as well as T. Pryor, Appl. Surf. Sci., 2013, 275, 127–135.
subsequent annealing process) of thin lms. With Al and Al + Si 16 A. Amri, Z. T. Jiang, P. A. Bahri, C. Y. Yin, X. Zhao, Z. Xie,
dopants, the direct energy band-gap reduces from 2.65 eV to X. Duan, H. Widjaja, M. M. Rahman and T. Pryor, J. Phys.
2.35 eV; hardness, Young's modulus, yield strength and plastic Chem. C, 2013, 117, 16457–16467.
deformation factor increase. Additionally, with the dopants, the 17 A. Amri, Z. T. Jiang, N. Wyatt, C. Y. Yin, N. Mondinos,
lms show an increased reectance in the infrared region and T. Pryor and M. M. Rahman, Ceram. Interfaces, 2014, 40,
a decrease in the UV-Vis region signicantly. Therefore, these 16569–16575.
lms can be used as selective solar surfaces that signicantly 18 A. Amri, Z. T. Jiang, X. Zhao, Z. Xie, C. Y. Yin, N. Ali,
can improve the solar selectivity efficiency with increased N. Mondinos, M. M. Rahman and D. Habibi, Surf. Coat.
mechanical durability and stability. Technol., 2014, 239, 212–221.
19 A. Millar, M. M. Rahman and Z.-T. Jiang, J. Adv. Phys., 2014,
3, 179–193.
Acknowledgements 20 C. Nunes, V. Teixeira, M. L. Prates, N. P. Barradas and
A. D. Sequeira, Thin Solid Films, 2003, 442, 173–178.
M. Mahbubur Rahman acknowledges Murdoch University for 21 M. M. Rahman, Z. T. Jiang, Z. Xie, X. Duan, Z. F. Zhou,
providing with the nancial support under the Murdoch P. C. Wo, C. Y. Yin, N. Mondinos, Q. Gu, H. Widjaja,
International Postgraduate Research Scholarship (MIPRS) K. Jack, A. Yago and A. Amri, J. Phys. Chem. C, 2014, 118,
program. The authors also acknowledge funding support 18573–18579.
provided by IRU-MRUN Collaborative Research Program and 22 M. Mahbubur Rahman, A. Duan, Z.-T. Jiang, Z. Xie, A. Wu,
the School of Engineering & Information Technology, Murdoch A. Amri, B. Cowie and C.-Y. Yin, J. Alloys Compd., 2013,
University. C.Y. Yin is supported by the Teesside University 578, 362–368.
Research Fund. 23 M. M. Rahman, Z.-T. Jiang, X. Duan, Z. Xie, A. Tadich,
Z.-F. Zhou, N. Mondinos, C.-Y. Yin, M. Altarawneh and
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