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Transition metal nitride TixM1xyNy (M ¼ Al or AlSi) based thin films are evaluated as solar selective surfaces by
correlating their spectral selective features with their crystal structure and chemical bonding state including
mechanical strength. Ti0.5N0.5, Ti0.25Al0.25N0.5, and Ti0.25Al0.2Si0.05N0.5 films were synthesized on AISI M2
steel substrates via closed field unbalanced magnetron sputtering technology. These were investigated
using XRD, SEM, XPS, UV-Vis, FTIR and nanoindentation techniques. Analysis of the optical properties
showed the solar absorptance, in the visible range, of the TixM1xyNy films improved significantly from 51%
to 81% with AlSi-doping and an increase of solar absorptance of up to 66% was recorded from films doped
Received 28th January 2016
Accepted 14th March 2016
with Al. Moreover, the Al doping can reduce the thermal emittance in the infrared range from 6.06% to
5.11%, whereas doping with AlSi reduces the emittance to ca. 3.58%. The highest solar selectivity of 22.63
DOI: 10.1039/c6ra02550a
was achieved with TiAlSiN films. Mechanical studies showed enhanced hardness by 32%; enhanced yield
www.rsc.org/advances strength by 16% and enhanced plastic deformation by 110% of Al and AlSi doped TiN matrix.
This journal is © The Royal Society of Chemistry 2016 RSC Adv., 2016, 6, 36373–36383 | 36373
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solar selective surface applications, transition metal oxides scanning electron microscopy (SEM) and nanoindentation
based thin lms also received signicant research interests.15–19 measurements will be undertaken to investigate and charac-
Various synthesis methods such as evaporation, electrode- terise the crystal structure, surface bonding structure, surface
position, chemical conversion, chemical vapour deposition and morphology, optical and mechanical parameters of the as-
magnetron sputtering have been employed in manufacturing deposited lms.
selective solar surfaces. Owing to its advantages in large area
deposition, dry, clean and environment friendly, magnetron
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36374 | RSC Adv., 2016, 6, 36373–36383 This journal is © The Royal Society of Chemistry 2016
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This journal is © The Royal Society of Chemistry 2016 RSC Adv., 2016, 6, 36373–36383 | 36375
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Analysis of Table 1 shows a decrease in lattice parameter and and (c)). Addition of Al reduced the grain sizes down to 30 nm
grain size of the TiN phase as Al and Si dopants are added to (10%), while simultaneous addition of Al and Si resulted in
TiN. The contraction of lattice parameter is due to the extra h- further decrease in grain size to 27 nm (10%). Concurrently
AlN and h-Si3N4 phases, formed from Al and Si interaction some ne grains are also developed around the surfaces of all
with N, around the grain boundaries of the TiN phase and the the lms. The SEM studies are consistent with XRD results,
atomic radii of Al (0.143 nm) and Si (0.134 nm) being smaller where the average grain sizes of these lms were found to be
than Ti (0.147 nm). The difference in atomic radius between reduced systematically with the addition of Al and AlSi dopants.
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titanium and the dopants (Al and/or Si) results in the solution Moreover with the addition of dopants, the surface morphology
strength which causes shrinkage in the lattice parameters and and shape of the grains are both altered with irregular mould-
thereby a change in the internal stress of these lms.46 A subtle like structures seen around the surface of the lms. Further
peak broadening and reduction of the residual stress in the inspection conrms that the higher surface roughness is
crystal lattices also results in a slight reduction in grain sizes of attained by the TiAlN lms. It suggests that Al and AlSi addi-
the lms. tions hinder the diffusion of Ti and N atoms during deposition
processes and thereby stimulate grain growth eventually acting
Analysis of the mechanical properties as nucleation sites for lattice distortions. Similarly, in TiAlSiN
lms, Al and Si reduce the mobility of both Ti and N atoms
The mechanical properties e.g., hardness and Young's modulus,
thereby slowing down their diffusion.
of the as-deposited thin lms, were determined from nano-
The surface roughness produces a gradient in the optical
indentation testing using a depth indentation system and are
constants, rather than a sharp discontinuity at the interface.
presented in Table 2.
Kang and Kim (1999) indicated that the gradient in the optical
Table 2 shows that aluminium addition, increase the hard-
constants strengthen optical behaviour.48 It was further noticed
ness (H) of TiN by 32%, (i.e., from 17.38 to 23.08 GPa), whilst
that the surface of TiAlN and TiAlSiN became more compact
the Young's modulus (E) is enhanced by 23%. Using the
and denser with the addition of Al to the Ti and AlSi to Ti,
measured H and E values, the yield strength (H/E) and plastic
respectively. The dense and closely packed structures show
deformation factor (H3/E2) of the lms were calculated. Whilst
more stability as a selective surface at high temperatures. These
the additions of Al and Si to TiN led to a 8 and 16% increase
kind of sputtered lms are mechanically more reliable than
in yield strength; and a 52 and 110% increase in plastic
similar lms with large columns and open pores.49
deformation factor. These data suggest that these lms also
EDS provided approximate elemental compositions of these
possess good wear resistance. With additions of Al and AlSi,
lms (see Table 3 below). The data are broadly consistent with
formation of AlN and Si3N4 phases (XPS results) help inhibit the
the expected compositions of these lms.
grain boundary sliding and thereby increasing toughness of
these lms. Furthermore the addition of subsequent dopants
Energy band-gap analysis of the lms
(Al/AlSi), the compressive residual stress of the lms is
increased which also enhances hardness.47 Thus, the higher The wavelength of light that a material absorbs is the charac-
hardness values developed in the TiAlN and TiAlSiN lms are teristic of its chemical assembly. Specic regions of the electro-
due the combined inuence of modication of the grain magnetic spectrum are absorbed by exciting specic types of
boundary structure and enhanced residual stresses. molecular and atomic motion to higher energy levels. Absorption
of ultraviolet and visible light is related with excitation of elec-
Investigations of the surface morphology trons, in both atoms and molecules, to higher energy states. Most
molecules require very high energy radiation. The dependence of
The surface morphology of the lms were analysed by SEM in optical absorption coefficient on the photon energy helps to
order to explore the effect of surface structure on optical prop- study the band structure and the type of electron transition
erties. The TiN lms exhibited a number of randomly dispersed involved in absorption process.50 In crystalline and amorphous
pores around the surface of the lms, together with a distribu- materials the photon absorption obeys the Tauc relation,
tion of non-uniform grains. The average grain size of this lm,
within 15% measurement error, was observed to be around 40 ahn ¼ A(hn Eg)n (2)
nm (15%) (see Fig. 2(a)). With both the addition of Al and the
simultaneous addition of Al and Si to TiN, most of the pores where, a is the absorption coefficient, hn is the incident photon
were no longer present and grains were rened (see Fig. 2(b) energy, h is Planck's constant, n is the frequency of incident
36376 | RSC Adv., 2016, 6, 36373–36383 This journal is © The Royal Society of Chemistry 2016
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Fig. 2 SEM of sputtered: (a) Ti0.5N0.5 (b) Ti0.25Al0.25N0.5, and (c) Ti0.25Al0.2Si0.05N0.5 films.
light, A is an energy independent constant, Eg is the band-gap intercepts of the linear part of the curves extrapolated to zero in
energy and n is an index depending on the type of optical the photon energy axis.
transition involved in photon absorption. From Fig. 4(B), hn vs. (ahn)1/2, the intercept of the linear part
The index n ¼ 1/2 and 2 for allowed direct and indirect of the curves extrapolated to zero in the x-axis gives the energy
transitions respectively. Thus, the direct transition energy gap gap involved in indirect transition. The energy values computed
(direct band-gap energy) can be obtained by plotting hn vs. for direct and indirect transitions for TiN, TiAlN and TiAlSiN
(ahn)2 and extrapolating the linear portion of the curve to (ahn)2 lms are presented in the Table 4. The results indicate a slight
¼ 0 in the energy axis. Similarly the indirect energy band-gap decrease in the energy band-gaps as the Al and Al + Si are
can be found by plotting hn vs. (ahn)1/2 and extrapolating the incorporated in the TiN system.
linear portion of the curve to (ahn)1/2 ¼ 0 in the x-axis.
In the present study UV-visible absorptance spectra, pre-
sented in Fig. 3, were used to investigate the solar absorptance, XPS analysis of the sputtered TixM1xyNy thin lms
optically induced transition and to acquire information about Table 5 summaries the details of the atomic compositions of the
the band structure of the lms. Plots from Fig. 3 display that in lms as obtained from the XPS studies both before and aer
the visible range of the spectra, the solar absorbance of these etching. It is apparent that 6 minutes of Ar+ etching removed the
lms increases with the increase in wavelengths and a broad- surface contamination (see the 3rd and 4th columns in Table 5).
ening of the absorption peak. At a wavelength of 500–530 nm, That is, the oxygen content of these lms decreased from 50
the absorbance values attain their maximum and then decrease at% before etching to 10 at% aerwards.
linearly until the near infra-red region. The spectral dependence High resolution XPS spectra of the characteristic Ti2p, Al2p,
of a on the photon energy (hn) helps to understand the band Si2p, N1s, and O1s peaks at different binding energies positions
structure and the type of electron transition involved in the are shown in Fig. 5–7. The Shirley method51 was used to remove
absorption process. Photon absorptions in crystalline and the background of spectra. The curve-tting of the high reso-
amorphous materials are known to follow the Tauc relation as lution peaks was performed using a nonlinear least squares
given in eqn (2). From this equation, the band-gap involved in tting of a mixed Gaussian–Lorentzian product function via
direct transition is estimated by plotting the photon energy hn CASA version 2.3.5.1 XPS soware. The photon energy scales of
vs. (ahn)2 and then extrapolating the linear portion of the curve all the spectra were calibrated by using the C1s peak of C–H (or
to (ahn)2 ¼ 0. Fig. 4 indicates two different slopes in the C–C) at 285 eV. The appearance of oxygen peaks reveals the
experimental photon energy ranges of these lms which can be existence of residual oxygen in the vacuum chamber, or
interpreted as the presence of direct and indirect optical tran- subsequently following heat treatment in air.
sitions involved in these lms. Plots of hn vs. (ahn)2 for TiN, Curve tting of the core-level photoelectron lines of Ti, Al, Si,
TiAlN and TiAlSiN lms are shown in Fig. 4(A) and energy gaps N and O was used to estimate the relative contributions of Ti–N,
involved in direct transitions were estimated from the Al–N, Si–N, Ti-related oxides, Al-related oxides, Si-related oxides
Table 3 EDS analysis for the elemental compositions of the as-deposited TixM1xyNy magnetron sputtered films
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Band-gap Band-gap
Films name (direct transition), eV (indirect transition), eV
36378 | RSC Adv., 2016, 6, 36373–36383 This journal is © The Royal Society of Chemistry 2016
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Fig. 5 Core level high resolution XPS spectra of Ti0.5N0.5 films and the peak fittings of (a) Ti2p (b) N1s and (c) O1s.
such as free N2 or nitrogen associated with carbons. However, a binding energy position of 75.0 eV. The rst component can
incorporation of aluminium and simultaneous addition of be assigned to AlN, while the component seen at 75.0 eV is
aluminium and silicon to the TiN system results in TiN/TiAlN, mainly due to the Al–O bonding in Al2O3.54 Similar features were
AlN and Ti-oxynitrides or Ti-and/or metal oxynitride phases at also observed in the Al2p spectrum of the TiAlSiN lms (as seen
similar binding energy positions. In the case of TiN lms, in Fig. 6 and 7; and in Table S2 in the ESI†). The Si2p core level
curves of O1s core level electrons were assigned into three electrons of the TiAlSiN lms are tted with two components:
different fragments: the rst component at 530.7 eV is ascribed the rst one at 101.7 eV is attributed to Si3N4 and the second
to TiO2, the second component at 531.6 eV is assigned as the peak at 103 eV is identied to be the characteristic for Si–O
elemental O (or physically adsorbed molecular H2O) and the bonds in SiOx phase.
third component at 532.8 eV is identied to be originated from
TiON phase.
Solar selectivity results
In the TiAlN and TiAlSiN lms, the deconvolution of Al2p
spectrum can resolved into two components: the rst one Using the reectance, R(l) data acquired via UV-Vis and FTIR
located at 74.2 eV and the second component is seen at measurements, the solar absorptance and the solar emittance
of a material can be conveniently estimated.55 For a range of
Fig. 6 Core level high resolution XPS spectra of Ti0.25Al0.25N0.5 films and the peak fittings of (a) Ti2p, (b) Al2p, (c) N1s and (d) O1s.
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Fig. 7 Core level high resolution XPS spectra of Ti0.25Al0.20Si0.05N0.5 and the peak fittings of (a) Ti2p, (b) Al2p, (c) Si2p (d) N1s and (e) O1s.
solar wavelengths, the total solar absorptance, a(l) is dened as the Duffie and Beckman method.55 The optical absorptance
a weighted fraction between absorbed radiation and incoming evaluated as an average value computed from 20 values corre-
solar radiation (Isol), while thermal emittance, 3(l) is dened as sponding to the solar spectrum range between 190 nm and 2500
a weighted fraction between emitted radiation and the Planck nm are shown in Table 6. As seen in Fig. 8(A), the lms exhibit
black-body distribution (Ip):56 moderate absorptance (a) of >70% to UV radiation, high
ð 2:5 absorptance of >80% in the visible spectrum and high reec-
Isol ðlÞð1 RðlÞÞdl tance (up to 94%) in the near-infrared region of the solar
a ¼ 0:19 ð 2:5 (3) spectrum. In the shorter wavelength region, all the reectance
Isol ðlÞdl spectra show a wavy curve with interference peaks along with
0:19
a sharp absorption edge. In the visible region, up to 650 nm,
ð 15:4 compared to the TiN and TiAlN lms, the reectivity of the
Ip ðlÞð1 RðlÞÞdl TiAlSiN lms was found to be decreased signicantly, whilst
3¼ 2:5
ð 15:4 (4) above the visible range, the reectance of the TiAlSiN lm was
Ip ðlÞdl quite steady over the near-infrared range up to 2500 nm. In all
2:5
three lms, the highest absorption of solar radiation was
measured in the visible spectrum and the lowest absorptance
The solar spectrum, Isol has an air mass (AM) of 1.5 in (>90% reectance) in the near-infrared region. The major
accordance with the ISO standard 9845-1 (1992). The gure of difference between the reectance spectra of the TiAlSiN lm
merit of a selective surface is expressed in terms of a parameter and the other two samples is that the reduction in infrared
known as the selectivity, s. The selectivity of a material is reectance is more pronounced. For this reason, the overall
dened by the ratio of the solar absorptance (a) to the thermal absorptance of the lm with AlSi-additions was enhanced
emittance (3):57 signicantly. Our observation is found to be consistent with
a previous investigations.13,58 High absorptance of the lm makes
s¼ (5) it an ideal candidate for use as a selective solar absorber. A
3
valuable approach of developing multilayer or gradient layer
structures of selective solar surfaces are thoroughly discussed in
The UV-Vis reectance spectra of the TiN, Ti0.25Al0.25N0.5 and
ref. 59. The increase in solar absorption is associated with the
Ti0.25Al0.20Si0.05N0.5 lms deposited on M2 steel substrates are
gradual increase in the refractive index of the lms from the
demonstrated in Fig. 8(A). The UV-Vis reectance spectra were
outer surface to the substrate. In the case of single layered lms
used to estimate the optical absorptance (a) of these lms using
on a steel substrate, we achieved the highest average solar
36380 | RSC Adv., 2016, 6, 36373–36383 This journal is © The Royal Society of Chemistry 2016
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Fig. 8 (A) UV-Vis and (B) FTIR reflectance spectra of the sputtered TixM1xyNy films (TiN, TiAlN and TiAlSiN respectively stand for Ti0.5N0.5,
Ti0.25Al0.25N0.5 and Ti0.25Al0.2Si0.05N0.5).
Table 6 Solar absorptance, emittance and solar selectivity of the Al2O3 (as conrmed by XPS studies) on the lm surface, which
sputtered TixM1xyNy films displays ionic character, has high electrical resistivity, good
chemical stability, and a refractive index between 1.5 and 1.9 in
Solar absorptance Emittance Solar selectivity
Name of the samples (a) (3) (s ¼ a/3) the visible range of the solar spectrum also play signicant role
in improving the optical properties of these lms.61,62 In addi-
Ti0.5N0.5 0.51 0.0606 8.42 tion, Al and AlSi dopants result in a change in structure of
Ti0.25Al0.25N0.5 0.66 0.0511 12.92 grains and grain boundaries, surface chemical bonding states
Ti0.25Al0.2Si0.05N0.5 0.81 0.0358 22.63
and surface oxide layers which contributes to the surface
morphology of the lms as observed from SEM studies. This
may also affect the overall optical constants, such as refractive
absorptance of 81% which may be substantially enhanced by index, optical dielectric constant and optical conductivity of the
designing multilayered transition metal nitride lms. Further- materials.
more, an addition of a dielectric antireection layer on the top The solar selectivity (s) values of our lms are listed in Table
of the outer lm surface would further increase the photo 6. The solar selectivity of TiN lm is improved signicantly by
absorption capacity of such lms. the addition of both Al and Al/Si. Barshilia et al.13 documented
The infrared reectance spectra of the TiN, Ti0.25Al0.25N0.5 sputtered TiAlN/TiAlON/Si3N4 lms on a stainless steel
and Ti0.25Al0.20Si0.05N0.5 lms measured via FTIR spectroscopy substrate for solar selective absorbers and obtained a solar
are presented in Fig. 8(B). The infrared thermal emittance (3) of selectivity of 7.4. These works utilized both a solar spectrum
these lms calculated via the Duffie and Beckman method55 are reectometer and emissometer to compute the solar absorp-
displayed in Table 6. As can be seen from Table 6, the thermal tance in the visible spectrum and thermal emittance in the
emittance of the lms decreased with the addition of Al and the infrared range. In addition to lms on stainless steel substrates,
simultaneous addition of Al and Si to TiN. When Al and Si are other researchers also deposited the TiAlN/TiAlON/Si3N4 selec-
added to TiN, the emittance decreased because the formation of tive absorbers onto glass, copper and nickel substrates and the
the surface oxidation layer (Al2O3, SiO2) resulted in high solar selectivity values recorded were 13.3, 13.6 and 6.7
infrared reectivity.60 This is consistent with Al2O3, SiO2 respectively.13 In the same study,13 TiAlN sputtered lms were
observed the XPS analysis. synthesized onto a copper substrate and a solar spectrum
TiN possesses metallic character, while AlN and Si3N4 are reectometer and emissometer were used to measure the solar
both dielectric in nature. Thus, the addition of Al and AlSi to the absorptance in the visible spectrum and thermal emittance in
TiN matrix also transforms the electronic properties of TiAlN the infrared range. An overall solar selectivity of 12.9 was
and TiAlSiN from metallic to a more dielectric character. The attained by TiAlN solar selective lms. In comparison with
solar absorptance and emittance of the lms is strongly related similar solar selective absorbers developed onto stainless steel
to the band-gap of the lms. TiN matrix possesses a band-gap of and other substrates, our lms were found to exhibit superior
2.65 eV. The addition of Al and AlSi to the TiN phase reduces the solar selectivity. The solar selectivity of these lms depends on
direct energy band-gap from 2.65 eV to 2.45 and 2.30 eV, the thicknesses of the lms, surface roughness, materials used,
respectively. This designates that addition of Al and AlSi, processing techniques, processing conditions, and the reec-
effectively modies the overall band structures of TiN lms, and tive nature of the substrate used. Thus, it has been clearly seen
thereby the overall solar selectivity of the TiAlN and TiAlSiN that incorporation of the dopants (Al and/or AlSi) lead to
lms is increased. Moreover, with addition of Al to TiN lms microstructural modication (from SEM observations), grain
change their colour from gold to blue grey. This change in renements (XRD data), lattice contraction (XRD data), reaction
colour also enhances the optical absorption of TiAlN lms and between the elements to generate additional phases (XPS data),
thereby solar selectivity is increased. Further, the occurrence of alternation in electronic bonding states (XPS results) and band
This journal is © The Royal Society of Chemistry 2016 RSC Adv., 2016, 6, 36373–36383 | 36381
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