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A Simple Guide to Between / Within

Capability
Bruno Scibilia . 30 November, 2015
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Having delivered training courses on capability analyses with Minitab, several times, I have
noticed that one question you can be absolutely sure will be asked, during the course, is: What is
the difference between the Cpk and the Ppk indices?

Ppk vs. Cpk indices

The terms Cpk and Ppk are often confused, so that when quality or process engineers refer to the
Cpk index, they often actually intend to mean Ppk indices.

Ppk is used to assess the long-term, overall variability, whereas Cpk is the capability index for short-
term, potential variability. In this blog post, I will try to make this difference more explicit.

Consider the graph below. Suppose that during a full week period, measurements have been
collected day after day. Suppose also that the process we are monitoring is cyclical. The amount
of variability within one day is quite small, but because of the cyclical behavior or process
instability from day to day, the overall variability during the whole week is much larger than the
variability within single days. The Ppk is estimated from the dispersion of all individual values during
the whole period, whereas the Cpk is based on variations only within subgroups (within days in my
example).
Customers are likely to be affected by the overall variability, and therefore only the Ppk index
matters to them. The Cpk often provides The Minitab
an overly Blog capability estimate because cyclical
optimistic
behaviors between days are not taken into consideration.
Search unstable
As far as the vendor is concerned, it is useful to know that potentially, if the cyclical, for a blog post:
behavior was successfully dealt with, the Ppk would be improved and would become equivalent to
the Cpk. The graph below illustrates a situation in which the Ppk and the Cpk indices are equivalent
because the process is stable. In this case, variations within subgroups are similar to variations
during the whole period.

Between / Within capability

The sources of variability that affect processes in the long term might be different from the ones
that take place in the short run. For example, within-batch variability is often much smaller than
variations between batches, since parts in the same batch are often processed on the same tools
within a short period of time, and have the same processing history. Other sources of
variations—such as seasonal changes and modifications in the environment—may have a longer-
term impact.

The Between/Within capability method can be used to estimate short-term variability even more
accurately than described above. The variability within batches is still used to estimate short-term
variability, but as far as the differences between batches are concerned the approach is slightly
more subtle. One part of between-batches variability will be accounted for as short-term variability,
by considering only differences between consecutive batches (in time order).

Referring to my previous example, Within variability represents within-batch variability, whereas

Between variability represents short-term fluctuations between batches. To estimate these short-
term variations between batches, only differences between the averages of consecutive batches
are considered (Moving Ranges between averages of consecutive batches). Within and Between
variations estimates are then compounded together to calculate a short-term between/within Cpk,
whereas the Ppk is still based on the overall long-term variability, considering all individual values
(not in time order) during the whole period.
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In the graph below, the process is cyclical in nature and a long-term trend is clearly visible,
although differences between averages of consecutive batches are small (variability
between consecutive batches) it is clear that the overall variability during the full period is much
larger due to this long-term trend. Differences between consecutive batches fail to capture the full
extent of the overall variability, but are good estimates of short-term variability.

Conclusion
It is important to differentiate short-term variability from long-term variability, because if a process
is affected by drifts and systematic long term trends, it will become unstable and therefore
unpredictable. A Ppk that is estimated today may not be valid tomorrow because of a long term
process shift. Process stability and fluctuations due to random / common causes are necessary to
ensure a predictable behavior. The Ppk (overall capability) index should therefore be as close as
possible to the Cpk (short term) estimate.

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