FIG.

1 CYLINDER
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 B92–E1102–00 CYLINDER HEAD ASSY 1

2 1DR–E1133–10 .GUIDE, VALVE 1 2

3 93440–10153 .CIRCLIP 2

4 95022–06010 BOLT, FLANGE 1

5 90430–06014 GASKET 1

6 95612–08618 BOLT, STUD 2

7 2PH–E1191–00 COVER, CYLINDER HEAD 1 1

8 2PH–E1165–00 PLATE, BREATHER 1

9 2PH–E1169–00 GASKET, BREATHER COVER 1

10 90149–05801 SCREW 4

11 2PH–E119E–00 BOLT, COVER HEAD 2

12 2BM–E111G–00 RUBBER, MOUNT 1 2

13 2BM–E1193–00 GASKET, HEAD COVER 1 1

14 95302–08600 NUT, HEXAGON 4

15 94700–00880 PLUG, SPARK (NGK CR6HSA) 1

16 2BL–E1181–00 GASKET, CYLINDER HEAD 1 1

17 91810–14809 PIN, DOWEL 2

18 91810–14809 PIN, DOWEL 2

19 90110–06868 BOLT, HEXAGON SOCKET HEAD 2

20 2PH–E1311–10 CYLINDER 1 1

21 2PH–E1351–00 GASKET, CYLINDER 1

1
FIG. 2 CRANKSHAFT & PISTON
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E1400–10 CRANKSHAFT ASSY 1

2 2BM–E1681–00 .PIN, CRANK 1 1

3 93310–528Y8 .BEARING 1

4 2PH–E1651–00 .ROD, CONNECTING 1

5 2PH–E1422–10 .CRANK 2 1

6 5LW–E3452–00 .COVER, ROTOR FILTER 1

7 93306–372X5 BEARING 1

8 2BM–E3324–00 GEAR, PUMP DRIVE 1

9 90280–03017 KEY, WOODRUFF 1

10 2PH–E1631–00 PISTON (STD) 1

11 2PH–E1633–00 PIN, PISTON 1

12 93450–14088 CIRCLIP 2

13 2PH–E1603–10 PISTON RING SET (STD) 1

2
FIG. 3 VALVE
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E2111–00 VALVE, INTAKE 1

2 54P–E2121–00 VALVE, EXHAUST 1

3 54P–E2119–00 SEAL, VALVE STEM 2

4 54P–E2113–00 SPRING, VALVE INNER 2

5 5TL–E2118–00 LOCK, VALVE SPRING RETAINER 4

6 54P–E2117–00 RETAINER, VALVE SPRING 2 UR

1KP–E2117–00 RETAINER, VALVE SPRING 2 UR

7 2PH–E2126–00 SEAT, VALVE SPRING 2 2

8 2PH–E2151–00 ARM, VALVE ROCKER 2

9 90170–05803 NUT 2

10 33S–E2159–10 SCREW, VALVE ADJUSTING 2 UR

33S–E2159–01 SCREW, VALVE ADJUSTING 2 UR

11 2PH–E2146–00 SHAFT, ROCKER 2

3
FIG. 4 CAMSHAFT & CHAIN
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E2170–00 CAMSHAFT ASSY 1 1

2 93210–09806 .O-RING 1

3 93306–001YE BEARING 1

4 2PH–E111F–00 PLATE 1

5 2PH–E112F–00 PLATE 2 1

6 91312–06012 BOLT 1

7 90105–07801 BOLT, FLANGE 1

8 2PH–E2176–00 SPROCKET, CAM CHAIN 1

9 94568–A6092 CHAIN 1

10 54P–E2231–00 GUIDE, STOPPER 1 1

11 44D–E2233–00 PLATE, GUIDE STOPPER 1 1

12 91312–06012 BOLT 2

13 2PH–E2241–00 GUIDE, STOPPER 2 1

14 2BM–E2210–00 TENSIONER ASSY, CAM CHAIN 1

15 2PH–E2213–00 GASKET, TENSIONER CASE 1

16 95022–06020 BOLT, FLANGE 2

17 54P–E2228–00 BOLT 1

4
FIG. 5 AIR SHROUD & FAN
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E2651–00 AIR SHROUD, CYLINDER 1 1

2 2PH–E2658–00 DAMPER, AIR SHROUD 1 1

3 2PH–E2652–00 AIR SHROUD, CYLINDER 2 1

4 2PH–E2653–00 AIR SHROUD, CYLINDER 3 1

5 90520–05819 DAMPER, PLATE 1

6 2PH–E2659–00 DAMPER, AIR SHROUD 2 1

7 2PH–E2668–00 DAMPER, AIR SHROUD 3 1

8 95022–06020 BOLT, FLANGE 3

9 97702–60530 SCREW, TAPPING 6

10 2PH–E2611–00 FAN 1

11 95812–06016 BOLT, FLANGE 3

12 5LW–E3569–00 PLUG, BLIND 1

5
FIG. 6 OIL PUMP
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E3300–10 OIL PUMP ASSY 1

2 2PH–E3475–10 GASKET 1

3 98502–05020 SCREW, PAN HEAD 2

4 54P–E5351–00 PLUG, DRAIN 1

5 54P–E3411–00 STRAINER, OIL 1

6 90501–16004 SPRING, COMPRESSION 1

7 93210–29800 O-RING 1

6
FIG. 7 INTAKE
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E3585–10 MANIFOLD 1

2 2PH–E3595–00 JOINT 1

3 2PH–E3556–00 GASKET, MANIFOLD 1

4 93210–35895 O-RING 1

5 2PH–E3593–00 DAMPER 1

6 95812–06035 BOLT, FLANGE 1

7 95812–06045 BOLT, FLANGE 1

8 2PH–E3770–00 INJECTOR ASSY 1

9 2PH–E3761–00 .INJECTOR 1

10 54P–E4147–00 ..O-RING 1

11 5CA–E4147–00 ..O-RING 1

12 54P–E3938–00 .PIPE 1

13 54P–E4137–00 .CLIP 1

14 2PH–E3557–00 GASKET 1

15 95812–06025 BOLT, FLANGE 1

16 90110–06846 BOLT, HEXAGON SOCKET HEAD 2

17 2PH–E3750–00 THROTTLE BODY ASSY 1

18 2PH–E4146–00 PLATE 1

19 2PH–E4411–00 CASE, AIR CLEANER 1 1

20 2PH–E4412–00 CAP, CLEANER CASE 1 1

21 2PH–E4437–00 DUCT 1

22 2PH–E4450–10 ELEMENT ASSY, AIR CLEANER 1

23 2PH–E4453–00 JOINT, AIR CLEANER 1 1

24 2PH–E4452–00 SEAL 2

25 5TP–E443G–00 PIPE, DRAIN 2 1

26 90467–12807 CLIP 2

27 97707–50025 SCREW, TAPPING 6

7
FIG. 7 INTAKE
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
28 5TL–E443E–00 PIPE, DRAIN 1

29 90387–064W3 COLLAR 3

30 90480–13013 GROMMET 3

31 90520–10825 DAMPER, PLATE 1

32 90450–46803 HOSE CLAMP ASSY 1

33 95812–06025 BOLT, FLANGE 3

34 2PH–E1166–00 PIPE, BREATHER 1 1

35 90467–13808 CLIP 1

36 90467–13858 CLIP 1

8
FIG. 8 EXHAUST
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 B92–E4711–00 MUFFLER 1 1

2 B92–E4718–00 PROTECTOR, MUFFLER 1 1

3 90111–06811 BOLT,HEX. SOCKET BUTTON 2

4 B92–E4613–00 GASKET, EXHAUST PIPE 1

5 95702–08500 NUT, FLANGE 2

6 95812–08055 BOLT, FLANGE 2

9
FIG. 9 CRANKCASE
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E5150–00 CRANKCASE ASSY 1

2 2PH–E5155–00 NOZZLE 3 1

3 54P–F7121–00 BUSH 2

4 5MX–F2216–00 BUSH, REAR SHOCK ABSORBER 1

5 90388–10805 DAMPER 2

6 54P–E5371–00 BREATHER 1

7 2PH–E5373–00 PIPE, BREATHER 1

8 90467–11825 CLIP 1

9 91810–14809 PIN, DOWEL 2

10 95022–06060 BOLT, FLANGE 10

11 90116–08843 BOLT, STUD 4

12 90340–12808 PLUG, STRAIGHT SCREW 1

13 4YS–E1198–00 GASKET 1

14 95812–06040 BOLT, FLANGE 1

15 90430–06014 GASKET 1

16 5LW–E5363–00 PLUG, OIL 1

17 93210–148H8 O-RING 1

18 2PH–E5113–00 PLATE 1

19 2PH–E5362–10 PLUG, OIL LEVEL 1

20 5LW–E3769–00 O-RING 1

21 2PH–E5417–00 COVER, CAP 1

22 93102–19814 OIL SEAL 1 UR

93102–19817 OIL SEAL 1 UR

23 93211–07800 O-RING 1

24 2PH–E5453–00 GASKET 1

25 99480–05010 PIN 1

26 95022–06070 BOLT, FLANGE 1

10
FIG. 9 CRANKCASE
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
27 95022–06020 BOLT, FLANGE 2

28 2PH–E5423–00 COVER 2 1

29 93102–25816 OIL SEAL 1 UR

93102–25819 OIL SEAL 1 UR

30 93211–47801 O-RING 1

31 91810–14809 PIN, DOWEL 2

32 95022–06025 BOLT, FLANGE 4

33 95022–06035 BOLT, FLANGE 2

34 2PH–E5421–00 COVER, CRANKCASE 2 1

35 2PH–E5461–00 GASKET, CRANKCASE COVER 2 1

36 91810–14809 PIN, DOWEL 2

37 95022–06035 BOLT, FLANGE 7

11
FIG. 10 CRANKCASE COVER 1
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 B92–E5411–00 COVER, CRANKCASE 1 1

2 2PH–E5451–00 GASKET, CRANKCASE COVER 1 1

3 54P–E5371–00 BREATHER 1

4 4ST–E443E–00 PIPE, DRAIN 1

5 90467–110A3 CLIP 1

6 5LW–15659–01 SHAFT 1

7 2PH–E5191–10 PLATE 1

8 95022–06010 BOLT, FLANGE 4

9 91810–14809 PIN, DOWEL 2

10 95022–06035 BOLT, FLANGE 8

11 2PH–E5473–00 DUCT, AIR 1

12 2PH–E5471–00 DUCT, AIR 1

13 2PH–E5316–00 DAMPER 1 1

14 2PH–E5472–00 SEAL, AIR DUCT 1

15 2PH–E5495–00 SEAL, PROTECTOR 1 1

16 2PH–E5407–00 ELEMENT 1 1

17 95822–06020 BOLT, FLANGE 3

18 95822–06090 BOLT, FLANGE 1

19 2PH–E5413–00 COVER 1

20 95022–06045 BOLT, FLANGE 1

21 95022–06020 BOLT, FLANGE 1

12
FIG. 11 STARTER
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E5520–00 STARTER WHEEL ASSY 1

2 2PH–E5570–00 STARTER CLUTCH ASSY 1

3 44D–E5598–00 COLLAR 1

4 2BM–E5512–00 GEAR, IDLER 1 1

5 44D–E5521–00 SHAFT 1 1

6 2PH–E5601–00 KICK SHAFT ASSY 1

7 90508–32768 SPRING, TORSION 1

8 90380–15811 BUSH, SOLID 1

9 90201–154E8 WASHER, PLATE (T=1.0) 1

10 99009–15400 CIRCLIP 1

11 93102–15801 OIL SEAL 1

12 2BL–E5620–00 KICK CRANK ASSY 1

13 91312–06025 BOLT, HEXAGON SOCKET HEAD 1

14 54P–E5630–00 KICK PINION ASSY 1

15 5MX–E5673–00 CLIP 1

13
FIG. 12 CLUTCH
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E7620–00 PRIMARY SLIDING SHEAVE COMP. 1

2 2SX–E7632–10 WEIGHT 6

3 2PH–E7623–00 CAM 1

4 2PH–E7653–00 SLIDER 3

5 2PH–E7674–00 COLLAR, GUIDE 1

6 2SX–E7611–10 SHEAVE, PRIMARY FIXED 1

7 BJ8–E6620–00 CLUTCH CARRIER ASSY 1

8 2PH–E6626–00 .SPRING, CLUTCH WEIGHT 1 3

9 2PH–E6523–00 .PLATE, WEIGHT THRUST 1

10 2PH–E6819–00 .CIRCLIP, CLUTCH 3

11 BJ8–E7660–00 SECONDARY FIXED SHEAVE COMP. 1

12 BJ8–E7670–00 SECONDARY SLIDING SHEAVE 1

13 2PH–E7465–00 SEAL 2

14 2PH–E7465–10 SEAL 2

15 2PH–E7664–00 PIN, GUIDE 3

16 2PH–E7674–10 COLLAR, GUIDE 3

17 2PH–E7683–00 SPRING, SECONDARY 1

18 2PH–E7684–00 SEAT, SECONDARY SPRING 1

19 2PH–E7644–00 SEAT,SPRING 1

20 2PH–E7668–00 NUT 1

21 2PH–E7678–00 BEARING 1

22 2PH–E5744–00 CIRCLIP 1

23 2PH–E7678–10 BEARING 1

24 2PH–E6611–00 CLUTCH HOUSING COMP. 1

25 2PH–E7641–00 V-BELT 1

26 93306–252YB BEARING 1

27 90380–10803 BUSH, SOLID 1

14
FIG. 12 CLUTCH
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
28 99009–35700 CIRCLIP 1

29 90170–12802 NUT 1

30 2PH–E7645–10 COLLAR 1

31 93210–16805 O-RING 1

32 5MX–E5657–00 CLUTCH, ONEWAY 1

33 90208–12808 WASHER, CONICAL SPRING 1

34 90170–12800 NUT 1

35 90201–15846 WASHER, PLATE 1

36 90201–16817 WASHER, PLATE 1

15
FIG. 13 TRANSMISSION
REF.

B921
PART NO. DESCRIPTION REMARKS
NO.
1 2PH–E7410–00 MAIN AXLE COMP. (12T/50T) 1 UR

2PH–E7410–10 MAIN AXLE COMP. (12T/50T) 1 UR

2 93306–351Y5 BEARING 2

3 2PH–E7421–00 AXLE, DRIVE 1 UR

2PH–E7421–10 AXLE, DRIVE 1 UR

4 2PH–E7211–00 GEAR, 1ST WHEEL (39T) 1 UR

2PH–E7211–10 GEAR, 1ST WHEEL (39T) 1 UR

5 93306–272YA BEARING 1

6 93102–32801 OIL SEAL 1 UR

93102–32809 OIL SEAL 1 UR

7 99009–25400 CIRCLIP 1

8 93306–303YN BEARING 1 UR

93306–303YS BEARING 1 UR

9 2PH–E6111–00 GEAR, PRIMARY DRIVE (16T) 1 UR

2PH–E6111–10 GEAR, PRIMARY DRIVE (16T) 1 UR

10 93306–201YK BEARING 1 UR

93306–201YR BEARING 1 UR

11 93306–204XT BEARING 1 UR

93306–204XV BEARING 1 UR

12 93102–20815 OIL SEAL 1 UR

93102–20816 OIL SEAL 1 UR

16