Operator Manual CPSMD400

PAVAN - S .r.l.
Sede Legale: Via Monte Gr appa, 8 - 35015 GALLIERA VENETA (PD) IT ALIA
Uff. Commerciali: Via Europa, 27 - 35015 GALLIERA VENETA (PD) IT ALIA
Tel. 049/9423111 - F ax 049/9423303 - E-mail: sales@pavan.com
MAINTENANCE AND USE HANDBOOK
CHECK-WEIGHING MACHINE
with metaldetector
mod. CPSMD400
Order: K0532108, K0532109, K0532214, K0532215, K0532216, K0532217

Serial No.: 610218, 610318, 610418, 610518, 610618, 610718
Year: 2018
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Check-weighing machine with metaldetector
OPERATING INSTRUCTION MANUAL

Edited in compliance with:
Machine directive n. 2006/42/CE -1 Enc losure-Paragraph 1.7.4
This operating instruction manual is divided into several chapters.
The above mentioned manual, in its totality, is addressed to adequately trained personnel,
that have a specific knowledge of the maintenance of large units.
Eventually, a certificate released by PAVAN SPA to the user's technicians, WILL CONFIRM
THEIR TRAINING.
The chapters described in this manual contain the descriptions listed in the contents.
The present manual is an integrating part of the machine and it must accompany the machine
for its life-time.
The manual should be stored with care and placed in easily reachable places in order to
allow consultation as well as a suitable place for the guarantee of its conservation.
RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTENAUTHORISATION BY PAVAN SPA IS FORBIDDEN.
2
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INDEX
1 INTRODUCTION - GENERAL WARNINGS ....................................... page 1.1

1.1 Introduction .......................................................................................... page 1.1
1.2 General safety warnings ...................................................................... page 1.2
1.3 Machine identification data .................................................................. page 1.4
2 MACHINE TECHNICAL DESCRIPTION ........................................... page 2.1

2.1 General description ............................................................................. page 2.1
2.2 Operating principles ............................................................................ page 2.1
2.3 Main components ................................................................................ page 2.3
3 TECHNICAL DATA AND FEATURES .............................................. page 3.1

3.1 Machine overall dimensions ................................................................ page 3.1
3.2 Machine configuration ......................................................................... page 3.2
3.3 Power and consumptions .................................................................... page 3.3
3.4 Noise ................................................................................................... page 3.4
4 INSTALLATION .................................................................................. page 4.1

4.1 General rules for installing the machine .............................................. page 4.1
4.2 Subdivision and movement of packages ............................................. page 4.2
4.3 Accepting and conserving the machine ............................................... page 4.2
4.4 Unpacking ........................................................................................... page 4.3
4.5 Handling and lifting ............................................................................. page 4.4
4.6 Assembly operations ........................................................................... page 4.5
4.7 Fastening to the floor ........................................................................... page 4.6
4.8 Electrical connections ......................................................................... page 4.7
4.9 Connection to unipotential mass ......................................................... page 4.9
4.10 Pneumatic connection ......................................................................... page 4.9
4.11 Connection of synchronizations with packaging machine ................... page 4.10
4.12 Connection of synchronizations with bundling machine ...................... page 4.10
4.13 Coupling with CEIA metal detector ...................................................... page 4.11
4.1 Cleaning .............................................................................................. page 4.12
4.13 Reinstallation ...................................................................................... page 4.12
4.14 Demolition and disposal ...................................................................... page 4.13
5 RUNNING AND USE .......................................................................... page 5.1

5.1 Running characteristics and limits ....................................................... page 5.1
5.2 Foreseen and unforeseen uses, permitted uses .................................. page 5.1
5.3 Perimetral accessibility and workstations ............................................ page 5.2
5.4 Dangerous areas ................................................................................. page 5.3
5.5 Risks, dangers and unavoidable risks ................................................. page 5.4
5.6 Safety and warning plates ................................................................... page 5.5
5.7 Operator safety .................................................................................... page 5.6
RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTEN AUTHORISATION BY PAVAN SPA IS FORBIDDEN.
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6 INSTRUCTIONS FOR THE OPERATOR ........................................... page 6.1

6.1 Control Panel, lights and pushbuttons ................................................. page 6.1
6.2 Pushbutton panel - Emergencies ........................................................ page 6.3
6.3 Selecting the running modes ............................................................... page 6.3
6.4 Description of machine control and operation software ....................... page 6.4
6.5 Preliminary operations for first start up ................................................ page 6.33
6.6 Starting production .............................................................................. page 6.33
6.7 Emergency and stop modes ................................................................ page 6.35
6.8 Alarms ................................................................................................. page 6.36
6.9 Messages ............................................................................................ page 6.39
7 ADJUSTMENS AND REPLACEMENTS ........................................... page 7.1

7.1 General warnings ................................................................................ page 7.1
7.2 Required instrumentation .................................................................... page 7.2
7.3 Electronic parts descriptions ............................................................... page 7.2
7.4 Electronic parts replacements ............................................................. page 7.5
8 ROUTINE AND PL ANNED MAINTENANCE .................................... page 8.1

8.1 Intervention modes in maintenance operations ................................... page 8.1
8.2 Routine maintenance program ............................................................ page 8.2
8.3 Cleaning and disinfection .................................................................... page 8.5
9 EXTRA MAINTENANCE .................................................................... page 9.1

9.1 Extra maintenance intervention ........................................................... page 9.1
9.2 Checking of the weighing machine zero point (tare) ............................ page 9.2
9.3 Checking of the loading cell linearity ................................................... page 9.4
9.4 Weighing machine calibration ............................................................. page 9.5
9.5 Weighing plane end-of-stroke adjustment ........................................... page 9.6
9.6 Weighing machine software updating ................................................. page 9.7
9.7 Terminal software updating ................................................................. page 9.8
10 LUBRICATION ................................................................................... page 10.1

10.1 Machine lubrication ............................................................................. page 10.5
10.2 Lubricant characteristics and equivalents............................................ page 10.6
11 DIAGNOSTIC ...................................................................................... page 11.1

11.1 Troubles - Causes - Solutions ............................................................. page 11.1
11.2 Electrical and mechanical troubles, causes and solutions .................. page 11.2
RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTENAUTHORISATION BY PAVAN SPA IS FORBIDDEN.
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Introduction - General instructions - 1
CHAPTER 1: INTRODUCTION - GENERAL INSTRUCTIONS
1.1 INTRODUCTION
# This catalogue is addressed to the persons that, at different RESPONSIBILITY and

COMPETENCE LEVEL ARE A UTHORIZED TO OPERATE ON THE MA CHINES.
Operations carried out by persons who do not know about pasta processes may create
situations of D ANGER
# The instructions supplied with this catalogue are in accordance with such type of
operations.
Any different use of the machines is considered unproper and therefore DANGEROUS.
# Warning and operation instructions contained in this catalogue have to be read carefully,
since the y pro vide impor tant inf ormation concer ning saf ety dur ing oper ation and
maintenance of the machine.
# If y ou need fur ther inf ormation, please apply to our Pavan SpA Divisione Stia velli
TECHNICAL ASSISTANCE SERVICE who will supply y ou with the necessar y details,
such as:
- Explanations on the supplied documentation.

- Explanations concerning the spare par ts supply.
- Particular maintenance procedures .
- Intervention by technicians of Pavan spa to give assistance for repairing and
particularly difficult overhaul operations.
- Explanations on possible problems which are not described in this catalogue.
- Possibility to carr y out instr uctive trainings
For these purposes, please contact us at the following address:
PAVAN S.p.A.
Via Europa, 27 - 35015 Galliera Veneta (Pd),
Tel. (+39) 049 9423111- Fax. (+39) 049 9415479
E mail assist.map @ pavan.com
Divisione Stiavelli
Via Amendola, 7 - 51010 Uzzano (PT),
Tel. (+39) 0572 - 451012 - Fax. (+39) 0572 - 453211
E mail info@stiavelli.it
ALL RIGHTS RESERVED. REPRODUCTION, EVEN PARTIAL, IS PROHIBITED WITHOUT WRITTEN AUTHORIZATION OF PAVAN SPA. 1.1
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1 - Introduction - General instructions
1.2 GENERAL AND SAFETY NO TICES
The constructor cannot be responsible for damages or accidents caused by unproper, wrong
or by non-authorized use of the machine.
The machine has to be used b y author ized staff only . Operations carr ied out b y persons
who do not kno w about processes could create situations of D ANGER.
When technical assistance is needed, please contact ONL Y the constr uctor's Customer
Service or authorized centers and ask f or original spare par ts.
Sealed mechanical or machine parts must absolutely not be tampered.

Such operations would cause opening of protections, access to inner spaces and set-up
variations: this would create situations of danger.
In order to guarantee machine efficiency and correct functioning it is absolutely necessary

to follow the instructions on Cleaning operations and ordinary maintenance provided by the
constructor and contained in this catalogue.
Cleaning and ordinary maintenance operations have to be carried out by duly trained and
authorized personnel.
The section “spare parts” contained in this catalogue has the only aim to mak e easier the
technical assistance and is therefore addressed to authorized and qualified personnel only.
The user is, in no case, authorized to intervent on the machine, except for working and
ordinary maintenance operations which are expressly mentioned in this manual.
If interventions for repair are needed, the user shall contact exclusively the After-Sales
Assistance Service of the constructor or some centers which are expressly authorized by
the constr uctor.
The use of non-original spare parts can compromise the machine safety and is therefore not
authorized.
Any and every tampering or modification, which are not previously authorized by the
constructor, exempt the constructor from damages caused by the machine or occurr ing on
the machine and arising from above actions.
Please chec k the machine dur ing ordinar y wor king, so as to pre vent danger. In case of
functional irregular ities, STOP THE MACHINE immediately and contact the constr uctor's
Customer Service or an assistance center e xpressly authorized by the constr uctor.
The warning or instructions labels are to be considered as a par t of the machine and must
therefore be required and replaced in case they are damaged or missing.
1.2 ALL RIGHTS RESERVED. REPRODUCTION, EVEN PARTIAL, IS PROHIBITED WITHOUT WRITTEN AUTHORIZATION OF PAVAN SPA.
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Introduction - General instructions - 1
Cleaning and ordinary maintenance operations must be carried out under max. safety
conditions.
- Before any maintenance or cleaning operation it is absolutely necessary to switch-off the

machine/s power feeding (placing the padlocked main knife switch in OFF position). Also
switch-off any other sort of energy connected to the machine before any Maintenance and/
or Cleaning operations.
- If it is necessary to enter inside the machine/s, SWITCH-OFF any sort of energy connected
to the machine. Before any access in the inner part of the machine, be sure that its tempera-
ture is lowered to acceptable values (Max 30°).
- It is absolutely forbidden to remove the fixed protections when the machines are working or
are in motion.
The symbol appearing in the pages of this catalogue represents an important

warning. We theref ore sug gest y ou pa y utmost attention to the operations or
indications marked by this symbol.
It is advisable that the staff, for conduction and maintenance of the machinery, undergoes a
specific training held at the constructor's premises.
The staff due to attend this training must prossess a specific base knowledge.
After taking off the packaging, please make sure that the machine is intact by checking if
there are par ts visibly damaged. In case of doubts , do not install/use the machine: kindly
contact our Assistance Service.
Packaging components (plastic , polystyrene f oam, nails , wood, etc.) ha ve to be k ept in

easy reachable places.
All polluting and non-biodegradable materials have to be brought to the relevant collecting
sites.
If you decide not to use the machine anymore, please make it unactive by switching off the
electric plant. Make harmless those par ts which could be a source of danger or pollution,
such as lubrication oil or grease, plastic components or other materials regulated by laws in
force concerning material elimination.
Structures and components ha ve to be destro yed b y placing their par ts in the collecting
centers foreseen for this purpose.
This catalogue reflects the state of technique at the moment of machine marketing.
As for this aspect, the manufacturer reserves the right to update production and the relevant
catalogues without having to update previous production and catalogues, except for very
special cases.
ALL RIGHTS RESERVED. REPRODUCTION, EVEN PARTIAL, IS PROHIBITED WITHOUT WRITTEN AUTHORIZATION OF PAVAN SPA. 1.3
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1 - Introduction - General instructions
1.3 MACHINE IDENTIFICATION D ATA
Every machine is identified by a plate (fixed on it) which repor ts:

- Constructor's name and address.
- Indication of the series or type (model).
- Serial number (matriculation Nr.).
- Year of constr uction.
- Network tension.
The identification plate is made of silked,blu and grey painted aluminium. Data relating to the
machine are printed during testing operations carried out by Pavan SpA.
Fig.1-1
1.4 ALL RIGHTS RESERVED. REPRODUCTION, EVEN PARTIAL, IS PROHIBITED WITHOUT WRITTEN AUTHORIZATION OF PAVAN SPA.
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Machine technical description - 2
CHAPTER 2: MACHINE TECHNICAL DESCRIPTION
2.1 General description
CPS weighing sorting machines have been designed for being installed afterwards any kind
of packaging system achieving an effective weight checking on single packages and also
ensuring the data recording on the lots or on the total production.
After having set the tolerance limits, the single weighted packages that result out of tolerance
are expelled in correspondence of the proper station.
The use of the integrated Metal Detector permits checking that there aren't any packages
containing product polluted b y metals. The packages that should result contaminated b y
metals will be expelled in corrispondence of the proper station and collected in a locked
container.
RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTENAUTHORISATION BY PAVAN S.p.A. IS FORBIDDEN 2.1
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2 - Machine technical description
2.2 Operating principles
4 5 6 8 7
1 2 3
Fig. 2-1
The package, arriving on the conveyor belt (Fig. 2-1 Detail 1), is soon checked by the Metal
Detector (Fig. 2-1 Detail 4) and if it results polluted by metals then it's expelled by an air blow
ejector (Fig. 2-1 Detail 5).
The package that gets over the Metal Detector checking keeps on its run arriving on the
weighing plane (Fig. 2-1 Part. 2).
Here its weight is checked and compared with the set tolerances.
If the weight results within tolerance the package moves on the conveyor belt (Fig. 2-1 Part.
3) proceeding towards the others phases of packaging process.
In case it results out of the set tolerance limits it is expelled by a second air blow ejector (Fig.
2-1 Detail 7).
Simultaneously the weight value and others data useful to the processing are displayed on
the screen (Fig. 2-1 Detail 6).
The lighting of the lamp (Fig. 2-1 Detail 8) shows that a weight-out-of-tolerance package has
been noticed and that the weighing machine is intervened to expell the package itself.
2.2 RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTEN AUTHORISATION BY PAVAN S.p.A. IS FORBIDDEN
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2.3 Main components

CPSM400 weighing sorting machine is subdivided into the following main groups:
- Inlet motorized belt;

- Metal detector;
- Belt and weighing plan;
- Outlet belt;
- Electronics and electric control panel;
- Printer;
2.3.1 Inlet belt group and Metal Detector
4 6 1 5 3 8 7 2
Fig. 2-2
This group consists of the conveyor belt (Fig. 2-2 Detail 1) driven by the gearmotor (Fig. 2-2
Detail 1) in its turn controlled by the inverter (Fig. 2-2 Detail 3).
The photocell (Fig. 2-2 Detail 4) has got the function of intercepting the incoming package by
showing it to the metal detector (Fig. 2-2 Detail 5) which provides to check its integrity.
In case of metallic par ticles presence, the air b low ejector (Fig. 2-2 Detail 6) pro vides to
expell the pack.
The storage unit (Fig. 2-2 Detail 7) has got the function of storing up the necessary compressed
air for the expulsion driven by the electrovalve (Fig. 2-2 Part. 8).
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2.3.2 Package weighing plane group
5
6
5 4
2 1
Fig. 2-3
This group consists of the weighing plane (Fig. 2-3 Detail 1) where slides the conveyor belt
(Fig. 2-3 Detail 5) driven by the motor (Fig. 2-3 Detail 3).
The photocell (Fig. 2-3 Detail 2) shows to the electronic set (Fig. 2-3 Detail 6) that a package
is moving and its weight is noticed by the loading cell type strain gauges (Fig. 2-3 Detail 4).
From here the information is directly transferred to the electronic set (Fig.2-3 Detail 6) which
provides to process the signal in such a way as to:
- Display the weight on the screen

- Check if it is within tolerance as regards the settings
- Process further the data in order to create a statistics on production and lot.
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2.3.3 Outlet belt group
3
1
5
2
Fig. 2-4
This group consists of the conveyor belt (Fig. 2-4 Detail 1) driven by the motor (Fig. 2-4
Detail 2).
When a wrong package moves in front of the tuyere (Fig. 2-4 Detail 3), this is rejected
through a compressed air whiff driven by the electrovalve (Fig. 2-4 Detail 5).The storage unit
(Fig. 2-4 Detail 4) has got the purpose of accumulating the necessary compressed air for the
expulsion.
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2.3.4 Electronics and electric control panel
Fig. 2-5
Electronics of control consists of:
- Terminal (Fig. 2.5 Detail 1) which operates as human interface.

- Printed circuits ST20004 (Fig. 2.5 Detail 2) and ST20005 (Fig. 2.5 Detail 3) which opera-
te the running logic, the speed of the belts work driving motors and the noticed weight.
- Inverter which drives the inlet conveyor belt (Fig. 2.5 Detail 4).
- The equipment, not manufactured by Stiavelli, which drives the metal detector logic (Fig.
2.5 Detail 5).
- Printer which prints the data of lots and production (Fig. 2.5 Detail 6).
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2.3.5 Printer
The check-weighing machine terminal is provided with a printer (Fig 2-5 Detail 6) through it's
possible to get, in accordance with the regulation related to pre-packaging type CE (See
also paragraph 6.4.5.3 "Statistical data"), a set data summary on paper, of those related to
the total production and about the data related to the last lot checked.
Print of "SET DATA". In this section are printed:
- Time;
- Date;
- Line number;
- Item code;
- Print interval;
- Rated weight;
- Lot dimension;
- Threshold TU1, automatically set according to the tables under provisions of the law;
- Number of packages to be checked for the tolerances control, automatically set according
to the tables under provisions of the law;
- Number of packages to be checked for the average control, automatically set according
to the tables under provisions of the law.
Print of "LAST LOT DATA". In this section are printed:
- Number of the noticed weights lower than TU1;

- Standard deviation;
- Weighted average;
- Correct average reckoned under provisions of the law.
Print of "TOTAL PRODUCTION DATA". In this section are printed:
- Total of the packages checked;

- Lowest weight checked;
- Highest weight checked;
- Number of packages that result lower than the low tolerance limit;
- Number of packages that result within tolerance;
- Number of packages that result higher than the high tolerance limit;
- Standard deviation calculated on the accepted packages;
- Average calculated on the accepted pac kages.
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Tecnical data and f eatures - 3
CHAPTER 3: TECHNICAL DATA AND FEATURES
3.1 Machine overall dimensions
A C
Fig. 3-1
OVERALL MACHINE DIMENSIONS (mm)
Machine model A B C
min. 750
CPSM4 1.750 max. 1.110 940
standard 870
RESERVED PROPERTY, PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTEN AUTHORISATION BY PAVAN S.p.A. IS FORBIDDEN 3.1
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3 - Tecnical data and f eatures
3.2 Machine configuration
TECHNICAL DATA
Machine: PESATRICE CONTROLLO
Model: CPSM400
WEIGHT
Weight of weighing machine: 320 kg.
MACHINE COLOURING
Machine structure: Painted steel RAL 1013
WEIGHING PLANE
Lenght of weighing plane 435 mm
CAPACITY
Min. Capacity 30 gr
Max. Capacity 1.500 gr
MAX. SPEED
Max. speed up to 120 weighings/minute
MACHINE PROTECTION RATE
Protection rate IP54
3.2 RESERVED PROPERTY, PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTEN AUTHORISATION BY PAVAN S.p.A. IS FORBIDDEN
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ENVIRONMENTAL CONDITIONS FOR INST ALLATION

Airing the environment:
The machine has to be installed in a work environment with a proper circulation of air.
Room temperature:
Adhere to the indicated values so as not to cause safety risks or interfere with the machine
best running:
- storage temperature: 0°C ÷ 50°C (with no dampness)
- room temperature for running: 10°C ÷ 40°C
- electrical locker temperature: max < 40°C
3.3 Power and consumptions
WEIGHING MACHINE
Model: CPSM400
SUPPLY
Eletctrical supply: 220 Vac monophase + ground
INSTALLED POWER
Total power: 300 W
PRESSURE
Pressure of main compressed air circuit: min. 6 bar
Consumptions
Compressed air consumption: 12 l/m in case of driving ejection
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3.4 Noise
The machine has been designed and built in such a way to reduce noise at its source.
Machine noise depends on the mo vement of its mobile par ts, the compressed air being
used for the expulsion of the packages out of tolerance or polluted by metals, but also by the
contribution of the environment where it is installed and the noise coming from machines
running nearby.
The noise values reported herebelow refer to a machine with a similar configuration to the
one described in the manual, observed with the machine running in automatic cycle without
product.
Procedures
The observations have been made using a TES 1351 sound-level meter.
Values have been observed in compliance with ISO 3744 norm, by putting the instrument 1
meter far from the noise source and 1,6 meters high.
Room configuration
Type of environment: industrial building
Floor: cement
Covers: covering panels
Walls: masonry
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Fig. 3-2
TABLE OF NOISE IN THE VARIOUS REFERENCE POINTS
Points A ÷ D < 70 dbA
ATTENTION: To correctly evaluate the risk of exposing the machine operators to noise the
system manager must periodically check the noise exposure values.
Whenever the level of acoustic pressure exceeds 85 dB (A) in the operator's place personal
protection devices must be used (ear plugs or headphones).
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Installation - 4
CHAPTER 4: INSTALLATION
4.1 General rules for installing the machine
Machinery
All the equipment and means for hoisting that the Customer places at the assembly workers’
disposal (transporters, cranes, cables, belts, clamps) must be homologated and guaranted
safe for the loads indicated by PAVAN S.p.A., as well as being suitable for use in the particular
conditions relative to the installation site (dimensions of the rooms, load-bearing capacity of
the floors , etc). PAVAN S .p.A.cannot be held responsib le f or accidents resulting from
inobservance of the indicated requirements.
ATTENTION: All the utilized means for hoisting and transportation must be
compatible with the en vironment where the w ork is to be carried out. It theref ore
ensues that utilization of means which emit harmful exhaust gases are to be excluded
from areas where foodstuffs are present.
Safety precautions
It is recommended that the following advices are scrupulously followed during installation of
the machine:
- Organize the work site taking into consideration current regulations; put out notices
indicating the nature of the work in progress and the names of the persons in charge;
- Install scaffolding, ladders, etc.. according to the safety rules; the access to the work
area is limited only to the involved operators;
- Ensure that the personnel in charge of assembly work is equipped with suitable clothing
and material to afford their safety and protection: workboots, helmet, gloves, safety belts,
etc.;
- Before using the hoisting equipment, check the weight of the machines on the packing
list; use only adequate equipment;
- Make sure that the position of the machine will not create difficulty and/or danger to other
machine installations or to the operators;
- Check that the openings and passages for machine moving are sufficient;
- Ensure that the work area is adequately illuminated.
PAVAN S.p.A cannot be responsib le for accidents to per sons or damages to things
arising from inobservance of the foregoing precautions.
RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTEN AUTHORISATION BY PAVAN SPA IS FORBIDDEN. 4.1
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4 - Installation
4.2 Subdivision and movement of packages
- According to transport requirements and contract agreements, the machine is despatched

by truck or containers, in crates or cases.
- The machine is shipped without a package if transported by road or packaged if shipped
overseas or by air.
- To move the machine when it is packed, use a fork lift truck, with long forks distant from
one another with a capacity corresponding to the machine weight (Fig.4-1).
ATTENTION: If the machine has to be lifted with a fork lift truck when it is packed, the
maximum lifting height permitted from the ground is cm.40.
PAVAN S.P.A.
TORESANI DIVISION
PAVAN SPA
PESO NETTO KG
PESO LORDO KG
Fig.4-1
4.3 Accepting and conserving the machine

When the machine arrives at its destination the client should check the following:
- The delivered material corresponds to what is reported on the packing list.
- If pieces are missing or damaged immediately contact and mak e a report to the insurance
company that emitted the policy for transport coverage.
- The machine and/or its components that reached their destination and are waiting to be
installed must be placed in a dry environment, covered and clean, far from corrosive
agents, until they are set at work.
- The client is responsib le for housing the pac kages and their contents and is theref ore
responsible for their integrity.
4.2 RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTENAUTHORISATION BY PAVAN SPA IS FORBIDDEN.
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Installation - 4
4.3.1 Storing machine
If the machine must be stored for long periods of time leave it in a covered and dry place,
protected from the elements.
It is not advisable to cover the machine with a waterproof cloth because it could impede the
evaporation of humidity. In f act, humidity could cause the metallic par ts to corrode while
exposing the machine to sun rays could cause the painted par ts to yellow.
4.4 Unpacking
10
9 8 9
4 3 6 7 3 4 2
Fig. 4-2
Take the weighing machine off its packing paying attention not to hit or of rce any fragile and/
or overhanging parts such as Metal Detector (Fig.4-2 Part. 1), weighing plane (Fig. 4-2 Part.
2), suppor ts, cables, protections, ecc.
ATTENTION: Do not leave the packaging material in the environment.

Call a specialized center to get rid of the packaging material (tar paper, film, ecc.).
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4 - Installation
4.5 Lifting and handling
ATTENTION: All the loads which weigh more than 30 Kg must be lifted with the proper
lifting means.
To lift the weighing machine use a fork lift truck with an adequate capacity corresponding to
the machine weight; keep in mind that for safety reasons, the maximum lifting height permitted
from the ground is cm. 40.
For little movings, proceed to the machine handling also by means of trans pallet which forks
(as for the fork lift truck) have to be fitted in the proper housings (Fig. 4-2 Detail 3).
ATTENTION: During the mac hine lifting and handling, pa y attention to the load
balancing and to the overhanging parts.
Total weight of the machine: 320 kg
10
9 8 9
4 3 6 7 3 4 2
Fig. 4-2
Before lifting and handling the machine, make sure:

- locking bolts (Fig. 4-2 Part. 4) of the housings (Fig.4-2 Part. 3) are screwed and well fastened
to the seats of the frame.
- to lift the machine as little as possible, never more than 20 cm from the ground;
- during the machine lifting, load is well distributed so as not to force on any mechanical part;
- personnel assigned to machine handling wears safety gloves, shoes and helmet and does
not stop in the load passage area.
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Installation - 4
- In particular remember that it is absolutely necessar y to place the machines onto steady
supports in consideration of the machines weight too.
4.6 Assembly operations
WARNING: the activities described in this para graph must be carried out b y PAVAN
S.p.A. personnel.
The equipments necessary to the assembly operations are at Customer's charge, unless
that different conditions are stated in the contract of supply. All is necessary are the common
tools which will be used later on to carry out the ordinary maintenance operations.
Our supervision personnel is not usually equipped with his own tools, unless specifically
required.
The assembly of the weighing machine must be carried out as follows:
- Take the machine off its packing making sure not to hit any projecting part.
- Once the machine is unpacked, check there are no dents or damages produced during
transportation.
- When everything seems all right lift the machine trying to balance the loads.
- Place the machine jointly the packaging equipment.
- Adjust the height of weighing machine and weighing plane acting on the adjustable feet (Fig.
4-2 Detail 5 and 6).
- For the weighing plane, refer to the water level (Fig. 4-2 Detail 7).
- Take the f astening screws off the con veyor belt (Fig. 4-2 Detail 8). Attention, scre ws are
fastened one by each side.
- Make sure that there is a space of mm. 0.5 between the two end-of-stroke screws fastened
on each side (Fig. 4-2 Detail 9) and the weighing plane (Fig. 4-2 Detail 10).
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4 - Installation
4.7 Fastening to the floor
Before positioning the machine make sure that the floor is adequate and well-levelled in the
point where the machine will be placed.
Possible corrections of the levelling are made by acting on the adjustable feet.
For the machine positioning do as follows:

- place and align the weighing machine with the other machines on the line making sure that
the dimensions reported in the layout drawing are respected;
- act on the adjustable feet and level the machine by placing the level on the structure both
longitudinally and transversally;
- assemble all the connection pipes to the pneumatic and service systems (see air compressed
plant, etc.).
4.8 Electrical connections
ATTENTION: Before carrying out any intervention on the machine, cut off the
electric power supply, by turning the main isolating s witch of the electrical panel to
OFF “0”, as foreseen by the safety rules.
For electrical connections observe the general installation rules for the preparation and setting
at work of the electrical systems, Norm EN 60439-1 and Norm EN 60204-1 .
Please refer to the electric layout drawings, supplied with the machine or system where the
machine is included, that show the power cable sections and the specific characteristics for
their use.
4.8.1 Electrical connection to the feeding line
Fig. 4-3
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Installation - 4
For the electr ic feeding line use a cab le inclusive of 2 phase wires plus the g round. The
connection has to be carried out joining the terminal board located inside the electric panel
(Fig. 4-3 Detail 1) (check also the wiring diagram of the weighing machine).
The cable min. section is 2.5 mm2.
For a running with no electric hits do as follows:
- use a proper connection to ground;
- if possible connect the feeding line on a separate shunt, thus avoiding to take the current in
series with the feeding of other machines;
- do not draw the feeding for other users or install control elements such as contactors, relays,
etc. inside the electric panel of the weighing machine.
4.9 Connection to unipotential mass
It is necessary to carry out a unipotential connection between the big masses of the machine,
where they are isolated among them.
Check that the contact of the bonds happens in clean metallic points, without varnish and
oxidation.
The connection is carried out with a yellow/green wire with a section not smaller than 6 mm
2.
The connection continuity must be guaranteed to the ground.

Make sure the ground plates of the factory are efficient.
IMPORTANT:
Before starting up the machine the person in charge of the system m ust check the unipotential
connection of all the big masses of the system by checking with the proper tool that the
continuity is respected and that it is in line with the laws in force in the country the machine
is installed in.
Pavan S.p.A. is not responsible if the above warning is not respected.
Example of an unipotential mass connection (Fig. 4.4):
Fig. 4-4
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4 - Installation
4.10 Pneumatic connection
Fig. 4-5
Connect the air intake of the weighing machine to an air compressor or an air distribution
intake through a tube of min. inner diameter size mm 12 (Fig. 4-5 Detail 1). Aforesaid tube
must not get over 5 meters long for not having an excessive loss of pressure.
The compressed air must be dry otherwise the condensate might damage the pneumatic
plant components . Therefore if the plant is not pro vided with an air dr ier, this m ust be
assembled.
Once the compressed air is put in, adjust the pressure of the air line to 6 bar through the
adjustment knob located on the air compressed control group of the weighing machine.
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Installation - 4
4.11 Connection of synchronization with packaging machine
Fig. 4-6
Connect the synchronization cable to the packaging machine by the terminals available on
terminal board XT2 (Fig. 4-6 Detail 1) on terminals 1 and 2 (see also the enclosed diagrams).
This contact opens everytime the conveyor belts or the bundling machine positioned
afterwards the check-weighing stop and it can be used to stop the packaging machine.
4.12 Connection of synchronization with bundling machine
Connect the synchronization cable to the bundling machine by the terminals available on
terminal board XT2 (Fig. 4-6 Detail 1) on terminals 3 and 4 (see also the enclosed diagrams).
This contact comes from the bundling machine and it opens everytime the latter stops.
Depending on the arranged setting in the configuration menu (See paragraph 6.4.6.1) the
weighing machine acts in such ways:
- It stops and operates the packaging machine lock. As soon as the bundling machine running
allowed has returned it automaticlly restarts.
- It keeps on running the belts operating the packaging machine lock and the expulsion of all
the moving packages till when the bundling machine restarts.
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4 - Installation
4.13 Coupling with CEIA metal detector
Fig. 4-7
For coupling with Metal Detector CEIA (Fig.4-7 PArt.1), set up the following codes on metal
detector control panel (Fig. 4-7 Detail 2):
- EM Ejection type S
- ED Photocel expulsion distance Check the distance in mm and set it up
- BS Speed mt/min: 60 when it goes at 120 per minute
60 when it goes at 100 per minute
- ET Ejection lenght 5 (it's the same as 50 ms.)
NOTA: For others settings and k eyboard programming access refer to the Metal Detector
instructions handbook.
Furthermore, adjust the inlet air pressure to 6 Atm.
4.14 Cleaning
ATTENTION: Before intervening on the machine the electrical supply must be cut off
by putting the general sectioning device in OFF "0" as foreseen by safety norms.
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Installation - 4
After the machine has been completely installed (fastening, connections, etc.), accurately
clean and disinfect all the groups and particularly the loading and weighing groups.
Clean the entire machine with damp cloths and warm water with neutral detergent.
Do not use metal tools or abrasive materials.
The cloths and detergent used for cleaning and disinfection operations must be disposed of
in the proper collection areas with respect to the environmental laws in force in the country
where the machine is installed.
4.15 Reinstallation
WARNING: Disassembly and reassembly activities for a potential reinstallation of the machine
must be carried out only by PAVAN S.p.A personnel.
Refer to chapter 01 for ways to request intervention by PAVAN S.p.A. technical personnel.
WARNING: After PAVAN personnel has disassembled the machine all the other packaging
or movement activities for reinstallation of the machine must only be done by skilled personnel.
Refer to the relevant paragraphs in this manual for the new placement and connection of the
machine.
4.16 Demolition and disposal
Prescriptions
There are different legislations in force in various countries therefore the prescription imposed
by the laws and bodies in the country where the machine is demolished must be respected.
When the machine is put out of service it must be disconnected from the electrical and
compressed air supplies.
Furthermore, access to areas that could be a source of danger must be b locked (falling,
cutting, trapping).
The machine waiting to be disposed of must be kept as long as possible in a protected or at
least covered area.
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4 - Installation
WARNING: Disassemb ly operations f or disposal m ust be carried out b y skilled

personnel.
Machine identification plate

The machine in question does not need to be registered in public offices therefore the machine
must not be accompanied by documents that need to be given back to the supervision
entity.
Before disposing of the machine it is advisable to send the identification plate to the machine
manufacturer, specifying the machine will be scrapped.
Disposal of oils
Some parts of the machine, such as reduction gears or gear cases , contain lubrication oil
that must be collected and disposed of when the machine is put out of service by following
the relative laws in force.
ATTENTION: Ne ver dispose of e xhausted oils, grease , solvents, or other polluting

liquids in the environment.
Disposal of production scraps

Other components, such as electrical cables, electrical motors, rubber (washers,
transmission belts), and plastic materials (perspex) must be subdivided by typology and
then an authorized company must be hired to dispose of the singular typologies.
As far as the rest of the machine is concerned, it is mainly made up of common steel (Fe)
and stainless steel (Aisi 316) for which no particular disposal procedures are prescribed.
E-CPSM4-05A-00 E
Running and use - 5
CHAPTER 5: RUNNING AND USE
5.1 Running characteristics and limitis
CPSM400 weighing sorting machine can be used to chec k the weight of closed packages,
its function is to identify and reject the packages resulting polluted by metallic parts or having
a weight out of the set tolerance limit.
The sor ting machine can be placed in an y production line and it can chec k an y kind of
package such as bags, cases, cups ecc.
The characteristics of use are descr ibed in chapter 3 - "Technical data and features".
5.2 Forseen and unforeseen uses, permitted uses
The machine has been designed and built for the sole purpose of weighing and checking
closed packages with max. weight of 1.500 grams therefore it can't be used to check heavier
pakages.
The Metal Detector permit identifing and rejecting packages containing metallic impurities,
but other kinds of impurities (dust, plastic, paper, ecc.) can't be identified.
The weighing machine can be coupled with any packaging line.
Using the machine with products having a different format or raw materials from those it was
built for or those stated during the contract preparation is not foreseen.
In the case of any malfunctioning or breakdown, etc. always consult this use and maintenance
manual before intervening on the machine and contact the Pavan S.p.A. Assistance Office.
WARNING: If mac hine use does not compl y with indicated uses, Pavan S.p.A. is not
responsible for damages to the machine, people or things.
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5 - Running and use
5.3 Perimetral accessibility and w orkstations
The overall dimensions of the packaging machine are reported in chapter 3.1 of this handbook.
The machine is installed in a packaging line and it's accessible by each side.
During normal running the presence of an operator and all the settings and commands are
carried out directly on the control terminal.
Fig. 5-1
ATTENTION: Mac hine contr ol and operation in normal w ork conditions (automatic
mode) is to be carried out only in the areas where the machine can be run .
5.2 RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTEN AUTHORISATION BY PAVAN SPA IS FORBIDDEN.
E-CPSM4-05A-00 E
Running and use - 5
5.4 Dangerous Areas
The machine is constructed according to safety norms foreseen by law. Not observing correct
procedures for machine use and correct behavioral regulations could cause risks and cre-
ate dangerous situations for the operator.
The areas defined as potentially "dangerous" can be:

- Conveyor belt pulling and transmission area (Fig. 5-2 Detail 1).
1
1
1 1
Fig. 5-2
ATTENTION: In these areas the operator m ust adhere to the precise operating
procedures required for the machine to be used correctly and he must follow the
behavioral procedures given by the security manager in the place the machine is
installed in.
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5 - Running and use
5.5 Risks, dang ers and una voidable risks
During normal machine running or during maintenance procedures there is a residual risk of
exposure to "unavoidable" risks.
These risks are mainly caused by not following the correct use procedures for the machine
or distraction on behalf of the operator during operation or maintenance activities.
5.5.1 Residual risks

Residual risks can be:
- The risk of being crushed by moving parts of the machine during work
(on the conveyor belt pulling and transmission rolls).
ATTENTION: Not obser ving the beha vioral regulations and correct w ork and
maintenance procedures can cause residual risks.
5.5.2 Unavoidable risks and dangers

Unavoidable risks and dangers can be:
- The risk of being crushed, cut or burned if working inside the machine (maintenance
operations) with kinematic motions manually operated from the operator panel.
ATTENTION: Not observing behavioral norms and correct work and maintenance procedures
can expose the operator to unavoidable dangers and risks.
5.5.3 General risks due to a combination of dangers

The machine is par t of a comple x system whose r unning can be managed b y a control
software that commands star ts, synchronisms , adjustments , etc. for the machines of the
entire system.
Dangers can theref ore be presented e verywhere, for example, dur ing machine star t ups
and stops or with accessory systems by means of remote control.
Dangers generated in combination with the automatic management system of the

machine or by misunderstanding of the control systems are considered general risks.
E-CPSM4-05A-00 E
Running and use - 5
5.6 Safety and warning plates
A series of warning and safety plates are placed on the machine in clearly visible positions.
These plates comply with the 79/640/CEE directive and the UNI 7543 regulation that enable
the operator to work in completely safe conditions provided that he adheres to the above
mentioned regulations.
Attention: Removing the plates from the machine is absolutely forbidden, furthermore
they must be replaced if they become illegible.
220 V
220 V
Fig. 5-3
NOTE: The plates shown on the picture warn the risk: parts under tension.
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5 - Running and use
5.7 Operator safety
The machine is equipped with fixed guards which permit the operator to work with safety
when the machine is running.
An emergency stop push b utton (Fig. 5-4 Detail 1) is f oreseen in case of emergency , it is
located on the control board. This push button, if operated, stops the weighing machine not
allowing its running.
It is possible to restart only after having eliminated the inefficiency and after having refitted
the emergency push button.
Fig.5-4
5.7.1 Fixed guards

The weighing machine structure is composed of fixed guards placed on the electric panel
area and gearmotors for the operator's safety.
ATTENTION: The fixed guards can be opened onl y using a tool.
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Instructions for the operator - 6
CHAPTER 6: INSTRUCTIONS FOR THE OPERATOR
6.1 Control panel, lights and pushbuttons
Introduction
Before using the machine it is important to fully understand its commands and their functions .
Based on the type of line automation the machine is inserted in the commands are given by
means of a supervisory PLC or operator interface.
Note: refer to the automation system for machine operation and setting the data concerning
operation.
The main supply switch (Fig. 6-1Detail 1) is located on the board panel door (Fig. 6-1 Detail
2). This switch enables or disables the voltage at the machine. Use it during the operations of
maintenance, lubrication and whenever the intervention of staff near the machine is necessary.
During these operations the switch must be located on OFF and locked.
Fig. 6-1
RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTEN AUTHORIZATION FROM PAVAN S.P.A. IS FORBIDDEN 6.1
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6 - Instructions for the operator
Fig. 6-2
The control panel of the weighing machine consists of the terminal (Fig. 6-2 Detail 1) where
are installed the following pushbuttons:
- Emergency stop pushbutton (Fig. 6-2 Detail 2). If pressed it immediately stops the working
cycle of the machine , putting it in state of emergency . To reset the cycle it is necessar y to
refit the emergency pushbutton. At this moment it is possible to restart the machine.
- Start pushbutton (Fig. 6-2 Part.3). If pressed the weighing machine running is enabled.
All the others controls are carried out by means of software keys type touch screen appearing
on the colours display (Fig. 6-2 Detail 4).
6.2 RESERVED PROPERTY. PARTIAL OR TOTAL REPRODUCTION WITHOUT WRITTEN AUTHORIZATION FROM PAVAN S.P.A. IS FORBIDDEN
E-CPSM4-06A-00 E
6.2 Pushbutton panel - Emergencies
Emergency pushbutton
The machine is equipped with mushroom-head emergency pushbutton (Fig. 6-3 Detail 1).
The emergency pushbutton is used when dangerous situations for the operator and the
machine arise.
When it is pressed, all machine operations are stopped by removing the voltage from the
control circuits. The machine is in a state of emergency until the pushb utton is manually
reactivated.
Fig.6-3
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6.3 Selecting the running models
The machine carr ies out the weighing cycle completely in automatic mode . The operator,
before starting the cycle, has to carr y out some chec king operations, prearrangement and
first machine or plant start up (i.e. supplying of the product to be weighed, prearrangement
to the packaging and feeding machines work, ecc...).
Automatic mode running

This condition has to be kept on during the weighing phase and it permits the machine to run
in automatic cycle in synchrony with the machines coupled to it.
6.4 Description of machine control and operation software
The machine is operated by a software and the opertor controls the running cycle and sets
the data and parameters of the weighing machine running through the control and display
panel.
The access to the controls, settings and running data checking is obtained by using the
"TOUCH SCREEN" panel in its se veral operation screens .
The software screens are:
l Initial page;
l Machine cycle menù page;
l Data setting page;
l Recipe menagement page;
l Displays menù page;
l Utility menù page;
l Manual cycles menù page;
l Current alarms display page.
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6.4.1 Initial page
1 2 3
Fig. 6-4
This is the page that appears at first about 1 minute after having given tension to the weighing
machine.
In this page is requested whether you want to proceed to the installation of the weighing
machine new software or not.
- Pressing the "YES" key (Fig. 6-4 Detail 1) you access the proper menù for software installation.
The procedure is described on paragraph 9.6.
- Pressing the "NO" key (Fig. 6-4 Detail 2) you choose the normal running of the weighing
machine, then by pressing the "Machine cycle menù" key (Fig. 4-6 Detail 3) you access the
machine cycle menù page.
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6.4.2 Machine cycle menù page
12
1 6
16
2 7
3 8
4 5
17 18 10 14 11
Fig. 6-5
On machine cycle menù display are reported (with reference to the Fig. 6-5):
A) Control keys.
B) Settings data display.
C) Current data displa y.
D) Current alarm displa y.
E) Current message display.
A- Control keys description:
Key 1 = Settings menù access k ey (Detail 1).

Key 2 = Recipes management menù access k ey (Detail. 2).
Key 3 = Displa ys menù access k ey (Detail 3).
Key 4 = Utility and pass word menù access k ey (Detail 4).
Key 5 = Manual controls menù access k ey (Detail 5).
Key 6 = Current alar ms list access k ey (Detail 6).
Key 7 = Running alar m reset control key (Detail 7).
Key 8 = It concer ns a double function key where:
- If the colour is green it means that the out-of-tolerance weights by excess are
accepted (Detail 8).
- If the colour is red it means that the out-of-tolerance weights by excess are
rejected (Detail 8).
Key 9 = Pressing it you access the help on line where all the functions of the page at issue
are described. Press the ESC key (Detail 9) to return at the opening menù.
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B - Displayed settings data description:
The set speed is displayed on the window 10 (Detail 10).

The set weight is displayed on the window 11 (Detail 11).
C - Displayed current data description:
The last checked weight value is displayed on the window 12 (Detail 12).
The resultant average weight value is displayed on the window 14 (Detail 14).
On the window 16 is indicated whether the pac kage is exact (OK), full (+) shor t (-) (Detail
16).
D - The current alarm is indicated on the windo w 17 (Detail 17).
E - The current message is indicated on the window 18 (Detail 18).
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6.4.3 Data setting menù page

From page "Data setting menù" it is possib le to access fur ther menù subpages such as:
8 8
1 2 3 4 5 6 7 7 1 2 3 4 5 6
Fig. 6-6
The function keys operation (with reference to fig. 6-6) is:
Key 1 = Recipes operation menù sccess k ey (Detail 1).

Key 4 = Machine cycle menù access k ey (Detail 4).
Key 7 = Pre vious or next page access k ey (Detail 7).
Key 8 = Pressing it you access the help on line where all the functions of the page at issue
are described. Press the ESC key (Detail 8) to return at the opening menù.
The codes to be set up are:
• 00 Package rated weight

To set up the weight of the package to be checked.
• 01 Positive tolerance
To set up the desired higher tolerance v alue (tolerance by excess).
• 02 Negative tolerance
To set up the desired lo wer tolerance value (tolerance by defect).
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• 03 Single package tare

To set up the package tare value.
• 04 Package reading delay

It represents, per milliseconds, the delay of time the package reading cycle starts reckoning
its weight.
It is possible to automatically calculate this time by the procedure described on paragraph
6.4.7.6.
• 05 Package reading lenght

It represents, per milliseconds, the package reading time for reckoning its weight.
It is possible to automatically calculate this time by the procedure described on paragraph
6.4.7.6.
• 06 Machine speed
To set up the weighing machine speed, there are 4 possib
le preset speed groups 60, 80, 100
or 120 weighing/minute.
• 07 Tare cycle lenght

To set up the tare cycle lenght of time per milliseconds.
Set up a value included between 150 and 300 ms.
• 08 Tare cycles number for average.

To set up how many tare cycles to use f or calculating their average value.
Set up a value included between 3 and 7.
• 09 Interval between two tare cycles

To set a number of packages wthin the tare value must be updated.
If this does not happen then the weighing machine shows the necessity of carrying out the
tare cycle by a message even though it keeps on running.
• 10 Reject starting delay

To set up , per milliseconds , the needed dela y of time so that the pac kage moves on the
rejection station in phase with the ejector after being passed in front of the photocell.
• 11 Package reject lenght

To set up, per milliseconds, the time b y means of the reject system is activ ated in case of
wrong package.
• 12 Inlet belt speed offset

By means of this code it is possible to manually change the inlet belt speed more or less.
• 13 Weighing belt speed offset

By means of this code it is possible to manually change the weighing belt speed more or
less.
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• 14 Outlet belt speed offset

By means of this code it is possible to manually change the outlet belt speed more or less.
• 15 Upstream starting delay

To set up, per milliseconds, after how much time the packaging machine upstream is starting,
at the line restarting after a stop caused by an alarm of the bundling machine.
• Corrective factor reset

Switching over the key from Off to On the weighing corrective factor is reset, calculated by
the method indicated on paragraph 6.4.8.2.
6.4.4 General rules to follow for data setting
To set up a code do as f ollows:
- Select the settings menù.

- Select the code that you want to change by pressing the key with the current setting.
- If the password level is enough it will appear a numeric keyboard.
- Set up the value within the indicated limits.
- Press the OK k ey.
- This way the setting is saved in the programme in progress.
If you want to save it in the relative recipe follow the instructions as on paragraph 6.4.6.2.
Notes :
1. Some codes can not be set up as the check-weighing is running; these codes are:
00 Rated weight
01 Positive tolerance
02 Negative tolerance
Furthermore the dinamic/static corrective factor of the weight can not be reset.
2. Keep in mind that some settings are possib le only b y the several password levels (See at
this regard the chapter 6.4.6.2).
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6.4.5 Displays menù page
10 9 8
1 4
2 5
3 6
Fig. 6-7
With reference to the picture 6-7, the "DISPLAYS MENÙ" screen keys function is:

Key 2 = Recipes management menù access k ey (Detail 2).
Key 6 = Machine cycle menù page access k ey (Detail 6).
Key 7 = Pressing it (Detail 7) you access the help on line where all the functions of the page
at issue are described. Press the ESC key to return at the opening menù.
Key 8 = Pressing it y ou access the histogram of the unloaded weights (Detail 8).
Key 9 = Pressing it y ou access the archive of the w eights (Detail 9).
Key 10 = Pressing it y ou access the statistics pages (Detail 10).
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6.4.5.1 Histogram of the unloaded weights
Fig. 6-8
The histogram is represented by reporting each unloaded weight in its belonging class .
The representation is repor ted in % as regards the subdivision in the se veral classes.
Pressing the “Esc“ key (Fig. 6-8 Detail 1) you return to the previous page.
To reset the data it is necessar y to do it from the statistics data page b y means of the
"Packages counter reset" k ey.
6.4.5.2 Packages archive
2
1
Fig. 6-9
In this page are displayed:

- The data related to the last 10 checked packages (Fig 6-9 Detail 1).
- The current tare value in fractions of grams (Fig 6-9 Detail 2).
- The gain value (Fig 6-9 Detail 3).
- The weight value of the last checked package (Fig 6-9 Detail 4).
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6.4.5.3 Statistics data
On the two statistics data summary screens, accessible by the highest password level, are
displayed:
- The data summary related to the checked packages.

- The data related to the last checked lot.
- The data related to the current lot.
Note: The data of lots are calculated under provisions of the law 690 of 25/10/1978 relative
to the rules about pre-packaging type C.E. and following updatings.
Particularly, on the first screen "Production statistics data" (Fig. 6-10) are repor ted:
- The necessary settings to the lot identification;

- the results related to the total production.
1 4 2 3
7 8
Fig. 6-10
The data that can be set and displayed from this screen are:
- Line number (Fig. 6-10 Detail 1): set the production line number putting a number included
between 0 and 99.
- Date and time (Fig. 6-10 Detail 2 and 3): set the date and time.
- Item code (Fig 6-10 Detail 4): set the item code in progress; this code can be alphanumeric
and it is consisting of 5 characters max.
- Print interval (Fig. 6-10 Detail 5): set the print interval putting a value included between 1 and
7200.
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1 4 2 3
7 8
Fig. 6-10
- The displayed data in the following windows (Fig. 6-10 Detail 6) are related to the total summary
of production.
- Pressing the "Reset" key (Fig. 6-10 Detail 7) you reset all the data; the operation is possible
by the still chec k-weighing only.
- Pressing the "Forward" key (Fig. 6-10 Part.8) you access the f ollowing page "Lot statistics
data".
- Pressing the "ESC" key (Fig. 6-10 Detail 9) you return at the display choice menù.
In the second screen "Lot statistics data" (Fig. 6-11) are available all the data referred to the
lot in progress instead.
6
1
3 4
7
5
Fig. 6-11
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Particularly, the data that can be displayed in this screen (Fig. 6-11) are:
- Dimension of the lot (Fig. 6-11 Detail 1): set up the dimension of the lot of which you want to
do the statistics processings, in compliance with the Law 690 and following updatings.
Following the law directives, the lot is to be set up equal to the output per hour.
The processed results are displayed in the following way:
- The window "samples" (Fig. 6-11 Detail 2) displays the data drawn from the tables of law
relative to the set lot.
- The window "Last lot" (Fig. 6-11 Detail 3) displays the data related to the last completed lot.
- The window "Current lot" (FIg. 6-11 Detail 4) displays the data related to the current lot.
- Pressing the "Reset" key (Fig. 6-11 Detail 5) you reset all the data; the operation is possible
by the still chec k-weighing only.
- Pressing the "Back" key (FIg. 6-11 Detail 6) you get back at the previous page.
- Pressing the "Print" key (FIg. 6-11 Detail 7) you drive the immediate execution of printing
(See paragraph 2.3.5).
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6.4.6 Utility menù page

It is possible to access the several operation pages through the keys available on the "Utility
menù" screen.
11
1 6
2 5
3 4
10 13 12
Fig. 6-12
The function of the keys related to this screen (with reference to the fig. 6-12) is:

Key 5 = Running alar m reset control access k ey (Detail 5).
Key 7 = Pressing it (Detail 7) you access the help on line where all the functions of the page
at issue are described. Press the ESC key to return at the opening menù.
Key 8 = Pressing it y ou access the chec k-weighing configuration menù (Detail 8).
Key 9 = Pressing it y ou change over the display scale between grams and tenths of
grams (Detail 9).
Key 10 = Pressing it y ou access the pass word operation (Detail 10).
Key 11 = Pressing it you enable or disable the automatic tare cycle (Detail 11).
Key 12 = Pressing it y ou access the languages choice page (Detail 12).
Key 13 = Pressing it y ou access the page where is repor ted the installed software
release (Detail 13).
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6.4.6.1 Check-weighing configuration page menù
Fig. 6-13
By means of this page you proceed to the check-weighing configuration.
• 21 Feed back validation (Fig. 6-13 Detail 1).

Setting OFF the feed back operation is disabled.
Setting ON the feed back operation is enabled.
• 22 Packages outlet configuration (Fig. 6-13 Detail 2).

To set up the installed selection type of the pac kages choosing among:
- Two ays.w
- Three ways.
- Five ways.
• 23 Belts motors configuration (Fig. 6-13 Detail 3).

To set up the present motor drive type choosing among:
- DC Motor.
- DC Motor and inverter.
- Inverter.
- Constant speed.
• 24 Stop by bundling machine (Fig. 6-13 Detail 4).

To set up the operation logic in case of stop b y bundling machine, and exactly:
- Excluded: the check-weighing does not stop in condition of stop by bundling machine.
- Non-stop reject: the check-weighing does not stop, when the stop by bundling
machine is present, and it proceeds to eject all the packages moving on the
weighing belt till the moment that the stop is cut off.
- Still check-weighing: the check-weighing stops, when the stop by bundling
machine is present, till the moment that the stop is cut off.
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6.4.6.2 Password management page

Through this screen (Fig. 6-14) you operate the password and its access level.
10 11 12 13 21
9
17
14 18
15 19
20
16
1 2 3 4 5 6 7
Fig. 6-14
The function of the keys located on the screen base, with reference to the fig. 6-14, is:
Key 1 = By pressing it y ou return to the previous page (Detail 1).

Key 6 = Current alar m list access k ey (Detail 6).
Key 8 = Pressing it (Detail 8) you access the help on line where all the functions of the
page at issue are described. Press the ESC key to return at the opening menù.
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6.4.6.2.1 Login of an user
For making the login of a registered user it is necessary to carry out the following operations
sequence with reference to the fig. 6.14.
- Touch the "User Name" z one (Detail 14) on the screen: it is appear ing an alphan umeric
keyboard by means of that is possible to put in the name of the user who wants to carry out
the login.
- Write the name, then press the "Enter" key to confirm the operation.
- Touch the "Password" zone (Detail 15) on the screen:it is appearing an alphanumeric keyboard
by means of that is possible to put in the password of the user who wants to carry out the
login.
- Press the "Enter" key to confirm the operation.
- Press the key 9 (Detail 9).
- The “Login” message is appearing.
- Touch the “Login” writing.
- At this point the user has got the access.
6.4.6.2.2 Logout of an user
For making the logout of an user press the key 10 (Fig. 6-14 Detail 10); “Logout” message is
appearing. To finish the operation touch the “Logout” writing.
6.4.6.2.3 Timeout time setting
The timeout time is the max. time (expressed by minutes) over that an automatic logout of
the user is made, if no operation on the terminal is carried out.
For setting the timeout time it is necessary to touch the "Timeout" zone (Fig. 6-14 Detail 16)
on the screen. It is appearing an alphanumeric keyboard by means of that is possibile to
assign the desired value to the parameter.
The insertion of the value 0 disables the automatic logout.
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6.4.6.2.4 New user insertion
10 11 12 13 21
9
17
14 18
15 19
20
16
1 2 3 4 5 6 7
Fig. 6-14
With reference to the figure 6-14, the operation of new user insertion foresees the following
steps:
- Touch the "New User" zone (Detail 17).
- It is appearing an alphanumeric keyboard by means of that is possible to put in the new
User's Name.
- Touch the "Password" zone (Detail 18).
- It is appearing an alphanumeric keyboard by means of that is possible to put in the new
User's P assword.
- Touch the "Password Checking" zone (Detail 19).
- It is appearing an alphanumeric keyboard by means of that you have to repeat the insertion
of the new user's Password (it concerns a checking operation necessary to prevent possible
mistakes during the ne w password inser tion).
- Touch the "Password Level" zone (Detail 20).
- It is appearing a numeric keyboard by means of that is possible to put in the level associated
to the user whom is being put. It is possible to specify two levels: level 1 for operators or level
2 for managers.
- At this point the new user is appearing on the "Users list" (Detail 21).
E-CPSM4-06A-00 E
6.4.6.2.5 User erasing
With refernce to the figure 6-14, the erasing operation of an user previously inserted foresees
the following steps:
- Touch the "Users list" z one (Detail 21).

- A keyboard with list browsing keys is appearing.
- Select the user to be erased and press “Esc”.
- Press the key 12 (Detail 12) .
- At this point the user has been erased from the "Users List" (Detail 21).
6.4.6.2.6 User change
With refernce to the figure 6-14, the change operation of an user previously inserted foresees
the following steps:
- Touch the "Users list" z one (Detail 21).

- A keyboard with list browsing keys is appearing.
- Select the user to be changed and press “Esc”.
- Touching one of the "Password", "Password reinsertion" and "Password level" zones (Details
17, 18, 19 and 20), it is possible to change the corresponding field (See par. 6.4.6.2.4 “New
user inser tion”). If y ou w ant to change an user pass word (Detail 18), it is necessar y to
repeat the insertion in the “Password Checking” field (Detail 19) as w ell.
- At this point the carried out changes have been saved and they become active.
6.4.6.3 Software releases page
On "Software releases page" screen is reported the installed software release and its review
order. It is possible to access this screen by pressing the button "Software Releases" displayed
on "Utilities menù" screen (See fig. 6-12 Part. 13 reported on page 6.16 of this handbook).
6.4.6.3 Language selection page
On "Language selection" screen is possible to choose the desired language pressing the
corresponding key. To access this screen press the b utton "Terminal language" displa yed
on "Utilities menù" screen (See fig.6-12 Detail 13 reported on page 6.16 of this handbook).
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6.4.7 Manual controls menù page
8 13 12
1 4
2 5
10
3 6
11 14
Fig. 6-15
The function of the keys related to this screen (with reference to the fig. 6-15) is:

Key 2 = Recipes management menù access k ey (Detail 2).
Key 3 = Utilities menù access k ey (Detail 3).
Key 8 = Pressing it y ou access the manual cycle of tare acquisition (Detail 8).
Key 9 = Pressing it y ou access the calibration page (Detail 9).
Key 10 = Pressing it y ou access the belts test page (Detail 10).
Key 11 = Pressing it y ou access the continuos reading page (Detail 11).
Key 12 = Pressing it y ou access the statics/dynamics correction rec koning page (Detail
12).
Key 13 = Pressing it y ou access the self-lear ning cycle page (Detail 13).
Key 14 = Pressing it you access the inlet outlet test page (Detail 14).
E-CPSM4-06A-00 E
6.4.7.1 Tare cycle menù page (recalled by the key on Fig. 6-15 Detail 8)
2 3
Fig. 6-16
To activate the tare cycle it is necessar y to:
- Press the green running button (Fig. 6-16 Detail 2).

- Follow the indications provided by the screen.
To stop it:
- Press the red stopping button (Fig. 6-16 Detail 3).
The acquired tare value is appearing on the "Tare" window (Fig. 6-16 Detail 1) and it has to
be included between 35000 and 50000.
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6.4.7.2 Calibration cycle (recalled by the key on Fig. 6-15 Detail 9 page 6-22)
3 2
Fig. 6-17
The function "Calibration cycle" needs to adjust the scale of the check-weighing.
For carrying out the calibration, do as follows:
- Press the calibration button (See Fig. 6-15 Detail 9 reported on page 6-22 of this handbook).
- On calibration menù page, press the green button (Fig. 6-17 Detail 1) and then follow the
instructions on the screen.
The cycle consists of two phases
- In the first phase the empty weighing plane weight is read and it represents the tare value.
- In the second phase the calibration is being carried out by laying down a 500 grams specimen
weight over the weighing plane.
The value displayed alongside the “gain“ indication (Fig. 6-17 Detail 2) represents the %
value of the 500 grams weight as regards the initial scale.
Keep in mind that the calibration is concerning values included between 70 % and 90%.
The tare value will be displayed in the proper window (Fig. 6-17 Detail 3) and it has got a
value including between 35000 and 50000.
E-CPSM4-06A-00 E
6.4.7.3 Belts test cycle (recalled by the key on Fig. 6-15 Detail 10 page 6-22)
Fig. 6-18
This operations cycle permits estimating the functionality of the belts' motorization.
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6.4.7.4 Continous reading cycle (recalled by the key on Fig. 6-11 Detail 11 page 6-22)
1 2
Fig. 6-19
The "Continous reading cycle" control operates three specific functions:
- It operates the loading cell running;

- It permits checking if the check-weighing machine is calibrated;
- It permits checking if there are frictions that may falsify the weight reading.
Once the "Continous reading" menù is accessed, press the green running button (Fig. 6-19
Detail 1) to activate the continous reading cycle; on the contrary press the red stopping
button (Fig. 6-19 Detail 2) to stop the cycle.
The present weight on the weighing plane will be displayedon the screen if the “gross weight“
key is on OFF position (Fig. 6-19 Detail 3); vice versa the gross weight noticed by the
loading cell will be displayed if the “gross weight“ key is on ON position.
By putting the "Belts running" control on ON (Fig.6-19 Detail 4) the belts driving motors start
working.
This may need to check the noiseness level of the motorizations.
E-CPSM4-06A-00 E
6.4.7.5 Statics / dinamics correction cycle (recalled by the key on Fig. 6-11 Detail 12
page 6-22)
1
2
Fig. 6-20
By means of this control is possible to correct the resulting weight display in case every
readings are afflicted by a permanent error by excess or defect.
To be activated it needs to:
- Set up the weight of the specimen package, previously weighed by a precision balance, on
the relative window (Fig. 6-20 Detail 1).
- Press the outer running button.
- Press the green running button.
At this point the terminal is requesting of carrying out three package weighing cycles by the
end of which the correction factor value will be displayed on the proper window (Fig. 6-20
Detail 2).
NOTE: If y ou want to reset the correction f actor press the b utton “ corrective factor reset"
(Fig. 6-20 Detail 3).
To stop the statics/dinamics correctiv e cycle press the red stopping b utton.
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6.4.7.6 Self-learning cycle (recalled by the key on Fig. 6-11 Detail 13 page 6-22)
Fig. 6-21
The self-learning cycle is necessary to the machine to directly reckon the times of the set
speed working cycle in automatic mode.
To start this cycle do as f ollows:
- Press the outer running button

- Press the green button and then follow the displayed instructions.
The value indicated alongside the indication “package reading delay“ (Fig. 6-21 Detail 1)
represents, per milliseconds, the delay of package reading star t as regards its passage in
front of the photocell; see code 04 on chapter 6.4.3.
The value indicated alongside the indication “package reading lenght“ (Fig. 6-21 Detail 2)
represents, per milliseconds, the reading time; see code 05 on chapter 6.4.3.
E-CPSM4-06A-00 E
6.4.7.7 Inlet - outlet test (recalled bu the key on Fig. 6-11 Detail 14 page 6-22)
By means of these test pages is possible to check the singles inlet and outlet running.
Carry out the instructions reported on the display step by step to make this test.
Press the green running button to activate the inlet - outlet test cycle;
Press the red stopping button to stop the test cycle.
The conditions of all the inlet - outlet signals which refer to the central CPU are shown in
these pages.
It is possible to check each one running by activating or less the inlet or outlet to be checked.
To control an outlet you need to:
- Set up the outlet number to be checked on the relative window.

- Press the key 2 to activate the outlet.
NOTE:
Before activating an outlet, make sure that there are not any mechanical interferences.
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6.4.8 Recipes management
13 15
14
16
11
9
12
10
1 2 3 4 5 6 7
Fig. 6-22
With reference to the figure 6-22, each one single button function is:
Key 1 = Pressing it you return to the previous page (Detail 1).

Key 2 = Pressing it y ou access the settings menù (Detail 2).
Key 3 = Pressing it y ou access the displays menù (Detail 3).
Key 4 = Pressing it y ou access the utilities menù (Detail 4).
Key 9 (Load) = Pressing this key (Detail 9) you enable the transfer of the programme pointed
out on the recipes list in the check-weighing machine.
Key 10 (Save) = Pressing this key (Detail 10) you enable the storage of the current programme
in the recipes list. The programme is saving as the name pointed out in the recipes
list.
Key 11 (Save as name) = Pressing this k ey (Detail 11) y ou save the present settings on
the check-weighing machine under the name previously set.
Key 12 (Delete) = Pressing this key (Detail 12) you cancel the programme currently pointed out
in the recipes list.
E-CPSM4-06A-00 E
6.4.8.1 Recipe recall
To recall a recipe on the terminal do as follows:
- Select the page "Recipe management" (Fig. 6-22).

- Touch the zone "Recipes List" (Fig. 6-22 Part.15).
- Select the desired recipe by means of the arrows > < (which appears accessing the recipes
list).
- Press the "ESC" key which appears beside the arrows.
- Press the "Load" key (Fig 6-22 Detail 9).
- As soon as the programme is loaded the “Program loaded" writing is displayed on the screen.
- Touch “Program loaded“ on the screen to confirm the operation.
At this point the settings related to the recipe have been saved on the check-weighing machine
memory.
6.4.8.2 Recipe save
The recipes directly loaded from the machine or an outer floppy can be saved in the check-
weighing memory. It can take place keeping the same "recipe name" or as a different "recipe
name".
6.4.8.2.1 Save as the same name.
To save a recipe in the weighing machine memor y keeping the same name you have to:
- Enter the page "Recipe management" (Fig. 6-22) and select the desired recipe to be saved.
- Press the "Save" key (Fig. 6-22 Detail 10).
- The software will arrange to save the recipe in memory and as soon as the operation is
finished, the message “Program saved" is appearing on the screen.
- Touch “Program saved" on the screen to confir m the operation and keep on working.
At this point the present settings in the check-weighing machine memory have been saved
under the name pointed out in the recipes list.
E E-CPSM4-06A-00
6.4.8.2.2 Save as a different name.
13 15
14
16
11
9
12
10
1 2 3 4 5 6 7
Fig. 6-22
A recipe loaded by the memory or floppy disk can even be saved as a different name as
regards the one of origin.
To make this operation, carry out the following operations:
- Enter the page "Recipe management" (Fig. 6-22).

- Touch the zone "New recipe name" (Fig. 6-22 Detail 16).
- It is appearing an alphanumeric keyboard by means of that is possible to set the desired
name.
- As soon as the name is composed press the "OK" key on the alphanumeric keyboard.
- Tha new name is now appearing on the screen zone "New recipe name" (Fig.6-22 Detail
16).
- Press the "Save as name" key (Fig. 6-22 Detail 11).
- Answer "Yes" to the following confirmation question.
At this point the present settings in the check-weighing machine memory have been saved
under the name pointed out in the recipes list.
NOTE:
By means of the "Loading list by floppy" key (Fig 6-22 Detail 13) it is possible to recall
programs by the floppy disk while through the key represented on Fig. 6-22 Detail 14 you
can save directly the recipes on floppy disk.
E-CPSM4-06A-00 E
6.5 Preliminary operations for first start up.
Carry out the following preliminary operations for the first start up:
1. Check that the weighing machine is correctly positioned as regards the other machines
coupled with it;
2. Check that all the fastening screws are well tightened;
3. Make sure the protection car ters are well positioned and fastened;
4. Make sure that the weighing plane has been unlocked as indicated on paragraph 4.6 of this
handbook;
5. Check that the machine control and safety devices (i.e. photocells, emergency pushbuttons,
ecc..) are properly connected and working;
6. Check the rotation direction of the belt drawing motor;
7. Check the alignment of the scale by the method indicated on paragraph 9.3 of this handbook.
ATTENTION: at the beginning of each w orkshift and before starting production carry
out a preliminary checking of machine and emergency push button good condition running.
6.6 Check-weighing machine starting
Once all the checkings described on paragraph 6.5 are carried out it is possible to start the
check-weighing machine.
The first operation to be carried out is giving tension to the machine by activating the main
switch located at the back of the electric board (Fig. 6-23 Detail 1).
Fig. 6-23
E E-CPSM4-06A-00
6.6.1 Running data setting
After having given tension by means of the main switch, passed one minute about, on the
machine display appears the initial screen. Press the "NO" key (Fig. 6-24 Detail 1) if you do
not want to install new operation software, and successively press the access key to the
machine main menù page. (Fig. 6-24 Detail 2).
1 2
Fig. 6-24
If you do not use one of the recipes already saved and recalled by the procedure indicated
on paragraph 6.4.8.1, it is possible to set the working parameters doing as follows:
· Select the settings menù.

· In the following page select the code to be set.
· If the password level is enough a numerical keyboard is appearing.
· Set the value within the indicated limits.
· Press the enter key to confirm the inserted data.
· This way the setting is saved on the programme in progress.
If y ou want to sa ve it in the relativ e recipe f ollow the instr uctions repor ted on para graph
6.4.8.2
NOTES :
1. Some settings must be done by the weighing machine on stop condition.

2. Some settings are possibles by the several password level only see paragraph 6.4.6.2.
E-CPSM4-06A-00 E
6.6.2 Check-weighing machine running
To run the weighing machine, after having given tension and having carried out the necessary
settings, release the "Emergency stop" push button (Fig. 6-25 Detail 1) and press the
"Running" push button (Fig. 6-25 Detail 2).
2 1
Fig. 6-25
6.7 Emergency and stop modes
6.7.1 Emergency stop
This operation must be carried out in case of real emergency only.

Activating the emergency push button located on the control panel (Fig. 6-25 Detail 1), the
check-weighing safety stops finishing at once the working cycle in progress.
To restore the w orking cycle it is necessar y to:
- Remove the reason of the trouble.

- Refit the emergency push button.
- Press the "Alarms reset" push button.
At this point it is possib le to restar t the productive cycle.
E E-CPSM4-06A-00
6.8 Alarms
The check-weighing machine is equipped with an automatic system which stops the running
cycle if troubles or anything unexpected should happen.
Concerning the alarms think of the following considerations:
- The presence of alarms is shown by means of a display message on a window placed on

the lower side of the screen (Fig. 6-26 Detail 1); this window is present on all the software
screens.
- In presence of more contemporary alarms, the software operation foresee the display of the
first alarm which has caused the weighing machine stop.
- Once the cause is identified and removed, the alarm is reset by pressing the "Alarms reset"
key (Fig. 6-26 Detail 2).
Moreover:
- Pressing the key represented on Fig. 6-26 Detail 3, it is possible to display every current
alarms which are repeorted on the page “Current alarms”.
- Pressing the key on Fig. 6-26 Detail 4 from page “Current alarms” it is possible to display
a screen bearing the archive of alarms; to exit this page press the "ESC" key (Fig. 6-26
Detail 5).
E-CPSM4-06A-00 E
Fig. 6-26
E E-CPSM4-06A-00
Out of limit weight checking tare
This alarm shows that a not admitted tare value has been noticed.
Refer to the paragraph 9.2 of this handbook for the checking procedure.
The alarm is reset by pressing the "Alar m reset" key.
Feeding belt fault inverter
This alar m shows that the in verter (Fig. 6-27 P art.1) which dr ives the asynchronous motor
(Fig. 6-27 Part.2) is steady on alarm condition shown on display (Fig. 6-27 Detail 3).
It is suggested consulting the inverter instructions manual for the meaning of these alar ms.
The alarm is reset by pressing the "Alar m reset" key.
In case of inverter replacement consult the paragraph 7.4.4 of this handbook.
Fig. 6-27
E-CPSM4-06A-00 E
6.9 Messagges
The terminal, as well as several alarms, can display different typologies of messages.
A list of the possib le messages and their relativ e descrioption is repor ted in succession.
- Check-weighing running.
The message informs that the check-weighing machine is running.
- Check-weighing standstill timing.
The message is informing that the machine is standstill timing and ready to restar t.
- Attention: not updated tare; carry out tare cycle.
The message shows that the tare has not been updated. The adjustment can be done both
manually and automatically creating an empty space among the incoming packages from
the line upstream. In any case the check-weighing machine does not stop its working schedule.
- Attention: eeprom writing in progress.
The massage indicates that data are being copied on the eeprom memory.
- Inverter reset wait.
The message shows that the machine is on standby and it is waiting for the time the inverter
needs to be reset after an emergency stop.
- Stop by bundling machine
This alarm shows that the check-weighing is stopped because of the stop by bundling machine
(See chapter 4.12).
As soon as it will be allo wed the check-weighing is automatically restar ting.
E E-CPSM4-06A-00
NOTE: Messages are displayed on the predisposed area or f alarms display and/or the window
immediatly below (Fig. 6-28 Detail 1 and 2); these areas are available on every software
screens.
2 2
Fig. 6-28
E-CPSM4-07A-00 E
Adjustments and replacements - 7
CHAPTER 7: ADJUSTMENTS AND REPLACEMENTS
7.1 General warnings
ATTENTION: Before adjusting or replacing any parts make sure the electrical supply
to the machine is cut off. Furthermore make sure that the sectioning device on the
electrical control panel is in the OFF "0" position, properly locked in its place.
Adjustment and replacement of machine parts described in this chapter are to be

carried out by competent and trained personnel.
The machine does not require any particular maintenance interventions; all necessary
intervententions can be handled by any good mechanical or electrical maintenance
man any company usually has got at its service.
The "Person in charge of System Operations" must warn the "Person in charge of System
Security in the work place" whenever he feels it is necessary to carry out an intervention for
an adjustment or part replacement.
The person in charge of system security will then have the following tasks:
- individuate and employ a competent person (mechanical or electrical maintenance man) to

carry out the operation;
- supply the maintenance man with all the personal protection devices required for the operation;
- check that during the course of the operation all the required personal protection equipment
is used correctly and that all the foreseen safety regulations are respected.
E E-CPSM4-07A-00
7 - Adjustments and replacements
After carrying out the maintenance operation the maintenance man will have to do
as follows:
- return the access keys for the system to the person in charge of security who will be
responsible for making sure that all the conditions for system security are restored.
7.2 Required instrumentation
Adjustment and disassembly operations on the machine can be carried out by using standard
tools found on the market.
7.3 Electronic parts descriptions
7.3.1 General organization
The electronic control of the weighing machine consists of two printed circuits such as:
- Prined Circuit ST 20004 (as central unit);

- Printed Circuit ST 20005 (with feeding functions and motors control).
The printed circuits are operated by the Terminal operator that actually becomes the interface
between the machine and the operator himself.
In the following paragraphs is given a more detailed description of the two printed circuits,
their operations and the procedures to take in case of replacement.
E-CPSM4-07A-00 E
7.3.2 Central Unit ST 20004
2 3 8 9 10 4
7 6
Fig. 7-1
The card forming the Central Unit ST 20004 (Fig 7-1 Detail 1) is operated by a micro-checker
DSP provided with memory type flash where the operating software is (updateable software
as described on paragraph 9.6 of this handbook).
The card has got the object of:
- Operating the loading cell which controls the weight of the packages to be checked.
- Operating the logic of the weighing machine.
- Operating the logic of interface with the bundling machine and the packaging machine.
- Operating the connection with interface RS 422 with the terminal operator.
As illustrated on picture 7-1, the card ST 20004 is equipped with several connectors each
one of them covers a specific function. In succession (with reference to the picture 7-1) the
list of the connectors and their specific functions is repor ted.
- Connectors J4 (Detail 2) and J5 (Detail 3) for the connection of the development system.
- Connector J6 (Detail 4) for the connection of the serial line RS 422 with the terminal.
- Connector J3 (Detail 5) for the connection to the various inlet and outlet.
- Connector J2 (Detail 6) for the connection of the input voltage.
- Connector J1 (Detail 7) for the connection of the loading cell that checks the packages
weight.
The leds in the card show that:
- Led D1 (Detail 8), if lighted, shows the presence of the input voltage.
- Led D2 (Detail 9), if blinking, shows that the CPU is running.
E E-CPSM4-07A-00
7.3.3 Feeder card and motors control ST 20005
2
4
6
9
1 7 8
Fig. 7-2
The various tensions necessary to the weighing machine running are created by means of
the printed circuit ST20005 (Fig 7.2).
Particularly the tensions necessary to the machine running are:
- + 24 Volt for the duties input, measurable between the test point TP9 and TP11.
- +18 Volt to create the +12Volt on the card, measurable between the test pointTP5 and TP4.
- -18 Volt to create the -12 Volt on the card, measurable between the test point TP6 and TP4.
- +15 Volt to create the +5 Volt on the card, measurable between the test point TP7 and TP8.
Furthermore there are the po wer circuits for driving the direct current motors that operate
the conveyor belts.
The Connectors, identifiable in the picture 7-2 need to:
- Connector J10 (Detail 1) for the outlet tensions.

- Connector J3 (Detail 2) for the various inlet and outlet connection.
- Connector J2 (Detail 3) for the inlet tensions.
- Connector J14 (Detail 4) for the inverter speed control.
- Connector J8 (Detail 5) for the connection to the direct current motor which operates the
weighing belt.
- Connector J9 (Detail 6) for the connection to the direct current motor which operates the
outlet belt.
- Connector J11(Detail 7) and J12 (Part.8) for the connection of the users in field.
- Connector J13 (Part.9) for the connection of options.
E-CPSM4-07A-00 E
The Leds located in the card show the following:
- D19 Shows the presence of –18 Volt

- D12 Shows the presence of +18 Volt
7.4 Electronic parts replacement
7.4.1 Balance checking printed circuit ST 20004 replacement
1 1 1
Fig. 7-3
Carry out the following operations to disassemble the printed circuit ST 20004:
1. Make sure that the weighing machine has been disconnected from the power supply.
2. Disconnect all the connectors which connect the various user to the card (Fig. 7-3 Detail 1).
3. Take the card (Fig. 7-3 Detail 3) out the omega-guide (Fig. 7-3 Detail 2).
4. Assemble the new card and reset the harness with the connectors previously removed (Fig
7-3 Detail 1)
5. If the program software has to be installed as well, follow the procedure indicated in the
paragraph 9.6.
6. Proceed to the loading cell calibration as indicated in the paragraph 9.4.
E E-CPSM4-07A-00
7.4.2 Power supply and motor control printed circuit ST 20005 replacement.
1 1 1 1 1
Fig. 7-4
Carry out the following operations to disassemble the printed circuit ST 20005:
1. Make sure that the weighing machine has been disconnected from the power supply.
2. Disconnect all the connectors which connect the various user to the card 1.
3. Take the card (Fig. 7-4 Detail 3) out the omega-guide (Fig. 7-4 Detail 2).
4. Assemble the new card and reset the harness by the connectors previously removed (Fig
7-4 Detail 1)
E-CPSM4-07A-00 E
7.4.3 Terminal operator replacement
Fig. 7-5
Before replacing the terminal make sure the new terminal has been sent with the right program
software. The programming can only take place on site and by means of Personal Computer
(see paragraph 9.7) as well.
To replace the control terminal do as follows:
1. Switch off the weighing machine, disconnect it to the power supply plant and open the rear
board.
2. Take out the screws that block the terminal (Fig. 7-5 Detail 1)
3. Withdraw the connectors (Fig. 7-5 Details 2, 3 and 4)
4. Before putting in the new terminal switch on the weighing machine and check that the input
voltage on the proper connector (Fig. 7-5 Detail 2) is +24 Volt (+- 20%)
5. Switch off the weighing machine again and reassemble all the components previously
removed.
E E-CPSM4-07A-00
7.4.4 Metal Detector inverter control motor belt replacement
Fig. 7-6
For the inverter replacement (Fig. 7-6 Detail 1) pay attention to reconnect the wires to the
terminal board as reported in the wiring diagram.
Once the in verter is replaced it is necessar y to change some par ameters as regards the
initial standard setting.
These parameters are:

- Parameter 002 Run command selection 1 Commands from terminal board
- Parameter 003 Frequence reference sel. 2 Frequency from the outside
- Parameter 009 Max output frequency 80 Max output frequency
- Parameter 011 Max.voltage output freq. 80 Max voltage frequency
- Parameter 016 Acceleration time 0.1 Acceleration ramp of 100ms
- Parameter 017 Deceleration time 0.1 Deceleration ramp of 100 ms.
- Parameter 032 Motor rated current 2A Motor rating plate current
For any further information refer to the inverter class VS- mini J7 of Yaskawa handbook.
E-CPSM4-08A-00 E
Routine and planned maintenance - 8
CHAPTER 8: ROUTINE AND PLANNED MAINTENANCE
8.1 Intervention modes in maintenance operations
ATTENTION: All maintenance operations m ust be carried out with the mac hine off.
Cut off the electrical suppl y, putting the sectioning de vice of the electrical contr ol
panel in the OFF "0" position, blocking it with the lock. Furthermore it is important
that personnel are well aware of the "General safety warnings" reported in chapter 1
of this manual.
IMPORTANT: Routine c leaning and maintenance operations m ust be carried out in

conditions of maximum safety by fully trained and authorized personnel.
After carrying out the maintenance, before putting the machine back to work make sure that:
- all replaced pieces and/or tools used for the maintenance are removed from the machine;
- the fixed guards are correctly positioned and fastened;
- the mobile guards are well closed;
- all the safety devices are efficient.
ATTENTION: Mishandling or removing the safety devices is absolutely prohibited. If

they are mishandled or removed the manufacturer is not responsible for the lack of
machine safety.
E E-CPSM4-08A-00
8 - Routine and planned maintenance
8.2 Routine maintenance program
Introduction
To guar antee the best efficiency and saf ety as w ell as the longest lif e of the pac kaging
machine, it is necessary to make certain checkings and ordinary maintenance operations at
regular expiration dates to the mechanisms located in the electric cabinet and on the machine.
The table here below shows the maintenace operations, the checkings and the intervention
frequences described in details in chapter 8.2.1.
MAiNTENANCE OPERATIONS INTERVENTION FREQUENCY IN HOURS
Periodically, check the STOP EMERGENCY pushbuttons *

Every 500 hours check the pressure REGULATOR value 500
Every 1000 hours check the centering of the conveyor belts 1000
Every 3000 hours carry out a general cheking of the machine 3000
Every 6000 hours check the belts of motion transmission 6000
Every 9000 hours carry out a complete overhauling of the machine 9000
* Operation to be carried out at every production beginning/end.
Fig. 8-1
E-CPSM4-08A-00 E
Routine and planned maintenance - 8
8.2.1 Description of the maintenance operations
Checkings to be carried out at e very SHIFT START
- Check the correct running of the STOP EMERGENCY pushbutton located on the operator
panel. Before star ting the productiv e cycle mak e sure the machine stops completely and
gets into emergency condition when such pushbutton is pushed.
Checkings to be carried out every 500 hours of running
- Check the v alues of the pressure REGULA TOR located near the air compressed store
receivers and make sure the pressure indicated by the gauge is 6 bar.
- Check the centering of the CONVEYOR BELTS (Fig. 8-1 Detail 1) which convey the packages
to be checked. If necessary, carry out their centering.
- Check the GROUND CONNECTION is efficient and complies with the international rules
IEC (CEI 64-8). Such connection is very important for the good running of the operations as
well as for the operator's safety.
- General checking of the machine. Make a general checking of the machine in order to prevent
any malfunctioning. Particularly pay attention to the electr ic supply connections and the
pneumatic connections of the packages blowdown group.
- Check the belts (Fig. 8-1 Detail 2) which transmit the motion from the direct current motors to
the package transportation belts; if necessary, provide to their replacement.
- Complete overhauling of the machine mechanical and electr ical parts and replacement of
the worn parts.
E E-CPSM4-08A-00
8 - Routine and planned maintenance
8.3 Cleaning and disinfection
ATTENTION: All c leaning operations m ust be carried out with the mac hine off. Cut
off the electrical supply, putting the sectioning device of the electrical control panel
in the OFF "0" position, blocking it with the lock.
The mobile parts of the machine should be cleaned in oder to keep its efficient running.
- It is advisable to clean the machine frequently, in order to get ird of the possible product piled
up on the weighing plane which may distort the weighing values during the checking. Such
operation has to be carried out whenever it is necessary to remove the product accidentally
left on the weighing plane. Considering the balance sensitivity, it is advisable to clean the
machine weekly even if there aren't evident heaps. Clean the machine by means of
compressed air and dry cloths. Remove also the eventual product scraps fallen on the floor
in order to avoid they get stuck under the machine frame or electric cabinet.
- Keep the area where the loading cell (Fig.8-2 Detail 1) is installed well clean to ensure that
the weighing concerns exclusively the package to be checked. Often in fact, possible weight
inexactness about the checked packages can be caused by product fragments that go on
obstructing the movement of the loading cell itself.
- We recommend keeping the various feelers and photocells free from dust and product scraps
which may cause malfunctionings during the automatic cycle.
Fig. 8-2
IMPORTANT! The c loths and pr oducts used f or the c leaning operations are to be
disposed of through the specially provided collection points in compliance with the
environment protection laws in force in the Country where the machine is installed.
E-CPSM4-09A-00 E
Extra maintenance - 09
CHAPTER 9: EXTRA MAINTENANCE
9.1 Extra maintenance intervention
Extra maintenance means replacing machine par ts after about 4-5 y ears of wor k due to
wear and tear and/or breakage not foreseen in this manual.
Planned extra maintenance is not foreseen for this machine.
ATTENTION! Before proceeding with any extra maintenance operation make sure the
sectioning device of the electrical control panel of the machine (Fig. 9-1 Detail 1) is in
the OFF "0" position, blocked in place with the lock.
Should check and/or contr ol inter ventions on the machine software be necessary ,
make sure the sectioning device of the electrical control panel (Fig. 9-1 Detail 1) is in
the "ON" position and the machine is in stop condition with the emergency pushbutton
pressed (Fig. 9-1 Detail 2).
Fig. 9-1
Should extra maintenance be necessary, get in touch with Pavan S.p.A. Assistance Office.
Our technical staff will be willing to supply all information necessary to carry out the intervention.
Send your request by phone/fax/e-mail to the Customer Technical Assistance Service:
Stiavelli Division
Via Amendola, 7 - 51010 Uzzano (PT),
Tel. (+39) 0572 - 451012 - Fax. (+39) 0572 - 453211
E mail info@stiavelli.it
E E-CPSM4-09A-00
09 - Extra maintenance
9.2 Checking of the balances z ero point (T are)
To check the "zero" point (tare) of the weighing machine it is necessary to:
1. Stop the weighing machine.

2. Select the menù "Manual cycles" (Fig. 9-2) through the touch-screen commands.
3. Press the button "Tare" (Fig. 9-2 Detail 1) to get at the management displa
y of the tare cycle.
1 2
2 3 1 4
Fig.9-2 Fig.9-3
4. Make sure the weighing plane is clean and empty.

5. Press the button of "Start cycle" (Fig. 9-3 Detail 1) and follow the instructions visualized on
display.
6. The resulting tare value is displayed on the window "Tare" (Fig. 9.3 Detail 2) and it has to be
a value including between 35000 and 50000.
7. Press the "end cycle" key (Fig. 9-3 Detail 4) to end the balance adjustment cycle .
8. Press the "ESC" key to return at the menù "Manual cycles".
9. Press the "Continuous reading" key (Fig.9-2 Detail 2) to access the "Continuos reading"
menù.
E-CPSM4-09A-00 E
1 3
Fig. 9-4
10. Press the button "Start cycle" (Fig. 9-4 Detail 1).
11. On "Package weight" window (Fig 9-4 Detail 2) will be pointed out a value that has to result
0 ± 1 gram.
12. If the w eight does not appear on "P ackage weight" windo w, chec k that there aren't an y
frictions between the mobile and fixed parts of the weighing plane acting as follows:
- Slowly lift and lower the weighing plane checking that once released the value on
"Package weight" window (Fig. 9-4 Detail 2) it gets back to 0 ± 1 gram.
- If the displayed value doesn't result always the same after some attempts it means that
there is friction in the weighing-members; therefore check that there aren't any product or
dirt which obstruct the free movement of the loading cell.
- In case the indicated value is always "zero" and it doesn't change by moving the
weighing plane manually, it means that the trouble is located in the loading cell or in the
printed circuit ST20004 which processes its signal.
To replace the printed circuit, follow the instructions related to the paragraph 7.4.1
of this handbook.
13. Press the button "Stop cycle" (Fig.9-4 Detail 3) to break off the "Continous reading" cycle.
E E-CPSM4-09A-00
9.3 Checking of the loading cell linearity
To check the loading cell linearity carry out the following operations:

2. Select the "Manual cycles" menù (Fig. 9-5) through the touch-screen commands.
3. Press the "Continuous reading" key (Fig. 9-5 Detail 1) to access the display "Continuous
reading" (Fig. 9-6)
1 1 3
Fig.9-5 Fig.9-6
4. Make sure the weighing plane is empty.

5. Press the button "Start cycle" (Fig. 9-6 Detail 1).
6. On "Package weight" window (Fig 9-6 Detail 2) is pointed out a value that has to result 0± 1
gram.
7. Position a 500 grams weight on the weighing plane and check that the displayed weight on the
window is the same as 500±1 gram.
8. Repeat the test with a 200 grams weight and check the reading is resulting of 200±1 gram.
9. If the carried out readings shouldn't result correct or out-of-tolerance, after having checked the
frictions absence as indicated on paragraph 9.2, proceed to the calibration as indicated on
paragraph 9.4.
10. Press the button "Stop cycle" (Fig. 9-6 Detail 3) to end the cycle.
11. Press the button "ESC" to return at the "Manual commands Menù" page.
E-CPSM4-09A-00 E
9.4 Weighing machine calibration
To calibrate the weighing machine carry out the following operations:

2. Select the menù "Manual cycles" (Fig. 9-7) through the touch-screen commands
3. Press the button "Calibration" (Fig. 9-7 Detail 1) to access the "Calibration" screen (Fig. 9-8).
1 2 3
Fig.9-7 Fig.9-8
4. Make sure the weighing plane is empty.

5. Press the button "Start cycle" (Fig. 9-8 Detail 2) to star t the calibration cycle.
6. A window is appearing on the screen just to remember that the weighing plane must be
empty; press the "Continue" key to confirm it.
7. Put a 500 grams weight on the weighing plane.
8. Press the "Continue" key in confirmation of the occurred positioning on the weighing plane.
9. Two values are displayed on the screen:
- The Tare value that is included between 30000 and 50000 and it is displayed on the
"Tare" window (Fig. 9-8 Detail 2).
- The amplification value that is included between 70% and 90% and it is displayed
on the "Gain" window (Fig. 9-8 Detail 3).
10. Check again the scale linearity as indicated on paragraph 9.3.
In case the calibration cycle is not carried out and you don't succeed in calibrating the
weighing machine, the cause can be searched in the loading cell or in the control card
ST20004.
To replace the card carry out the instructions related to the paragraph 7.4.1.
E E-CPSM4-09A-00
9.5 Weighing plane end-of-str oke adjustment
The four weighing plane end of stroke (Fig. 9-9 Detail 2) must be adjusted so that the distance
between the weighing plane itself (Fig. 9-9 Detail 1) and the setscrews is 0,5 mm.
2 2
Fig. 9-9
E-CPSM4-09A-00 E
9.6 Weighing machine software updating
The weighing machine software can be updated by means of floppy disk with the proper
program. To carry out the updating do as follows:
1. Open the electic panel to get at the floppy disk located behind the terminal (See fig. 9-12
Detail 1 pag. 9.8).
2. Switch on the weighing machine again and await the initial page display.
3. Put the disk containing the new software into the floppy disk.
4. Press the "YES" key on the initial screen for confirming that you want to install a new program
(Fig.9-10 Detail 1).
1 1
Fig.9-10 Fig.9-11
5. A screen containing a percentage graduated scale (%) (Fig. 9-11 Detail 1) and two buttons,
one of exit "ESC" (Fig. 9-11 Detail 3) and one of start "Start" (Fig. 9-11 Detail 2) is appearing
on the screen. Press the "Start" key to start the installation.
6. The installation is being star ted and on the g raduated scale is possible to see the current
installation process progression.
7. Once the installation is performed (the installation time is about 20 minutes), switch off the
weighing machine.
8. Take the disk off the floppy.
9. Reassemble the protection previously removed behind the terminal.
10. The new software is working on the first machine restart.
E E-CPSM4-09A-00
9.6 Terminal software updating
1. For such operation, if you haven't got the specific operating system and a PC provided with
serial by RS 422 outlet, it is necessary to send the terminal to our plant.
2. On the contrary if you have got all the requested items it is necessary to connect the PC to
the Port 1 of the terminal through RS 422.
3. Proceed by loading the application program related to the weighing machine with the
procedures indicated by the operating system.
Fig.9-12
E-CPSM-10A-00 E
Lubrication - 10
CHAPTER 10: LUBRICATION
Introduction
This section gives all the general instructions for a correct lubrication of the machine, which
is a determining factor for keeping the machine in the best operating conditions.
Each machine of P AVAN S .p.A. is supplied together with the necessar y technical
documentation for carrying out a time-scheduled lubrication, listing also the type of intervention
to be carried out.
The technical guarantee on the machines will be valid only if the given lubrication instructions
are fully observed.
ATTENTION:
Before carrying out any maintenance intervention, cut-off the electric power supply,by
turning the isolating s witch to the OFF “0” position and bloc k it with a padloc k, as
foreseen by the safety laws. It is also important that the assigned staff is perfectly
aware of the “GENERAL AND SAFETY WARNINGS”, listed in Chapter 01 of this
manual.
Lubrication upon machine installation

As a rule, all the oil-lubricated mechanisms, which need a periodical change of lubricant, are
supplied empty.
Only the mechanisms lubricated permanently are supplied complete with the lubricant.
The grease-lubricated mechanisms are supplied already lubricated with the suitable type of
lubricant.
Upon machine installation, bef ore star t-up, the Technician assigned to maintenance m ust
make sure that all the par ts have been lubr icated correctly, and e ventually lubricate them
with the recommended type/trade-mark of lubricant.
In some reduction units, in order to avoid eventual oil leaks during transportation, the exhaust
plug (breather) is replaced with a blind plug. The exhaust plug (breather) must be replaced
when installing the machine, as indicated in the manual.
ATTENTION:
For correct operating of the oil-/grease-lubricated mechanisms, avoid mixing, during
the adding/topping up operations, different types of lubricants both of different trade-
marks, as of the same.
Never mix polyglycol synthetic lubricants with mineral lubricants.
Lubrication in case of a prolonged stop.

Carry out the following operations if the machine is stopped for three months to a year due to
a delay in installation or to the end of production:
- The grease-lubricated mechanisms must be greased again.
- The oil-lubricated mechanisms, which need a periodical change of lubricant, must be
filled completely with oil (up to the level of the inlet plug).
E E-CPSM4-10A-00
10 - Lubrication
- The lubricant to be used, either grease or oil, must be the same contained in the
mechanism and shown in the lubrication table.
The above operation does not refer to the mechanisms that have been permanently lubricated
(LONG LIFE ).
When the machine is started up after a stop shorter than a year, it will only be necessary
to reach the oil level, by removing the quantity in eccess.
On the contrary if the machine has been stopped for more than a year it will be necessary
to discharge the oil contained in the mechanism and put in new oil, up to the level.
The grease-lubricated mechanisms must be lubricated again.
The lubricant’s trade-marks and types to be used are shown in the lubrication table.
10.2 Machine lubrication
E-CPSM-10A-00 E
Lubrication - 10
SUMMERIZING TABLE OF LUBRICATION POINTS
FREQUENCY OF INTERVENTION
LUBRICANT
(HOURS)
QUANTITY
POS. COMPONENT / GROUP (Lt = Liters)
(Gr = Grams) 1st Next
Check
BRAND TYPE NOTE Replacement replacement
every
after every
REDUCTION GEAR MVF 44/A Mineral

1 (Bonfiglioli)
SHELL TIVELA OIL SC 320
Oil
LONG LIFE LUBRICATION
Grease
2 VARIOUS SUPPORTS SHELL CASSIDA GREASE RL2
USDA H1
1000 4000
10.2 Lubricant characteristics and equivalents
CARATTERISTICHE E CORRISPONDENZE DEI LUBRIFICANTI

LUBRICANT CHARACTERISTICS AND EQUIVALENTS
CARACTERISTICAS Y CORRESPONDENCIAS DE LOS LUBRICANTES
EIGENSCHAFTEN UND DEN KORRESPONDENZEN DES SCHMIERMITTELS
CARATTERISTICHE ALTRE MARCHE E TIPI
AGIP ESSO MOBIL SHELL KLUBER

CHARACTERISTICS OTHER BRANDS AND TYPE
CARACTERISTICAS OTRAS MARCAS Y TIPOS
EIGENSCHAFTEN ANDERE MARKEN UND ART
OLIO - OIL - A CEITES - OLE

ISO VG 320 BLASIA S 320 GLYCOLUBE RANGE GLYGOYLE HE 320 TIVELA OIL SC 320 KLUBERSYNTH
Synthetic 320 GH6-320
GRASSO - GREASE - GRASAS - SCHMIEREN

NLGI 2 ROCOL- FOODLUBE CASSIDA GREASE PARALIQ GA 3 43 GISTEDA - ALIMENTAR
USDA H1 UNIVERSAL RL 2 GREASE 250
E E-CPSM4-10A-00
10 - Lubrication
E-CPSM4-11A-00 E
Diagnostic - 11
CHAPTER 11: DIAGNOSTIC
11.1 Troubles - Causes - Solutions
Introduction
Malfunctioning conditions, reasonably predictable, relating to the singular operative functions
of the machine, are reported in the following tables.
The possible causes and interventions that the operator must make to restore the operative
function are reported for every type of trouble.
Intervention procedure for mechanical or electrical maintenance man:

Whenever the person in charge of machine operation observes an anomaly which is caused
by machine malfunctioning due to electrical or mechanical problems he must warn the "person
in charge of system security in the work place" of the need to intervene.
The person responsible for security will have the following tasks:
- individuate and employ a competent person (mechanical or electrical maintenance man) to
carry out the operation;
- supply the maintenance man with all the personal protection devices required for the operation;
- check that during the course of the operation all the required personal protection equipment
is used correctly and that all the foreseen safety regulations are respected.
Once the person in charge of maintenance receives the task and the keys to have
access to the system, he must first:
- make sure there is no uninvolved personnel nearby;
- make sure that the system is in the proper condition (i.e. the machine is off) to be able to
carry out the maintenance procedures in complete saf ety.
The person in charge of the maintenance must do the following once having finished
the operation:
- return the access keys for the system to the person in charge of security who will have to
make sure that all the conditions for system security are restored.
During adjustment and replacement operations the area around the machine must be
blocked off. Do not allow extraneous people near the machine.
E E-CPSM4-11A-00
11 - Diagnostic
11.2 Electrical and mechanical troubles, causes and solutions
TROUBLE CAUSE SOLUTION OPERATOR
When m achine i s t urned on t he Make sure QF4 switch is on. Connect the automatic control and Electrotechnician
terminal is off. check the presence of + 24 V dc
There i s no com munication w ith T h e c o m mu n i c a t i o n c a bl e i s Check t he c abl e b etween t he Electrotechnician

the terminal. disconnected. connectors J6
6 and por
portt 2 terminal.
The connectors are unplugged. Check the connectors J6 and port 2 Electrotechnician
terminal.
The w eighing m achine i s r unning The inlet photocell does not work. Check the photocell and adjust or Electrotechnician
b u t it d o e s n o t c h e ck th e replace it in case it is damaged.
packages..
The acquired tare is wrong.. Try to acquire the tare again (See Electrotechnician
par9.2.) b y cr eating an em pty
space between the packages
There i s f r iction bet ween t he Check an d rem ove the fr ictions Electrotechnician
T h e b a l a n c e w o r k s b u t t h e mobile and f ixed par ts of t he (See par.9.2)
displayed weights are wrong. weighing plane.
The w ei ghi ng m achi ne i s not C a r r y o u t t h e c a l i b r a t i o n a s Electrotechnician

calibrated. indicated on paragraph 9.4. 4.
The r ejected pac kages unl oading - Check the compressed air gets at Electrotechnician
system does not work. the plant and the pressure is 6 bar.
- C heck t hat t he dr iving el ectric
val ve is not broken or badly
The bal ance di splays t he weights connected.
correctly, b ut t he out -of-tolerance
packages are not rejected. The reject is driven out of phase. - Check the compressed air Electrotechnician
pressure.
- Check the settings of the codes
10 "Reject starting delay" and 11
"Package reject lasting"
The r ejected pac kages unl oading - Check the compressed air gets at Electrotechnician
system does not work. the plant and the pressure is 6 bar.
- C heck t hat t he dr iving el ectric
The m etal det ector si gnals t he val ve is not broken or badly
reject b ut t he pac kages ar e not connected.
rejected. The reject is driven out of phase. - Check the compressed air Electrotechnician
pressure.
- Check the reject codes setting
(See par.4.13)
3)

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PAVAN - S .r.l.

MAINTENANCE AND USE HANDBOOK

Order: K0532108, K0532109, K0532214, K0532215, K0532216, K0532217

Check-weighing machine with metaldetector

OPERATING INSTRUCTION MANUAL

Machine directive n. 2006/42/CE -1 Enc losure-Paragraph 1.7.4

This operating instruction manual is divided into several chapters.

1 INTRODUCTION - GENERAL WARNINGS ....................................... page 1.1

2 MACHINE TECHNICAL DESCRIPTION ........................................... page 2.1

3 TECHNICAL DATA AND FEATURES .............................................. page 3.1

4 INSTALLATION .................................................................................. page 4.1

5 RUNNING AND USE .......................................................................... page 5.1

Check-weighing machine with metaldetector

6 INSTRUCTIONS FOR THE OPERATOR ........................................... page 6.1

7 ADJUSTMENS AND REPLACEMENTS ........................................... page 7.1

8 ROUTINE AND PL ANNED MAINTENANCE .................................... page 8.1

9 EXTRA MAINTENANCE .................................................................... page 9.1

10 LUBRICATION ................................................................................... page 10.1

11 DIAGNOSTIC ...................................................................................... page 11.1

CHAPTER 1: INTRODUCTION - GENERAL INSTRUCTIONS

# This catalogue is addressed to the persons that, at different RESPONSIBILITY and

- Explanations on the supplied documentation.

For these purposes, please contact us at the following address:

1 - Introduction - General instructions

1.2 GENERAL AND SAFETY NO TICES

Sealed mechanical or machine parts must absolutely not be tampered.

In order to guarantee machine efficiency and correct functioning it is absolutely necessary

- Before any maintenance or cleaning operation it is absolutely necessary to switch-off the

The symbol appearing in the pages of this catalogue represents an important

Packaging components (plastic , polystyrene f oam, nails , wood, etc.) ha ve to be k ept in

1 - Introduction - General instructions

1.3 MACHINE IDENTIFICATION D ATA

Every machine is identified by a plate (fixed on it) which repor ts:

CHAPTER 2: MACHINE TECHNICAL DESCRIPTION

2.1 General description

2 - Machine technical description

2.2 Operating principles

2.3 Main components

- Inlet motorized belt;

2.3.1 Inlet belt group and Metal Detector

2 - Machine technical description

2.3.2 Package weighing plane group

- Display the weight on the screen

2.3.3 Outlet belt group

2 - Machine technical description

2.3.4 Electronics and electric control panel

Electronics of control consists of:

- Terminal (Fig. 2.5 Detail 1) which operates as human interface.

Print of "SET DATA". In this section are printed:

Print of "LAST LOT DATA". In this section are printed:

- Number of the noticed weights lower than TU1;

Print of "TOTAL PRODUCTION DATA". In this section are printed:

- Total of the packages checked;

2 - Machine technical description

CHAPTER 3: TECHNICAL DATA AND FEATURES

3.1 Machine overall dimensions

OVERALL MACHINE DIMENSIONS (mm)

CPSM4 1.750 max. 1.110 940

3 - Tecnical data and f eatures

3.2 Machine configuration

Machine: PESATRICE CONTROLLO

Weight of weighing machine: 320 kg.

Machine structure: Painted steel RAL 1013