Frevsioes inate BR By soc Francn Jit Verte Since 1954 ae e is & oeNTRODUCTION ” 1239, Eugene Freyssinet invented the ‘esressing by use of Concrete Cone Anchorage, ‘8 stil Being manutactured today. Towards the "0 Of the ities, the strand appeared on the “ret 1965, 12713 is introduced with wedge ‘cle (Isttand ~ 1 wedge) which tad the way en fo anchorages of vidually limites strength “4 troduced a new Civil Engineering Specialty "e present 12 T 13 (S) moditied anchoraye as ‘veloped is almost compact system on the market 72Y Mt not only allows the passage of the high ‘sity Of prastressing in ordinary concrete but citer soteraction also, 180 aA bs MNT LE vet, our guide is designed to accommoda venience of the user, 12 (toe T 13/8. System Details iiss - Stands centorming to 1S 6006 - 1983) (2205 kn) *. Maximum allowable force in the U.T.S. of cable 224.8 Mr. ‘cables after anchoring (0.7 x UTS), 157.4 MI. (844 KN) * Nominal steei area of the cable 1184.4 mm? Nominal weight of cable Extra length of cable required for 93 igi ‘ixing SB Jack (Irom the face of ‘the guide) 750 mm. * Extra length of cable at dead end 7 {from the face of the guide) 200 mm Minimum recommended internal ‘iameter of sheathing (for threading Of cable after concreting, suitable higher dia can be used, 65 mm Average corected pull in of grips, 6 mm. 50 0 different sizes 210 66 mm mim LO & 75me 1.0 asTHE ANCHORAGE COMPRISES OF THE FOLLOWING PARTS : SEARING PLATE (PART NO.13000 $/1) : The specially forged bearing plate anchors the cable and transfers the prestressing force to the guide. 12 nos. of conical holes are accurately drilled along the ‘iccumference for anchoring of the individual strands. t ig made of alloy steel. The bearing plate has a centrally threaded hole for grouting Test results show forged bearing plate can cater thirty per cent more force than normal Alloy Stel. GUIDE (PART NO.13000 S/2) : ‘The guide is embedded within the structure and distrib- ules the tendon force to the end block concrete. It is made of grey cast iron. 2 Nos. of M 12 x 40 Lg, bolts are used for fixing the guide to the form work CONCRETE STRENGTH Anchorages are designed for a minimum concrete cube strength at transfer of 35N/mm? GRIPS (PART NO.13000 $/3) Individual strands are anchored by means of 3 seg ANCHORAGE ARRANGEMENT FOR VARYING NUTABER (7753, 8713, 9T13 & 10712) This Makes it possible to accommodate small prestres steel without changing either the anchorage diameter of stee! or prestressing equipment. o 4 eye 6 = 6b0 oa conical grips. 3 segment grips ensure superior gripping The grips are made of case hardened and tempered alloy ste. CIRCLIPS (PART NO.19000 S/4) ‘Three segment grips are clubbed together by circips. PLACING OF ANCHORAGES - ‘The guides should be placed in position before concret: ing. The sheathing should be inserted into the guide ‘mouth. The joint between the guide and sheathing should bbe made leakproof to prevent grout leakage, by suitable adhesive tapes GUIDELINES FOR GOOD PRACTICE ‘The bearing plate and guide should be thoroughty cleanes before use. The holes in the bearing plate are important and must be cleaned with Petrol. Wax oF any suitat thin consistency grease should be applied to the outer surface of the grips before threading the grips on the cable (lor better performance) OF STRANDS sing force whenever-required thereby saving the weight ofANCHORAGE DESIGN WITH FINITE ELEMENT TECHNIQUES I Key component in the anchorage is the Guide — ie, fast ifon unit which transfers toad from the bearing plate into concrete end block, The behaviour of the tube unit is complex and difficult to analyse by traditional: methods and so after initial design studies, it was de- ided to design the component using finite element tech- EXPERIMENTAL WORK : nique. This has enabled a better understanding of the behaviour of the guige unit ‘The model was developed to run on finite element pro- Gram. Figure shows the finite element mesh on different planes and component. Testing of anchorage in end block has been an important part of the develooment, The anchorages were tested in All dimensions are in mm, the FLLP. recommendation and 8S 4447 (fig, between @ of bearing and end faces of girders - 1/2 wiser 8 = Min. distance between end face of girders - 1260 « (Min ) at Indian institute of Technology (|. 1. T.), Madras. gad Teoma Sia 1 9+ 180 100 mm recess provided in the end block portion.)MINIMUM RECESS DIMENSIONS Fig 9 The two alternatives, viz, spiral and mesh reinforcement a1@ detailed below. Any one of the two may be used depending on suitability. WB. AU dimeasions in this bulletin are in millimeters. MINI. CLEARANCE FOR'S-6 JACK BEHIND THE ANCHORAGE NOTE: Recommended minimum clearance between end faces Of gitders is 1250 mm. $-6 jacks af smaller length hav- ing 200 mm stroke can be made available on request. ‘Minimum clearance required for these jacks is only 1060 ‘mm from the end face of the gi Fig 17 DEAD END ANCHORAGE | geet ue | Fig 72 When the anchorage is accessible, normal anchorage an be used at the dead end and, blocked manually (Jaws driven in by Sledge hammer). ithe non-tensioned end is not accessible at the time of stressing, the ends of the strands can be swazed as shown here, in such case full prestressing "arez :: availznle emmediately be- find the anchoring port, nen this is nat necessary ‘other more economical ‘smunons viz. bonded: strand method etc. can be adopted. Further details of swaged anchorages can be furnished on requesti9K1i3. PRESTRESSING ANCHORAGEExt length of cable at dead end! {from the face of the guide) Minimum recommended intemal diameter of sheathing »” * ~ Average corrected pull-in of grips i | T . f aa ‘ t 3 ad FY BEARING BATE GAIP & CIRC. BOLT M2 x 4916 28 Fig. 1 1THEJANCHORAGE “COMPRISES OF THE FOL- LOWING PARTS : SEARING PLATE (PART NO. 1300/11) ‘The specially torged Bearing Plate anchors the eable and transfers the prestressing force to the quide. 19 Nos. of conical holes are accurately drilled along the plates for anchoring ol the individual strands, GUIDE (PART NO. 1300012) The guida fs embedded within the structure and distutes the tendon force to the end bloceEonérete: Its made of grey cast iron, 2 Nos, 6tM12 x 40Lg. bolls ara used for fixing tne guide o the form work, GRIPS (PART NO, 13000/3) Individual strands are anchored bymeans of 3 segments conical grips. 3 segments grips ensure superior gripping. The grips are mace of case hardened and tempered alloy steel, CIRCLIPS (PART NO. 130004) Thee segment grips are clubbed together by ircips. PLACING OF ANCHORAGES : ‘The guides should be placed in position belore concreting. The sheathing should be inserted into the guide mouth. The joint between the guide and sheathing should be made leakproo! to prevent grout leakage, by suilable adhesive tapes. GUIDELINES FOR GOOD PRACTICE :. The bearing plate and guide should be. * thoroughly cleaned before use. The holes in the bearing plate are important and mpdst be cleaned wilh Petrol Wax-or any suitable thin consistency grease should be applied to the Suter surface of the grips betore threading the grips on the cable. (for better perfor. mance), : SETTING OUT DETAILS: Concrete cube - . Strength at the time of 1 transter (MPa) ick = 33 Ick'= 28, tek 2 20, 3 (mm) o(mm 390 220 320 > 240 340 260Fig. 5” ab dia of D> a Ei M.Sbar eee 6 6 360} 60 | SPIRAL REINFORCEMENT* pee: MINSCLEARAI 1350, JACK [BEHIND CE. FOR a Fig.6 = CHARACTERISTICS OF K-350 JACK 4p oPeRaTING CAPACITY TENSION CYCLE AREA q ‘RETURN CYCLE AREA + MAX. TENSIONING PRESSURE MAX. RETURN PRESSURE MAX. STROKE OVERALL LENGTH IN CLOSED POSITION, DIAMETER OF BASIC JACK WEIGHT OF BASIC JAcy LENGTH TO 8€ ALLOWED FOR WEDGING All dimensions in this bulletin are in mitimeters. 3138 KN (820 TONNES 480 em? 232 omt 853 Kg em? 173 Kg Jom* 250 mm. 747 min, 440mm, * 328 Ko, 900 mm,a3, Bombay 409018” Tals 49H 129/49215 21. 3325: 49297 tares2 335; Fax: 091-22-4936213 Grams :?FREYSSr Bombay-16 JAR ij Freyssinet products — or Civil engine ering... Branches 2nd Flos a219K45 PRESTRESSIN ANCHORAGE, 4219K SYSTEM DETAILS (For Class-I Strands conforming to 15 6006-1983) U.TS. of Cable - $06.7 MT. Maximum Allowable Force in the cable after anchoring (as per IRCI8-1988) 405.4 MT. _ Nominal Steel Area 140x19 2860 sq ran © Nominal Weight of Cable . 20.9 kg/m Extra Length of Strands requited ‘at Jacking End 1090 mm 100mm 7 a BEARING PLATE: The special forest Beating ~ “nos. of tapeted conical holes are arcuraely dalled GRIPS & CIRCLIP: Individual strands ace anchored by means of 3 se + stipping. Grips are made of case hardeasd and tempered alloy sel. Thrze segment grips are elu togsther by cicclips ANCHORAGE DETA1 Ps - chorage Centres- Edge Clearances Recesses fn y c Characteristic Cube Strength a lb © | ay] a e | « a |: ‘ of Conerete at 28 days (Mpa) | mm |-am 135 | a ee Pom M40 380 | 270 M35 410 | 300 ‘The two alternatives viz. Spiral and Mesh reinforcement are detailed below," Dia of val slal¢ nb | Diaof | D | 1 |e MS bar| MS bar [6 | 16 |ts0 [70 570 | 426 [ 16 | 440 | 390 [é Ee Mesh Reinforcement Spiral ReinforcementCHARACTERISTICS OF K-500 JACK Maximum Force : 4595 KN “Tension Cycle Area. 165.8 sq om. Retum Cycle Area. 4523 sq.em Maximum Tensioning Pressure, 600 ke/sq em, Maximum Stroke, 250 mm Overall Length in Closed Position. 718 mm Diameteror Basie Jack 503 mm Weight of Bas Head Office: i 4B, Gilt Finer, Sweing Cemee, Or Anwie Besant Rowd, Worl ddun Fels AVUAT, 4921129, A92LY, Fan: MUR, Telegram: ERE wong 1 Manas Regiana! Offices: Ard Pla, Alanar Cinna Building, Lajpat Nagav-Ill, New Dethie 140.022 Vel: OSH 14. 6S34102.692927; Fae A1-684K208: Talegsame’ FREYSSE Now 1th, 221, AJC, Bose Road, Caloutta WX1017.{ usha martin USHA MARTIN LIMITED DETAILS OF STRESSING EQIPMENTS POST TENSIONING SYSTEMS TECHNICAL DATA JACKS oder Capacty | Overal | Grening | Outer |Ramayea] tin] Max Pimp | We koe Kn | eng siaot | (une) | length ot | rave ‘ype cy nan be strane] (rm) wth pp tor Jack (rom) attachment ‘nm [ier es ai Raar | 100] 865) 700] Hana wo Wire ack operated para of Elec. power Operated 20° Extn es | 0 | near | 190 | 1455 | 1000 | S00 De 5 Wire Jack Feoswanduack | 220 | 795 | From | 170 | 4220 | 350 | 200 0 28 Jerbeatong sve | 220 | 935 | From | 170 | 4220 | 350 | 400 oo. a FRO Siena Jack | 300] 735 | “Front | 220 | Baz [350 | 200 De ro 430 Extra Long Sand Jack soo} 935 | Front | 220 | soz | 350 | 400 =D0- 0 7000 MG i yoo | is | mia | 208 | 22040 | soo | 200 | clon Poner | 110 Oporatod 7800 MG tpl Jack veoo | 730 | mia | an | asco | 700 | 210 -D0- 230 3000 8G ‘Mutput Jack 4000 | aos | mis | 490 | 1257 | 750 | 210 ~De. 540 5000 M6 util Jack sooo | azo | ma | sas | rra7s0 | 750 | 210 sock 640 WIRE JACK ll C | 20 STRAND SAVER JACK. ‘MG NULTIPULL JACK PUMPS Taam fms] Nod | Tw | Waals | Oschogs ] Mowe [ Presswe | Wego] Dimension rom — | pore | sap |e | Meming’ | "gauge | “pump” | ter amy rosea 0 ‘rom tea) Sencaystom nl Type mot | 2 | 19 | aeutoc’| ozeine soo | Boson | 25 | sonezs0.220 Pobre oregnuaint | sto sas se pe eeare | eleeieretor {vay Sno Shia a | a | po | sasineinn | aso 00. 155 | rioxusesz0 154060 FM Eecre | Bleoneveer ‘raiy Smac | 5 | | oe | osummn | a0 be 210 | ssnsoseeon $o0dso0o | “7sSETTING OUT DETAILS STRAND SYSTEM : e 6 BEARING PLATE F Lae ruse unr PS. Foe | Nominal] Anchorage Nominal Setting out dimensions | Nominal] Jack Syston KN Dect rb. |___dimensions (im) mm) Tendon “Tendon je mass ur tem) [a 6 [ce [ole] [a | trom aris | 735 | saa | 42 fazexiar} 91 | as | 120] 150] 110 | 145] 3.10 | Je0rt000 avis | 104s | eas | 51 | a5axise] 132. | 100] 105 | 240] 140 | 195 | 441 | s20vt000ms zria | 1286 | 1020 | 51 |asaxise] 132 | 100 | 100] 240] 140 | 195] 5.43. | Ja0v000NG 125 | 1460 | 66 | roexis2] 62 | 125] 105 | 240] 160 | 200] 771 | t000me yarts | 2205 | 1763 | 5675 | 207x207] 170 | 145 | 105 | 235 | 165 | 250] 9.90 | 1800mG vavis | 3128 | 2503 | aoves |essxeas| 255 | 190] 105 | 270 | 190 | 255] 1322 | 4000 ma sata | a490 | 2702 | sows |257x257| 245 | 180 | 120 | 290 | 205 | 205 | 1473 | some sorts | 4983 | 3063 | 100 |s0axa08] 277 | 220] 130 | as0| 230 | a0 | 20.95 | 4000 ua 5000 MG aria | 4960 | 3968 | 100 [335x395] 520 | 250 | 130 | 360 | 242 | 432] 20.93 | 4000 ma. 5000 MG aitta | sees | 4ssa | 100 |assxass] 520 | 280 130 | 360 | 242 | 432] 24.03 | so00me 5000 MG WIRE SYSTEM : Sieg pall VO3«T05 ‘are 1237 7s | sie6 | 42 182 | 100 | 75 | 125 | 100 | 150 | 363 Matipull 1504082 1000 Single pul Toaxt0s Wark 128 oot | 57s | as, 12 | 100 | 75 | 125 | 100 | 150 | a7 Mtl 150x152 4000016 Database on cas 7 ply os eaton stands as per BIS 24268-1995 wih Mir baking ol of 18871 on 127s a 2607 WN oe 152 rm da Neral ror sation aro 3870 2g rn and 140 Ds rm vespetel fo 2.7 re aod 15.2 di Nene nti et ranch ps the ie ts the nb of sadn teers the secon hove gies thes ie peGENERAL NOTES 1. USHA MARTIN anchorages rafertd inthis data sheet are designed for a minimum concrete sranghh of 350 bysiem2 2. Pocket dimensions are for nortoal packets: any deviation inthis & to be stcied individually taking Jack demensions ilo account 3, Duct diameter given is the internal diameter: the external diameter is approximately S mm bigger and these are suificienly large te accommodate the profiles if required 4. Lengths of stand quoted in the data sheet for Jack attachemant are measured from the face ofthe anchoraage tube uni casting 5, The spacings, edge covers and! grouping of cables shall conform io relevant codes of practice. WEDGE SET Nominal wedge set values are as follows ‘Werige set in the anchorage during transier causes loss of prestess. Wedge set in the non-stressing anchorages and temporary Jack wedge occurs during stressing and causes ari apparent increase in extension but no loss of presiness For we nthe formula Px = Poo.{u+Ks) Where Px he presvessing force at distance x m from the Jack Po = the force applied by the prestessing Jick the base of Napieian logarithms cocfcient of ction ne turned ncugh in vacans) ‘Webbie faci: (Note that he dimension xi the length of endon upto the Point of tachment to te Jack) ‘Typical values ofp when triaht metal sheathing used For stand syser 0.20 to 0.25 For wie system 0.25 100.30 ‘Typical values of when bright metal sheathing is used When ducts are adequately supported K may bo intemo- bated between For srand ster 0,0020-0.0035 per metre For wie system 0.00390,0085 per meter ANCHORAGE FRICTION Anchorage fiction vers sightly from terion to tendon dleperdient upon the number of strands involved. The fce- tion sekdom exceeds 3% and is usualy ingnored a8 a sea: rate item, it being covered by the generaly conservative duct fiction values. JACK FRICTION A Jacks are calrated to give the load actually applied to the strand ui and thus no allowance need to be made for Jack kicion, PERCENTAGE LOSS OF PRESTRESS oF WireSivond Dia mn 120 40CKS. MARIA WIRE JACKS MULTIPULL JACKS Stesing | Sirening ; Jack | steessing | dace | Stpsing, sack | Stesing cies | anchorage | Wiges | Anchorage | Anchorage, | wedges’ | anchorage fava) | taws) | fava) | YR Sen i Nee (aug) | tava) mm | “mm | ‘mm | aded ack a Tam Wie 3 5 4 13 mm ond Imm ond 5_| 6109 5 5 FRICTION FRICTIONAL LOSS ‘DUCT FRICTION ‘alee rm the ora Px Poids T TOTAL ANGLE (0 + 02) radane GROUTING The estimated net quantities f cement equi forging sven blow ‘Systern Gere Femued ‘System Cement Hague 4u13 175. 12115 615 at15, 260) 19T13 615) 713 260) 19715 92.0 75 435) 27013 920 rae) 580) 33. 92.0 127 145 128 166MULTIPULL JACK DIMENSIONS (mm) sack a |@)e | | © F wos | @ | 28 | 7 | ae | om | so 1800 MG wo |. 388 342, 256, 430 [4000 mo 85 415, 490 354 510 seong | 100 | ms | as | sis | 3 565 DUCT SETTING OUT Baer D a a [ot % 80 100 E A 70 5 | 100 106, 140 B © 7 | 7 5 109 135 € 6 wo | | 0 no ooo. D 6 70 7 8 90 70 See E 130 wo | 40 | 165 170 205 REGD. OFFICE : Mangal Kalash, 2A Shakespeare Sarani, Kolkata - 700 071, Ph. : 039 39800 300, Fax : 033 2262 9029, 39800 400 FACTORY : Tatisilwai, Ranchi - 835103, Ph. : 0651 3051 641, 3051 613, Fax : 0651 2265697 REGIONAL OFFICES : Bangalore : 49 St. Marks Road, Jyothimahal | floor, Bangalore - 560 001, Ph. : 080 2221 3076/1314, Fax : 080 22273552, 22217553, Delhi: 704, Suryakiran, 19 Kasturba Gandhi Marg, New Delhi - 100 001, Ph. :011 2931 5186/5157, Fax : 011 2332 5586, 2332 0723, Kolkata: Mangal Kalash, 2A Shakespeare Sarani, Kolkata - 700 071, Ph. : 033 39800 300 Fax : 033 2282 9029, 39800 400 Mumbai: 168, C. §.T. Road, Agarwal Estate, Noar Metro Playing Cards, Kalina, Santacruz (East), Mumbai - 400 098, Ph. : 022 3064 5451, 3064 5400, Fax : 022 3064 5500 NOTE "The company i koeping with ts pac of contin! Improvement ft product. reserves the ip to change is spetcatans without nt.