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Domestic Air Conditioner

SERVICE MANUAL

Models
HSU-18C03/V(ZXF)
HSU-18H03/V(ZXF)
HSU-22C03/V(ZXF)
HSU-22H03/V(ZXF)

! Features

! Comfortable:wide-angle airflow
! health air purifying
! quiet operation
! energy efficient

Serial Number: 0010540329 Version:00.00 Edition: 2005-05-8


Domestic Air Conditioner

Content

1. Description of product model coding and series introduction--3


2. Specifications -------------------------------------------------------------6
3. Curves of performance --------------------------------------------------11
4. Description,net dimensions and functions of main components
and accessories------------------------------------------------------------14
5. Knock-down drawings and part lists ---------------------------------17
6. Brief introduction to electrical control functions ------------------28
7. Wiring diagram ----------------------------------------------------------38
8. Circuit diagram ------------------------------------------------------------42
9. Trouble shooting -------------------------------------------------------------44
10. Refrigerating cycle diagram ------------------------------------------46
11. Noise level test chart and air veloc ity distribution -------------------------48
12. Installation manual -----------------------------------------------------51

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Domestic Air Conditioner

DESCRIPTION OF

PRODUCT MODEL CODING

& SERIES INTRODUCTION

3
Domestic Air Conditioner

Introductory Remarks
Description of coding rules of unit model
Coding rules and descriptions are as follows:

1 2 3 4 5 6 7 8 9 10

Function Point
Developing sequence :A,B,C,D...

Applicable voltage:3(220~230V),4(240V)
Applicable frequency:0(50HZ),1(60HZ)
L/C-cooling only
Function code R/H-heat pump
E-electric aided heating
Nominal cooling capacity (BTU/h)with the first two
numbers based on thousand unit
The structure code of indoor & outdoor unit: S(wall-mounted),W(window type),P (cabinet type)
H-Abbreviation of Haier

Examples:
HSU-18H03/VA(ZXF),It represents wall-mounted split type heat pump air conditioner .
The cooling capacity is 18000BTU/h,and the power supply is 220-230V/50Hz,

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Domestic Air Conditioner
Description of product model coding and series introduction

Standard Situation/Conditions
indoor air status outdoor air status
No. Operating condition DB C
O
WBOC DB C O
WBOC

1 Norminal cooling 27OC 19OC 35OC 24OC

2 Norminal heating 20OC Not control 7OC 6O C

3 Norminal electrical
heating --- --- --- ---

C.Series brief introduction

1.comfortable:wide-angle airflow
The vertical dual-flap and horizontal wide-angle louvers ensure the cool(warm) air reaches every
corner of the room.

2.Health air purifying


An air purifying filter with deodorizing and disinfecting functions keeps the air clean and users
healthy.

3.Quiet operation
Fan With Random-pitched Blades.
Random-pitched blades help reduce operating noise while maintaining a high airflow rate.
4.Engergy efficient
The design of inner-grooved copper tube greatly increases the refrigerant contact area and the
efficiency of cooling/heating functions.

5.Convenience
Auto restart and washable panel:
The grille can be removed easily and washed when necessary.Any series have the function then
even if the power falls when the unit is operating unit will automatically return to the operating
settings in use before the power failure when power is restored.

6.Wide variety of functions


24-Hour Timer:
24-hour timer allows users to select the exact time they would like the air conditioner to turn on
and to turn off.Timers on previous models operation based on the number of hours of desired
operation.

7.Night-set models
When the air conditioner is operationg on the timer-off circuit.The preset room temperature
gradually rises(going down in heating)before the unit stops as shown delow.Users can sleep
comfortably without sudden change in temperature.
8.Program”dry”
This function automatically reduces the level of humidity while maintaining the preset indoor
temperature.
Domestic Air Conditioner

Specifications
Domestic Air Conditioner

Model: Appearance color White/White


(HSU-18C03/V(ZXF)) (indoor/outdoor):

Cooling capacity: 5000W Heating capacity: -------------------


Cooling coefficient: 2.70 Heating coefficient: -------------------
Cooling power input: 1850W Heating power input: -------------------
Moisture removal 1.0X10-3m3/h Frequency range -------------------
Operating voltage range 1PH, 220-230V~,50Hz Refrigerant type R22
Operating temp. range 18 C-43 C
O O
Air sending angle/distance 60 O

Cross flow fan(indoor unit)


Variation of temp. adjust +1 C O
Fan type/quantity Axial fan(outdoor unit)
Climate type: T1 Class of electric shock protection: I
Indoor unit noise outdoor unit noise
45/43/40dB(A) 56dB(A)
(cooling) (cooling)
Indoor unit noise outdoor unit noise
(heating) ---------------------- -----------------
(heating)
net dimensions 870X235X305mm net dimensions 780x245x540mm
Packaging dimensions Packaging dimensions
962X312X365 mm 930X340X614mm
(indoor unit) (outdoor unit)
weight(indoor unit ) 12/15(net/gross)kg Piling layers for indoor/outdoor 8/4
unit
Max. mounting height
difference: 15m Outdoor unit net/gross weights: 36/41(net/gross) kg

R22 1100g Current entering side


Refrigerant charge (indoor/outdoor) indoor

Frequency of filter cleaning Once/2 weeks Max. refrigerant charge -------------


Compressor model TH338VEEC Compressor manufacturer MITSUBISHI
Compressor oil charge 520ml Compressor protector type internal
Maxi. length of connecting 15m model of 4-way valve:
pipe: -------------
Cap. tube type muffle
TP2Y copper tube Length/diameter of drain hose 2000mm/O16mm
model:
Fan speed: (r/min) 1350/1150/950 (indoor) Type/size of evaporator and Internal treaded pipe
860(outdoor) condenser O7/O9.52mm
Max. operating pressure at Max. operating pressure at cool
2.65MPa 0.65MPa
warm side: side:
1/4”,1/2” Appearance features Indoor unit:Plastic
cut-off valve:
Outdoor unit: Metal

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Domestic Air Conditioner

Model: Appearance color White/White


(HSU-18H03/V(ZXF)) (indoor/outdoor):

Cooling capacity: 5000W Heating capacity: 5500W


Cooling coefficient: 2.70 Heating coefficient: 3.14
Cooling power input: 1850W Heating power input: 1750W
Moisture removal 1.0X10-3m3/h Frequency range -------------------
Operating voltage range 1PH, 220-230V~,50Hz Refrigerant type R22
Operating temp. range -7 C-43 C
O O
Air sending angle/distance 60 O

Cross flow fan(indoor unit)


Variation of temp. adjust +1 C O
Fan type/quantity Axial fan(outdoor unit)
Climate type: T1 Class of electric shock protection: I
Indoor unit noise outdoor unit noise
45/43/40dB(A) 56dB(A)
(cooling) (cooling)
Indoor unit noise outdoor unit noise
(heating) 45/43/40dB(A) 56dB(A)
(heating)
net dimensions 870X235X305mm net dimensions 780x245x540mm
Packaging dimensions Packaging dimensions
962X312X365 mm 930X340X614mm
(indoor unit) (outdoor unit)
weight(indoor unit ) 12/15(net/gross)kg Piling layers for indoor/outdoor 8/4
unit
Max. mounting height
difference: 15m Outdoor unit net/gross weights: 37/42(net/gross) kg

R22 740g Current entering side


Refrigerant charge (indoor/outdoor) indoor

Frequency of filter cleaning Once/2 weeks Max. refrigerant charge -------------


Compressor model TH338VEEC Compressor manufacturer MITSUBISHI
Compressor oil charge 520ml Compressor protector type INTERNAL
Maxi. length of connecting 15m model of 4-way valve:
pipe: -------------
Cap. tube type muffle
TP2Y copper tube Length/diameter of drain hose 2000mm/O16mm
model:
Fan speed: (r/min) 1350/1150/950 (indoor) Type/size of evaporator and Internal treaded pipe
860(outdoor) condenser O7/O9.52mm
Max. operating pressure at Max. operating pressure at cool
2.65MPa 2.65MPa
warm side: side:
1/4”,1/2” Appearance features Indoor unit:Plastic
cut-off valve:
Outdoor unit: Metal

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Domestic Air Conditioner

Model: Appearance color White/White


(HSU-22C03/V(ZXF)) (indoor/outdoor):

Cooling capacity: 5950W Heating capacity: -------------------


Cooling coefficient: 2.64 Heating coefficient: -------------------
Cooling power input: 2250W Heating power input: -------------------
Moisture removal 1.0X10-3m3/h Frequency range -------------------
Operating voltage range 1PH, 220-230V~,50Hz Refrigerant type R22
Operating temp. range 18 C-43 C
O O
Air sending angle/distance 60 O

Cross flow fan(indoor unit)


Variation of temp. adjust +1 C O
Fan type/quantity Axial fan(outdoor unit)
Climate type: T1 Class of electric shock protection: I
Indoor unit noise outdoor unit noise
45/43/40dB(A) 56dB(A)
(cooling) (cooling)
Indoor unit noise outdoor unit noise
(heating) ---------------------- ----------------------
(heating)
net dimensions 870X235X305mm net dimensions 810x288x680mm
Packaging dimensions Packaging dimensions
962X312X365 mm 949X406X745mm
(indoor unit) (outdoor unit)
weight(indoor unit ) 12/15(net/gross)kg Piling layers for indoor/outdoor 8/4
unit
Max. mounting height
difference: 15m Outdoor unit net/gross weights: 58/63(net/gross) kg

R22 2050g Current entering side


Refrigerant charge (indoor/outdoor) indoor

Frequency of filter cleaning Once/2 weeks Max. refrigerant charge -------------


Compressor model PH240X3CS Compressor manufacturer TOSHIBA
Compressor oil charge 950ml Compressor protector type INTERNAL
Maxi. length of connecting 15m model of 4-way valve:
pipe: -------------
Cap. tube type muffle
TP2Y copper tube Length/diameter of drain hose 2000mm/O16mm
model:
Fan speed: (r/min) 1350/1250/1150 (indoor) Type/size of evaporator and Internal treaded pipe
880(outdoor) condenser O7/O7mm
Max. operating pressure at Max. operating pressure at cool
2.65MPa 0.65MPa
warm side: side:
3/8”,5/8” Appearance features Indoor unit:Plastic
cut-off valve:
Outdoor unit: Metal

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Domestic Air Conditioner

Model: Appearance color White/White


(HSU-22H03/V(ZXF)) (indoor/outdoor):

Cooling capacity: 5950W Heating capacity: 6600W


Cooling coefficient: 2.64 Heating coefficient: 3.07
Cooling power input: 2250W Heating power input: 2150W
Moisture removal 1.0X10-3m3/h Frequency range -----------------
Operating voltage range 1PH, 220-230V~,50Hz Refrigerant type R22
Operating temp. range -7 C-43 C
O O
Air sending angle/distance 60 O

Cross flow fan(indoor unit)


Variation of temp. adjust +1 C O
Fan type/quantity Axial fan(outdoor unit)
Climate type: T1 Class of electric shock protection: I
Indoor unit noise outdoor unit noise
45/43/40dB(A) 56dB(A)
(cooling) (cooling)
Indoor unit noise outdoor unit noise
(heating) 45/43/40dB(A) 56dB(A)
(heating)
net dimensions 870X235X305mm net dimensions 810x288x680mm
Packaging dimensions Packaging dimensions
962X312X365 mm 949X406X745mm
(indoor unit) (outdoor unit)
weight(indoor unit ) 12/15(net/gross)kg Piling layers for indoor/outdoor 8/4
unit
Max. mounting height
difference: 15m Outdoor unit net/gross weights: 59/64(net/gross) kg

R22 2000g Current entering side


Refrigerant charge (indoor/outdoor) indoor

Frequency of filter cleaning Once/2 weeks Max. refrigerant charge -------------


Compressor model PH240X3CS Compressor manufacturer TOSHIBA
Compressor oil charge 950ml Compressor protector type INTERNAL
Maxi. length of connecting 15m model of 4-way valve:
pipe: -------------
Cap. tube type muffle
TP2Y copper tube Length/diameter of drain hose 2000mm/O16mm
model:
Fan speed: (r/min) 1350/1250/1150 (indoor) Type/size of evaporator and Internal treaded pipe
880 (outdoor) condenser O7/O9.52mm
Max. operating pressure at Max. operating pressure at cool
2.65MPa 2.65MPa
warm side: side:
3/8”,5/8” Appearance features Indoor unit:Plastic
cut-off valve:
Outdoor unit: Metal

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Domestic Air Conditioner

Curves of performance of compressor

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Domestic Air Conditioner

Curves of compressor performance


Compressor:TH338VEE

TH338VEE

CONDENSING
50Hz 220V
TEMPERATURE
FLOW RATE O
C

160

150
40
140 45
50
55
130 60

120

110

(KG/HR)

11.3

10.3
40

AMPS 45
9.3 50
55
8.3 60

(A)

2140
40
WATTS 2040
45
INPUT
1940 50
1840 55
60
1740

(W)

8390

40
7390 45
50
55
CAPACITY 6390
60

4390

(W)

4 5 6 7 8 9 10
O
C
0 1 2 3
evaporating temperature 0.7 MPa(A)
0.5 0.55 0.6 0.65
suction pressure R-22

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Domestic Air Conditioner

Curves of compressor performance


Compressor:PH420X3C-8KUC1

2700
60
2500
55
INPUT(W)

2300
50

2100
45

1900
-5 0 5 10

13.0

12.0 60
CURRENT(A)

55
11.0

50
10.0
45

9.0
-5 0 5 10
(W)

9000
45
8400 50
CAPACITY

7800 55
60
7200
6600
6000
5400
4800
10
-5 0 5
EVAPERATING TEMP. ( C)
O

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Domestic Air Conditioner

Description,dimension and function of


main components and accessories

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Domestic Air Conditioner

Indoor unit

Display board Outlet


Inlet Air filter(inside)
Air Purifying Filter UV light degerming
(inside) device (inside)

Inlet grille
Anion generator
Vertical flap (inside)
(adjust up and down air flow.
Don't adjust it manually) Power plug
Horizontal louver
(adjust left and right air flow)

Outdoor unit

HSU-18C03/V(ZXF) HSU-22C03/V(ZXF)
HSU-18H03/V(ZXF) HSU-22H03/V(ZXF)

INLET CONNECTING PIPING AND ELECTRICAL WIRING

OUTLET DRAIN HOSE

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Domestic Air Conditioner
NE T DIME NSIONS FOR INDOOR UNIT

780 197

250

NE T DIME NSIONS FOR OUT DOOR UNIT

540

68

140 500 123 55 67


780 62 15
256
845 286

HSU-18C03/V(ZXF)
HSU-18H03/V(ZXF)

HSU-22C03/V(ZXF)
HSU-22H03/V(ZXF)

16
D

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Domestic Air Conditioner

KNOCK-DOWM DRAWINGS FOR INDOOR UNIT(HSU-18/22C/H03/V(ZXF))

18

17

16
19

15
20 21 22
14

13 23
24
12

25
11 27

36 26

10 29 28
9
30
8

6
7
5
31
4

2
3 34
32
1
35
33

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Domestic Air Conditioner

T
N S
S M T F

1 F 001020 55 SU 18 0 F 1
2 F EFT 001020 558 SU 18 0 F 1
F RI T 001020 559 SU 18 0 F 1
F U 001020 555 SU 18 0 F 1
5 F DO N 001020 55 SU 18 0 F 1
R EFT 001020291 SU 18 0 F 1
7 R MID 0010202207 SU 18 0 F 1
8 I U 001020 55 SU 18 0 F 1
9 S 001020 5 5 SU 18 0 F 2
10 D 0010101 9 SU 18 0 F 1
11 F 001020 552 SU 18 0 F 1
12 E 001070 8 0 SU 18 0 F 1
1 001080525 SU 18 0 F 1
1 F F 001020 SU 18 0 F 1
15 D 001080550 SU 18 0 F 1
1 D 0010805509 SU 18 0 F 1
17 F 0010805 95 SU 18 0 F 1
18 M 0010101 8 SU 18 0 F 1
19 S M SIDE 0010 02 SU 18 0 F 1
20 S M EFT 0010 01870 SU 18 0 F 1
21 S M RI T 0010 01871 SU 18 0 F 1
22 N I 0010 00 7 SU 18 0 F 1
2 M 001 000088 SU 18 0 F 1
2 M 001020 5 9 SU 18 0 F 1
25 E 0010 0 58 SU 18 0 F 1
2 T 0010 01858 SU 18 0 F 1
27 S 001020 550 SU 18 0 F 1
28 0010 0 2 SU 18 0 F 1
29 S 001020 551 SU 18 0 F 1
0 0010201995 SU 18 0 F 1
1 R 001 1 5 SU 18 0 F 1

2 R 0010 0 2 SU 18 0 F 1
00108029 SU 18 0 F 1
D 001 1 0 9 SU 18 0 F 1
5 SU 18 0 F 1
0010 00115 SU 18 0 F 1
1T ;T

2 ;T "*"

T
""

T T
T " "

T FO

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Domestic Air Conditioner

T
N S
S M T F

1 F 001020 55 SU 18 0 F 1
2 F EFT 001020 558 SU 18 0 F 1
F RI T 001020 559 SU 18 0 F 1
F U 001020 555 SU 18 0 F 1
5 F DO N 001020 55 SU 18 0 F 1
R EFT 001020291 SU 18 0 F 1
7 R MID 0010202207 SU 18 0 F 1
8 I U 001020 55 SU 18 0 F 1
9 S 001020 5 5 SU 18 0 F 2
10 D 0010101 9 SU 18 0 F 1
11 F 001020 552 SU 18 0 F 1
12 E 001070 8 0 SU 18 0 F 1
1 001080525 SU 18 0 F 1
1 F F 001020 SU 18 0 F 1
15 D 001080550 SU 18 0 F 1
1 D 0010805509 SU 18 0 F 1
17 F 0010805 95 SU 18 0 F 1
18 M 0010101 8 SU 18 0 F 1
19 S M SIDE 0010 02 SU 18 0 F 1
20 S M EFT 0010 01870 SU 18 0 F 1
21 S M RI T 0010 01871 SU 18 0 F 1
22 N I 0010 00 7 SU 18 0 F 1
2 M 001 000088 SU 18 0 F 1
2 M 001020 5 9 SU 18 0 F 1
25 E 0010 0 221 SU 18 0 F 1
2 T 0010 01858 SU 18 0 F 1
27 S 001020 550 SU 18 0 F 1
28 0010 0 1 SU 18 0 F 1
29 S 001020 551 SU 18 0 F 1
0 0010201995 SU 18 0 F 1
1 R 001 1 5 SU 18 0 F 1

2 R 0010 015 0 SU 18 0 F 1
00108029 SU 18 0 F 1
D 001 1 0 9 SU 18 0 F 1
5 SU 18 0 F 1
0010 00115 SU 18 0 F 1
1T ;T

2 ;T "*"

T
""

T T
T " "

T FO

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Domestic Air Conditioner

The proportion
No. in exploded Spare parts
Spare parts number Model QTY. Failure rate of the spare remark
view description in english
part stock
1 Front Panel 0010203553 HSU-22H03/VA(ZXF) 1 Y
2 Air Filter (LEFT) 0010203558 HSU-22H03/VA(ZXF) 1
3 Air Filter (RIGHT) 0010203559 HSU-22H03/VA(ZXF) 1
4 Flap (UP) 0010203555 HSU-22H03/VA(ZXF) 1
5 Flap (DOWN) 0010203556 HSU-22H03/VA(ZXF) 1
6 Rotor (LEFT) 0010202914 HSU-22H03/VA(ZXF) 1
7 Rotor (MID) 0010202207 HSU-22H03/VA(ZXF) 1
8 Inlet Grille (UP) 0010203554 HSU-22H03/VA(ZXF) 1
9 Screw Cover 0010203565 HSU-22H03/VA(ZXF) 2
10 Decorate Bar 0010101439 HSU-22H03/VA(ZXF) 1
11 Front Cover 0010203552 HSU-22H03/VA(ZXF) 1
12 Evaporator Assy. 0010706841 HSU-22H03/VA(ZXF) 1 Y
13 Bearing 0010805256 HSU-22H03/VA(ZXF) 1
14 Cross Flow Fan 0010203643 HSU-22H03/VA(ZXF) 1
15 Display Panel Assy. 0010805506 HSU-22H03/VA(ZXF) 1
16 Drain Pan Assy. 0010805509 HSU-22H03/VA(ZXF) 1
17 Frame Assy. 0010805495 HSU-22H03/VA(ZXF) 1
18 Mounting Plate 0010101438 HSU-22H03/VA(ZXF) 1
19 Swing Motor (SIDE) 0010402433 HSU-22H03/VA(ZXF) 1 Y
20 Swing Motor (LEFT) 0010401870 HSU-22H03/VA(ZXF) 1 Y
21 Swing Motor (RIGHT) 0010401871 HSU-22H03/VA(ZXF) 1 Y
22 Negative Ion Generator 0010400337 HSU-22H03/VA(ZXF) 1 Y
23 Motor 001A3000088 HSU-22H03/VA(ZXF) 1 Y
24 Motor Cover 0010203549 HSU-22H03/VA(ZXF) 1
25 Electricity Power Cord 0010403221 HSU-22H03/VA(ZXF) 1 Y
26 Terminal Block 0010401858 HSU-22H03/VA(ZXF) 1 Y
27 Service Box 0010203550 HSU-22H03/VA(ZXF) 1
28 PCB 0010403461 HSU-22H03/VA(ZXF) 1 Y
29 Service Cover 0010203551 HSU-22H03/VA(ZXF) 1
30 Wires Cover 0010201995 HSU-22H03/VA(ZXF) 1
31 Guard Ring 001A1433544 HSU-22H03/VA(ZXF) 1

32 Remote Controller (Haier) 0010401540 HSU-22H03/VA(ZXF) 1 Y


33 Air purifying set. 0010802963 HSU-22H03/VA(ZXF) 1
34 Drain Hose 001A1434039 HSU-22H03/VA(ZXF) 1
35 Pipe Clip --------- HSU-22H03/VA(ZXF) 1
36 Bolt Assy. 0010600115 HSU-22H03/VA(ZXF) 1
1,The failer rate and the proportion of the spare-part stock are regarded as the reference of the stock for spare-parts;The first time should be stocked
accroded with the proportion of the spare-parts,and it should be adjusted with the actual quantity 3 months later.

2,easy-damaged;The spare-part which is often damaged and the customer must stock in the spare-parts warehouse,and should be marked with"*"

3,possible damaged:The spare-part which is not often damaged like the easy damaged one and the customer may stock in the spare-part warehouse
accord with the actual case,should be marked with " ".

4,not need provided :The spare-part which is seldom damaged or the maintenance man could not maitmains.The spare parts may be air freighted by the
factory if they were damaged.The customer nees not stock in the spare-part warehouse,should be marked with " x ".

5,Above should be improved accord with the reply of the market half a year per time.

6.The spare parts price on net is FOB Qingdao term.

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Domestic Air Conditioner

KNOCK-DOWM DRAWINGS FOR OUTDOOR UNIT(HSU-18C03/V(ZXF))

11
13
12
31
30

10
9

19
18
15
16
17
14
22

23

24
20
21
7
6

28
8

29 26
25

27
5

4
3
2

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Domestic Air Conditioner

The proportion
No. in exploded Spare parts
Spare parts number Model QTY. Failure rate of the spare remark
view description in english
part stock
1 001A1436043 Front grille HSU-18C03/V(ZXF) 1
2 001A1101009 Front panel HSU-18C03/V(ZXF) 1
3 001A5102021 Nut HSU-18C03/V(ZXF) 1
4 001A2331030A Axial fan HSU-18C03/V(ZXF) 1
5 0010100418 Bracket for fan motor HSU-18C03/V(ZXF) 1
6 0010705439 Condenser HSU-18C03/V(ZXF) 1
7 0010805646 Left-support HSU-18C03/V(ZXF) 1
8 001A1101010 Panel(top ) HSU-18C03/V(ZXF) 1
9 0010704101 Discharge tube HSU-18C03/V(ZXF) 4
10 0010706596 Capillary assy. HSU-18C03/V(ZXF) 1
11 001A5002001 Screw HSU-18C03/V(ZXF) 1
12 0010705949 Service valve HSU-18C03/V(ZXF) 1
13 0010705947 Service valve HSU-18C03/V(ZXF) 1
14 / Nut HSU-18C03/V(ZXF) 1
15 / Service cover HSU-18C03/V(ZXF) 3
16 / Protector for compres HSU-18C03/V(ZXF) 1
17 001A5102050 Nut HSU-18C03/V(ZXF) 1
18 0010701856 Compressor HSU-18C03/V(ZXF) 1 *
19 / Rubber cushion HSU-18C03/V(ZXF) 1
20 0010704102 Suction tube HSU-18C03/V(ZXF) 1
21 001A4000184 Terminal block HSU-18C03/V(ZXF) 1 *
22 001A3600030 Capacitor for compresHSU-18C03/V(ZXF) 1 *
23 001A1301023 Electric box HSU-18C03/V(ZXF) 1
24 001A4400389 Wire group HSU-18C03/V(ZXF) 1
25 001A1434045 Cushion HSU-18C03/V(ZXF) 1
26 001A1301022 Separating plate HSU-18C03/V(ZXF) 1
27 001A1436042 Service cover HSU-18C03/V(ZXF) 1
28 0010805512 Bottom plate assy. HSU-18C03/V(ZXF) 1
29 0010402624 Fan motor HSU-18C03/V(ZXF) 1 *
30 0010805645 Back beam HSU-18C03/V(ZXF) 1
31 0010805644 Back broad HSU-18C03/V(ZXF) 1

1,The failer rate and the proportion of the spare-part stock are regarded as the reference of the stock for spare-parts;The first time should be
stocked accroded with the proportion of the spare-parts,and it should be adjusted with the actual quantity 3 months later.

2,easy-damaged;The spare-part which is often damaged and the customer must stock in the spare-parts warehouse,and should be marked with"*"

3,possible damaged:The spare-part which is not often damaged like the easy damaged one and the customer may stock in the spare-part
warehouse accord with the actual case,should be marked with " ".

4,not need provided :The spare-part which is seldom damaged or the maintenance man could not maitmains.The spare parts may be air freighted
by the factory if they were damaged.The customer nees not stock in the spare-part warehouse,should be marked with " x ".

5,Above should be improved accord with the reply of the market half a year per time.

6.The spare parts price on net is FOB Qingdao term.

23
Domestic Air Conditioner

KNOCK-DOWM DRAWINGS FOR OUTDOOR UNIT(HSU-18H03/V(ZXF))

15
25

16
10

17

20
9

18

19
12 13

21
11

14
7
6
8

23
22
5

24
4
3
2

24
Domestic Air Conditioner

The proportion
No. in exploded Spare parts
Spare parts number Model QTY. Failure rate of the spare remark
view description in english
part stock
1 001A1436043 Front gril HSU-18H03/V(ZXF) 1
2 001A1101009 Front panel HSU-18H03/V(ZXF) 1
3 001A2331030A Fan HSU-18H03/V(ZXF) 1 *
4 0010402624 Motor HSU-18H03/V(ZXF) 1 *
5 0010100418 Motor support HSU-18H03/V(ZXF) 1
6 0010703786 Heat exchanger HSU-18H03/V(ZXF) 1 x
7 0010101388 Back grille HSU-18H03/V(ZXF) 1
8 001A1101010 Tope panel HSU-18H03/V(ZXF) 1
9 0010701898 4-way valve winding HSU-18H03/V(ZXF) 1 *
10 0010703643 Tube assay. HSU-18H03/V(ZXF) 1 x
11 001A3600030 Capacity for compres HSU-18H03/V(ZXF) 1 *
12 001A3600018 Capacity for motor HSU-18H03/V(ZXF) 1 *
13 001A4000092 Terminal block HSU-18H03/V(ZXF) 1 *
14 001A1301023 Electric box HSU-18H03/V(ZXF) 1
15 0010703642 Stop valve HSU-18H03/V(ZXF) 1
16 0010702407 Stop valve HSU-18H03/V(ZXF) 1
17 \ Terminal cover HSU-18H03/V(ZXF) 1
18 \ Protect HSU-18H03/V(ZXF) 1
19 0010701856 Compressor HSU-18H03/V(ZXF) 1 *
20 \ Rubber cushion HSU-18H03/V(ZXF) 3
21 001A4400389 Wire HSU-18H03/V(ZXF) 1
22 001A0100030 Separating plate HSU-18H03/V(ZXF) 1 x
23 0010805512 Bottom plate assy HSU-18H03/V(ZXF) 1 x
24 001A1436042 Service cover HSU-18H03/V(ZXF) 1
25 0010802091 Fresh air device HSU-18H03/V(ZXF) 1

1,The failer rate and the proportion of the spare-part stock are regarded as the reference of the stock for spare-parts;The first time should be
stocked accroded with the proportion of the spare-parts,and it should be adjusted with the actual quantity 3 months later.

2,easy-damaged;The spare-part which is often damaged and the customer must stock in the spare-parts warehouse,and should be marked with"*"

3,possible damaged:The spare-part which is not often damaged like the easy damaged one and the customer may stock in the spare-part
warehouse accord with the actual case,should be marked with " ".

4,not need provided :The spare-part which is seldom damaged or the maintenance man could not maitmains.The spare parts may be air freighted
by the factory if they were damaged.The customer nees not stock in the spare-part warehouse,should be marked with " x ".

5,Above should be improved accord with the reply of the market half a year per time.

6.The spare parts price on net is FOB Qingdao term.

25
Domestic Air Conditioner

KNOCK-DOWM DRAWINGS FOR OUTDOOR UNIT(HSU-22H03/V(ZXF))

33

20
21
22
19
11
10

23
24
25

26

27
13

31 28
18
12

14

17

32
15
16
9

7
8

30
5

29
4
3
21

26
Domestic Air Conditioner

The proportion
No. in exploded Spare parts
Spare parts number Model QTY. Failure rate of the spare remark
view description in english
part stock
1 001A1303126A Front grille HSU-22H03/V(ZXF) 1
2 001A1101038 Front panel HSU-22H03/V(ZXF) 1
3 001A2331024 Fan HSU-22H03/V(ZXF) 1
4 0010401909 Motor HSU-22H03/V(ZXF) 1
5 001A1301133 Motor support HSU-22H03/V(ZXF) 1
6 0010706480 Heat exchanger HSU-22H03/V(ZXF) 1 X
7 001A0100356 Side panel assy.(L) HSU-22H03/V(ZXF) 1
8 001A1436182 Handle HSU-22H03/V(ZXF) 1
9 001A0100124 Top panel assy. HSU-22H03/V(ZXF) 1
10 001A0100125 Service cover assy. HSU-22H03/V(ZXF) 1
11 001A0100126 Side panel(R) HSU-22H03/V(ZXF) 1
12 ———— Back grille HSU-22H03/V(ZXF) 1
13 0010701900 4-way valve HSU-22H03/V(ZXF) 1
14 001A2500004 4-way valve coil HSU-22H03/V(ZXF) 1
15 001A3600030 Capacitor for comp. HSU-22H03/V(ZXF) 1
16 001A3600098 Capacitor for motor HSU-22H03/V(ZXF) 1
17 0010805968 Electric box assy. HSU-22H03/V(ZXF) 1
18 001A4000092 Terminal block HSU-22H03/V(ZXF) 1
19 0010706481 Pipe assy. HSU-22H03/V(ZXF) 1
20 0010702454 Two-way stop valve HSU-22H03/V(ZXF) 1
21 001A5002074 Screw HSU-22H03/V(ZXF) 4
22 0010702420 Three-way Stop valve HSU-22H03/V(ZXF) 1
23 001A5102021 Nut for fan HSU-22H03/V(ZXF) 1
24 ———— Terminal cover HSU-22H03/V(ZXF) 1
25 001A5102050 Nut for compressor HSU-22H03/V(ZXF) 3
26 0010701848 Compressor HSU-22H03/V(ZXF) 1
27 ———— Rubber cushion HSU-22H03/V(ZXF) 3
28 001A4400044 Wires HSU-22H03/V(ZXF) ——
29 001A0100237 Bottom plate assy. HSU-22H03/V(ZXF) 1 X
30 001A0100127 Separating plate assyHSU-22H03/V(ZXF) 1 X
31 001A1762341 Sound insulation cush HSU-22H03/V(ZXF) 1
32 001A1762340 Sound insulation cush HSU-22H03/V(ZXF) 1
33 0010802091 Fresh air device HSU-22H03/V(ZXF) 1

1,The failer rate and the proportion of the spare-part stock are regarded as the reference of the stock for spare-parts;The first time should be
stocked accroded with the proportion of the spare-parts,and it should be adjusted with the actual quantity 3 months later.

2,easy-damaged;The spare-part which is often damaged and the customer must stock in the spare-parts warehouse,and should be marked
with"*"

3,possible damaged:The spare-part which is not often damaged like the easy damaged one and the customer may stock in the spare-part
warehouse accord with the actual case,should be marked with " ".

4,not need provided :The spare-part which is seldom damaged or the maintenance man could not maitmains.The spare parts may be air
freighted by the factory if they were damaged.The customer nees not stock in the spare-part warehouse,should be marked with " x ".

5,Above should be improved accord with the reply of the market half a year per time.

6.The spare parts price on net is FOB Qingdao term.

27
Domestic Air Conditioner

Brief introduction to electrical

control functions

28
Domestic Air Conditioner

HSU-18C03/V(ZXF) HSU-18H03/V(ZXF)
HSU-18H03/V(ZXF) HSU-22H03/V(ZXF)

.ETC

Reviser Verifier Sanctifier Revise time Revise Revise content Remark


reason s

Compile Verify authorization Saction

Countersign

QingDao Haier Air Conditioner Co., Ltd.

May of 2005 Software Version

29
Domestic Air Conditioner

2. Run mode:(Tr: inlet air temperature,Ts the set temperature)


2.1 automatic run mode
The background lighting of the LCD is white
1) cooling only type automatic run mode:
When the system runs under "automatic" mode for the first time, it will determine the
operating mode according to the follows,
Tr Ts+3 Choose Cooling mode
Tr<Ts-3 Choolse Blowing Mode
The system will shift its operating mode between the above mentioned two to changes of
the indoor temperature. If the system is currently under cooling mode, it will switch to
blowing mode when Tr<Ts-3 ; if the system is currently under blowing mode, it will in turn
switch to cooling mode when Tr > Ts+3 . The switching mode as below,
2) cold/warm type run mode:
When the system runs under "automatic" mode for the first time, it will determine the
operating mode according to the follows,
Tr Ts-3 Choose Cooling Mode
Tr< Ts-3 Choose Heating Mode
The system will shift its operating mode between the above mentioned two to changes of
the indoor temperature. If the system is currently under cooling mode, the compressor will
stop functioning if the temperature lowers to such a degree that requires so; then it will
recheck the temperature 15 minutes later: it will switch to the heating mode if the
temperature is Tr Ts-3 ,or it will still stay in cooling mode(including blowing mode). if the
system is currently under heating mode, the compressor will stop running if the temperatur
lowers to such a degree that requires so, then it will recheck teh temperatur 15 minutes
later: it will switch to the cooling mode if the temperature is Tr Ts+3 .

2.2 Cooling run mode: (Tr: inlet air temperature,Ts the set temperature)
The background lighting of the LCD is blue
Temperature control range : 16 30
Temperature control precision: ±1
Compressor can’t be controlled by temperature sensor within 2 minutes after it starts.
Control character: when Tr> Ts, outdoor fan motor and compressor on, and indoor fan
motor run at fixed wind speed. When Tr < Ts, outdoor fan motor and compressor off, and when Tr
> Ts, outdoor fan motor and compressor are working again.
If Tr=Ts, the indoor fan motor,outdoor fan motor and the compressor’s state will not change.
wind speed control: (the temperature difference is 1 )
auto: when Tr>=Ts+3 , the wind speed is high;
when Ts+1 ≤Tr <Ts+3 , the wind speed is medium.
When Tr<Ts+1 , the wind speed is low.
When temperature sensor is off, the fan motor runs at low speed.
when the wind speed changes from low to higher, there is no delay, and when
it changes from high to lower, there is a 3-minutes delay before conversion.
Manual operation: When unit is on the wind speed can be set to high, medium, low or

30
Domestic Air Conditioner

automatic as required (execute instruction 2 seconds later after receiving remote


signal)
compressor control The compressor can’t be controlled by temperature sensor within 2
minutes after startup and can be only restarted at least 3 minutes later after shutdown. There is no
3-minute protection with power on for the first time (over 3 minutes with power off). The compressor
must stands by for 3 minutes before it is restarted after shutdown.
There is no 2-minute limit when changing the temperature setting or shutting down the
machine through the remote controller, and the machine can be shut down immediately.
Avoiding electrical shock: outdoor fan motor is available 2 seconds later after the
compressor startup.
Controlling the position of air door: set the position of air door as required.
Protection of expiration of current peak value is available: Current cross detection is
available in order to avoid burning out the compressor when the current is too big. The action
character as follows: The compressor can’t be detected in 60 seconds after startup. when current
is above “CT 1.6 V” and lasts 3 seconds, the system enter protection mode and shut off
compressor with outdoor air blower and indoor fan motor controlled as the temperature sensor is
off. After 3 minutes the machine can be started again.
Protection of frost is available (disable in test run or heating mode): In order to prevent the
indoor heat exchanger from freezing (in refrigation or dehumidifying mode), the compressor
will be shut off when the temperature of the indoor coil pipe is or below 0 and the
compressor runs for over 5 minutes. When the temperature of the indoor coil pipe ascends
to over 7 , the compressor is restarted (must meet a 3-minutes delay)
Timer on, Timer off and sleep control are available.
2.3 Dehumidifying mode: (Tr: inlet air temperature,Ts the set temperature)
The background lighting of the LCD is aquamarine blue
Temperature control range : 16 30
Temperature control precision: ±1
control character:
" When Tr (indoor temperature) > Ts (temperature setting) +2 , compressor and
outdoor fan motor run continuosly with indoor fan motor runnig in accordance with the
wind speed setting.
" When Tr ranges from Ts to Ts +2 , outdoor fan motor and compressor are on for 10
minutes and off for 6 minutes, the indoor fan motor is off in 3 minutes after shutdown
of compressor and gives breeze in other time.
" When Tr < Ts, outdoor fan motor and compressor are unavailable, and the indoor fan
motor enter breeze mode 3 minutes later after shut down of compressor.
" When all the ranges alternate, there is 1 difference.
Wind speed control:
Automation: When Tr >= Ts + 5 , the wind speed is high.
When Ts+3 ≤ Tr≤ Ts+5 , the wind speed is medium.
When Ts+2 ≤ Tr≤Ts+3 , the wind speed is low.
When Ts≤ Tr≤Ts+2 , the machine gives breeze intermittently.
When Tr<Ts, the indoor fan motor is shut off. in 3 minutes
When Tr<Ts, the machine gives breeze after 3 minutes

31
Domestic Air Conditioner

Manual operation: When the temperation sensor is off or the Indoor fan motor runs
intermittently, the indoor fan motor can not be operated by hand (compelling automatic
operation), along with the indoor fan motor can be operated in cooling mode. While
controlling fan motor by hand in cooling mode, the cooling ranges include wind speed
setting and refriferation range, others are the same as fan motor in automation mode.
compressor control The compressor can’t be controlled by temperature sensor in 2 minutes
after startup and also can’t be started again at least 3 minutes later after shutdown. There are
3-minutes protection with power on for the first time (over 3 minutes with power off). The
compressor must be started again 3 minutes later after shutdown.
There is no 2-minutes limit when changing the temperature setting or shutting off the
machine through the remote controller, and the machine can be shut down immediately.
Avoiding electrical shock: outdoor fan motor is available 2 seconds later after compressor
startup.
Controlling the position of air door: set the position of air door as required.
Protection of expiration of current peak value is available: Current cross detection is
available in order to avoid burning out the compressor when the current is too big. The action
character as follows: The compressor can’t be detected in 60 seconds after startup. when current
is above “CT 1.6 V” and lasts 3 seconds, the system enter protection mode and shut off
compressor with outdoor air blower and indoor fan motor controlled as the temperature sensor is
off. After 3 minutes the machine can be started again.
Protection of frost is available (disable in test run or heating mode): In order to prevent the
indoor heat exchanger from freezing (in refrigation or dehumidifying mode), the compressor
will be shut off when the temperature of the indoor coil pipe is or below 0 and the
compressor runs for over 5 minutes. When the temperature of the indoor coil pipe ascends
to over 7 , the compressor is restarted (must meet a 3-minutes delay)
Timer on, Timer off and sleep control are available.
2.4 Heating mode: (Tr: inlet air temperature,Ts the set temperature)
The background lighting of the LCD is red
Temperature control range : 16 30
Temperature control precision: ±1
Control Character:
When Tr ≤ Ts, compressor, four-ways valve and outdoor fan motor is on, indoor fan
motor runs as in cold blast avoidance mode, and 4 of compensation is added after
compressor is started.
When Tr Ts+5 , compressor is off, and the indoor fan motor runs as in cold blast
avoidance mode.
When Tr<Ts+5 , compressor, four-ways valve and outdoor fan motor is on, and the
indoor fan motor runs as in the mode of avoiding cold blast.
Control of indoor fan motor:
Manual operation: The wind speed can be set to high, medium, low or automatic as required.
Automatic operation: When Tr < Ts, the wind speed is high;
When Ts=<Tr<Ts+2 , the wind speed is medium.
When Tr>= Ts+2 , the wind speed is low.
Control of air door: setting the position of air door as required.

32
Domestic Air Conditioner

compressor control The compressor can’t be controlled by temperature sensor in 2 minutes


after startup and also can’t be started again at least 3 minutes later after shutdown.
There are 3-minute protection with power on for the first time (over 3 minutes with power
off). The compressor must be started again 3 minutes later after shutdown.
There is no 2-minutes limit when changing the temperature setting or shutting off the
machine through the remote controller, and the machine can be shut down immediately.
Avoiding electrical shock: outlet air is available 2 seconds later after startup.
Timer on, Timer off and sleep control are available.
Control of 4-way valve: When the unit is started for the first time, the 4-way valve starts
runnig 10 seconds earlier than compressor does. After compressor stops runnig, the
4-way valve continues running for 2 minutes and 30 seconds then stops. If changing the
unit from heating to cooling, the 4-way valve is shut off 2 minutes later and compressor
is started 3 minutes later.
Cold blast avoidance mode:
(1)Compressor is interrupted during the defrosting operation and continues to run after
defrosting is completed. When the indoor exchanging temperature is below 23 , the
indoor fan motor is off. When the indoor exchanging temperature is above 23 , the
indoor fan motor is running at weak speed.
(2)If the temperature of coil pipe can’
t be above 38 4 minutes later after startup, fan
motor is running at the preset wind speed.
(3) If the temperature of coil pipe is above 38 in 4 minutes after start up, fan motor is
running at the preset wind speed immediately.
(4)If coil pipe descends to the temp. lower than 38 from 38 . fan motor still running at
the preset wind speed.
(5)If the temperature sensor is off. Compressor stops runnig. If the temperature of coil
pipe is above 23 , fan motor enter breeze mode; and if the temperature of coil pipe
is below 20 , fan motor stops running.
(6)Shut down the unit and indoor fan motor stops running.
High temperature protection and high temperature expiration protection:
! High temperature prevention: When the temp. of coil pipe is above 65 , the outdoor
fan motor stops.When the temp descends to 60 , the outdoor fan motor is restarted
and fan speed invertage frequence is more than 45 seconds. High temperature
expiration prevention: When the temp. of coil pipe is above 72 ,compressor and
outdoor fan motor stop running 2 seconds later, and inlet air runs as the temp.
sensor is off. When compressor stands by for 3 minute and the temp. of coil pipe is
below 64 , the unit can be started again.
Current protection and current expiration protection: (Not detecting within 60 seconds after
startup)
! Current protection: If current detected is above (CT0.6V) and lasts 10 senconds
continuously, outlet air stops. If current detected is below (CT0.53V) , outlet air is
regained Current peak expiration protection: If current detected is above (CT1.6V) ,
3 seconds later the system enter current cross protection, compressor and air outlet
stop and start again 3 minuts later, and air inlet runs as the temperature sensor is
off.(different mode has the different CT value)

33
Domestic Air Conditioner

Overcooling protection:
One and a half minute later after compressor starts, if the temperature of coil pipe is
below -4 , compressor and air outlet stop, and air inlet runs according to the temp.
setting. Compressor can be restarted 3 minutes later.
Defrosting:
1.Entry conditions of defrosting:

A. Indoor unit enter overload protection and air outlet stops when air outlet has been
restarted and runs over 10 minutes, and compressor runs over 45 minutes in total
and over 20 minutes continuously, and the temp. of indoor coil pipe is below 42 .
B. Compressor runs 20 minutes continuously, and the temp. of indoor coil pipe
decreases 1 per 6 minutes and this operation repeats 3 times, and the temp. of
coil pipe is below 42 , then 5 minutes later . the system enters defrosting mode.
C. When compressor runs over 3 hours in total and over 20 minutes continuously and
after the temp. of indoor coil pipe is below 42 , the system enters defrosting mode.
D. The difference between the temp. of indoor coil pipe and the indoot temp. is below
18 and lasts 5 minutes, compressor runs over 45 minutes in total and over 20
minutes continuously, the temp. of indoor coil pipe is below 42 , the system enters
defrosting mode.
2.Exit conditions of defrosting:
Defrosting time is higher than 12 minutes (compressor is on), or CT current is above
(CT0.6).
! During the defrosting, if current peak value is cut off, the unit quit the defrosting mode.
But the protection of expiration of current peak value is unavailable with 60 senconds
after compressor is started.
! During the defrosting and 2 minutes after the defrosting, abnormality of temp. sensor
isn’
t detected.
! After quiting the defrosting mode, the fan motor enter cooling prevention mode.
3.Defrosting oscillogram:

34
Domestic Air Conditioner

Automatic temperature compensation of heating:


1. Conditions: Halt time of compressor is below 5 minutes.
2. Operation rules: 1) Ts=Tr + 5 + (Tr – Td (temperature detected)[the moment of
startup])\
2)Tr – Td[the moment of startup] ≤ 2
Note: the two items above is disable when starting for the first time.
3)Press “-“button in the remote c ontroller, and then restore Ts = Tr + 5 .
Press +“ ”button in the remote controller, and then operate according to
automatic compensation setting
4)If Tr – Td [before compressor starts] ≤0 , and then operate according to
Ts = Tr + 5 .
3. If air door in ”health airflow mode” and blow up, the temp. setting of heating is added by 2
in the base of beginnig.
4.Control function:
4.1Timer function: You can set 24-hour timer on or timer off as required, and the minum time
unit is 1 minute. After setting, a pattern of clock displaied on the LCD, and it is off when
timer setting is completed. There are several timer mode as follows.
! Timer on: The pattern of clock displaied on the LCD,the background light is off, and
unit behaves with halt status. Timer on is completed, and then unit starts running
with the pattern of clock disappeared,and the background light is on. The unit starts
with the last setting receiving timer signals, and sleep setting is not allowed.
! Timer off: Unit working, the pattern of clock displaied on the LCD; When reaching
time setting, unit enters shutdown mode, and sleep function can be set. If timer off
and sleep are set synchronously, the one which time is short run first. Executing
shutdown instruction clear timer and sleep function.
! Timer on and timer off can be set synchronously. when they are completed,
4.2 Sleep function (saving function at night):. The pattern of clock displaied on the LCD
! In cooling/defrosting mode, the temp. setting increases 1 one hour later after
startup. After another hour the temp. setting increase by more 1 and then run
continuously for another 6 hours and then close.
! In heating mode, the temp. setting decrease 2 one hour after startup. After
another hour the temp. setting decrease by more 2 . After 3 hours the temp.
setting rise by 1 and then run continuously for another 3 hours and then close.
! If the wind speed is set to high or medium before going to bed, the wind speed
shifts to medium or low. If the wind speed is set to low before going to bed, the wind
speed keep unchanged.
4.3 Protection of malfunction of temperature sensitive resistance.
! The temperature sensitive resistor is short circuit or open circuit, the machine doesn’t
work.
! During defrosting, don’t detect if the temperature sensor short circuit or open circuit.
! Detect the temperature of coil pipe is below -40 , then think the temperation circuit
of coil pipe is open.
! Detect the temperature of coil pipe is above 95 , then think the temperation circuit of
coil pipe is short .

35
Domestic Air Conditioner

! Detect the temperature of inlet air is below -20 , then think the temperation circuit of
inlet air is open.
! Detect the temperature of inlet air is above 90 , then think the temperation circuit
of inlet air is short.
4.4 Emergency switch imput:
! Press the switch of emergency operation, then buzzer rings once and unit enters the
automatic operation mode. (emergency operation)
! If the switch is kept pressed for 5 seconds, buzzer ring two times and unit enter enter
test run mode.
! Press the switch again, and then closes.
! The unit can receive remote control.
! Enter emergency operation from timer mode, then timer is cancelled.
! Test run:
1) The temperature sensor of inlet air doesn’t work, and compressor starts (but
subject to the limit of -minute delay excluding the first time), and high wind, cooling,
and air door is open.The indoor fan motor runs, running indicator lights up,
compressor relay and the one of outdoor fan motor is closed
2) During test run:
! The prevention of freezing of evaporator doesn’t work.
! Over current control doesn’t work.
! The control of current peak expiration doesn’t work.
! Temperature control doesn’t work.
! Temperature expiration control doesn’t work.
! The test run is over after 30 minutes,then the unit turn off
4.5 Executive function after 2 seconds by remoter control:
After receiving remote control signal, the mainboard doesn’t enter the corresponding
instruction task until 2 seconds elapse.

!# The memory function of power down is available, and the auto recovery function of power
on is optional. (In auto, heating, cooling, or defrosting status, press the “sleeping” button 10
times within 5 seconds, and the auto recovery function of power on can be set on/off. If the
buzzer rings 4 times, the the auto recovery function of power on is available; If the buzzer
rings 2 times, the the auto recovery function of power on is unavailable.)
4.6 Alarm from indoor fan motor: 120 seconds later after the indoor fan motor is charged, and
the impulse from fan motor is not detected, then stop outputting voltage to indoor fan motor, send
alarm signals.
4. 7 Manual defrosting: when the wire controller is on, choose high wind, 30 , and press the
sleeping button for 6 times within 5 seconds, and after the buzzer rings 3 times, the
air conditioner enter manual defrosting mode, which is the same as heating
defrosting.

5.express mode of malfunction:


indoo outdoo Auto Cause of
Abnormal mode Display on LCD
r r recovery malfunction

36
Domestic Air Conditioner

Indoor temp.sensitive E1 * * Sensor is shorted


resistance abnormal out or opened circuit
Temp. sensor resistance E2 * * Sensor is shorted
of heat exchanging out or opened
Indoor fan motor abnormal E-14 * Indoor fan motor
don’
t feed back
EEPROM abnormal E4 * Data error or no
EEPROM

The CT value of Current protection


MODELS CT0.53V value CT0.6V value CT1.6V value
HSU-18C03/V(ZXF) ---- ---- 18.8A
HSU-22C03/V(ZXF) ---- ---- 21.0A
HSU-18H03/V(ZXF) 10.5A 12.5A 18.8A
HSU-22H03/V(ZXF) 11.8A 13.0A 21.0A

37
Domestic Air Conditioner

Wiring diagram

38
Domestic Air Conditioner

HSU-18C03/V(ZXF) HSU-22C03/V(ZXF)
HSU-18H03/V(ZXF) HSU-22H03/V(ZXF)

INDOOR UNIT WIRING DIAGRAM

2
W B R BR
3 4

39
Domestic Air Conditioner

HSU-18C03/V(ZXF)
HSU-18H03/V(ZXF)

OUTDOOR UNIT WIRING DIAGRAM

40
Domestic Air Conditioner

HSU-22C03/V(ZXF)
HSU-22H03/V(ZXF)

OUTDOOR UNIT WIRING DIAGRAM

41
Domestic Air Conditioner

CIRCUIT DIAGRAM

42
+12v BEEP-PKM13EPY-4002
+5 +5 R54 POWER 472/1KV
T1
E10 12V L1 20UH E11 IC7
+5
R52 3.6/3W C31 TRAN1-3 D8 UF302 470U/25V
2

2W/78K D111N4007 1000U/25V


Q7 Q6 C29 R51
A 1 S9013 S9013
BUZ1
104/50v
R15 R16 LX1 D13 D14 47K/2W
7805
+12v 10k 10k C35
12V 2
C 3
C45 IC9 1 3
104
C30102 R58 27 C28 E4
CN12 R11 E8 C36
103/50V D6 104 220U/16V
C42 R65 22U/400V 104
10K R17 D9 D12 UF4007
104/50V C44 10k
C37 4.7k C34
R49 TLP521 104 C48 104
R12 1K R13 103/50V 100 104/50V

4
R61
1K Q817C E14
+5 Q5 IC8 4.7K 100U/16V
Q4 R18 C17

5
2SC2412 15
4.7k
R27 10K 2SC2412 103/50v R75
2 220V-N D IC13
CN9 Q1

Vcc
HV

DRV
NC
1 R66 27
R30
2SC2412 ZE1 C
STD2NBP60
C12 C40 S14K350 IC6 NCP1200P60 S D7 R55
102

GND
104/275V

ADJ
10K CON21 10K 10V/0.5V 560

FB

CS
+12V R59 FUSE1 R76
R31 4.7K E9
1
47U/35V
10K T3.15A R60

4
220V-L 220VL
R62 1.0/2W
+5 39K
R41 1K 22
02 IRQ VDD
C33 222/300VAC
R28 1K R9 4.7K 07
C5 102 PTF3/TBCH3 C18 E5
Q2
11 104/50V 100u/16v
2SC2412 PTF5
12
PTF6 +5 CN8
48
PTH1/KBD3 R45 1K 1 ROOM TEMP.
36
SW1 +5V +5 PTB2/ATD2 2
R2 10K R42 10K 49 37
PTH1/KBD4 PTB3/ATD3 3 PIPE TEMP.
R29 10K
switch R3 1K D2 RLS4148
08
PTF4/TBCH0 C10
R44 1K
E7 4.7UF/50V
4 C3861
102 C9 R34 20K 1%
102 4.7UF/50V
(° ×) 102/50V
C1 03 C41 R35 3.3K 1%
E6
64 C22
102 RST
PTF0/TACH2 04 102 REMOT 102/50V
E1 C13 21
VSS GND PTC1 61
R53 1K 1
63 C23
R85 330 2
1UF/16V 104 45
AVSS/VRE GND
PTC5 64
R69 100 3 103/50V
56
PTC3 63
R68 100 4 62 C24
VSSA GND PTC2/MCLK 62
PTD7 53
R67 100 5 103/50V
PTD6/TACLK 52
R70 330 6
53 C25
60 R71 330 7
PTC0 PTD5 51 R72 330 8 102/50V
R10 10K
10
PTF7
OSC1 59
9 52 C26
C2 104
57 C47 10 102/50V
CGMXFC E13
CON5-1 51 C27
+5V 09 103/50V 100u/16v
R37 10K NC +5V 102/50V
+5V
R50 51K +5V

1
R7 10K
+5 R36 1K
4 OSC2 58
CN7
1
2
R14 1K 3
13
14
PTE0/TXD
VREFH
55 +5 R1 XT1
R8 10K IC2
CN6 2 PTE1/RXD 54 1M 8M 5 4
3 VDDA SDA
C43 C16 1 C4 C3 C14 6 3
104 SCL
103 102 104 103 7 2
PG Feedback NETWORK(R) 15
PTE2/TACH0 PG Feedback PTG0/KBD0 23 8 24C01A 1

2
25 PTG1/KBD1
PTG2/KBD2 4-way volva 24

220V-L
R23 4.7K 16 06
PTE3/TACH1 PG out PTF2/TBCH2
17 05
PTE4/SS COMP PTF1/TACH3
18
PTE5/MISO FRESH AIR VDDAREF 44
19 +5 O2
4-WAY VOLVE PTE6/MOSI AION
20 PTD3 47 A +12 CON16(B)
PTE7/SPSCK OUTDOOR FAN C6 C7
PTD2 46 B

103/50V

104/50V
Q3 heater Q9 1
2SC2412 01 PTC4 PTD1 43 C D15
220V-N
PTD0 42 D
2SC2412 R40 4.7K

RLS4148
PTB7/ATD7 41 A
220V-L RL2
CON12 C39 +5
R19 4.7K R21 4.7K
PTD6/ATD6 40 B
+12V PTB5/ATD5 39 C JAQ-1 12V CON20
2UF 450V
1 IC10 R20 22K A 26 +5 COMP.
2 RC1 R22 22K
PA0
SHORT TIME PTB1/ATD1 35
R46 R24
B 27 1
3 PA1

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
34 1K 10K
R25 22K C 28 CT PTB0/ATD0 C15
PA2 C8 CON21
0.01U*120/300V TLP3526
IC3 C11
D 29
PA3 102
102
IC5 C20
220VL
R57 2003 R73
R48 22K A 30
PA4 2003
104 RL1
1
104 R26 4.7K B 31 +12
680 +12 4.7K C 32
PA5
ZJ1
G4A-1A-P

2
1
5v PA6 SHORT TIME CON14(R)
D 33
PA7
D 38 1

16
15
14
13
12
11
10
9

16
15
14
13
12
11
10
9
+12V E12 SW2 PTB4
D5 +5 FLZ1

1
2
3
4
5
6
7
8
R64 100u/25v 50 PTD4
RL3

220V-N
FRESH AIR
10K COMP.
IC4 R43 1K
IN4148
G5N-1A
CON15(W)
R56 2003 C19
FRESH AIR CN4
104 MC68HC908AB32 CN3 1

5
4
3
2
1

5
4
3
2
1
1K +12
R39 R38 FLZ2
CON18¡ ¢ CON19 SWEEP MOTOR SWEEP MOTOR D10 RL4 220N
Q8 2SB1182 +5v 1K 390 1

16
15
14
13
12
11
10
9
R33 10K VR1
G5N-1A
RLS4148 STF
2
+12 CN10 4-WAY
R32 1K CT1 WFJ
3
OUTDOOR FAN 1 E3 W04
C21 2 BD2
102 RL5 CON13
AION SWITCH B3P5-VH-3/(B£ ©
470U/16V OUTDOOR FAN JAQ-1 12V
MOL-35979-0314

1
2
3
4
5
6
7
8
9
10
CN2
SWEEP MOTOR
Domestic Air Conditioner

TROUBLE SHOOTING

44
Domestic Air Conditioner

45
Domestic Air Conditioner

REFRIGERATING CYCLE DIAGRAM

46
Domestic Air Conditioner

47
Domestic Air Conditioner

Noise level test chart and air velocity distribution

48
Domestic Air Conditioner
Noise level test chart and air velocity distribution

Noise level test chart


dB(A)

dB(A)
60 60

50 50

40 40

30 30

20 20

10 10

0 0
63Hz 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz
indoor
outdoor

49
Domestic Air Conditioner
Noise level test chart and air velocity distribution

Air velocity distribution

Air velocity distribution

m2 unit m/s

Fig 1 1
top view
flow control panel horizal 0 2.0 1.0 0.5 0.25
lourer:center 1
2
1
m
2 3 4 5 6 7 8 9 10

m3
unit m/s

Fig 2 1 0.5 0.25


1.0
top view
0 2.0
flow control panel horizal
lourer:right and left 1.0
1 0.5
0.25
2
3 m
0 1 2 3 4 5 6 7 8 9 10
unit m/s

Fig 3 3
top view 1.8
flow control panel horizal 2.0 1.0 0.5 0.25
lourer:center 1
m
0 1 2 3 4 5 6 7 8 9 10

uni t m /s
m
3.0

Fig 4 Condition
top view 2.0 Fan speed:high
flow control panel vertical
1.8
Operation mode:fan
lourer:center Voltage:230V,50Hz
1.0
0.5
0 1 2 3 4 5 6
m
0.25

50
Domestic Air Conditioner

Installation manual

51
Installation Manual of Room Air Conditioner
Read this manual before installation
Explain sufficiently the operating means to the user
according to this manual.

Necessary Tools for Installation


1.Driver 5.Torque wrench(17mm,22mm,26mm) 9.Nipper 12.Reamer
2.Hacksaw 6.Pipe cutter 10.Gas leakage detector or
3.Hole core drill 7.Flaring tool soap-and-water solution
4.Spanner(17,19 and 26mm) 8.Knife 11.Measuring tape

Drawing for the installation of indoor and outdoor units

Accessory parts
Number
No. Accessory parts of
articles

1 Remote controller 1

more than 5cm


2 2
R-03 dry battery

mo
re th
3 1 Optional parts for piping an
10c
m

Mounting plate Mark Parts name


A Non-adhesive tape
4 1 G
Drain hose B Adhesive tape

4X50 C Saddle(L.S) with screws


5 Steel nail, cement
6 Connecting electric cable
D
for indoor and outdoor
mo
re th
E Drain hose an
6 4X25 Plastic cap
4 10c
m

Screw F Heating insulating material


7 Screw 6 G Piping hole cover Attention must be paid to
F
the rising up of drain hose A

8 1
Drain-elbow

9 Cover 1
Arrangement of piping directions C
10 Cushion 4 Rear left mo
re
tha m
Left Rear n1 10c
0c an
right m re th
11 Connecting cable 1 mo

Right
Change for Below
12 fresh air box
1
Change for
13 fresh air tube(suit) 1 12

14 Outlet joint 2 13

D
15 Outlet joint 1
E

60cm
than
more more
Note:1.Cooling only units don't have Drain-elbow than
15c
m
2. 14 is only for the models of 18,22.

The marks from A to G in the figure are the parts numbers.


The distance between the indoor unit and the floor should be
No.0010554405 more than 2m.

52
HSU-09C03/VA(ZXF) HSU-12C03/VA(ZXF) HSU-18C03/V(ZXF) HSU-22C03/V(ZXF)
HSU-09H03/VA(ZXF) HSU-12H03/VA(ZXF) HSU-18H03/V(ZXF) HSU-22H03/V(ZXF)

319.5
280

256
140 415 140 140 500 140
113.5 583 113.5

Floor fixing dimensions Floor fixing dimensions Floor fixing dimensions


of the outdoor unit of the outdoor unit of the outdoor unit
(Unit:mm) (Unit:mm) (Unit:mm)

Fixing of outdoor unit Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally.
When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails
or wires in consideration of earthquake and strong wind.
If vibration may affect the house, fix the unit by attaching a vibration-proof mat.

Indoor Unit Selection of Installation Place Outdoor Unit

Place, robust not causing vibration, where the body can be supported Place, which is less affected by rain or direct sunlight and is
sufficiently. sufficiently ventilated.
Place, not affected by heat or steam generated in the vicinity, where Place, possible to bear the unit, where vibration and noise are
inlet and outlet of the unit are not disturbed. not increased.
Place, possible to drain easily, where piping can be connected with the Place, where discharged wind and noise do not cause a
outdoor unit. nuisance to the neighbors.
Place, where cold air can be spread in a room entirely. Place, where a distance marked is available as illustrated
Place, nearby a power receptacle, with enough space around. (Refer in the above figure.
to drawings).
Place where the distance of more than lm from televisions, radios,
wireless apparatuses and fluorescent lamps can be left.
In the case of fixing the remote controller on a wall, place where the
indoor unit can receive signals when the fluorescent lamps in the room
are lightened.

Power Source
Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate.
Install an exclusive branch circuit of the power.
A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it.

Selection of pipe
To this unit, both liquid and gas pipes shall be insulated HSU-12C03/VA(ZXF)
HSU-09C03/VA(ZXF) HSU-12H03/VA(ZXF) HSU-22C03/V(ZXF)
as they become Iow temperature in operation. HSU-09H03/VA(ZXF) HSU-18C03/V(ZXF) HSU-22H03/V(ZXF)
HSU-18H03/V(ZXF)
Use optional parts for piping set or pipes covered with
equivalent insulation material. Liquid pipe( ) 6.35mm(1/4") 6.35mm(1/4") 9.52mm(3/8")

Gas pipe( ) 9.52mm(3/8") 12.7mm(1/2") 15.88mm(5/8")

53
Indoor unit
Indoor unit
1.Fitting of the Mounting Plate and Positioning of the wall Hole
When the mounting plate is first fixed
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be
fixed against the wall, then temporarily fasten the plate with one steel nail.
2. Make sure once more the proper level of the plate, by hanging a thread with a weight from
the central top of the plate, then fasten securely the plate with the attachment steel nail.
3. Find the wall hole location A using a measuring tape

70mm
35

A=170mm

Fit the level line

When the mounting plate is fixed side bar and lintel


Fix to side bar and lintel a mounting bar, Which is separately sold, and then fasten
the plate to the fixed mounting bar.
Refer to the previous article, " When the mounting plate is first fixed ", for the
position of wall hole.

2.Making a Hole on the Wall and Fitting the Piping Hole Cover
Make a hole of 70 mm in diameter, Indoor side Outdoor side
slightly descending to outside the wall.
Wall hole Thickness
Install piping hole cover and seal it
of wall
off with putty after installation 70mm

(Section of wall hole) G Piping hole pipe

3.Installation of the Indoor Unit


Drawing of pipe
[ Rear piping ]
Draw pipes and the drain hose, then fasten them with the adhesive tape
[ Left Left-rear piping ]
In case of left side piping, cut away, with a nipper, the lid for left piping.
In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear
piping which is marked on heat insulation materials.

54
Indoor unit
1. Insert the drain hose into the dent of heat insulation materials of indoor unit.
2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then
connect them.
3. Coat the flaring seal face with refrigerant oil and connect pipes.
Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape

Heat insulation
material
Piping
signal wire

Lid for right piping Drain hose


Lid for left piping
Lid for under piping
Indoor/outdoor
electric cable Change-for-fresh-air tube

Fix with adhesive tape


Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.

[Other direction piping]


Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according
to the position of wall hole. When bending, be careful not to crash pipes.
Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation
of connecting part specially.

Fixing the indoor unit body


Hang surely the unit body onto the upper notches of the
mounting plate. Move the body from side to side to verify
its secure fixing.
In order to fix the body onto the mounting plate,hold up
the body aslant from the underside and then put it down
perpendicularly.

4.Connecting the indoor/outdoor Electric Cable


Removing the wiring cover
Remove terminal cover at right bottom corner of indoor unit, then
take off wiring cover by removing its screws.

When connecting the cable after installing the indoor unit


1. Insert from outside the room cable into left side of the wall hole, in which
the pipe has already existed.
2. Pull out the cable on the front side, and connect the cable making a loop.

When connecting the cable before installing the indoor unit


Insert the cable from the back side of the unit, then pull it out on the front side.
Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws.
Pull the cable slightly to make sure the cables have been properly inserted and tightened.
After the cable connection, never fail to fasten the connected cable with the wiring cover.
Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring
is not correct, proper operation can not be carried out and will cause defect.

55
Indoor unit
1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar
qualified person. The type of connecting wire is H05RN-F or H07RN-F.
2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V.
3. The wiring method should be in line with the local wiring standard.
4. After installation, the power plug should be easily reached.
WHT WHT
BLK BR
BLK
RED
YEL/GRN YEL/GRN RED

BLK WHT BLK WHT BR


YEL/GRN YEL/GRN
Indoor unit Outdoor unit Indoor unit Outdoor unit
HSU-09C03/VA(ZXF) HSU-09H03/VA(ZXF) For the units with
HSU-12C03/VA(ZXF) HSU-12H03/VA(ZXF) fresh air function
BR WHT
1(L) 2(N)

YEL/GRN WHT To indoor unit


RED BLK

1(L) 2(N)
BLK YEL/GRN RED

BLK WHT BR
Indoor unit YEL/GRN BLK WHT
Indoor unit YEL/GRN

HSU-18C03/V(ZXF) HSU-18H03/V(ZXF)
Outdoor unit To outdoor fresh air motor
HSU-22C03/V(ZXF) HSU-22H03/V(ZXF) Outdoor unit
The connecting method of
fresh air box signal wire

5.Installation instruction on the indoor part of the fresh air device


1.Two ways for the installation of indoor part, as illustrated:
Way One:(For all the models)
In the guard ring, connect outlet joint with the fresh air tube .
Way Two(Only for the models of 09,12):
Insert the joint of water collecting pan into the fresh air tube, then connect the other end of joint
with mesh enclosure of water collecting pan.

Outlet joint
(in guard ring)
Joint of water
collecting pan Fresh air tube

Guard ring
Fresh air tube

Installation way One Installation way Two


2.Another way for the models of 18,22 ,as illustrated:
Way One (right direction): Take off the lid for right piping pipe,put the Outlet joint into the lid,then put the fresh air tube
into the outlet jont.
Way Two (left direction): Take off the lid for leftt piping pipe,put the Outlet joint into the lid,then put the fresh air tube
into the outlet jont.

Outlet joint

Lid for under piping


Lid for left piping

Fix with adhesive tape


Change for fresh air tube
Drain hose 56
Outdoor unit
6.Easily-demount cleaning of indoor unit claw of the clip
1.Top inlet can be taken down
Open the inlet grille, press the claw of the clip on the unit,then
take down the top inlet.(according to figure 1)
2.Vertical flap can be taken down
Figure 1
Overturn the vertical flap, press the claw of the clip ,then take
down vertical flap.(according to figure 2) Figure 2
3.Horizontal louvers can be taken down
After taking down vertical flap.Horizontal louvers are appeared,draw
the middle louver,and take down the horizontal louvers . Figure 2
(according to figure 3) Daff

Figure 3
Outdoor unit

1.Installation of Outdoor Unit


Install according to Drawing for the installation of indoor and outdoor units

2.Connection of pipes
To bend a pipe, give the roundness as large as possible not to crush the pipe ,and the bending radius
should be 30 to 40 mm or longer.
Connecting the pipe of gas side first makes working easier.
The max vertical distance between the indoor unit and the outdoor unit is 5 m.

Half union Flare nut Forced fastening without careful centering


may damage the threads and cause a
leakage of gas.

Pipe Diameter ( ) Fastening torque


Liquid side 6.35mm(1/4") 18N.m
Gas side 9.52mm(3/8") 40N.m

Gas side 12.7mm(1/2") 50N.m


Spanner Gas side 15.88mm(5/8") 60N.m
Torque wrench

3.Connection
Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into
terminal block, then tighten the screws.
Insert the cable according to terminal number in the same manner as the indoor unit.
If wiring is not correct, proper operation can not be carried out and controller may be damaged.
Fix the cable with a clamp.

4.Attaching Drain-Elbow
If the drain-elbow is used, please attach it as
figure. (Note: Only for heat pump unit.)

57
Outdoor unit
5.Installation instruction on the outdoor part of the fresh air device
1.Remove the four screws of fresh air box from the back cover.
2.Use six screws to fix fresh air box onto the designated position on the outdoor unit.
3.Remove two screws of the pipe junction of the fresh air box, then insert the flared departure of
the change for fresh air tube into the pipe junction and then fix with the screws.
4.Use four screws to fix the fresh air box onto the back cover, as illustrated:
Screw Back
hole cover Fresh air tube
Flared departure
Change-for-fresh-air box Fresh air box
Fresh air tube Dust Fresh air
Screw
filtration box Screw
Connecting terminal mesh Joint of tube
Fresh air signal wire Fresh air tube
(with guard ring)

Note:After wiring, the connecting terminals of outdoor unit and change-fresh-air as well as the wiring sheath should be
placed in the change-for-fresh-air box against the rain.
6.Purging Method:
Push the air out of the indoor unit
and piping as followes: 2-way valve
6.35mm(1/4")
(1) Remove the valve cap on 2-way
valve in outdoor unit. 3-way valve
(2) Loosen by 1/2 turn the flare nut of 9.52mm(3/8")
gas pipe, which is conneted to
3-way valve.
o HSU-09C03/VA(ZXF)
(3) Loosen 2-way valve by 90 using HSU-09H03/VA(ZXF)
hexagon wrench, and after approx. HSU-12C03/VA(ZXF)
10 sec tighten it up. Gas comes out HSU-12H03/VA(ZXF)
through flare nut on wide pipe. If no
gas is discharged, tighten flare nut
2-way valve 3-way valve
with specified torque.
6.35mm(1/4") 12.7mm(1/2")
(4) Open 2-way and 3-way valves
using specified torque. 2-way valve 3-way valve
9.52mm(3/8") 15.88mm(5/8")
(5) Tighten the caps on the valves
with specified torque.

Tighten torque N.m


HSU-18C03/V(ZXF)
Valve rod 7-9 HSU-18H03/V(ZXF)

Valve cap 20-25

When connecting pipe exceeds 5 meters, 16g refrigerant shall be added


per exceeding meter. Charge according to the following list. HSU-22C03/V(ZXF)
HSU-22H03/V(ZXF)
Piping length 5m 7m 10m
Additional amount No need 32g 80g

Note: When extending piping, air inside piping shall be removed by using external
refrigerant gas, charge according to the following list.
Brand new outdoor unit is charged 50g more refrigerant than regulated weight.
Only for first installation, this extra 50g can be used to purge air in pipes.
During this procedure, 50g refrigerant will be discharged in piping.
o
(This must be strictly controlled within 90 and 10 sec.)
58
1.Power Source Installation
The power source must be exclusively used for air conditioner. (Over I0A)
In the case of installing an air conditioner in a moist place, please install an
earth leakage breaker.
For installation in other places, use a circuit breaker as far as possible.

2.Cutting and Flaring Work of Piping


Pipe cutting is carried out with a pipe cutter and burs must be removed.
After inserting the flare nut, flaring work is carried out.
A

Pipe diameter( ) Size A(mm)


Liquid side 6.35mm(1/4") 0.8~1.5
Flare tooling die Liquid side 9.52mm(3/8") 1.0~1.8
1.Cut pipe 2.Remove burs Gas side 9.52mm(3/8") 1.0~1.8
Gas side 12.7mm(1/2") 1.2~2.0
Gas side 15.88mm(5/8") 1.2~2.0

3.Insert the flare nut


Correct Incorrect

4.Flare pipe
Lean Damage of flare Crack Partial Too outside

3.On Drainage
Please install the drain hose so as to be downward slope without fail.
Please don't do the drainage as shown below.

Less than 5cm

It becomes high The end is immersed It waves. The gap with the ground There is the bad smell
midway. in water. is too small from a ditch

Please pour water in the drain pan of the indoor unit, and confirm that drainage is
carried out surely to outdoor.
In case that the attached drain hose is in a room, please apply heat insulation
to it without fail.
Check for Installation and Test Run
Please kindly explain to our customers how to operate through the instruction manual.
Check Items for Test Run Put check mark in boxes
Gas leak from pipe connecting? Is drainage securely carried out? Is the lamp normally lighting?
Heat insulation of pipe connecting? Is the earth line securely Are cooling and heating (when
Are the connecting wirings of connected? in heat pump) performed normally?
indoor and outdoor firmly inserted Is the indoor unit securely fixed? Is the operation of room temperature
to the terminal block? Is power source voltage abided regulator normal?
Is the connecting wiring of indoor by the code?
and outdoor firmly fixed? Is there any noise?

59
Sincere Forever

Haier Group
Haier Industrial Park, No.1, Haier Road

266101, Qingdao, China

http://www.haier.com

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