Floor Standing Type

Air Conditioner
SERVICE MANUAL
MODEL: LP-K Series
Contents

Functions 3

Product Specifications 6

Dimensions 7

Refrigeration Cycle Diagram 7

Wiring Diagram 8

Operation Details 12

Installation of Indoor, Outdoor Unit 19

Test Running 30

3-way Valve 32

Cycle Troubleshooting Guide 38

Electronic Parts Troubleshooting Guide 39

Electronic Control Device 42

Schematic Diagram 43

Exploded View and Replacement Parts List 44

–2–
Functions

Indoor Unit

Power Switch ON/OFF

Operation Mode Control

• Cooling, Heating, Soft Dry, Fan

Indoor Fan Speed Control

• High, Low

Jet Cool

• Speed Cooling operates super high fan speed in cooling mode

Energy Saving

• Cooling Mode only

Room Temperature control

• Maintains the room temperature in accordance with the Setting Temp.

• Up: up to 30°C
• Down: down to 16°C

Sensing Heat Exchanger Temperature

• Heat exchanger temperature sensor (Thermistor)

Soft Dry Operation Mode

• Intermittent operation of fan at low speed.

Time Delay Safety Control

• Restarting is inhibited for approx. 3 minutes.

Fan Operation

• Used to circulate room air without cooling.

AutoRestart

• The power comes on again after a power failure.

–3–
Remote Control

Operation ON/OFF

Cooling Operation Mode

Heating Operation Mode

Sot Dry Operation Mode

• Intermittent operation of fan at low speed.

Fan Operation

• Used to circulate room air without cooling.

Timer Control

• OFF Timer (1, 2, 3,......7 hour)

Jet Cool

• Speed cooling operates super high fan speed in cooling mode.

Energy Saving

Airflow Direction Control

• Airflow direction Auto-swing and Manual Contol.

Room Temperature Control

• Up: up to 30°C
• Down: down to 16°C

Indoor Fan speed control

• High, Low

–4–
Outdoor Unit

Deice Control

• De-ice PCB

Outdoor Fan Speed Control

• One speed

Sensing Heat Exchanger Temperature

• Heat exchanger temperature sensor (Thermistor)

Sensing Discharge Pressure For Compressor

• Discharge pressure sensor (High Pressure Switch)

–5–
Product Specifications

• HEAT PUMP MODELS

MODEL
LP-K3063ZA/ZL/HA/HB/HL/HM LP-K3023HA/HL
ITEMS UNIT
POWER SUPPLY Ø, V, Hz 1, 220-240, 50 1, 220,60
COOLING CAPACITY Btu/hr 27,800 27,800
HEATING CAPACITY Btu/hr 27,800 + (2kw) 27,800
(Incl. elec. Heater)
POWER INPUT COOLING W 2,750 3,400
HEATING W 2,450 3,200
RUNNING COOLING A 12.5 16
CURRENT HEATING A 11.2 14.5
MODEL H23B33SABHA AWG5532EXN
MAKER BRISTOL TELUMSEH
TYPE RECIPRO RECIPRO
COMPRESSOR CAPACITY Btu/hr 28,300 31,500
INPUT (KW) 2.76 3.3
LRA A 76 90
NOISE LEVEL INDOOR dB(A) 48 48
OUTDOOR dB(A) 58 58
AIR INDOOR CFM/CMM 670/19 670/19
CIRCULATION OUTDOOR CFM/CMM 2,225/63 2,225/63
REFRIGERANT (R-22) OZ(kg) 88.1(2.5) 82.9(2.35)
HEAT INDOOR R/C/FPI 3/22/18 3/22/18
EXCHANGER OUTDOOR R/C/FPI 2/30/16 2/30/16
FAN INDOOR TYPE SIROCO SIROCO
OUTDOOR TYPE PROPELLER PROPELLER
ROOM TEMPERATURE CONTROL MICOM CONTROL MICOM CONTROL
D WIDTH 19.68(500) 19.68(500)
I
M INDOOR HEIGHT inch(mm) 70.86(1800) 70.86(1800)
E
N DEPTH 12.59(320) 12.59(320)
S
I WIDTH 34.25(870) 34.25(870)
O
N OUTDOOR HEIGHT inch(mm) 31.49(800) 31.49(800)
S
DEPTH 12.59(320) 12.59(320)
INDOOR Ib(kg) 88.18(40) 88.18(40)
NET WEIGHT
OUTDOOR Ib(kg) 143.2(65) 143.2(65)
LIQUID inch(mm) 3/8"(Ø9.52) 3/8"(Ø9.52)
CONNECTIONS
GAS inch(mm) 5/8"(Ø15.88) 5/8"(Ø15.88)

–6–
Product Specifications
• COOLING ONLY MODEL
MODEL LP-K3023CA/CL/ LP-K3063CA/CL/
LP-K2063CA/CL/AA LP-K4023CA/CL/AA
UNIT CM/AA CM/AA
ITEMS
POWER SUPPLY Ø, V, Hz 1, 220-240, 50 1, 220,60 1, 220-240, 50 1, 220,60
COOLING CAPACITY Btu/hr 20,000 27,800 27,800 36,000
HEATING CAPACITY Btu/hr - - - -
(Incl. elec. Heater)
POWER INPUT COOLING W 1,900 3,400 2,850 3,500
HEATING W - - - -
RUNNING COOLING A 9 16 13 17
CURRENT HEATING A - - - -
MODEL FX24QP12CA AWG5532EXN H23B33SABHA CR38K6-PFV-502
MAKER LG TECUMSHE BRISTOL COPELAND
TYPE SCROLL RECIPRO RECIPRO RECIPRO
COMPRESSOR CAPACITY Btu/hr 20,000 31,500 28,300 38,200
INPUT (KW) 1.94 3.3 2.76 3.52
LRA A 53 90 76 102
NOISE LEVEL INDOOR dB(A) 45 48 48 52
OUTDOOR dB(A) 53 58 58 62
AIR INDOOR CFM/CMM 600/17 670/19 670/19 741/21
CIRCULATION OUTDOOR CFM/CMM 2,046/58 2,046/58 2,046/58 2,225/63
REFRIGERANT (R-22) OZ(kg) 55(1.56) 63.5(1.8) 60.0(1.7) 84.6(2.4)
HEAT INDOOR R/C/FPI 2/22/18 3/22/18 3/22/18 3/22/18
EXCHANGER OUTDOOR R/C/FPI 2/24/18 2/24/18 2/24/18 2/30/18
FAN INDOOR TYPE SIROCO SIROCO SIROCO SIROCO
OUTDOOR TYPE PROPELLER PROPELLER PROPELLER PROPELLER
ROOM TEMPERATURE CONTROL MICOM CONTROL MICOM CONTROL MICOM CONTROL MICOM CONTROL
D WIDTH 19.68(500) 19.68(500) 19.68(500) 19.68(500)
I
M INDOOR HEIGHT inch(mm) 70.86(1800) 70.86(1800) 70.86(1800) 70.86(1800)
E
N DEPTH 12.59(320) 12.59(320) 12.59(320) 12.59(320)
S
I WIDTH 34.25(870) 34.25(870) 34.25(870) 34.25(870)
O
N OUTDOOR HEIGHT inch(mm) 25.78(655) 25.78(655) 25.78(655) 31.49(800)
S
DEPTH 12.59(320) 12.59(320) 12.59(320) 12.59(320)
INDOOR Ib(kg) 88.18(40) 88.18(40) 88.18(40) 88.18(40)
NET WEIGHT
OUTDOOR Ib(kg) 138.6(63) 138.6(63) 138.6(63) 147.7(67)
LIQUID inch(mm) 1/4"(Ø6.35) 3/8"(Ø9.52) 3/8"(Ø9.52) 3/8"(Ø9.52)
CONNECTIONS
GAS inch(mm) 5/8"(Ø15.88) 5/8"(Ø15.88) 5/8"(Ø15.88) 5/8"(Ø15.88)

–7–
Dimensions
Indoor Unit Outdoor Unit

Air Outlet Vent

Remote Signal Air Intake Vent

Receptor (Rear)

Air Inlet Vent

Air Outlet
Vent

Refrigeration Cycle Diagram

INDOOR UNIT OUTDOOR UNIT

CAPILLARY TUBE LIQUID SIDE CHECK VALVE

CAPILLARY TUBE
BY PATH CAPILLARY TUBE
HEAT
EXCHANGER HEAT
EXCHANGER

GAS SIDE

REVERSING
VALVE

COMPRESSOR COOLING
HEATING

–8–
Wiring Diagram
(1) LP-K3063ZA/ZL/HA/HL/HM/ZM
POWER
WIRING DIAGRAM OUTDOOR UNIT INDOOR UNIT SUPPLY
HEATER
1 6 8 RY-BIMETAL RY-BIMETAL ELECTRIC
2 HEATER
2 4 RY-BIMETAL RY-BIMETAL
POWER
SUPPLY 0 1 RY-BIMETAL
BK
BR BR BR ZA,ZL
1(L) 2(N)

BR BL (HEATER
FUSE(250V,5A)
GN/YL MODEL ONLY)
RD BR
BL BR BK
WH BK FAN CAPA
BL
4 2
BL MOTOR -CITOR SM
PIPE TH
8 6 BL YL
BR
1 0 L1
L2
POWER L3 FUSE

RD
(250V/3.15L)
RELAY BK

BL
BK
WH
OR
YL

T/B1 T/B2

RY-SYNC
RY-4WAY
RY-EH
3 4 5 6

3 4 5 6
CAPACITOR OR WH

RY-S/HIGH
RY-COMP

RY-HIGH
SUMP HEATER

RY-MID
RY-LO
CAPACITOR
RD BL OR YL

RY-AIRC
S FAN
C R MOTOR HIGH PRESS
COMP BK
SWITCH
BK
MAIN PCB ASM EVAP
TH

BK CN1
REVERSING
VALVE
BL CN1 ROOM
TH
BL DISPLAY PCB ASM
BK FUSE(250V,5A)
HVB
GN/YL ASM
BK
NOTE WH A/CL
RD UNIT
BL : BLUE OR : ORANGE
BK : BLACK WH : WHITE
ZA,HA
: OPTIONAL PARTS DOOR S/W
BR : BROWN YL : YELLOW (AIR CLEANER
MODEL ONLY)
RD : RED GN/YL : GREEN/YELLOW *HIDDEN LINE( ------- ) : FIELD WIRING P/No.;3854A20172A

(2) LP-K3063ZA(Australia only)

OUTDOOR WIRING DIAGRAM

3 3 S/Capacitor
4 4
BL CN- CN- RD
COMP S/Capa RD BL CAPACITOR
CN-POWER YL OR
R
RD CAPACITOR FAN OR
COMP S MOTOR
C BK
BL
BR

BL

HIGH PRESSURE

REVERSING
POWER 4 8 1
VALVE
RELAY 2 6 0
SWITCH
DEICER
BR
BL

BL

BR
PCB

L3 L2 L1
BR

BK

SUMP
BK
BR FUSE 5A

BL FUSE 5A

HEATER
WH YL
BK
TERMINAL
BK
BR

BL

BK BLOCK
BK
BK

1 2 3 4 5 6 TERMINAL
BLOCK

POWER TO INDOOR UNIT

INPUT 3854AP2708X

–9–
(3) LP-K3063CA/CL/CM

HIDDEN LINE: FIELD WIRING

INDOOR UNIT OUTDOOR UNIT
CIRCUIT DIAGRAM
GN/YL

6
RD

5
BL

4
BR

3
POWER INPUT

FUSE 1 2 3 4 5 6 TERMINAL
SM
F1 BLOCK(6P)
(250V/3.15L) BR GN/YL
BR BK
RY-COMP
RY-SYNC

Cr BL
F2
BR YL BL
OR OR
BR BL BR BK
RY-AIRC

RY-S/HIGH WH FAN
RY-HIGH BK
MOTER POWER 2 6 0
RY-MID BL
RY-LO RD RELAY 4 8 1

BL
MAIN PCB ASM GN/YL

DOOR S/W EVAP BL

TH BK OR YL
CN-DISP(1) BR RD BL

BK S R CAPACITOR CAPACITOR
CN1 C
ROOM NOTE
DISPLAY TH
PCB ASM BL : BLUE FAN
COMP. MOTOR
BK : BLACK
BK RD BR : BROWN
HVB RD : RED
ASM OR : ORANGE
BK
A/CL
CA
WH: WHITE
WH (AIR CLEANER YL : YELLOW
UNIT
RD MODEL GN/YL:GREEN/YELLOW
ONLY) : OPTIONAL PARTS
P/No.; 3854A20172B

(4) LP-K4023CA/CL/CM

INDOOR UNIT OUTDOOR UNIT

CIRCUIT DIAGRAM
BK BK
WH WH
RD RD

FUSE
SM
(250V 3.15A)
FMo
RY-COMP

RY-SYNC

Ci BK YL
OR
BR YL
OR WH
RY-S/HIGH WH
RD
RY-HIGH BK Fan Co
RY-MID Motor PTCR Cr
BL
RY-LD RD WH OR BK
WH BR
MAIN PCB ASM GN/YL BR
BK 52C
ROOM EVAP S
DOOR S/W TH TH R C T1 T2 A
CN-DISP(1) CN-DISP(2) 63H L1 L2 B
BK
CM WH BK
BK RD BK
CN1 CN2
RD WH RD
DISPLAY GN/YL
WH
FUSE
PCB ASM FUSE 250V
250V
BK RD
5A 1 2 3 5A 4 5 6
HVB Tmo2
Tmo1
ASM BK RD
WH A/CL POWER SUPPLY WH
RD
ASM 1ø, 220V, 60Hz
BK

–10–
(5) LP-K3023HA/HL/HM

HIDDEN LINE: FIELD WIRING

INDOOR UNIT OUTDOOR UNIT
CIRCUIT DIAGRAM NOTE
BL : BLUE
BK : BLACK
GN/YL BR : BROWN
BL RD : RED

6 5 4 3
RD OR : ORANGE
BL WH: WHITE
BR YL : YELLOW
GN/YL: GREEN/YELLOW
POWER : OPTIONAL PARTS
INPUT
FUSE TERMINAL
SM 1 2 3 4 5 6 BLOCK(6P)
F1
RY-REVERSING
(250V/3.15L) BR BK
BR WH
RY-COMP

RY-SYNC

Cr BL BK T/B2
VALVE

BK BK
F2
BR YL BL YL
OR T/B1
RY-AIRC

RY-S/HIGH WH FAN
RY-HIGH BK BR BL BL
MOTER BK

HIGH PRESS
RY-MID BL L1 L2 L3
RY-LO RD

SWITCH
POWER 2 6 0
MAIN PCB ASM GN/YL RELAY 4 8 1

DOOR S/W EVAP DEICER REVERSING

TH P.C.B VALVE
BR
CN-DISP(1)
OR
BL

BK CN1
BR RD BL OR
BK OR YL
DISPLAY ROOM S R CAPACITOR CAPACITOR
C
PCB ASM TH
BK RD
HVB FAN
ASM HA COMP.
BK
A/CL
MOTOR
WH (AIR CLEANER
RD UNIT MODEL
ONLY) P/No.; 3854A20172C

(6) LP-K3023CA/CL/CM/AA

HIDDEN LINE: FIELD WIRING

INDOOR UNIT OUTDOOR UNIT
CIRCUIT DIAGRAM
GN/YL
6

RD
5

BL
4

BR
3

POWER INPUT

FUSE 1 2 3 4 5 6 TERMINAL
SM
F1 BLOCK(6P)
(250V/3.15L) BR GN/YL
BR BK
RY-COMP
RY-SYNC

Cr BL
F2
BR YL BL
OR
BR BL BR BK
RY-AIRC

RY-S/HIGH WH
FAN OR
RY-HIGH BK
POWER 2 6 0
RY-MID BL MOTER
RY-LO RD RELAY 4 8 1

BL
MAIN PCB ASM GN/YL

DOOR S/W EVAP BL

TH BK OR YL
CN-DISP(1) BR RD BL

BK S R CAPACITOR CAPACITOR
CN1 C
ROOM NOTE
DISPLAY TH
PCB ASM BL : BLUE
FAN
COMP. MOTOR
BK : BLACK
BK RD BR : BROWN
HVB RD : RED
ASM
BK CA OR : ORANGE
A/CL WH: WHITE
WH (AIR CLEANER
UNIT YL : YELLOW
RD MODEL GN/YL:GREEN/YELLOW
ONLY) : OPTIONAL PARTS
P/No.; 3854A20172D

–11–
Operation Details

(1) The function of main control

1. Time Delay Safety Control
3min The compressor is ceased for 3 minutes to balance the pressure in the refrigeration cycle.
(Protection of compressor)
3sec The indoor fan is ceased for 3 seconds to prevent relay noise.
(Protection of fan relay and micro chip)
30sec The 4-way valve is ceased for 30 sec. to prevent the refrigerant-gas abnormal noise when the Heating
operation is OFF or switched to the other operation mode.

2. Airflow Direction Control

This function is to swing the louver left and right automatically and to set it at the desired position.
The procedure is as the following.
1st : Press the ON/OFF Button to operate the product.
2nd : Press the Airflow Direction Control Button to swing the louver left and right automatically.
(Remote controller)
3rd : Repress the Airflow Direction Control Button to set the louver as the desired position.
(Remote controller)

3. Cooling Mode Operation

When selecting the Cooling( ) Mode Operation, the unit will operate according to the setting by the
controller and the operation diagram is as following.

Intake Air temp.

Setting Temp. +1°C

(Compressor ON)

Setting Temp. -1°C

(Compressor OFF)
More than More than
3 minutes 3 minutes

Selecting Selecting Selecting Selecting Selecting

Indoor Fan Speed fan speed fan speed fan speed fan speed fan speed

Compressor ON OFF ON OFF ON

4. Off Timer Function

This function is to set the time of stopping the unit operation.
The procedure is as the following.
1st: Press the timer set button on the Remocon.
2nd: The buzzer sounds and then the display window shows the Off-Time to be set as ....
- The Off-Time is shifted as the following by each press.

- If you select ' ', the Off-Timer function will be cancelled.

- During Off-Timer Operation, if you repress the timer set button, the rest time will be displayed.

–12–
5. Heating Mode Operation
The unit will operate according to the setting by the remote controller and the operation diagram is shown as
following.

Intake Air Temp.

Setting Temp. +1°C

(Compressor OFF)

A A
Setting Temp.
(Compressor ON)
Setting Temp. -1°C minimum minimum minimum
Hot 10sec. 10sec. 10sec.
Start minimum
10sec.
Selecting Selecting
Indoor Fan Speed OFF fan speed LOW OFF fan speed LOW OFF

Compressor ON OFF ON OFF

Electric Heater(Option) OFF ON OFF ON OFF

• A point: The indoor pipe temperature to be less then 35°C & Discharge air Temperature to be less than 29°C.
The indoor fan operates for minimum 10sec. even if falls lower than 34°C.

During heating operation, the operating procedure of the indoor fan is as the following.

Stop(VI) Low(V) Selecting Fan Speed(IV)

39˚C

Discharge Air Temp.

34˚C

(Hot-Start Release Point)

28˚C
Indoor Pipe Temp.
26˚C

Heating Start
Stop(I) Low(II) Selecting Fan Speed(III)
(Hot-Start Operating)

Step Indoor fan speed Pipe temp. Air discharge temp.

Off 28 C(Hot start operating)
Low 28 C < 39°C
Selecting speed 28 C ≥ 39°C
Selecting speed 28 C > 34°C
Low 26 C ≤ 34°C
Off 26 C

–13–
5-1. Heating Mode Operation
The unit will operate according to the setting by the remote controller and the operation diagram is shown as
following.

Intake Air Temp.

Setting Temp. +1°C

(Compressor OFF)

A A
Setting Temp.
(Compressor ON)
Setting Temp. -1°C minimum minimum
Hot 10sec. 10sec.
Start minimum
1min
Selecting Selecting
Indoor Fan Speed OFF LOW fan speed LOW OFF fan speed LOW OFF

Compressor ON OFF ON OFF

Electric Heater(Option) OFF ON OFF ON OFF

• A point: The indoor pipe temperature to be less than B°C.

The indoor fan operates for minimum 10sec. even if the indoor pipe temperature falls lower than B°C.

During heating operation, the operating procedure of the indoor fan is as the following.

Stop(VI) Low(V) Selecting Fan Speed(IV)

Heat OFF Heat ON

C˚C
Indoor Temp. Indoor Temp.
15°C 20°C 20°C 15°C 20°C 20°C
C°C 32°C 34°C 36°C 30°C 31°C 33°C

Indoor Pipe Temp. D˚C D°C 28°C 30°C 32°C 26°C 28°C 30°C
B°C 27°C 29°C 31°C - - -

(Hot-Start Release Point)

22˚C
20˚C

Heating Start
Stop(I) Low(II) Selecting Fan Speed(III)
(Hot-Start Operating)

Step Indoor fan speed Pipe temp.

Off ≤22°C(Hot start operating)
Low ≥22°C
Selecting speed ≥C°C
Low ≤D°C
Off ≤20°C

–14–
6. Hot-Start Control
• The indoor fan stops until the evaporator piping temperature will be reached to 28°C.
• During heating operation, if piping temperatures fall below 26°C fan stops.
• The operation diagram is as following.

Maximum
INDOOR PIPE 1min
TEMP.
28°C

26°C

INDOOR FAN OFF LOW Selecting OFF

SPEED fan speed

COMPRESSOR ON

7. Defrost Control
• Defrost operation is controlled by timer and sensing temperature of outdoor pipe.
• The first defrost starts only when the outdoor pipe temperature falls below -6°C after 45 minutes passed from
starting of heating operation and more than.
• Defrost ends after 10 minutes pass from starting of defrost operation or when the outdoor pipe temperature rises
over 12°C even if before 10 minutes.
• The second defrost starts only when the outdoor pipe temperature falls below -6°C after 45 minutes pass from
ending of the first defrost and more than.

More than 45 minutes of Within More than 45 minutes of

heating operation 10 minutes heating operation Defrost
Outdoor Pipe Temp.
Defrost
12°C
(Defrost OFF)

-6°C
(Defrost ON)

HOT-
START

Indoor Fan ON OFF ON OFF

Compressor ON ON ON ON
4-Way Valve ON OFF ON OFF

–15–
8. Soft Dry Operation Mode
• During Soft Dry Operation, the compressor ON temperature is the setting temperature plus 2°C, the compressor
OFF temperature is the setting temperature minus 1°C.
• When the room temperature rises over the compressor ON temperature, the operation mode is switched to the Cool-
ing mode.
• When the room temperature falls between the compressor ON temperature and OFF temperature, the operation
mode is switched to the Soft Dry Operation.
• The operation diagram is shown below.

Intake Air Temp. Operation Cooling

Cooling Dry operation operation

Setting Temp. +2°C

(Compressor ON)

Setting Temp. -1°C maximum maximum

(Compresso OFF) 3 min. 10 min. 7 min. 3 min. 10 min.

Selecting Selecting
Indoor Fan Speed fan speed LOW LOW LOW fan speed LOW LOW LOW
Compressor ON OFF ON OFF ON OFF ON OFF

9. Protection of the evaporator pipe from frosting

• Compressor and outdoor fan stop when indoor pipe temperature is below -2°C and restart at the pipe temperature
is above 12°C.

10. Air Purifying Operation(CA, HA, ZA Model only)

Mode Selecting Operating Mode Fan Speed Outdoor OFF

Initial Starting - Outdoor not operating - Low at the initial

of Air purifying - Fan operating + Air puri- - But could be
OFF Repress Air
Operation fying operating switched to Med.
purifying
Hi
Button or
ON/OFF
When switched - Outdoor operating Selecting Speed ON or OFF
Button
to Air purifying - Main Operating + of Main Operating depend on
operation Air purifying operating Mode main operat-
ing

11. Child Lock function

This function is to operate Air conditioner only by Remocon.
The procedure is as the following
1st: Press the 2 buttons of the temperature control simultaneously, to raise-to lower on the Display Panel of the
product for more 3 seconds.
2nd: The buzzer sounds and then the window of Display Panel shows CL (CL) mark.
3rd: To release this function, the reverse again the operating procedure could be done.
❈ During this function is operating, any buttons of Display Panel don't work. But it is possible to operate with
Remote controller.

–16–
12. Alarm mode display / only displayed while operating.
CO : The sensor for sensing room temperature is open or short.
C1: The sensor for sensing piping temperature is open or short.

13. Jet Cool

❏ During the JET COOL function at any moment, the A/C starts to blow the cool air at extremely high speed
setting the room temp. automatically to 18°C. It is especially used to cool the room temp. in the shortest time
in a hot summer.
In heat pump mode or neuro fuzzy mode however, the JET COOL function is not available.
❏ You can select this function during the operation of Cooling/ Soft Dry/ Auto/ Fan.
❏ When it is selected, JET COOL lamp is on immediately and fan speed graphic(red) is on 3 times off.
❏ Possible to select or cancel using JET COOL key.
❏ To cancel the JET COOL Mode, press the JET COOL button again or the Fan Speed button or the Room
Temperature Setting button and the unit will operate in high Fan speed on Cooling mode(set up to 18°C).
❏ During the operation when it stops and runs again setting up is high fan speed on cooling mode(set up to
18°C).

14. Energy Saving

➀ If setting temperature of starting energy saving operation is under 22°C, first, setting temperature it up to
22°C and perform energy saving operation.
➁ After energy saving operation starts, if adaptation time of the human body pass from the point which room
temperature and setting temperature meet together, increase setting temperature 1°C more.
➂ If it doesn't satisfy number ➀ even in 50 minutes from the start of energy saving operation, increase 1°C.
➃ After increasing setting temperature 1°C more by number ➀, ➁, perform number ➁, ➂ again, if setting tem-
perature goes up to 25°C, maintain this temperature.
➄ If setting temperature goes down to under 25°C, during the operation, do number ➁, ➂, ➃ again.

27˚C
26˚C
25˚C
24˚C
23˚C
22˚C
21˚C
28min. 35min. 47min.

50min. 50min. 50min.

Setting energy Setting temp. Setting temp. Setting temp. maintains setting temp.
saving operation 23˚C 24˚C 25˚C 25˚C

15. AUTO RESTART

In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate
procedures automatically to the previous operating conditions.

–17–
16. Function of changing set temperature when re-operation after stop.
Operation is set the following condition when re-operation with start/stop button.
1.Operation mode.
Cooling/soft dry mode Cooling mode
Heating mode Heating mode
2. Setting the set temperature when cooling operation.
Room temperature > Set temperature: to be set to the previous set temperature.
Room temperature ≤ Set temperature
a) Room temperature ≥ 26°C: to be set to 24°C
b) 22°C ≤ Room temperature ≤ 25°C: to be set to 21°C
c) 19°C ≤ Room temperature ≤ 21°C: to be set to -1°C less than room temperature.
d) Room temperature ≤ 18°C: to be set to 18°C
3. Setting the set temperature when heating operation.
Room temperature < Set temperature: to be set to the previous set temperature.
Room temperature ≥ Set temperature
a) Room temperature ≤ 20°C: to be set to 23°C
b) 21°C ≤ Room temperature ≤ 25°C: to be set to 26°C
c) 26°C ≤ Room temperature ≤ 28°C: to be set to +1°C more than room temperature.
d) 29°C ≤ Room temperature : to be set to 30°C

17. Function for test operation

1) Outline of Operation
- This is for checking the condition of installation during the installation, and it is operated by cooling, Fan speed
is high, comp. on, and Auto air flow operations without setting temperature.
2) Operation or Cancel
- Do test operation, if you push ON/OFF button and the down room temperature checking button over 3 sec-
onds at the same time.
- During the operation, if you push the stop button or push ON/OFF button and the down room temperature
checking button over 3 seconds at the same time, the test operation will be cancelled and unit come to rest.
- During the operation, if you input remocon key or key on Display panel, it performs its duties.
3) Function
- It operates cooling, fan speed is high, auto air flow operation, comp. on for 18 ± 1 minutes, regardless of room
temperature.
- After 18 ± 1 minutes of operation, it becomes off itself.
- During the operation, signal 88 stands for "L Lo"

–18–
Installation of Indoor, Outdoor Unit
1. Selection of the best location
1) Indoor unit
• There should not be any heat source or steam
near the unit.
• There should not be any obstacles to prevent the 5cm
5cm
air circulation.
• A place where air circulation in the room will be 40cm
good. 100cm
• A place where drainage can be easily obtained.
• A place where noise prevention is taken into con-
sideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the
wall, ceiling, fence, or other obstacles.

2) Outdoor unit
• If an awning is built over the unit to prevent direct 50c
sunlight or rain exposure, be careful that heat m m
radiation from the condenser is not restricted. 50c
• There should not be any animals or plants which
could be affected by discharged hot air.
• Ensure the space indicated by arrows from the
wall, ceiling, fence, or other obstacles. 0cm
10 50c
m

3) Piping length and the elevation

Indoor unit
Cooling Only Model

PIPE SIZE Max. Max.

A
MODEL Elevation
Length
GAS SIDE LIQUID SIDE A (m) B (m)
B Outdoor unit
20K 5/8" 1/4" 30 20

28K/30K 5/8" 3/8" 30 20

40K 5/8" 3/8" 30 20

–19–
2. Indoor Unit installation 3. Outdoor unit Installation
The mounting floor should be strong and solid Install the outdoor unit on the concrete or any
enough to prevent it from vibration. solid base securely and horizontally by securing
Drill the piping hole with 70mm diameter hole- it with bolts (Ø12mm) and nuts.
core drill at either the right or the left of indoor If there is any vibration transmitted to the build-
unit. The hole should be sightly slant to the out- ing, mount the rubber underneath the outdoor
door side. unit.
4. Refrigerant amount
Before shipment, this air conditioner is filled with
the rated amount of refrigerant including additional
amount required for air-purging, subject to 5m pip-
ing length. (The rated amount of refrigerant is indi-
cated on the name plate.) But when the piping
length exceeds 5 meters, additional charge is
required according to the following table.
200mm
70mm
70mm
90mm

MODEL REFRIGERANT CHARGE

LP-K Series 30g per 1m

Example)
Wall In case of 10m long pipe(one-way), the amount of
refrigerant to be replenished is:
(10 - 5) x 30 = 150g
Core Drill

INSIDE OUTSIDE
Wall
Plastic tube
(Bushing)

Tilt

Cut if necessary

More than 15mm

Insert the plastic tube through the hole.

Cut the extruded outside part of the plastic tube,
if necessary.

–20–
■ Installation Method
1. Procedure
No. Installation works Descriptions

1 Preparation of tools and installation parts Preparation of installation

2 Flaring the pipes To insert the flare nuts, mounted on the

connection parts of both indoor and
outdoor unit, onto the copper pipes.

3 Pipe bending To reduce the flow resistance of refrigerant.

4 Connection of installation parts Connection of long piping

(elbows, socket etc)

5 Tighten the flare nut (outdoor) Connecting the pipings of the outdoor unit.

6 Blowing the pipings To remove dust and scale in working.

7 Tighten the flare nut (indoor) Connecting the pipings of the indoor unit.

8 Check a gas-leakage of the connecting

part of the pipings.

9 Air purging of the piping and indoor unit The air which contains moisture and which
remains in the refrigeration cycle may cause a malfunction on the
compressor

10 Open the 3-way (liquid side) and

3-way (gas side) valves.

11 Form the pipings To prevent heat loss and sweat

12 Checking the drainage (indoor unit) To ensure if water flow drain hose of indoor unit.

13 Connecting the cable between outdoor Preparation of the operating

and indoor unit

14 Connecting the main cable to outdoor unit

15 Supply the power to the crankcase heater To prevent the liquid back to the compressor.
(Before the operating the unit) (Heat pump only)

16 Cooling operation, Heating operation

(Use the remote control or display of the
indoor unit)

–21–
2. Preparation of installation parts and tools

No. Installation Parts, Tools Use

1 Flaring tool (Ø 6,35 - Ø 19,05) Flaring the pipes
2 Remear Remove burrs from cut edges of pipes.
3 Pipe cutter (MAX 35mm Copper pipe) Cutting the pipings
4 Wrench (H5, H4 hexagonal wrench) To open the service valve
5 Pipe bender Bending the pipings
6 Leak detector Check a gas-leakage of connecting part
of the pipings
7 Manifold gauge To measure the pressure, to charge the refrigerant
8 Charge-nipple To connect the Refrigerant Vessel
9 Vacuum pump To remove the air in the pipe.
10 Charge cylinder balance To measure the refrigerant amount
11 Refrigerant Vessel(Refrigerant R-22) Gas charge
Air purge
Cleaning the pipe
12 Spanner To tighten the connecting parts of the pipings
13 Monkey spanner

14 Driver( , )
15 Pliers (150mm) Cutting the wires
16 Tapeline To measure the length
17 Core drill To make holes through the concrete wall and blocks
18 Voltmeter, Amperemeter, Clampmeter To measure the current and voltage
19 Insulation resistance tester To measure the insulation resistance
20 Glass thermometer To measure the intake and outlet air temperature of the indoor unit
21 Copper tubes To use the connecting pipings
22 Insulation material To cover the connecting pipings
23 Tape To finish the connecting pipings
24 Electrical Leakage Breaker To shut off the main power
25 Cable To connect the cable from outdoor unit to indoor unit
26 Drain hose sockets, elbows To remote the condensing water

–22–
■ Piping of Indoor Unit

1. Preparation of piping
Pipe cutter
Cut the pipes and the cable
• Use the accessory piping kit or the pipes
purchased locally.
• Measure the distance between the indoor and Slanted Rough
90°
the outdoor unit.
• Cut the pipes a little longer than measured
distance.
• Cut the cable 1.5m longer than the pipe length.

Remove burrs.
• Remove burrs from cut edges of pipes.
• Turn the pipe end down to avoid the metal pow-
der entering the pipe.
Pipe
Caution:
If burrs are not removed, they may cause a gas Reamer
leakage.

Flaring the pipes.

Point down
• Insert the flare nuts, mounted on the connection
ports of both indoor and outdoor unit, onto the
copper pipes. Some refrigerant gas may leak,
when the flare nuts are removed from the indoor
unit, as some gas is charged to prevent the
inside of the pipe from rusting.
• Fit the copper pipe end into the Bar of flare tool
about 0~0.5mm higher. (See illustaration)
0~0.5mm Handle
• Flare the pipe ends. Bar Bar
Yoke
Tape the flaring part to protect it from dust or
damages. Cone
Copper
pipe
Clamp handle
Red arrow mark

= Improper flaring =
1 2 3 4

Inclined Surface Cracked Uneven

damaged thickness

–23–
2. Connection of piping
Move the indoor tubing and drain hose to the hole
• Remove tubing holder and pull the tubing out of the chassis.
Replace the tubing holder into original position
Route the tubing and the drain hose staight backwards.
Insert the connecting cable into the indoor unit through the hole.
• Do not connect the cable to the indoor unit
• Make a small loop with the cable for easy connection later.
Tape the tubing and the connecting cable.
Indoor unit installation.
Connecting the pipings to the indoor unit.

• Align the center of the pipings and suffciently tight-

en the flare nut with fingers.
• Finally, tighten the flare nut with troque wrench
until the wrench clicks.
When tightening the flare nut with troque wrench,
ensure the direction for tightening follows the arrow
on the wrench.
Indoor unit tubing Flare nut Pipings
PIPE SIZE TORQUE
3/8" 4.2 Kg.m
1/2" 5.5 Kg.m
5/8" 5.5 Kg.m Spanner Torque wrench
3/4" 6.5 Kg.m

3. Precautions in bending
If it is necessary to bend or stretch the tubing,
use the spring which is attached to the tubing in
stead of pipe bender.
Spring
• Please make a careful notice to make a smooth
line.
• Hold the tubing with your two hands closely and R70mm
then bend or stretch it slowly not to make any
crack.
• Remember that the radius (R) should not exceed
70mm (Refer to Fig. 1) (Fig. 1)
Do not repeat the bending process to prevent the
tubing from cracking or crushing.
Keep in mind that the bending part should not be
cracked and make the radius (R) as long as possi- R
ble (Refer to Fig. 2)`

(Fig. 2)

–24–
■ Connecting the Cable to Indoor Unit
• In order to protect cable, it should be inserted “Bushing Rubber”.
• The inside and outside connecting cable can be connected after opening the inlet grille.

Open the inlet grille manually.

Connet the supplied cables to the connector

on the control board.

Close the inlet grille.

Knock-out holes

–25–
■ Connecting Piping and the Cable to Outdoor Unit
1) Connecting pipings to outdoor unit

Align the center of the pipings and sufficiently

tighten the flare nut with fingers.
Finally tighten the flare nut with torque wrench
until the wrench clicks.
• When tightening the flare nut with torque wrench,
Gas side piping
ensure the direction for tightening follows the
arrow on the wrench. Outdoor unit

PIPE SIZE TORQUE Liquid side piping

3/8" 4.2 Kg.m
1/2" 5.5 Kg.m
5/8" 5.5 Kg.m Torque wrench
3/4" 6.5 Kg.m

2) Connecting cable to outdoor unit

Open the control board cover from the outdoor unit

by removing the screws.

Connect wires to the terminals on the control

board individually and secure the cables onto the
control board with clamp.

CAUTION
Perform grounding
• This product should be grounded.
• Defective grounding could cause an electric shock.

28K/30K/40K

1 2 3 4 5 6

CLAMP
(Ø10.7)

POWER SUPPLY TO INDOOR UNIT CONNECTOR

–26–
■ Power Supply and Wiring
The unit is completely wired internally at the fac- Conductor Outside
UNIT VOLTS cross-sectional area diameter
tory according to general rule of electrical tech-
nology, but local rules, if they are required, should 20K/30K H/P 450/750V 4.0mm2 13.3mm
be complied with. /40K C/O 450/750V 2.5mm2 11.8mm

1. Power supply Provide a recognized circuit breaker as below

between power source and unit.
Power source must fulfill the following conditions: A disconnection device to adequately discon-
The working voltage should be higher than nect all supply lines must be fitted.
90% and lower than 110% of the rated voltage (for service operations)
marked on the name plate.
The starting voltage should be higher than
85% of the rated voltage marked on the name UNIT Circuit breaker capacity
plate. 20K/30K/ H/P 30A
40K C/O 30A

The screws which fasten the wiring in the cas-

ing of electrical fittings are liable to come loose
Voltage from vibrations to which the unit is subjected
during the course of transportation. Check them
and make sure that they are all tightly fastened.
Power source voltage (If they are loose, it could give rise to burn-out
working voltage of the wires.)
See to it that the starting voltage is maintained
Starting voltage at more than 90 percent of the rated voltage
marked on the name plate.
Starting point The following troubles would be caused by volt-
age drop-down.
Time Vibration of a magnetic switch, damage on the
contact point there of, fuse breaking, distur-
bance to the normal function of a overload pro-
tection device.

2. Wiring
After the confirmation of the above conditions, pre-
pare the wiring as follows:
Use the power supply cord(Rubber insulation,
type Ho7RNF approved by HAR or SAA) suit-
able for the product's electriccal capacity.

–27–
■ Checking the Drainage and Form the Piping
1. Checking the Drainage
Remove the inlet grille with your hands as
shown (right and left) and pull in the direction
indicated by the arrow.

Check the drainage

• Pour a glass of water into the drain pan.
• Ensure if water flows drain hose of indoor unit.

–28–
 ;;
2. Form the Piping
Wrap the connecting port of indoor unit with the

;;
insulation material and secure it with two Plastic
Bands. (for the right Piping) Gas side
piping
• If you connect an additional drain hose, the end of Main cable
the drain-outlet should be water, and fix it on the
wall to avoid swinging in the wind.)

;;
In case the outdoor unit is installed below Liquid side
position of the indoor unit. piping

Connecting

;;
cable
Tape the Piping, and Connecting Cable from down
to up.
From the piping gathered by taping along the exte-
rior wall fix it on the wall by saddle or equivalent.
Trap is required to prevent the electrical parts

;;
from entering the water.

In case the outdoor unit is installed upper position

of the indoor unit. Seal a small opening around
the piping with gum type sealer.

;;
Tape the piping and connecting cable from down Trap
to up.
In order to prevent water from entering the room,
tape the piping from a trap.
Fix the piping onto the wall with saddle or bracket.

Trap

Drain water treatment of outdoor Unit(Heat Pump

Only)

When using the drain elbow hose, use a mount of

3cm of higher.
Drain elbow
In the cold district (0°c continued for 2~3 days), the
drain water is frozen and the fan fails to function, Hose(inner diameter ø20)
do not use the drain elbow.
Arrange the hose downward slope without waving.

–29–
Test running
1. PRECAUTIONS IN TEST RUN

• The initial power supply must provide at least 90% of the rated voltage.
Otherwise, the air conditioner should not be operated.
Carry out the test run more than 5 minutes without fail.
Caution
(Test run will be cancelled 18 minutes later automatically)

• The test run is started by pressing the down room temperature checking button and ON/OFF button for 3 sec-
onds at the same time.
• To cancel the test run, press ON/OFF button.

CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETE

• After completing work, be sure to measure and record trial run properties, and store measured data, etc.
• Measuring items are room temperature, outside temperature, suction temperature, blow out temperature, wind
velocity, wind volume, voltage, current, presence of abnormal vibration and noise, operating pressure, piping
temperature, compressive pressure.
• As to the structure and appearance, check following items.

Is the circulation of air adequate? Is the remote controller switch operated?

Is the draining smooth?
Is the heat insulation complete
(refrigerant and drain piping)?
Is there any leakage of refrigerant?
Is there any faulty wiring?
Are not terminal screws loosened?
M4...118N.cm{12kgf.cm} M5...196N.cm{20kgf.cm}
M6...245N.cm{25kgf.cm} M8...588N.cm{60kgf.cm}

2. Connection of power supply

1. Connect the power supply cord to the independent power supply.
• Circuit breaker is required.
2. Operate the unit for fifteen minutes or more.

3. Evaluation of the performance

1. Measure the temperature of the intake and discharge air.
2. Ensure the difference between the intake temperature and the discharge one is more than 8°C (Cooling) or
reversely (Heating).

–30–
 CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring,
be guided by the circuit diagram pasted on the inside of control box cover.
2) Provide a circuit breaker switch between power source and the unit.
3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from
vibrations to which the unit is subjected during the course of transportation. Check them and
make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the
wires.)
4) Specification of power source
5) Confirm that electrical capacity is sufficient.
6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked
on the name plate.
7) Confirm that the cable thickness is as specified in the power sources specification.
(Particularly note the relation between cable length and thickness.)
8) Never fail to equip a leakage breaker where it is wet or moist.
9) The following troubles would be caused by voltage drop-down.
• Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the
normal function of a overload protection device.
• Proper starting power is not given to the compressor.

HAND OVER

Teach the customer the operation and maintenance procedures, using the operation manual (air filter cleaning,
temperature control, etc.).

–31–
3-way Valve
1. Pump down

Indoor unit Liquid side

Open Outdoor unit
3-Way
valve

Gas side

Closed
3-Way
valve

Lo
CLOSE CLOSE

Purge the air

• Procedure
(1) Confirm that both liquid side and gas side
valves are set to the open position.
– Remove the valve stem caps and confirm that
the valve stems are in the raised position.
– Be sure to use a hexagonal wrench to operate
the valve stems.
(2) Operate the unit for 10 to 15 minutes.
(6) Operate the air conditioner in cooling mode
and stop it when the gauge indicates
1kg/cm2g.
(7) Immediately set the 3-way valve to the closed
position.
– Do this quickly so that the gauge ends up
indicating 3 to 5kg/cm2g.

(3) Stop operation and wait for 3 minutes, then
connect the charge set to the service port of
the 3-way valve.
– Connect the charge hose to the service port.
(4) Air purging of the charge hose.
– Open the low-pressure valve on the charge set
slightly to air purge from the charge hose.
(8) Disconnect the charge set, and mount the 2-
way and 3-way valve’s stem nuts and the
service port nut.
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage.

(5) Set the liquid side valve to the closed

position.

–32–
1) Re-airpurging
(Re-installation)

Indoor unit Liquid side

Closed Outdoor unit
3-Way
valve

Gas side

Closed
3-Way
valve

Gas cylinder

Lo
R22 OPEN CLOSE

• Procedure
(1) Confirm that both the liquid side valve and the
gas side valve are set to the closed position.
(2) Connect the charge set and a gas cylinder to
the service port of the 3-way valve.
– Leave the valve on the gas cylinder closed.
(3) Air purging.
– Open the valves on the gas cylinder and the
charge set. Purge the air by loosening the flare
nut on the liquid side valve approximately 45°
for 3 seconds then closing it for 1 minute;
repeat 3 times.
– After purging the air, use a torque wrench to
tighten the flare nut on liquid side valve.
(6) Disconnect the charge set and the gas
cylinder, and set the 2-way and 3-way valves
to the open position.
– Be sure to use a hexagonal wrench to operate
the valve stems.
(7) Mount the valve stem nuts and the service
port nut.
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage.
* CAUTION:
Do not leak the gas in the air during Air
Purging.

(4) Check for gas leakage.

– Check the flare connections for gas leakage.

(5) Discharge the refrigerant.

– Close the valve on the gas cylinder and
discharge the refrigerant until the gauge
indicates 3 to 5 kg/cm2g.

–33–
2) Balance refrigerant of the 3-way valve
(Gas leakage)

Indoor unit Liquid side

Outdoor unit
3-Way
valve Open

Gas side

3-Way
valve Open

Lo
OPEN CLOSE

• Procedure
(1) Confirm that both the liquid side and gas side
valves are set to the back seat.
(2) Connect the charge set to the 3-way valve’s
port.
– Leave the valve on the charge set closed.
– Connect the charge hose to the service port.
(3) Open the valve (Lo side) on the charge set
and discharge the refrigerant until the gauge
indicates 0 kg/cm2G.
– If there is no air in the refrigerant cycle (the
pressure when the air conditioner is not
running is higher than 1 kg/cm2G), discharge
the refrigerant until the gauge indicates 0.5 to 1
kg/cm 2 G. if this is the case, it will not be
necessary to apply a evacuatin.
– Discharge the refrigerant gradually; if it is
discharged too suddenly, the refrigeration oil
will also be discharged.

–34–
2. Evacuation
(All amount of refrigerant leaked)

Indoor unit Liquid side

Outdoor unit
3-Way
valve Open

Gas side

3-Way
valve Open

Vacuum pump
Lo
OPEN CLOSE

• Procedure
(1) Connect the vacuum pump to the center hose
of charge set center hose
(2) Evacuation for approximately one hour.
– Confirm that the gauge needle has moved
toward -76 cmHg (vacuum of 4 mmHg or less).
(3) Close the valve (Lo side) on the charge set,
turn off the vacuum pump, and confirm that
the gauge needle does not move (approxima-
tely 5 minutes after turning off the vacuum
pump).
(4) Disconnect the charge hose from the vacuum
pump.
– Vacuum pump oil.
If the vacuum pump oil becomes dir ty or
depleted, replenish as needed.

–35–
3. Gas Charging
(After Evacuation)

Indoor unit Liquid side

Open Outdoor unit
3-Way
valve

Gas side

Open
3-Way
Check valve valve
Charging
cylinder

Lo
(1) OPEN CLOSE

• Procedure
\

(1) Connect the charge hose to the charging

cylinder.
– Connect the charge hose which you dis-
connected from the vacuum pump to the valve
at the bottom of the cylinder.
– If you are using a gas cylinder, also use a scale
and reverse the cylinder so that the system can
be charged with liquid.
(2) Purge the air from the charge hose.
– Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air. (Be careful of the liquid
refrigerant). The procedure is the same if
using a gas cylinder.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant.
– If the system can not be charged with the
specified amount of refrigerant, it can be
charged with a little at a time (approximately
150g each time) while operating the air
conditioner in the cooling cycle; however, one
time is not sufficient, wait approximately 1
minute and then repeat the procedure
(pumping down-pin).
This is different from previous procedures.
Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner.
(4) Immediately disconnect the charge hose from
the 3-way valve’s service port.
– Stopping par tway will allow the gas to be
discharged.
– If the system has been charged with liquid
refrigerant while operating the air conditioner
turn off the air conditioner before disconnecting
the hose.
(5) Mount the valve stem nuts and the service
port nut.
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage.

–36–
2) Heating Mode
(After Evacuation)

Charging
cylinder
Lo
(1) OPEN CLOSE
Check valve

Indoor unit Liquid side

Open Outdoor unit
3-Way
valve

Gas side

Open
3-Way
valve

• Procedure
(1) Connect the charge hose to the charge cylinder.
• Connect the charge hose which you disconnected
from the vacuum pump to the valve at the bottom of
the cylinder.
• If you are using a gas cylinder, use a scale and
reverse the cylinder so that the system can be
charged with liquid.
(2) Purge the air from the charge hose.
• Open the valve at the bottom of the cylinder and
press the check valve on the charge set to purge
the air. (Be careful of the liquid refrigerant). The
procedure is the same if using a gas cylinder.
(3) Open the valve (Lo side) on the charge set and
charge the system with liquid refrigerant.
• If the system can not be charged with the specified
amount of refrigerant, it can be charged with a little
at a time (approximately 150g each time) while
operating the air conditioner in the cooling cycle;
however, one time is not sufficient, wait
approximately 1 minute and then repeat the
procedure (pumping down-pin).
This is different from previous procedures.
Because you are charging with liquid refrigerant from
the gas side, absolutely do not attempt to charge with
larger amounts of liquid refrigerant while operating
the air conditioner.
(4) Immediately disconnect the charge hose from the
3-way valve's service port.
• Stopping partway will allow the gas to be
discharged.
• If the system has been charged with liquid
refrigerant while operating the air conditioner turn
off the air conditioner before disconnecting the
hose.
(5) Mount the valve stem nuts and the service port
nut.
- Use a torque wrench to tighten the service port nut.
- Be sure to check gas leakage.

–37–
Cycle Troubleshooting Guide

Trouble analysis

1. Check temperature difference between intake and discharge air and operating current.

Temp. difference : approx. 0°C

All amount of refrigerant leaked out
Current : less than 80% of
Check refrigeration cycle
rated current

Temp. Difference Refrigerant leakege

Temp. difference : approx. 8°C
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor

Operating Current Temp. difference : less than 8°C

Current : over the rated Excessive amount of refrigerant
current

Temp. difference : over 8°C Normal

Notice :
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.

2. Check temperature and pressure of refrigeration cycle.

Suction pressure Temperature

(Compared with (Compared with Cause of Trouble Description
the normal value) the normal value)

Defective compressor Current is low

High
Defective 4-way reverse valve
Higher
Excessive amount of High pressure does not quickly
Normal refrigerant rise at the beginning of
operation

Insufficient amount of Current is low

Lower Higher refrigerant (Leakage)
Clogging Current is low

Notice :
1. The suction pressure is usually 4.5~6.0 kg/cm2G at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.

–38–
Electronic Parts Troubleshooting Guide
1) No Cooling operation performed

Possible Trouble 1 : The unit does not operate.

Is the input voltage NO Check the FUSE

of transformer AC220V? and the wiring diagram.

YES

Is the output voltage NO Is shorted the NO Check the main P.C.B

of transformer about AC14V? transformer output? pattern

YES YES Exchange

the transformer
Is the input voltage NO
Check the D02D~D05D
of IC01D DC14V?

YES

Is the output voltage NO

Exchange IC01D
of IC01D DC12V?

YES

Is the output voltage NO

Exchange IC03D
of IC03D DC5V?

YES

Is the PIN 55,64 of NO Check the

MICOM. DC5V? 5V P.C.B pattern.

YES

Exchange MICOM

Possible Trouble 2 : The indoor fan does not operate.

Is IC03M operated NO Exchange IC03M

normally?

YES

Is the each Relay YES

any problem? Exchange Relay

NO

Check the fan motor

and connector.
(CN-MOTOR)

–39–
2) No heating operation works

Is the AC220V
(AC 240 V) between connector YES
(CN-outunit) and of Main
P.C.B
Is the input power AC220V NO
(AC240V) at COMP magnetic coil
NO contactor?
NO
Is the unit operating? YES
Check the COMP magnetic Check the wiring
YES contactor of outdoor unit. connection
Reset the power NO
ON/OFF S/W ON Is it heating mode?

YES Select the heating operation mode.

NO
Room temp <Set temp?

YES Room temp. < Set temp. Setting

Is the DC5V NO
at 14 pin of terminal MICOM

Replacement MICOM
YES
Is the DC5V NO
at 18 pin of terminal MICOM Replacement MICOM

YES
Is the DC12V
at each terminal? NO Replacement IC02M
(RY-4WAY COIL)

YES

Is the
AC220V (AC 240 V) between NO
connector(4WAY) and CN-outunit of Replacement RY-4WAY
Main
P.C.B
YES

Is the DC12V at NO
each terminal? (RY-COMP Replacement IC02M
COIL)

YES

Is the AC220V
(AC 240 V) between connector(CN-outunit) NO
Replacement RY-COMP
and of Main
P.C.B

YES

Check the wiring diagram.

–40–
3) No heater operation works

Is the heating operating? NO Select the heating operation mode.

YES

Is the Compressor NO Compressor "ON"

operating?

YES

Is the Heat S/W of Main NO Heat S/W "ON"

PCB "ON"?

YES

Is the heater S/W of Main NO Heater S/W "ON"

PCB"ON"?

YES

Is the DC 5V at 15 pin of NO Replacement MICOM

MICOM

YES

Is the DC 12V NO
at eack terminal? (RY-HEATER Replacement IC02M
COIL)

YES

Is the
AC220V (AC 240 V) between NO
connector(HEATER) and CN-outunit of Replacement RY-HEATER
Main P.C.B

YES

Check the heater wiring

–41–
Electronic control device

• MAIN P.C.B ASM

• TELE CONTROL PCB ASM

• DISPLAY P.C.B ASM

–42–
Schematic Diagram

–43–
Exploded View and Replacement Parts List
1. Indoor Unit

135310

147582

146812

147581-1
147581-2

137211-1

268712
159830

249310

137211-2

135313

152302

267110

266090
150170

–44–
 135515

149750

336610

346810

359011

330860
249951
268714

W0CZZ 352150

330870

130411

354211

–45–
Parts List (Indoor Unit )

LOCATION PART No.

DESCRIPTION Q'TY Remark
No. LP-K3063HA/HB/HL/HM LP-K3023HA/HL LP-K3063ZA/ZL
130411 BASE ASSY 3041A20003B 3041A20003B 3041A20003B 1
135310 DIFFUSER ASSY 3531A10011C 3531A10011C 3531A10011F 1
3531AP2352K 3531AP2352K 3531AP2352K 1
135313 INLET GRILLE ASSY
3531AP1141J 3531AP1141K 3531AP1141J 1
135515 COVER TOP 3551A30019B 3551A30019B 3551A30019B 1
3721A20057H 3721A20057H 3721A20057F 1
137211-1 PANEL FRONT
3721A20057J 3721A20057J 3721A20057G 1
137211-2 PANEL FRONT SUB 3721A20007N 3721A20007N 3721A20007N 1
146812 MOTOR SYNC. 2H01102A 2H01102A 2H01102A 1
147581-1 LOUVER,HORIZONTAL 4758A30002C 4758A30002C 4758A30002C 1
147581-2 LOUVER,HORIZONTAL 4758A30003B 4758A30003B 4758A30003B 1
147582 LOUVER,VERTICAL 3A01943F 3A01943F 3A01943F 1
149750 GUIDE ASSY 4975AP3778A 4975AP3778A 4975AP3778B
150170 MAGNET 4A70152B 4A70152B 4A70152B 2(4)
152302 FILTER,A/C 5230AP3116A 5230AP3116A 5230AP3116A 1
159830 AIR CLEANER ASSY 5983AP1156C 5983AP1156C 5983AP1156C 1
249310 HOLDER 4930A30009C 4930A30009C 4930A30009C 1
4995A1004P 4995A1004C 4995A1004A 1
249951 CONTROL BOX ASSY
4995A1004D 4995A1004D 4995A1004B 1
266090 H.V ASSY 6609AQ2219C 6609AQ2219A 6609AQ2219C
6711A20021V 6711A20021V 6711A20021U
267110 REMOTE CONTROLLER
6711A20021T 6711A20021T 6711A20021S
6871A20222E 6871A20222E 6871A20222A 1
268712 PCB DISPLAY
6871A20222F 6871A20222F 6871A20222B 1
6871A20213A 6871A20213A 6871A20213A 1
268714 PCB MAIN
6871A20213B 6871A20213B 6871A20213B 1
330860 DRAIN PAN 3086AP1217A 3086AP1217A 3086AP1217A 1
330870 DRAIN PAN ASSY 3087AP2581B 3087AP2581A 3087AP2581C 1
336610 HOUSING ASSY 3661AP2582B 3661AP2582B 3661AP2582B 1
346810 MOTOR 4681AP2949D 4681AP2949E 4681AP2949D 1
352150 HOSE DRAIN 5251AR1222J 5251AR1222J 5251AR1222J 1
354212 EVAPORATOR ASSY 5421AP2578P 5421AP2578Q 5421AP2578P
359011 BLOWER 5834AP1097B 5834AP1097B 5834AP1097B 1
- 3H00611C - 1
W0CZZ CAPACITOR
2H00841J 2H00841J 2H00841J 1

–46–
 Parts No.
Location
Parts Name LP- LP- LP- Q'TY Remark
No. K3023CA/CL/CM K4023CA/CL/CM
/AA K3063CA/CL/CM /AA
135310 FRAME DIFFUSERR ASSY 3531A10011C 3531A10011C 3531A10011C 1
147581-1 LOUVER HORIZONTAL 4758A30003B - 4758A30003B 1
147581-2 LOUVER HORIZONTAL 4758A30002C - 4758A30002C 1
146812 SYNCHRONOUS MOTOR 2H01102A 2H01102A 2H01102A 1
147582 LOUVER VERTICAL 3A01943C - 3A01943C 1
3721A20057K 3721A20006P 3721A20057K 1
137211-1 PANEL FRONT ASSY
3721A20057L 3721A20006N 3721A20057L 1
137211-2 PANEL FRONT SUB 3721A20007C 3721A20007C 3721A20007C 1
4931A30009B 4931A20001S 4931A30009B 1
249310 HOLDER DISPLAY ASSY
- 4931A20001R - 1
6871A20222C 6871A30008C 6871A20222C 1
268712 DISPLAY PCB
6871A20222D 6871A30008D 6871A20222D 1
135313 GRILLE INLET 3531AP2352J 3531ap2352k 3531AP2352J 1
135314 GRILLE INLET - 3530A10011B - 1
152302 FILTER 5230AP3116A 5230AP3116A 5230AP3116A 1
150170 MAGNET ASSY 4A70152B 4A70152B 4A70152B 2(4)
159830 A/CL UNIT ASSY 5983AP1156C - 5983AP1156C 1
66090 SUPPORTER ASSY 4980AP1154A - 4980AP1154A 1
130411 BASE ASSY 3041A20003B 3041A20003B 3041A20003B 1
135515 TOP COVER 3551A30019B 3551A30019B 3551A30019B 1
149750 GUIDE ASSY 4975AP3778A 4975AP3778A 4975AP3778A 1
336610 HOUSING ASSY 3661AP2582A 3660AP1221A 3661AP2582A 1
- 4681AP2544H 4681AP2544H 1
346810 MOTOR
4681AP2544E 4681AP2949D - 1
359011 BLOWER 5834AP1097A 5834AP1097A 5834AP1097A 1
330860 DRAIN PAN 3086AP1217A - 3086AP1217A 1
352150 DRAIN HOSE 5251AR1222J 5251AR1222J 5251AR1222J 1
3H00611C 3H00611C 3H00611C 1
W0CZZ CAPACITOR
- 2h00841J - 1
330870 DRAIN PAN ASSY 3087AP2581A 3087AP2581B 3087AP2581A 1
6871A20213C 6871A20067A 6871A20213C 1
268714 MAIN PCB ASSY
6871A20213D 6871A20067B 6871A20213D 1
4995A10049J 4995A2084B 4995A10049J 1
249951 CONTROL BOX ASSY
4995A10049K 4995A2084A 4995A10049K 1
354211 EVA COIL ASSY 5420AP2577E 5420AP2577E 5420AP2577E 1
6711A20021R 6711A20021R 6711A20021R 1
267110 REMOCON
6711A20021Q 6711A20021Q 6711A20021Q 1

–47–
 435512 554031 437213-1
437212-1

263230
2. Outdoor Unit

437213-2

546810 649950
W0CZZ-2

559010
269201
437210

W0CZZ-1
268711

–48–
349480
435511
W6640
447910
135301 668713 W0CZZ-3
552202
566000
C S
R

554160

552203-1

552203-2
430410
Parts List (Outdoor Unit )
LOCATION PART No.
DESCRIPTION Q'TY Remark
No. LP-K3063HA/HB/HL/HM LP-K3023HA/HL LP-K3063ZA/ZL
135301 GRILLE, DISCHARGE 3530A20007B 3530A20007B 3530A20007B 1
137213-1 PANEL ASSY, SIDE 1A00202C 1A00202C 1A00202C 1
137213-2 PANEL ASSY, SIDE 3A02284L 3A02284L 3A02284L 1
263230 THERMISTOR ASSY 3Q35015G 3Q35015G 3Q35015G 1
268711 PCB, DEICER 6871A20015R 6871A20015R 6871A20015R 1
269201 RELAY 6920AP3400A 6920AP3400A 6920AP3400A 1
349480 ORIFICE 4948AP2527A 4948AP2527A 4948AP2527A 1
430410 BASE ASSY, WELD 3041A30003K 3041A30003K 3041A30003K 1
435511 COVER , CONTROL 3A01919B 3A01919B 3A01919B 1
435512 COVER, TOP 3H03266H 3H03266H 3H03266H 1
437210 PANEL FRONT 2A01041K 2A01041K 2A01041K 1
437212-1 GRILLE, REAR 1A00208D 1A00208D 1A00208D 1
447910 BARRIER ASSY 2A01043A 2A01043A 2A01043A 1
546810 MOTOR, FAN 4681A20008N 4681A20008P 4681A20008N
552202 VALVE, REVERSING 3A02027B 3A02027B 3A02027B 1
552203-1 VALVE, SERVICE 2A00392E 2A00392E 2A00392E 1
552203-2 VALVE, SERVICE 2A00393Q 2A00393Q 2A00393Q 1
554031 CONDENSER ASSY, BENT 6140AP2096Q 6140AP2096Q 6140AP2096Q 1
2A01032D - 2A01032D 1
554160 COMPRESSOR
- 5416AR1411J - 1
559010 PROPELLER 1A00195B 1A00195B 1A00195B 1
566000 SWITCH, PRESSURE 3A02524A 3A02524A 3A02524A 1
4995A20025R 4995A20025U 4995A20025R 1
649950 CONTROL BOX, ASSY, OUTDOOR
- - 4995A20027F (1) Only Australia
668713 PCB, SOFT START - - 6871A20052C (1) Only Australia
W0CZZ-1 CAPACITOR 2A00986A 2A00986A 2A00986A 1
W0CZZ-2 CAPACITOR 2A00986D 2A00986D 2A00986D 1
W0CZZ-3 CAPACITOR - - 0CZZAP3478F (1) Only Australia
W6640 TERMINAL BLOCK 3H00390B 3H00390B 3H00390B 1

–49–
 Parts No.
Location
Parts Name LP- LP- LP- Q'TY Remark
No. LP-K3023AA K3023CA/CL K3063CA/CL/CM K4023CA/CL/CM
430410 BASE W. ASSY - - 2A02084A -
5403AP2041M 5403AP2042F 5403A20022H - 1
554031 CONDENSER ASSY, BENT
- - - 6140AP2096E 1
5416AR1411J 5416AR1411J 2A01032D - 1
554160 COMP
- - - 2A01196A 1
552203-1 VALVE SVC 2A00392F 2A00392F 2A00392F 2A00392F 1
552203-2 VALVE SVC 2A00393A 2A00393A 2A00393A 2A00393A 1
2H02110A 2H02110A 2H02110A - 1
447910 BARRIER ASSY
- - - 2A01043A 1
4681A20008D 4681A20008D 4681AP2435K - 1
546810 MOTOR, FAN
- - - 2H02113R 1
559010 PROPELLER FAN 1A00195B 1A00195B 1A00195B 1A00195A 1
437213-1 SIDE PANEL-L - - - 1A00202C 1
3720AP0003D 3720AP0003D 3720AP0003D - 1
437212-1 REAR GRILLE
- - - 1A00208D 1
3721A30011A 3721A30011A 3721A30011A - 1
437210 FRONT PANEL
- - - 2A01041C 1
349480 ORIFICE 4948AP2527A 4948AP2527A 4948AP2527A 4948AP2527A 1
135301 DISCHARGE GRILLE 3530A20007B 3530A20007B 3530A20007B 3530A20007B 1
4995A20025Q 4995A20025Q - - 1
649950 BOX ASSY, OUTDOOR
- - - 6615AP2793H 1
2A00986A 2A00986A 2A00986A - 1
W0CZZ-1 SH-CAPACITOR
- - - 2H00841J 1
6920AP3400A 6920AP3400A 6920AP3400A - 1
269201 RELAY
- - - 2A00771D 1
W6640 TERMINAL BLOCK 4G00103A 4G00103A 4G00103A 4G00103C 1
W0CZZ-2 SH-CAPACITOR 1A00986D 1A00986D 3A01919B 1A00986S 1
437213-2 SIDE PANEL-R - - - 3A02284F 1
435512 TOP COVER ASSY 3H03266J 3H03266J 3H03266J 3H03266H 1

–50–
 November, 2001
P/No.: 3828A20156A Printed in Korea