Technical & Service Manual

TECHNICAL & SERVICE MANUAL
SAP-UR188E SAP-C188E5 FILE NO.

SAP-C188E38/ SAP-CLR188E38
SAP-UR188EH SAP-C188EH5
SAP-C188EH38/SAP-CNR188EH38
SPLIT SYSTEM AIR CONDITIONER

Indoor Model No. Product Code No. Outdoor Model No. Product Code No. Country of origin
SAP-UR188E 85207604 SAP-C188E5 85206925 ITALY
SAP-UR188E 85207604 SAP-C188E38 85206927 ITALY
SAP-UR188E 85207604 SAP-CLR188R38 85207621 ITALY
SAP-UR188EH 85207611 SAP-C188EH5 85206931 ITALY
SAP-UR188EH 85207611 SAP-C188EH38 85206933 ITALY
SAP-UR188EH 85207611 SAP-CNR188EH38 85207628 ITALY
INDOOR UNIT
OUTDOOR UNIT
0.8180.222.0 OCTOBER 01
TABLE OF CONTENTS
A SPECIFICATIONS...........................................................................................................PAGE...3
B MAJOR COMPONENT SPECIFICATION.....................................................................................9
C OTHERS COMPONENT SPECIFICATIONS................................................................................16
D OPERATING RANGE....................................................................................................................21
E DIMENSIONALE DATA.................................................................................................................22
F FUNCTION.....................................................................................................................................24
G REFRIGERANT FLOW DIAGRAM................................................................................................31
H ELECTRIC WIRING DIAGRAM.....................................................................................................32
I TROUBLESHOOTING COOLING MODEL...................................................................................36
L SAME PARTS OF AIR CONDITIONER DO NOT OPERATE........................................................43
M AIR CONDITIONER OPERATES,BUT ABNORMALITIES OCCUR.............................................44
N TROUBLESHOOTING HEATING MODEL....................................................................................45
O SAME PARTS OF AIR CONDITIONER DO NOT OPERATE.......................................................52
P AIR CONDITIONER OPERATES,BUT ABNORMALITIES OCCUR............................................55
Q IS SENSOR IS DEFECTIVE..........................................................................................................56
R ARRANGEMENT OF ELECTRICAL COMPONENTS..................................................................57
S CHECKING ELECTRICAL COMPONENTS..................................................................................60
H
A SPECIFICATIONS
1) UNIT SPECIFICATIONS
INDOOR UNIT SAP-UR188E
UNIT MODEL
OUTDOOR UNIT SAP-C188E5
Power source 220 / 230 / 240V - 1 - 50 Hz
PERFORMANCES COOLING
BTU/h 16,900
Capacity
W (Kcal/h) 5.15(4,429)
Air circulation (high - med - low) m3/h 780
External static pressure (high speed) mm w.g. (Pa) 5 (49) at shipment - 10 (98) using the Booster cable
Moisture removal (high speed) l/h 2,8
ELECTRICAL
Umidità asportataRATINGS
(alta velocità) l/h 0,9
Voltage rating V 230
Available voltage range V 198 ÷ 264
Running ampere A 9.5
Power input W 2,06
Power factor % 94
Compressor locked rotor amperes A 46
C.O.P. W/W 2.4
FEATURES
Controls Microprocessor
Control unit Remote control
Temperature control I.C. thermostat
Timer ON/OFF 12 hours
Fan speed indoor / outdoor 3 + auto / 2 auto
Air filter Washable, easy access (accessory)
Compressor Rotary (hermetic)
Refrigerant / ref. control / amount charged at ship g R22 / capillary tube / 1.710 g
Indoor Hi / Me / Lo (1 m) dB-A 42 / 37 / 32
Operation sound
Outdoor Hi / Lo (3 m) dB-A 51 / 44
Max. tubing length m (with factory R22 charge) 10
Max. allowable tubing length m ....(with.R22.addition)....................20
Required amount of additional refrigerant g/m 25
Limit of elevation difference
m
between the two units 7
Refrigerant tube Narrow tube mm (in.) 6.35 (1/4”)
diameter Wide tube mm (in.) 12.7 (1/2”)
Accessory Booster cable
DIMENSIONS AND WEIGTH INDOOR UNIT OUTDOOR UNIT
Higth mm 316 630
Width mm 750 830
Depth mm 665 305
Net weigth kg 42 52
Shipping volume m3 0,33 0,3
Shipping weight (approx.) kg 44 57
Data subject to change without notice.
NOTA. Rating conditions:

Cooling: Outside air temp.: 35°C DB, indoor unit entering air temp.: 27°C DB / 19°C WB
3
INDOOR UNIT SAP-UR188E5
UNIT MODEL
OUTDOOR UNIT SAP-C188E38
Power source 400V - 3N - 50 Hz (4 wires)
BTU/h 16,900
Capacity
W (Kcal/h) 4.900 (4214)
Moisture removal (high speed) l/h 2,8
ELECTRICAL
Power input W 1.96
Power factor % 84
Compressor locked rotor amperes A 21.5
C.O.P. W/W 2.5
FEATURES
Operation sound
Max. tubing length m (with factory R22 charge) 10
Max. allowable tubing length m ....(with.R22.addition).....................20
Limit of elevation difference 7
m
between the two units
Refrigerant tube Narrow tube mm (in.) 6,35 (1/4”)
diameter Wide tube mm (in.) 12,7 (1/2”)
Higth mm 316 630
Width mm 750 830
Depth mm 665 305
Net weigth kg 42 52
Shipping volume m3 0,33 0,3

4
INDOOR UNIT SAP-UR188E
UNIT MODEL
OUTDOOR UNIT SAP-CLR188E38
BTU/h 17.400
Capacity
W (Kcal/h) 5.000 (4300)
External static pressure (high speed) mm w.g. (Pa) 5 (49 at shipment - 10 (98) using the Booster cable
Moisture removal (high speed) l/h 2.8
ELECTRICAL
Available voltage range V 342 : 440
Power input W 2.000
Power factor % 80
Compressor locked rotor amperes A 21.5
C.O.P. W/W 2,3
FEATURES
Refrigerant / ref. control / amount charged at ship g R407C / capillary tube / 1.710 g
Operation sound
Outdoor Hi / Lo (3 m) dB-A 51/ 44
Max. tubing length m (with factory R407C charge) 10
Max. allowable tubing length m (with R407C addition) 30
m
diameter Wide tube mm (in.) 12.7(1/2")
Higth mm 316 630
Width mm 750 830
Depth mm 665 305
Net weigth kg 42 52
Shipping volume m3 0.33 0.3

5
INDOOR UNIT SAP-UR188EH
UNIT MODEL
OUTDOOR UNIT SAP-C188EH5
Power source 220 / 230 / 240V - 1 - 50 Hz
PERFORMANCES COOLING HEATING
BTU/h 16.900 20500
Capacity
W (Kcal/h) 5.000 (4.300) 6000(5160)
Moisture removal (high speed) l/h 2.8 ---
ELECTRICAL
Running ampere A 9.8 10.3
Power input W 2.100 2.150
Power factor % 93 90
C.O.P. W/W 2.35 2.8
FEATURES
Operation sound
Max. tubing length m (standard refrigerant charge) 10
m
Higth mm 316 630
Width mm 750 830
Depth mm 665 305
Net weigth kg 42 52
Shipping volume m3 0,33 0.3

6
UNIT MODEL
OUTDOOR UNIT SAP-C188EH38
BTU/h 16.100 19.800
Capacity
W (Kcal/h) 4.800 (4.128) 6.000(5.160)
ELECTRICAL
C.O.P. W/W 2.35 2.76
FEATURES
Refrigerant / ref. control / amount charged at ship g R22 / capillary tube / 2.450g
Operation sound
m
Higth mm 316 630
Width mm 750 830
Depth mm 665 305
Net weigth kg 42 52

7
UNIT MODEL
OUTDOOR UNIT SAP-CNR188EH38
BTU/h 16.400 21.500
Capacity
W (Kcal/h) 4.800 (4.128) 6.400(5.500)
ELECTRICAL
C.O.P. W/W 2.23 2.8
FEATURES
Refrigerant / ref. control / amount charged at ship g R407C / capillary tube / 1.600 g
Operation sound
Max. allowable tubing length m ....(with.R407C.addition)................30
m
Higth mm 316 630
Width mm 750 830
Depth mm 665 305
Net weigth kg 42 52

8
B MAJOR COMPONENT SPECIFICATIONS
INDOOR UNIT
UNIT MODEL SAP-UR188E SAP-UR188EH
Power source 220 / 230 / 240V -1 - 50 Hz
REMOTE CONTROL UNIT RCS-U251G
CONTROLLER P.C.B. POW-U186GH
Control circuit fuse 250V - 3A
FAN Centrifugal
Number ... dia. / length mm 2 ... Ø 200 / L 230
FAN MOTOR
Model ... Number K48410M01526 ... 1
Power source V 220 / 230 / 240-1-50 Hz
No. di poli ... giri/min (230V-max) 4 ... 1040
Nominal output W 70
Coil resistance Ω WHT - BRN : 181,1
(Ambient temp. 20°C) ORG - VLT : 136,8
YEL - ORG : 151,4
BLK - YEL : 120,6
WHT - VLT : 112,7
VLT - PNK : 144,2
SAFETY DEVICES Internal type
Open °C 130 ± 18
Operating temp.
Close °C 179 ± 15
µF 5
Run capacitor
VAC 440
DRAIN PUMP
Model PC309564003
Voltage AC 230V - 50 Hz
Rated
Input 114.7 W
Total head capacity 0.4 l/m / -1700 mm.c.w
HEAT EXCHANGER
Coil Aluminum plate fin / Copper tube
Rows 3
Fin pitch mm 1,8
Fase area m2 0,125
EXTERNAL FINISH Insulated galvanized metal sheet
9
Outdoor Unit SAP-C188E38
Controller Part No. ------------------
PCB Control circuit fuse ---------------
Type Rotary (Hermetic)
Compressor model C-2R173H8V- 80817C88D
Source 380 – 400 V – 3N ~ 50 Hz
Nominal output W 1,700
Compressor oil ... Amount cc SUNISO 4GSD-T ... 800
Coil resistance (Ambient temp. 25°C) Ω C – R : 6.369
C – S : 6.073
Compressor
R – S : 6.217
Type Internal protector External protector
Overload relay — HOE-10TB TH-5A
Safety
Open °C 125 ± 5 —
devices Operating temp.
Close °C Automatic reclosing —
Operating amp.(Ambient temp. 25°C) — 5A
µF —
Run capacitor
VAC —
Crank case heater 240V 30W
Type Propeller
Q´ty ... Dia. mm 1 ... ø400
Fan motor model ... Q´ty SMEN 19 TFB6055 ... 1
Source 220 – 230 V ~ 50 Hz
No. of poles ... rpm (220 V, High) 6 ... 910
Fan & Fan Motor
Nominal output W 43
Coil resistance (Ambient temp. 20°C) Ω WHT – BRN : 77.7 WHT - YEL : 366
WHT – PNK : 211
Type Internal type
Safety
Open °C 130 ± 5
Close Automatic reclosing
µF 2.0
Run capacitor
VAC 400
Exch. Coil
Rows 2
Heat
Fin pitch mm 1.8

Face area m2 0.508
External Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
10
Controller PCB —
Compressor model C-2R170H5V 80817545A
Compressor oil ... Amount cc DIAMOND... 900
Compressor
C – S : 3.50
Type Internal protector (OLR)
Safety Overload relay —
devices Operating temp. Open °C Automatic opening 155 ± 5
Close °C Automatic reclosing 90 ± 10
Operating amp. (Ambient temp. 25 C) Trip in 3 to 10 sec at 54A
Run capacitor µF 55.0
VAC 450
Crank case heater —
Type Propeller
Number ... Dia. mm 1 ... ø 400
Fan motor model ... Number Smen 19TFB6055 ... 1
Fan & Fan Motor
Nominal output W 43
Coil resistance (Ambient temp. 20°C) Ω WHT – BRN : 77.7 ± 7%
WHT – YEL : 366.0 ± 7%
WHT – PNK : 211.0 ± 7%
Safety Type Thermal protector
devices Operating temp. Open °C 130 ± 5
VAC 440
Exch. Coil
Rows 2
Heat
Fin pitch mm 1.8

Face area m2 0.508
11
Outdoor Unit SAP CLR188E38
Controller Part No. POW-C181BL
PCB Control circuit fuse 250V – 5A
Compressor model C-2RN173H8W 80807088
Source 380 – 400 V – 3N ~ 50 Hz
Compressor oil ... Amount cc FV68S ... 800
C – S : 6.073
Compressor
R – S : 6.217
Type Internal protector External protector
Overload relay — HOE-10TB TH-5A
Safety
Open °C Automatic opening —
Close °C Automatic reclosing —
Operating amp.(Ambient temp. 25°C) — 5A
µF —
Run capacitor
VAC —
Type Propeller
Q´ty ... Dia. mm 1 ... ø400
Fan motor model ... Q´ty SMEN 19 TFB6047 ... 1
Source 220 – 230 V ~ 50 Hz
Fan & Fan Motor
Nominal output W 43
Coil resistance (Ambient temp. 20°C) Ω WHT – BRN : 83.4
WHT – PNK : 218.7
Type Internal type
Safety
Open °C 130 ± 5
µF 2.0
Run capacitor
VAC 440
Exch. Coil
Rows 2
Heat
Fin pitch mm 1.8

Face area m2 0.508
12
Outdoor Unit SAP-C188EH5
Controller PCB POW – C186GH

Compressor model C-2R170H5V-80817545K
Nominal output W 1700
Compressor oil ... Amount cc SUNISO 4CS...800
Compressor
C – S : 3.42
Type Internal protector External (OLR)
Safety Overload relay MRA-8967-9200
devices Operating temp. Open °C 160 ± 5
Close °C 84± 11
Operating amp.(Ambient temp. 25°C) Trip in 6 to 16 sec. at 41 A
VAC 400
Type Propeller
Number ... Dia. mm 1 ... ø 400
Fan & Fan Motor
Nominal output W 50
Coil resistance (Ambient temp. 20°C) Ω WHT – BRN : 77.7 ± 7%
WHT – YEL : 366.0 ± 7%
WHT – PNK : 211 ± 7%
Safety Type Internal protector
devices Operating temp. Open °C 130 ±8
VAC 440
Exch. Coil
Rows 2
Heat
Fin pitch mm 1.6

Face area m2 0.453
13
Power source 380 - 400 V - 3N ~ 50 Hz

Control circuit 220 - 240 V ~ 50 Hz
CONTROLLER PCB POW-C186GH
COMPRESSOR
Compressor model C-R173H8M-806-389-88
Source 380 - 400 V - 3N ~ 50 Hz
Compressor oil ... Amount cc SUNISO4CS ... 800
C-R Ω 5,62
Coil resistance (Ambient temp. 25°C) C-S Ω 5,51
R-S Ω 5,62
Safety devices: Type Internal protector External protector
Overload relay // HOE-10TB TH-7A
Open °C 120 ± 5 //
Operating temp.
Close °C Automatic reclosing //
Operating amp. (Ambient temp. 25°C) // 5A
µF //
Run capacitor
VAC //
Crank case heater 240 V - 30 W
FAN AND FAN MOTOR
Type Propeller
Number ... Dia. mm 1 ... Ø400
Source 220 - 240 V ~ 50 Hz
No. of poles ... rpm (220 V) 6 ... 900
Nominal output W 50
WHT - BRN Ω 77,7
Coil resistance (Ambient temp. 20°C) WHT - YEL Ω 366,0
WHT - PNK Ω 211,0
Safety devices: Type Internal protector
Open °C 130 ± 8
Operating temp.
µF 2
Run capacitor
VAC 440
HEAT EXCH. COIL
Rows 2
Fin pitch mm 1,6
Face area m2 0,453
EXTERNAL FINISH Acrylic baked-on enamel finish
14
Outdoor Unit CNR188EH38
Power source 380 - 400 V - 3N ~ 50 Hz

Control circuit 220 - 240 V ~ 50 Hz
CONTROLLER PCB POW-C186GH
COMPRESSOR
Compressor model C-2RN173H8A 80242088
Source 380 - 400 V - 3N ~ 50 Hz
Compressor oil ... Amount cc FV68S ... 800
C-R Ω 5,62
Coil resistance (Ambient temp. 25°C) C-S Ω 5,51
R-S Ω 5,62
Safety devices: Type Internal protector External protector
Overload relay // HOE-10TB TH-7A
Open °C 120 ± 5 //
Operating temp.
Close °C Automatic reclosing //
Operating amp. (Ambient temp. 25°C) // 5A
µF //
Run capacitor
VAC //
Crank case heater 240 V - 30 W
FAN AND FAN MOTOR
Type Propeller
Number ... Dia. mm 1 ... Ø400
Source 220 - 240 V ~ 50 Hz
No. of poles ... rpm (220 V) 6 ... 900
Nominal output W 50
WHT - BRN Ω 77,7
Coil resistance (Ambient temp. 20°C) WHT - YEL Ω 366,0
WHT - PNK Ω 211,0
Safety devices: Type Internal protector
Open °C 130 ± 8
Operating temp.
µF 2
Run capacitor
VAC 440
HEAT EXCH. COIL
Rows 2
Fin pitch mm 1,6
Face area m2 0,453
EXTERNAL FINISH Acrylic baked-on enamel finish
15
C OTHER COMPONENT SPECIFICATIONS
Power Relay G7L-2A-TUB

Coil rating AC 200 – 240V, 50/60Hz
Coil resistance kΩ (at 23°C) ( 21 ± 15% )
Contact rating AC 220V, 25A
Thermostat (Fan Speed Control 23S) MQT5S-27YZJ

high ➞ LOW +0
23.5°C –2.5
Switching temp. °C
low ➞ HIGH 27.0°C +0

–3
Negative Phase Relay (47C) RDR-S400

Rating AC 415V, 3-phase 50Hz
Operation Positive phase: ON
Negative phase: OFF
Electro Magnetic Contactor (MG) HOE-10TB TH-5A

Magnetic contactor
Coil rating AC 220–240V, 50Hz / AC 240–260V, 60Hz
Coil resistance Ω (at 25°C) 1,260 ± 10%
Contact rating (Main) AC 440V, 8A
Thermal relay (Overcurrent relay) MQT5S-27YZJ
Operating amperes 5A
16
Outdoor Unit SAP CLR188E38
Thermistor (Coil sensor TH3 / Air sensor TH4) PBC-41E-S4 / PBC-41E-S8

Resistance kΩ –20°C 40.1 ± 5% 20°C 6.5 ± 5%
–10°C 24.4 ± 5% 30°C 4.4 ± 5%
0°C 15.3 ± 5% 40°C 3.0 ± 5%
10°C 9.9 ± 5% 50°C 2.1 ± 5%
Solid State Relay (SSR) G3L-205TL-TS1

Input
Rated voltage DC 12V
Control voltage range DC 0V to 6.4V
Load voltage range AC 75V to 264V, 50Hz

Negative phase: OFF

Magnetic contactor
Thermal relay (Overcurrent relay) MQT5S-27YZJ
Transformer (TR2) ATR-J105-I

Rating Primary AC 230V, 50Hz
Secondary 19V, 0.526A
Capacity 10VA
Coil resistance Ω (at 22°C) Primary (WHT – WHT): 205 ± 10%
Secondary (BRN – BRN): 2.0 ± 10%
Thermal cut-off temp. 150°C
Power Relay HH62S DC24V

Coil rating DC 24V
Coil resistance kΩ (at 23°C) 650 ± 10%
17
Power Relay (PR) DFU24D1-F

Coil rating DC 24V
Coil resistance Ω (at 20°C) 650 ± 10%
Starting Relay (SR) AMVL300A

Coil rating AC 300V, 50Hz
Coil resistance kΩ (at 23°C) 13.3 ± 2%
Contact rating 20A AC
Operating voltage AC 185 – 217V, 50Hz
Return voltage AC 60 – 120V, 50Hz
Thermostat (Defrost thermo. 23D) TRS02-12MSR

Operating temp. °C ON 12 ± 2
Diff. 8 deg. below

Switching temp. °C high ➞ LOW 23.5°C ±1.5
low ➞ HIGH 50Hz,

27.0°C +0
Coil rating AC 220-240V, 6W –3
Contact rating
Coil resistance Ω (at 20°C) AC 220V,
1.740 3A
± 7%
4-way Valve (20S) LB64012 (Coil), V26-110B (Valve)

Coil rating AC 220-240V, 50Hz, 6W
Coil resistance Ω (at 20°C) 1.740 ± 7%
Starting Capacitor C4; C5

Capacitor 125 µF - 165V
Resistor 18KΩ - 2W
18

Magnetic contactor
Thermal relay (Overcurrent relay)

Negative phase: OFF
Relay (PR) MY2-TSDF

Coil rating DC 24V
4-way Valve (SC) LB64012 (Coil), V26-110B (Valve)

Coil rating AC 220/240V, 50Hz, 6W

Diff. 8 deg. below

Switching temp. °C high → LOW 23.5°C ± 1.5
low → HIGH 27.0°C +0
–3
19
Outdoor Unit CNR188EH38

Magnetic contactor
Thermal relay (Overcurrent relay)

Negative phase: OFF
Relay (PR) MY2-TSDF

Coil rating DC 24V
4-way Valve (SC) LB64012 (Coil), V26-110B (Valve)

Coil rating AC 220/240V, 50Hz, 6W

Diff. 8 deg. below

Switching temp. °C high → LOW 23.5°C ± 1.5
low → HIGH 27.0°C +0
–3
20
D OPERATING RANGE
INDOOR UNIT OUTDOOR UNIT

Indoor air Outdoor air
Function Temperature intake temp. intake temp.
Maximum 32°C DB / 23°C WB 46°C DB
Cooling
Minimum 19°C DB / 14°C WB,5 19°C DB
Maximum 27°C DB 24°C DB / 18°C WB
Heating
Minimum -- ,5 - 8°C DB / -9°C WB
Referred to the systems - SAP-UR188E - SAP-CLR188E38 only (3 phase and low ambient version)
INDOOR UNIT OUTDOOR UNIT
Indoor air Outdoor air
Function Temperature
intake temp. intake temp.
Maximum 32°C DB / 23°C WB 43°C DB
Cooling
Minimum 19°C DB / 14°C WB -15°C DB
21
REMOTE CONTROL UNIT
E
256
200
DIM.)
(OVERALL
20
692 29 60
26
(OVERALL DIM.)
2 - ø3.3
5 - ø3,3
310 6 (HOLE)
(HOLE
OPPOSITE SIDE)
125 46 150 150 150 150 46 38 160
25
7 120
DIMENSIONAL DATA
15
8
15
120
175
Indoor unit SAP-UR188E SAP- UR188EH
665
590
665
4 - ø3.1
PITCH)
(HOLE)
50
22
285
(SUSPENSION BOLT
117
4
100
38
5 120 2
280 310
6 20 750 20 145
1
32 830 32 170 30
(SUSPENSION BOLT PITCH) 30 252
35 220 220 35 195 74 LEGEND

8 - ø3,1 480 210 42 1 Refrigerant liquid line (Narrow tube - ø 6.35)
13
20
(HOLE) 2 Refrigerant gas line (Wide tube - ø 12.70)
3 Drain connection (outside diam. 32)
107
4 Electrical junction box
107
200
5 Mounting for suspention
6 Duct connection for discharge (ø 200)
7 Duct connection for suction
Dimension: mm 8 Fresh air intake (ø 150)
Outdoor Unit
538 146
Air intake
307
337
4 – ø12 holes
Air discharge Wide tube service valve
ø12.7 (1/2")
Narrow tube service valve

ø6.35 (1/4")
830 305
630
95 61
19
Unit : mm
23
F FUNCTION
1) ROOM TEMPERATURE CONTROL
Cooling
• Room temperature control is obtained by cycling the compressor ON and OFF under control of the room
temperature sensor in the remote control unit.
ROOM TEMPERATURE
MORE THAN
5 MINUTES WITHIN WITHIN
3 MINUTES 5 MINUTES
THERMO OFF
SET T + 0,5 ϒC
TEMPERATURE T ϒC
THERMO
ON THERMO
THERMO ON THERMO
OFF OFF
MORE THAN MORE THAN
3 MINUTES 5 MINUTES 3 MINUTES 5 MINUTES
COMPRESSOR ON OFF ON OFF ON
OUTDOOR
FAN ON OFF ON OFF ON
INDOOR
SET SPEED (MANUAL)
FAN
NOTA
• The control circuit will not attempt to turn the compressor ON until the compressor has been OFF for at
least 3 minutes.
To protect the compressor from stalling out when trying to start against the high side refrigerant pressure,
the control circuit has a built-in automatic time delay to allow the internal pressure to equalize.
• As a protective measure, the control circuit switches the compressor OFF after 5 minutes or more of
compressor operation.
• Thermo ON: When the room temperature is above T + 1°C (T°C is set temperature).
Compressor ➔ ON.
• Thermo OFF: When the room temperature in equal to or below set temperature T°C.
Compressor ➔ OFF.
24
Heating
MORE THAN
5 MINUTES
THERMO THERMO
OFF THERMO
ON OFF
SET TEMP. T°C
T-0.5°C
5 MINUTES 5 MINUTES ROOM TEMP.
OFF ON OFF ON OFF

COMPRESSOR
OUTDOOR OFF OFF OFF

FAN ON ON
30 SECONDS 30 SECONDS
INDOOR OFF SET SPEED SET SPEED
FAN LL LL LL
❆ ❆ ❆
OFF ON OFF ON OFF ON
STANDBY LAMP
INDOOR HEAT
EXCH. COIL
TEMP. 35°C
25°C
SOLENOID COIL ON (REVERSING CYCLE)

(4-WAY VALVE) OFF
OPERATION
BUTTON OFF ON
L L = Low low speed ❆ COLD DRAFT PREVENTION
• The control circuit will not attempt to turn the compressor ON until the compressor has been OFF for at
least 5 minutes. To protect the compressor from stalling out when trying to start against the high side
refrigerant pressure, the control circuit has a built-in automatic time delay to allow the internal pressure to
equalize.
• As a protective measure, the control circuit switches the compressor OFF after 5 minutes or more of
compressor operation.
• Thermo ON: when the room temperature is below T -1°C (T°C is set temperature).
Compressor ➔ ON.
• Thermo OFF: when the room temperature is equal to or above set temperature T°C.
Compressor ➔ OFF.
25
2) FREEZE PREVENTION (COOLING)
• This function prevents freezing of the indoor heat exchange coil.
• When the compressor has been running for 10 minutes or more and the temperature of the indoor heat
exchange coil falls below –1°C, the control circuit stops the compressor for at least 6 minutes.
THERMO OFF
THERMO ON
ROOM TEMP.
SET T +0.5°C
TEMP. T°C
AFTER
INDOOR 6 MINUTES 6 MINUTES
HEAT EXCH.
COIL TEMP. –1°C
MORE THAN MORE THAN
10 MINUTES 10 MINUTES
COMPRESSOR ON OFF ON ON OFF ON
INDOOR SET SPEED SET SPEED

FAN
3) OVERLOAD PREVENTION (HEATING)

• This function prevents overheating of the indoor heat exchange coil.
For indoor units SAP-U188EH only
61
INDOOR HEAT
EXCH. COIL 59
TEMP. °C
52
49
OUTDOOR OFF
FAN ON ON
INDOOR HoMoL H ➔ H, M ➔ M, L ➔ M
FAN
H = High speed
ON M = Medium speed
COMPRESSOR L = Low speed
• When the temperature of the indoor heat exchange coil rises above 59°C, and if the indoor fan is L (low
speed), then the fan speed changes from L (low speed) to M (medium speed).
• When the temperature of the indoor heat exchange coil rises above 61°C, the outdoor fan stops.
26
4) DEFROSTING OPERATION (Heating)
• When the capacity of the unit has been decreesed due to frosting up of the outdoor heat exchanger during
heating, the temperature drop gradient is detected by the microcomputer-controlled temperature sensing
system, and defrosting operation is started.
DEFROSTING FLOWCHART
Compressor ON
A B C
Temperature of indoor heat Integrated operating time of Integrated operating time of

exchanger coil is lower than compressor is longer than compressor is longer than
45°C 3 hours 1.5 hours
YES YES
Thermo OFF
Temperature in indoor heat (Compressor OFF)
exchanger coil drops 0.8
deg/6 min. or more and YES
repeats 3 times continuously. Compressor keeps running
for 5 minutes
Temperature of indoor heat
exchanger coil is lower than
YES 53°C.
Integrated operating time of

compressor is more than
20 minutes.
YES
Defrosting thermo in the
outdoor unit is OFF.
(Below 4°C)
YES Thermo ON
NO (Compressor ON)
YES
Defrosting begins.
Cold-draft prevention.
Temperature of outdoor heat Defrosting time is over

exchange coil is higher than 11.5 minutes.
12°C.
Release of defrosting.
27
5) DEFROSTING MODE TIMING CHART
START OF DEFROSTING RELEASE OF DEFROSTING
32 SECONDS MAX. 11 MINUTES 32 SECONDS
COMPRESSOR ON OFF ON ON OFF ON
OUTDOOR
FAN ON OFF ON
2 SECONDS 2 SECONDS
SOLENOID COIL OFF
(4-WAY VALVE) ON ON
INDOOR
FAN SET SPEED OFF LL SET SPEED
OFF ON ON OFF
STANDBY LAMP
INDOOR HEAT
EXCH. COIL
TEMP. 35°C
RELEASE OF
L L = Low low speed COLD DRAFT PREVENTION
6) OUTDOOR FAN SPEED CONTROL (COOLING)

• To optimize performance of the air conditioner, the outdoor fan speed is switched automatically according
to the outdoor temperature.
• If the outdoor air temperature falls below 28.5°C, the fan speed switches to LOW.
• If the outdoor air temperature rises above 31.5°C for 5 minutes or longer, the fan speed switches to HIGH.
• This function does not become active in heating operation.
31,5
OUTDOOR AIR
TEMPERATURE (°C)
28,5
OUTDOOR FAN
SPEED H H
L
H = High speed
L = Low speed
28
3) For SAP-CLR188E38 only (3 phase and low ambient version)
• When the outside ambient temperature decreases, the rotation speed of the outdoor fan is regulated by
means of the outdoor heat-exchanger sensor to prevent liquid back.
• The rotation speed varies with indoor temperature conditions (Hatching area).
• The unit is protected against high pressure by means of the outside temperature sensor, and thus when
the outside ambient temperature reaches 30°C respectively, the fan speed is forced to high.
CONDITIONS: ROOM TEMPERATURE 19,4°C DB / 13,9°C WB 220V - 50 HZ
1000
900 rpm
▲
▲
▲
▲
ROTATION SPEED OF FAN (rpm)
800
▲
600
400
▲
▲
▲
200
0
-10 -5 0 5 10 15 20 25 30 35
OUTDOOR AMBIENT TEMPERATURE (°C)
29
G REFRIGERANT FLOW DIAGRAM
COOLING MODE
Indoor unit Outdoor unit
HEAT PUMP MODE

Indoor unit Outdoor unit
30
To avoid electrical shock hazard, be
sure to disconnect power before
H ELECTRIC WIRING DIAGRAMS WARNING
WARNING checking, servicing and/or cleaning
any electrical parts
SAP-UR188E
BLK TP1
BLK 1
WHT 2
E GRN/YEL
ORG 4
RY
RED
BRN
1 2 3 4
1 2 3 4
1 1
2 2 UNIT TH1 (COIL)
BLK
TH 1 1
WHT
BLK
SUP
GRY 9 9 GRY
2 2 WHT
1 1
GRY 8 8 GRY 2 2 TH2 (ROOM)
WHT 7 7 12P
BODY 1 1 BLK
VLT 6 6 VLT 6 6 VLT 4
ORG 5 5 ORG ORG THERMO 2 2 BLK
5 5 9
YEL 4 4 YEL 4 4 YEL 1
BLK 3 3 BLK 3 3 BLK 12
BRN 2 2 BRN BRN BRN 1 1 WHT
2 2 FMI PR 2 2
WHT
PNK 1 1 1 1
TR
235V P-C
PNK
C1
FMI
PCB1
GRN/YEL
S-0 19V
E
GRN/YEL
BLK
SEC 1 1
2 2 BRN
REMOCON2 REMOCON1
LFS
BLK 1 1 BLK 1
BLK 2 2 BLK 2 FS 1 1
SS E
5 5 REMOTE
GRN/YEL CONTROL
DP BLK 1 1 BLU DP1 1 1 SWITCH
E
BLK 2 2 WHT DP2 SS
12 12
SAP-UR188EH
GRN/YEL
E
TP1
1
2
5
6
7
4
TH2 (ROOM)
P-O
19V
CONTROL
TH1 (COIL)
REMOTE
SWITCH
GRN/YEL
235V
S-O
WHT
ORG
BRN
RED
BLK
YEL
WHT
WHT
WHT
WHT
BRN
BLK
BLK
BLK
TR
12 12
SS
SS
5 5
1 1
2 2
THERMO 2 2
2 2
2 2
1 1
1 1
1 1
1 1
1 1
PR
REMOCON2 REMOCON1
SEC
TH
1 2 3 4
1 2 3 4
BODY
UNIT
PCB1
FMI
FS
DP1
DP2
SUP
12P
E
1
2
3 3 BLK 12
5 5 ORG 9
4 4 YEL 1
6 6 VLT 4
2 2
1 1
2 2 BRN
BLK
2 2 WHT
1 1 BLK
2 2 BLK
1 1 BLU
1 1
2 2
1 1
BRN
BLK
BLK
BLK
BLK
C1
ORG
GRY
GRY
BLK
YEL
VLT
PNK
DP
2 BRN
GRN/YEL
9
1
5
3
8
LFS
E
7
9
8
6
5
4
1
3
2
GRN/YEL
WHT
ORG
BRN
GRY
GRY
PNK
BLK
YEL
VLT
E
FMI
31
32
33
I TROUBLESHOOTING (cooling model)
1) CHECK BEFORE AND AFTER “TROUBLESHOOTING”
a) Check power supply wiring.

• WARNING:
If the following troubleshooting must be done with power being supplied, be careful about any uninsula-
ted live part that can cause ELECTRIC SHOCK.
b) Check inter-unit wiring.

• Check that inter-unit wiring (both the power wiring and control wiring) is correctly connected to the
indoor unit from the outdoor unit.
OUTDOOR INTER-UNIT INDOOR

SAP-UR188E - SAP-C188E5 WIRING
UNIT UNIT
POWER SUPPLY
POWER
SUPPLY
➀ ➀
50 Hz - Single-phase ➁ ➁
220/230/240 V ➂ ➂
GROUND
➃ ➃
➄
SAP-UR188E - SAP-CLR/C188E38 OUTDOOR INTER-UNIT INDOOR

WIRING
UNIT UNIT
POWER SUPPLY
➀ ➀
50 Hz - 3-phase 380 V ➁ ➁
4 Wires ➂ ➂
GROUND
➃ ➃
POWER
L1
➄ ➄
SUPPLY L2
➅ ➅
L3
➆ ➆
N
➇ ➇
(c) Check power supply

• Check that voltage is in specified range (± 10% of the rating).
• Check that power is being supplied
Single-phase systems Three-phase systems
L L1
380V
220V L2 380V
380V 220V
N L3
34
2) SYSTEMATIC CHART OF “TROUBLESHOOTING”
Air conditioner does not operate.
When circuit breaker is Measure insulation

Circuit breaker trips (or
set to ON, it trips in a resistance of power
fuse blows).
few moments. supply wires.
Circuit breaker trips in Check capacity of circuit

several minutes after breaker. Meaure resi-
turning air conditioner stance of electrical com-
ON. ponents.
Neither indoor unit nor

Power is not supplied. Check power supply.
outdoor unit runs.
Function of compressor
winding protection
works.
Indoor unit sensor are

defective.
Open or short circuit.
Limit float switch has Check drain pump and

operated “OPEN”. drain hose.
Indoor unit installed upsi- Reposition the indoor

de - down. unit.
35
3) AIR CONDITIONER DOES NOT OPERATE
(a) Circuit breaker trips (or fuse blows)

• When circuit breaker is set to ON, it trips in a few moments. (Resetting is not possible).
• Measure insulation resistance there is a possibility of ground fault. If resistance value is 1MΩ or less,
insulation is defective.
SAP-UR188 Ee - SAP-C188E5
a b c
Unità Outdoor Unità Indoor
Circuit
esterna unit esterna unit
breaker d
Power x 1 x x 1
supply x 2 x x 2
3 z z
4 4 x x 4
5 5 5
6
7 Inter-uni
8 z
wiring
Ground
SAP-UR188EH - SAP-CLR/C188E38
Unità
a b c
Unità Circuit Outdoor Unità Indoor
esterna
unit esterna unit
esterna breaker d
Power x 5 1 x x 1
L1
sypply x 6 x x
L2
x 7
L3
x 8 2 x x 2
N
5 z z
5
6 4 x x 4
6
z7
7 Inter-unit
8 Ground
8 wiring
• Set circuit breaker to OFF.
➀ Remove power supply wires

from terminal plate in outdoor OK
unit. Do rewiring
• Measure insulation resistance of
power supply wires.
➁ Remove inter-unit wires from Measure insulation resi-

terminal plate in outdoor unit. Insulation of outdoor YES
stance of electrical parts in
• Measure insulation resistance of unit is defective.
outdoor unit.
outdoor unit.
➂ Remove inter-unit wires from Measure insulation resi-

terminal plate in intdoor unit. Insulation of indoor unit YES
stance of electrical parts in
• Measure insulation resistance of is defective.
indoor unit.
intdoor unit.
➃ Measure insulation resistance of

OK
inter-unit wires. Do rewiring.
36
(b) Circuit breaker trips in several minutes after turning air conditioner ON.
• There is a possibility of short circuit.
Check capacity of circuit breaker. NO Replace it with suitable one.

Capacity of circuit breaker is suita-
(larger capacity).
ble?
YES
Measure resistance of compressor

motor winding.
OK
Outdoor unit
SAP-C188E38
Measure resistance of outdoor fan OK SAP-CLR188E38 ONLY
motor winding. Measure coil resistance of
magnetic contactor. (MG or
52C)
(c) Neither indoor unit nor outdoor unit runs
Circuit breaker is
Reset the breaker.
tripped.
Check power supply. NO
Is power being supplied to wall
receptacle?
Wait for recovery or con-
Power failure.
tact power company.
Leds of remote control unit are light
YES
Check is drain flow prevented? Check drain hose.
NO
Check if the drain pump is working. NO

Measure resistance of drain pump Replace drain pump.
motor winding.
YES
Check function of limit float switch.

Float in high position: open circuit. NO
Replace limit float switch.
Float in down position: short circuit.
(Normal condition)
YES
Check installation of indoor unit is YES

Reposition the indoor unit.
it installed upside - down?
37
(d) Check fuse on PCB Ass’y in indoor unit
Check fuse on PCB Ass’y in

indoor unit for continuity. (F)
If fuse blows, there is a possibility of short circuit.
Measure resistance of pri-
mary winding of transfor-
mer. (TR)
OK Measure coil resistance of power
relay or magnetic contactor in out-
Measure resistance of indoor door unit. (PR - MG - 52C)
fan motor winding. (FMI)
OK
Measure resistance of drain OK PCB Ass’y in indoor unit is defecti-
pump winding. ve.
e) Check transformer in indoor unit
Check whether transformere is detecti-

ve.
Measure resistance of primary and
secondary winding. (TR)
f) Check indoor fan motor protector
Wait for 30 minutes and then try to run.
Air conditioner starts running.
Air conditioner does not run again.
Indoor fan motor internal protector trips.
Check fan casing for Remove foreign matter

Fan cannot foreign matter on inside. or repair.
Check fan rotation. Turn be turned
fan gently once or twice
by hand.
Fan motor burnout or Repair or replace.

foreign matter in bearing.
4) ONLY OUTDOOR UNIT DOES NOT RUN

a) Outdoor unit does not run when air conditioner is in following conditions.
• During thermo OFF.
• During freeze prevention (for at least 6 minutes).
• During drain pump works (for at least 12 minutes).
b) PCB Ass’y in indoor unit is defective.
38
• Check power relay in outdoor unit (only for SAP-C188E5
• Check coil resistance of power

relay.
OK
• PCB Ass’y defective.
• Check negative phase relay (only for SAP-C188E38-SAP-CLR188E38)
• Check negative phase relay to

see if it has operated. (47C)
YES
• Rewire power supply wires.
5) COMPRESSOR MOTOR DOES NOT RUN (only for SAP-C188E5)
a) Single phase systems 220V - 1 - 50 Hz
• Check compressor motor capaci- • Check overload relay and/or

tor. (C1) compressor motor internal pro-
tector. (OLR - 49C)
OK
It has tripped
• Measure resistance of compres-
sor motor winding.
• Is outdoor heat exchanger coil
dirty or are there obstacles near
air suction inlet of outdoor unit?
NO
• Check power supply voltage. Is

voltage abnormally low?
NO
• Is temperature of compressor
abnormally high?
YES
• Refrigerant gas shortage.
39
b) Three - phase systems 380V - 3N - 50 Hz
• Measure resistance of compres-

sor motor winding.
Is temperature of compressor
abnormally high?
YES
Is outdoor heat exchanger coil dirty NO

or are there obstacles near air suc- Refrigerant gas shortage.
tion inlet?
YES YES
Clean heat exchanger or remove

Charge refrigerant gas.
obstacles.
• Check compressor motor over-

current relay (51C).
It’s operated
• Check power supply voltage. Is

voltage abnormally low?
90% or more of
NO
rated voltage
• Check compressor.
There is a possibility of locked
rotor.
40
L SOME PARTS OF AIR CONDITIONER DO NOT OPERATE
1) ONLY INDOOR FAN DOES NOT RUN
Check fan casing for Remove foreign

foreign matter on inside. matter or repair.
Fan cannot
Check fan rotation. Turn fan gently be turned
once or twice by hand.
Fan motor burnout or
Repair or repla-
foreign matter in bea-
ce.
ring.
Fan turn
normal
NO
Check fan motor capacitor. Replace capacitor.
OK
Measure resistance of fan motor NO

Replace fan motor.
winding.
OK
Check output of fan motor terminals

on PCB Ass’y.
2) FUNCTION OF OUTDOOR FAN SPEED CONTROL DOES NOT WORK PROPERLY

(only for SAP-C188E5)
Only for low ambient version
• Check thermostat in outdoor units (SAP-CLR188E38) • Check electronic fan speed regu-
unit. (23S) lator (SSR)
3) ONLY OUTDOOR FAN DOES NOT RUN

Fan cannot
Check fan rotation. Turn fan gently be turned.
Repair or repla-
foreign matter in bea-
ce.
ring.
Measure the resistance of outdoor

fan motor winding.
OK
OK Defrost controller (POW-C92 GH)

Check fan motor capacitor.
is defective in outdoor unit.
41
M AIR CONDITIONER OPERATES, BUT ABNORMALITIES OCCUR
a)
POOR COOLING Check installation position of remo- YES

te control unit. Change installation position of
Does cool air from air conditioner remote control unit.
reach position directly?
Is cooling load too large? Review cooling load estimate.
Refrigerant
flow failure
Temperature diffe-
Measure temperatures of rence is small Possibility of Charge refrige-
suction and discharge air
of air conditioner. gas shortage. rant gas (R22)
Temperature difference between

suction and discharge air is large
enough (approx. 10°C or more).
Air filter is clogged
Check for clogging of air filter. Clean filter
Refrigerant gas shortage. Charge refrigerant gas.
Compressor is defective. Replace.
Service valves are not fully open. Open the valves fully.
Air circula-
Air filter is clogged. Clean filter in the air intake grille.
tion is a little
Set the fan speed to either MEDIUM

Is fan speed set to LOW?
or HIGH.
Long extension of ducts. Use the booster cable.
Refrigerant tubes between indoor Insulate wide and narrow tubes

and outdoor units are not insulated. separately.
b) Excessive cooling
Is remote control unit installed at a NO Change installation position of remo-

place where it can detect room tem-
te control unit.
perature properly!
42
N TROUBLESHOOTING (HEATING MODEL)
1) CHECK BEFORE AND AFTER “TROUBLESHOOTING”
a) Check power supply wiring.

• WARNING:
If the following troubleshooting must be done with power being supplied, be careful about any
uninsulated live part that can cause ELECTRIC SHOCK.
• Check that power supply wires are correctly connected to terminals:
Single-phase system –No. 1 and No. 2 on the terminal plate in the outdoor unit.
Three-phase system – S A P - U R 1 8 8 E H / S A P - C 1 8 8 E H 5 - No. 1, 2, on the terminal
plate in the outdoor unit.
– SAP-UR188EH / SAP-C/CNR188EH38 - No. 8, 9, 10 and 11 on terminal plate in the
outdoor unit.
b) Check inter-unit wiring.

• Check that inter-unit wiring (both the power wiring and control wiring) is correctly connected to the
indoor unit from the outdoor unit.
SAP-UR188EH - SAP-C188EH5
POWER SUPPLY OUTDOOR INTER-UNIT INDOOR

50 Hz - Single-phase UNIT POWER WIRING UNIT
220/230/240 V
POWER a a
SUPPLY
b b
GROUND
c c
d d
e e
GROUND
f f
g g
INTER-UNIT
CONTROL WIRING
SAP-UR188EH - SAP-C/CNR188EH38
INTER-UNIT
POWER SUPPLY OUTDOOR POWER WIRING INDOOR
50 Hz - 3-phase 380 V UNIT UNIT
4 Wires
a a
b b
c
GROUND
c
d d
e e
GROUND
f f
g g
L1 h INTER-UNIT
POWER
L2 i CONTROL WIRING
SUPPLY L3 j
N k
l
43
(c) Check power supply
• Check that voltage is in specified range (± 10% of the rating).
• Check that power is being supplied
Single-phase systems Three-phase systems
L L1
380V
220V L2 380V
380V 220V
N L3
(d) Check lead wires and connectors in indoor and outdoor units.
• Check that coating of lead wires is not damaged.
• Check that lead wires and connectors are connected firmly.
• Check that wiring is correct.
44
2) SYSTEMATIC CHART OF “TROUBLESHOOTING”
Air conditioner does not operate.
When circuit breaker is Measure insulation

Circuit breaker trips (or
set to ON, it trips in a resistance of power
fuse blows).
few moments. supply wires.
Circuit breaker trips in Check capacity of circuit

several minutes after breaker. Meaure
turning air conditioner resistance of electrical
ON. components.
Neither indoor unit nor

Power is not supplied. Check power supply.
outdoor unit runs.
Function of compressor
winding protection
works.
Indoor unit sensor are

defective.
Open or short circuit.
Limit float switch has Check drain pump and

operated “OPEN”. drain hose.
Indoor unit installed Reposition the indoor

upside - down. unit.
45
3) AIR CONDITIONER DOES NOT OPERATE
(a) Circuit breaker trips (or fuse blows)

• When circuit breaker is set to ON, it trips in a few moments. (Resetting is not possible).
• Measure insulation resistance there is a possibility of ground fault. If resistance value is 1MΩ or less,
insulation is defective.
SAP-UR188EH SAP-C188EH5 Inter-unit

power wiring
a b c
Unità Outdoor Unità Indoor
esterna unit esterna unit
d
Power x 1 x x 1
supply Circuit
breaker x 2 x x 2
3 3 3
4 4 x x 4
5 x 5
z56 6
x
x x 6
Ground
7 7 x x 7
8
Inter-unit
control wiring
SAP-UR188EH SAP-C/CNR188EH38 Inter-unit

power wiring
a b c
Outdoor Unità Indoor
esterna unit
unit d
1 x x 1
2 x x 2
3 3
4 x x 4
5 x x 5
z x 6
Ground 6 x
7 x x 7
L1 Unitx 8
Power L2 x 9 Inter-unit
Circuit
supply L3 breaker x 10 control wiring
N x 11
12
Unità
esterna
46
• Set circuit breaker to OFF.
➀ Remove power supply wires

from terminal plate in outdoor OK
unit. Do rewiring
• Measure insulation resistance of
power supply wires.
➁ Remove inter-unit wires from Measure insulation

terminal plate in outdoor unit. Insulation of outdoor YES
resistance of electrical parts
• Measure insulation resistance of unit is defective.
in outdoor unit.
outdoor unit.
➂ Remove inter-unit wires from Measure insulation

terminal plate in intdoor unit. Insulation of indoor unit YES
resistance of electrical parts
• Measure insulation resistance of is defective.
in indoor unit.
intdoor unit.
➃ Measure insulation resistance of

OK
inter-unit wires. Do rewiring.
47
(b) Circuit breaker trips in several minutes after turning air conditioner ON.
• There is a possibility of short circuit.
Check capacity of circuit breaker. NO Replace it with suitable one.

Capacity of circuit breaker is
(larger capacity).
suitable?
YES
Measure resistance of outdoor fan In case of Heating

motor winding. operation:
Measure resistance of 4-way
valve’s winding. (20S or SC).
OK
Measure resistance of indoor fan OK

motor winding.
(c) Neither indoor unit nor outdoor unit runs (leds of remote control unit are light)
Circuit breaker is
Reset the breaker.
tripped.
Check power supply. NO
Is power being supplied to wall
receptacle?
Wait for recovery or
Power failure.
contact power company.
YES
Check is drain flow prevented? Check drain hose.
NO
Check if the drain pump is working. NO

Measure resistance of drain pump Replace drain pump.
motor winding.
YES
Check function of limit float switch.

Float in high position: open circuit. NO
Replace limit float switch.
Float in down position: short circuit.
(Normal condition)
YES
Check installation of indoor unit it YES

Reposition the indoor unit.
is installed upside - down?
48
(d) Check fuse on PCB Ass’y in indoor unit
Check fuse on PCB Ass’y in

indoor unit for continuity.
If fuse blows, there is a possibility of short circuit.
Measure resistance of
primary winding of
transformer.
OK Measure coil resistance of power
relay or magnetic contactor in
Measure resistance of outdoor unit.
indoor fan motor winding.
OK
Measure resistance of drain OK PCB Ass’y in indoor unit is
pump winding. defective.
e) Check transformer in indoor unit
Check whether transformere is

detective.
Measure resistance of primary and
secondary winding.
f) Check indoor fan motor protector
Wait for 30 minutes and then try to run.
Air conditioner starts running.
Air conditioner does not run again.
Indoor fan motor internal protector trips.
Check fan casing for Remove foreign matter

Fan cannot foreign matter on inside. or repair.
Check fan rotation. Turn be turned
fan gently once or twice
by hand.
Fan motor burnout or Repair or replace.

foreign matter in bearing.
4) ONLY OUTDOOR UNIT DOES NOT RUN

a) Outdoor unit does not run when air conditioner is in following conditions.
• During thermo OFF.
• During freeze prevention (for at least 6 minutes).
• During drain pump works (for at least 12 minutes).
b) PCB Ass’y in indoor unit is defective.
49
O SOME PARTS OF AIR CONDITIONER DO NOT OPERATE
1) ONLY INDOOR FAN DOES NOT RUN

Fan cannot
Check fan rotation. Turn fan gently be turned
Repair or repla-
foreign matter in
ce.
bearing.
Fan turn
normal
NO
Check fan motor capacitor. Replace capacitor.
OK
Measure resistance of fan motor NO

Replace fan motor.
winding.
OK
Check output of fan motor terminals

on PCB Ass’y.
2) ONLY OUTDOOR FAN DOES NOT RUN

Fan cannot
Check fan rotation. Turn fan gently be turned.
Repair or repla-
foreign matter in
ce.
bearing.
Measure the resistance of outdoor

fan motor winding.
OK
OK Defrost controller (POW-C92 GH)

Check fan motor capacitor.
is defective in outdoor unit.
50
3) ONLY COMPRESSOR DOES NOT RUN
a) Single phase systems 220V - 1 - 50 Hz
Measure resistance of
compressor motor winding.
OK
Check compressor motor

capacitor. (Either C1 or BC).
OK
YES Contact power utility company to

Check power supply voltage.
have power voltage restored to
Voltage is abnormally low.
normal
90% or more of
NO
rated voltage.
Check compressor. Either overload relay or

There is a possibility of internal protector is working.
locked rotor. (Either OLR or 49C).
YES
Temperature of compressor
is abnormally high.
YES
Outdoor unit SAP-C188EH5

Measure coil resistance of
starting relay (SR) and OK YES Charge refrigerant gas
Refrigerant gas shortage.
power relay (PR). (R22).
NO
Rotor may be locked up. YES Replace compressor.
51
b) Three-phase systems 380V - 3N - 50 Hz
YES
Check negative phase relay (47C)
Rewire power supply wires.
to see if it has operated.
NO
Check magnetic contactor. (MG)
O.K.
Check thermal relay (51C) to see if

it has operated.
YES
Contact power utility company to

Check power supply voltage. YES have power voltage restored to
Voltage is abnormally low.
normal
90% or more of
NO rated voltage.
Check compressor.
There is a possibility of locked
rotor.
Check compressor motor internal Temperature of compressor is

protector. (49C) abnormally high.
YES
NO
Compressor is defective.
52
P AIR CONDITIONER OPERATES, BUT ABNORMALITIES OCCUR
a)
POOR COOLING OR Check installation position of YES
POOR HEATING remote control unit. Change installation position of
Does cool or heat air from air remote control unit.
conditioner reach position directly?
Is heating or cooling load too Review heating or cooling load

large? estimate.
Refrigerant Replace.
4 way valve is defective.
flow failure
Temperature
Measure temperatures of difference is small Possibility of Charge
suction and discharge air refrigerant gas
of air conditioner. gas shortage.
(R22)
Temperature difference between

suction and discharge air is large
enough (approx. 10°C or more).
Air filter is clogged
Check for clogging of air filter. Clean filter
Compressor is defective. Replace.
Service valves are not fully open. Open the valves fully.
Air
circulation is Air filter is clogged. Clean filter in the air intake grille.
a little
Set the fan speed to either MEDIUM

Is fan speed set to LOW?
or HIGH.
Long extension of ducts. Use the booster cable.
Refrigerant tubes between indoor Insulate wide and narrow tubes

and outdoor units are not insulated. separately.
Cold air is
4 way valve is defective. Replace.
discharged
Cold draft
prevention is “STANDBY” is displayed. Replace P.C.B. Ass’y in the indoor unit.
mal function
Indoor coil sensor is defective. Replace.
b) Excessive cooling or heating
Is remote control unit installed at a NO Change installation position of

place where it can detect room
remote control unit.
temperature properly!
53
Q IF A SENSOR IS DEFECTIVE
Indoor coil temp. thermistor (TH) is defective.
Open
When thermistor opens, the air conditioner will be in the following conditions as the controller tries to detect extremely
low indoor coil temperature.
IN COOLING MODE - Function of freeze prevention continues to work. That is the controller turns both compressor
and outdoor fan motor periodically ON and OFF for several minutes.
Short
When thermistor is short, the air conditioner will be in the following conditions as the controller tries to detect extremely
high indoor coil temperature.
IN COOLING MODE - Function of freeze prevention will not work even when the frost builds up on indoor heat exchan-
ger coil.
Room temp. thermistors are defective (BTH and RTH).
Open
When thermistor opens, the air conditioner will be in the following conditions as the controller tries to detect extremely
low room temperature.
IN COOLING MODE - The air conditioner soon stops and will not start again. (Thermo. OFF).
Neither outdoor fan nor compressor runs.
Short
When thermistor is short, the air conditioner will be in the following conditions as the controller tries to detect extremely
high room temperature.
IN COOLING MODE - The air conditioner continues to operate. (Thermo. ON).
Both the outdoor fan and compressor do not stop.
As a result, the room becomes too cold.
NOTE
Thermistor Structure
Definition of Open or Short Circuit of Sensor (Thermistor)
OPEN - A lead wire is broken or disconnected or the circuit inside the temperature sensor is open.
SHORT - The protective cover of a lead wire has been damaged, and the exposed wire is touching another
metal part, or both lead wires have become exposed and are touching each other. Alternatively, the
circuit inside the temperature sensor is closed.
54
R ARRANGEMENT OF ELECTRICAL COMPONENTS
Indoor unit SAP-U185Q5 / SAP-U225Q5
Electrical component box Transformer Fan motor Relay

capacitor
Booster cable
PCB Ass’y
Terminal strip
SAP-C185Q5/QL5
55
Outdoor unit
SAP-C225Q5
56
Outdoor unit
SAP-C185Q38/QL38
Outdoor unit
SAP-C225Q38
57
S CHECKING ELECTRICAL COMPONENTS
1) Measurement of Insulation Resistance

• The insuration is in good condition if the resistance
exceeds 1 MΩ.
(a) Power Supply Wires

Clamp the earthed wire of the power supply wires
with the lead clip of the insulation resistance
tester and measure the resistance by placing a
probe on either of the power wires (Fig. 1).
Then measure the resistance between the
earthed wire and the other power wires (Fig. 1).
(b) Indoor Unit

Clamp an aluminium plate fin or copper tube with
the lead clip of the insulation resistance tester
and measure the resistance by placing a probe
on ➀, and then ➁ on the terminal plate (Fig. 2).
(c) Outdoor Unit

Clamp a metallic part of the unit with the lead clip
of the insulation resistance tester and measure
the resistance by placing a probe on ➀, and then
➁ on the terminal plate (Fig. 2).
(d) Measurement of Insulation Resistance for

Electrical Parts
Disconnect the lead wires of the disired electric
part from terminal plate, PCB Ass’y, capacitor,
etc.
Similarly disconnect the connector. Then measu-
re the insuration resistance. (Fig. 1 to 4).
Refer to Electric Wiring Diagram.
If the probe cannot enter the poles because the

hole is too narrow then use a probe with a thinner
pin.
58
2) Checking Continuity of Fuse on PCB Ass’y
• Remove PCB Ass’y from electrical component box.
Then pull out the fuse from PCB Ass’y (Fig. 5).
• Check continuity of fuse by the multimeter (Fig. 6).
3) Checking Motor Capacitor

Remove the lead wiers from the capacitor termi-
nals, and then place a probe on the capacitor ter-
minals as shown in Fig. 7. Observe the deflection
of the pointer, setting the resistance measuring
range of the multimeter to the maximum value.
The capacitor is “good” if the pointer bounces to a
great extent and then gradually returns to its origi-
nal position.
The range of deflection and deflection time deffer
according to capacity of the capacitor.
59
SANYO Electric co., Ltd.
Osaka, Japan

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TECHNICAL & SERVICE MANUAL

SAP-UR188E SAP-C188E5 FILE NO.

SPLIT SYSTEM AIR CONDITIONER

B MAJOR COMPONENT SPECIFICATION.....................................................................................9

C OTHERS COMPONENT SPECIFICATIONS................................................................................16

G REFRIGERANT FLOW DIAGRAM................................................................................................31

H ELECTRIC WIRING DIAGRAM.....................................................................................................32

I TROUBLESHOOTING COOLING MODEL...................................................................................36

L SAME PARTS OF AIR CONDITIONER DO NOT OPERATE........................................................43

M AIR CONDITIONER OPERATES,BUT ABNORMALITIES OCCUR.............................................44

N TROUBLESHOOTING HEATING MODEL....................................................................................45

O SAME PARTS OF AIR CONDITIONER DO NOT OPERATE.......................................................52

P AIR CONDITIONER OPERATES,BUT ABNORMALITIES OCCUR............................................55

R ARRANGEMENT OF ELECTRICAL COMPONENTS..................................................................57

S CHECKING ELECTRICAL COMPONENTS..................................................................................60

NOTA. Rating conditions:

NOTA. Rating conditions:

NOTA. Rating conditions:

NOTA. Rating conditions:

NOTA. Rating conditions:

NOTA. Rating conditions:

Fin pitch mm 1.8

Fin pitch mm 1.8

Fin pitch mm 1.8

Controller PCB POW – C186GH

Fin pitch mm 1.6

Power source 380 - 400 V - 3N ~ 50 Hz

Data subject to change without notice.

Power source 380 - 400 V - 3N ~ 50 Hz

Data subject to change without notice.

Outdoor Unit SAP-C188E5

Power Relay G7L-2A-TUB

Thermostat (Fan Speed Control 23S) MQT5S-27YZJ

low ➞ HIGH 27.0°C +0

Outdoor Unit SAP-C188E38

Negative Phase Relay (47C) RDR-S400

Electro Magnetic Contactor (MG) HOE-10TB TH-5A

Thermistor (Coil sensor TH3 / Air sensor TH4) PBC-41E-S4 / PBC-41E-S8

Solid State Relay (SSR) G3L-205TL-TS1

Negative Phase Relay (47C) RDR-S400

Electro Magnetic Contactor (MG) HOE-10TB TH-5A

Transformer (TR2) ATR-J105-I

Power Relay HH62S DC24V

Power Relay (PR) DFU24D1-F

Starting Relay (SR) AMVL300A

Thermostat (Defrost thermo. 23D) TRS02-12MSR

Thermostat (Fan Speed Control 23S) MQT5S-27YZJ

low ➞ HIGH 50Hz,

4-way Valve (20S) LB64012 (Coil), V26-110B (Valve)

Starting Capacitor C4; C5

Electro Magnetic Contactor (MG) HOE-10TB TH-5A

Negative Phase Relay (47C) RDR-S400

Relay (PR) MY2-TSDF

4-way Valve (SC) LB64012 (Coil), V26-110B (Valve)

Thermostat (Defrost thermo. 23D) TRS02-12MSR

Thermostat (Fan Speed Control 23S) MQT5S-27YZJ

Electro Magnetic Contactor (MG) HOE-10TB TH-5A

Negative Phase Relay (47C) RDR-S400

Relay (PR) MY2-TSDF

4-way Valve (SC) LB64012 (Coil), V26-110B (Valve)

Thermostat (Defrost thermo. 23D) TRS02-12MSR

Thermostat (Fan Speed Control 23S) MQT5S-27YZJ