Professional Documents
Culture Documents
Isuaaat15 061
Isuaaat15 061
ISUAAAT15-061
for each spatial direction i = x,y,z. The discrete forces are inter-
polated by the transpose of Tbl and finally the resulting forces Solid mechanics modeling
fis = TblT fif are projected onto the surface normals of the struc- The discs and blades are discretized by the FEM and the
tural mesh and weighted by the face areas (p = Pxs fxs + Pys fys + discrete equation of motion reads
Pzs fzs ). The whole interpolation rule can be expressed as
M ü + Ku = Fext (6)
ps = Pxs TblT Pxf + Pys TblT Pyf + Pzs TblT Pzf p f = Tco p f
(4) with Fext being the external force vector. In a preprocessing
procedure the eigenmodes Ψi of the disc and blades are de-
termined. Before the eigenmodes are computed static loading
Although the discrete forces are mapped in a conservative way, (centrifugal forces) is applied to the model. With these loads
the method presented here introduces small errors due to small a static geometrically nonlinear analysis is performed and sub-
local deviations in the surface normal orientation of the adja- sequently the FEM model is linearized around this point. To
cent fluid and solid mesh surface. However the implementation allow a relative motion between the opposing contact surfaces
of the presented approach requires much less effort than more multiple point constraints are applied to a few points of each
elaborated methods e.g. [8]. surface such that the contact nodes can slide inside the contact
plane. In a final step the eigenmodes of the structure are deter-
mined by an eigenvalue analysis. On the subspace spanned by
Fluid mechanics modeling
the N lowest modeshapes Ψi Eq. (6) can be transformed into a
The compressible flow is modeled with the Unsteady reduced model with modal coordinates y:
Reynolds Averaged Navier-Stokes (URANS) equations. For
the closure of the URANS equations the k − ω turbulence
M̃ ÿ + K̃y = f . (7)
model by Wilcox [10] is used. The intgral form of the URANS
equation in Arbitrary Lagrangian-Eulerian form reads
The solid mechanics solver has no capability (in modal dynam-
ics and slave mode) to simulate only a few blade sectors given
∂
Z Z
dx j a specific circumferential symmetry and thus the full blade row
qi dV + Fi j n j − qi n j dS = 0 (5) must be modeled.
∂t V (t) S(t) dt
In the joints located at the shroud dry friction is modeled
with coulomb’s law. The contact model between the sliding
with Fi j containing all flux vectors as columns. This formu- contact surfaces in the shroud is scetched in Figure 2. A spring
lation is appropriate for applications on moving FVM meshes and a nonlinear damping element are connecting two FEM
due to the deformation of solid surfaces. For the spatial dis- nodes (each belonging to one of the contact surfaces). The
cretization a second order scheme with a limiter is used and nonlinear damping element is used to model dry friction and
the resulting semi-discrete equations are integrated in time with the additional spring element makes the contact situation more
dx
the BDF2 scheme. To determine the normal face velocity dtj n j realistic. The spring is considered during the eigenmode analy-
in order to evaluate the flux term the Discrete Geometric Con- sis of the structure and thus is implicitly contained in the modal
servation Law [11] is consistently applied accounting for the stiffness matrix K̃. The force of the nonlinear damping element
BDF2 scheme. 1D nonreflecting boundary conditions [12] are at node i is modeled according to
used for the inlet and exit of the fluid domain since these do not
require information about the frequency of the flow perturba- ∆~vi
Fnl,i = Fn µ φ (∆~vi ) (8)
tions which are not known a priori but are part of the solution. |∆~vi |
formed between the two solver executions and the mesh defor-
mation solver is integrated into the flow solver. For a frequency domain flutter analysis the first order terms of
the harmonic pressure and the harmonic surface normal vector
variation are retained:
Initialization of the unsteady simulation
To initialize the solver a static precalculation of the struc- Z
ture is carried out. Firstly because in a standard industry de- fˆi = ΨH ˆ
i (x) p̂(x)~
n0 (x) + p0 (x)~n(x) dS(x). (13)
sign process usually the structural FEM mesh is based on the Γ
unloaded blade geometry without centrifugal forces and steady
pressure. On the other hand the fluid FVM mesh is based on the which will result in a contribution to the aerodynamic damping
loaded blade geometry. Thus the static precalculation is done due to the variation of the surface normals integrated against
for the structure with the steady pressure loads and centrifugal the mean pressure p0 . Depending on the implementation of the
forces and afterwards the static deformations are stored in or- evaluation of the modal force in the time accurate CSM solver
der to use these as an offset during the coupled simulation. In the last term in Eq. (13) may not be accounted for. In a linear
Z
fi = ΨH
i (x)p(x,t)~
n0 (x)dS(x) (14)
Γ
APPLICATION
The modal analysis of the full cascade was performed for FIGURE 3: Comparison of interpolation methods for the surface
pressure mapping.
the first 150 eigenmodes of the structure. For the time accu-
rate simulations the focus is laid on the first mode with an
IBPA of ±72◦ which is shown in Figure 1. The in-vacuum
0.12
eigenfrequency of this mode is 315.03 Hz and consequently AeroDamping linearTRACE
the structural motion for all coupled simulations presented in 0.1 AeroDamping TRACE+CCX NN-Int.
AeroDamping TRACE+CCX Cons-Int.
the following are initialized with a force perturbation accord-
72◦ 0.08
ing to Eq. (11) with σ = ± 360 ◦ · 2π and ω = 315.03Hz · 2π.
Logarithmic Decrement
The ± sign specifies a forward or backward traveling wave. 0.06
Due to the cyclic symmetry of the selected IBPA only 5 flow
passaged need to be simulated to circumvent the use of phase- 0.04
lag boundary conditions at periodic boundaries which are not
0.02
a valid method for in- or decreasing oscillations. Furthermore
the simulation of 5 flow passages prevent traveling wave mo- 0
tions with IBPAs other than an integer multiple of ±72◦ . To
prevent the unstable mode with IBPA= +144◦ from interfer- -0.02
ing a small amount of modal damping is added to it. The FVM -0.04
mesh has 500000 cells and uses wall functions. -180 -120 -60 0 60 120 180
The nearest neighbour or conservative method are used for IBPA
the interpolation of the pressure. Figure 3 shows the steady
pressure on the CFD mesh surface as well as the interpo-
lated pressure on the FEM mesh surface with both interpola- FIGURE 4: Aerodynamic damping over inter-blade phase angle of
tion methods. The contour of the interpolated pressure using the LPT blade row.
the nearest neighbour method shows minor inaccuracies due
to the coarse discretization of the structure. The conservative
method suffers from significant overshoots and undershoots at in the shroud is deactivated. Figure 4 shows a flutter curve of
the leading and trailing edges and additionally some spatial os- the LPT stage computed with the linearized flow solver lin-
cillations of the interpolated pressure can be observed. Thus earTRACE. A wide range of IBPAs are aerodynamically un-
for a full FEM time integration scheme conservative interpola- stable. The unstable behaviour for this academic testcase was
tion methods could yield unacceptable results due to large un- achieved by decreasing the Youngs’s modulus of the blades
physical pressure perturbations. In this case however only 150 by a factor of 10 thus decreasing the eigenfrequencies of the
eigenmodes are used to approximate the motion of the structure structural modeshapes which in turn leads to a low reduced fre-
which renders the structure unable to respond to perturbations quency [14].
with high spatial wavenumbers such as the pressure perturba- The data points at the IBPAs +72◦ (unstable mode, ex-
tions arising from conservative interpolation. cited) and −72◦ (stable mode, damped) are computed with
For validation the FSI solver is compared against linear re- the coupled FSI solver for both pressure interpolation meth-
sults for an aerodynamically stable as well as an unstable trav- ods and 64 timesteps per period. Very good agreement can be
eling wave mode. For this purpose the nonlinear contact force observed for IBPA = +72◦ . The aerodynamic damping val-
1.5
IBPA −72◦ linearTRACE TRACE+CCX (NN) TRACE+CCX (Cons.)
Displacement X
Log. dec. 6.879% 7.366% 7.069% 1.0
Frequency 315.58 Hz 313.16 Hz 315.36 Hz
0.5
−0.5
FEM Node 53
−0.033 −1.0
0 500 1000 1500 2000 2500 3000 3500
Timestep
−0.034
−0.035
FIGURE 6: Transient x-displacement in the shroud of the excitet
mode (IBPA = +72◦ ).
Logarithmic Decrement
−0.036
−0.037
0.003
−0.038 TRACE + CalculiX
Limitcycle
0.002
−0.039
TRACE + CalculiX
linearTRACE
Logarithmic Decrement
0.001
−0.040
0 5 10 15 20 25 30 35 40 45
Period No.
0.000
−0.002
ues for IBPA −72◦ deviate from the linear results because the −0.003
0 10 20 30 40 50 60 70
logartihmic decrement must be evaluated after a a few periods Period No.
and the oscillating motion is not perfectly converged. This is
necessary since with continuing time the unstable mode (IBPA FIGURE 7: Transient logarithmic decrement with conservative sur-
+72◦ ) starts to vibrate and the two modes cannot be distin- face pressure interpolation.
guished anymore. In Table 1 numerical data of the above re-
sults is listed. All values agree well except with the above
mentioned shortcoming. Especially the damping values and traveling wave mode (IBPA = +72◦ ) and contact dissipation
vibration frequencies computed with the conservative interpo- due to dry friction in the joints of the shroud. Figure 9 shows
lation approach agree best with the linear results. The transient the location of the contact region. Within a small area of the
logarithmic decrement and displacement in the shroud are plot- contact region sliding boundary conditions are applied to 6
ted in Figures 5 and 6. It can be observed that the logarithmic nodes on each side for the modal analysis in the preprocess.
decrement is converging to the value obtained by a linear CFD The nonlinear force element and the spring element for con-
flutter analysis. The logarithmic decrement is the logarithmic tact friction modeling are placed between two adjacent nodes
decrease of the amplitude and in this work measured over two (each belonging to one of the two contact surfaces). Figure
consecutive periods. With the linear force evaluation as in Eq. 12 shows the convergence of the logarithmic decrement of a
(14) the aerodynamicaly unstable case (IBPA = +72◦ ) would coupled simulation with nonlinear contact model. Due to the
exhibit a logarithmic decrement of approx. −2% instead of discrete form of the vibration signal the logarithmic decrement
−3.3%. This shows that the geometric variation term can con- is jagged because the sensitivity with respect to small varia-
tribute significantly to the aerodynamic damping und must be tions in the signal peaks is high. The nonlinear dissipation
accounted for if modal dynamics are used for the CSM solver. in the contact region leads to a limit cycle oscillation of the
A limit cycle oscillation is simulated with the unstable vibrating system which is reached after approx. 40 periods.
0.00015
0.9
Displacement X
0.8
Work [J]
0.00010
0.7
0.6
0.00005
0.5
FEM Node 53
0.4 0.00000
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 0.0 0.5 1.0 1.5 2.0 2.5 3.0
Timestep Modal Amplitude
FIGURE 8: Transient displacement with conservative surface pres- FIGURE 10: Work performed during one vibration period.
sure interpolation.
0.006 +1.0989e1
0.005
0.004
MassFlow [kg/s]
0.003
0.002
0.001
MassFlow
0.000
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
Timestep
The initial amplitude (x-displacement amplitude of 0.265 mm ing case since the regularized contact friction model will con-
in the contact surface) is already very close to the limit cycle verge to a constant force value for increasing relative velocities.
amplitude (0.2592 mm) shown in Figure 8. The expected limit Thus there is a second point for which the contact disspiation
cycle amplitude was approximated in advance with a semi ana- and aerodynamic work are equal but which is not a stable LCO
lytic evaluation of the contact dissipation and the aerodynamic solution.
work performed during one period as a function of the vibra- The transient massflow is presented in Figure 11. It oscil-
tional amplitude (see Figure 10). Therefore the dissipation as lates with a very small amplitude and the periodic mean value
a function of vibrational amplitude is determined with numer- is slowly converging. Thus the point of operation is slowly
ical integration and the flow response is assumed to be linear changing during the transient simulation. The simulation takes
resulting in a quadric behavior for the aerodynamic work as a 41 hours on 24 CPUs with 128 timesteps per period. The non-
function of amplitude. Furthermore this analysis revealed that linear force due to the contact friction is calculated explicitly at
only a single stable limit cycle solution exists. The crossing of each timestep.
the work and disspiation graphs at a modal amplitude of 2.406 In Figure 12 the transient logarithmic decrement of the
predicts the stable limit cycle oscillation and corresponds to same simulation as above but with nearest neighbour interpo-
an x-displacement amplitude of 0.2591 mm in the shroud. It lation for the surface pressure is shown. It can be observed that
should be mentioned that for modal amplitudes > 3.0 the con- the oscillation of the blades is not converging to a limit cycle
tact dissipation will continue to increase linearly for the limit- but that the logarithmic decrement becomes negative and the
0.001
0.8
Displacement X
0.000
0.7
−0.001
0.6
−0.002
FEM Node 53
−0.003 0.5
0 10 20 30 40 50 60 70 80 0 2000 4000 6000 8000 10000
Period N . Timestep
FIGURE 12: Transient logarithmic decrement with nearest neighbour FIGURE 14: Transient displacement with conservative surface pres-
surface pressure interpolation. sure interpolation and a slightly decreased initial amplitude.
0.001
and the results agree well. The fact that the semi-analytical re-
sults agree well shows that the flow response behaves very lin-
0.000
ear with respect to the vibration amplitude. Only a reasonable
simulation time until convergence can be achieved if some in-
−0.001
formation about the LCO solution is available. It is concluded
−0.002
that a time accurate tool is preferably used together with other
less expensive methods as a validation or correction tool. The
−0.003 convergence of the mass flow shows, that during the coupled
0 10 20 30 40 50 60 70 80
Period No. simulation the point of operation of the engine changes slightly.
Consequently it must be expected that the results and costs of
FIGURE 13: Transient logarithmic decrement with conservative sur- a time accurate FSI simulation can vary significantly with the
face pressure interpolation and a slightly decreased initial amplitude. type of fluid boundary and initial conditions. The choice of the
interpolation method also influences the coupled FSI solver.
Good behavior could only be achieved with conservative inter-
vibration amplitude starts to increase. polation for this testcase. If a full FEM model is to be used for
A simulation with a slightly decreased initial amplitude time integration then one should use an improved conservative
(0.219 mm) is shown in Figures 14 and 13. After a long simu- interpolation method. Another possibility would be to use a
lation time the vibrational amplitude is 0.221 mm which shows higher order consistent surface interpolation method (e.g. with
that much more simulation time would be required to come radial basis functions) and make sure that the structural mesh
close to the LCO solution. is fine enough at the FSI interface.
The results show that the proposed approach of a coupled
FSI simulation is useful to carry out a vibration analysis of a
DISCUSSION AND CONCLUSIONS fluid-structure system. With a specific number of resolved flow
In a first step the coupled FSI solver was verified with lin- passages in the CFD setup specific families of IBPAs can be
ear flutter results. The agreement is good and the tendency of analysed seperately with an approporiate artificial force pertur-
coupled vibrational frequency prediction is reasonably good. bation for initializing the motion of the structure. However not
For the excited or damped vibration the impact of the surface all traveling wave modes can be analysed seperately since for
interpolation method does not play a crucial role in the pre- some IBPAs it is required to resolve the full bladerow which in
sented testcase. The consistent results are obtained with the turn leads to all traveling wave modes being resolved. If modal