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Mac Chiller Tipo Scroll Modular 15 y 20 Tons r-22. New
Mac Chiller Tipo Scroll Modular 15 y 20 Tons r-22. New
Nomenclature System-----------------------------------------------------------------------------------------------3
Introduction-----------------------------------------------------------------------------------------------------------4
General Specifications----------------------------------------------------------------------------------------------6
Performance Data---------------------------------------------------------------------------------------------------10
Physical Data--------------------------------------------------------------------------------------------------------12
Electrical Data-------------------------------------------------------------------------------------------------------13
Dimensional Data---------------------------------------------------------------------------------------------------15
Illustrations and data cover the McQuay International product at the time of publication and we reserve the
right to make changes in design and construction at anytime without notice
2004 McQuay International
M AC 160 A R -- X X X X
VINTAGE DETAILS
VOLTAGE
F: 380-415/60/3
P: 208-230/60/3
Q: 460/60/3
HEAT PUMP
GENERATION
McQuay
Warning:
Installation and maintenance are to be performed only by qualified personnel
who are familiar with local codes and regulations, and experienced with this type
of equipment.
Moving machine and electrical power is hazardous. May cause severe personal
injury or death. Disconnect and lock off power before servicing equipment.
OUTSTANDING RELIABILITY
Two scroll compressors with independent refrigerant circuits per module
Up to 6 Modules set up availability
Each module has an independent control system
Microprocessor control based
Factory-run-testing to optimize trouble-free startup
SUPERIOR EFFICIENCY
Highly efficient Copeland scroll compressors
Air cooled V-shaped condenser coils with optimum heat exchange capability
Stainless steel brazed plates evaporator
Weather proof high air volume condenser fan
QUIET OPERATION
Hermetic compressor design
Low sound power rating
Virtually vibration-free operation
MAC units are high thermodynamic engineering products, studied with accuracy in balancing compressors,
condensers and evaporators in order to offer the best performances and wide safety margins. All the materials and
equipments have been chosen without compromising the quality and life expectancy of the product.
Modular Design
The McQuay’s modular chillers have been designed in such a way that different loads could be satisfied due to
the combinations of these units. The largest combination is 6 modules of the same model (combinations of
different models are not allowed). They are very convenient when transportation and installation become major
issues.
Working Reliability
Each module has two circuits, two compressors and one controller. As the capacity is increased by means of
adding modules, the number of controllers, circuits and compressors are going to increase in the same way;
resulting in a very reliable product.
Factory Testing
Each unit is pressure and vacuum tested, evacuated and charged with refrigerant. It is then run at the factory’s
test bench under the possible application scenarios that the unit will be facing in real life. Before shipment, each
unit is re-checked for pressure and refrigerant charge control.
Air-cooled Condenser
The two air cooled condenser coils with V-shaped consist of staggered rows of 3/8" OD seamless copper tube,
mechanically expanded onto die formed aluminum fins to ensure optimum heat exchange capability.
Condenser Fan Motor
To achieve the high air charge requirement, the unit is equipped with the high air flow propeller fan which is
made of Galvanized steel. The fan is direct drive by weatherproof motor to ensure reliable continuous
operation.
Evaporator
The heat exchanger is made of stainless steel plates closely arranged and brazed together to ensure high heat
exchange efficiency. The complete heat exchanger is insulated with thermal closed cell nitric rubber foam to
give optimum thermal insulation.
Refrigerant Circuit
The refrigerant circuit is factory brazed and evacuated before accurately charged with R22 to ensure optimum
operating requirement. To ensure flawless continuous operation, each refrigerant circuit is equipped with a
carefully sized thermostatic expansion or capillary valve. See figure 1.
Refrigerant Piping
Includes insulated suction line, sealed filter-drier, sight glass, capillary or expansion valve, charging valves and
relief valves.
Operator-friendly
The Chiller Controller menu structure is separated into five distinct categories that provide the operator or
service technician with a full description of current unit status, control parameters, and alarms. Security
protection helps prevent unauthorized changing of the set-points and unit control parameters.
The Chiller Controller continuously performs important self-diagnostic checks while monitoring system
temperatures, pressures and protection devices. It wills automatically shutdown a compressor, a refrigerant
circuit or the entire unit if a fault occurs. The cause of the shutdown will be retained in memory for operator
review. The Chiller Controller can also retain and display the time the fault occurred and the operating
conditions that were present at the time of the fault, which is an extremely useful feature for troubleshooting. In
addition to displaying alarm diagnostics, the controller also provides the operator with a warning of pre-alarm
conditions.
Controller Capabilities
The Chiller Controler can switch to control/display the status
of the Chiller.
Status Viewing
Chiller
ON/OFF status
Mode (Cooling/Heating/Boiling)
Mode set temperature
Compressor status (ON/OFF/DEFROST)
Water in, Water out, Outdoor air and Panel temperature
Chiller Model (Chiller, Heat Pump, Chiller/Boiler, Chiller + Boiler, Heat Pump/Boiler)
Advance parameter settings
Defrost sensor temperatures
Compressor Discharge sensor temperatures
Compressor run times
Incoming alarm/fault/error
Status settings
Chiller
ON/OFF switching
Mode setting (Cooling/Heating/Boiling)
Mode set temperature
Manuel entering defrost
Advance Parameter settings
Password changing
Panel Option setting (Backlight, alarm Buzzer, Screen saver, Contrast, Brightness, temperature unit)
Time and Date settings
7 day programmable settings
Clearing compressor run time
Notes:
1. Ratings in accordance with ARI Standard 550/590-98.
2. Ratings based on HCFC-22, evaporator fouling factor of 0.0001, evaporator water flow of 2.4 gpm/ton and sea level altitude.
3. Interpolation is allowed; extrapolation is not permitted. Consult the McQuay representative for performance outside the ratings shown.
Notes:
1. Ratings in accordance with ARI Standard 550/590-98.
2. Ratings based on HCFC-22, evaporator fouling factor of 0.0001, evaporator water flow of 2.4 gpm/ton and sea level altitude.
3. Interpolation is allowed; extrapolation is not permitted. Consult the McQuay representative for performance outside the ratings shown
MAC160A - MAC210A
Table 3, Physical Data
Notes:
1. For multiple module units, multiply the single module physical data by the numbers of modules.
2. MAC160A and MAC210 cannot be combined, multiple module units are allowed just with same module size MAC160A or MAC210A.
3. Ratings in accordance with ARI Standard 550/590-98.
4. All specifications are subjected to change by manufacturer without prior notice.
Ensure that the rated voltage of the unit corresponds to that of the nameplate before general precautions.
Provide a power outlet to be used exclusively for each unit. A power supply disconnects and a circuit breaker
for over-current protection should be provided in the exclusive line. The modular air-cooled chillers must be
well grounded. It absolutely cannot be connected with gas-pipe, water pipe and telephone line.
Notes:
1. To get the Total RLA s for multiple module units, multiply the single module the Total Rated Load Amps of one module by the numbers of modules.
2. Unit wire size ampacity (MCA) is equal to 125% of the largest compressor-motor RLA plus 100% of RLA of all other loads in the circuit including the
control
transformer.
3. Recommended power lead wire sizes for 3 conductors per conduit are based on 100% conductor ampacity in accordance with NEC. Voltage drop has
not
been included. Therefore, it is recommended that power leads be kept short. All terminal block connections must be made with copper (type THW) wire.
4. “Recommended Fuse Sizes” are selected at approximately 150% to 175% of the largest compressor RLA, plus 100% of all other loads in the circuit.
5. Table based on 75°C field wire.
6. A “HACR” breaker is a circuit breaker designed for use on equipment with multiple motors. It stands for Heating, Air Conditioning, and Refrigeration.
7. “Maximum Fuse or HACR breaker size” is selected at approximately 225% of the largest compressor RLA, plus 100% of all other loads in the circuit.
8. Total Rated Load Amps includes all compressors and fans.
The wire gauge should be sized accordingly to the power consumption of all the Modules.
Water In
Water Out
Water In
Water Out
Note: For other modules combinations multiply one module dimensions for the number of modules.
Note: For other modules combinations multiply one module dimensions for the number of modules.
Unit placement
MAC units are for outdoor applications and can be mounted either on a roof or at ground level. Set units on a
solid and level foundation. On roof-mounted applications, install the unit on a steel channel or I-beam frame to
support the unit above the roof. On ground-level applications, install the unit on a substantial base that will not
settle. A one-piece concrete slab with footings extended below the frost line is recommended. Be sure the
foundation is level within 1/2"(13mm) over its length and width.
The foundation must be strong enough to support the operating weights listed in Table 3.
Standard wire-mesh coil guards protect the condenser coils. On ground-level applications, additional protection
security can be achieved by erecting a screen fence. The fence must allow free flow of air to the condenser coil
for proper unit operation.
Clearances
The flow of air to and from the condenser coil must not be impeded. Restricting airflow or allowing air
recirculation will result in a decrease in unit performance and efficiency because discharge pressures are
increased. There must be no obstruction above the unit that would deflect discharge air downward where it could
be re-circulated back to the inlet of the condenser coil. The condenser fans are propeller type and will not
operate with ductwork on the fan outlet.
AIR DISCHARGE
Min 5m
3000mm high space
for ventilate
1m
Sound Isolation
The most effective isolation method is to locate the unit away from sound sensitive areas. Avoid locations
beneath windows or between structures where normal operating sounds may be objectionable. Reduce
structurally transmitted sound by isolating water lines, electrical conduit and the unit itself. Use wall sleeves and
rubber isolated piping hangers to reduce transmission of water or pump noise into occupied spaces. Use flexible
electrical conduit to isolate sound through electrical conduit. Spring isolators are effective in reducing the low
amplitude sound generated by scroll compressors and for unit isolation in sound sensitive areas.