E:T-N | Char-Lynn’ 2000 Series 006 Disc Valve Geroler Motor2000 Series Disc Valve Motors Splined Set ie sit Fhe a gen feeraa | a Sat St Rh | bing ban | Housing Washer xing? Plug SIA Dash Pot Spring Poppet E Paton — Poppet J spring 5) ~ Dash Pot ES o-ring! Plug S/A Face Seal ‘Shuttle Vave Option sea | Exclusion Seal Tools required for disassembly and reassembly. Torque wrench 57Nm [500 bin] capacty 230-450 (12:16}* breaker bar 9716 socket ‘Small creviver 150-200 x65 [6-8 x 1/4] blade 3/96 Allen wrench Press Unless indicated otherwise, measurements are given in rm finches] Shaft sea instalation tool (600496) Bult (600465) fort cameter shafts The following tools are not nocessary for disassembly and reassem- bly, but are extremely helpful. ‘Alignment studs (2) ‘Aigner studs (2) 2000.00} ‘Approx. 13.0 $0}—=}—j-— 250 {1.00} mr 9.5 [375] Dia Stel Rod Grind at spots on each side {378-24 UNF thread2000 Series Disc Valve Motors Disassembly Cleanliness is extremely important when repairing @ hydraulic motor. Remove 4 bolts from motor ‘Work ina clean area. Before disconnecting the ines, clan the port area of the motor thoroughly. Use a wire brush to remove foreign material and debris from around the exterior jor ofthe motor. Check the shaft and kay slot, remove al nicks, burs or sharp edges that might damage the bearing housing seals when installing the shat and bearing assembly, Before stating te disassembly procedures, drain the ol from inside the moto. 3 Lit valve housing straight up. Ifdone carefully the pins, springs, balance ring assembly, and valve wil remain onthe valve plate 1 Place the motor ina vise with the output shaft down. Clamp across the maunting flange of the motor not the Rousing, Excessive clamping pressure will use distortion. When clamping, use some protective device on the vise, such as special sft jaws, peces of hard rubber or board, ‘Athough not all drawings show the motor ina vise, we recommend, Seal Seal —~ &— Case Drain Plug ‘that you keep the motor inthe vise during disassembly and reas- sently. Follow he clamping procedures explained roghet he Figure 4 we 4 Carefully remove 76,0 [3.0] diameter seal from valve housing 5 5 Remove case tain lth seal, rom abe housing. E 6 Remove 2 pins and 2 springs fom balance ing assembly, ee K Figure 5. Tie Bots Figure 22000 Series Disc Valve Motors Disassembly 16 Remove the 760 [3.00] diameter seal from wear pat, (Outer Face Seal fe Bearing Seal Pin (2) and Spring (2) Inner Face Seal Valve Balance Ring Figures 7 Remove balance rng assembly. 116 Remove the wear plate '8 Remove inner and outer face seals from balance ring ‘17 Remove te shaft face seal from the wear plate. ‘9 Remove te valve 118 Remove the 76.0 [3.00] diameter sel from bearing housing. 19 You may need a press to remove shaft and bearing assembly from bearing housing, (Key must be removed before removing sha.) 10 Remove the valve plate. ‘11 Remove the 76,0 [3.00] diameter seal from valve plat. 12 Remove the valve drive, Bearing Housing Shalt Seal Exclusion Seal Back-up Washer Figure 10 Figure 7 20 Use a small screweriver to remove shaft seal, back-up washer and ‘exclusion seal from bearing housing, see Figure 10. Do not damage 13 Remove the Geroler. Be sure to retain the rollers in the outer ring bore of housing. Note: Individual parts of shaft and bearing assembly ae not sold if they are loose 14 Remove the drive. ‘separately, Replace asa unit 42000 Series Disc Valve Motors Reassembly Check all mating surfaces. Replace an parts that have scratches or ‘burrs that could cause leakage. Clean all metal parts in clean solvent, Blow dry with ar. Do not wipe dry with cloth or paper towel because lint or other mater can get in the Hydraulic system and cause damage. Do not use a coarse git or try to file or grind these pars. Check around the keyway and chamfered area ofthe shaft for buts, nicks oF sharp edges that can damage the seals when reassembling the bearing housing Note: Lubricate all seals (prior to installation) with petroleum jelly such as Vaseline, Use new seals when reassembling this motor. Refer to pars list (6-129) for proper seal kt number. 21 Use a press to install exclusion seal in outer bore of bearing housing, Lip of seal must face outward. Soe Figure 11. Ifa press is ‘ot available use aplastic or rubber hammer, being careful nt to ‘damage or cock sel in the bore. ‘Shaft Seal Seal ‘Wear Pate Backup Washer Exclusion am ‘Seal Shaft and Bearing Assembly Figure 11 22 Place back-up washer into seal bore. Place shaft seal onto installation tool (600496) and press seal into seal bore ofthe housing. 23 Clamp housing in vise, se Figure 1 2A Place protective bullet (see note below) over shat. Apply petroleum jelly to inside dlameter of dust and shaft seal. You may ‘ed a press to install shaft and bearing assembly. Do not distor shaft seal. Damage to this seal will cause leakage Note: Bullet (600468), for Tinch da, shafts, avalable— by special ‘order. Use tape over other shafts to prevent cuting the seas 25 Apply petroleum jelly to the 76,0 [3,0] diameter sel. Install seal into the bearing housing, Shaft Face Shaft Face E-T-N 26 Alignment studs can be very helpful in eassembly of the mator, ‘See special too listing page 2. Ifyou use studs, instal 2 studs ciagonally opposed in the bearing housing, 21 Install the shaft face seal inthe wear plate as show in Figure 11 Do not distort sea. 28 install the wear plat, see Figure 11 29 Apply hf of petroleum jay tothe 7,0 [3.00] diameter seal and instal seal the weer plate 30 Install the drive int the output shat 31 Align the notch on the outside of the Geroler with the notch on the Wear plate. Install the Geroler against the wear plate, Be sure to retain ‘the rollers inthe outer rng if they ae lose, '32 Install the valve drive in the Goroker. Note: Installation at this time involves 3 stops inthe timing ofthe ‘Motor. Timing determines the direction of rotation of the output shat, Timing parts include: 1. Geroler 2. Valve Drive 3. Vale Plate 4. Valve Geroler _Vahe Plate Valve as e) agate 1 a 12 tooth max to Engage Spline ‘Anyone of Largest ~~ Alignment 6 Ports Open Open Pocket Ref. Only to Quside of Vave Figure 12 Timing Alignment Timing Stop # 1 — Locate the largest open pocket in the Geroler and, ‘mark iton the outside edge of the Grol. 38 Apply a ight flm of petroleum ely to the 76.0 [3.00] dameter ‘sea. Install seal in groove of valve plate.2000 Series Disc Valve Motors Reassembly $34 Align the notch onthe outside ofthe valve plate withthe notch on. the Geroler as shown in Figure 12. Timing Step # 2 — Locate the slot opening inthe valve plate wich is inline with the largest open pocket ofthe Geroe. Timing Stop # 3 — Locate any one ofthe side openings ofthe valve and align this opening with the open slot of the valve plate that sin line with te largest open pocket ofthe Geroler. Install the valve by ‘ating it clockwise until the spine teeth engage (1/2 spine tooth ‘max). This will provide the proper rotation when pressurized as shown in Figure 13. Clockwise — Rotation ‘Counter oo Clockwise Rotation Figure 13, 35 Install springs and 2 pins inthe holes located inthe bore of the valve housing, as shown in Figure 14. 36 Apply alight fim of petroleum jelly to the 76,0 [3.00] diameter ‘seal, install seal inthe valve housing, 37 Apply petroleum jelly to inner and outer face sels. Install seals ‘on balance ring as shown in Figure 15. Important: install face seals in the positions shown in Figure 15, oF the ‘motor will ot operate properly. Do not force or bend the face seal Any damage to these seals wil affect the operation of the moto. Outer Seal Inner Seal in Notch 7 Balance Ring Figure 15 38 Align pin notches in balance ring with pins in bore of valve housing. install balance ring assembly in valve housing Valve a Housing Figure 17 39 Insert your finger through port of valve housing. Apply presstre to side of balance ring as shown in Figure 16. Hold ring in postion unt valve housing isn place against valve plate (see Figure 17) Note: After instaling the valve housing onthe valve plate check for proper placement. Push down on the valve housing. You should (eta slight spring action,2000 Series Disc Valve Motors Reassembly 40 Install tie bots Ifyou use aigrment Studs, install 2 bolts opposite the studs. Finger tighten the bolts. Remove the alignment studs and replace wit the two remaining bots, Torque al four bolts aernately 10 50 Nm [450 bn 41 Instal seal on case drain plug then instal in valve housing. Torque to6Nm [80 bin} Wheel Motor Shalt nd Bearing assembly Shaft Seal Bearing Housing Shalt Face Seal cose Qo Y \,y_ Backup Waste \ txcsin Se Figure 18 ‘On wheel motor, a differert bearing housing is used, see Figure 19, (ther than this the parts are the same asthe standard motor andthe ‘same disassembly and reassembly procedures apply. Housing with Seal Guard Groove Exclusion Seat Seal Guard Wheel Motor with Seal Guard aon Installation of Seal Guard: Aer comping assembly ofthe shaft and bering assemby into the } bearing Heung press the seal guar rt te shaft ol that willprovide an evenpush ove te seal, This tool mus bono ot }- gat the earn hausing and prove 24,5 mem [17 nt tp for the seal guard2000 Series Disc Valve Motors Bearingless Motor This motor i the same asthe standard motor without the shaft? bearing assembly, and bearing housing, The mounting flange replaces the bearing housing, see Figure 2. Follow same disassembly and reassembly procedures as rear section of standard motor. Figure 20 Disassembly Reassembly Shuttle Valve Option O-ring Plug Si Torque to 8-11 Nm [75-100 Ibn} Disassembly ofshutle valve option this vale is located inthe valve housing, Clean and inspect Shute Location Shute vo pats and reassemble wth new sash pot Seals torque pags to 8-1 Hm (75-100 bin}. when Appheabe = }_— Piston S— Poppet — spring O-ring/Plug SIA Torque to 8-11 Nm [75-100 Ibn} ‘Shuttle Vave Option B0owocr-7eu-6-0.09 Figure 212000 Series Disc Valve Motors Reassembly — Speed Sensor 1 Rotate the motor shaft until a (gearfarget) tooth is centered inthe speed sensor por. If this is nt done, the sensor may be damaged during the operation ofthe motor. 2 Make sure the lock nut and its threads are lean andl dy forthe proper torque. Position the lock nut against the alignmers rut as shown in Figure 22, '3;Move the washer and the o-ring up against the speed sensor body threads as shown in Figure 22. 4By hand, fly thread the sped sensor body it the housing unt the sensor touches agaist th motor (serra tooth, Do mot free the sensor agaist the (gear target tooth, damage may occur. ake sure the oving or the washer dot touch the housing — se Figure 23 5 Tur the speed sensor body out one quater tun (COW) piss the addtional amoure (CCW) needed to mak the alignment notches perpendicular to the motor shaft certrtine {00 «5 dereas frm the motor sha certerine — Figure 2¢ and 25), 6 Mairtain tho speed sensor body alignment (Figure 25), and ighton the lock rut to 8.514 Nm (75-125 Bin] (torque values are for clean dry threads). ‘7 Check the speed sensor body for corect alignment (Figure 25), reinstall the sensor iit is not correct. Alignment Notch ‘iit Speed Sensor Installation | speed Sensor Body ‘Alignment Nut | +} Lock re Waster O-ring Speed Sensor Port — Housing Tooth i ‘Alignment Notch ‘Alignment Notchs Perpendicular to Cererine of Motor Gear/Target ‘Alignment Nut 9/16 inch Hex Head ‘Alignment Notch2000 Series Disc Valve Motors Product Identification For Additional Literature Contact Eaton Corp. Hydraulics Division 15151 Highway 5 Eden Prairie, MN 55344 © specifications and performance data, Catalog No. 11-878 © Replacement part numbers and kit information — Parts Information No. 6-129 Date Code 00 00 4 Week of | [ Last Year or | | Number(s) Thrus2 | | of Year 6000 000 How to Order Replacement Parts paca) con} Each Order Must Include the Following: Product Line || Product Engineering 1. Product Number 4, Part Number Identification | | tdentifcation || Change 2: Date Code 5. Quantity of Parts Nurnber Number Code 3. Part Name Product Numbers—2000 Series Use digit prefix 104,105, or 106 plus four digit number from chats {4-107 for complete product number—Example 106-1039, Desiaeren GRU LIT ae Produc Na 7001S Mourtng shat ons (iy (Sa ts [eats iva fen/ eso teva a 1We-16 OemgSiaggees ___voutoon 1002 1009-1004 1005-1006 1007" -14aa_—— T1612 0F0g 190" AGaR_1ORI097 1098 0391040108) 102-108 ON _—— 20 We OragSuggeed —_oetoze 2s —toze 02s es —10e7 ~~ 108A 224 tan mensvagt faa 1-612 0ng Ya Ap_ovs061 2 053 084 0s 086 067 058 er tae Te Geng Sugged Toes 1090 051 Tose 63 0m 85 19 -war MT Spee 1-1/16—12 O-ring 180° Apart 104-1087 -1088-1089-1090—-1oa1_—-1092_— 1083-1094 -1423 Trane Ta Oeng Supe Toto abi ead 103 aoe 08 ene ea) 280 notte AEC Spd 10-14 ig Sapgeed_—_rov 08 _-ane_e10 te 1a ews — Fide jin SAE pred 10-1 Sapged__Yortt@8 ee —es__i00 188108 ech SAEB Speed Te worm Sugeed _—_ovTe6 et ete 19 19 Sena mm Straight va 1041384 a - 2B mony eweesn ee ean Caen 5 Se ee eee ower ee uOMa_M oe 1-14 Inch Straight hen. Re Oey 1 Apa top = eamsrag e658 wsa9¢ 88 86 awe — Be eee Te: Omg Sogeed e500) 1 om wor 060 ae a 1-1/96—12 Ding 180° Apart_105-1071 1072-1073 3077-1078 — por) TM OgSogeed 161029130 031 1035 196 spine #6120 10 a_1081070 eo 012 ‘oes 086 Tag Sage Tore 1002 09 on He 0H oes 0 bevrges 10 v2 83") 106-1098 10 7040 J0AT 10421040 0441045 —2000 Series Disc Valve Motors Notes: E-TN "2000 Series Disc Valve Motors Eston ‘W6I5 Lane Oak Roos den ravi, MN SS344 Usa Tel 92 79800 Frc 952974.7722 wunuhyraulis eatoncom Eston 2 Rosamond Road Footscray Vetora 2011 ‘Australia. Tob (Gi) 3 sor e2zz Fac (61) 395185718 E:1-N | Hydraulics Eston {6 New Lane, Havant Hampshire P03 2NB England Tob 44) 23 9 95 481 Fac 4) 2392 87 110, roe Conson typeset ‘am 07126