Generation of High-Pressure in Common-Rail Systems

for Commercial Vehicles

Common-rail systems for commercial vehicles 3-plunger radial-piston pump (cross section and view). 2-plunger in-line piston pump.
(examples).
1 2 3 4 5 6 7 8 9 10 11
Demand-controlled 3-plunger radial-piston pump: pressure control
on the suction side via metering unit. 6

5
7
5 7 8 9 4 8
3
4 3
6

2
1 9
10 1

Demand-controlled 2-plunger in-line piston pump: pressure control

on the suction side via metering unit.

7 8 9
5 6

4 3

12 13 14 15 16 17 18 19 20 21
1 10 11  1 Speed sensor (pump speed),
10 12  1 Eccentric shaft,  2 Metering unit (for pressure control on the suction side),
High pressure 5
Pre-delivery pressure  2 Polygon ring,  3 Fuel supply for metering unit (from fuel filter),
2 Depressurized 13  3 Pump plunger,  4 Fuel return to fuel tank,
 4 Intake valve (inlet valve),  5 High-pressure connection port,
 5 Fuel-supply connection port,  6 Valve body,
14  6 High-pressure channel,  7 Valve holder,
15  7 Outlet valve,  8 Outlet valve with valve spring,
 8 Pump cylinder,  9 Inlet valve with valve spring,
 9 Plunger base plate, 10 Fuel supply to pump element,
10 Flange, 11 Plunger spring,
 1 Fuel tank, 11 Pump housing, 12 Fuel supply (from fuel tank),
 2 Preliminary filter, 12 Cylinder head, 13 Fuel outlet to fuel filter,
 3 Fuel filter, 13 High-pressure connection port, 14 Gear presupply pump,
 4 Gear presupply pump, 14 Return connection port, 15 Overflow valve,
 5 High-pressure pump, 15 Pressure-control valve (for 16 Cam,
 6 Metering unit, continuous-delivery high-pressure pumps) 17 Camshaft,
 7 Rail-pressure sensor, respectively metering unit (for 18 Roller bolt with roller,
 8 Rail, demand-controlled high-pressure pumps), 19 Roller tappet,
 9 Pressure-limiting valve, 16 Barrel bolt, 20 C-coated plunger,
10 Injector. 1 17 16 17 Shaft seal. 21 Mounting flange.
© 2011 Robert Bosch GmbH (AA/COM) ‒ 0102-1-1105-En.