Professional Documents
Culture Documents
ZT Commissioning Form
ZT Commissioning Form
Introduction
The commissioning of a compressor is a very important event. Proper commissioning is the first step in building up a
succesful machine history of your ZR or ZT compressor. The machine history is essential for proper follow-up of your
service records.
During commissioning you will record the initial service readings and other operating data of the machine. All
temperatures, pressures, voltage, amps, etc. need to be properly recorded, using the appropriate service instruments
and gauges.
Use this standard ZR/ZT commissioning report for recording the service readings during commissioning. Add any
useful comments with regard to the layout and quality of the installation.
The service data in the commissioning report will provide an important source of reference at a later stage. You will
refer to them when handling e.g. a guarantee claim or when discussing any other service problem. If the service
readings have not been recorded during commissioning, discussions at a later stage may become considerably more
difficult.
Commissioning Report Z-units <55 kW
1. General
Country
Customer
Date of delivery
Date of commissioning
Date of start up
Commissioning Report Z-units <55 kW
2. Compressor Data
2.1 Standard
2.2 Options
Date
Inspection by
Remarks:
Bodywork
Any transport damage Yes No
Any signs of corrosion Yes No
Any loose bolts Yes No
Any damage to the bodywork Yes No
Any presence of water Yes No
Inside canopy
Any transport damage Yes No
Any signs of corrosion Yes No
Transport locking bolts easy to remove Yes No
Any loose bolts/connections Yes No
Any signs of oil spillage or leakage Yes No
Was the unit clean inside Yes No
Electric/Elektronikon equipment
Any signs of corrosion Yes No
Wiring in accordance with diagram Yes No
Any loose electrical connections Yes No
Check torque of main motor cables
OK Not OK
inside cubicle
Main motor, overload correctly set Yes No
Setting indicated correctly on
service diagram
Yes No
Fan motor(s), overload correctly set Yes No
Setting(s) indicated correctly on
service diagram
Yes No
Transformer wire taps correctly set Yes No
Electric diagram clear and legible Yes No
Remarks:
Commissioning Report Z-units <55 kW
Commissioned on
Commissioned by
AC:
AC:
Foundation ok Yes No
No
Condensate drains properly connected Yes No
Remarks:
Regulation
Protection
bar psi
bar psi
°C °F
°C °F
°C °F
°C °F
Remarks:
4.3 ID/IMD dryer data
Type of refrigerant
Amount of refrigerant kg
Remarks:
Make
Type
Serial number
Voltage V
Rated current A
Speed rpm
Selected grease
Remarks:
4.5 Cubicle data
Type
Serial number
Control voltage V
Frequency Hz
Supply voltage V
Rated current A
4.6 Operation
Remarks:
Fill out the data sheet both in LOAD and UNLOAD condition.
Describe operating cycle (e.g. 1 min. Load / 20 sec. unload)
Load: Unload:
Commissioning Report Z-units <55 kW
5. Data sheets
Date Type
Loading hours
Load condition
Unload condition
Date Type
Loading hours
Load condition
Oil temperature T7
Unload condition
Oil temperature T7
Commissioning Report Z-units <55 kW
6. Remarks
1.
2.
3.
4.
5.
6.
7.
8.
Commissioning Report Z-units <55 kW
7. Registration
Save
Send e-mail