cooker Cooper Energy Services En-Tronic® Controls Documentation The instruction manuals that have been provided for the operation and maintenance of your equipment are marked below: Cl Cooper Bessemer Operating System 100-D User’s Manual & Cooper Bessemer Operating System FT50 User’s Manual (0 FT100 Composite Instruction Manual Book #1 (1 FT100 Composite Instruction Manual Book #2 Ladder Logic & Cross Reference Manual & Vendor Documentation Manual Book #1 Vendor Documentation Manual Book #2 Cl Vendor Documentation Manual Book #3 Vendor Documentation Manual Book #4 Project Drawings Manual Book #1 Project Drawings Manual Book #2 Interface & Field Card Manual Customer:___PERTAMINA / Cambai ESO-59- 49142 SO-1312 Issue Date: 4/26/94 Prepared By:__J-_ Ho leEN-TRONIC CONTROL SYSTEM INTERFACE & FIELD CARD MANUALNFIDENTIAL This manual contains confidential and proprietary information of Cooper Industries, Inc., En-Tronic® Controls and is submitted to you for th purpose of providing information to facilitate your use and/or maintenance of products purchased by you from En-Tronic Controls. By receiving this document, you agree not to use such confidential information for any other purpose stated herein and further agree not to disclose such information to others except in accordance with the limited purpose stated herein. AIL rights reserved, which includes the right to reproduce this document or any portions thereof in any form whatsoever, Reg. U5. Pas OFF. Copyright® 1989 Cooper Industries, In. 190‘Your Cooper Energy Services, En-Tronic Controls’ instruction manual has been carefully prepared to assist in the proper installation, ‘operation, and maintenance of the equipment. Its difficult to describe every type of installation. This manual, along with the engineering drawings included in the manual, contains sufficient {information to operate and maintain the equipment. This manual represents the current design and practices and is subject to change ‘without notice. If additional assistance is required, please contact the ‘Manager of Technical Services Department of En-Tronic Controls in ‘Mount Vernon, Ohio. Sufficient operating manuals, including installation part lists, are included with every Cooper-Bessemer built product. Additional ‘manuals may be obtained by contacting any Cooper Energy Services office. It may not be possible to duplicate the original manual, since over the years revisions may be made. However, every effort will be ‘made to provide you with information that will be helpful and relate to the original manual. ‘ Comments om the contents ofthis manual are greatly appreciated and a : will always be researched. Please send any suggestions or comments to concerning the manuals to: En-Tronic Controls/Technical Services Cooper Energy Services North Sandusky Street Mount Vernon, Ohio 43050 Phone: 614-393-8200 FAX: 614-393-8804 ‘Telex: ITT 4991856 COOPRBESSMVNO ‘Always include the job number (SO or ESO), as indicated on the instruction book cover sheet, when making an inquiry. Before returning any other material, please obtain an DRO (Direct Repair (Order) number from the Product Line Manager for Rotating and En—Tronic Controls in Aftermarket Services. The Product Line Manager can be reached at Aftermarket Services Cooper Energy Services North Sandusky Street ‘Mount Vernon, Ohtio 43050 Phone: 614~393-8200 FAX; 614-393-8804 ‘Telex: ITT 4991866 COOPRBESSMVNO é isl a SI B = 0 = Reg. US. Pat OFF. Copyright® 1989 Cooper Indusries, Ine. Rev 1090CONTROL CABINETS Check all terminal screw locations for tightness, some may have loosened during shipment, by manually pulling on each wire. Pull on the wire, close to each terminal location, to ensure a tight connection is made. Check all auxiliary equipment fastening bolts and screws for tightness and carefully remove all packing material and shunts. ‘The Unit Control Panel must be kept in an environment free of oil vapors and dust accumulation to achieve a long, trouble-free life. Oil vapor and dirt accumulations will eventually breakdown the insulation and possibly cause shorts and equipment failure. Periodic cleaning of all exposed wiring and routine checking for loose connections is recommended. Auxiliary equipment should be maintained as per manufacturer's methods as found in the instructions supplied in the Vendor Documentation portion of the manual. PRECAUTIONS, The following precautions should be observed when working with digital logic circuits and/or processor-based controls. Always remove power from the system when replacing or removing circuits, boards, or modules. Failure to do so could result in damage to the integrated circuits. Ensure that the circuit boards or modules are inserted in the correct position and that the integrated circuits are inserted into the sockets properly. Always remove the load from the power supplies when taking a voltage measurement to diagnose and/or repair an inoperative supply. Buea}2uU‘The En-Tronic Unit Control Panels and related E components are subject to strict quality control procedures before they can be accepted as stock items. Prior to dispatch for installation, the Unit Control Panel and components are tested and calibrated in accordance o to the engineering data supplied. . The panels and related components are covered bya warranty period of 18 months, effective from date of shipment, or 12 months after start-up at site. eS Refer to the signed contract for any deviations from this standard warranty aerate 1091When ordering parts, always specify the ESO (En-Tronic Sales Ordet) number which is found on the nameplate attached to the inside ofthe cabinet. The sales order and serial numbers of the engine and/or compressor with which the En-Tronic Controls is associated may also be given. The following items must be given: Part Number ~ as given on the assembly bill of material Description ~a description of the part Quantity ~how many do you require ‘The supplier's type or model number, which is also found on the nameplate, may be specified is helpful but not required, CAUTION: Use the part number NOT the item number of each required part. The item number can only serve as additional identification if it is directly related to a specific assembly drawing number. To receive your parts, state whether the shipment is to be routed by freight, express or by parcel post as well asthe shipping point and a post office address must also be given. If the shipping instructions are incomplete, En-Tronics will use the best means possible, taking into consideration time and cost to complete the order. However, En-Tronics will not assume any responsibility for any charges resulting from such a procedure. All shipments will be made F.0.B. point of shipment If you have any questions or concems regarding the En—Tronic Conirols equipment, please contact the office of the Manager of Technical Services of En-Tronic Controls: En-Tronic ControlyTechnical Services Cooper Energy Services Nomth Sandusky Steet Mount Vernon, Ohio 43050 Phone: 614-393-8200 FAX: 14393-8804 ‘Telex: ITT 4991866 COOPRBESSMVNObmg ig | Correct grounding is important for safety, reliability, and proper operation. These guidelines only describe the major requirements, local code and regulatory requirements must also be considered. I Skid Skid oe 2 Panel 1 Panel n Explanations: Individual and separate connections to the Ground Grid, not to exceed 5 ohm each. Unit Control Panel enclosure (safety) Ground Bar 2 Instrument Ground Bar = Station Ground Mat or Grid 1 Grounding of Instrument Shields: 1, Instrument Shields are to be connected at the designated terminations within the panel. The shield is connected to the panel, that is supplying power, for shielded wire that is connected between panels. 2. Only shielded wire, with an insulated outer jacket, should be used. 3. The shield is to cover the wiring within 2” (50mm) of the termination point. 4, The shield should not come in contact with other shields. Shrink tubing should be used as an insulator, Ground 10912ES544-005L-830-0891 ZES544-005L-840-0891 ZES44-005L-841-0891 2ES44-050L-002-1193 ZE544-050L-100-0193 2E544-050L-200-0892 2E544-050L-401-0194 ZE544-050L-500-1193 ZE544-050L-820-0293 2E544-050L-821-0293 m21312 PERTAMINA / Cambai ESO-59-49142 $0-1312 = REFERENCE MANUALS - 4-Digital Display /Switch Module Instr. Manual Pushbutton Multiplexed Display Module Manual LED Multiplexed Display Module Instr. Manual FTS0 16-Analog Input-Voltage or Current Manual FTSO 32-Digital Input Card Manual FTSO 16-Digital Output Card Manual FTS0 8-Analog Output 4-20mA Card Instr. Manual FTS0 16-Analog input-Voltage or Current Manual FTS0 Thermocouple Scanner 8TC Card Manual FTS0 8RTD Scanner Card Manual 5 April 25, 1994 page 1 of 1 SHTS. REV. 1150 11400 1140 150 0 110 0 1800 1-27 0 110 0 1-23 0 1-25 0FLEXITREND FT100 4-DIGITAL DISPLAY/SWITCH MODULE (4DDSM) ‘ZES44-005L-830-1193 CONTENT! 1. General Information and Specification I. Functional Description Il. Troubleshooting Information IV. Schematics and Assembly DrawingsFLEXITREND IMPORTANT INFORMATION ‘THIS MANUAL CONTAINS “CONFIDENTIAL AND PROPRIETARY INFORMATION” OF COOPER INDUSTRIES, INC., AND IS SUBMITTED TO YOU FOR THE LIMITED PURPOSE OF PROVIDING YOU INFORMATION TO FACILITATE YOUR USE AND/OR. MAINTENANCE OF PRODUCTS PURCHASED BY YOU FROM COOPER INDUSTRIES, INC. BY RECEIVING THIS DOCUMENT, YOU AGREE NOT TO USE SUCH CONFIDENTIAL INFORMATION FOR ANY PURPOSE OTHER THAN THE LIMITED PURPOSE STATED HEREIN AND FURTHER AGREE NOT TO DISCLOSE SUCH INFORMATION TO OTHERS EXCEPT IN ACCORDANCE WITH LIMITED PURPOSE STATED HEREIN. ALL RIGHTS RESERVED, WHICH INCLUDES THE RIGHT TO REPRODUCE THIS DOCUMENT OR PORTIONS THEREOF IN ANY FORM WHATSOEVER. WARRANTY ‘THIS EN-TRONIC MODULE IS SUBJECTED TO A STRICT QUALITY CONTROL, PROCEDURE BEFORE IT CAN BE ACCEPTED AS A STOCK ITEM. PRIOR TO DISPATCH FOR INSTALLATION PURPOSES, IT IS TESTED AND PRECALIBRATED IN ACCORDANCE WITH PROVISIONAL ENGINEERING DATA SUPPLIED. IT IS COVERED BY A WARRANTY PERIOD OF 18 MONTHS, EFFECTIVE FROM DATE, OF SHIPMENT, OR 12 MONTHS AFTER START-UP AT SITE. FOR REPAIRS: CONTACT OUR AFTERMARKET SALES AND SERVICE OFFICES. Ke AL IONS: CONTACT OUR EN-TRONIC FACTORY SERVICE DEPARTMENTS, WHICH ARE, LOCATED IN: VI IO. PHONE: (614) 393-8200 TELEX: 24-5388 COOPR BESS EUROPE AT HENGELO, THE NETHERLANDS: PHONE: 31~74-421661 TELEX: 84444175 CBSA NLFLEXITREND DIGITAL DISPLAY/SWITCH MODULE (4DDSM) ‘The En-Tronic Controls FT100 Digital Display/Switch Module interfaces directly with the Digital Display Interface Board (ZE544-002A~830#1) via one (1) 50-conductor ribbon cable (ZE544-004A-180#1). The Digital Display/Switch Module can also interface directly with the FT50 Main Board (ZE544-050A-001 or ZE544-050A-002) using the same 50-conductor ribbon cable. This cable supplies all that is necessary in the way of control signals as well as. power to the digital display module. The Digital Display Module can be acquired in two (2) versions: One version with four (4), two (2) digit thumbwheels, four (4), three (3) position rocker switches, and four (4) five (5) digit displays; and the second version is with four (4), five (5) digit displays, ‘The units equipped with only displays will display data pertaining to the channel for which it is configured. The units equipped with the thumbwheels will display the data from the channel selected by the respective thumbwheel. Additional data channels pertaining to the channel selected (on the thumbwheel) can be read on the display by depressing the rocker switch in one direction or another. Refer to the CBOS 100-D User's Manual to determine channel number configuration techniques.+4 or5 LED Displays + Quick Label Changes Using “Pockets” + Minimal Interconnection (One Termination Cable) + 4 Optional, 2-Digit Thumbwheels and Rocker Switches 1. General: ‘The digital display/switch module can receive a word of data from the Controller/Communications card ZE544-002A-900 per digital display via ZE544-002A-830#1 ¥ Interface Card. This one word contains the data for one display digit, as well as the digit selection and decimal point for the display selected by address. So, in fact, there are 20 digits of data to write out to update a complete display unit. The CBOS100 “digital meter display” software module provides the necessary operations. ‘When the module is equipped with thumbwheels and rocker switches, the controller/communications card may receive data from the digital display module, and thus the data for the channel selected on the thumbwheels will be displayed. All the necessary connections to the module (power commands, date, etc.) are completed via one oy (1) 50-conductor ribbon cable speeding installation.BLOCK DIAGRAM DIGITAL DISPLAY/SWITCH MODULE (4DDSM) ‘Thumbwheels and Rocker SwitchesFLEXITREND SPECIFICATIONS: ‘Model Number: Part Numbers: Data Transfer Time: Supply Voltage: Legend Changeability: Operating Temperature Range: Storage Temperature Range: Relative Humidity: ‘Mounting: Weight: Dimensions: Detail Instruction Manual: ZES44-005A-830 ZE544-005A-830#1 Equipped with: (4) S-digit displays (LED) (4) 2-digit thumbwheels. / (4) Rocker Switches (1) “Pocket” Per Display ZE544-005A-830#2 Equipped with: (4) Sdigit displays (1) “Pocket” Per Display 5 microseconds typical per digit SV at 1 amp (5 watts) ‘The legends can be quickly removed and a new legend then can be inserted. 32°F to 158°F (0°F to 70°C) 61°F to 257°F (-55° to 125°C) 0 t0 90% maximum non-condensing Occupies one space in the FT100 Input/Output rack (Model E544~001A) 19.8 ounces — 561 grams (#1) 14.1 ounces ~ 400 grams (#2) 5.3 x 8.353 inches ‘ZES44-005L-830avant on innatareto oc ioc om Sates ioc a Se a 2 th wae a si 0 oo ct bo Gzza|o alee aces) en cs | Ct Spite woo Oe (a1-m0-rex) -Pae see HOU Ee 39 CA ms o7 LS. wo an ee a er eed ONSULIKTFLEXITREND 1. Func 1D Components: Refer to Schematic Sheets 1-4 Ic14 Display controller IC, contains all the scanning circuitry, driver circuitry, latches and decoding circuitry. IC5-8 Data latches for the thumbwheel switch assemblies 109-10 Data latches for the rocker switches, ICH, 12 Logic Circuits to decode the commands and chip select’s to activate the desired data transfer. 1c13 Differential line driver/receiver being used as a receiver to attain a high level of noise immunity. Ic14-33 7 segment, orange, low current LED displays. SWI-8, S1-4 ‘Thumbwheel switches and rocker switches if so equipped. c16-C19 ‘A rather large amount of capacitance in an attempt to negate the impedance of the interconnecting cable. RI-R4 Pull down resistors for the thumbwheels, RS-R6 ull-ups for the rocker switches. IPs Jumpers to change the display code selection. IL. inform: Diagnosing Display Related Problems 1, Measure the supply voltage on the board. It should be 5.0V +.25V. 2. Ifa segment is “out”, see if itis out on all of the 5 digits for the display in question. It if is, replace the display driver I.C,; if not, replace the 7 segment display in question. 3. STOP. YOU HAVE COMPLETED THIS PROCEDURE.FLEXITREND a mi te Diagnosing Switch Related Problems The switch information to the input latches can be verified with a voltmeter. For example: 1,Set thumbwheel #1 of 00 and measure the voltage at pins 9 through 2. All the pins should have read 0.0V. 2.Set the thumbwheels to 01 and measure all the pins. Only pin 9 should read at SV. 3.Set the thumbwheel to 02 and only pin 8 should be at SV. 4.Set the thumbwheel at 04 pin 7 should be at SV and pin 6 will read 5V when the switch read 08. ‘5.Continue on at 10, 20, 40, 80, checking pins 5, 4, 3, 2 respectively. 6.STOP. YOU HAVE COMPLETED THIS PROCEDURE.> RTY- BaRLswes oF SWITCH Bal aswircnesZe540 0088-030) pee OT [eer creeper ro ce] = CN SeFr HETER + Tp ro 2 4 eR 2 aot r = am. (33 oe 7 ‘ i fils EeTRon Conrnous sr fadi 449494944 44WETER #3 1 ‘ER=TROWTE Peenay sevice Conrmous oes =F 8 Fvi- + |zese0-0058-030 tC 4METER i 7a tas [ee [en [ise | es 4 1 1 2 2 3 3 4 19 ol a = = a a rs ater ol FL. 7] (eG) contnacsPUSHBUTTON MULTIPLEXED DISPLAY MODULE (16PBLEDMDM) Part No. ZES4-005A-840 Manual No. ZE544-005L-840-1193 CONTENTS: ae2 oe General Information and Specification Functional Description Configuration Information ‘Troubleshooting Information Schematics and Assembly DrawingIMPORTANT INFORMATION ‘THIS MANUAL CONTAINS “CONFIDENTIAL AND PROPRIETARY INFORMATION” OF COOPER INDUSTRIES, INC., AND IS SUBMITTED TO YOU FOR THE LIMITED PURPOSE OF PROVIDING YOU INFORMATION TO FACILITATE YOUR USE AND/OR MAINTENANCE OF PRODUCTS PURCHASED BY YOU FROM COOPER INDUSTRIES, INC. BY RECEIVING THIS DOCUMENT, YOU AGREE NOT TO USE SUCH CONFIDENTIAL INFORMATION FOR ANY PURPOSE OTHER THAN THE LIMITED PURPOSE STATED HEREIN AND FURTHER AGREE NOT TO DISCLOSE SUCH INFORMATION TO OTHERS EXCEPT IN ACCORDANCE WITH LIMITED PURPOSE STATED HEREIN. ALL RIGHTS RESERVED, WHICH INCLUDES THE RIGHT TO. REPRODUCE THIS DOCUMENT OR PORTIONS THEREOF IN ANY FORM. WHATSOEVER. WARRANTY ‘THIS EN-TRONIC MODULE IS SUBJECTED TO A STRICT QUALITY CONTROL PROCEDURE BEFORE IT CAN BE ACCEPTED AS A STOCK ITEM. PRIOR TO DISPATCH FOR INSTALLATION PURPOSES, IT IS TESTED AND PRECALIBRATED IN ACCORDANCE WITH PROVISIONAL ENGINEERING DATA ‘SUPPLIED. ITIS COVERED BY A WARRANTY PERIOD OF 18 MONTHS, EFFECTIVE FROM DATE OF SHIPMENT, OR 12 MONTHS AFTER START-UP AT SITE. FOR REPAIRS: CONTACT OUR AFTERMARKET SALES AND SERVICE OFFICES. EOR TECHNICAL QUESTIONS: CONTACT OUR EN-TRONIC FACTORY SERVICE DEPARTMENTS, WHICH ARE LOCATED IN: U.S.A. AT MT. VERNON, OHIO. PHONE: (614) 393-8200 ‘TELEX: 24-5388 COOPR BESS EUROPE AT HENGELO, THE NETHERLANDS: PHONE: 31-74-421661 TELEX: 844-4175 CBSA NLFLEXITREND PUSHBUTTON MULTIPLEXED DISPLAY MODULE (16PBLEDMDM) ‘The En—Tronic Controls 16 Channel Pushbutton Multiplexed Display Module, 1PBLEDMDM, operates in conjunction with the Multiplexed Digital Display Interface card, ZE544-002A-840 (8MDDD). The 8MDDI card can support up to eight (8) 16PBLEDMDMs, all connected in series by a 64-conductor flat cable. The pushbutton module can be mounted in the standard FT100 Display frame, E544-005, which is a rigid framework of aluminum extrusions assembled with blind fasteners. Frames vary in size up to a four by four matrix. ‘The 16PBLEDMDM can also be directly connected to the FT50 Main Board (ZE544~050-001 or ZE544-050-002) using a single 64-pin ribbon cable. Please note that the ZE544-002A-830 card is not required with the FTS0. ‘The 16PBLEDMDM is manufactured with two (2) vertical pockets to accommodate slipin legend placards for ease of replacement. The switch was chosen for its positive tactile feel and solid state Hall Effect switch sensor. A translucent color cap diffuses the light from the LED (Light Emitting Diode) in a very effective manner. Each LED is rear mounted in a twistlock holder for easy of replacement. Red LEDs and switch caps are standard; however, any can be easily replaced with green or yellow LEDs and caps.FEATURES: + 16 Lighted Switches - Field Changeable Legends - Solid-State Switch Sensors and LEDs - Easy Mounting within the FT100 Display Frame L.General: The Pushbutton Multiplexed Display Module, 16PBLEDMDM, and its supporting Interface card, 8MDDI, are used in an FT100 system to support the Controller Processor and its Digital Channel Data Base for real-time control applications. Each 16PBLEDMDM inputs data from the digital database and writes t016 digital channels. The LEDs receive data from 16 digital channels. A single 8MDDI card or FT50 Main Board can support a total of 256 digital database channels (128 input channels and 128 output channels); therefore, as many as four (4) of the 32LEDMDMS can be connected. Refer to the 8MDDI manual, ZB544-002L-840, for combinations of this and other Multiplexed Display modules. Each 16PBLEDMDM is totally supported by a single bus-connected 64-conductor flat cable from its 8MDDI card including: data, addressing, read/write commands, and SVDC power. ‘The associated 8MDDI is assigned a block of eight addresses in the Controller Processors /O address space with the constraint that the least significant digit of the address be either 0 or 8 when expressed in hexadecimal format. Final address selection is made by a “one-of-eight” jumper selection at each display module associated with the 8MDDI card such that each set of sixteen digital channels are uniquely addressed. Note: In the case of the I6PBLEDMDM, the LEDs and switches can share the same HEX address because one set is a write operation while the other is a read operation. This originates from the corresponding CBOS digital output and digital input Special Function Modules.BLOCK DIAGRAM PUSHBUTTON MULTIPLEXED DISPLAY MODULE 64 Position ‘Connector, ‘ 64 Conductor Flat Cable to S8MDDI Card and other Multiplex: type Display CardsSPECIFICATIONS: Model Number: ‘ZE544-005A-840 Part Number: ZE544-005A-840#1 Inputs: 16 switches, solid state Hall effect type Output: 16 Red LEDs, socketed, replaceable red lens cap Legend Pockets: 2, one per column of pushbuttons Companion Card: S8MDDI, ZE544-002A-840#1 none required if used with the FT50 Main Board Interconnect Cable: 64-conductor, ZE544-004A-180#11 or equivalent. Cable Length: ‘Maximum 20 feet without approval. Supply Voltage: SVDC at 175 mA maximum (875 mW) (via the interconnect cable) Operating Temperature: 32° to 158°F (0° to 70°C) Storage Temperature: ~65° to 250°F (-55° to 125°C) Relative Humidity: 10 to 90% max. non-condensing Mounting: Occupies one space in the FT100 Display Frame, 544-005 Weight: 15.2 ounces (430 grams) Dimensions: 5.39” x 8.36” (135 mm x 212 mm) Instruction Manual: ‘ZE544-005L-840Yow 2 sma 29 ‘aan ode seem wos tama) eine se ) fasts et ne vas ao ce sexo a maine wel ES bar w assz0R ae smo nrcae 1 frente : ae sano or Qa CT nition ao a @ = sano? a o © {BRGY OL TNO HVC" 2 ee ONSULINAT‘IL. Functional Description: ‘Components: Function: Refer to Schematic Sheet 1: Address Select, Commands, Power IPL, RS Address selection jumper pins, two columns IC2/pin 3 of eight pins each. Rows are labeled Address 0 through 7 from top to bottom. The address of the jumpered position is added to the base address of, the associated 8MDDI card to complete the /O Hex address. The selection must be unique for all, displays attached to an 8MDDI card. ICL, IC2/pin 8 Differential line transceiver, improves noise immunity of the data write command; gated with address enable to update the LED data latches. IC2/pin 6 Data read command gated with address enable to latch current state of the pushbutton switches and drive the data bus. ci Filtering and de-coupling capacitors for the SVDC ‘supplied over the flat cable from the 8MDDI card. Refer to Schematic Sheet 2: Pushbutton/LEDs 0 through 7, Latches 1C3,R1, R3 SWO-7, R2,1C4 Latches data lines 0 through 7 for respective LEDs. Note: CBOS convention is to output digital channel date inversely; 0 volts turns on LED, relay, etc. ‘Typical LED currentis 7 mA. Hall effect switches with LEDs, Switch output changes from SV to OV when actuated. 1C4 latches and inverts such that an actuated switch place a SV signal on the data bus when enabled. Data is written to the first set of eight Controller digital database channels within a set of sixteen. Note: These switches are located as switches 0 through 7 from bottom to top of the faceplate.1 Functional Description: - continued Components: Function: Refer to Schematic Sheet 3: Pushbutton/LEDs 8 through 15, latches ICS, R1,R3 Latches data lines 8 through 15 for respective LEDs. Note: CBOS convention is to output digital channel date inversely; i.e., 0 volts turns on LED, relay, etc. Typical LED current is 7 mA. SW8-15, R4, Hall Effect switches with LEDs. Switch output Ic6 changes from 5V to OV when actuated. IC6 latches and inverts such that an actuated switch place a SV signal on the data bus when enabled. Data is written to the second set of eight Controller digital database channels within a set of sixteen. Note: These switches are located on the module as switch 8 through 15 from top to bottom of the faceplate. MIL Calibration: Module Address Selection Address selection jumper pins JP1 are two columns of eight pins each. Rows are labeled Address 0 through 7 from top to bottom. The address of the jumpered position is added to the base address of the associated SMDDI card to complete the I/O Hex address. The selection must be unique for all displays attached to an 8MDDI card. Pi je@@‘TY. Troubleshooting Information: None of the Switches or LEDs are functioning: Check the associated 8MDDI card for proper address selection and that both read and write diagnostic LEDs are flashing if applicable. Check the display module for the proper address selection. Check the flat cable and connections. An Individual switch or an LED is not functioning: Because the switches are solid state devices, they can only be tested with a voltmeter while under power. Actuating the switch should cause the output to change from +5V to OV. They can not be repaired. LEDs are in twist-Lock sockets for easy replacement. Being diodes, LEDs are polarity sensitive and the positive (anode) lead should be located uppermost in the socket. The positive lead is the longer of the two leads. It is also the smaller of the two internal leads (not the lead on which the LED die is mounted). 10a | [oracwsoo—rreazye= eS oed aed © <- AL AS NB WULNGOLENOO ale) ore-vso0-rs3z “ON va PE Pete RATE | g m | oI. 8 1 © c Cc2. sf Fl [ore-vs00—rrca = SND | son noo] ohbul ia era en aVoaunoete ute [enarseael]BCCCEPEEE ELE oitelie dyed § a ch ea Ht} RN sSiseisisisssish wl, al. Pe EE rg al, wel, al 4= A qi qj 4 A = A zB ooee al oral | are Te Ee —— ca falatalaje}e\a(s) ISSSISISFT100 LED MULTIPLEXED DISPLAY MODULE, (32LEDMDM) ZES44-005L-841-1193 CONTENTS: 1. General Information and Specification I. Functional Description IHL. Configuration Information IV. Troubleshooting Information V. Schematics and Assembly DrawingFLEXITREND IMPORTANT INFORMATION THIS MANUAL CONTAINS “CONFIDENTIAL AND PROPRIETARY INFORMATION” OF COOPER INDUSTRIES, INC., AND IS SUBMITTED TO YOU FOR THE LIMITED PURPOSE OF PROVIDING YOU INFORMATION TO FACILITATE YOUR USE AND/OR MAINTENANCE OF PRODUCTS PURCHASED BY YOU FROM COOPER INDUSTRIES, INC. BY RECEIVING THIS DOCUMENT, YOU AGREE NOT TO USE SUCH CONFIDENTIAL INFORMATION FOR ANY PURPOSE OTHER THAN THE LIMITED PURPOSE STATED HEREIN AND FURTHER AGREE NOT TO DISCLOSE SUCH INFORMATION TO OTHERS EXCEPT IN ACCORDANCE WITH LIMITED PURPOSE STATED HEREIN. ALL RIGHTS RESERVED, WHICH INCLUDES THE RIGHT TO. REPRODUCE THIS DOCUMENT OR PORTIONS THEREOF IN ANY FORM WHATSOEVER. WARRANTY, THIS EN-TRONIC MODULE IS SUBJECTED TO A STRICT QUALITY CONTROL PROCEDURE BEFORE IT CAN BE ACCEPTED AS A STOCK ITEM. PRIOR TO DISPATCH FOR INSTALLATION PURPOSES, IT IS TESTED AND PRECALIBRATED IN ACCORDANCE WITH PROVISIONAL ENGINEERING DATA SUPPLIED. IT IS COVERED BY A WARRANTY PERIOD OF 18 MONTHS, EFFECTIVE FROM DATE, OF SHIPMENT, OR 12 MONTHS AFTER START-UP AT SITE. FOR REPAIRS: CONTACT OUR AFTERMARKET SALES AND SERVICE OFFICES. FOR TECHNICAL QUESTIONS: CONTACT OUR EN-TRONIC FACTORY SERVICE DEPARTMENTS, WHICH ARE LOCATED IN: ULS.A. AT MT, VERNON, OHIO. PHONE: (614) 393-8200 TELEX: 24-5388 COOPR BESS EUROPE AT HENGELO, THE NETHERLANDS: PHONE: 31-74-421661 ‘TELEX: 844-44175 CBSA NLFLEXITREND LED MULTIPLEXED DISPLAY MODULE (32LEDMDM) ‘The EnTronic Controls 32 Channel LED (Light Emitting Diode) Multiplexed Display Module, 32LEDMDM, operates in conjunction with the Multiplexed Digital Display Interface card, ZES44-002A-840 (SMDDI). The 32LEDMDM can also interface directly with the FTSO Main Board (ZE544-050A-001 or ZE544-050A~-002) using the same 64~conductor ribbon cable. Please note that the ZE544-002A-840 card is not required with the FT50. ‘The 8MDDI card can support up to four (4) 32LEDMDMs, all connected in series by a 64-conductor flat cable. The LED module can be mounted in the standard FT100 Display frame, E544-005, which is a rigid framework of aluminum extrusions assembled with blind fasteners. Frames vary in size up to a four by four matrix. ‘The 32LEDMDM is manufactured with two (2) vertical pockets to accommodate slip-in legend placards for ease of replacement. The rectangular shaped, translucent LEDs were chosen for their ability to partially illuminate the side walls. The LEDs protrude through the faceplate slightly to enhance side viewing.FEATURES: + 32 Solid State LEDs - Field changeable legends - Easy mounting within the FT100 Display frame - Multiplexing Reduces the Number of Interface Cards L.General: ‘The LED Multiplexed Display Module, 32LEDMDM, and its supporting Interface card, 8MDDI, are used in an FT100 system to support the Controller Processor and its Digital Channel Data Base for real-time control applications. Each 32LEDMDM receives data from 32 digital channels. A single 8MDDI card or FT50 Main Board can support a total of 256 digital database channels (128 input channels and 128 output channels); therefore, as many as four (4) of the 32LEDMDMSs can be connected. Refer to the 8MDDI manual, ZE544-002L-840, for combinations of this and other Multiplexed Display modules. Each 32LEDMDM is totally supported by a single, bus connected, 64-conductor, flat cable from its 8MDDI card including: data, addressing, read/write commands, and SVDC power. If connected to the FT50 Main Board, the same flat cable will be used and will be connected to the 384 slot. ‘The associated 8MDDI is assigned a block of eight addresses in the Controller Processors I/O address space with the constraint that the least significant digit of the address be either 0 or 8 when expressed in hexadecimal format. This address is dedicated in the FT50 Main Board and for further information please refer to the ZE544-050L-001 or ZES44-050L-002 manual. Final address selection is made by a “one-of-eight” jumper selection at each display module associated with the 8MDDI card, or the FT50 Main Board, such that each set of sixteen digital channels are uniquely addressed. The 32LEDMDM has two such jumper selection provisions, one for each set of 16 LEDs.FLEXITREND BLOCK DIAGRAM: LED MULTIPLEXED DISPLAY MODULE. (G2LEDMDM) (64 Position ‘Connector, ‘ LEDs 1-16 Center Column 64 Conductor Flat Cable to 8MDDI 16 ae Card and other Latch Coe Multiplex type Display | | Data Lines Right Column Cards or a direct a) eames connection to the FTS0 Main Board { ‘Write Command 8 208 Write Enable 1-16 Address case Write Enable 17-32 SPECIFICATIONS: Model Number: ZE544-005A-841 Part Number: ZES44-00SA-84141 Output: 32 Red LEDs Legend Pockets: 2, one per column of LEDs Companion Card: 8MDDI, ZE544-002A-840#1 or a direct connection to the FT50 Main Board (ZE544-050-001 or ‘ZE544-050-002) Interconnect Cable: 64-conductor, ZE544-004A~-180#11 or equivalent Cable Length: Maximum of 20 feet without approval Supply Voltage: SVDC at 175 mA maximum (875 mW) (via the interconnect cable)S——————=_——=_=_—=-_=_==S~S=~==RERa SPECIFICATIONS - continued: Operating Temperature: 32° to 158°F (0° to 70°C) Storage Temperature: 65° to 250°F (-55° to 125°C) Relative Humidity: 10 to 90% maximum non-condensing Mounting: Occupies one space in the FT100 Display Frame, 544-0054, Weight: 13.5 ounces (384 grams) Dimensions: 5.39” x 8.36” (135 mm x 212 mm) Instruction Manual: ZES44-005L-841 aene a ee prot aes mies tree; pus on a ma § a sre ee aren oe § somes ee: anes “uatemeut 7 omar, oc p sme guna. lo — = oO mse 0 oo TREES ‘ae.2080 ® ¢ ore va So is emer Tas we ee a — oo 00 al TS a 4 ey a a = 2a = T not Oy Ley | / caresses on © sma rH0 % SS ONY‘1_Functional Description; Components: —Eunction:. Refer to Schematic Sheet 1: Address Select, Write Commands JP1,R1 Address selection jumper pins for the first set of 1C2pin 3 LEDs 1-16, two columns of eight pins each. Rows are labeled Address 0 through 7 from top to bottom. The address of the jumpered position is added to the base address of the associated SMDDI card to complete the I/O Hex address. The selection must be unique for all displays attached toan 8MDDI card. JP2, R6 Address selection jumper pins for the second set IC2/pin 6 of LEDs 17-32; otherwise, same as JP1, etc. ICI, 1C2/pin 8 Differential line transceiver, improves noise IC2/pin 1 immunity of the data write command; gated with address enable to update the first or second set of LEDs. Refer to Schematic Sheet 2: LEDs 1-16, Data Latches 1C3,4 CR1-16 Data is latched from the data bus when the write R23 command is active and the first set of LEDs are selected. Typical LED current is 5 mA. LEDs 1-16 are positioned from top to bottom at the center of the module with the legend pocket to the left. Refer to Schematic Sheet 3: LEDs 17-32, Data Latches 1C5,6 CRI7-32 Data is latched from the data bus when the write ROS ‘command is active and the second set of LEDs are selected. Typical LED current is 5 mA. LEDs 17-32 are positioned from top to bottom at the right edge of the module with the legend pocket to the left. Refer to Schematic Sheet 4: Power Conditioning cl-11 Filtering and conditioning capacitors of the SVDC supplied over the flat cable from the 8MDDI card.FLEXITREND L.Calibration: Module Address Selections Address selection jumper pins JP1 or JP2 are two columns of eight pins each. Rows are labeled Address 0 through 7 from top to bottom. The address of the jumpered position is added to the base address of the associated 8MDDI card, or to the FT5O Main Board, to complete the I/O Hex address. The selections must be unique for all displays attached to the 8MDDI card or FT50 Main Board. JPL ar. : lee 1 1\e@ 2 2/e@ — Mies. ner 3/0 © Address Selection : see : sjee : 6j@@ 7 7|@ @ IV, Troubleshooting Information: Check the associated 8MDDI card, or FT'50 Main Board, for proper address selection and that the write diagnostic LED is flashing. Check the display module for the proper address selections. Check the flat cable and connections. Make sure that there are no duplication of address selections on the display modules associated with a particular 8MDDI card or with the FSO Main Board.aj ee te hud “WUNSENOD 1 It Saree ‘US Sane) Evite oer] I PART NO, ZES44-cOsA-BAi— INSTALL SHORT PINS ® BOARD FROM THIS SOE ° K + Z Tt Eaan|ecn¢a =e ii 3 H i Pee 3] a ear F | - is 7 adi i ity . i a (a 1 f° ann ° I i ia ae L i | LI} Hu os TLC =196-sh00—Hrema]iene Ears J ere ieee eae aera eedeS ye eee ee ee es ey a] ci a + raamen ee 4 Ei é a 9] | 9 | | s s 4] + ¢ ¢ z Dd z H 1 W a x i Seas farede 3 a a a] VvFLEXITREND FTS50 MAIN BOARD ZES44-050L-002-1193 CONTENTS: L General Information and Specification I. _ Functional Description I. —_ LED Definitions and Troubleshooting Switch Positions < Schematic and Assembly Drawing WARNING EXPLOSION HAZARD ~ SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 AVERTISSEMENT - RISQUE D’EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2 WARNING EXPLOSION HAZARD - DO NOT REPLACE FUSES UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. AVERTISSEMENT - RISQUE D’EXPLOSION -COUPER LE COURANT OU S’ASSSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE REPLACER LE WARNING EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS AVERTISSEMENT - RISQUE D’EXPLOSION -AVANTE DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT S’ASSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX.FEATURES: + 64 DI Channels + 64 DO Channels +32 AI Channels + Bight (8) AO Channels + One (1) FLEXNET Port + Two (2) RS-232 Serial Ports + Three (3) Connections for Meter Modules + One (1) Multiplexed Connection for Pushbutton or LED (Light Emitting Diode) Modules + One (1) Expansion Connector for T/C or RTD Cards for a maximum of 64 T/C and/or RTD Inputs. LGeneral: ‘The ZE544-050A~-002 is the main controller board which is a dual processor system running CBOS100. The Main Board can be divided into two (2) sections; the Main Processor and the 1/0. Processor. The Main Processor is the master and the I/O Processor is the slave. The Main Processor is responsible for FLEXNET, system configuration, and display modules. The /O Processor responsibilities includes reading and writing the digital inputs, digital outputs, analog inputs, analog outputs, serial ports, and the T/C or RTD scanners. Communication between the Main Processor and the I/O Processor is sent through the dual port RAM. ‘The Main Processor’s time is split between the controller and communication activities by a time slicing operating system. The I/O processor scans the physical I/O (digital and analog inputs and outputs) and reports the data to a small dual port RAM. The data is read from the dual port RAM by the Main Processor. The data is scanned at a rate of five (5) milliseconds, so that the FT50 will have fresh data, even if TC#1 (Time Class) is running at 10 milliseconds.FLEXITREND FTSO MAIN BOARD ZE544-050L-002-1193 CONTENTS: L General Information and Specification I. _ Functional Description IM. _LED Definitions and Troubleshooting IV. Switch Positions v. Schematic and Assembly Drawing WARNING EXPLOSION HAZARD ~ SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 AVERTISSEMENT — RISQUE D’EXPLOSION ~ LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2 WARNING EXPLOSION HAZARD — DO NOT REPLACE FUSES UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS, AVERTISSEMENT ~ RISQUE D’EXPLOSION ~COUPER LE COURANT OU S’ASSSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE REPLACER LE WARNING EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. AVERTISSEMENT ~ RISQUE D’EXPLOSION -AVANTE DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT S’ASSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX.IMPORTANT INFORMATION THIS MANUAL CONTAINS “CONFIDENTIAL AND PROPRIETARY INFORMATION” OF COOPER INDUSTRIES, INC., AND IS SUBMITTED TO YOU FOR THE LIMITED PURPOSE OF PROVIDING YOU INFORMATION TO FACILITATE YOUR USE AND/OR MAINTENANCE OF PRODUCTS PURCHASED BY YOU FROM COOPER INDUSTRIES, INC. BY RECEIVING THIS DOCUMENT, YOU AGREE NOT TO USE SUCH CONFIDENTIAL INFORMATION FOR ANY PURPOSE OTHER THAN THE LIMITED PURPOSE STATED HEREIN AND FURTHER AGREE NOT TO DISCLOSE SUCH INFORMATION TO OTHERS EXCEPT IN ACCORDANCE WITH LIMITED PURPOSE STATED HEREIN. ALL RIGHTS RESERVED, WHICH INCLUDES THE RIGHT TO. REPRODUCE THIS DOCUMENT OR PORTIONS THEREOF IN ANY FORM. WHATSOEVER. WARRANTY THIS EN-TRONIC MODULE IS SUBJECTED TO A STRICT QUALITY CONTROL PROCEDURE BEFORE IT CAN BE ACCEPTED AS A STOCK ITEM. PRIOR TO DISPATCH FOR INSTALLATION PURPOSES, IT IS TESTED AND PRECALIBRATED IN ACCORDANCE WITH PROVISIONAL ENGINEERING DATA. SUPPLIED. IT IS COVERED BY A WARRANTY PERIOD OF 18 MONTHS, EFFECTIVE FROM DATE, OF SHIPMENT, OR 12 MONTHS AFTER START-UP AT SITE. FOR REPAIRS: CONTACT OUR AFTERMARKET SALES AND SERVICE OFFICES. EOR TECHNICAL QUESTIONS: CONTACT OUR EN-TRONIC FACTORY SERVICE DEPARTMENTS, WHICH ARE LOCATED IN: 1ULS.A. AT MT, VERNON, OHIO. PHONE: (614) 393-8200 TELEX: 24-5388 COOPR BESS EUROPE AT HENGELO, THE NETHERLANDS: PHONE: 31-74-421661 TELEX: 844-4175 CBSA NLFLEXITREND FTS0 MAIN BOARD ‘The EnTronic FTS0 Main Board (ZE544-050A-002) is a dual 80c186 16 MHz based processor, 16 bit, control system that is self-contained on one (1) 16x16 inch circuit board. This board contains the hardware for 64 DI (Digital Inputs), 64 DO (Digital Outputs), 32 AI (Analog Inputs), 8 AO (Analog Outputs), and up to a maximum of 64 channels of T/C (Thermocouple) or RTD Resistance Temperature Detector) inputs. In addition, three (3) 834 slots are available for meter and LCD (Liquid Crystal Display) modules. There is also one (1) multiplexed 840 slot for pushbuttons and LED (Light Emitting Diode) modules. For communication, the FTS0 has two (2) serial ports as well as one (1) FLEXNET port. The FT50 is designed to run existing CBOS100 (Cooper Bessemer Operating System) software for small engine control with limited Y/O Gnput/Output).FEATURES: + 64 DI Channels, + 64 DO Channels +32 Al Channels - Bight (8) AO Channels + One (1) FLEXNET Port, + Two (2) RS-232 Serial Ports + Three (3) Connections for Meter Modules + One (1) Multiplexed Connection for Pushbutton or LED (Light Emitting Diode) Modules + One (1) Expansion Connector for T/C or RTD Cards for a maximum of 64 T/C and/or RID Inputs. LGeneral: ‘The ZE544-050A-002 is the main controller board which is a dual processor system running CBOS100. The Main Board can be divided into two (2) sections; the Main Processor and the I/O Processor. The Main Processor is the master and the I/O Processor is the slave. The Main Processor is responsible for FLEXNET, system configuration, and display modules. The /O Processor responsibilities includes reading and writing the digital inputs, digital outputs, analog inputs, analog outputs, serial ports, and the T/C or RTD scanners. Communication between the Main Processor and the I/O Processor is sent through the dual port RAM. ‘The Main Processor’s time is split between the controller and communication activities by a time slicing operating system. The I/O processor scans the physical I/O (digital and analog inputs and outputs) and reports the data to a small dual port RAM. The data is read from the dual port RAM by the Main Processor. The data is scanned at a rate of five (5) milliseconds, so that the FT50 will have fresh data, even if TC#1 (Time Class) is running at 10 milliseconds.BLOCK DIAGRAM FTSO MAIN BOARD ‘and Support Circuitry (pes. 16-18) Connections: JIA to Board 1A. (Hex address OH to 1H) ‘JIB to Board 1B (Hex address 2H to 3H) ISA to Board SA. (Hex address SOH to SFH) {ISB to Board 5B (Hex address 60H to 6FH) 32A to Board 2A and 2A2. (Hex address 20H to 21) 4328 to Board 2B and 2B2, (Hex address 22H to 23H) 44 (Hex address 30H to 35H) +24V Note: The page references within the diagram 4382 wo boards J82A through 1824 (Hex address 70H to 10FH) Schematic 383A (Hex address 820H to 83FH) oe Leelee 1383B (Hex address 840H to 85FH) 383C (Hex address B6OH (0 87FH) 384 (Hex address 80H to 81FH)Communications ‘The FT50 communication firmware subsystem supports two (2) serial ports as well as one (1) FLEXNET port. Serial Port A (J9A) is set up using communications dip switches for the baud rate and parity settings which are used for FT200/FT300 communications. Serial Port B (J9B) is set up by the configuration parameters in the FTED editor and may be used for communication with a FT200/210 or FT300. The FLEXNET port (J9C) may be used for communicating with: + FT300s \/ + FT200/210s + Other FT100/FT50s (Peer to Peer Communications). ‘The FT50 supports FT200/FT210 communications protocol..All features are available including multiple map support and INTEL®/DEC format selection. Controller ‘The address bus range OH to 14FH is called the “Internal Bus”. This bus is the simulated FT100 ‘Cooper Bus area between the I/O Processor and the Main Processor. Any controller task enabled for the “Internal Bus” will accept I/O addresses in this range. Any address out of range will create an “I/O Address Fault” causing the system to shutdown. All FT'50 physical /O channels are located on the “Internal Bus”, ‘The physical /O addresses are preselected and must be configured as follows: + The 64 DI are at I/O address OH to 3H Connector J1A to board 1A — Connector JIB to board 1B + Addresses 4H to 1FH are reserved for future digital inputs. + The 64 DO are at I/O address 20H to 23H Connector J2A to board 2A1 and 2A2 — Connector J2B to board 2B1 and 2B2 + Addresses 22H to 2FH are reserved for future digital outputs, + The eight (8) AO are at 1/O addresses 30H to 37H Connector to board J4 + Addresses 38H to 4FH are reserved for future analog outputs ‘Reger Trdemack fhe INTEL Copention+ The 32 Al are at I/O addresses 50H to 6FH — Connector JSA to board 5A. — Connector JSB to board 5B - The 64 AI Expansion Port addresses 70H — 10FH - Board 1 70H -77H — Board 2 78H -7FH — Board 3 80H - 87H — Board 4 88H - 8FH — Board 5 90H - 97H ~ Board 6 98H - 9FH Board 7 100H - 107H —Board 8 108H — 10FH + Addresses 90H to 14FH are reserved for future analog inputs. ‘The bus range 800H to 87FH is called the “External Bus”. This bus has three (3) 834 interface card slots and one (1) 840 interface card slot. These slots may be used to drive digital meter modules, bar graph cards, switch modules, and LED cards. Any task enabled for the “External Bus” will accept I/O addresses in this range. Any address outside of this range will cause an “I/O ‘Address Fault” causing the system to shutdown. + The 840 slot is located at 800H to 81FH. This slot may be used with the multiplexed switch modules and LED cards. This slot is connector J84 on the FTS0. + The 834 slots are connectors J83A, J83B, and J83C. These slots may be used to drive bar graph cards, meter modules, and LCD modules. Slot J83A is at address 820H to 83FH. Slot J83B is at address 840H to 85FH. Slot J83C is at address 860H to 87FH. IIL.LED Definitions and Troubleshooting: Battery Indicator ‘The FTSO has a battery indicator, LED CR1, that is green when the battery is in good working condition, When the battery needs to be replaced, the LED will tum red. The battery-backed RAM will not be able to function, thus the system will lose the data that is saved in this area. Once the battery is replaced, the data must be downloaded into the system once again. Note: JP1, Pins I & 2, connects the battery to the RAM. If the pins are not in this Position, the battery indicator will turn red indicating a failure.Communications Processor LED Shutdown Log A shutdown log has been built into the FT50 Communications Processor to aid the user in determining why the FT50 will not function. This shutdown log uses the LEDs CR4 through CR7. Each LED has a specific value associated with it and the values must be added together to determine the proper code. The values are as follows: LED # Value + LED CR4-1 + LED CRS-2 + LED CR6-4 + LED CR7-8 ‘LED Total ___Meaning J @ Controller Tasks Not Running - Internal Error ‘This error occurs when there is not a software handshake between the Controller TC#1 and the ‘Communications subsystem. Solution — Verify that the EPROM Versions match. Af the EPROMs do not match or the problem still exists, return the EPROMs to En-Tronic Controls Sor repair. Q HO Address Fault - The Error Address Channel must be read to determine the bad I/O address, Solution — Verify the I/O addresses and download the CBOS software once again. @ Ready Line Failure on Main Processor —There is a hardware failure on the Main Processor. Solution — Press the Reset button and download the CBOS software once again. Ifthe problem still exists, return the equipment to En-Tronic Controls for repair. Shutdown Error Log Table - Page 1 of 3FLEXITREND LED Total ___Meaning @ © © M (8) HO Handshake Failure - There is a lack of communication between the I/O Processor and the Main Processor. Solution ~ Verify that the EPROM Versions match. If the EPROMs do not match or the problem still exists, return the EPROMS to En-Tronic Controls Jor repair. HO Shutdown — "The /O Processor has detected a problem that requires a shutdown. Solution — The reason for the shutdown may be a ‘mixture of old and new TIC or RTD input cards. Therefore, verify that these cards match. Furthermore, the Dump utility, found in CBOS, may also be used to determine the shutdown. Watchdog Trip — The watchdog on the Main Processor has tripped causing a shutdown. Solution — Press the Reset button and download the CBOS software once again. If the problem still exists, return the equipment to En-Tronic Controls ‘for repair. Unexpected Interrupt — An invalid interrupt vector has been executed causing a shutdown. This is usually a result of a hardware problem. Solution — Press the Reset button and download the CBOS software once again. If the problem still exists, return the equipment to En-Tronic Controls for repair. Communications Configuration Error — The Communications Configuration Checksum does not match the downloaded checksum. Solution - The Communications Configuration must be downloaded once again. Shutdown Error Log Table ~ Page 2 of 3‘LED Total __Meaning J2_______ o Controller Configuration Error — The Controller Configuration Checksum does not match the downloaded checksum. I Solution — Press the Reset button and download the CBOS software once again. If the problem still exists, return the equipment to En-Tronic Controls for repair. (10) HO Processor Watchdog Trip — ‘The /O Processor watchdog has tripped and it has been detected on the ‘Main Processor. Solution ~ Press the Reset button and download the CBOS software once again. If the problem still exists, return the equipment to En-Tronic Controls for repair. ay Downloading — This error code is displayed, when a running system is stopped by a Download command Solution — This error code will disappear once the system is up and running. Shutdown Error Log Table - Page 3 of 3 For example, if LEDs CR7, CRS, and CR4 are on, totaling 11, which indicates a Downloading shutdown. If LEDs CR4 and CRS are on, the two (2) LEDs have a total of three (3). The unit will shutdown with a Ready Line Failure on Main Processor error. Hardware Controlled LEDs ‘The LEDs that are related to the hardware functionality are listed below. Each LED has a specific meaning and alerts the user to a potential problem. The table lists the LEDs in a numerical order and these LEDs are scattered across the board. 10FLEXITREND LED Number __Meaning CR2 CR21 R23 Battery Status — Green indicates that the battery is operating correctly. Red indicates that the battery is not connected or dead. Solution — Check jumper JP1. Pins 1 and 2 should be used. Furthermore, check the battery voltage with a meter. The battery voltage should be greater than 25V, if not, replace the battery. Main Processor Bus Timeout ~ This LED should always be off. Solution — Press the Reset button. If the problem still exists, return the equipment to En-Tronic Controls ‘for repair. Main Processor Reset ~ This LED should be briefly on during power-up. It will blink at approximately one second intervals indicating that the processor is not running. Solution — Verify that the EPROM Versions match. If the EPROMs do not match or the problem still exists, return the Main Board to En-Tronic Controls for repair. FLEXNET Transmit Activity — Indicates that the FT50 is transmitting data on FLEXNET. FLEXNET Activity - Indicates that the FT50 is transmitting data on the FLEXNET LAN (Local Area Network). If this light is not on while the FT50 is connected to the LAN, check the connections. Solution - Check the FLEXNET cabling and the connection to J9C. +5V OK - The LED is on which indicates that the voltage supply is within the specified tolerance. Solution — Adjust R54 until SV is read between the ins of C223. Hardware Controlled LEDs — Page I of 2LED Number __Meaning R24 HO Processor Reset ~ This LED should be briefly ‘on during power-up. It will blink at approximately one second intervals indicating that the I/O processor is not running. Solution — Verify that the EPROM Versions match. If the EPROM do not match or the problem still exists, return the Main Board to En-Tronic Controls ‘for repair. R25 10 Processor Bus Timeout - This LED should always be off. Solution ~ Press the Reset button. If the problem still exists, return the equipment to En-Tronic Controls for repair. Hardware Controlled LEDs ~ Page 2 of 2 Controller LED Patterns ‘The LED pattem, that is displayed on LEDs CR12—CR19, provides the user with a visual indication of the current status of the FTS0. Isolating the cause of different LED pattems requires a methodical approach to narrow down possible causes of the problem, Please refer to Section 9 of the Cooper Bessemer Operating System FT50 User’s Manual for further details. Watchdog Relay ‘The watchdog relay is a 24VDC signal that is used to drive a 24VDC relay coil that will trip the power. When a shutdown condition exists, the watchdog relay will trip. If JP2 is from 1 to 2, the signal will latch until the next power-up or a dry contact closure between the “reset” terminals ‘occurs. However, if JP2 is set for 2 to 3, a one second pulse occurs on a trip. ‘TY. Switch Positions: The Switch Packs SW2, SW3, and SW4 are located near the bank of LEDs labeled CR4 through R19. The switches are in the “default” position when the switch is in the On position. The switches are in the “active” position when the switch is Off. Note: Switch SW1 is located near the center of the board. This switch is the Reset button for the FT50.FLEXITREND SW2 Switch Positions ‘Switch Pack SW2 contains a set of eight (8) switches labeled SW1 through SW8. The following list contains the proper switch positions: Switch #1—default 16 MHz Note: Switches 2 & 3 must be used together to set the baud rate for the RS-232 port: ‘Switch #2 —active; Switch #3 active; For 1200 baud communications ‘Switch #2 — default; Switch #3 default, For 2400 baud communications Switch #2 active; Switch #3 —default, For 9600 baud communications Switch #2 - default; Switch #3 —active; For 19200 baud communications Switch #4 - default No Parity —active Odd Parity (for use with FT200/210 devices) Switch #5 —default Reserved for future use Switch #6 — default Reserved for future use Switch #7 —default Reserved for future use Switch #8 - active | FLEXNET is available SW3 Switch Positions ‘Switch Pack SW3 contains a set of eight (8) switches labeled SW1 through SW8. These switches are not currently used. ‘SW4 Switch Positions ‘Switch Pack SW4 contains a set of eight (8) switches labeled SW1 through SW8. This switch pack is used to set the FLEXNET Node ID. This Node ID must match the RTU number that is contained in the FTED.EXE program.: ” Ere | i 8 eel | (ee ecco Is f sleet is 3 ‘ b| S| Ae Lig) iit Pi on Te Pog Lei ey 7 a is E ise Wyte gi elal® He i ie r ie : gan, ae | B i c D T E T F T Cc T H T J 7= x ra = [a 2 5 = ™ SIR APE 5 3| 'INBd WUNSOUNOS { 7 eel fPHH (3 Ba 1B HH __ sat | q ath |g eS ae H lel mf Hh le iB Hh mn o EEL IE He EEE te ee | aa [ania ny 5on od! [ea enneneei :jr 8 Ky é | a 4 g K+ I 8 I 8 ea a aaaaete ceceeeed [—recseera] 4 len zsszers fev zazzeze}4w4 suente eeeetee ia HH i aJe ae - 2 le sstataaes G i asdagaaen 3 FF= ™ ita isi isa itil isi ite senets G2ee eS pH orm TT Ey ar i {SSIIA) i : sal meats = Ty 3 “ a UW 3 Toe aay he Cassin) ; aD me a ee aR ete — can 5 ee : Sa Hea: ae ean 5 we aap ely SS See = taih B tee Liu Exe tay tte Line te tu = afl ep fe i A eu Wy i aia) en) oni, Seria) footy) 201) Ca) Sasia) 131A) ex) cD) saaiA) Tai) cx) E cm) GD con) exp) 018) cop) = > om ae = oR SOB =3 3 Fees CeesToo ation tea Leos Leon Litas Lites i - a saa) 18) SB) exp) ean) sea) emp) cap) cap) cap)i i i IE | aanannaia|?agseanesgi)®feeiei 4 EEEEEREEEFLEXITREND FTS50 32-DIGITAL INPUT CARD 2D), ZES44-050L-100-0193 CONTENTS: I. _ General Information and Specification 1, —_ Functional Description I. Troubleshooting Information IV. Schematic and Assembly Drawing WARNING EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 AVERTISSEMENT ~ RISQUE D’EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2 WARNING EXPLOSION HAZARD - DO NOT REPLACE FUSES UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS, AVERTISSEMENT - RISQUE D’EXPLOSION -~COUPER LE COURANT OU S’ASSSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE REPLACER LE WARNING EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOW TO BE NON-HAZARDOUS. AVERTISSEMENT ~ RISQUE D’EXPLOSION ~AVANTE DE DECONNECTER LEQUIPEMENT, COUPER LE COURANT S’ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX.IMPORTANT INFORMATION THIS MANUAL CONTAINS “CONFIDENTIAL AND PROPRIETARY INFORMATION” OF COOPER INDUSTRIES, INC., AND IS SUBMITTED TO YOU FOR THE LIMITED PURPOSE OF PROVIDING YOU INFORMATION TO FACILITATE YOUR USE AND/OR MAINTENANCE OF PRODUCTS PURCHASED BY YOU FROM COOPER INDUSTRIES, INC. BY RECEIVING THIS DOCUMENT, YOU AGREE NOT TO USE SUCH CONFIDENTIAL INFORMATION FOR ANY PURPOSE OTHER THAN THE LIMITED PURPOSE STATED HEREIN AND FURTHER AGREE NOT TO DISCLOSE SUCH INFORMATION TO OTHERS EXCEPT IN ACCORDANCE WITH LIMITED PURPOSE STATED HEREIN. ALL RIGHTS RESERVED, WHICH INCLUDES THE RIGHT TO REPRODUCE THIS DOCUMENT OR PORTIONS THEREOF IN ANY FORM. WHATSOEVER. WARRANTY THIS EN-TRONIC MODULE IS SUBJECTED TO A STRICT QUALITY CONTROL PROCEDURE BEFORE IT CAN BE ACCEPTED AS A STOCK ITEM. PRIOR TO DISPATCH FOR INSTALLATION PURPOSES, IT IS TESTED AND PRECALIBRATED IN ACCORDANCE WITH PROVISIONAL ENGINEERING DATA. SUPPLIED. ITIS COVERED BY A WARRANTY PERIOD OF 18 MONTHS, EFFECTIVE FROM DATE OF SHIPMENT, OR 12 MONTHS AFTER START-UP AT SITE. FORREPAIRS: CONTACT OUR AFTERMARKET SALES AND SERVICE OFFICES. FOR TECHNICAL QUESTIONS: CONTACT OUR EN-TRONIC FACTORY SERVICE DEPARTMENTS, WHICH ARE LOCATED IN: U.S.A. ATMT. VERNON, OHIO. PHONE: (614) 393-8200 TELEX: 24-5388 COOPR BESS EUROPE AT HENGELO, THE NETHERLANDS: PHONE: 31-74-421661 TELEX: 844-4175 CBSA NLFLEXITREND 32-DIGITAL INPUT CARD (32D1) aT ‘The En-Tronic FT50 32-Digital Input Card (ZE544-050A-100) is part of a group of I/O cards for the FT50 controller system. The 32~Digital Input Card provides 32 inputs to the FT50 Main Board (ZE544-050A-001). - Transient Filtering + Reverse Polarity Protection - 24VDC Built-in Power Distribution Designed for 24V Dry Contact Operation Overcurrent Protection on the 24VDC SupplybE, SSSSSE==j}= L_General: The Digital Input Card is designed for dry contact operation and uses an external 24V power. ‘The 32 inputs are current limited with a 52000 resistor. Each input of the optoisolators are reverse polarity protected via a parallel diode. The card is powered from an external 24VDC power supply using a two (2) position input connector. The power is current limited to 170 mA and filtered. Eight (8) connections of the current limiting 24VDC filter are provided by the 2A4VDC out connector. BLOCK DIAGRAM 32-DIGITAL INPUT CARD 24VDC Out to Dry Contacts +4v(> SPECIFICATIONS: Model Number: ZE544-050A-100 Input Channels: 32 Input Current: 43 mA at 24VDC Nominal Input Voltage: 24VDC ‘Supply Voltages: 24VDC, 150 mA max Operating Temperature Range: 32° to 158°F (0-70°C) Storage Temperature Range: 61° to +257°F (-55° to 125°C) Relative Humidity: 0-90% Maximum Non-Condensing Mounting: ‘A mounting track is available Dimensions: 3.00” x 8.75” (76.2 mm x 215.9 mm) Detail Instruction Manual: ZE544-050L-100 Cc : oe Components; __Funetion: Ic1-8 Quad Optoisolators R1-16, 32 Current Limiting resistors (approx. 4mA) CRI-32 Reverse Input polarity protection CR33 Overvoltage and reverse voltage protection FL Allows current limiting of the 24VDC power supply a Filer capacitor C2 Connects the Shield Ground to the System Ground at high frequenciesI1L_Troubleshooting Information: 1. Verify that 24VDC is wired properly into the 24V position connector. 2. Verify that the ribbon cable is properly connected at both ends. Connector J1 on this board and on the FT50 Main Board (ZE544-050A-001). 2.1. Verify that the ribbon cable is connected into the correct connection on the FTS0 Main Board. Note: There are two (2) connections for digital input cards on the FT5O Main Board. 3. Verify the field wiring from the 24VDC out to the contact and back to the input connectors (AD).acer ee sw Pe Wl Aaa widen oD i ZES44-0508-100] | avout=] i me + @ ew ra Ce 1a ca (cE su ee i pe (cr 209 peeuuudwusnaN09 = cD] WH- IT a. w o | a = oO a > ne alte (ca ~« ar L§ HI = ig + HE « em We a Lyi = em [SH . He ep“ ea ll “ % = Ch = oom [ad _ qm Te cp x = : os Lt fe The « mls © & 335 = name eee Tl « pd oe os = em | SEE 5 cm : H qo ge wp |} tt cr ew Dr io a ees] 951 : i a = ee oa i zh . 3 «14 aU ees oe eg caelFLEXITREND FTS0 16 DIGITAL OUTPUT CARD 16D0-3A, ‘ZES44—-050L-200-0892 CONTENTS: General Information and Specification Functional Description Calibration and Set-Up Troubleshooting Information Schematic and Assembly Drawing _ WARNING EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 AVERTISSEMENT - RISQUE D’EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2 WARNING EXPLOSION HAZARD - DO NOT REPLACE FUSES UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS AVERTISSEMENT - RISQUE D’EXPLOSION ~COUPER LE COURANT OU S’ASSSURER (QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE REPLACER LE WARNING EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN ‘SWITCHED OFF OR THE AREA IS KNOW TO BE NON-HAZARDOUS AVERTISSEMENT - RISQUE D’EXPLOSION -AVANTE DE DECONNECTER LEQUIPEMENT, COUPER LE COURANT S’ASSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX.FLEXITREND IMPORTANT INFORMATION THIS MANUAL CONTAINS “CONFIDENTIAL AND PROPRIETARY INFORMATION” OF COOPER INDUSTRIES, INC., AND IS SUBMITTED TO YOU FOR THE LIMITED PURPOSE OF PROVIDING YOU INFORMATION TO FACILITATE YOUR USE AND/OR MAINTENANCE OF PRODUCTS PURCHASED BY YOU FROM COOPER INDUSTRIES, INC. BY RECEIVING THIS DOCUMENT, YOU AGREE NOT TO USE SUCH CONFIDEN- TIAL INFORMATION FOR ANY PURPOSE OTHER THAN THE LIMITED PURPOSE. STATED HEREIN AND FURTHER AGREE NOT TO DISCLOSE SUCH INFORMATION TO OTHERS EXCEPT IN ACCORDANCE WITH LIMITED PURPOSE STATED HEREIN. ALL RIGHTS RESERVED, WHICH INCLUDES THE RIGHT TO REPRODUCE THIS. DOCUMENT OR PORTIONS THEREOF IN ANY FORM WHATSOEVER. WARRANTY THIS EN-TRONIC MODULE IS SUBJECTED TO A STRICT QUALITY CONTROL PROCEDURE BEFORE IT CAN BE ACCEPTED AS A STOCK ITEM. PRIOR TO DISPATCH FOR INSTALLATION PURPOSES, IT IS TESTED AND PRECALIBRATED IN ACCORDANCE WITH PROVISIONAL ENGINEERING DATA SUPPLIED. IT IS COVERED BY A WARRANTY PERIOD OF 18 MONTHS, EFFECTIVE FROM DATE OF SHIPMENT, OR 12 MONTHS AFTER START-UP AT SITE. FOR REPAIRS: CONTACT OUR AFTERMARKET SALES AND SERVICE OFFICES. FOR TECHNICAL QUESTIONS: CONTACT OUR EN-TRONIC FACTORY SERVICE DEPARTMENTS, WHICH ARE LOCATED IN: S.A. AT MT. VERNON, OHIO: PHONE: (614) 393-8200 ‘TELEX: 24-5388 COOPR BESS EUROPE AT HENGELO, THE NETHERLANDS: PHONE: 31-74-421661 TELEX: 844-44175 CBSA NLFLEXITREND 16 DIGITAL OUTPUT CARD. The En—Tronic FSO Digital Output Card (ZE544-050A~200) is part of a group of I/O cards for the FTSO conwoller system. The digital output card provides 16, 3A NO (Normally Open) and NC (Normally Closed) contacts. The relays are optically isolated from the FTS0 Main Board (ZE544-050A-001). ATURES 3A Contacts ‘Compact Size Optically Isolated Relays The ZE544-050A~200 is an interface card that provides relay contacts for control of various interfaces, There are 16 control points with each point having a set of NO (Normally Open) and NC (Normally Closed) contacts. This allows the user the ultimate in system configuration ‘A maximum of 32 relay points, or two (2) Digital Output cards, can be connected to the FTSO. “These cards are connected to the FT5O using a shielded ribbon cable. The drain wire, of the ribbon cable, must be connected to the shield connector of the Digital Output Card (ZES44-050A~200).FLEXITREND BLOCK DIAGRAM ~ 16 DIGITAL OUTPUT +24vDC |Suppression| >) x16 Cireuit Ea x2 TBS 24vDC ty etn 2 Bete 424vDC a cetras Input ‘Specifications: Model Number: ‘ZE544-050A~400 Contact Rating: 3A @ 24VDC Power Supply: 24VDC @ 200 mA Operating Temperature Range: Storage Temperature Range: Relative Humidity: Mounting: Dimensions: Weight: Detail Instruction Manual: nominal (dirty) All relays energized 32°F to 158°F (0°C to 70°C) 67°F to 257°F (-55°C to 125°C) 0 to 90% maximum non-condensing ‘A mounting track is available 10.60” x 3.00” (269.24 mm x 76.2 mm) 931 Ounces (26.4 Grams) ZES44-050L-200Components: Function: AD Field Connectors Ic14 Opto-isolators; provides isolation between the FT50 Main Board and relays. C1-19,CRI-16 Back emf (Electromotive Force) suppression circuits KI-KI6 Relays 17,18 Filter capacitor CRI7 Rectifier diode 2 Connection to the FTSO IV. Troubleshooting Information: Outside the System: c If there is not a load present: + Verify that +24VDC is present + Measure the voltage across the load + Verify all wiring and connections to the card are in agreement with the schematics Inside the System: + Verify that there is a load on the system + Verify that +24VDC is connected to the card - Verify that the ribbon cable is connected to the J2 connectorrd FRAT RR oe ——_coMrbe TA Pa AE cama] ZE544~050A~200|awel gear a rae wh stem |e = Se os ele t = [oT OT prt me oe : Be os op Ejeet OTT oc ee eo ES ae Gal . Be ho poe of Salam ——= bn] op " ayCc FTSO 8 ANALOG OUTPUT 4 to 20 mA. 6A0-4/20 Part No. ZE544-050A—401 ‘Manual No. ZE544-050L~401-0194 CONTENTS: 1. _ General Information and Specification 1. —_Functional Description IU. Calibration and Set-Up IV. Troubleshooting Information V. Schematic and Assembly Drawing WARNING EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 AVERTISSEMENT - RISQUE D’EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2 WARNING EXPLOSION HAZARD - DO NOT REPLACE FUSES UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS AVERTISSEMENT - RISQUE D’EXPLOSION -COUPER LE COURANT OU S’ASSSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE REPLACER LE WARNING EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS AVERTISSEMENT - RISQUE D’EXPLOSION -AVANTE DE DECONNECTER VEQUIPEMENT, COUPER LE COURANT S’ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX.IMPORTANT INFORMATION THIS MANUAL CONTAINS “CONFIDENTIAL AND PROPRIETARY INFORMATION” OF COOPER INDUSTRIES, INC., AND IS SUBMITTED TO YOU FOR THE LIMITED PURPOSE OF PROVIDING YOU INFORMATION TO FACILITATE YOUR USE AND/OR MAINTENANCE OF PRODUCTS PURCHASED BY YOU FROM COOPER INDUSTRIES, INC. BY RECEIVING THIS DOCUMENT, YOU AGREE NOT TO USE SUCH CONFIDENTIAL INFORMATION FOR ANY PURPOSE OTHER THAN THE LIMITED PURPOSE STATED HEREIN AND FURTHER AGREE NOT TO DISCLOSE SUCH INFORMATION TO OTHERS EXCEPT IN ACCORDANCE WITH LIMITED PURPOSE STATED HEREIN. ALL RIGHTS RESERVED, WHICH INCLUDES THE RIGHT TO. REPRODUCE THIS DOCUMENT OR PORTIONS THEREOF IN ANY FORM WHATSOEVER. WARRANTY THIS EN-TRONIC MODULE IS SUBJECTED TO A STRICT QUALITY CONTROL PROCEDURE BEFORE IT CAN BE ACCEPTED AS A STOCK ITEM. PRIOR TO DISPATCH FOR INSTALLATION PURPOSES, IT IS TESTED AND PRECALIBRATED IN ACCORDANCE WITH PROVISIONAL ENGINEERING DATA SUPPLIED. ITIS COVERED BY A WARRANTY PERIOD OF 18 MONTHS, EFFECTIVE FROM DATE. OF SHIPMENT, OR 12 MONTHS AFTER START-UP AT SITE. FOR REPAIRS: CONTACT OUR AFTERMARKET SALES AND SERVICE OFFICES. FOR TECHNICAL QUESTIONS: CONTACT OUR EN-TRONIC FACTORY SERVICE DEPARTMENTS, WHICH ARE. LOCATED IN: U.S.A. AT MT. VERNON, OHIO: PHONE: (614) 393-8200 TELEX: 24-5388 COOPR BESS EUROPE AT HENGELO, THE NETHERLANDS: PHONE: 31-74-421661 TELEX: 844-44175 CBSA NLFLEXITREND 8 ANALOG OUTPUT CARD The En—Tronic FTSO Analog Output Card (ZES44-050A-401) is part of a group of /O cards for the FTS0 controller system. The Analog Output Card can provide up to eight (8) 4 to 20 mA outputs from the FTSO Main Board (ZE544-050A—002). L General: The ZES44-050A-401 is an VO card to provide field connections of 4 to 20 mA outputs to peripheral devices. The Analog Output Card is connected to the FT50 Main Board (ZE544-050A-002) using a shielded ribbon cable. The drain wire, of the shielded ribbon cable, ‘must be connected to the Analog Output Card (ZE544-050A-401). Consult the FTS0 Main Board manual (ZE544-050A~-002) for further information, © Provides Eight (8) Analog Output Channels © Open Loop LED (Light Emitting Diode) Indication © Protects Against Reverse Voltage or Over-voltage 24V InputBLOCK DIAGRAM: 8 ANALOG OUTPUT ‘ToFTSO Main Board ‘Specifications: Model Number: Accuracy (ref): Range: ‘Maximum Load: Supply Voltage: Operating Temperature Range: Storage Temperature Range: Relative Humidity: Mounting: Dimensions: ZE544-050A-401 Signal - 0.1% Full Scale (FS.) 410 20mA 6002 at 24VDC 24VDC @ 350 mA 32°F to 158°F (0°C to 70°C) -61°F to 257°F (-55°C to 125°C) 0 to 90% maximum non-condensing ‘A mounting track is available 3.155” x 3.0” (80.137 mm x76 mm)c edna ee Weight: .352 Ounces (10.0 Grams) Detail Instruction Manual: ‘ZES44-050L-401 1, Functional Description: Components: Functior Fl 24V Current Limiter cRIO Over-voltage Protection c10 Filter for the 24V supply F2 Connects the grounds, between the FT50 Main Board and this card, together and also acts as a current limiter if a fault occurs. 9 Couples the AC ground to shield cl-cis ‘Acts as a supply filter for ICs 1-8 The following table contains the components that are associated with each channel. The component names are listed in the vertical columns. The channel number and components numbers are listed in the horizontal rows. ‘Channel Numbers ‘Components [1 z 3 4 5 6 7 8 ‘Voltage/ cr | ic2, | 1c3, | 1c4, | Ics, [| ice, | ic7, | ice, Current R26 | R27, | R28, | R29, | R30, | R31, | R32, | R33, Convertor | RI, R3, R7, | R9, | RI3, | RIS, | RIO, | R21, R2 RS R8 Ru | Ri4 | RI7 | R20 | RB Offset R34 | R36 | R38 [| R40 | R42 | R44 | RIG | RA Trimmer | Gain R37 [| R35 | Ral | R39 [ R45 | R43 | RAD | RAT ‘Trimmer ‘OpenLoop | CRI, | CR2, | CR3, | CR4, | CRS, CR7, | CRB, Alarm R6 R4 | R12 | RIO | RIS | RIG | R24 | R22 Indicator Band Width | CI C2 3 C4 CS C6 oi] cs Control a‘Ti. Calibration and Set-up: Outside the System Note: The following procedares will have to be completed for each channel. Therefore, complete all steps for one channel before beginning the procedure for the next channel. Tools Required © Connector for 34 (Part No. 2-20E-096-022) with a short piece of ribbon cable for easy connection © Precision Voltage Source (0- 2V) © 4 1/2 Digital Voltmeter © 4.1/2 Current Meter © Small Screwdriver © 24V Power Source 1, Fasten the connector (Part No. 2-20E-096-022) onto J4. 2. Connect the +24V power source to the two (2) pin terminal marked 24V, Please take note of the polarity markings. Note: No connections are required to the two (2) pin connector marked as shield. 3, Connect the 0-2V voltage source to 44 connecting the negative (~) to Pin and the positive (#) to the a Pin defined in following table: 34 Connection Table 4, For Channel 1, connect the voltage source between pins 2 (~) and 3 (+) on J4. ~FLEXITREND 5. The following table indicates the current meter connections. [Come | 1 [273 [475 [6 [7] 8 Termin A | A,B] B|C [cD] D Png) | 1] 4]a]4]ur]4]a | 4 pn@ | 2] 5|2]s]5 {5 ]2]|5 Current Meter Connection Table 6. For Channel 1, connect the current meter to Terminal Al (+) and A2 (-). 7. Using the voltmeter, set the voltage to zero (0) volts. 8. The following table indicates the zero potentiometers associated with each channel. [Gamer 1 [2737475 )]e6 [71 8 [Pot [R34 [R36 [R38 [R40 [R42 | R44 [ R46 [ Ras Zero Potentiometer Table 9. For Channel 1, adjust R34 so that the current meter reads 4 mA. 10. Adjust the voltage source to two (2) volts. 11. The following table indicates the span potentiometer for each channel. Channel] 1] 2]3]74 [5 [6][7][8 Pot | R37 | R35 | RAI | R39 | R45 | R43 | R49 | RAT Span Potentiometer Table 12, For Channel 1, adjust R37 so that the current meter reads 20 mA. 13, Repeat Steps 4 ~9 for the same channel until no more adjustments are required. 14, Repeat Steps 3 ~ 12 for the remainder of the channels, 15. STOP, YOU HAVE COMPLETED THIS PROCEDURE.Inside the System WARNING!! CALIBRATION PROCEDURES MAY RESULT IN UNDESIRED AND HAZARDOUS OPERATION OF AUTOMATIC EQUIPMENT. FOLLOW PROPER LOCKOUT AND SAFETY PRECAUTIONS. USER ASSUMES ALL RESPONSIBILITY. Note: Read The Entire Procedure Before Performing Any Adjustments. If this procedure has been completed once before, and was saved on disk, the user may proceed to Step 21 and download the file. Calibration of this card is difficult to accomplish in a working program because it requires the writing of stable values to the card to control the output for calibration. Therefore, it is recommended that the program is written using CBOS100 (Revision 9.8 and up) that allows the calibration of this card to be performed. Before beginning this procedure remember to: ‘© Make sure a copy of the systems’ program is available to reload into the system once this procedure is completed. © Do not write this calibration program into the operational program. ‘© Write this calibration program on a blank disk and save it for future use. © Once this test program is written, download the program into the correct controller. © The tuning program must be used to write the desired values into the channels to calibrate the outputs. © Once the calibration procedure is complete, the system configuration, controller, and tuning constant files must be downloaded. The entire system must then be restarted. Writing The Analog Output Calibration Program The program will contain only one task (Analog Output, Sequential), which will be located in Time Class 1. 1. Insert the blank data disk into the B drive or a DOS substitute drive on the FT300 engineering terminal. 2, Enter ebos100 at the DOS prompt. Response: The CBOS100 Main Menu will appear. 3. Strike the F1 key to enter the Time Class Editor.Response: The Controller Configuration Menu will appear. 4, Strike the F1 key once again, Response: The Time Class 1 Menu will appear. 5, Strike the F1 key once again. © Response: The list of possible Time Class Tasks will appear. 6, Select the task for Analog Output, Sequential (Task #4). Response: The following display will appear: ‘SEQUENTIAL ANALOG OUTPUT Number of channels to write - [8] Starting source channel. (Analog) — aw Error address channel. (Analog) ~ (2800) Starting digital channel. (Disablers)- [2567] vO EU. EU. Digital Add = Minimum = Maximum Chit Description 040K 4.00000 20.0000 2567 Channel 1 0041H 4.00000 20000002568 = Channel 2 0042H 4.00000 20.00000 2569» Channel 3 0043H 4.00000 20.0000 2570 «Channel 4 0044H 4.00000 20.0000 2571 = Channel 5 004sH 4.00000 20.0000 2572» Channel 6 46H 4.00000 0.00000 2573. = Channel 7 0047H 4.00000 0.00000 2574 © Channel 8 ge Fl-Lower Screen © F9—Print — F10—Exit Sequential Analog Output Menu 7. Enter an 8 in the Number of Channels to Write field. The entered value should equal the number of analog outputs in the system. 8, Enter a 1 in the Starting Source Channel, (Analog) field. This can be any channel, just remember what channel is entered for future use. The same channel number may be used within the system that is being calibrated. The task will write into this channel plus the following channels equal to the length specified above.——____——_—_____—_————_—= 9. Enter a value for the Error Address Channel. 2800 is the recommended error address channel number. 10, Enter 2567 for the Starting Digital Channel (Disablers). This sets an analog output to its minimum engineering value if the channel is true. The same channels that your system uses can be used here. Each analog output channel has a corresponding digital disablers. These digital channels must be false during this calibration. LL, Press the F1 key to enter the lower portion of the menu. 12, Enter 0040H for the Hex address for the first channel of this analog output task. 13, Set the E.U. (Engineering Units) MIN at 4.00. 14, Set the E.U. MAX at 20.00. 15, Repeat Steps 11 13 until for the next seven (7) channels. Remember to keep adding one (1) to the Hex address and the Digital Channel Number (#) for each additional channel. 16. Press the F1 key to return to the upper portion of the menu. 17, After completely writing this task, strike the F10 key three times to exit the TCED editor and return to the CBOS100 Main Menu. The information that was written, is saved on the data disk under the filenames TCO, TC1, TC2, and TC3. 18, Strike the F2 key (FTED) to write a configuration file. Response: Type “C” and enter to confirm a new configuration should be created, 19, Enter a C. The configuration menu will show the “default configuration setting”. 20. For this calibration program, strike the F10 key to exit and save the “default configuration settings”. The configuration data will be stored to the data disk as an RTU file. The CBOS100 Main Menu will re-appear on the display. Note: If present, disconnect any FT210 communications cables connected to the FTS0. WARNING!! MAKE SURE IT IS SAFE TO PERFORM A DOWNLOAD. DOWNLOADING WILL CAUSE THE FT50 SYSTEM TO STOP OPERATING. AFTER THIS PROGRAM IS LOADED, THE ONLY CARD THAT WILL BE OPERATING WILL BE THE ANALOG OUTPUT CARD IN A MANNER USEFUL ONLY FOR THIS CALIBRATION.21, Connect the communications cable from the FT300 terminal to the FTSO communications port. The program written above may now be downloaded into the FTO. 22. Strike the F3 key (DNLD) to access the downloading program. 23, Strike the F1 key to download the configuration file. 24, Strike the F2 key to download the time class data. 25. After the download menu returns, strike the F9 key to restart the processors. ‘The processors should return to a normal light pattern, but it may be slightly different than what, is seen when the normal data files have been downloaded. Before making adjustments to the analog output card, the analog channels must be entered into a tuning constants table. By putting the channels into the constants table, the values may be changed to any value within the minimum and maximum engineering units programmed above. 26. Strike the F9 key from the CBOS100 Main Menu to access the constants table. Response: The Tuning menu will appear. 27. Strike the F3 key to access the constants table. F4—Refr SF4—Refr All SF6-Ins SF7—Pmt SF8—Del F9—Dnld Chann FIO-Exit, Save SF10~ Exit, No Save Constants Tuning Menu 28. Strike the SF6 key, this allows the use to enter data into the Constants Tuning table.Channel numbers, descriptions and values for the analog channels may be added to the table. ‘The channel numbers must be entered in numerical order starting with the channel numbers used in Step 8. When asked for a description, enter a meaningful description that identifies that channel. When asked for a value, enter a value of 20.0. 29. Strike the F10 key to exit the insert mode. 30. Select each channel and strike the F9 key to download each and every channel into the FTS0. lll of these values will be stored into the FT50 without stopping the processor operation. The values may be verified by pressing the SF4 key and the values on the table will be updated. The analog output channel values must be cycled from the minimum and maximum ranges when adjusting the zero and span on the card(s). ‘The ZE544-050A-401 card has eight (8) analog outputs and each output is calibrated separately. CAUTION ! PRECAUTIONS SHOULD BE TAKEN WHEN PERFORMING CALIBRATION WHEN FIELD DEVICES ARE CONNECTED SO AS NOT TO CAUSE AUTOMATIC MACHINERY TO OPERATE IN AN UNSAFE MANNER. ‘The starting analog channel number specified in the time class task will correspond to the first cchannel of the analog output card. ‘The channel numbers, following the first channel, will identify the subsequent channels of the analog output card. 31. Remove the wiring from the field side of the card. 32. Connect an amp meter across terminals: Current Meter Connection Table 33. Begin with Channel 1, connecting the current meter to Terminal Al (+) and A2(-). 1234, Begin calibration with the analog channel number set from the constants table at the maximum range and load this change. Set the channel being calibrated to 20.00. 35. Using the F9 key, download this value to the FT100. In this example, the value is set at 20.00. Adjust the potentiometer, according to the following table, until 20.0 mA is read on the current meter. Channel| 1 | 2 VEE 7 8 Pot [R37 [R35 | Rat [R39 [RAS [RAB [RAD [RAT Span Potentiometer Table 36. For Channel 1, adjust R37 so that the current meter reads 20 mA. 37. Change the analog channel in the constants table to the minimum range and load this change. Set the channel being calibrated to 4.00. 38. Using the F9 key, download this value to the FT100. In this example, the value is set at 4,00. Adjust the potentiometer, according to the following table, until 4.00 mA is read on the current meter. Channel] 1] 273 ]4 [5 ][6[7[8 Pot _| R34 | R36 | R38 | R40 | R42 | R44 | RAG | RAS Zero Potentiometer Table 39. For Channel 1, adjust R34 so that the current meter reads 4 mA. 40. Repeat Steps 34 39, changing the analog number from maximum to minimum range, a couple of times monitoring the current meter to ensure that the output is calibrated properly. 41. Retum to Step 32 and repeat procedure for the next channel. 42. Once all eight (8) channels of the ZES44-0S0A-401 card have been calibrated, strike the F10 key to exit the constants table. 43. The table will be saved on the B: drive as a file named CONST.TB1. 44, Strike the F10 key. Response: The CBOS100 Main Menu will appear. 45, Remove the data disk used for this program from drive b: The data disk that is removed may be saved and used again for doing this calibration. 13Dy) -SSSE—SYESE!S=aoao=Qa 46. Insert the original program disk. 47. Enter cbos100 at the DOS prompt. Response: The CBOS100 Main Menu will appear. 48, Strike the F3 key (DNLD) to access the Configuration Downloader. 49. Strike the F1 key to download the configuration file. 50. Strike the F2 key to download the time class data, 51. After the download menu returns, strike the F9 key to restart the processors. 52, Strike the F10 key. Response: The CBOS100 Main Menu will appear. 53, Strike the F10 key once again. Response: The DOS prompt will appear. ‘54, Reconnect all of the field wiring to the associated analog outputs to the original positions. Note: If present, re-connect any FT210 communications cables to the FT50. 55. STOP. YOU HAVE COMPLETED THIS PROCEDURE. ‘The FTSO should now be working as it was before beginning this calibration. TV. Troubleshooting Information: Outside the System: 1. Apply 24V to the card and verify that: + The supply current is <200 mA. + The output current is 4 mA, if the card was previously calibrated. - Complete the “Outside the System” Calibration Procedure 2. STOP. YOU HAVE COMPLETED THIS PROCEDURE. Inside the System: 1. Check for an open circuit, the LED will be On. 2. Check that 24VDC is being supplied to the card. 3, Verify that the ribbon cable has a good connection at both ends. 144, Verify that all of the screw terminal plugs are properly connected. 5. Using the Dump feature in the CBOS program, verify that the software is calling for the expected value by dumping the appropriate channel numbers. 6. Verify that the load has < 6002 of input impedance. 7. Connect a current meter in series, with the load, to verify card performance. 8. When 4mA is the expected output, check thatthe signal from the FT'50 Main Board is OV. ‘The voltage can be measured, with respect to 24V return, using Pin 3 of components R26-R33. Each component corresponds to the following channel: © R26isChannel1 © R27isChannel2 © R28is Channel 3 © R29isChannel4 © R30isChannelS © R31 is Channel 6 © R32isChannel7 © R33is Channel 8 9. When 20mA is the expected output, check that the signal from the FT50 Main Board is 2V. ‘The voltage can be measured, with respect to 24V return, using Pin 3 of components R26-R33. Each component corresponds to the following channel: © R26isChannel1 © R27isChannel2 © R28 is Channel 3 © R29isChannel4 © R3QisChannel5 © R31 is Channel 6 © R32isChannel7 © R33 is Channel 8 10. If the signal is incorrect by more than -+4OmV, then the FTSO Main Board (ZE544-050A-002) requires repair. Please make the necessary arrangements to have the FT50 Main Board retumed to En—Tronic Controls for repair. 11. STOP, YOU HAVE COMPLETED THIS PROCEDURE.fet -1 | 2€544-050A—40)|aie ae Ba Ayer & « sa = : ' Rv — Ce) ot o & pra 8 7 7 ee om vie wha ae - ae oe 7 adn |} : ra ot ns 7 semesc 8 2 7 warmers: 8 ape _ ] a “Te _ a > aane ano Soret oft Mm : tlFTSO 16 ANALOG INPUT-VOLTAGE OR CURRENT 16AI-I-V ZE544-050L-500-1193 CONTENTS: I. _ General Information and Specification I. _Funetional Description I. Calibration and Set-Up IV. _ Troubleshooting Information v. Schematic and Assembly Drawing WARNING EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 AVERTISSEMENT ~ RISQUE D’EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2 WARNING EXPLOSION HAZARD - DO NOT REPLACE FUSES UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS AVERTISSEMENT ~ RISQUE D’EXPLOSION -COUPER LE COURANT OU S’ASSSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE REPLACER LE WARNING EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. AVERTISSEMENT ~ RISQUE D’EXPLOSION -AVANTE DE DECONNECTER LEQUIPEMENT, COUPER LE COURANT S’ASSURER QUE LEMPLACEMENT EST DESIGNE NON DANGEREUX.IMPORTANT INFORMATION ‘THIS MANUAL CONTAINS “CONFIDENTIAL AND PROPRIETARY INFORMATION” OF COOPER INDUSTRIES, INC., AND IS SUBMITTED TO YOU FOR THE LIMITED PURPOSE OF PROVIDING YOU INFORMATION TO FACILITATE YOUR USE AND/OR MAINTENANCE OF PRODUCTS PURCHASED BY YOU FROM COOPER INDUSTRIES, INC. BY RECEIVING THIS DOCUMENT, YOU AGREE NOT TO USE SUCH CONFIDENTIAL INFORMATION FOR ANY PURPOSE OTHER THAN THE LIMITED PURPOSE STATED HEREIN AND FURTHER AGREE NOT TO DISCLOSE SUCH INFORMATION TO OTHERS EXCEPT IN ACCORDANCE WITH LIMITED PURPOSE STATED HEREIN. ALL RIGHTS RESERVED, WHICH INCLUDES THE RIGHT TO REPRODUCE THIS DOCUMENT OR PORTIONS THEREOF IN ANY FORM. WHATSOEVER. ‘WARRANTY THIS EN-TRONIC MODULE IS SUBJECTED TO A STRICT QUALITY CONTROL, PROCEDURE BEFORE IT CAN BE ACCEPTED AS A STOCK ITEM. PRIOR TO DISPATCH FOR INSTALLATION PURPOSES, IT IS TESTED AND PRECALIBRATED IN ACCORDANCE WITH PROVISIONAL ENGINEERING DATA SUPPLIED. ITIS COVERED BY A WARRANTY PERIOD OF 18 MONTHS, EFFECTIVE FROM DATE OF SHIPMENT, OR 12 MONTHS AFTER START-UP AT SITE. FOR REPAIRS: CONTACT OUR AFTERMARKET SALES AND SERVICE OFFICES. EOR TECHNICAL QUESTIONS: CONTACT OUR EN-TRONIC FACTORY SERVICE DEPARTMENTS, WHICH ARE LOCATED IN: U.S.A. AT MT. VERNON, OHIO. PHONE: (614) 393-8200 TELEX: 24-5388 COOPR BESS EUROPE AT HENGELO, THE NETHERLANDS: PHONE: 31-74~421661 TELEX: 844-4175 CBSA NLFLEXITREND 16 ANALOG INPUT CARD ‘The En—Tronic FTS0 Analog Input Card (ZE544-050A~500) is part of a group of /O cards for the FT50 controller system. The Analog Input Card provides 16 inputs to the FT50 Main Board (ZE544-050A-001). These 16 analog inputs can be any combination of 0 to 4V or 4 to 20 mA. FEATURES + Conditioning + Current Limiting + Over-Voltage Protection LGeneral; ‘The ZE544-050A-500 is an interface card which provides the connections for analog devices to the FT50. Each input point has a switch used to indicate if the input is 0 to 4V or 4 to 20 mA. ‘These switches must be set properly so that the FT50 can process the input correctly. Power can be supplied to the extemal field sensors by connecting 24V to the card.A maximum of two (2) Analog Input cards can be used with a single FT50 Main Board (ZES544-050A-001). A shielded ribbon cable must be used to connect the Analog Input card to the FT50 Main Board. The drain wire, of the shielded ribbon cable, is terminated to the shield connector on the Analog Input card. BLOCK DIAGRAM - 16 ANALOG INPUT ‘Model Number: ZE544-050A-500 Input Range: 410 20 mA or 0t04V Power Supply to Sensors: 24 VDC @ 400 mA maximum (Total of all sensors) Operating Temperature Range: 32°F to 158°F (0°C to 70°C) Storage Temperature Range: 61°F to 257°F (-55°C to 125°C) Relative Humidity: 0 to 90% maximum non-condensingFLEXITREND ‘Specifications: - continued ‘Mounting: A mounting track is available Dimensions: 13.60” x 3.00” (345.44 mm x 76.2 mm) Weight: -959 Ounces (27.2 Grams) Detail Instruction Manual: ‘ZB544-050L-500 IL_Functional Description: Components: Function: FIFI6 Current limiters for analog inputs C116 Filter capacitors CRI-CRIG ‘Over-voltage protection diodes RI-RIG Current to voltage converter resistors R17-32,C17-C32 Low pass filter SWI-SWI6 Current or voltage selector FI7 Current limiter for field sensors CRI7 Reverse polarity protection diode 33 Filter capacitor IS ‘Connection to FTS0 AH Field connections ‘IL Calibration and Set-up: ‘Consult the FTS0 Main Board (ZE544-050A-001) manual for calibration.‘TY. Troubleshooting Information: Outside the System: + Verify that the sensors are properly wired + Verify the power to the sensors: 24VDC to the 050A-500 card 0 10 4V or 4 to 20 mA input Inside the System: + Verify that the voltage or current switch is in the proper position for each point + Verify that the J5 ribbon cable is connected to the correct location (JA or JB) on the FT50 Main Board (JA or JB)A B c D E cal 1 + 2 3 4 me ores freweeig™ BOARD SC] fo Na [ee reaucleaoes oo Coren | owiees @ sts 1]2E544-050A-500] a Ls c D = FG H J K LFLEXITREND FTSO THERMOCOUPLE SCANNER 8TCCARD ZE544-050L-820-0293 CONTENTS: L _ General Information and Specification I, —_ Functional Description I. Calibration IV. Troubleshooting Information V. Schematic and Assembly Drawing WARNING EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 AVERTISSEMENT - RISQUE D’EXPLOSION ~ LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2 WARNING EXPLOSION HAZARD - DO NOT REPLACE FUSES UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS AVERTISSEMENT - RISQUE D’EXPLOSION -COUPER LE COURANT OU S’ASSSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE REPLACER LE WARNING EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOW TO BE NON-HAZARDOUS AVERTISSEMENT - RISQUE D’EXPLOSION ~AVANTE DE DECONNECTER LPEQUIPEMENT, COUPER LE COURANT S’ASSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX.IMPORTANT INFORMATION ‘THIS MANUAL CONTAINS “CONFIDENTIAL AND PROPRIETARY INFORMATION” OF COOPER INDUSTRIES, INC., AND IS SUBMITTED TO YOU FOR THE LIMITED PURPOSE OF PROVIDING YOU INFORMATION TO FACILITATE YOUR USE AND/OR MAINTENANCE OF PRODUCTS PURCHASED BY YOU FROM COOPER INDUSTRIES, INC. BY RECEIVING THIS DOCUMENT, YOU AGREE NOT TO USE SUCH CONFIDENTIAL INFORMATION FOR ANY PURPOSE OTHER THAN THE LIMITED PURPOSE STATED HEREIN AND FURTHER AGREE NOT TO DISCLOSE SUCH INFORMATION TO OTHERS EXCEPT IN ACCORDANCE WITH LIMITED PURPOSE STATED HEREIN. ALL RIGHTS RESERVED, WHICH INCLUDES THE RIGHT TO REPRODUCE THIS DOCUMENT OR PORTIONS THEREOF IN ANY FORM WHATSOEVER. WARRANTY ‘THIS EN-TRONIC MODULE IS SUBJECTED TO A STRICT QUALITY CONTROL PROCEDURE BEFORE IT CAN BE ACCEPTED AS A STOCK ITEM. PRIOR TO DISPATCH FOR INSTALLATION PURPOSES, IT IS TESTED AND PRECALIBRATED IN ACCORDANCE WITH PROVISIONAL ENGINEERING DATA ‘SUPPLIED. IT IS COVERED BY A WARRANTY PERIOD OF 18 MONTHS, EFFECTIVE FROM DATE OF SHIPMENT, OR 12 MONTHS AFTER START-UP AT SITE. FOR REPAIRS: CONTACT OUR AFTERMARKET SALES AND SERVICE OFFICES. EOR TECHNICAL QUESTIONS: CONTACT OUR EN-TRONIC FACTORY SERVICE DEPARTMENTS, WHICH ARE LOCATED IN: U.S.A. AT MT, VERNON, OHIO: PHONE: (614) 393-8200 TELEX: 24-5388 COOPR BESS EUROPE AT HENGELO, THE NETHERLANDS: PHONE: 31-74-421661 TELEX: 844-4475 CBSA NL