SERVICE MAN SIGMA CONTROL Index: BUB 06 GL-No.: BA-7.7000.0-00 V3 Publisher: KAESER KOMPRESSOREN GmbH 96410 Coburg — PO Box 2143 — GERMANY — Tel. + 49-9561 -6400 — Fax + 49-9561 -640130 http://www.kaeser.comTable of Contents 1 Technical Specification . 1 2 Safety Regulations 24 22 23 3 General ......... 34 32 33 34 35 4 Operation ..... 44 42 43 434 432 433 434 43.41 44 444 442 443 444 45 46 47 48 484 482 483 484 48.41 484.2 Power Supply . Sensors Hardware . Interface connections .........++++ RS 485 .... Process field bus (profibus) Software ......2.65 Explanation of Symbols and instructions . General Instructions . ea Safety Regulations for the Controler ...... Short Description Finding the best Type of Pressure Regulation DUAL Control . i QUADRO Control .. VARIO Control Mode Control Panel. SIGMA controller .. Emergency Stop Pushbutton Funetion keys . Key functions Light emitting diodes and piain text display LED functions . Display . Switching the Compressor Package On and Off Switching on locally . Switching off locally : Switching on and off in remote ........eseeseeseseeeeesteeeseeseeees 4215 ‘Switching on and off with the timer . . a + 4-15 Resetting Alarm Messages ...........ssseecereeeseeees severe 42:16 Resetting Service Messages ........... Alarm and Service Messages Frequent Programming Functions ...... Procedure fornia startup (Standard Mode) . Procedure for initial startup (Expert Mode) . Correcting the package pressure ........... ‘The compressor package is to be operated with a base load sequencer... 4-31 MAC 41 as an example MVS 8000 as an example .Table of Contents 4.8.4.3 VESIS as an example ... 4.8.5 Two screw compressors in sequence . 4.8.5.1. Base load sequencing of two compressor packages with SIGMA CONTROL via the RS 485 interface . .. 4.8.5.2. Sequencing SIGMA / pressure switch controlled compressors. . 5 SIGMA CONTROL Menus .. 51 Main Menu ....eeeeeeee 5.2 Password Protection : 5.3 Display and Setup Level ... 5.4 Display Level .. aaaagn ' session 6 Display Level .. 61 Status Data . 6.1.1 Messages 6.1.2 Statistics 61.3 Print 62 Analog Data. 63 HourCounter . 64 Service Hours . a 6.4.1 Resetting the service hour counter (maintenance interval counter) 1 8a 1 ie t g 8 1 P2XHHHOOD t g 8 Display and Setup Level TA Panel TeSt...eseeeeeeeseee 7.1.4 Lamps test... Timer. General description ofthe timer ‘The yearly schedule... ..se+e ‘The weekly schedule ..........6sse00e The daily schedule . Configuration Compressor test . Password . Enter password Display and change of passwords . General. Pressure settings Compressor . Air main pressure (AMP) . Vacuum pump . ‘Ar mein preseue (AMP) Load control .. Control Modes .......seeseseeeeeeeeeeeeee DUAL Control (normal control) .... 7.3.5.2 QUADRO Control 7.8.5.3 VARIO Control . 1 Javad y sage 3 3 NAAN AAAS NNN 1 ' BLLeessssgegesaesUsd Table of Contents asco Chapter ~ Page Continuous Control 7-95 Modulation Control . 7-96 Periods ... 7-96 Variable clock . 7-96 Funetion selection 7-97 Selection of A0.3, A0.4, and AOS functions . 7-97 Remote selection 7-98 Automatic restart 7-98 WO ee 7 ~ 100 (pulouipuip ce eeu Sol Interfaces ... 7 = 102 RS 282 interface . 7-103 RS 485 interface . 7-103 ceteesseeessses T= 104 Profibus interface 7.5.4 Accept settings 7.6 Languages 7 106 7.6.1 Setlanguage........ 7-107 7.7 st of Abbreviations 7-108Cr nas Table of Contents ‘Chapter ~ Page: ; . KAESER Technical Specification COMPRESSORS 1 11 1.2 13 Technical Specification Power Supply Power supply for SIGMA CONTROL Rated voltage ........ sises+ BAW DC (stabilized) Current . . 1.8 A (standard controller) Current .. - 2.5 A (with expansion card) Auxiliary voltage for sensors (from the controller) Voltage 2 ..eeeeeeeeeeeseeseerseeseees +. 18VDC Note | All voltages are generated in the compressor package Sensors Pressure transducer: Output signal . 5 4 -20mA Connection . two wire Resistance thermometer Sensing resistor PT100 to DIN IEC 751 Connection .. «two wire Hardware ‘© industrial computer with Intel® processor. © analog inputs and outputs (0-20mA and PT100) © 280/115 V relay outputs (volt-free contacts) © 24.V.common negative rail transistor outputs (short circuit and overload proof) © 24V.common negative ital inputs © internal undervoltage monitoring of 24 V supply © internal temperature monitoring © 3 serial interfaces: RS 232 (modem) RS 485 (master-slave control) Profibus (process field bus) DP © real-time clock © buffer battery for RAM and real-time clock © operation temperature: -20° C ... +60°Cneta] i‘ . OMPRESSORS Technical Specification 1.3.1. Interface connections 1.3.1.1 RS 232 Connections Pin 1 spare Pin 2 receive data RxD Pin3 transmit data TxD Pin4 reserved Pins ground Pin spare Pin7 request to send ATS Pin 8 lear to send CTS Ping spare Connect shielding to both sides of plug housing 1.3.1.2 RS 485 © Connections Pint terminating resistor RA (integrated in SIGMA CONTROL) Pin2 reserved Ping difference signal B Pin 4 reserved Pins reserved Pin reserved Pin 7 terminating resistor RB (integrated in SIGMA CONTROL) Pin 8 difference signal A Pin 9 reserved Connect shielding to both sides of plug housing 1.3.1.3 Process field bus (profibus) Connections Pint spare Pin2 spare Pins Profibus connection B Pin 4 TIL signal ATS Pins ground Pin 6 + 5V for interface PS Pin 7 spare Pin Profibus connection A Ping spare Connect shielding to both sides of plug housing 1.4 — Software © real-time operating system © soft PLC © visualization software . user softwareNs g Safety Corelle 2 Safety Regulations 24 Explanation of Symbols and Instructions a 2.3 A This symbol is placed before all instructions regarding safety where danger to life and limb can occur during work. It is very important that these instruc- tions are observed and that extreme care is taken. For their own protection, all other users should be informed of these safety instructions. The general ‘safety and accident prevention regulations must be observed as well as the ‘safety instructions laid down in this service manual. ‘Attention! This symbol is placed at text to which considerable attention must be paid to ensure that recommendations, instructions, references and the correct se- quence of work are complied with and that damage to or destruction of the controller or other equipment is prevented. Note | This symbol identifies important product information, handling of the prod- uct or the corresponding section of the documentation to which especial attention must be paid. ez ‘This symbol identifies operations and actions to be carried out by the oper- ator or service technician. . This bullet identifies listings. General Instructions A Before work is carried out on electrical equipment carry out the following measures in the order shown: 1. Switch off the main switch 2, Lock out the main switch 3. Check that no voltage Is present on the equipment Safety Regulations for the Controller '® Do not pull out or push in components (plugs) on the controller when the compressor pack- age is running. This can cause damage to the controller. © Donot run the compressor package with supplies removed from the controller as irreversible damage could occur (e.g. feed to the digital outputs with no power supply connected). © Donot apply other voltages to the electronic outputs on the output plug pins (Le. external feed via wire jumpers, etc.). © Ashort circuit at the power supply pins of the Profibus interface can cause irreversible damage to the interface.HKAESER Gi ssseas SafetyKAESER General COMPRESSORS 34 General Short Description ‘The SIGMA CONTROL electronic controller comprises an industrial computer with an Intel® proc- essor, a user interface with a background illuminated plain text display, Keys, some with inte- grated LEDs, digital and analog inputs and outputs. Power to the controller is provided by a 24 VDC power supply unit. ‘The controller is provided with a clear, easily understood user interface that allows call—up of in- formation or parameter settings to be made: © LEDs indicate the most important operational states. © various functions can be keyed. © the plain text display provides the user with information on current events in the selected lan- guage © an event information memory records the last 100 events with date and time, e.g. alarm, ser- vice and operational messages. ‘SIGMA CONTROL controls, regulates, protects and monitors the compressor package. ‘The control function provides: © automatic changeover from load to idle or standstill ensuring optimum utilization of the drive motor, matched to the user's current air demand. © automatic start after a power supply failure. ‘SIGMA CONTROL's protective function ensures: © automatic shutdown of the compressor package if overcurrent, overpressure, overtempera- ture, etc. occurs, that is, if @ fault occurs that can cause damage to the compressor pack- age. SIGMA CONTROL's monitoring function ensures: © punctual maintenance prompts for oil fier, air fiter, V-belts, motor bearings, electrical com- Ponents and other intemal components. All these functions are monitored by the service hour counter and maintenance due is displayed as waming or service messages in the plain text display. All important data can be transferred by the integrated software via the process field bus (profi- bus) or the RS 232 modem. All parameters needed to operate KAESER screw compressor and vacuum packages are en- tered in SIGMA CONTROL. Depending on compressor model they are set up at the factory. ‘These parameters can be displayed or changed in the software with the help of various menus or ‘sub—menus (see also chapter 5). Parameter settings and changes are entered in the ‘display and setup’ level of the software menu after input of a password. The type of drive, pressure regulation mode (DUAL, QUADRO or VA- RIO control), the model and basic model status can be entered at this level.KAESER ere sssrehas General 3.2 3.3 Finding the best Type of Pressure Regulation ‘SIGMA CONTROL is provided with various types of regulation. This means that the compressor package can be operated at maximum efficiency depending on the user's air demand. (> select the type of regulation in the ‘configuration’ menu. > reset the ‘duty cycle from’ parameter in the ‘statistic’ menu. «> Run the compressor package for a longer period of time (at least four weeks, or more). «> Evaluate the ‘duty cyole from’ parameter. Repeat this procedure for all types of pressure regu | DUAL control |QUADRO contro!__| VARIO control ‘duty cycle (%) | | Note | The type of pressure regulation with maximum duty cycle is the most effi- clent. DUAL Control me NINN SZ Time = ed idle and start-stop) the compressor normally runs at In DUAL Contro! mode (comt load, Idle or standstill. ‘The controller regulates the compressor package between load and Id If the compressor package runs in idle for longer than the preset period (1) to (2), for example ty = 6 min, the drive motor is stopped completely (2). When the lower switching point Pmin (3) is reached the compressor package is automatically started again. Pressure rises to the upper switching point Pmax (4), and the compressor package switches to idle. If the pressure falls again to, for example, Prin (5) within a shorter period (4) to (5), then the compressor is automatically switched from idle to load.eV ja i] OMPRESSORS General 3.4 QUADRO Control I I ie Full load | | Ee 2 i é i 3 lle - \ Standstill, 4] 4] ee 4 |} PF FP PEO Oo PF Se a I! i Va leeses! rm it toot Running period i] | ees I Li L Idle’ : i : t "ot feat garde Perea u it ry 0 tnt Run-on period | ote Vote PL | te Pda Stop point for the running period or idle / standstill period Pmae upper switching point Pmin lower switching point ‘bao pressure rise time (the time during which the air main pressure rises from the lower to the upper switching point) ‘peccey pressure decay time (the time during which the air main pressure decays from the upper to the lower switching point) Functional description ‘Two fixed periods — the running period and idle/standstill period — are taken as the criterium for selection of the operating mode of the compressor package when the air main pressure re- aches the upper switching point. These two periods are set according to the maximum permiss- ible starting frequency of the drive motor. ‘The running period starts every time the compressor package is switched on. It lasts as long as the drive motor runs and stops when the compressor package switches to standstill. ‘The idle/standstill period starts every time the operating mode changes from full load to idle. It runs during idle and also when the compressor package is switched to standstill after the idle period. It stops when the compressor package switches to full load. off point is delayed by the run—on period, during which time the compressor The following switching cycles are possible: © Ifthe air main pressure decays to the lower switching point, the compressor package switches to full load (1) irrespective of its previous operating mode. If the drive motor was at a standstill the opening of the inlet valve is delayed to allow an unloaded compressor pack- age start.LVS jai] Pitas General 3.5 ‘© Ifthe air main pressure rises to the upper switching point and the running period has already expired, the compressor package is switched off after the run—on period has expired (2). ‘© Ifthe air main pressure rises to the upper switching point before the running period has ex- pired then the pressure decay time of the previous switching cycle is taken as the criterium {for the selection of the operating mode: = Ifthe pressure decay time tpdecwy Was longer than the period set for the idle/standsti period, the compressor package is switched to standstil after the run—on period has e) pired (3). ~ If the pressure decay time tpdocay was shorter than the period set for the idle / standstill period, the idle mode is selected (4), that is, the inlet valve closes and the compressor is vented with running motor. When the running period expires the compressor package switches to standstil only after the run—on period has also expired (5). VARIO Control Mode Functional description: ‘The idle period is automatically lengthened or shortened by the variable idle control in relation to the number of motor starts. The number of motor starts during the preceding hour are measured. Ahiigh switching frequency leads to longer idle periods. Allow switching frequency leads to shorter idle periods.Nts) Operation COMPRESSORS 41 4.2 4.3 Operation Control Panel 1 SIGMA controller 2 Emergency Stop pushbutton SIGMA controller ‘The SIGMA controller (1) is fitted in the control cabinet in the compressor package and serves as the control panel. It has 11 keys and 9 LEDs. Operation of the compressor package is deter- mined by the settings programmed into the controller. Emergency Stop Pushbutton ‘The Emergency Stop pushbutton shuts down the compressor package immediately. It the Emergency Stop pushbutton is pressed because of an existing hazard, then this must be eliminated before the compressor package is reset. To accomplish this the following procedure must be carried out: © Unlatch the Emergency Stop pushbutton by turning in the direction of the arrows. ox Acknowledge the alarm message on the controller by pressing the acknowledge (reset) key. (function keys see chapter 4.3.1.)KAESER asso Operation 4.3.1 Function keys 1 ONkey (“I”) 6 Menu scroll - DOWN key 2 OFF key ("0") 7 Menu scroll — UP key 3 Timer ON/OFF key 8 Escape key 4 Remote ON key 9 Return key 5 Load/idle key 10 Info — event key 11 Acknowledge (reset) key 4-107 KAESER Operation COMPRESSORS 4.3.2 Key functions Symbol item [Descri Function 1 |ONkey ‘The compressor is switched on and runs in the prese- lected operating mode: local control — remote control (control centre) - timer control oi 2 [OFF key ("0") ‘The compressor is switched off irrespective of operating mode. 3 | Timer ON/OFF key __ | Pressing the key causes the compressor to be switched (co) ‘on and off by the integrated timer. The LED illuminates in timer mode. 4 [Remote ON ley Pressing the key switches belween local and remote con- trol of the compressor package. The LED illuminates in remote mode. 3 |Loadiidie key Pressing the Key switches the compressor into idle mode. Pressing again switches back to the preselected mode. Menus are scrolled downwards or a selected parameter is reduced. 7 |Menukey — [Menus are scrolled upwards or a selected parameter is increased. & _| Escape key Pressing the "eso" Key: — causes a jump back to the next higher level — exits change mode without saving the changed param- eter. It the “esc” key is held down longer than 10 s a jump back {to the main menu is triggered. @ | Retum key (save) _| Affects the message in the third line of the display (12): Bi — jumps to the selected menu 6 [Menu key — or ~ exits the change mode and saves the changed parameter. 70 [info — event key __ | Display of the event information memory: can be selected in every menu. The display jumps back to the last menu position with the ‘esc’ key (8). T7_ [Acknowledge (reset) | Acknowledges alarm messages and reseis the alarm key memory (if permitted). 4-1KAESER Consens 43.3 Light emitting diodes and plain text display pet 12 Four-line display 13 Alarm LED 44 Communication alarm LED 15 Warning ~ maintenance LED 16 Power ON LED (to controller) Operation Load LED Idle LED Compressor ON LED Remote ON LED Timer ON LED 4-12Operation 43.4 LED functions Nt) COMPRESSORS ‘Symbol Tem Description Function 12 Four—line display see 4.3.3 Alphanumeric display with 4 lines and green back- ground illumination 13 ‘Alarm LED The red LED flashes if the compressor package is shut down because of an alarm. Ifthe alarm is acknowledged with the key (11), the LED illuminates permanently. It extinguishes when the fault causing the alarm is remedied and the alarm is reset. 4 W ‘Communication alarm LED The red LED illuminates If communication via the data interface is interrupted, In remote mode the package is automatically switched to local mode. If data communication retums the package is automati- cally switched to remote mode again. ‘When the acknowledge key (11) is pressed, the LED extinguishes if the alarm is no longer present. 5 W Warning/mainte- nance LED The yellow LED flashes when maintenance is due or there is a maintenance warning. Ifthe message is acknowledged with the key (11), the LED illuminates permanently until the maintenance is completed and (if necessary) the service counter is reset. 16 Power ON LED The green LED illuminates when power is available (main switch and automatic cutout for the control transformer are both switched on and 24 VDC is pres- ent at the output of the power supply unit) 7 Toad LED, The green LED iluminates when the compressor is running under load and compressed air is being sup- plied. 18 Idle LED The green LED iluminates permanently when the com- pressor is running but no compressed air is being sup- plied. The LED flashes if idle mode is selected with the idle key (5) 19 Package ON LED The package Is switched on. LEDs 17 and 18 must be taken into consideration to determine the operational status of the package: If LED (19) is on — and both LEDs (17) and (18) are off, the package is at standstill and in standby. Itcan start at any moment. MW 20 Remote ON LED The green LED illuminates when the package is in re- mote control mode. 24 W Timer ON LED The green LED Muminates when the package Is con- trolled by the timer. 4-13Operation 43.41 Display ‘The display (12) used for entry and readout of data and is provided with four lines of 16 charac- ters each. Example: 7.5 bar 80°C R key-OFF} pl- off total 000785h load _000693h_+ Line 1 - header The current air main pressure and airend discharge temperature are displayed in the header. ‘These values are always shown: © inthe main menu © in setup levels in which parameter changes can be made even though the compressor is. running. ‘The letters ‘R, ‘S' and ‘F in the top right of the display identify internal operational modes of the controller and are shown for servicing reasons. "RY means, that the controller is in ‘RUN mode’ and is working perfectly. ‘S' means that the controller has been set to ‘stop’ by a programming unit (PG). "F means that there is a program fault. Line 2 The current compressor packages status is shown in line 3. Line 3 ~ active line All actions, such as jumps to submenus, or changes to values are made in line 3. If it is possible to jump to a submenu or if a parameter can be entered the ‘enter (.))' sign is displayed as the last character. Line 4 ‘The signs ‘t49" appear in the last character of line 4 (column 16) and indicate the direction in which the lines can be scrolled: © {/- upwards scroll only ©) — downwards scroll only © $— scroll in both directions 4-14ne Vt aig Operation COMPRESSORS 44 444 442 443 444 Switching the Compressor Package On and Off Attention! Do not switch the compressor package on and off with the main switch. Al- ways switch on with the ON key (1) and off with the OFF key (2). Switching on locally Switch on the main switch. ‘The controller runs a selftest. The test sequence can be seen in the display (12). When the self- test is completed the green power ON LED (16) illuminates permanently. «7 Press the ON key (1) ~ the green compressor ON LED (19) illuminates. LEDs 17 and 18 must be taken into consideration to determine the operational status of the com- pressor package: ‘Attention! | If LED (19) is on ~ and the Load/Idle LEDs (17) and (18) are off, the com- pressor Is at a standstill and in standby. ‘The compressor can start at any moment. Switching off locally wr Press the OFF key (2) — LED (19) extinguishes. «Switch off and lock out the main switch. ‘Switching on and off in remote Remote control of the compressor package is switched with Remote ON key (4) on the controller, Control via the voltfree contacts ‘Cont’ at the binary inputs or via the process field bus ‘Bus’ can be selected in the ‘configuration/function select/remote select’ menu. ‘Switching on and off with the timer If required, the compressor package can be controlled by the timer. The procedure is the same as for switching on and off locally except that the timer ON/OFF key (3) must be pressed addi- tionally. Afterwards, the periods during which the compressor is to run can be entered in the ‘tim- erfcompressor ON/OFF’ menu. ‘See chapter 7.2 for setting up the timer. A Before carrying out any work, make sure that the package cannot be ‘switched on by the timer or from the control centre. 4-1545 46 Operation Resetting Alarm Messages fan alarm occurs, the compressor package is shut down automatically and the red LED (13) on ‘Sigma Control flashes. The bottom line of the display (12) shows the current alarm. A list of possible alarms (faults) that could occur during operation of the compressor package is given in chapter 4.7. 1 Remove the fault. r= Reset the alarm with the reset key (11) — LED (13) extinguishes. ‘The compressor package can now be started again. Attention! | _ If the compressor was shut down with the EMERGENCY STOP pushbutton, ensure that the pushbutton Is enabled by turning In the direction of the arrow before resetting the alarm. Resetting Service Messages ‘The yellow LED (15) on the controller flashes when a maintenance routine is due. Maintenance due is shown in the display (12). AAlist of service messages that can be displayed during operation is given in chapter 4.7). wr Carry out the maintenance. 1 Acknowledge the service message with the reset key (11) ~ LED (15) extinguishes. Note] Awarning is given before maintenance is due. This serves the coordination of maintenance and service personnel and provision of any service materials (lubricants, spare parts, etc.) required, When the associated maintenance is completed the remaining interval must be reset to the predetermined maintenance interval. «= Reset the service hour counter, see chapter 6.4.1. 4-16Operation 4,7 Alarm and Service Messages DNs Seis or output 1.7 and load circutt is short—circuited Message’ Type" | Fault Remedy A 0.6/A 0.7 A The conductor between output 0.6 [Check load circuit, wiring and con- or output 0.7 and load circuit is nections; change defective load eir- ‘ short-circuited cuit A 1.6/A 1.7 A The conductor between output 1.6 [Check load circuit, wiring and con- nections; change defective Idad cir- uit max. airend discharge temperature (ADT) will be reached soon faccess dooropen [A __| An access door is open (Close the door faccess doors [A | The access doors were opened __| Close the doors when the compressor was running ADT f W | Initial warning: Ensure sufficient ventilation of the ‘compressor space Keep room temperature below 40°C Clean the cooler. Cooling air outlet too near a wall. Check the oil level Renew the oil fiter ADT f ®___|Max. airend discharge temperature (ADT) exceeded Ensure sufficient ventilation of the compressor space Keep room temperature below 40°C Clean the cooler. Cooling air outlet too near a wall. Check the oil level Renew the oil filter ‘Alt nocont R__|There is no continuity in the conduc- tor between analog input 1 and the air main pressure transducer ‘Check sensor, wiring and connec- tions; change defective sensor? ‘Ale nocont R _| There is no continuity in the condue- tor between analog input 2 and the internal pressure transducer ‘Cheek sensor, wiring and connes- tions; change defective sensor? [ATS nocont | There is no continuity n the conduc tor between analog input 3 and the resistance thermometer measuring the airend discharge temperature ‘Check sensor, wiring and connec tions; change defective sensor? Al 4 nocont A ‘There is no continuity in the conduc- tor between analog input 4 and the resistance thermometer measuring Check sensor, wiring and conneo- tions; change defective sensor? the drive motor temperature [AIS nocont | ‘There is no continuity in the conduc- | Check sensor, wiring and connec- tor between analog input Sand | tions; pressure transducer change defective sensor? AT6 nocont | There is no continully in the conduc- | Check sensor, wiring and connec- tor between analog input 6 and | tions; pressure transducer ichange defective sensor® T A= alarm message W=> waming message 2 symbols: high: t/too high: ow: }/toolow: + 3 Contact authorized KAESER dealer 4-7Vs g eases tension has expired Operation Message™ ‘Type? | Fault Remedy [ATT nocont ‘A____| There is no continuity in the conduo- | Check sensor, wiring and connec- {tor between analog input 7 and sen- | tions; change defective sensor? sor [AIS nocont (R___| There is no continuity in the conduc- | Check sensor, wiring and connec- tor between analog input 8 and sen- | tions; change defective sensor? sor airend rotation R __| The drive motor rotates in the wrong | Swap phases: change over power direction supply phases Lt and L2 airend T dT/s ‘KR _|The nominal rate of rise of tempera~ | Check airend and pipes to the alr- ture at the airend discharge (ADT) J end? was exceeded (temperature mea- il ured with resistance thermometer) | TP UP the ol Check oil circulation system air iter dp T Ww clogged Clean air fiter cartridge Replace cartridge after fith [cleaning airfiter ht W [initial warning: ‘Order replacement parts the service interval for the airfiter | prepare maintenance will expire soon airfiterh = W___| The service interval for the airfiter | Clean air fiter cartridge has expired Replace cartridge after fith ‘cleaning [AMP high W_ | Vacuum main pressure too high. | Check vacuum system for leaks. (vacuum pumps Check if package goes into full load only) (inlet valve). "ANP Tow W_ | The air main pressure has fallen be- | Air demand too high; check pipes, low the ‘low’ value because of ‘consumers, leaks, pipe fracture, etc. Check pressure transducer, Measured with pressure transducer | wiring and connections; Replace defective transducer? bearings ht W__ | initial wamin ‘Order grease for the drive motor The service interval for greasing the | bearings motor bearings will expire soon bearings ht W___| The service interval for greasing the | Grease the motor bearings motor bearings has expired bearings temp. [A | The shaft bearings in the drive mo- | Grease the drive motor bearings tor are overheated Change the bearings if damaged? belt tension h W_ | The belts are too slack FTension the V-belts The tension is measured by a limit switch Dalttension ht |W | initial waming: Carry out visual check the service interval for the belt ten- i Pindpaleonn i bintinde Prepare for maintenance belttensionh ft |W | The service interval for checking belt | Tension the V-belts, change ifne- cessary T A= alarm message W= warming message 2 symbol high: t/t00 high: -/k 3 Contact authorized KAESER dealer 4-18KAESER Operation Bi: [Message Type? | Fault Remedy Biowoff prot. initial warning: _ ‘Change oil separator cartridge the nominal prowaure point is Check pressure transducer; significantly exceeded change defective transducer? lowoff prot. ‘The opening pressure of the pres- | Change oll separator cartridge eae rebel valve onli ot ‘Check minimum pressure/check ‘separator will be reached shortly | valve, control valve, inlet valve; change defective valve? ‘Open shut-off valve in the venti tine ‘Check transducer, wiring and con- nections; change defective transducer? buffer battery The battery in the controlier for ‘Change the controlier® retention of data is discharged [condensate drain ‘Condensate drain defective. ‘Check condensate drain (Clean, repair) [condensate drain Condensate drain defective. ‘Check condensate drain (Clean, repair). [configuration Tavalid setting ‘Check last setting Change controller ‘cooling water p Cooling water pressure too low | Check throttling valve No inlet water pressure ‘Water shut-off valve missing [door open [The access doors are open. Glose the doors drive motor IT ‘Compressor shut down because of | investigate cause of shutdown; ‘drive motor overload Reset reset overload trip ‘drive motor T f Initial warning: ‘drive motor very hot (temperature sensed with PTC sen- ‘sor and trip) Ensure sufficient ventilation Install exhaust fan Drive motor dirty, clean motor the service interval for electrical ‘components and electrical installa- tion check will expire soon T A= alarm message _W-— warming message 2 symbols: high: / too high: /tow: | / too low: 3 Contact authorized KAESER dealer ‘drive motor T PTCT Drive motor overheating Ensure sufficient ventilation (temperature sensed with PTC sen- | install exhaust fan sor and trip) Drive motor dirty, clean motor ‘drive motor T t Initial warning: Ensure sufficient ventilation ‘drive motor very hot Install exhaust fan (temperature sensed with resistance | prive motor diy, clean motor thermometer) ‘drive motor T T Drive motor overheating Ensure sufficient ventilation (temperature sensed with resistance | Install exhaust fan i. thermometer) Drive motor dirty, clean motor E-comp h Tnitial warning: Have electrical components chek- ked by a qualified electrician t 4-19KAESER COMPRESSORS Operation Message” ‘Type? | Fault Remedy E=comph t |W | The service interval for electrical | Have electrical components chek- ‘components and electrical installa- | ked by a qualified electrician tion check has expired EMERGENCY [A _ |The emergency stop pushbutton | Unlatch and reset pushbutton STOP was depressed ‘external alarm "A [An alarm message has been recel- | Remove fault on external ved from extemal equipment con- | equipment nected to the controller Change defective equipment ‘ext. load signal? |W] Unclear external load signa Check the settings of the external The preset increased cut-out pres- | controller. ‘sure was exceeded. ‘Take account of pressure drops ‘The extemal load control did not__ | across filters and dryers. switch to idle mode despite the fact that max. permissible pressure was exceeded. Deviations between the pressure transducers. external maint. |W | Aservice message has been recer-_| Carry out maintenance on ved from extemal equipment con- | external equipment nected to the controller fan motor2 ft A |Fan motor2 shut down because of _| Investigate cause; reset overload overload trip Tan motor3 ft [A | Fan motor shut down because of | Investigate cause; reset overload tr- overload Pp fan motor4t [A | Fan motor 4 shut down because of | Investigate cause; reset overload tr- overload Pp FC drive motor |S [FC drive motor defective ‘See FC service manual FC fan S__ [FO fan motor defective ‘See FC service manual FO DM mains W___ | FC drive motor mains loss ‘Check power supply (qualified elec trician) FC fan mains W____|FC fan motor mains Toss ‘Check power supply (qualified elec trician) fash memory W___[Internal controler memory error __| Change the controler> 10:3 nocont ‘A____| There is no continully in the conduc- | Check pressure switch, wiring and tor between input 0.3 and the airend | connections; rotation pressure switch change defective pressure switch? ‘The compressor package does not vent within the preset period. Check if the venting valve is open T2DP alarm 1 ‘A |The bus coupling trom the process | Check bus cable, plug, and, fnec- field bus interface has gone open _|essaty, the interface configuration ciroult Change the controller TAs alarm message W=> waming message 2 ‘Symbols: high: t/too high: /Yow: |/toolow: 3 Contact authorized KAESEI R dealerKAESER Coan essens Operation Message ‘Type? | Fault Remedy Tocal on by bus |W | The compressor is controlled via__| Remove bus fault and then select bus coupling from the control center | remote mode and was automatically switched to local mode because of a bus defect Trains cont. off? A | The mains contactor does not drop | Check auxiliary contact on KiW ‘out despite an OFF command. ‘The ON answerback from contactor KIM (0.6) is stil present even though the compressor is at stand- stil mains cont. on? | A | The mains contactor does not pullin | Check auxiliary contact on KIM. despite an ON command. ‘The answerback to the 0.6 (24V) input not present after compressor start. mains monitor [Mains faut. Check power supply ‘An optional voltage monitor reported a fault Possible power supply failure. mains vollage ‘A ___|Mains voltage falls below rated vol-_|Use a more stable power supply tage during compressor start Use a different motor start system? mains votlage 7 [A |Mains failure: Check mains power supply. Drive motor shut down. Check power supply contactor K1M. Contactor K1M fluttered during drive | Possible intermittent contact in the motor run, door interlock switches. mains vollage | |W | Mains failure Check mains supply. Compressor restarted automatically. Tmax oillevel ‘K___|Olllevel too high Drain off some oi Mobearing ht W [initial warning: ‘Order replacement parts The service interval for checking the | prepare for maintenance drive motor bearings will expire soon Wbearingh 1 |W | The service interval for changing the | Cary out maintenance? drive motor bearings has expired | Change motor bearings? min. ofl evel ‘A_|[Oillevel too low ‘Top up the of model A | Compressor package model un- | Re-enter package model (level 5). Clear. II fault repeats replace controller. no press bulldup A | The package cannot build up pres- | Check the complete compressor sure package for faults (leaks, ...) ‘OGO sensor ‘K | Oilcarry—over sensor defective | Check sensor, wiring and connec- tions. Change defective sensor? 7 A= alarm message W— warming message 2 Symbols: high: 1/00 high: Tow: | / too low: 3 Contact authorized KAESER dealer tKAESER ey asso Operation Message” Type? | Fault Remedy feitcarry—over | |W | Initial warning: Gheck the scavenge tube in the ol the max. oil carry-over value for | separator tank. high-purity air will be reached soon | Check the dirt trap in the scavenge tube. Check the oll separator cartridge. Check oll carry-over sensor, wiring and connections. foirchange ht W_ | The service interval for the of! Order oi change will expire soon Prepare maintenance foirchangeh ft |W | The service interval for the oll Camry out off change change has expired oifiter dp t W__|Oilfiter clogged Change oil fitter afforinterh t W_|initial warning: (Order replacement paris the service interval forthe oilfiter | prepare maintenance check will expire soon oifiter ht W |The service interval for the olffiter | Change the olf fiter ‘check has expired ‘oll pressure! (A | No changeover to load as long as | Check oll circulation the minimum oil pressure is not re- | Check pressure switch, wiring and ached ‘connections. ‘Change defective switch oil too cold! X___|No changeover to load as long as | Check oil circulation the minimum oil temperature is not | Check temperature switch, wiring reached ‘and connections. ‘Change defective switch ‘ON-OFF /h |W | The maximum permissible Extend idle period starting frequency of the drive motor ize of ait receiver was emeeded dating the last ap | WOreese size of air rect minutes Increase diameter of pipework between compressor and ai re- celver ‘Check pressure transducer; Change defective transducer? ON-OFF /day ? |W | The maximum permissible daily star- | Extend idle period ting frequency of the drive motor ize of ait rece was exceeded during the last 24 | Ncrease size of air receiver hours Increase diameter of pipework between compressor and ai re- ceiver ‘Check pressure transducer; change defective transducer? T A= alarm message W=> waming message 2 Symbols: ‘t/ too high: /Yow: }/toolow: + gl 3 Contact authorized KAESER dealerOperation Message” Type? | Fault Remedy POT t A [Package discharge tomparatire too ‘Two-speed cooling fan running at high speed only~ switch to lower speed Check fan motor Check sensor, regulator Check frequency converter PoT ‘®___|Package discharge temperature too high "Two-speed cooling fan running at low speed only — switch to higher speed Check fan motor Check sensor, regulator Check frequency converter Clean cooler Top up with oil POT 1 W__| Initial waming: package discharge temperature too low "Two-speed cooling fan running at high speed only — switch to lower speed PDT f W__ | initial waming: Package discharge temperature too "Two—speed cooling fan running at low speed only — switch to higher high speed Check fan motor Clean the cooler Top up with oil RAM memory W [intemal RAM memory defective [Check controler Change controller? W | System error, wrong configuration and/or transmission error ‘Check link/interface connections between the two controllers. Check ‘max. cable length and shielding. ‘Check all interface parameters, Le. ‘both users active,1 master and 1 slave configured, baudrate and cha- racter frame on both users identical. S485 err: intdrv_ |W | System error, wrong configuration and/or transmission error Check link/interface connections between the two controllers. Check max. cable length and shielding, Check all interface parameters, Le. both users active,1 master and 1 slave configured, baudrate and cha- acter frame on both users identical. S485 err: dialup |W | System error, wrong configuration and/or transmission error ‘Check link/interface connections between the two controllers. Check ‘max. cable length and shielding. Check all interface parameters, ie. both users active,1 master and 1 slave configured, baudrate and cha- racter frame on both users identical. T A= alarm message W= warning message 2 Symbols: high: t/ too high: tow: | / too low: 3 Contact authorized KAESER dealer tKAESER Reiss Operation Message” FType® | Fault Remedy S45 err: protoc_|W | System error, wrong configuration _ | Check link/interface connections and/or transmission error between the two controllers. Check max. cable length and shielding. Check all interface parameters, 1.2. both users active,1 master and 1 slave configured, baudrate and cha- racter frame on both users identical. FS485 err transm |W | System error, wrong configuration _ | Cheok iink/interface connections and/or transmission error between the two controllers. Check max. cable length and shielding. Check all interface parameters, ie both subscribers active,1 master and 1 slave configured, baudrate and character frame on both sub- scribers identical, separator dp | |W | The oll separators clogged ‘Change oll separator cartridge Separatorh 7 W___| initial warning: ‘Order replacement parts — the service interval for the oll sep2- | prepare maintenance lon. rator check will expire soon separatorh 7 |W | The service interval for the oll sepa~_| Change oll separator cartridge rator check has expired SeparatorT 1 [A |Max.airtemperature at oll separator | Check trip device at oil separator air outlet exceeded (temperature mea-_ | discharge Sured by PTC thermistor sensor and | Check sensor and wiring of trip ip davies) device, change defective trip device sh.ect AB ‘A__|Short circuit in cable between ana- | Check resistance thermometer, wit- logue input 8 and resistance ther-_|ing and connections; mometer for measurement of airend | change defective thermometer? discharge temperature sh.cot Ald ‘A | Short circuit in cable between ana-_| Cheok sensor, wiring and connec- logue input 4 and a sensor tions; change defective sensor? sh.cct AIT A _| Short circuit in cable between ana- | Check sensor, wiring and connec logue input 7 and a sensor tions; change defective sensor? Shoot Ale ‘K___| Short circuit in cable between ana- | Check resistance thermometer, wit- logue input 8 and resistance ther-_|ing and connections; mometer for measuring drive motor | change defective thermometer? temperature slant volage | |W |Mains failure during compressor | Check power circu wiring bit Use a more stable power supply Start voltage 7 [A | Second mains failure during com- | Check power cireuit wiring pressonciart Use a more stable power supply Set outpull The ‘ON’ key was pressed when the | Exit the ‘Set output’ test mode controller was in ‘set output test mode 7 A= alarm message W= warning message 2 Symbols: high: ‘tT /t00 high: “ow: | / too low: 3 Contact authorized KAESER dealerSs] Bisson Operation Message” ‘Type? | Fault Remedy ‘temperature A ‘The air temperature at the airend — [Ambient temperature must be hig- discharge (ADT) needed to start the | her than + 3 °C ‘compressor is too low (temperature i ir 3 measured with resistance thermom- | SUxllary eating system eter) ‘TRAP Interrupt f Internal error Update software check has expired V-belts broken [A | V—bells parted in operation Fit new set of V-belts V=belish t W_| initial warming: ‘Carry out visual check the service interval for the V-belts chock wil expire coon Order replacement parts Prepare service routine V=betsh f W___ | The service interval for the V-belts | Change and tension the V—belis T A= alarm message W=> warning message high: t/too high: “tow: | / too low: 3 Contact authorized KAESER dealer 2 symbols: t48.4 Operation Frequent Programming Functions In this chapter, information on frequent programming functions is given with the help of flow dia- grams and examples. Procedure for initial startup (Standard Mode) ‘When the power supply to the controller is switched on the computer starts to boot. Both the dis- play and the green ‘Power ON’ LED illuminate. The current air main pressure and the airend discharge temperature are then displayed in the first ine. The compressor package can now be started with the ON key. ‘Check date and time ‘Summer/winter time setting Determine formatOperation 48.2 ONS Cas Procedure for initial startup (Expert Mode) Note Use this chapter only after reading the complete service manual in detail ‘When the power supply to the controller is switched on the computer starts to boot. Both the dis- play and the green ‘Power ON’ LED illuminate. ‘The current air main pressure and the airend discharge temperature are then displayed in the first line. The compressor package can now be started with the ON key. Ht someone is to be given instruction, parameters have to be changed or the settings checked, the following procedure is recommended: Check date and time, determine formats‘configuration press settings toad contro! > int: pup settings >intsp tp ‘rominal AMP pilp2 timer Menu: ‘configuration contro! mode Set up AMP pt Activate and set up pt/p2 via the timer OperationOperation 48.3 Correcting the package pressure Menu: ‘configuration password ‘configuration pressure ‘settings ‘compressor ANP AMP pt The pressure settings can only be set within preset limits. p1:if the air main pressure teaches this value the compres- sor package switches to idle mode. p1—p1H: ifthe air main pres- sure falls below this value the compressor package switches to full load.Operation MPRE: Nts g ‘comp.ON/OFF) by timer Menu ‘configuration function select function select AD.3.A04 AOS Set up volt—free contacts.KAESER Operation reso 4.8.4 The compressor package Is to be operated with a base load sequencer 484.1 MAC 41 t t Tr nn 20 pean fi sae fs es | 2 2, -xihe “tT vans veo for tai Compressors with ribbon cable Compressors without ribbon cable adapter, AS upward adapters SX, SM and SK E 0.6 Contactor response E07 External load/idle E 1.0 Remote ON-OFFaid COMPRESSORS Operation ‘Switch on power Menu: ‘configuration general function keys: Menu: ‘configuration press settings load contro! > ext: contact Activate input for extemal load signal Note If the remote ON-OFF contact Is not connected it must be bridged during activation of the Remote Key. dp1 (increasing pressure) becomes important if the external load demand exceeds the rated pressure of the package. It then acts as the upper shutdown value.Operation 48.4.2 MVS 8000 as an example Automatic/manual mode 26m tty ty cans], ails i a a2 | 7 ns one oss “a mle sala [3 | a fe rf rf ‘A Changeover between automatic and manual modes B Load/idle contact in the MVS E1.3 Select p2 “Motor running” and “Operational” messages ‘Wire the “Motor running” and “Operational” messages (on — no alarm) from the compressor to the MVS. Attention! Itis imperative that output 00.3 “Operational” is used for the “Alarm com- pressor X” message to the MVS.KAESER ANP p2 Menu: configuration Activate changeover press setings for internal and load control. external controller > changeover enw: configuration Preset p2 for press setings internal pence controller settings > Int: pilp2) nominal AMP >AMP p2 RESSOR: Operation Switch on power ‘Menu: Note] The setting for p2 must configuration give a reasonable switch- press setings ‘Set parameter for p2 ing combination Hal | sagen [J mainee ees mode, |e. by thelr own pressure settings.i KAESER Operation erases ‘wonu: ‘configuration es aes Deactivate load control standard settings occupancy > changeover for input 1.3 extemal maint. act: Press remote key on display panel Note If the remote ON-OFF contact is not connected It must be bridged during activation of the Remote Key. dp1 (increasing pressure) becomes important if the extemal load demand exceeds the rated pressure of the package. It then acts as the upper shutdown value. Status display in automatic mode: 6.5 bar 80°C R ON-RC} load—RC total 001025 bh load 000980 h | ‘Status display in manual mode: 6.5 bar 80°C R on-Rc} load—p2 total 001025 h load 000980 h |7. era sssrons Operation Tengen 6] [Cogan] [capes] [Caprese 2] [Corser 9] age | [ore ‘osm tem || oto |] oes | [esa z wea || teas 3 om oor, oom oom coma i a = = = = = i _ at 4 Pop iy VESIS 16 eet i i i I ! ? ee ee I ago of @ @ il fed {ei fed fai aN pee NEN TG LE ee = 2 eee amet Wiring of the process field bus with the help of the above circuit diagram Vesis comp.4 —comp.§.-—comp.1 comp.2 comp.3 Pin Pin Pin Pin Pin Pin 15 1, 1, 15 1 ie 2 2 2 2 2 2 ° ° ° ° ° ° SccigeerScerieessnsuaig as Bee gee ob >, 8 9, 8 9, 8 3, ge 3) 4 7 + ‘ + * ° fe ° fo fo fo ne ° Bo ° ° ° 6 6 6 6 6 6 0 ° ° ° ° ° 7 7 7 7 7 7 ° ° ° ° ° ° 8 A 8 A 8 A 8 A 8 A 8 a Oe: ° ° ° ° ° ° ° ° ° ° ° ° ‘The terminating resistor must be connected in the plugs of the first and last users of a process field bus link.Operation Leeds ‘Switch on manu Menu: configuration press setings load contol settings > int: p62) ‘nominal AMP: > AMP p2 via bi remote key Set parameter for P2 Activate remote control jal mode us. Note The setting for p2 must give a reasonable switch- ing combination if compressors are to be controlled in manual mode, i.e. by their own pressure settings.KAESER oT ssscoy Lapp bus function > activ Save new interface settings. ‘Switch off control voltage ‘Switch on control voltage, Press the remote key Attention! ‘Attention! Operation An error message appearing after activation is normal. This, can be finally reset in active bus mode after all tems have been processed. The display jumps back from y to n after approx. 10 seconds. No changes should be made to the controller during this period.Operation 4.8.5 Two screw compressors in sequence UUs] esses Attention! | If compressor packages are sequenced the pressure losses between the compressors and the alr main must be correspondingly taken into account. 4.8.5.1 Base load sequencing of two compressor packages with SIGMA CONTROL via the RS 485 interface ‘Sigma Control 1 Pin 1 2 3 2KAESE . Balsssos Operation times 1p ‘configuration P settings ‘compressor AMP. AMP pt AMP p2 Nena ‘configuration p setings load control, > inks p1(p2) settings > int: p1(p2) configuration P setings toad contol > int: p12) sotings > ints p1(p2) nominal AMP Activation of 2 via the timer Activation of p2 via RS 485KAESER Operation COMPRESSORS Note | The baudrate and char- acter frame settings must be identical for both packages Activation of master Attention! Attention! ‘An error message appearing The display jumps back after activation is normal. from y to n after approx. This can be finally reset in 10 seconds. No changes active bus mode after all should be made to the items have been processed. controller during this, period. contro/voltageOperation 4.8.5.2 Sequencing SIGMA/ pressure switch controlled compressors example1 ABS 51 with SIGMA CONTROL and an existing SK 26 are to supply the demand at week- ‘ends and during the night. Recommendatior ‘The pressure switch settings of the SK 26 should lie exactly between the programmed pres- sures of the BS 51. 7.5 bar pies 7.0 bar | aS kj 6.0 bar eee ‘Thus, only the submenu p1/p2 of the BS 51 is to be programmed. If the switching point p2 is activated over the weekend and during the night then the SK 26 runs automatically as the base load machine. = program p1/p2 «= The switching point p2 must be activated and set up as the selection criterion for the timer (see example 1.3). example 2 ‘Two machines of the same capacity are to be sequenced as base and peak load machines. « Program the submenu p1/p2 on the SIGMA CONTROL machine according to the re~ quirements for the base load sequence. «> Activate switching point p2 and set it up as the selection criterion for the timer. © One of the volt—free contacts 00.3, 00.4 or 00.5 must be functionally allocated to the pi/p2 submenu. This contact is then used for the changeover between two pressure switches in the existing ‘old compressor package’ (see example circuit diagram).. KAESER Operation Talsssous A p2actveKAESER erase Operation ‘© Examples of the time settings 1, Two equivalent machines are to be equally utilized 1.1 Daily changeover between p1 and p2 after 24 hours. The compressor package starts with air main pressure p2 at 0.00 hours. configuration prossure stings toad contol serings: > its ptlp2) Pipa cle 1.start p2 at: 00:00 1.2 Equal utilization during the day 11 pt/p2 day 00:00 06:00 ptip2 day 2; 12:00 pt: 18:00Operation 1.3 Equal utilization during the week Menu: timer pipe pi/p2 week Pi/p2 week Tuesday 2> 18:00 Wednesday KAESER OMPRESSORSKAESER assent 1.4 Acompressor package with a lower capacity that base machine at night and at weekend. pa: PI: Menu: t/p2 wook 4:_ AMP. 11 pt/p2 day 2: 00:00 P1: 06:00 2} pi/p2 day 1 pi/p2 day. 41>. Friday Leal 14> 17:00 pipe 1< Sunday i< 23:59 Operation operated as a slave is to work as a 17:00 23:59 2KAESER Menus — General sso 5 5.1 SIGMA CONTROL Menus ‘When the compressor package is switched on, details of the software installed are initially shown in the display. The software is then loaded and the main menu appears. Initial display (example): PN: Part number SH: 00000000 babe veiled reel = 7 i SYS: S5: HW ce System version 2.14 0.60 0.5) & Op. system version HW: Hardware version Main Menu ‘The main menu displays the current air main pressure (AMP), the airend discharge temperature (ADT) and the mode of operation. Example: 1 —_—, 6.1 bar 80°C R 1 Display of current air main pressure and airend discharge temperature 2 Operational mode (current state) I the § key is pressed three times a further display level is reached in which the total service hours and load hours are displayed. Example: 1 1 Display of current air main pressure and airend 6.1 bar 80°C R discharge temperature 2—|key-OFF}pl- off | 2 Operational mode (current state) g—|total 000032 h 3 Total service hours 4—|load 000031 ht} 4 Hours on loadKAESER COMPRESSORS The following information can be displayed in the second line (operational messages): e.g, key-ON} pt idle. LL oad contro! status: idle load contro! from: pt ‘compressor status ON ‘compressor switched on-off by: key tim RC RB TRC Menus — General in Idle mode in load mode motor off, but ready. motor starts again if airis demanded motor off, but ready nominal AMP pt nominal AMP p2 joreased AMP pE. {at unclear load signal) Remote Contact (external load contact) Remote Bus (external load signal) compressor running compressor stopped Alarm, compressor fault “0” and “I" key on display panel Internal timer Remote Contact (external contact) Remote Bus (externes Bussignal) Timer or Remote Contact (external contact) Jump back to the main menu from all other menus with the ‘esc’ key. 5.2 Password Protection When the controller is switched on the lowest level of access (level 0) is started. There are five levels available to the user. The password for access level 5 (level 4) is to be found in the docu- mentation supplied or obtained from an authorized KAESER service outlet. ‘When the user reports in on level 4 he/she can allocate passwords for the first three levels (level 1 to level 3) and thus access for authorized persons to these levels. See chapter 7.3.2 for entry of the password. Attention! ‘The password protected level automatically resets to level 0 three hours af- ter the last data input.KAESER Menus — General COriissseas 5.3 5.4 Display and Setup Level Ifthe main menu is scrolled with the ‘f" key, all menus in the Display and Setup level in which Preset values can be changed are shown. These are: © panel test © timer © configuration © PG functions © interfaces Display Level Ifthe main menu is scrolled with the “4” key, all menus in the Display level are shown. These menus are: © status © analog data ‘© hours counter @ service hours See following pages for overall lst of menus and submenus in the Display and Setup levels. For an explanation of the abbreviated messages in the Display, see list of abbreviations in chapter 7.7.Password level 0 Display and setup level Paneltest | = w Sresserr ior) jeseueay — snusis-s ame sete ——— fee n ‘SN 00000000 temetie off a sees we re dh wy a (Oat Tate Wo A vay OFF oto Password level 0 ‘otal 130008 foot Display level 7 oO Status Typ-Analog data It Hours counter, an Tis Service hours - ae. = meer ‘Motor tomperature pier Barts ~Srhenny | [=mseeion rm eee oo = Eevee ox 1 Beene | [= Poor hour aaa see = Ses i) ee = a-ha = ene aaah, orn — Fits obo nex ston, Meteora Sher lrcen ndpnee mssoane ero C= = Resot ‘Menu selection key - UP . number = Rel wan Scots Spiny tnt dowrarce oe = seneon, Se 1 Samet Menu selection key = DOWN Serols ceplay tex wards Jessuey — snusyy Peer er) ; a~r (0) Specto son) =t20P—bus (09) Password level 1 Display and setup level Je1euey — snuewPassword level 1 Display level Hours counter, on tor wening | Ot separator 5 al naming | otchange hese = Fatt waning ter = Fil waming - v-bete hi wom comp ‘oa a warning automate @ TOsber OC A ot wot menu Verslonamens Syme heck et vw_ | | EX: coozaoo Sr ete Me os) os Seve ‘Analog data, (oh) Total hours oad hours = Tota cutyeyeto = Motor stars = Motor nore = fiend ours tum key Izates Jump to nox submenu, tntrs parameters and passwords sca Menu selection kay ~ UP (B) Scrat pey tox Sownvards Mera selon key DOWN © cro epay ox cowards, Analog input $128 = Anaiog output G Fotans ote higher lav! endo temaln men ( tanem Tosbar 60°o A kay OFF; p1~ of total 13000 load 12034h 0 Into key alan of eurrent messages 38992 ~ Total duty cyto = Duty eyo tom a Reset | inaralp in a ese! | matr starts rom Psat ~ motor starstéay a eximum ~ motoestartemour taximum | Castioad = taste = Motor ot ye19ua5 — snuew iy Hi m a ° ° 3 PA fi a 2 ° a aLanguage Password level 2 w ——j Display and setup level ay VO Test iy Yi mi a fe) z FY fl a 7 ° FA a estou "Paneltest | (s=} w jeseuey — snuoy@ wet mona Verslonsmon abe wo A ‘System check PR A Yow Password level 2 Display level je1euedy — snus) | on tee ta ani Sralog rputst08 og oat 9° ° re Idea of ES inkiates jump to next submenu, een Es cnr permet and pasos messapes 3 ow ees FA Foturns to Moxt higher level and tothe main menu OW Bes Eetgumoe a4 Menu oelecton key — UP Sy: = Bytom ron ° Sco diy tow downwards er eens: FY fa Hie > Hardware version. ‘Monu selection key ~ DOWN Scroll pay toxt UpwardsPassword level 3 Display and setup level ° ° cI z fl a a ° Fd o iy 4 mi a 120-5 (09) —Aecep soi: yn Paneltest | ce jeisuey — snusis-s @ etme ectenere ——— = Sytem cro Be n You |_| 3 0090000 tomatic a 3 * ‘SYS: 85: HW c 214 060 05 oO anne S200. (@ 1 Toate oo R ° hey-OFF pt ® Password level 3 on rd 3 = met 3 Display level a ‘macalenonee moseages | Cucront messages Sab of cron a @ Escape key SE Tecnpnret eno mh ns oe = temo sea nection iy — UP eens ‘Serols play txt downwards 55: = Op. gystom version Menu selection key ~ DOWN Scrolls dpiay text upwards 5 3 Fo Fa Q 7 ° Foaaah Beis TUE A Ey oe e Password level 4 Display and setup level Jeseue5 — snuewPassword level 4 Display level east = tl! warning | ~ 01 separator = inl werog — Otchange = int wang = etter “wot menu Verslonsmeny System chock PR Yow |_| Sx o0000000 sane Svs so HW 214 060 08 ‘eee. automate Print = Mtoe temperature = ADT bate sat = ADT se = on ee = Package a sacha ‘Analog Input St0 8 = Analog ouput ‘nies parameters and passwords, (aa) Eseape toy Fuso ext higher lvel and to the main menu en soleton ay - UP (Sites oweae ‘Menu seloction key - DOWN Serols ply text upwards ~ Prntr output “Settnge 1035 bar 80°C A on Tosber 60°C A koy-OFF pt off total 190008 oad r2034h Jesauey — snuew 3 : i) 3 Fy by EtreKAESER : Ceri ssous Display Level 6 Display Level Data on status and measurements, the hour counter and service hours are displayed at the dis- play level Note The following points refer to password level 4. 6.1 Status Data Status, Print | |= ate cosh | rset |- printer ouput rest ~ mina rin proscure reset ~ metoe sans om = motor stariday ~ motor starchour = fast ona = fast un nie ttor ot a8KAESER Display Level tr el sssrois 614 Display of status i Press the Jj key until “status” appears in the third line of the display and then press the 4) key. ‘Three further readouts are displayed: © Messages © Statistics © Print Messages «Activate the messages menu by pressing the .! key. ‘The submenu is divided into the following options: ‘© event information (message history) ‘The last 100 messages can be displayed. These include alarm messages and service mes- sages. last alarm The time at which the last alarm occurred and the associated alarm number. last maintenance ‘The time at which the last service message occurred and the associated message number. number of current alarm, service messages. call-up of all current messages This option is especially useful for faultfinding because of the display of all current alarm and service messages. ‘The following readouts are possible: Example: 1 —, last maint: 2—l|w ceg 07:31:18 + 3—y— 15.05.98 — blowoff prot.t |-6 1. Display option 2 Type of message w Warning/service message A ‘Alarm message 3 Message status c Message has come 6 Message gone Q message reset 4 Time of arrival of alarm or service message Date of arrival of alarm or service message 6 Actual message a61.2 ESER RESSORS Display Level Statistics = Activate the ‘statistics’ menu by pressing the 4! key. ‘The following statistics are displayed: © total duty cycle in % © duty cycle from a defined day onwards Press J to enter the submenu in which the day can be actualized. This starts a new period of computation. This function should be used to check different settings such as, for example, the efficiency of the different control modes. © maximal air main pressure ‘The highest pressure evaluated up to this point i menu in which this value can be reset. © minimal air main pressure ‘The lowest pressure evaluated up to this point in time is displayed. Press .J to enter the sub- ‘menu in which this value can be reset. ‘© maximal intemal pressure ‘The highest pressure evaluated up to this point in time is displayed. Press .| to enter the sub- menu in which this value can be reset. ime is displayed. Press | to enter the sub- © minimal internal pressure ‘The lowest pressure evaluated up to this point in time is displayed. Press . to enter the sub- ‘menu in which this value can be reset. © motor starts from a defined day onwards Press . to enter the submenu in which the day can be actualized. This starts a new period of computation. © motor starts per day ‘The number of starts during the current day are displayed. Press .J to enter the submenu in which the maximum permissible number of starts is displayed. © motor starts per hour ‘The number of starts during the last hour are displayed. Press _J to enter the submenu in which the maximum permissible number of starts is displayed. © last load run ‘The time and date on which the last changeover from load to idle occurred or on which the compressor was shut down under load is displayed. © last idle run ‘The time and date on which the last changeover from idle to load occurred or on which the ‘compressor was shut down idle is displayed. © last motor off The time and date on which the compressor was last shut down, or was switched to standby when in idle is displayed.es ig Display Level ere assent The following readouts are possible: example: 1 peal, 7.5 bar 80°C R 2—|AMP max.: 3—|P max.= 9. oabar} 1. Current air main pressure and airend discharge temperature 2, Description of statistic 3, Value (percentage, minimum or maximum value) ‘These statistical values can be reset individually. Press the {1} keys until the description of the required value is in the thi Press the .J key to enter the reset submenu. Activate the reset: n submenu of the associated statistical value by pressing the J key. Set to reset: y with the ft key. Enter with the 4! key. Exit the submenu with the ‘eso’ key ine of the display. gygggg Print © Activate the print menu by pressing the .! key. All messages to be printed are displayed. Example: new message event info event infortimer Parameters parameter—file ‘The following readouts are possible: example: 1 _ lL , 7.5 bar 80°C R 2—|printer output Sea ame message | edie t ASSESSES EEeeeaeee ey 1 Current air main pressure and airend discharge temperature 2 Description of status 3 Message to be printedKAESER - oases Display Level Note Error messages cannot be influenced, they are displayed by the system if an error occurs. 6.2 Analog Data Analog data = airmain pressure intamal passa ut et press = end discharge iomperature ial pressure cross ol Separator ronal pressure ferent ~ Sirona discharge temperature re T fnaleg ouputnea Display Level eT sso Display of analog data > Press the J key until ‘analog data’ appears in the third line of the display. wm Press the .J key. All recorded analog data of the compressor package are displayed. Examples: current air main pressure (AMP) current internal pressure ( pi)* current cut-out pressure ( p1(2) ) airend discharge temperature ( ADT ) differential pressure across oil separator ( dp/A )* differential pressure across air fiter ( dp/L )* motor temperature” airend discharge temperature before start aitend discharge temperature rise rate ( dT/s ) differential pressure across cil fter (dp )* package discharge temperature (PDT)" analog inputs 5, 6, 7 and 8° analog output" * optional The following readouts are possible, for example: 7.5 bar 80°C R oie + 1 Current air main pressure and airend discharge temperature 2 Designation 3 ValueKAESER essen 6.3 Display Level Hour Counter [Hour counter 5 = toa hours * = leaahours Stal ity eyoto | So: ofmotor sins = motormours = ona hours = Siw hours = vane operations Yegulator hours 2 1 6-66($4453 Gisela Display Level con Display of Hour Counter «7 Press the J key until hour counter’ appears in the third line of the display. or Press the JJ key. ‘All hours run are displayed, such as total hours load hours total duty cycle number of motor starts motor hours airend hours SIGMA hours load valve ON regulator hours ‘The following readouts are possible, for example: 1 7.5 bar 80°C R 2—| total hours: gue 000015 h 1 Current air main pressure and airend discharge temperature 2 Counter designation 3 Count valueKAESER COMPRESSORS Display Level 64 Service Hours gee e teeta eb te Service hours >| ——_« ~ ta warning | en soparatr intl warning |- ivenangs = ie waning | afer | battenston | motor bearing ehange = inl waning |- erie Serna 5 fal wang omponents 6-68KAESER Display Level Cassses Display of service hours © Press the J key until ‘service hours’ appears in the third line of the display. o Press the J key. All service hours until the next maintenance are displayed. example: oil fiter oil separator oil change air iter V-belts belt tension motor bearing change grease bearings electric components This function can be deactivated in the submenu for initial warming and reset. ‘The following readouts aew possible, for example: 1 t+ 7.5 bar 80°C R 2—/oil filter: 4—| 3000h 2850h 4/5 ne + 1 Current air main pressure and airend discharge temperature 2 Counter designation ‘3. Remaining time to next service (countdown) 4. Preset service intervalKAESER COMPRESSORS Display Level Resetting the service hour counter (maintenance interval counter) ‘Attention! | When the corresponding maintenance has been carried out reset, the re- maining time (3) to the preset maintenance interval (4). as Reset ‘The remaining times of the individual service hour counters can be reset individually. oc Press the J key until the required service hour counter (e.g. oil filter) appears in the third line of the display. = Example: | 7.5 bar 80°C R oil filter: d 3000h 50h ! or Press the .Ikey. 7.5 bar 80°C R oil filter: reset: nJ init. warning: ¢ = Activate submenu reset: n for the corresponding maintenance by pressing the . key. set reset: y with the fi key. oo Press the J key. The remaining time is reset to the preset maintenance interval. The display jumps back to reset: n te Exit the submenu with the ‘esc’ key. ‘The initial warning option also appears in the above submenu. The hours at which an initial warn- ing is displayed before the maintenance interval expires can be entered here. > Press the lj key until ‘init. warning’ appears in the second line of the display. o> Press the _! key. ‘The preset hours can now be changed with the fi} keys. c> Enter with the .J key and exit the submenu with the ‘esc’ key. ‘The preset maintenance /change intervals can be changed in the same way. Select the associated service hour counter and scroll the maintenance interval to the third line of the display. Then press the J key and select the new intervals with the f keys. Enter the new interval with the Jkey and exit the submenu with the ‘esc’ key. Finally set the remaining time to the new service interval with the ‘reset’ key.Display Level KAESER ert sskeaesKAESER Cer sssons Display and Setup Level 7 Display and Setup Level In the display and setup level the panel test, timer, configuration, input and output tests and inter- faces are displayed and their settings can be changed. Note The following points refer to password level 4. 7A Panel Test —=y Paneltest__] {a=} 7-72Display and Setup Level TAA ONS aig Display and setup of panel test m= Press the # key until ‘panel test’ appears in the third line of the display. Press the 4! key. The following display appears: 7.5 bar lamps test: 1 Current air main pressure and airend discharge temperature 2 Designation of test to be carried out 3. Activation of test Lamps test Press the .J key. 1 The setting can be changed from x7 Enter the change with the 4! key. — All LEDs on SIGMA CONTROL should flash. The display jumps back to ‘lamps test n’ automatically after 10 seconds. (no) to ‘y’ (yes) by pressing the f key.Voy 4 Display and Setup Level 7.2 Timer 7-74Display and Setup Level Display and setup of the timer Press the f key until ‘timer’ appears in the third line of the display. or Press the 4! key. All settings affecting the timer can be displayed and changed. ‘Compressor ON/OFF Timer contact pi/p2 Print The following readouts are possible, for example: 1 —t— 7.5 bar 80°C RI comp. ON/OFF: 1 Current air main pressure and £ ; airend discharge temperature pifez eee cone i 2. Various timer channels «Scroll the menus up or down with the ft keys. © Scroll the timer channel to be changed to the third line and activate with the .! key. For example, ‘compressor ON/OFF" (timer channel for the compressor package): 1 ooh e, 1 Current air main pressure and a a. ora, 80°C R airend discharge temperature 2—|ON/OFF day 2 Daily schedule 3—|ON/OFF week = J) 3. Weekly schedule 4—|ON/OFF year % 4 Yearly schedule = Scroll the menus up or down with the J keys. = Scroll the schedule to be changed into the third line and activate with the .I key. example: daily schedule (ON/OFF day) 1 — 1 Current air main pressure and 1 airend discharge temperature 7.5 bar 80°C R 2. First ON/OFF mode (period) 2—|1| ON/OFF day 3. Compressor package ON time in 3—lON: 10:00 J hours and minutes ee 211: 4. Compressor package OFF time cy (ORE ere +00 $ in hours and minutes © The on and off times of the compressor package can be changed by pressing the .! key.KAESER 7 COMPRESSORS Display and Setup Level 7.24 724A 724.2 724.3 General description of the timer The timer has four channels that are allocated fixed tasks © Channel 1 (compressor ON/OFF) switches the compressor package on and off. © Channel 2 (timer contact) can be parameterized to an output 00.......00.5 and is available for any external task. @ Channel 3 (p1/p2) controls the sequencer. The p1/p2 subprogram allows exchange of the ‘two pressure parameters p1 and p2 independent of time. @ Channel 4 (print) controls a timed printout of operational and alarm messages if the timed printout option via the timer is selected in the ‘print’ menu. Four time periods for each day, each week and each year can be programmed for each channel. ‘yearly schedule (month, day of the month, hour, minute), a weekly schedule (weekday, hour, minute) and a daily schedule (hour, minute) is available to the user for entry of switching points. ‘The switching points in the yearly and weekly schedules are entered as periods (with start and end) and the switching points in the deily schedule are entered as points in time. The yearly schedule has the highest and the dally schedule has the lowest priority. The last option in each menu is the delete function with which all entries in a corresponding schedule can be deleted. The yearly schedule An interruption of the cyclic daily schedule may be required if, for example, a public holiday oc- curs on a working day, or if a different schedule is required during holiday periods. These periods can be started and ended at any convenient date and time. if no further such period is scheduled to follow the end of the first period, the program returns to the weekly schedule. As it is not poss- ible to enter the year in the periods, they are not unique, but repeat every year if they are not de- leted. The following conditions must be fulfilled to enable a correctly scheduled sequence of pro- grammed pei © The periods entered must contain all information required (start date, start time, end date, end time, required operational state). The weekly schedule All periods that are repeated during a weekly cycle are entered in the weekly schedule. If the overriding yearly schedule is not active, a current period in the weekly schedule can be activated ‘The following conditions must be fulfilled: © The periods entered must contain all information required (start weekday, start time, end weekday, end time, required operational state). The daily schedule If the overriding yearly or weekly schedule is not active, the dally schedule is effective. The pro- grammed operational state of a switching point remains active untilit is overridden by the oper- ational state of a following switching point or the weekly/yearly schedule activates. The following conditions must be fulfilled: © Only the switching points must be entered. Attentior When the ‘timer’ key is pressed (3, see chapter 4.3.1) only the command from the timer in channel 1 (compressor ON/OFF) is used to control the compressor package. The timer function itself is not influenced, that is, the timer runs continuously in the background. 7-76KAESER Display and Setup Level oni Example 1: itis intended to run a compressor from 05:30 to 12:00 and from 13:00 to 21:10 daily. Itis shut down at weekends from 14:00 Fridays to 05:30 Mondays, during company holidays from 11 July to 26 July, and over the New Year from 12:00 on December 24 to 05:30 on January 2 Menu: timer — compressor ON/OFF ~ ON/OFF day: © 1{ ON/OFF day © 2| ON/OFF day ‘ON: 05:30 ‘ON: 13:00 OFF: 12:00 OFF: 21:10 Enter ‘0’ for day 3 and 4 switching points Menu: timer — compressor ON/OFF — ON/OFF week: © 1| ON/OFF week 1> Friday 1> 14:00 1< Sunday 1< 23:59 1: comp. OFF Enter ‘0’ for week 2 to 4 switching points Menu: timer - compressor ON/OFF - ON/OFF year: © 1| ON/OFF year © 2| ON/OFF year 1> 11.07. 2> 24.12, 1> 00:00 2> 12:00 1< 26.07. 2< 31.12, 1< 23:59 2< 2359 1: comp. OFF 2: comp. OFF © 3] ON/OFF year Enter ‘0’ for year switching point 4, 3> 01.01. 3> 00:00 3< 02.01. 3< 05:30 3: comp. OFFKAESER . COMPRESSORS Display and Setup Level Example 2: Acompressor is required from 6:00 Monday until 22.00 Saturday because of four—shift working in production. Menu: timer ~ compressor ON/OFF ~ ON/OFF week: © 1| ON/OFF week 1> Monday 41> 06:00 1< Saturday 1< 22:00 1: compr. ON Note | ‘>’ isthe start of the period ‘<" Is the end of the period ° is without meaning Note All settings in the ‘ON/OFF compressor’ menu are active only after the timer key has been pressed. Note ‘The timer key Is inhibited on delivery to prevent operator error. It can be en- abled in the ‘configuration - general - function keys’ menu.Display and Setup Level KAESER COMPRESSORSTN : eases Display and Setup Level 7.3 ConfigurationKAESER Display and Setup Level eases 7.34 Display and setup of configuration er Press the f Key until ‘configuration’ appears in the third line of the display. o Press the JJ key. All settings affecting configuration can be displayed and changed, ‘The following readouts are possible: compressor test © control mode © password © periods © general © select function © pressure settings Example: 1 —t— 7.5 bar so°c R compressor cee. 1. Current air main pressure and 2\—| password 4 airend discharge temperature general $ 2 The various submenus 7 Scroll the menus up or down using the tt keys. © Scroll the menu required into the third line and activate with the .J key. Compressor test © Press then {tj keys until “compressor test” appears in the third line of the display. o Press the J key. ‘The menu is divided into the following options: © Comp. test: @ TUVcheck PRV @ TOVcheck ADT alarm TOV check (pressure relief valve) ex Press the fj keys until “PRV n” appears in the third line of the display. ‘The pressure relief valve can be checked for correct function using the following procedure: Press the “OFF” key ("0"). Close the ball vaive at the output of the package. Press the JJ key Press the ¢ Key until the display changes to “PRV y". Enter with the 4! key. Press and hold the “ON” ("I") key until the pressure relief valve opens. As long as the “ONT key is pressed the compressor remains on load and does not switch to idle mode even if the package pressure is exceeded. The internal pressure pi, required to cause the pressure relief valve to blow off, is shown in the fourth line of the display. guggyyKAESER MPRESSORS Display and Setup Level A For reasons of safety, this function must be deactivated when the check is finished. ra) Release the ON key Immediately the pressure relief valve opens to reduce escaping oll mist. TOV check (temperature sensor / shutdown temperature) = Shut down the compressor package and wait until the airend discharge temperature has fallen by approximately 5 °C. The offset value is obtained by subtracting 110 °C from the cur- rent airend discharge temperature. Example: Operational airend discharge temperature 80°C Airend discharge temperature after cooling 75°C Offset value 110°C minus 80°C = 30°C o> Press the {tj keys until “offset=" appears in the third line of the display and then press the 4! key. ex Set the new offset value with the keys and enter with the JJ key. Press the fj keys until “ADT alarm: n” appears in the third line of the display. The temperature sensor can be checked for correct function with the following procedure: Press the “OFF” key (“0”). Press the JJ key Press the ft key until the display changes to “ADT alarm: y". Enter with the 4! key. Press the ON (‘I’) key and switch the compressor package to load. The ADT display now shows the total temperature (airend discharge temperature + offset). If the airend discharge temperature climbs to the previous temperature, the compressor package will be shut down at 110 °C because of the offset. The temperature prevailing at shut- down is displayed in the fourth line of the display by pressing the} key (ADT). 1 Press the {i} keys until “offset=" appears in the third line of the display and then press the JJ key. © Reset the offset temperature to 40 °C with the 1 keys and enter with the .! key. A For reasons of safety, this function must be deactivated when the check is. finished. gagDisplay and Setup Level KAESER 7.38.2 7324 73.22 73.3 CARA — Bar. Me ps. Password ce Staggered access to the functions of the menu tree is possible with the help of a password. When the password menu is entered the cursor blinks over the character at the extreme left. All the available characters can now be scrolled with the tj keys. The required character is selected with the JJ key and the cursor moves one place to the right. This procedure is repeated unti all password characters are entered. The password is checked by pressing the 4! key, if is correct the corresponding level (e.g. L4) is displayed. Exit the password menu with the ‘eso’ key. Enter password e Press the {| key until ‘password’ appears in the third line of the display. o> Press the . key, t= Enter 5—character password with the help of the tJ keys. e Press the 4! key. When the last character is entered the password level is displayed. ‘The following passwords are set in the controller on delivery: Level Password 0 00000 1 BEDX! 2 BEDO 3 WeoRT Display and change of passwords Press the J key to enter the lowest line of the password menu. Press the .J key. The cursor jumps to the password level display. Your own and all sub~passwords can be displayed with the ¢§ keys. Press the JJ key. ‘The cursor jumps to the password display. Your own and all passwords with lower authority can be changed with the ft keys. o> Enter with the J key. o o General «Press the {i Keys until “general” appears in the third line of the display. Press the JJ key. The following information is displayed and can be changed: Version detail Model Part number Serial number ‘The selected compressor model with its corresponding material and serial number is shown here. eoe © Weekday = Press the {!J keys until ‘weekday’ appears in the second line of the display. i Press the JJ key. © Use the fi} keys to select the current day of the week. Enter with the J key.ONS laig Display and Setup Level © Date © Press the J keys until ‘date’ appears in the second line of the display. 7 Press the «key. or Use the {i}. keys to select the current date. or Enter with the key. Repeat the above procedure for the month and year. © Time = Press the {tl Keys until ‘time’ appears in the second line of the display. s Press the «i key. © Use the fi} keys to select the current hour. > Enter with the J key. Repeat the above procedure for minutes. © SummerWinter o Press the ¢) keys until ‘summer/winter ’ appears in the third line of the display. o Press the 4! key. — Summer time from: «Press the fj keys until ‘summer t from’ appears in the second line of the display. o> Press the .! key. «Select the day and month with the tl keys and enter with the .J key each time. wo Press the key and then the ./ key. Select the required hour and minute with the (1) keys and enter with the .J key each time. = Winter time from: Press the f'J keys until ‘winter t from’ appears in the second line of the display. or Press the .! key. w= Select the day and month with the J keys and enter with the .J key each time. Press the J) key and then the .J key. Select the required hour and minute with the (1 keys and enter with the .! key each time. — Hours count: © Press the fi} keys until ‘hours count’ appears in the third line of the display. = Press the .! key. 17 Select the number of hours that must be taken into account at the changeover with the {tl keys and enter with the | key. — Activate time changeover: i Press the fi} Keys until ‘time changeover’ appears in the second line of the display. Press the .! key. © Change ‘n' to ‘y’ using the {'J keys and activate with the .! key. © Date format (dd.mm.yy) © Press the {iJ keys until ‘date format’ appears in the second line of the display. > Press the J key. 1m Use the f} keys to select the required date format. Example: OD.MM.YY 30.08.99 Yy-MM-DD 99-08-30 MM/DD/YY 08/30/99 Enter with the JJ key.Display and Setup Level COMPRESSORS . Time format (hh:mm:ss) > Press the {J keys until ‘time format’ appears in the second line of the display. om Press the JJ key. > Use the fi). keys to select the required time format. Example: hh:mm:ss 08:29:43, hh:mm 08:29 hh:mm:ssAM/PM 08:29:43AM. hh:mmAWPM 08:29AM ex_Enter with the . key. Unit of pressurefoar, hPa, MPa, psi, at, “Hg) sx Press the fj keys until “pressure unit” appears in the second line of the display. > Press the J key. ox Use the fi) keys to select the required pressure unit Example: bar hPa hectopascal MPa megapascal \ psi pressure per square inch at atmospheric gauge pressure “Hg millimetres of mercury column o> Enter with the 4! key. Unit of temperature (°C, K, °F) «Press the fi} keys until ‘temperature unit’ appears in the second line of the display. ox Press the .I key. or Use the J. keys to select the required pressure unit. Example: 20°C degrees Celsius 68°F degrees Fahrenheit 293K Kelvin or Enter with the J key.Naya] Boi ssseas Display and Setup Level @ Function keys 1 Press the {}j keys until ‘function keys’ appears in the third line of the display and then press the ./ key. 1 Allfunctions in this menu can be inhibited or enabled with the exception of the ON key. ‘Change the parameter ‘active: y/n’ after the corresponding function with the f'J keys and enter with the .! key. Inhibited keys now have no function. This is intended as protection against unauthorized use. ‘The preset periods refer to an inhibit time after a key operation. — Remote key 1 Press the (tl) keys until ‘remote key’ appears in the second line of the display. — Timer key Press the ¢ keys until ‘timer key’ appears in the second line of the display. - Onkey > Press the {tJ keys until ‘on key’ appears in the second line of the display. — Idle key > Press the {J} keys until ‘idle key’ appears in the second line of the display. 7.3.4 Pressure settings © Press the ft} keys until ‘p settings’ appears in the thi i Press the JJ key. 7.3.4.1 Compressor Pressure parameters important for the compressor are displayed and/or setup in the following submenus. «Press the .J key to branch into the submenus. 7.3.4.1.1 Air main pressure (AMP) sx Press the f'J keys until ‘AMP’ appears in the third line of the display. ox Press the .J key. This menu is divided into the following options: © Airmain pressure p1 er Press the {if keys until ‘AMP p1’ appears in the third line of the display and then press the key. - AMP p1 Press the .! key so that the cut-out pressure for air main pressure p1 can be set with the fi keys. Note ‘The maximum value of the cut-out pressure corresponds to the nominal Package pressure. Enter with the .J key. — Air main pressure p1 hysteresis, ‘The hysteresis is the margin between the cut—out pressure and the pressure at which the package cuts in again.Vays] Display and Setup Level erases @ Press the ft. keys until ‘p1H=" appears in the third line of the display and then press the JJ key. i Set the hysteresis for p1 with the fj keys. Note | The minimum value is 0.3 bar, the maximum value is related to the nominal package pressure. wo Enter with the J key. — Pressure increase dp1 When extemal load control is activated this value is added to air main pressure p1 and serves as an upper safety limit should the extemal controller malfunction. o> Press the (!J keys until the preset pressure increase p1 can be read. © Airmain pressure p2 ‘The compressor package can be run at a second pressure setting (p1> p2). = Press the tl) keys until ‘AMP p2’ appears in the third line of the display and then press the J key. — Air main pressure p2 2 Press the J key to allow the cut-out value for air main pressure p2 to be set with the 1 keys. Note | The maximum value for the cut-out pressure corresponds to pt. © enter with the 4! key. Air main pressure p2 hysteresis ‘The hysteresis is the margin between the cut-out pressure and the pressure at which the package cuts in again. © Press the tl keys until‘p2H=" appears in the third line of the display and then press the .J key. 7 Set the hysteresi for p2 with the ft keys. Note | The minimum value is 0.3 bar, the maximum value is related to the nominal Package pressure. or Enter with the 4! key.KAESER erie sssroats Display and Setup Level © Airmain pressure low ‘A waming message can be activated if the air main pressure falls below a freely selected value. It is always active (even if the compressor package is shut down), but resets automati- cally if the pressure rises above the set value (plus hysteresis) again. er Press the {keys until ‘AMP low’ appears in the third line of the display and then press the JJ key. = Warning limits Press the (tJ. keys until ‘AMP low’ appears in the third and ‘wamin, the display. sx The ‘warning limits’ submenu is selected with the _J key. ‘The limits for ‘AMP low warning’ are shown in this submenu. ‘The minimum value is preset by the controller. ‘The maximum value is related to the pressure set for p1. Example: warning limits * in the fourth lines of ptmax= 7.5bar pt/min = 1.0bar w= Exit the submenu with the ‘eso’ key. — Waring ex Press the fl. keys until ‘waring=’ appears in the third line of the display. wx Press the 4! key to allow the cutout pressure for the warning message to be set by the tb keys within the preset limits. Enter with the 4J key. — Hysteresis limits w Press the fi). Keys until ‘AMP low’ appears in the lines of the display and then press the .J key. = Set the hysteresis limits with the JJ and the {tl keys. Example: W hys. limits ptH/max= 1.0bar J) ptH/min = 0.3bar Exit with the ‘esc’ key. — Hysteresis «Press the fi} keys until ‘W hys= ...” appears in the third line of the display. e Press the .J key to set the desired value for the warning message hysteresis with the (il keys within the preset limits. Enter with the 4! key. — Activating air main pressure low i Press the ). Keys until ‘AMP low’ appears in the second and ‘act.:n' in the third lines, of the display and then press the .! key. «= Change from ‘act.: n’ to ‘act.: y’ with the ft key and enter with the 4J key. and ‘Whys:KAESER Display and Setup Level CoS © Airmain charging A regulating element in the air main is activated so that ‘overloading’ and thus destruction of the air treatment components is prevented when the air center is run up. ‘Attention! ] This function is only useful if a shutdown of the package, e.g. during mainte- nance and the associated closing of the air main charging element does not lead to problems with the compressed air supplies. © Press the J keys until ‘AM charging’ appears in the third line of the display and then press the JJ key. = Air main charging pressure settings © Press the ,! key so that the desired p value for air main charging can be set with the keys. w Enter with the 4J key. Air main charging hysteresis o Press the {iJ keys until ‘p—Hyst. press the J key. © Set the desired air main charging hysteresis with the # keys. o Enter with the J key. © Boosters If a booster is installed downstream of a screw compressor then the booster may only be run if a defined pressure exists at its inlet. It is possible to program an enable signal related to this pressure. sx Press the (J. keys until “booster” appears in the third line of the display and then press the JI key. = Pressure settings ex Press the J. keys until “booster” appears in the second line of the display. 1 Press the J key so that the desired pressure switching point for the booster can be set with the f keys. > Enter with the 4! key. — Hysteresis = Press the (1, keys until ‘booster hys’ appears in the second line of the display and then press the JJ key. i Press the ,! key So that the desired hysteresis can be set with the fl} keys. er Enter with the J key. .’ appears in the third line of the display and then — Activating the booster ‘The output address via which the booster is controlled is displayed here «> Press the (i. keys until “act.: n” appears in the third line of the display and then press the 4 key. = Change from “act.: n” to “act.: y” and enter with the .J key.Display and Setup Level 7.3.4.2 Vacuum pump {n following submenus parameters important for the vacuum pump are displayed and/or set. o> Press the .! key to branch into the submenus. 7.3.4.2.1 Air main pressure (AMP) = Press the {i Keys until ‘AMP’ appears in the third line of the display. o> Press the 4! key. This menu is divided into the following options: © AMP pt © AMP high © AMP p2 © pressure fall © Airmain pressure pt «> Press the {tf keys until “AMP p1” appears in the third line of the display and then press the 4! key. - AMP pt © Press the .! key so that the cut-out pressure for air main pressure p1 can be set with the ft keys. > Enter with the JJ key. — Air main pressure p1 hysteresis ‘The hysteresis is the margin between the cut-out pressure and the pressure at Which the package cuts in again. «Press the J keys until “piH=" appears in the third line of the display and then press the 4 key. Set the hysteresis for p1 with the fil keys. Enter with the J key. © Airmain pressure p2 ‘The compressor package can be run at a second pressure setting (p1>p2). © Press the f\J keys until “AMP p2" appears in the third line of the display and then press the I key. = AMP p2 © Press the .J key to allow the cut-out value for air main pressure p2 to be set with the fi} Enter with the 4! key. — Air main pressure p2 hysteresis ‘The hysteresis is the margin between the cut-out pressure and the pressure at which the package cuts in again. o> Press the fi). keys until “p2H=" appears in the third line of the display and then press the JJ key. o> Set the hysteresis for p2 with the ft keys. > Enter with the 4 key.Display and Setup Level Seis © AMP high This pressure value is for information only and has no switching function. «= Press the ff keys until “AMP high” appears in the third line of the display and then the key = Warning limits Press the {}J keys until “AMP high” appears in the third and ‘warning=" in the fourth lines of the display. cx The ‘warning limits’ submenu is selected with the J key. The limits for ‘AMP high warning’ are shown in this submenu. ‘The minimum value is related to the pressure set for p1. ‘The maximum value is preset by the controller. Example: warning limits ph/max= 1000hPa ph/min= 500hPa Exit the submenu with the ‘eso’ key. - Warning © Press the J. key until “waring=” appears in the third line of the display. Press the . key to allow the cutout pressure for the warning message to be set by the {tJ keys within the preset limits. > Enter with the 4! key. — Hysteresis limits «Press the fi). Keys until “AMP high” appears in the third and “W hys.=" in the fourth lines of the display and then press the 4! key. «Set the hysteresis limits with the J and the i keys. Example: W hys. limits phH/max= 100hPa phH/min= hPa Exit with the ‘esc’ key. — Hysteresis > Press the ft). keys until “W hys= ...” appears in the third line of the display. Press the .! key to set the desired value for the warming message hysteresis with the keys within the preset limits. Enter with the J key. = Activating air main pressure high © Press the f') keys until “AMP high” appears in the second and “act.: n” in the third lines of the display and then press the 4! key. © Change from “act.: n” to “act.: y" with the f| key and enter with the JJ key.