PARTS IDENTIFICATION

KSR 5-1
KSR HEAD ASSEMBLY
2801-010000-00 2/13/1996

KSR 5-2
KSR HEAD ASSEMBLY
2801-010000-00
Item Part Number: Description: Qty: Notes:
1 2801-011000-00 Weld Head As s em bly Com plete 1
2 2801-012000-00 Cam Hous ing - 1 As s em bly Com p. 1
3 2801-013000-00 Bas e Hous ing As s em bly Com plete 1

KSR 5-3
WELD HEAD ASSEMBLY
2801-011000-00 8/13/1999

KSR 5-4
 W ELD HEAD ASSEMBLY
2801-011000-00
Item Part Number: Description: Qty: Notes:
1 2801-011000-01 Weld Block 1
2 2801-011000-02 Connector 2
3 2801-011000-03 Pin 2
5 2801-011000-05 Support Plate 1
7 2809-011100-07 Strap Guide 1 12m m Strap
8 2801-011000-14 Tim ing Belt Pulley 1
9 2801-011200-00 Clam p 2 1
10 2801-011300-00 Os cillator 1
11 2801-011400-00 Slide Plate 1
12 2801-011000-18 ** Slide Plate Guide 1 Strap Exit Side
13 2801-011000-19 ** Slide Plate Guide 1 Strap Entry Side
17 2801-011000-23 Eccentric Bolt 1
18 2809-011100-24 Strap Guide 1 16m m Strap
19 2809-011000-25 Strap Guide 1 10m m Strap
21 2801-011000-28 Spacer Bus hing 1
22 2801-011100-00 Strap Stop Guide 1
23 2801-011000-29 Guide 1
32 NT 18 Socket Cap Screw 2
33 NT 2222 Lock Was her 2
37 NT 179 Socket Cap Screw 4
38 NT 176 Lock Was her 2
39 NT 1944 Cam Follower 2
44 NT 43 Snap Ring 1
46 NT 420 Spacer 5
47 NT 1949 ** Flange Bearing 2
48 NT 1952 ** Bearing 1
49 NT 1954 ** Bearing 4
50 NT 1942 ** Needle Bearing 2
51 NT 1012 Snap Ring 2
52 1006-0198 Socket Cap Screw (Low) 4
53 NT 27 Socket Cap Screw 2
54 NT 210 Socket Cap Screw 1
55 NT 2013 Tens ion Spring 1
56 NT 48 Hex Nut 1
57 NT 1386 Spacer 2
58 4238-201 Strap Guide 1 10m m Strap
59 9191-011 Lock Was her 2 10m m Strap
60 NT 179 Socket Cap Screw 2 10m m Strap
61 1006-0211 Spacer 2

Note - Spacers should be installed as needed to Ensure no binding of clamps occurs.

Connector bearings should not bind on shaft.

KSR 5-5
STRAP STOP ASSEMBLY
2801-011100-00 5/21/1997

KSR 5-6
STRAP STOP ASSEMBLY
2801-011100-00
Item Part Number: Description: Qty: Notes:
1 2801-011000-07 Sens or Flag Support 1
2 2801-011000-08 Strap Stop Guide 1
3 2801-011000-09 Bolt 1
4 2801-011000-12 ** Strap Stop Arm 1
5 2801-011000-13 Strap Stop Guide 1
6 2801-011000-11 Sens or Flag 1
10 NT 695 Socket Cap Screw 4
11 NT 1673 Lock Was her 4
12 NT 105 Hex Head Bolt 1
13 NT 14 Nut 1
14 NT 3 Snap Ring 1
15 NT 1946 Radial Bearing 1

KSR 5-7
CLAMP 2 - COMPLETE
2801-011200-00 12/03/1997

KSR 5-8
CLAMP 2 - COMPLETE
2801-011200-00
Item Part Number: Description: Qty: Notes:
1 2801-011000-15 Clamp 2 1
2 2801-011000-04 ** Shackle 1
3 2801-011000-21 ** Gripper Pad 1
10 NT 449 Socket Cap Screw 2
11 NT 533 Lock Washer 2

KSR 5-9
OSCILLATOR - COMPLETE
2801-011300-00 12/03/1997

KSR 5-10
OSCILLATOR - COMPLETE
2801-011300-00
Item Part Number: Description: Qty: Notes:
1 2801-011000-16 Oscillator 1
2 2801-011000-04 ** Shackle 1
3 2801-012200-10 ** Gripper Pad 1
10 NT 449 Socket Cap Screw 2
11 NT 533 Lock Washer 2

KSR 5-11
SLIDE PLATE - COMPLETE
2801-011400-00 12/03/1997

KSR 5-12
SLIDE PLATE - COMPLETE
2801-011400-00
Item Part Number: Description: Qty: Notes:
1 2801-011000-17 Slide Plate 1
2 2801-012200-10 ** Gripper Pad 2
3 2801-011000-22 ** Pad 1

KSR 5-13
CAM HOUSING - 1 ASSEMBLY - COMPLETE
2801-012000-00 2/2/1996

KSR 5-14
CAM HOUSING -1 ASSEMBLY
2801-012000-00
Item Part Number: Description: Qty: Notes:
1 2801-012100-00 Cam Assembly Complete 1
2 2801-012200-00 Lever Assembly Complete 1
3 2801-012300-00 Cam Housing Assembly Complete 1
5 2801-012000-01 Timing Pulley 1
10 NT 1940 ** Timing Belt 1
11 NT 447 Socket Cap Screw 4
12 NT 1672 Lock Washer 4
13 NT 683 Set Screw 1
15 ME 1756 Sealer Motor (220/480V) 1

KSR 5-15
CAM PLATE ASSEMBLY WITH WORM GEAR
2801-012100-00 2/6/1996

KSR 5-16
CAM PLATE ASSEMBLY WITH WORM GEAR
2801-012100-00
Item Part Number: Description: Qty: Notes:
1 2801-012100-A00 Cam Shaft complete 1
2 2801-012100-09 Spacer 4
3 2801-012100-11 Plate 1
4 2801-012100-12 Sensor Flag 1 Single Lobe
5 2801-012100-13 Sensor Flag 1
6 2801-012100-14 Knob 1 optional
8 2801-012100-16 Sensor Flag 1 Double Lobe
20 NT 1997 Socket Cap Screw 4
21 NT 66 Lock Washer 4
22 NT 19 Washer 4
23 NT 548 Set Screw 2
24 NT 1067 ** Spacer 1
30 NT 23 Socket Cap Screw 2
31 NT 176 Lock Washer 2
32 NT 1950 Bearing 2
33 NT 7 Snap Ring 1
40 NT 1939C00 Worm Gear Assembly Complete 1
41 NT 565 Spacer 1 As needed

KSR 5-17
CAM SHAFT ASSEMBLY
2801-012100-A00 7/23/1996

KSR 5-18
CAM SHAFT ASSEMBLY
2801-012100-A00
Item Part Number: Description: Qty: Notes:
1 2801-012100-01 Cam (Clamp 1) 1
2 2801-012100-02 Slide Plate Cam 1
3 2801-012100-03 Oscillator Cam 1
4 2809-012100-04 Strap Stop Cam 1
5 2801-012100-05 Cam (Clamp 2) 1
6 2801-012100-06 Pivot Arm Cam 1
7 2809-012100-07 Cam Shaft 1
8 2801-012100-08 Retaining Washer 1
11 NT 1937 Key 1
12 NT 1892 Key 1
13 NT 35 Key 1
14 NT 1956 Bearing 1
15 NT 61 Lock Washer 1
16 NT 49 Hex Screw 1

KSR 5-19
LEVER ASSEMBLY
2801-012200-00 2/7/1996

KSR 5-20
LEVER ASSEMBLY
2801-012200-00
Item Part Number: Description: Qty: Notes:
1 2801-012200-01 Lever 3
2 2801-012200-02 Shaft 1
3 2801-012200-03 Shaft 3
4 2801-012200-04 Dowel Pin 3
6 2801-012200-06 Dowel Pin 3
7 2801-012500-00 Clamp 2 - Pusher Complete 1
12 2801-012200-12 Pusher Connector, Short 2
13 2801-012200-13 Pusher Connector, Long 1
17 2801-012200-17 Spring Plate 1
18 2809-012700-00 ** Clamp 1 - Complete 1
30 NT 88 Hex Nut 3
31 NT 2014 Set Screw 3
32 NT 2003 Socket Cap Screw 3
33 NT 1931 Compression Spring 1
34 NT 1930 Compression Spring 2
35 NT 721 Du-Bushing 6
36 NT 2961 Cam Roller 3
37 NT 891 Set Screw 6
38 NT 40 Du-Bushing 6
39 NT 200 Socket Cap Screw 3
40 NT 1672 Lock Washer 3
41 NT 3 Snap Ring 3
42 NT 1972 Retainer Clamp 3
43 NT 90 Hex Screw 3
44 NT 16 Hex Nut 3
45 NT 681 Spacer 2

KSR 5-21
Cam Housing 1 Assembly
2809-012300-00 03/16/2007

5-22
Cam Housing 1 Assembly
2809-012300-00 9/5/2013
Item Part Number Description: Qty Notes:
1 2809-012300-01 Cam Housing - Upper Casting 1
2 2809-012310-00 Motor Mount 1
4 2809-012300-04 Lever 1
5 2801-012300-05 Slide Plate Lever 1
6 2801-012200-02 Bolt 1
7 2801-012300-07 Spacer Ring 2
8 2801-012200-03 Pin 2
9 2801-012300-09 Lever 1
10 2801-012300-10 Shoulder Bolt 1
11 2801-012300-11 Shaft 1
12 2801-012300-12 Shaft 1
13 2801-012300-13 Mounting Plate 1
14 2801-012300-14 Link Plate 2
15 2801-012300-15 Pin 2
16 2801-012300-16 Pressure Plate 1
17 2801-013500-14 Socket Cap Screw 1
18 2809-012300-18 Flange Plate 1
19 2830-012300-19 Spacer Block 1 EAM ( )
30 NT 171 Low Head Socket Cap Screw 2
31 NT 1672 Lock Washer 9
32 NT 1929 Compression Spring 2
33 NT 2961 Support Roller 3
34 NT 721 Du-Bushing 6
35 NT 718 Spacer 1
36 NT 891 Set Screw 2
37 NT 201 Set Screw 2
38 NT 105 Hex Head Screw 2
39 NT 15 Washer 6
40 NT 163 Socket Cap Screw 4
41 NT 145 Socket Cap Screw 2
42 NT 61 Lock Washer 5
43 NT 263 Hex Head Screw 4
44 NT 87 Lock Washer 4
45 NT 89 Washer 4
46 NT 3 E-Clip 2
47 NT 101 External Retaining Ring 2
48 NT 804 Nylock Nut 1
49 NT 65 Socket Cap Screw 1
50 NT 520 External Retaining Ring 4
51 NT 27 Socket Cap Screw 2
52 NT 176 Lock Washer 2
53 NT 309 Washer 2
54 1006-0419 Socket Cap Screw 1
55 NT 2998 Bushing 3
56 NT 1947 Female Rod End - Right 1
57 NT 2274 Die Spring 1
58 NT 3438 Low Head Socket Cap Screw 7

5-23
CLAMP 1 - ASSEMBLY
2809-012700-00 05/21/2002

KSR 5-24
CLAMP 1 ASSEMBLY
2809-012700-00 5/29/2003
Item Part Number: Description: qty: Notes:
1 2801-012200-08 Oscillator Pusher 1
2 2809-012210-00 Clamp 1 Complete 1
4 2801-012200-16 Shoulder Bolt 1
5 2801-012200-15 Bushing 1
6 2809-012400-06 Knife 1
7 2801-012200-11 Pin 2
10 NT 477 Cam Roller 2
11 NT 1012 External Retaining Ring 2

KSR 5-25
CLAMP 2 PUSHER COMPLETE
2801-012500-00 12/3/1997

KSR 5-26
CLAMP 2 PUSHER COMPLETE
2801-012500-00
Item Part Number: Description: Qty: Notes:
1 2801-012200-07 Clamp 2 Pusher 1
2 2801-012200-05 Pin 2
10 NT 477 ** Cam Follower 2
11 NT 1012 Snap Ring 2

KSR 5-27
BASE HOUSING ASSEMBLY - COMPLETE
2801-013000-00 2/1/1996

KSR 5-28
BASE HOUSING ASSEMBLY - COMPLETE
2801-013000-00
Item Part Number: Description: Qty: Notes:
1 2801-013100-00 High Tension Assembly 1
2 2801-013200-00 Pivot Arm Assembly 1
3 2801-013600-00 High Tension Drive Assembly 1
4 2801-013700-00 Feed-Fast Take Up Assembly 1
5 2801-013800-00 Base Housing Assembly 1

KSR 5-29
HIGH TENSION UNIT ASSEMBLY
2801-013100-00 10/11/1999

KSR 5-30
HIGH TENSION UNIT ASSEMBLY
2801-013100-00
Item Part Number: Description: Qty: Notes:
1 2801-013100-01 Ring 1
2 2801-013100-02 Bushing 1
3 2809-013100-03 Flange 1
4 2801-013100-04 Tension Shaft 1
5 2801-013100-05 Sprocket 1
6 2801-013100-06 ** Tension Wheel 1
7 2801-013100-07 Adapter 1 12mm ( )
8 2801-013100-08 Pulse Wheel 1 4 Lobe
9 2801-013100-09 Adapter 1 16mm ( )
10 2801-013100-10 Pulse Wheel 1 8 Lobe
14 1006-0224 Spacer 1 EAM Change
15 NT 1926 Planetary Gear Unit 1 use w / Item 2 pg. 5-33
16 NT 637 Snap Ring 1
17 NT 1941 One-Way Ball Clutch 1
18 NT 1935 Snap Ring 1
19 NT 1958 Bearing 1
20 NT 1934 Snap Ring 1
21 NT 546 Key 1
22 NT 34 Key 1
23 NT 157 Snap Ring 1
24 NT 1052 Spacer 0 As needed
25 NT 1484 Spacer 0 As needed
26 NT 891 Set Screw 1
27 NT 1955 Bearing 1
28 NT 2222 Lock Washer 6
29 NT 556 Socket Cap Screw 6
30 NT 1996 Socket Cap Screw 4
31 NT 74 Lock Washer 4
32 NT 12 Washer 4
33 NT 1926 K Planetary Gear Unit 1 use w / Item 7 pg. 5-33

KSR 5-31
DEFLECTOR - PRESSURE LEVER ASSEMBLY
2801-013200-00 1/29/1996

KSR 5-32
DEFLECTOR - PRESSURE LEVER ASSEMBLY
2801-013200-00
Item Part Number: Description: Qty: Notes:
1 2801-013200-01 Pivot Arm 1
2 2809-013200-02 ** Deflector Wheel 1 12mm ( )
3 2801-013200-03 Pivot Shaft 1
4 2801-013200-04 Shaft 3
5 2801-013200-05 ** Brass Shoe 1
6 2801-013200-06 Spring Block 1 use w/ item 19&18
7 2801-013200-07 Shaft Bolt 1
8 2801-013200-08 Spring Plate 1
9 2801-013200-09 Shoe Support Saddle 1
10 2801-013200-10 Threaded Bolt 1
11 2809-013200-11 Deflector Wheel 1 16mm ( )
15 NT 1948 Rod End 1
16 NT 804 Lock Nut 1
17 NT 75 Washer 1
18 NT 2011 Compression Spring 1 use w/ item 6
19 NT 1928 Compression Spring (23 mm long) 1 use w/ item 6
20 NT 62 Du-Bushing 2
21 NT 1961 Bearing 2
22 NT 3 Snap Ring 1
23 NT 550 Du-Bushing 1
24 NT 101 Snap Ring 6
25 NT 407 Roll Pin 2
26 1006-0197 Flat Head Screw 1
27 1006-0091 Hex Nut Low 1
28 1006-0248 Hex Nut Low 1
29 1006-0202 Spacer 2 use as needed
30 2809-013200-06 Spring Block 1 use w/ item 31
31 0101-013000-08 Spring (38 mm long) 1 use w/ item 30

KSR 5-33
HIGH TENSION DRIVE ASSEMBLY
2801-013600-00 10/11/1999

KSR 5-34
HIGH TENSION DRIVE ASSEMBLY
2801-013600-00
Item Part Number: Description: Qty: Notes:
1 2801-013300-06 Tension Belt Pulley 1
2 2801-013300-02 Pinion Shaft (17 spline) 1 use w / Item 15 pg 5-29
3 2801-013300-03 Bearing Flange 1
4 2801-013600-04 ** Clutch Armature 1 Springless
5 1006-0330 Spacer 1
6 2801-013300-04 Clutch Armature 1 with Spring
7 2801-013300-07 Pinion Shaft (21spline) 1 use w / Item 33 pg 5-29
15 NT 1960 Bearing 2
18 NT 564 Snap Ring 3
19 NT 179 Socket Cap Screw 4
20 NT 176 Lock Washer 4
21 NT 656 Pin 3
23 NT 340 Key 1
24 NT 7 Snap Ring 1
25 NT 556 Socket Cap Screw 6
26 NT 2222 Lock Washer 6
27 NT 1959 Bearing 2
28 ME 1754E00 Clutch Complete 1
29 ME 1754E01 Clutch Coil 24 V DC 1
30 ME 1754E02 ** Clutch Rotor 1
31 NT 328 Cheese Head Screw 3 Not used on item #4
32 NT 1495 Lock Washer 3 Not used on item #4

KSR 5-35
FAST-FEED TAKE-UP UNIT ASSEMBLY
2801-013700-00 4/3/1996

KSR 5-36
FAST-FEED / TAKE-UP UNIT ASSEMBLY
2801-013700-00 Modified 12/4/2002
Item Part Number: Description: Qty: Notes:
1 2801-013400-08 Fast Feed / Take-Up Pulley 1
2 2801-013400-02 Shaft 1
3 2801-013400-03 Sprocket 1
4 2801-013400-04 Feed Wheel 1 Smooth Steel
5 2801-013600-04 ** Armature 1 Springless
6 2801-013400-06 Spacer 1
7 2809-013700-07 ** Feed Wheel 1 Knurled Steel
8 1006-0330 Spacer 1
9 2801-013400-09 Hub 1
15 NT 1960 Bearing 2
18 NT 564 Snap Ring 2
19 NT 179 Socket Cap Screw 8
20 NT 176 Lock Washer 8
21 NT 656 Dowel Pin 3
23 NT 340 Key 1
24 NT 1936 Key 1
25 NT 7 Snap Ring 1
26 NT 157 Snap Ring 1
27 NT 1959 Bearing 1
28 NT 1951 Bearing 2
29 NT 2229 ** Chain Complete 1 Includes #29 & 30
30 NT 2231 Chain Lock 1
31 NT 718 Spacer 1
32 NT 2301 ** Poly. V-Belt PJ 914 1 Standard ( )
33 NT 2230 Roller Chain 1
34 NT 1955 Bearing 1
35 NT 2301S Poly V-Belt PJ 889 1 Slow ( )
36 ME 1754E01 Clutch Coil 24 V DC 1
37 ME 1754E02 ** Clutch Rotor 1
38 NT 677A011 Brake Coil 24 V DC 1
39 ME 892A02 Armature 1
40 NT 1938 Key 1
41 1006-0331 Set Screw 1
44 NT 725 Cheesehead Screw 3
45 1006-0125 Rib Washer 3
46 NT 681 Spacer 1 as needed
47 NT 327 Spacer 1 as needed
48 1006-0202 Spacer 1 as needed

KSR 5-37
BASE HOUSING ASSEMBLY
2801-013800-00 2/27/2002

KSR 5-38
BASE HOUSING ASSEMBLY
2801-013800-00
Item Part Number: Description: Qty: Notes:
1 2801-013500-01 Housing 2 1
3 2801-013500-03 Motor Plate 1 w/o Stop
4 2801-013500-04 Motor Support 1
5 2801-013500-05 Brass Shoe Adjustment Plate 1
6 2801-013500-06 Shock Support 1
7 2801-013500-25 Chain Tensioner Bar 1
8 2801-013500-26 Sprocket 1
9 2801-013500-23 Tensioner Roller 1
10 2801-013500-10 Tensioner Shaft 1
11 2801-013500-24 Tensioner Bar 1
12 2801-013500-12 Sensor Plate 1
13 2801-013500-13 Tension Spring Block 1
14 2801-013500-14 Socket Cap Screw 1
15 2801-013500-15 Stand Off Bolt 2
16 2801-013500-16 Stand Off Bolt 3
17 2801-013500-27 Shoulder Bolt 1
18 2801-013500-22 Timing Pulley 1
19 2801-013500-19 Cover Plate 1 with Stop
20 2801-013500-21 V-Belt Pulley 1 Fast ( )
21 2801-013500-28 Tension Adjustment Bracket 1 Optional ( )
22 2801-013500-31 Poly. V-Belt Pulley 1 Slow ( )
23 2801-013500-32 Adjustment Bolt 1 ()
31 NT 192 Bearing 2
32 NT 24 Snap Ring 1
33 NT 105 Hex Screw 1 Fine Thread
34 NT 61 Lock Washer 2
35 NT 82 Thick Washer 2
36 NT 6 Socket Cap Screw 2
37 NT 66 Lock Washer 10
38 NT 399 Thick Washer 2
39 NT 264 Hex Screw 2
40 NT 87 Lock Washer 2
41 NT 89 Washer 2
42 NT 1954 Bearing 2
43 NT 185 Hex Screw 2
44 NT 74 Lock Washer 2
45 NT 16 Hex Nut 1 Fine Thread
46 NT 2020 Shock Absorber 1
47 NT 101 Snap Ring 1
48 NT 166 Socket Cap Screw 3
49 NT 144 Socket Cap Screw 2
51 NT 8 Socket Cap Screw 2
52 NT 12 Washer 2
53 NT 2015 ID Plate 1
54 NT 119 Hex Screw 4
55 NT 548 Set Screw 2
56 NT 1371 Socket Cap Screw 2 Low
60 ME 1756 Motor 200/480V Complete 1
61 NT 97 Roll Pin 2 Optional ( )
KSR 5-39
 BASE HOUSING ASSEMBLY
2801-013800-00
Item Part Number: Description: Qty: Notes:
62 NT 48 Hex Nut 1
63 NT 1885 Set Screw 1
64 NT 547 Key 1
65 ME 2259 Motor Cover 1
66 ME 2260 Motor Fan 1
67 NT 90 Hex Screw 2
68 NT 1484 Spacer 2
69 NT 2925 Set Screw 1 ()
70 NT 14 Hex Nut 1

KSR 5-40
NOTES:

KSR 5-41
STRAP GUIDES - GATES ASSEMBLY
2801-014000-00 2/23/1996

NOTE: Washer item 24 is spot

welded to the inside of item 12 & 11.
KSR 5-42
STRAP GUIDES - GATES ASSEMBLY
2801-014000-00
Item Part Number: Description: Qty: Notes:
1 2801-014000-01 Strap Guide 1 Optional
2 2801-014000-02 Strap Gate 2 - Right 1 Optional
3 2801-014000-03 Strap Gate 2 - Left 1 Optional
4 2801-014000-04 Right Angle 1 Optional
5 2801-014000-05 Left Angle 1 Optional
6 2801-014000-06 ** Entrance Angle 1
7 2801-014000-07 Entrance Block 1
10 2801-014000-10 Groove Tip 1
11 2809-014010-00 Gate - Right 1
12 2809-014200-00 Gate - Left 1
19 NT 15 Washer 2
20 NT 184 Socket Cap Screw 4
21 NT 74 Lock Washer 4
22 1006-0214 Hex Bolt 4
23 NT 685 Compression Spring 8
24 NT 12 Washer 8 16mm ( )
25 NT 535 Lock Nut 4
26 NT 65 Socket Cap Screw 2
27 NT 61 Lock Washer 2
28 NT 1313 Roll Pin 2

KSR 5-43
GUARDS ASSEMBLY
2801-015000-00 10/12/1999

KSR 5-44
GUARDS ASSEMBLY
2801-015000-00
Item Part Number: Description: Qty: Notes:
1 2801-015100-00 Guard 1 1
2 2801-015000-02 Guard 2 1
3 2801-015000-03 Guard 3 1
4 2801-015000-04 Stand Off 1
5 2801-015000-05 Stand Off 2
6 2801-015000-06 Stand Off 3
7 2801-015000-07 Stand Off 1
8 2801-015000-08 Strap Tube (Long, for side seal) 1
9 2801-015000-09 ** Strap Tube (Short, for unitizer) 1
10 0101-010000-17 Bumper 1
18 1025-0408 Wire Protector 1
19 NT 592 Thick Washer 7
20 NT 184 Socket Cap Screw 2
21 NT 74 Lock Washer 2
22 NT 1765 Lock Screw 8
23 NT 339 Washer 1

KSR 5-45
SENSORS & PLUGS ASSEMBLY
2801-016000-00 10/12/1999

KSR 5-46
SENSORS & PLUGS ASSEMBLY
2801-016000-00
Item Part Number: Description: Qty: Notes:
1 2801-016000-01 Mounting Plate 1
2 2801-016000-02 Spacer 1
3 1306-014000-26 Cable Protector 1
10 2801-016000-05 Receptacle Housing 24 P w/clasps 1
11 ME 1770 Pin Insert 24 P 1 use w / Item #10
12 2801-016000-03 Receptacle Housing 10 P w/clasps 1
13 ME 1772 Pin Insert 10 P 1 use w / Item #12
14 ME 1353 Receptacle 3 P with cover 1
15 ME 411 ** Proximity Sensor 4
16 ME 1801 ** Proximity Sensor 1
17 ME 1821 Straight Connector 1
18 ME 1820 Flex Cable Tube 1
19 ME 1828 Plug Housing 24 P 1 use w / Item #10
20 ME 1827 Socket Insert 24 P 1 use w / Item #19
21 ME 1830 Plug Housing 10 P 1 use w / Item #12
22 ME 1829 Socket Insert 10 P 1 use w / Item #21
23 2801-016000-06 Receptacle Housing 24 P w/cover 1
24 ME 192 Socket Insert 24 P 1 use w / Item #25
25 ME 189 Plug Housing 24 P w/clasps 1 use w / Item #23
26 ME 191 Pin Insert 24 P 1 use w / Item #23
27 2801-016000-04 Receptacle Housing 10 P w/cover 1
28 ME 220 Pin Insert 10 P 1 use w / Item #27
29 ME 218 Plug Housing 10 P w/clasps 1 use w / Item #27
30 ME 221 Socket Insert 10 P 1 use w / Item #29
31 ME 941 ** Sensor Angle Plug 1
32 ME 1354 Plug 3 P with cover 1
33 ME 1819 Flex Cable Tube 1
34 ME 2417 Pressure Probe 1
35 ME 450 Cable Connector 1
40 NT 956 Cheesehead Screw 2
41 NT 533 Lock Washer 4
42 NT 32 Washer 10
43 NT 449 Socket Cap Screw 4
44 NT 473 Cheesehead Screw 2
45 NT 33 Hex Nut 2
46 NT 8 Socket Cap Screw 2
47 NT 74 Lock Washer 6
48 NT 18 Socket Cap Screw 4
49 NT 12 Washer 4
50 NT 179 Socket Cap Screw 4
51 NT 176 Lock Washer 4
52 NT 72 Washer 4
53 NT 5874 Socket Cap Screw 2
54 NT 205 Socket Cap Screw 4
55 NT 95 Socket Cap Screw 4

KSR 5-47
DOUBLE WELD CONVERSION FOR KSR
2801-011600-00 11/21/2000

KSR 5-48
Double Weld Conversion for KSR
2801-011600-00 12/14/2000
Item Part Number Description: Qty Notes:
1 2801-011000-07 Actuator 1
2 2801-011000-08 Bracket 1
3 2801-011000-09 Bolt 1
4 2801-011600-02 Guide 1
5 2801-011000-13 Cover 1
6 2801-011000-11 Bar 1
7 2801-011600-01 Guide 1
8 2801-011600-03 Strap Stop Lever 1
9 2801-011600-04 Guide 7/16" 1 7/16" ( )
10 NT 695 Socket Cap Screw 4
11 NT 1673 Lock Washer 4
12 NT 105 Hex Head Screw 1
13 NT 14 Hex Nut 2
14 NT 3 Snap Ring 1
15 NT 1946 Radial Bearing 1
16 NT 3032 Shoulder Bolt 1
17 NT 871 Countersunk Cap Screw 2
18 2809-011600-02 Polybumper 1

KSR 5-49
WORM GEAR ASSEMBLY
NT1939C00 5/8/1996

KSR 5-50
WORM GEAR ASSEMBLY
NT1939C00
Item Part Number: Description: Qty: Notes:
1 2801-012100-10 Timing Belt Pulley 1
2 2801-0133-04 ** Armature 1
3 NT 677A0211 ** Clutch Rotor 1
4 ME 1754E01 Clutch Coil 1
5 2801-012100-17 Brake Coil 1
6 ME 1753E02 Brake Armature 1
7 NT 340 Key 5x5x12 1
8 1006-0263 Wave Washer 1
9 1014-0008 Snap Ring 1
10 NT 232 Flat Head Screw 1
11 NT 193 Snap Ring 1
12 NT 1983 Bearing 2
13 NT 328 Socket Cap Screw 3
14 NT 418 Rib Washer 3
15 NT 2073 Key 4x4x12 1
16 1027-0017 Oil Seal 1
17 1027-0022 Oil Seal 1
18 1027-0018 Oil Seal 1
19 1027-0021 Oil Seal 1
20 2101-0600-96 Spacer 1
21 NT 2044 Spacer 11x17x0.1 as needed ( )
22 NT 2045 Spacer 11x17x0.2 as needed ( )
23 1006-0216 Spacer 11x17x0.5 as needed ( )
24 2101-0600-98 Countersunk Washer 1

KSR 5-51
HEAD MOUNT ASSEMBLY
2094-301 11/29/1993

KSR 5-52
KSR HEAD MOUNT ASSEMBLY
2094-301
Item Part Number: Description: Qty: Notes:
2 2026-201 Head Support Bracket 1
3 2027-201 Head Pivot Bar 1
4 2086-201 Spring Mount 1
5 2092-201 Keeper 2
6 2213-201 Conical Spring 2
7 4250-2xx Strap Guide 1
8 2384-201 Strap Guide Mount 1
9 2388-203 Strap Guide Support 1
10 2388-204 Strap Guide Support 1
11 9816-003 Gas Spring 18mm x 200mm 1
12 9168-001 Ball Stud 2
13 9151-007 Hex Nut 2 5/16-18
14 9212-003 Flange Bearing 2
15 9132-004 Socket Cap Screw 2 #10-24 x 1¼ Long
16 9191-006 Flat Washer 4 #10
17 9152-008 Lock Nut 2 #10-24
18 9101-004 Socket Cap Screw 4 M10 x 30mm Long
19 9102-001 Lock Washer 1 M10
20 9141-001 Hex Screw 2 ½-13 x 1 ½ Long
21 9192-006 Lock Washer 2 ½ Medium
22 9141-021 Hex Screw 1 ½-13 x 3 ½ Long
23 9151-004 Hex Nut 1 ½-13
24 9801-002 Knob 1 5/16-18 Thread
25 9152-013 Lock Nut 1 3/8-16
26 9191-013 Flat Washer 3 3/8
27 9192-004 Lock Washer 4 3/8
28 9151-002 Hex Nut 2 3/8-16
29 2777-201 Mounting Angle 1
30 9801-003 Clamp 1
31 9163-001 Eye Bolt 1
32 9151-003 Jam Nut 1 1/4-20
33 9132-010 Socket Cap Screw 4 #10-24 x ½ Long
34 9192-003 Lock Washer 6 #10
35 9161-017 Set Screw 1 3/8-16 x 1 ¼ Long
36 9153-004 Jam Nut 1 3/8-16
37 2677-401 Accumulator Assembly 1
38 9801-006 Bumper Strip 1
39 9195-007 Tooth Washer 2 5/16
40 9101-041 Hex Screw 2 M5 x 20
41 9191-004 Flat Washer 4 ¼
42 4089-201 Lifting Bracket 1 (optional)

KSR 5-53
BUBBLE BOX ASSEMBLY
2677-401 11/29/1993

KSR 5-54
BUBBLE BOX ASSEMBLY
2677-401 03/07/2002
Item Part Number: Description: Qty: Notes:
1 2677-201 Internal Arm 1
2 2668-701 External Arm Weldement 1
3 4592-201 Support Bar Weldement R.H. 1
4 2902-201 Support Bar L.H. 1
5 2674-201 Front Cover Weldement 1
6 2676-201 Rear Cover 1
7 4596-201 Gate L.H. 1
8 4595-201 Gate R.H. 1
9 9182-014 External Retaining Ring 2
10 2673-201 Shaft 1
11 9172-006 Spring Pin, coiled 1
12 9134-001 Button Head Cap Screw 1
13 9192-002 Lock Washer 1
14 9101-022 Socket Cap Screw 1
15 9191-004 Flat Washer 3
16 9104-002 Set Screw 1
17 9101-024 Hex Head Screw 10
18 9191-006 Flat Washer 8
19 9102-003 Socket Head Cap Screw 1
20 9861-002 Magnet 1
21 ME 411 Proximity Switch 1
22 9101-007 Socket Head Cap Screw 2
31 9103-001 Hex Nut 2
32 9861-003 Rubber Buffer 1
33 9101-034 Hex Bolt 3
34 9221-012 Ball Bearing 2
35 4040-201 Buffer Support 1

KSR 5-55
KSR 5-56