SIMPLEX ENGINEERING & FOUNDRY WORKS (P) LTD. BHILAI QUALITY CONTROL DEPARTMENT LIQUID PENETRANT EXAMINATION SE/VQC/5394/0P DTD: 28.07.2009 P.O. NO. - 83/09/0332/06659 Dated 13/05/2009 WO. NO. - 5304 CUSTOMER - M/S CLW, CHITTARANJAN SL.NO. - 32, 34, 44, 48, 53 & 59. | SL. EXAMINATION No.| ITEM DESCRIPTION DRAWING NO. | QTY. | MATERIAL ResuiT 1) _| INNER BEARING STOPPER (CE) | 10T806-919 ALT- 4 | 06 Nos. | 1s:2004 cL-24 | ACCEPTABLE 2) | INNER BEARING STOPPER (PE) | 10T806-918 ALT-4 | 0g Nos. | 1S:2004CL-2A | accePTABLE 3) | OUTER BEARING STOPPER(CE) | 10S778-663 ALT-E | 9g Nos, | 'S:2004CL-2A | accePTABLE | es \| OUTER BEARING COVER (cE) | 100 750-259 ALT-G 1S:1030 Gr 230- 4) (ce) a | 06 Nos. now ACCEPTABLE rT = ce 100750 -259 ALT-G| | 18:1030 Gr 230- 5) ) — | 06 Nos, 4sow __| ACCEPTABLE ieee OUTER BEARING COVER (PE) 10Q750 -258 ALT- 5 18:1030 Gr 230- 6) « rer 06 Nos. 450 ACCEPTABLE | ap = == a 40a 750-258 Ait-5 |_| 181030 Gr 230- INNER BEARIN R (PE) 7 ) | Reti2 06 Nos. 450W ACCEPTABLE | s | DEFLECTOR | 10R823-234 ALT-2 | 06 Nos, | 1S 2062GrB | ACCEPTABLE | | ae 18:1030 Gr 230- 9) | BEARING BRACKET ASSLY(PE) | 10Q750-245ALT-M | 06 Nos. a ACCEPTABLE | 1S:1030 Gh, 230: | aememneeee 10) | BEARING BRACKET ASSLY (CE) | 100750-246 ALT-N | 06 Nos 450 W ACCEPTABLE | — J TYPE OF PENETRANT - SOLVENT REMOVABLE DWELL TIME - 10 MINUTES TEMPERATURE OF PART - ROOM TEMPERATURE SURFACE CONDITION - MACHINED STANDARD FOLLOWED - ASME SEC-V ARTICLE - 6 ACCEPTANCE STANDARD ~ ASME SEC-VIII APENDIX - 8 4 wt nA Sanjay Kumar Saytode ASNT LPT ; RESEARCH & CONTROL LAB. ( MECHANICAL TESTING LAB. ) IPT SAIL _ TESTCERTIFICATE FOR STEEL FOR GENERAL STRUCTURAL PURPOSE PAGENO.i 1 To, MTL-waR.2 Ms SIMPLEX ENGG & FOUNDRY WORKS (P) LTD(UN _Tast Cortfeate No: RCUMTUPLMIRM19-1585 DATE:11-08-08 11-8 INDUSTRIAL ESTATE BHILAL WAGONITRAILER No: €G07203551 BHILAL “ DANo:- RM19-1885 DATE:- 11-08-08 ‘Specification IS 2062 :2008 E 250 (Fe 410W) QU B (KILLED)NORMALISED ‘iis cortited thatthe material described below fully conforms o 1S - 2062-2006. Chemical composition ‘and Mechanical properties of the product as tested n accordance with the scheme of testing and inspection contained in the BIS certifeation marks Licence No. CMIL.. 0057534 are as Indicated against each order No. {Please referto |S: 2082-2008 for deta of specication reauerment) oO TEST RESULTS: “SEcTION(mm) | | MECHANICAL PROPERTIES® (NOMINAL SE} GHARPY V NOTCH THIcK Ys. | UTS. | Elon wioTsxtenctH | HEAT tr | fone | pert vei | uu OF PLATE ine lpuaTewoy pcs | wpa | wpe [sesso |i! 12118 ‘Av hype -c 98 2200 10000 53380 501342 4 30840728 50 ter e133 4 oy a : se 2200 10000 ste sa048 1 Me os Lok a a Bend Test = SATISFACTORY ULTRASONIC TEST INAS ROLLED CONDITION AS PER A-435 90(2008) : SATISFACTORY ‘otal Pieces Page / TC 343 SALE ORDER NO : BPPDBOE330094 CHEMICAL ANALYSIS ( LADLE) HEATNo = C% = SH P&M SAK Cu Cog. 53380 0.20 0026 «0.028 «840250017 O34 53564 0.6 «0.012.027 «082 O.AS 00IT_ = 080 ‘The material supplied conforms to the standard rolling and weight tolerances. Het No(e) :53380,53564, ..,outed through VAD. Research & Control Laboratory HILAL STEEL PLANT {B36 Dovid sin Aweoarent (1 edie Bits ea* SONSIGHEE’S © 9P* STEEL AUTHORITY OF INDIA LIMITED 18.2062 BHILAI STEEL PLANT RESEARCH & CONTROL LAB. ( MECHANICAL TESTING LAB. ) Ic iT ‘AeTSAIL TEST GERTFICATE FOR STEEL FOR GENERAL STRUCTURAL PURPOSE : To, MTLAWaR-2 ‘Mg SIMPLEX ENGG & FOUNDRY WORKS (P) LTD(UN Tost Certificate No.:RCLUMTLIPLMIRM 18-1584 DATE: 11-08-18 71-8 INDUSTRIAL ESTATE BHILA! WAGONJTRAILER No: G07C0873 BHILAL D.ANo:- RM19-1584 DATE:- 11-08-08 ‘Specification: 1 2062 :2006 E 250 (Fe 410W) QU B (KILLED)NORMALISED tis cert thatthe material described below fully conforms to 1S - 2062-2006 | . Chemical composition ‘ang Mechanical properties of the product 2s tested in accordance with the acheme of festing and inspection Contained in the BIS certiication marks Licence No. CMIL..0057534 are as Indicated against each order No. ( Please refer tollS : 2062 - 2006 for details of specification requirement ) TEST RESULTS SECTION(mm) | | eee EEO — (NOMINAL SIZE } CHARPY V NOTCH Taek a YS. | UTS. | elon | wiorhxvencTH | HEAT tn | [ont | impact Test Vales nu) MPACT OF PLATE io. [ptatenosecs | wpa | mea Isesvo fir 1 i213 Av type °c 56 2200 10000 53380 s91941 1 we 47 8SC«SCGCSCCRHKSR re) -~-=- 49 2000 10000 °ass8 sosee7 1 3847928 we LR sans 1 ws ond Test SATISFACTORY ULTRASONIC TEST IN AS ROLLED CONDITION AS PER A-436 90(2008) : SATISFACTORY Tolal Pieces Page / TC 313 ‘SALE ORDER NO: BPPO806330094 BPPO806330095, (CHEMICAL ANALYSIS ( LADLE) HEATNo 0% 58% P% = Mint CU% Cog 53380 020 0.028 0024 «0840250017 — 0.34 59558 0.18 «0.014.021 080 0200018 Oat ee ee eee ee, foe ease cree a \g- eee pone inlet Authors Sosn RT - Room Temperature as defined in the specification esetLANT& sa > a he mazn 2: coat ides below hil contanns W 1S - 2062 = STEEL AUTAGRITYOF NOW nA 96, Pa si¥EAR 4% C0n-30. LAN THEGeAOEA TESTING. ert ere AST CHET RICATE HOR Sree. FOR GENERACSTRUCIUKA + LAFC SE are ont mitre Tex tone ReUaTUrLo isnt sAt969 DANoiRMIG4371 DATE:09-09-07 THAILER NO-ASDIATESS ‘Speciation: 15-2062-1099/F 4 10W 8 (Ki.ED]UNNORMALISEL ie Mra topesias 0 he taoact os teste in aooreance wi hs deur ‘Seta ser ine SIS earth ton rinks Uewice No, CML 0057594 ae tadoated agers wach ce N +0009 sas. 22:78 4 TisFACYORY 190 for dor of special require) 7 Je We “PATER A 6c, bald Me Ug PSHE TERY 20s comaucn wvavalioopst Ch Sh Maver SMA ons voz) ns 8s a0 ee ee ee soa saoplee efor 19 the Stan rte an ehh trace . . mya 9 Chena empesltte esti and nse PaDMERES elo jen ce MER Tasos Lee type 1 co 29 3 ese a Bri astra ssSTEEL AVTHOHETY OF moveUnTED = ee HLA STEEL PLAN i RESEARCH & CONTROL LAB.(MECHAMKALTESTINGLAB.) PAGENO.A: 3 wares MqLvoR2 ‘eat Covsteate No:RCUMTUPLWSY 99.0955 OATE26-01.07 STOIS-1 OMLALUHILAL * - O.NNe'S¥30-0886 OATE:26-01-07 WAGON NO.HOW 499 ‘SpeHeaon: 18-2082: 10007 9 10W 8 (KILLED)UNNORMALISED . ’ g rfl it mst! dscros teow Wy confor 16-2052 1000 Choc compostion 124 Moca cpa of te rout eid acrtace ha were wigan wpeclon Sxpaiad ye 61S corthadon morts cence No. CAL. 0057534 ote es incaled guna each oer No. eae roar 152062 "00 or nai of opctcatonrequrene ‘Test RESULTS att ogs| fl NECHAYCAL PROPERTIES una SEE Ta i “plot LENGTH Heat | mpact Test Values (a) | IMPACT ep orrare No PLATENOY es Pe like Rye foe oie x serse 7 i vez? . t : tort = sa062 = sea eo eo: |S eaie ret aatsrncroRY 3 ve Snape es : gi Pees Peper To: Pipe: SALE ORDER NO: BPPOSI0S10084 BPPOStOS10162 SPPOSIZSICI19 = CHEMICAL ANALY (LADUL) ar ae ee a a é cg Beret 020-0015. 0028 404 os oi? oar eort 0.16 0021 *0.028 47 02% 6008 026 dee 08-087 oom 492 8a 08 twa 08 ate as ass 028 aes Os ‘Tip maiei suet cease te stand ting and wal lone : I ae Research’ Laboratory SHILAI STEEL PLANT