This document outlines the procedure for verifying a force gauge or digital force gauge using standard weights. Key steps include:
1) Checking calibration certificates of standard weights and inspecting the force gauge for damage.
2) Mounting the force gauge and applying increasing and decreasing test loads between 10-100% of the gauge's range while recording readings.
3) Calculating the relative error, repeatability, and hysteresis to determine the gauge's accuracy, precision, and ability to return to its original reading.
4) Verifying the gauge passes acceptable error levels specified by the customer.
This document outlines the procedure for verifying a force gauge or digital force gauge using standard weights. Key steps include:
1) Checking calibration certificates of standard weights and inspecting the force gauge for damage.
2) Mounting the force gauge and applying increasing and decreasing test loads between 10-100% of the gauge's range while recording readings.
3) Calculating the relative error, repeatability, and hysteresis to determine the gauge's accuracy, precision, and ability to return to its original reading.
4) Verifying the gauge passes acceptable error levels specified by the customer.
This document outlines the procedure for verifying a force gauge or digital force gauge using standard weights. Key steps include:
1) Checking calibration certificates of standard weights and inspecting the force gauge for damage.
2) Mounting the force gauge and applying increasing and decreasing test loads between 10-100% of the gauge's range while recording readings.
3) Calculating the relative error, repeatability, and hysteresis to determine the gauge's accuracy, precision, and ability to return to its original reading.
4) Verifying the gauge passes acceptable error levels specified by the customer.
0 Objective: The objective of this procedure is verification of Force
gauge/Digital Force gauge 2.0 Scope: This procedure is applicable to verify Force gauge/Digital Force gauge. 3.0 Description of item to be Verified: As provided by the customer. 4.0 Reference Documents: NA 5.0 Standard reference used: Standard SS weights. 6.0 Environmental Conditions: (23 ± 2) °C and (50 ± 10) %RH. If these environmental conditions are not met, verification will not be conducted. 7.0 Safety Precautions 7.1 Clean the Newton weights with soft lint free cloth or chamois leather. 7.2 Place the Newton weights and Push Pull Gauge for temperature soaking at least for 3 hrs. prior to verification. 7.3 Mount the Force gauge on the fixture and ensuring the Push pull gauge is vertically mounted. 7.4 “g” Value is taken from the Geological survey of India. 7.5 Area where activity is to be conducted should be reasonably dust free. 7.6 All weights should be properly clean with soft brushes or chamois leather before using. 7.7 Force gauge should be mounted properly. 7.8 Standard Weights should be applied carefully and use mat on the ground so that any damage can control during fall down the weights. 7.9 Always wear gloves to use or pick the weights. 8.0 Procedure: 8.1 Check valid calibration status of standard weights on their certificates. 8.2 Check the UUV unit for its working conditions & damages if any. 8.3 Hold the force gauge at the holding fixture according to push or pull condition. 8.4 Hang the Loading frame or hanger as first step to avoid shift in initial zero position. 8.5 Force Gauge must be loaded at least once by applying the load up to maximum force of the range to be verified and note the displayed load. This is called as preloading. 8.6 The force gauge is calibrated in only one mounting position, one series of measurements being carried out at increasing & one series at decreasing test loads. Take minimum of five force steps that lie between 10% to 100% of the UUV range in both conditions. The force steps chosen should be approx. 10%, 20%, 50%, 70%, 100% of nominal force. For verification, the duration of test force application is to be selected in such a way that stabilization of the system is ensured. 8.7 Record the zero reading after 30 second after completely removal of load in respective raw data format or in software/TAB. 8.8 The increasing and decreasing series are each to be realized at the same force steps. 8.9 For the repeatability force step at 50 % of the UUC range is additionally determined by three further measurements & record the reading in respective raw data format or in software/TAB. 8.10 The relative error of indication (qn) for a force gauge is a measure of the uncertainty in the measurement of force. It is defined as the ratio of the difference between the indicated value and the true value of the force to the true value of the force. This gives an indication of how accurate the force gauge is in measuring force. qn=(Fsn-Fin)/Fin*100 8.11 The relative repeatability (bn) for a force gauge is a measure of the instrument's precision or reproducibility. It is defined as the ratio of the standard deviation of a set of repeated force measurements to the mean value of those measurements. This gives an indication of how consistent the force gauge is in measuring force under the same conditions. A lower relative repeatability value indicates higher precision and consistency in the measurements. The Relative repeatability can be calculated only for F0.5 and thus is to be referred to as b0.5. B0.5=(max.(FS0.5)-min.(Fs0.5)}/ FS0.5*100 8.12 The hysteresis error (Vn) for a force gauge is a measure of the instrument's ability to return to its original state after being subjected to a force. It is defined as the maximum difference between the readings obtained during two tests, one increasing and one decreasing, of the same applied force. This gives an indication of how much the force gauge's readings are affected by the previous loading history. A lower hysteresis error value indicates a force gauge that is more stable and less affected by previous loading. The hysteresis error gives the difference between the values measured in the increasing series Fsn and in the decreasing series F’sn and is calculated using the following formula: Vn= (Fin-Fsn)/Fsn*100. 8.13 Record the readings in respective raw data format or feed the readings in TAB (wherever applicable). 8.14 Paste a valid Verification status tag on the instrument. 9.0 Acceptable Error: As per provided by customer. 10.0 Note & abbreviations: SOP- Standard Operating Procedure UUV– unit under Verification For more information about Master or standard instrument its operating manual may be referred. Master or standard instrument: Pre calibrated instrument used as a reference standard for which error and uncertainty are known and has greater accuracy than the UUV. 10.0 Record of Amendment: Sr. Page No. Section/ Date Amendment Amendment No. Clause of Amendment Reason No.