lizensiert für: SL Aachen

lizensiert für: SL Aachen

Page 16 to DVS 2207-5
lizensiert für: SL Aachen
Annex 4: Report form (proposal) for imperviousness test

This Annex is only for information and is not a binding part of this Directive.

Imperviousness Test
Acceptance Order No.

Project:

Building section/line section No.:

Sleeve No. Positive pressure Welder Tested and accepted Date

VL RL 0.2 bar Name Signature

Remarks:
lizensiert für: SL Aachen
lizensiert für: SL Aachen
Page 8 to DVS® 2212-3
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Enclosure 1 / Page 2

Welding Record
Welding parameters Welding process

Hot gas welding Hot gas extrusion welding Heated wedge welding

Device/type

Tip, shoe, wedge shape

Hot gas temperature Start End Start End

– Set value
– switch setting)

– Measured value
– (5 mm in tip)

Air flow rate (l/min)

Weld material temp. (oC)

Zone 1 Zone 2
(– > cylinder heating)

– Set value
– (switch setting)

– Measured value
– (thermocouple)

Material throughput (kg/h)

Heated wedge temperature

Start End
(oC)

– Set value
– (switch setting)

– Measured value
– (thermocouple)

Welding speed (m/min)

– Set value
– (switch setting)

– Measured value
– (timer/tape measure)

Welding force (N)

With roller width (mm)

 lizensiert für: SL Aachen Page 9 to DVS® 2212-3

Enclosure 2

Test Record for Surfacing Welds No.

Construction project: Layer:

Lining membrane: Nominal thickness: mm
Jointing process: Seam No.:

I. External appearance
Station Seam course Beading Notching and scoring Remarks

II. Dimensions (mm)

fNA = dN/(do + du)

Station ü bN bN2 do du do + du dN fNA Remarks

III. Strength in peeling test with force display without force display
Station Sample width (mm) Max. force (N) Deformation and failure behaviour Assessment Remarks

IV. Tightness
Station Vacuum High voltage Remarks

Negative pressure bar Device type

Duration s Voltage kV

Layer Site manager (client) External monitor

Date

Signature
Page 10 to DVS® 2212-3
lizensiert für: SL Aachen
Enclosure 3

Test Record for Lap Seams with Testing Channel No.

Construction project: Layer:

Lining membrane: Nominal thickness: mm

Jointing process: Seam No.:

I. External appearance
Station Seam course Beading Notching and scoring Remarks

II. Dimensions (mm)

dN1 = (do + du) – dN1
dN2 = (do + du) – dN2

Station ü1 ü2 bN1 bN2 bp do du do + du dN1 dN2 dN1 dN2 Remarks

III. Strength in peeling test with force display without force display
Station Sample width (mm) Max. force (n) Deformation and failure behaviour Assessment Remarks

IV. Tightness
Test parameters: Press. bar Duration: min Temp. of membrane: oC Press. drop: < 10%
Station
Breite bp Start of test End of test Difference Remarks

Time bar Time bar bar Time

Layer Site manager (client) External monitor

Date

Signature
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Enclosure 6 / Page 2

Testing the strength via the peeling test

Sub-Group Sample Specimen width Peeling resistance Deformation and Assessment
No. (mm) failure behaviour
Total force Force
(N) (N/mm)
Spe. width

E1

E2

E1

E2
Page 16 to DVS® 2212-3
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Enclosure 7

Rating Sheet for Surfacing Welds

Test to DVS® 2212 Part 3 Test Group III

Welder Control No./Code

Seam dimensions

Seam Thickness (d) (do + du) × 1.25 to 1.75

Specifications
Seam width (b) 30 mm welded in the middle ± 5 mm

SG 1 Measurement point Measurement point

III-1

Samp. do du S.thickn. Sum Assessment Seam width b Assessment

No. (mm) (mm) d (mm) do + du (mm)
Target = (do + du) (mm)
× 1.25 to 1.75

Testing the strength via the peeling test

Sub-Group Sample Specimen Peeling resistance Deformation and Assessment

III- No. width failure behaviour
(mm)
Total force Force
(N) (N/mm)
Spe.width

E1

E2
Page 8 to DVS 2225-2
lizensiert für: SL Aachen
Sheet 1: Test Report for Lap Welded Joints without Test Channel

Test Report for Lap Welded Joints without Test Channel No.

Project: Laying Contractor:

Lining Membrane: Nominal Thickness: mm

Joining Method: Weld No.:

I. Outer Appearance
Station Weld path Bulging Notches and grooves Remarks

II. Dimensions (mm)

dN = (do + du) – dN

Station ü1 ü2 bN do du do + du dn dN Remarks

III. Strength under the Peel Test with indication force without indication force

Station Specimen width Maximum force (N) Deformation and failure behaviour Assessm. Rem.
(mm)

IV. Imperviousness
Station Ultrasound Vacuum High Voltage Remarks

Instrument type: Negative pressure: bar Instrument type:

SE-Type: Duration: s Voltage: kV

Laying Contractor Site Management (Employer) External Inspector

Date:

Signature:
 lizensiert für: SL Aachen Page 9 to DVS 2225-2

Sheet 2: Test Report for Lap Welded Joints with Test Channel

Test Report for Lap Welded Joints with Test Channel No.

Project: Laying Contractor:

Lining Membrane: Nominal Thickness: mm

Joining Method: Weld No.:

I. Outer Appearance
Station Weld path Bulging Notches and grooves Remarks

II. Dimensions (mm)

dN1 = (do + du) – dN1

dN2 = (do + du) – dN2

Station ü1 ü2 bN1 bN2 do du do + du dN1 dN2 dN1 dN2 Remarks

III. Strength under the Peel Test with indication force without indication force

Station Specimen width Maximum force Deformation and failure behaviour Assessm. Rem.
(mm) (N)

IV. Imperviousness – Compressed Air Test –

Station Test Parameters: bar Duration: min. Temperature of the membrane: oC Pressure drop:< 10%

Width bp Beginning of Test End of Test Difference Remarks

Time bar Time bar Time bar

Laying Contractor Site Management (Employer) External Inspector

Date:

Signature:
Page 10 to DVS 2225-2
lizensiert für: SL Aachen
Sheet 3: Test Report for Build-up Welds

Test Report for Surface-Welds No.

Project: Laying Contractor:

Lining Membrane: Nominal Thickness: mm

Joining Method: Weld No.:

I. Outer Appearance
Station Weld path Bulging Notches and grooves Remarks

II. Dimensions (mm)

fNA = dN/(do + du)

Station ü bN bN/2 do du do + du dn fNA Remarks

III. Strength under the Peel Test with indication force without indication force

Station Specimen width Maximum force (N) Deformation and failure behaviour Assessm. Rem.
(mm)

IV. Imperviousness
Station Vacuum High Voltage: Remarks

Negative pressure: bar Instrument type:

Duration: s Voltage: kV

Laying Contractor Site Management (Employer) External Inspector

Date:

Signature:
lizensiert für: SL Aachen
lizensiert für: SL Aachen
lizensiert für: SL Aachen
lizensiert für: SL Aachen
lizensiert für: SL Aachen
lizensiert für: SL Aachen
lizensiert für: SL Aachen
lizensiert für: SL Aachen