C0632C ( 13X40" )

Engine Lathe

OPERATION MANUAL

BE SUBJE('T r<> AL1-ERATION \VITI-I< >LIT N()TICE

CUITIO� DATE: 9/12/2000

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 CONTENTS

APPLICATION------ -------- ·-
---------- 1
MAIN TECHNICAL SPECIFICATION-- - ------------ ---- 1

HOISTING AND INSTALLATION-- ---·---- ----- -- 2

DRIVING SYSTEM -- ----------- -- ----- -

---- 4

BEARING LIST------------------� ------------ 7-

LUBRICATION------------- - - -------- - - - -- - - - 9

ELECTRICAL SYSTEM EXPLANATION- -- -- --- ------ 11

CONTROL -------- - - - ------------- - ---- - --- 12

ACCESSORIES - -------·--- ...·-- -..-·------ - --- 17

BREAK -IN PROCEDURE --·- ...·-----------·- ------------ 18

ADJUSTMENTS - - -
- -- ----------------� -------­ 18

DAMAGEBALE PARTS - - -
- ------ ---- --- - - ----- --- --

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 _& WARNING ,.,
r ·, I
1. Read and understand the entire instruction
manual before operating machine.
2. Always wear approved safety glassed /face
shields while using this machine,
:. 3. Before operating the· machine, remove tie,
rings, watches, either Jewelry, and roll up
sleeves above the elbows. Remove all
loose clothing and confine long hair. Do
-not wear gloves.
'�4. Keep the floor arouAd the-machine clean
and free of scrap.material, oil and grease .
5. Keep machine guards in place at all limes
when the machine is in use. If removed
for maintenance pu(pose, use extreme
caution and replace the .guards immediately
6 Do not over reach. Ma intain a balanced
stance at all times so that you do not faJI or
Lean against blades or . otbe.r.movlng parts.
'-- 7. Make all machine adjustments or
maintenance with the machine unplugged
from the power source.
8 . Use the right tool. Don't force a tool or
attachment to do a Job which ii was no
designed for.
9. Replace warning labels if they become
obscured or removed.
10. Make certain the mc,tor swi tch is In the OFF
position before connec· ting the machine t0
the power supply.
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� . •'
11. Give .your work undivided attention.
Looking aro.und, carrying on a
conversation, and !" l'iorse-play" are
careless acts that can result in
· serious injuil/:· -, 1 I · ::.
:1,2. Keep visit0'rs'a' s!lfe·dlsfanee from
the work area.
l - ·-,.:. ;.·
13. Use recommended accessories;
improper-accesso�es rrray.be J
hazardous.
1 I I I .
14. Make a habit of checking to see that
• keys and adjusting' wrencnes are _I
removed before turning on the
machine
15. Never attempt any ope.ration or
adjustment if the procedure ls not
understood.
1 6 . Keep fingers .a�y.::'from--'.re�qly]qg
parts
and c.uttir_ig tool�lf.ile it);. 'W-!!f3tip{t
- J .
17. Never force the cutting action.
1 8 . Do no t attempt to adjust or remove
tools during operation.
19. Always keep cutters sharp.
20. Always use identi.cal replacement
parts when servicing.
21. Failure to comply with all of these
warnings may cause serious injury,
 APPLICATION

i
This mach ne is a small-scale universal engine lathe. It can perform various turning as well
as boring, drilling, grooving and other operations, it can also be used for turning metric threads
and English threads.
The machine is characterized by a simple construction, ah easy operation, large spindle hole
and small space occupation. It is used in the instrument industry and repairing workshops and is
suitable for metal manufacturing in single piece, small and medium batch production.

MAIN TECHNICAL SPECIFICATION

1. Main Specification
Max. Swing dia. over bed 13" (320 mm)
Max. Swing dia.·over gap 18" (450 mm) __
Max. Swing over cross slide 7" (178mm)
Max. Distance between centers 40'' (1000mm)

2. Headstock
Dia. of spindle hole 1 1/2 '' (38mm)
Taper of spindle b0re M. T. No. 5
Range o f spindle speeds (9 step�) 75-1400r .p.m.
(18 steps) 65-1810r.p.m,

,_,;Change Gears and Feed Box

Threads which can be cut Imperial 32 kinds, 4-60 T .P I.
Metric 32 kinds: 0.4-7mm
Longitudinal feed range per spindle revolutron 40 kinds, 0.0021-0.0508inch/rev
(0.0527-1.2912 mm/r-ev.)
Cross feed range per spindle revolution 40 kinds, 0.0006-0.0136ihch/rev
(0.014-0.3448 mm/rev. )
Lead screw pitch BT .P.I (3mm)
Cross screw pitch 1 0T.P.I (2.5mm)
Cross feed per divi sion on Its dial 0.001 '' (0.02mm)

4. Tool Post and Saddle

Tool post screw pitch 1,0T,P.1(2.5mm)
Tool post feed per division on its dial 0.001 '' (0.02mm)

. 1 .

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 Max. Rotary angle of tool post 9Cf
Tool slide travel 3 • (76mm)
Cr'6ss slide travel 5 118"(130mm)
Saddle travel 34" (860mm)

5. Tailstock
Dia, of taflstock quill 1 114" (3.2mm)
Taper of tailstock quill bore M.T.No.3
Max. Travel of lailstock qulll 4" C 1 00mm)

6. Motor
Motor frequency 50/60 Hz
Motor power 2HP(1.5KW)
Motor voltage 220V/380V

7. Lathe size and weight

Overall dimensions (LxWxH) 1730X700X1285mm
Net weight
Cross weight

HOISTING AND INSTALLATION

1 Finish removing the wooden crate from around the lathe

2. Unbolt the lathe from the shipping crate bottom.
3. Choose a location for the lathe that ls dry, has good lighting, and has enough room to be
able lo service the lathe on all four sides. The fixed dimension of the machine Is shown in Fig. _ _
4. Sling lathe as shown In tl'le hoisting ct,art Fig.1 when it is transporting. Wilh adequate
lifting equipment, slowly raise the lathe off the shipping crate bottom. Be sure that the suspension
rope is through space between three rods and bed. Adjust the hoisting balance by sliding the
saddle. Make sure lathe is balanced before moving.
5. To avoid twisting the bed. the lathe's l ocation must be absolute ly Oat and level. Check for
a level condition I.Ising a machinist's precision level on the bed way both front to back and side to
side
6 . Clean all surfaces off anti-rust oll using .a mild commerci.al solvent. kerosene or diesel fuel.
Do not use paint thinner, gasoline. or lacquer thinner. These will damage painted surfaces. Cover
all cleaned surfaces With a light film of 20# maohlne oil.
7. Remove the change gear cover. Clean all components of the change gear assembly and
coat all gears w ith heavy, non-slinging grease Replace cover.

. 2 .

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 t

Fig. 1 HOISTING CHART

L ''-'

T t

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,,.n
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Fig. 2 FIXING DIMENSIONS FOR LATHE STAND CABINETS

- 3 -

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 DRIVING SYSTEM (Fig. 3)

The list of main gears, guide screws and clearance nuts in the machine driving system

No. of PrP.ssur e
Parts
Part
Descrip tion teeth or Modulus Material Notes
No thread
or pitch angle
1 Gear 42 M2 20° 45
2 Gear 23 M2 20° 45
3 Gear '47 M2 20° 45
4 Gear 36 M2 20° 45
5 Gear 55 M2 20° 45
6 Gear 31 M2 20° 45 - I

7 Gear 45 M2 20° 45
8 Gear 58 M2 20° 45
Head- 9 Gear 21 IV12 20° 45
stock 45
10 Gear 45 M2 20°
11 Gear 59 IV12 20° 45
12 Gear 46 M2 20° 45
13 Gear 83 M2 20° 45
Paired 45 M2 20° 45
14 45
Gear 40 M2 20°
Paired 40 M2 20° 45
15
Gear 45 M2 20° 45
16 Gear 24 M2.25 20° 45
17 Gear 16 M2.75 20° 45
. . 18 ·Gear
Triplicate
18
18
M2.75
M2.25
20°
20°
45
45
19 Gear 18 M2.75 20° 45 2 piece-
18 M2.25 20° 45
20 Gear 20 M2.75 20° 45
21 Gear 28 M2.25 20° 45
22 Gear 27 M2.25 20° 45
Feed- 23 Gear 21 M2.25 20° 45
box
24 Gear 21 M2.25 20° 45
25 Palred 30 M2.25 20° 45
Gear 18 M2.25 20° 45
26 Gear 22 M2.25 20° 45
27 Paired 15 M2.25 20° 45
Gear 22 M2.25 20° 45
28 Gear 23 M2.25 20° 45
29 Gear 17 M2.25 20° 45
I..,__ 30 Gear 15 M2 25 20° 45

. 4

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 No. of
Part Modulus Pressure
Parts Description tee.th or Material Notes
No or pitch angle
thread
31 Gear 11 M2 20° 45
32 Rack M2 20° 45
Single
33 Leadscrew 3mm 20° 45
thread
Single ZQSn
34 Half nut 3mm 20°
thread 6 -6 -3
Single
35 Worm thread
Ms2 20° 45
ZQSn
36 Worm Gear 24 Ms2 20°
6 - 6 -3
37 Gear 12 M2 20° 45
........ ZQSn
38 Gear 50 M2 20°
6-6-3
Apron 39 Pinkm 25 M2 20° 45
Single ZQSn left hand
40 Nut 3mm 20°
thread 6 - 6 3- thread
Single 45
41 Screw 3'mm 20°
thread
42 Gear 14 M2 20° 45
43 Gear 51 M2 20° 45
44 Gear 13 M2 20° 45

45 Gear 25 M2 20° 45

46 Gear 48 M2 20° 45
Single Leff hand
Top- 47 Screw 3mm 20° 45 thread·
thread
Single left hand
'Sli de 48 Screw Nut
thread
3mm 20° 45 thread
Single
49 Serew 2.5mm 20° 45
Tail- thread
Single ZQSn
stock 50 Screw Nut 2.5mm 20•
thread 6 -6-3
Gear 22 M1.25 20° 45
Gear 2A M1.25 20° 45
Gear 26 M1.25 20 °
45
Change Gear 44 M1.25 20° 45
gear Gear 48 M1 25 20° 45
Gear 52 M1.25 20° 45
Paired
Gear 127(120) M1 25 20° 45
geaF
. 5 -

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 711
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F lg. 3 DRIVING SYSTEM

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 BEARING LIST (Fig. 4)

-
Type - Name Specification Qty' Installation
Single row ball bearing
60104 with shield
20X42X12 1
Si•,gle row ball bearing 1
60105 25X47X12
with shield
104 Single row ball bearing 20X42X12 1

105 Single row ball bearing 25X47X15 2

204 Single row ball bearing 20X47X14 1

304 Single row ball bearing 20X52X15 1 Headstock
.
Single row taper roller
07211 55X100X22 1
hearina
Single row taper roller
07212 60X110X22 1
bearino
i
102 S r.gle row ball bearing 15x32x9 3

103 Single r,:,,v ball bearing 17x35x10 8

7000103 Single row ball bearing 17X35X8 1

Feed box
Single row pillow block
8103 17X30X9 1
bearing
Single row pillow block
8104 20�35x10 1
bearing
Single row pillow block
8101 12X26X9 2
bearina
Single row pillow block Carriage
8102 15X28X9 2
bearina
Single row. p[lfow block
8101 12X26X9 1 Tailstock
bearlna
Single row ball bearing Change
60103 17X35X10 2
with shield Qear

• 7 .

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. 8 .

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 LUBRICATION

�· Head stock - Oil must be up to indicator Mark In oll sight glass (1,Fig 5). Top off with Shell
i
Turbo T-68 or equ v_!9r-• Fill by removing plug with -an 8mm hex wrench (2, Flg. 5). To drair i.
remove drain plug on 11 " ,eft side of head stock (3, Fig. 5). Drain oil completely and refill after the
first three months of operation. Then change oil In the heads1ocK annually,

• Feed box Input Shaft - Remove the change gear cover and lubricate ball oiler to oil the feed
box input shaft (•I. Fig. 5) w ith the oil gun using 20# machine oil. Oil once day.

.._ • Feed box - Oil must be up to indicator mark in oil sight glass (6, Fig . 5). Top off with Shell
Turbo T-68 or equivalent. Fill by removing plug (5, Fig. 5) with an 8mm hex wrench. To drain,
remove drain plug (7, Fig. 5) with an 8mm hex w rench. Drain oil completely and refill after the
first three months of opera tion. Then, change oil in the feed box annually.

• Apron - 011 must be up to indicator mark ir oil sigl11 glass (fronl of apron- 9, F ig. 5). Top off
with Shell Turbo T-68. or equival9nt. Remove 011 cap (10. Fig. 5) on top of apron to fill. To drain,
remove drain ;,lug on bottom of apron Drain oil comple\ely and refill after the first three months
or operation, Then, change oil In the apron annually.

• Leadscrew/Feed Rod · Lubricate ball oiler (11, Fig. 5) on leadscrew/feed rod bracket and
ball oi ler (8, Fig, 5) on left side of the leadscrew bracket with 20# machine oil once daily.

• Tailstock -Lubricate ball oiler (12, Fig. 5) end cover wilh 20# machine oil once dally.

._. • Carriage - Lubricate two ball oilers (13. Fig. 5) with 20# machine oil once daily .

• Compound Rest· Lubricate one ball oiler (14, Fig 5) with 20# machine oil once daily.

• Cross slide- Lubricate three ball oilers (15, Fig. 5) with 20# machine oil once dally.

• Apron handwheel - Lubricate the ball oiler (16, F i g. 5) to oil the cross slide handwheel shaft
and the ball oHer ( 17, Fi g. 5) to oil the apron handwheel shaft with 20# machine oil once daily.

. 9 .

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 7
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Fig. 5 LUBIRCATION CHART

. l O .

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 ELECTRICAL SYSTEM EXPLAINATION
• The machine should be wired correctly according to order

• E lectrical control box is located behind the headstock

• Power is connected properly when pulling up on the forward-reverse lever causes the spindle
to rotate counter-clockwise as viewed from the tailstock

• The machine must be connected to ground or ground wire

...__ • Please read the wiring diagram (1, Flg. 6) before maintain the electrical apparatus.

• Water proof seal(2, Fig. 6) 1s for protecting electrical apparatus

11
·,.--
1
Fi,,. 6 ELECTRICAL BOX DISPLAY

. 1 l .

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 CONTROLS
1. Control Panel - located on front of headstock.
A. Emergency Stop Switch (1, Fig. 7 ) - depress to stop all machine functions. Twist to
restart
B. Jog Switch (2, Fig. 7 ) - depress. and rel ease to•advance spindle momentarily.
C. Power indicator Light (3, Fig. 7) - Ill when lathe can be c� <::rated.
2. H�d$tock Spe,ed Change Levers (4,5, Fig. 7) - located .on front of head:.tock at the top.
Move levers left or rfght to desired spindle speed.
3. Feeding/Threading Direction Selection Lever (6, Fig. 7) - located on front lower bottom left
of the headstock. Arrows indicate saddle travel direction by feed rod or lead screw when the
chuck is rotating in forward direction
4. Feed Rate/Threading Pitch Sele.ctor �ever- one lever (7, Fig. 7) and the other lever (8, Fig.__,,
7) that located on the front of the gearbox. Change two levers to right position a_ccordlng to
feed rate list on change gear co-.:er to·meet your required feed rate when feeding led by feed
rod. Change two levers accord ing 16 threading list under the levers to meet your required
screw pitch when threading led b� lead screw, meanwhile you have to check the change gear
connection pos ition. Change the lever left or right for position of1, 2, 3. 4and 5. Be- sure t.o
pull and change the levers_ left or right for position of A, B, C, O, E, I and II .
5. Feed/Threading Selector Lever (8, Fig. 7) - located on the front of the gearbox. Move the
lever to left to activate feed rod. Move the. levet to the right to active lead screw. Change the.
lever left or right for position of M and S.
6. Lon gitudinal Traverse Hand Wheel (9, Fig. 7) - located on the apron assembly. Rotate hand
wheel clockwise to move the apron assembly toward tailstock (right). Rotate the whee l
counter-clockwise to move the apron assembly toward the headstock (left).
7. Feed Selector (10, Fig. 7) - located in the center froni of the apron assembly. To push the
lever down activates the cross feed function. To pull the lever up activates-the longitudinal
function.
8. Half Nut Engage Lever (Thread Cutting) (11, Fig. 7) - located on front ofthe apron. Move �e
lever down to engage. Move the lever up to disengage.
9. Threading Olal (12, Fig. 7) - located on the right side of the apron. The threading dial chart
specifies at which point a thread can be entered using the threading di al.
10. Forward/Reverse Selector (13, Fig.'7) - located on the right side bottom of the apron. Pull
lever up for counter-clockwise spindle rotation (forward). Push lever down for cioc,kwise
spindle rotation (reverse). Al neutral position the sp indle remains Idle.
11. Cross Traverse Handwheel (14, Fig. 7) · located above the apron assembly. Clockwise
rotation make.s the cross slide toward the rear of the mach ine.
1'. Carriage Lock (15, Fig. 7)' - square head screw loca�ed on top rear of carriage body. Turn
clockwise and tighten to lock. Turn counter-clockwise and loosen to unlock.
Caution: carriage lock screw must. be unlocked before engaging in I011gitudinal feeding.

- l 2 .

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 13'. Tool Post Clamping Lever (16, Fig. 7) - located on top of the tool po,sl. Rot11te counter-
clockwise \o loosen and clockwise to tighten.
14, Compound Rest Lock (17, Flg. 7)- hex socket cap screw located on the side of compound
rest. Tum clockwise to lock ·and counter-clockwise to unlock.
15. Compound Rest Traverse Handwheel (18, Fig.· 7) - located on the e1;1_d of the top slide.
Rotate clockwis'e moves forward,
17. Tailatock Quill Clamping lever (19, Fig.-7) - located on the tailst�. 1:.ift up to lock the
sleeve. Push down lever fo unlock.
18. Tallstock tlamplng Lever (20, Fig. 7) -located on the tailstock. Lift 1;1p lever to lock, Push
down the lever to unlock,
19. Tallstock Quill Traverse Handwheel (21, Fig. 7) - located on the rear of tailstock. Rotate
clockwise to advance the quill. Rotate counter-clockwise to retract the quill.
\....i. Tallstock Adjustment (22. Fig. 7) - two hex socket cap screws located on the taifi;tock base
are used to set off the tailstock for cutting tapers. Loosening one screw while tightening the
other one to adjust the tailstock,

Fi1:1. 7 MACHINE OPERATION LEVERS

. 1 3 .

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INNER STRUCTURE CHANGING LEVERS

Fig. 8 FEED BOX

Feature:

• 40 kinds of feed rates can be provlded while automatic feeding shown in Fi g. 9 or In Fig. 10.

• 32 kinds oi imperial threading oan be provided by changing two levers and by exchanging
once two change gears and by replacing four change gears shown in Fig. 11

• 32 kinds of metric threading can also be provided by changing two levers and by exchanging
once two change gears shown in Fig. 12. �

l 4

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 Feed Rote Table ·�••O
./\/WWI/Ir l]j
POSITION llJ
El Al E4 El (.'J (::4 AS DS
0. 0452 0, 0•107 0.0360
JW,, U .0508 0.0320 0.0�88 O,0Zti1 0.Ol· 18 (I 0208 o.0168
SIi
t 0,0123 0.()110 0.0099 0.0 092
o. 0138 0.0079 0.007 J 0. 006 8 0.0056 0. 00,15

�- 0.0226 Q.0203 o. 0180 0. OlBO o.014• 1 0.01 32 0,0124 0.0104 0,0084

JW,, (),0.251
"
SI
.
-t 0.0061 0.0055 0.()04 9 o. 00•16
ll.00 69 0.0030 . o. 0036 0 .0034 o. 0028 0,0022
0.0113 3. 0102 0.0090 0.0086
>Mr Q .0127 o.0072 0.0066 0.0062 o.0052 0, 00,12
�II
0,1)0]1 ll.U028 o.0025 o.oon o.ooio 0.0018 0.0017 i.!!OL4 0. 001 I
,.__ J_ 2ll
.,, -'Mr 11.00G4 0 _!.1h 0.0050 o.0045 0,0040
�,.-10.0 017 0. 1016 0.0014 o.0012 o. 0 011
U.0036 0.0033
o. 0010 0.0010
0.0031
0.0008
0.0026
0.0007
0.0021
0.0006

Feed Rn1c Table lllll\/'Q

r:� r Ell 1,1 c.,

C4 AS DS BS
PO!>ITII):, E2 1'3 /\1
o. 6328 0.5272 0. 1· 216
' �II l I. 29 l2 !. lil72 1.ons
o. 3!,03 0.3113 0.2R(M
0.9221 0.8208 0. i3'76 o. 6640
0.2603 o. 233;1 lll�9
o. o. 1804 0, L715 o. 1431 0. 1138
.-\,\'r 0 . 57:l& (J.5161
(), •.fil 0.461 2 0. -1101 0. 368 80.3320 0.3161 o. 2636 (1. 2108
1 166 0. \000 0.0902 0.0858 0.0715 0.0569
. � o. 1 762 0. 1567 0.1 10 2
, o. 1252 o.
-'Mr o.322ij 0.2868 0. 2582 0.2306 0.2052 0.1844 0. 1660 o. 1582 0. L3L8 0 .I 064
SIi
H
'
l 0 0876 0. 07.8 0.0701
.ANv- (I llil I 0. 1-13 � 0. 129]
o. 0626
0 .I153
Q.0583 0. <JnOO O.M61
0. 1026 0 .0�22 O.OR30
0.0429 0. CJ.358 u. 023•1
0.0791 0.0659 0.0527
: :�.. .
I 0.029:1 0.0250 0.0260 o,0214 o. 0179 0.0142
-�- 0.0441 0.0089 (l. 0351 0.03I 3

Fig. 9 -::EO RATE TABLE(LEADSCREW BT.P.I, CROSS FEED. SCREW 10 T.P.1 )

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f ( l"'. 1V�
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'l ., 1,-1 El c; C4 AS DS BS
.ANv- t•;u� I) 0 Ii IO.0 · 107 o U�GO O, 0�2{) 11, 1/:!!IN ().026•1 0.11�•1$ 01120� O.Clt6S
I' • ,u '}' 0. 0116 0 0 I JI 0.0109
l,

I 0.0097 0. 0090 'I ll[lt,' o. d(/7() 0.0066 o. oo;;, 000-14

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J,/,/y I) IJZ:i I 0.0:!:!6 0, 112! )3

� ll 110f8 II ()Qf<i II,110'1·1

\I 111:1 1 1 1 111.iI :�.(\IV�
1).0180 0 .OlflO ll II I I•I
0.0049 (). 004fi IJ Ol l'JO
o. U132 0.til?1
0.0035 o. no:13 O.UU28
"· 01 0 1 o.oo�i
(I,0022
(I, 00!1(1 11. OOSH 0 IJ072 o.01166 ii.V0&2 O.OU02 0, 00· 12

.It.
\If '-JW,r 0. 00:t 1 0, Oll:W II 0111� o.001'1 0.0017 0. OUl·l U.001 1
J_
c!). UU3 I ll 1/03() 0. 0027
0. 0045 0. 00�(1 0.(J(J'.16 0.0033 o. 00:11 o. 0 11 26 I), 0021
...__. -'Mr 11 lltlll,1 fJ, U056 0.0050
�I
0. 0012 0. 001I 0 1 101 0 0.I 190 0.0008 0.000,
I 0.!10li U. OOl5 O.OOM
ffunl
0.0006
Q
.A.fN.1-.Mr Feed Rate Table

t�
POSITl(IN bl s Al E'.4 El CJ C4 AS DS BS
I. 29l2 I 1-172 L.03 28 0.9224 I). 8208 U 73,6 0.66•10 0.6328 0.5272 l),1216
u. J�68 0. 17 .76 0. 168'8 0 .1 108 o.1120
-'N!r
�II
- :f O, o HK l} :tOb•I u. 2760 o. 2464 O.i:!96
Jo/'N- Cl. 6 !fit I). 6T36 0 6164 0,-1612 0.•110·1 {/, '.1688 o.�310 0 :1164 0.2£36 0.2�,
SI
IH 'l 0. l i1 I o Lan u.1 380 u. 1232 (J. I I IH " n��,1 O.U SS8 0.I)� 11- 0.0701• 0.056Q
.ANv- 0 .l�2ij ,1.�sr,s u. 2582 II.t.306 0.2052 0. IH� I 0. 1660 0 15112 o. 1'.Jlij o. 10M
�II
oil" l ( I MG" ll 0766
o. lul-1 II, I 13• 1
0 06!10 11,0616 0 .057�
0,I 153 o.1 0!6
u. 011.i.1.2 0.0-1-1 1
1

11. 11�22 0. 0830,

0.0122
ll. 0791
0.O:l ' i2
O, (l\;59
O.Ot80
U.0527
1�1·: -'Mr o. 1 291
SI () 0176 0.0141)
t 0.1>13 1 o: 0383 0.03<15 0.0308 0.0287 O.ll216 3.022]( 0.0211

Fig. 10 FEED RATES TABLE (LEADSCREW 3mm, CROSS FEED SCREW 2.5mm )

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 - •

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l,IETRJC THaEAf) TABLE
B4 C4 C3 C2 AA 02 E4 A2 E2
INCH THRE-AO TABLE ;;o - - - s: ��j I
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m

f i
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. A3 ft4 CJ C3 C3 AS B4 -i:- �:e.::. $::::Q
)> l:. � t;;:; - �o.�
Ml 0.4 OA5 0.5 0.6 0.7 0.75
z 24 24 24 22 24 26 24 24
4112 5 51/2 6 61/2 7 71/2
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0 - - �-- - ,� u ...,Ii;;
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Mn 0.8 0.9 1 1.2 1.25 1.A 1.5 115
(j)
r Ml 8 9 10 11 12 13 14 15 g:: l!&'. ::. � : � 2!

48 48 48 44 48 52 48 48
O'l l

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1

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.
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... Ml 1.6 1.8 2 2.25 2.4 2,5 2.8 3 3.S
71 ,481
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3: ,.. ,..
tl " $
MIi 16 18 20 22 24 26 28 30
m = - ij ·=
;::: I

- MIi 3.2 3.6 4 4.$ 4,8 5 5.8 6 7 201 Ml 32 36 I 40 44 48 52 56I so r- t: � e e- � ;:e;l :

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 ACCESSORIES

'--- Fig.13
STANDARD ACCESSORIES FOR THE MACHINE (shown in Fig. 13)
1. tool rest wrench 6.o il gun
• 2. wrench for 3-jaw chuck 7.open-ended wrench sets
3. dead ce.nts,s M fNO.3# 8.hex wrench sets
4. reverse jaws kr 3 jaw
- chuck 9 screw driver set
5. center slee·.e 3#-5# 1 0.stool box

Fig. 14
SPECIAL ACCESSORIES (shown in Fig. 14)
1. indexlble cutting tool sets 5 rotation center
2. steady resl 6 drill chucl< with arbor
3. 4-jaw Independent chuck 7.follow rest
4. face plate

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 BREAK�NPROCEDURE

• During manufacturing and test ng, th.i s lathe has b.een operated at low spindl e speed range
i
for three hours.
• The machine is equipped with 2 V-belts between the motor pulley and the rear pulley. It is
advisable to check the tension before starting the machine. The belts should be depressed
about 1/2 inch or 12mm by normal finger pressure.
• To allow time -for the gears and bearings to break-in and run smoothly, do not run the lathe
above 800 R.P.M for the first six hours of operation and use

ADJUSTMENTS

After a period of time, wear in some of the mo.ving components may need to be adjusted.
• Saddle
1 Loosen four hex nuts round on the bottom rear of the cross slide and back off one full
turn eaoh
2 Turn each of the four set screws with a hex wrench until a slight resistance Is felt Do not
over lighten these screws
3. Move the carriage with the hand wheel and determine 1f the drag fs to your preference.
Readjust the setting screws as to achieve the desired drag.
4 Hold the socket set screw firmly wi th a hex wrench and tighten the hex nut ta lock the
setting screw in place.
5. Move the carriage again and adjust again if necessary. Note: over adjustment will cause
excessive premature wear of the gibs.

• Cross Slide
If the cross slide is loo loose, follow procedure below to ti ghten.
1- Loosen the rear gib screw approximately one tum.
2 . Tighten the front gib screw a quarter turn. Turn lhe cross slide handwnee( to see if the
cross slide is still loose . If tt is still l oose, tighten the front screw a btt more and try again.
3. When the ?ross slide Is properly adjusted, tighten the rear gib screw. Do not over tighten
This will cause premature wear on the gi b and mating parts.
• Compound Rest
Follow the same procedure as the cross slide adJustmeni to adjust the compound rest.
• Tailstock
If the handle will not lock the tallstock, follow the procedure be low
1. Lower the handle to unlocked position.

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 2. Slide the tailstock to an area that allows access to the underside of the tallstock.
3. Tighten tailstock clamping bolt 1/4 turn. Test for proper locking. Repeat as necessary.
• Tailstock Off-Set
Follow the procedure below to off-set the .tailstock to cut shallow tapers:
1. Lock ta'ilstock in position by raising locking handle (20. Fig. 7).
2. Alternately IL and tighten front and rear hex socket cap screw (22, Fig. 7).

• Clearance of Cross Slidt! Adjustment

Adj ust the cl,- arance of cross feed nu1s on the

"!ddle as fo, ..v:1 1g: rotate the screw (1) until the
slide moves\'> th a slight drag. (Flg. 15)
'--' • Chuck and Faceplate Mounting
The connection· bet.ween spindle and chuck or
faceplate ls made by D C - am Lock structure
'according to China National Standard GB5900.3-86
(similar to ISO 702/11-1975).
Fig, 15 Adjust the Clearance of Cross Feed Nut

\Nhen mot. mg, pu1 U·a three pull pin of chuck

i
or faceplate into the three holes (F g 16) on th.e
ol flC� 1n •
spindle face end. Then turn the three · cams witli the
help of square head wrench when turning the cams
clockwise, the chuck or faceplate will be lock ed.

-
When turning the cams counter-clockwi se to certain
point, the chuck or faceplate can be detached.

Fig. 16 Chuck or Faceplate Locking Structure

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 DAMAGEABLE PARTS

NO. Name Material Qty' Notes

1 Cross Feed Nut ZQSn6-6-3 1 5104
2 Half Nut ZQSn6-6-3 1 4003

,. e
,. - ,A.
7 7
I
3(] ¢12 .&.o,s
j J..loo,ej A
IY6-7Hdep12 11
�b
0 5XA5• /'
I '1"'

.
� -WI
r-
i;
"'
•

"' _ 0
•I

� ui
�O

\'·"
( \ ..-�X i
J
i--· I IX45
,,
'5- I,
20
6 3 .

'l 0.06 A 25.5.8.

e-e
"' ie

..
:e
�- 1

U)

'9 &-

Appendix Fig. 1 Cross Feed Nut Material ZQSn6-6-3

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 �- w' 'x----,-
4-<P 3

'' ' - '

-;- -

-
'
'-"I
••
?I
-
- .,,
a. "'
-
I
0 V
�
& & � I;; &

' ' ,,
'
.
'·�
"'i
1"-"' 30'° "'
-�-
-
��
5
40 15

," '

Appendix Fig. 2 Half Nut Material ZQSn6-6-3

.•

· 2 I .

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