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2 0 2 0;9(3):4147–4158
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Original Article
Abdullah M. Zeyad
Civil Engineering Department, Jazan University, 45142 Jazan, Saudi Arabia
a r t i c l e i n f o a b s t r a c t
Article history: This research aimed to experimentally examine the workability and mechanical proper-
Received 17 January 2020 ties of self-compacting concrete (SCC) with silica fume (SF) and different types of fibers.
Accepted 11 February 2020 Five types of fibers, namely, hook-end steel (H), mild steel (M), carved-steel (S), basalt rock
Available online 24 February 2020 (R), and polypropylene (P) fibers, were used to produce fiber-reinforced SCC (SCRFCx). Each
fiber type was added to the concrete at a rate of 0.25% of the concrete volume, and a silica
Keywords: fume replacement rate of 30% of the cement mass was applied. The workability of fresh
Bleeding concrete samples was assessed using slump flow, slump flow T50 , L-box, V-funnel, V-funnel
Concrete strength T5 , bleeding, and segregation tests. In addition, the overall strength of hardened concrete
Fibers was investigated by using compressive, indirect tensile, and flexural strength tests. Results
Fresh concrete showed that fiber addition generally reduces the fresh concrete. The slump flow diameter
Wire residue was 670 mm of SCC; moreover, slump flows decreased to 630, 640, 640, 610, and 650 mm
Segregation when H, M, S, P, and R fibers were respectively added to the concrete. The respective com-
Self-compacting concrete pressive strengths were of 34.5, 33.9, 32.1, 36.9, 35.8, and 33.3 MPa when add the fibers of
Toughness index type H, M, S, P, and R, at test age 28 d, respectively.
© 2020 The Author. Published by Elsevier B.V. This is an open access article under the CC
BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
sile strength, and the bonds between the fibers and matrix
Table 1 – Properties of Portland cement and silica fume.
must be higher than matrix strength, in addition to sufficient
Oxide Silica fume % Cement %
ductility to enhance flexural strength and toughness [13–17].
Some researchers have demonstrated that the type, length, SiO2 95.3 20.68
mass, ratio of length to diameter, shape, surface roughness, Al2 O3 0.6 6.12
and shape of ends of fibers may directly affect the properties of Fe2 O3 0.3 3.8
CaO 0.3 63.68
fresh and hardened concrete. Fibers with very small diameters
MgO 0.4 1.21
have a high surface area, which increases their distribution in
Na2 O 0.3 0.29
the concrete matrix and negatively affects the workability of K2 O 0.8 0.42
SCC [18–20]. P2 O5 1.2 –
The most common types of fibers are steel, carbon, MnO2 – 1.21
polypropylene, polyester, basalt rock, and glass; these fibers SO3 0.2 2.68
are typically used for concrete structural applications [21–23]. Specific surface area, (cm2 /gm) 19120 3420
Specific gravity 2.64 3.15
Fiber material properties, type, shape, volume and distribu-
tion in the concrete matrix directly influence the properties of
fresh and hardened SCC [24,25]. Some reseachers found that Table 2 – Properties of the fine and coarse aggregates.
fresh properties of SCC may be negatively affected when the
Sieve size (mm) Fine aggregate Coarse aggregates
volume fraction exceed than 0.5% of concrete volume [26,27].
Passing (%)
Ding et al. reported that fresh SCC properties are more affected
by the length of fibers than by their volume fraction; in addi-
25.4 100 100
tion, the fiber distribution in concrete is affected according by 19.5 100 100
the fiber shape [28]. Actually, factories all over the world pro- 12.7 100 97.3
duce hundreds of types of fiber differentiated by geometric 9.5 100 81.5
shape, length, diameter, the end of fiber and size formation 4.75 79.5 10.1
of surface. It is estimated that steel fiber is at 300,000 tons per 2.36 41.7 1. 5
0.30 12.6 0
year and with an annual growth of 20% per year. Therefore,
0.15 5.1 0
the waste fibers which use as fibers to reinforced concrete
0 0 0
production leads to reduce the need for production of ind- Specific gravity 2.60 2.68
strial fiber [3,29]. Thus, this contributes to sustainability of Water absorption (%) 1.10 0.88
concrete industry and disposal of industrial waste. [30,31]. Fineness modulus 2.8 –
Moreover, some previous studies focused on the efficiency of
using industrial waste of steel wires as an element to pro-
2.1.2. Silica fume
duce sustainable concrete [30,32–35]. Consequently, this helps
A locally available mineral admixture, silica fume (SF), was
to find one of the most environmentally and technically appro-
used this study. SF powder was produced locally; the chem-
priate solutions for the disposal and recycling of industrial
ical composition of this material is also shown in Table 1.
waste. Several studies indicated that the internal wires of tires,
Previous results confirm that this SF conforms to ASTM C618
and the residue of wires could be reused as partial or total
specifications [39].
replacement [36,37].
This study evaluates the effect of synthetic fibers of hook-
end steel (H) and polypropylene (P), as well as fibers obtained 2.1.3. Aggregate
from the waste as mild steel (M), curved steel (S), and basalt Crushed limestone coarse aggregates (CA) with a maximum
rock (R) fibers on the fresh and hardened properties of SCC. aggregate size of 12.7 mm was used. Fine aggregates (FA) of
Slump flow diameter, slump flow time, V-funnel flow, V-funnel natural desert sand with a maximum size of 4.75 mm were
flow after 5 min, L-box, segregation, and bleeding tests were also used. Table 2 shows the grades, specific gravities, and
conducted to determine the workability properties of SCC. water absorption rates of FA and CA. These materials met the
Moreover, compressive strength, splitting tensile strength, requirements of ASTM C 33 specifications [40].
flexural strength, and flexural toughness tests were conducted
to evaluate the mechanical properties of SCC beams. 2.1.4. Superplasticizer
A new-generation copolymer-based superplasticizer (SP)
designed for the production of high-performance concrete
(Sicka 1050) was used in this work.
2. Experimental
2.1.5. Fibers
2.1. Materials Fig. 1 shows the types of fibers used to produce self-
compacting fiber-reinforced concrete (SCRFC). The hook-end
2.1.1. Cement steel (H) and polypropylene (P) fibers are industrial fibers used
Ordinary Portland cement Type 1 was used in this investiga- to reinforce concrete. While, the mild steel (M) and curved steel
tion. The chemical composition and physical properties of this (S) fibers were collected from waste of wires used. Also, the
cement are shown in Table 1. Previous results confirm that the basalt rock (R) fibers were obtained from the wastes of rock
cement conforms to ASTM C150 specifications [38]. fibers factories. The H, M, P, S, and R fibers had lengths of 60,
j m a t e r r e s t e c h n o l . 2 0 2 0;9(3):4147–4158 4149
Length (mm) 30 60 30 30 12
Tensile strength, MPa 550–750 1160 320–500 827 300–400
Specific gravity 2.65–2.8 7.85 7.85 7.85 0.91
Diameter, mm 0.015–0.050 0.90 0.25 0.11 0.01–0.03
Melting temperature, ◦ C 1450 1500 1430–1510 1530 175
H: hook-end steel fibers, M: mild steel fibers, S: carved-steel fibers, R: basalt rocks fibers, P: polypropylene fibers.
4150 j m a t e r r e s t e c h n o l . 2 0 2 0;9(3):4147–4158
30, 30, 30, and 12 mm, respectively. Table 3 shows properties was 150 kg/m3 , the water/binder ratio was 0.40, the SP was
of the fibers. 1.4% of the cement mass, and the fiber ratio was 0.25% of the
concrete volume.
the remaining water was added 2 min after wet mixing was Slump flow is used to assess the free flow of concrete.
begun. Mixing was continued for another 5 min after addition Immediately after mixing, a cone was filled with fresh con-
of all of the mixing water. The fibers were directly added to crete. Then, directly moved the cone to the top to allow the
the mixtures after addition of all of the water. concrete to spread on the surface. The average maximum
diameter of the spread concrete was recorded when the flow
stopped. The slump flow T50 test was carried out by calculat-
2.3. Procedures for testing ing the time required by the concrete samples to spread over
a diameter of 50 cm.
Tests of fresh concrete were conducted within 15 min after The V-funnel test was conducted to characterize the flowa-
addition of the mixing water. Fresh concrete test methods are bility of SCC. Immediately after mixing, the top of the V-funnel
used to measure the workability and rheological behavior of was filled with fresh concrete. Then, the outlet at the bottom
SCC reinforced with or without fibers. A photos of the testing was opened, and the time needed for the concrete to flow
equipment are provided in Fig. 2 and Fig.3 . Slump flow, slump through the outlet was calculated.
flow T50 , L-bot, V-funnel, and V-funnel T5 tests were employed
in this study according to Ref. [41].
4152 j m a t e r r e s t e c h n o l . 2 0 2 0;9(3):4147–4158
SCC: self-compacting concrete, SCRFCH: self-compacting concrete reinforced by hook-end steel fibers, SCRFCM: self-compacting concrete rein-
forced by mild steel fibers, SCRFCS: self-compacting concrete reinforced by carved-steel fibers, SCRFCP: self-compacting concrete reinforced by
polypropylene fibers, SCRFCR: self-compacting concrete reinforced by basalt rocks fibers.
Fig. 6 – L-box results of the concrete samples. Fig. 8 – V-funnel results of the concrete samples.
The V-funnel results of all SCFRC mixtures were observed over 3.4. Bleeding and segregation
a flow time of 8–12 s and found to be influenced by the fiber
type, as shown in Fig. 7. The V-funnel times of SCC, SCRFCH, Table 5 shows the bleeding and segregation results of the
SCRFCM, SCRFCS, SCRFCP, and SCRFCR were 8, 11, 10, 11, 12, SCRFCs. The bleeding test results reflect the ability of fresh
and 9 s, respectively. Concrete mixed with P fibers required 12 s concrete to resist bleeding, and the segregation test results
to pass the outlet of the V-funnel because these fibers have represent the ability of fresh samples to resist segregation.
a large surface area, which delays the pass of fresh concrete Findings show that bleeding and segregation are related to
through outlet [51]. fiber type. Inclusion of fibers reduced concrete bleeding by
The V-funnel T5 results of all SCFRC mixtures showed flow 72%, 56%, 61%, 75%, and 69% in SCRFCH, SCRFCM, SCRFCS,
times of 11–15 s and appeared to be influenced by the fiber SCRFCP, and SCRFCR, respectively, compared with that of SCC.
type, as shown in Fig. 8. The results of the V-funnel T5 test The high resistance of bleeding in the mix containing P fibers
were highly identical to those of the V-funnel test in terms may be due to the latter’s large high surface area, which
of trend and were 11, 14, 13, 13, 15, and 12 s for SCC, SCRFCH, restricts the upward movement of water movement in the
SCRFCM, SCRFCS, SCRFCP, and SCRFCR, respectively. Concrete fresh concrete [52].
4154 j m a t e r r e s t e c h n o l . 2 0 2 0;9(3):4147–4158
Fig. 9 – Relationship between segregation and bleeding. Fig. 10 – Compressive strength (MPa) results of the concrete
samples.
after aging for 90 days relative to that of SCC. These findings tion of the fibers, as shown in Fig. 12. The flexural strengths
are supported by the results of previous researcher [17]. of SCRFCH, SCRFCM, SCRFCS, SCRFCP, and SCRFCR respec-
tively increased by 152%, 144%, 150%, 119%, and 113% after
3.7. Flexural strength test aging for 7 days and by 130%, 127%, 131%, 124%, and 116%
after aging for 90 days relative to those of SCC. The results
The flexural strength of fiber-reinforced concrete is a prop- clearly show that steel fibers provide optimum flexural and
erty directly affected by fiber addition and the fiber type. The indirect tensile strength when compared with P and R fibers.
flexural strength of SCRFCx significantly improved after addi- This observation may be attributed to the effect of strength
4156 j m a t e r r e s t e c h n o l . 2 0 2 0;9(3):4147–4158
I3.5 I5.5
of fiber tensile. These findings are supported by the results of hock-end with length 60 mm SCRFCH, while were 4.36, 7.83,
previous researcher [17]. 6.71, 6.36, and 6.28 for SCC, SCRFCM, SCRFCS, SCRFCP, and
SCRFCR, respectively.
3.8. Toughness index
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